CN109013949A - A kind of Intelligent metal plate part production system that can paste sponge automatically - Google Patents

A kind of Intelligent metal plate part production system that can paste sponge automatically Download PDF

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Publication number
CN109013949A
CN109013949A CN201810564206.5A CN201810564206A CN109013949A CN 109013949 A CN109013949 A CN 109013949A CN 201810564206 A CN201810564206 A CN 201810564206A CN 109013949 A CN109013949 A CN 109013949A
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CN
China
Prior art keywords
crawl
control
automatic
mechanical arm
piled
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Granted
Application number
CN201810564206.5A
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Chinese (zh)
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CN109013949B (en
Inventor
郝新浦
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Xuzhou DKEC Electrical Technology Co Ltd
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Xuzhou DKEC Electrical Technology Co Ltd
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Priority to CN201810564206.5A priority Critical patent/CN109013949B/en
Publication of CN109013949A publication Critical patent/CN109013949A/en
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Publication of CN109013949B publication Critical patent/CN109013949B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/20Storage arrangements; Piling or unpiling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C51/00Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/02Advancing work in relation to the stroke of the die or tool
    • B21D43/04Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
    • B21D43/10Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers
    • B21D43/105Manipulators, i.e. mechanical arms carrying a gripper element having several degrees of freedom
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D45/00Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
    • B21D45/003Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass in punching machines or punching tools
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B11/00Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
    • F16B11/006Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Manipulator (AREA)

Abstract

The invention discloses the Intelligent metal plate part production systems that one kind can paste sponge automatically, including material supply unit, the automatic code fetch unit of molding sheet metal component, Intelligent logistics support to carry delivery unit, automatic stickup sponge unit and concentrate electronic control unit;Forming the automatic code fetch unit of sheet metal component includes counting to pile up device, the quantity for counting stacking device is more than one piece, is arranged near the discharge end of panel beating equipment, component II, stacking pallet and electric-controlled parts are piled up including crawl, stacking pallet includes the accommodation space uniformly arranged on multiple horizontal and vertical directions and electrical control mechanism.Originally the Intelligent metal plate part production system that sponge can be pasted automatically is piled up component II using the crawl of micro computer control and is protruded into inside panel beating equipment from the discharge end crawl accommodation space that stamping forming sheet metal component and sequence code have been placed on stacking pallet, it is Digitizing And Control Unit, can be seamlessly connected with the number bus of factory and realize concentration digital management.

Description

A kind of Intelligent metal plate part production system that can paste sponge automatically
Technical field
The present invention relates to a kind of sheet metal component production system, specifically a kind of can paste automatically suitable for number bus factory The Intelligent metal plate part production system of sponge, belongs to panel beating technical equipment field.
Background technique
Metal plate be it is a kind of for sheet metal (usual thickness in the synthesis cold machining process of 6mm or less), including cut, rush/ / compound, folding, welding, riveting, splicing, molding (such as body of a motor car) are cut, significant feature is exactly Same Part thickness one It causes, sheet metal component is called by the product that metal plate industry processes, the sheet metal component of different industries meaning is generally different, is chiefly used in assembling When address, in general, most important three steps of sheet metal component factory are to cut, rush/cut, roll over.
Sheet metal component processing in general basic equipment includes plate shearing machine, numerical control press/laser, plasma, water jet cutting Machine/compounding machine, bending machine and various ancillary equipments such as uncoiler, levelling machine, deburring machine, mash welder etc., processing is set at present The standby operation that realized semi-automation mostly, but raw material input and the output element of finished product, circulation be put in storage link etc. still Largely use manual operation.
By taking the production of air conditioner two-unit factory sheet metal component as an example, at present air conditioner manufacturer radiator and condenser fin and Manual work is still largely used in the manufacturing procedure of the sheet metal components such as supporting steel plate, i.e., sheet stock or steel band is sent into metal plate Process equipment, stamping forming sheet metal component another one, which is manually removed to be placed on material trolley, to be entered spray painting, pastes sponge Process, finally storage or cross-docking be to lower road assembly process, has the automatic of sheet stock or steel band in the prior art Feed device, but the code fetch of punch forming sheet metal component, transhipment, spray painting, stickup sponge or storage are still manual operation.
This traditional manually-operated production method has the following deficiencies:
1. although code fetch stamping forming sheet metal component, pastes sea at spray painting stamping procedure equipment has realized automatic operation It is continuous, be put in storage or transport stamping forming sheet metal component and still use manual operation, therefore overall device the degree of automation is low, equipment utilization Rate is low, production capacity is low, and manual operation storage or transhipment formality are cumbersome, low efficiency;
2. the speed of code fetch will be with upstream due to grabbing stamping forming sheet metal component in production line using manual operation The speed of waterline conveyer belt just can guarantee that production is normally carried out, therefore labor intensity of operating staff is big, and manually grabs stamping parts There are security risks, easily cause safety accident;
3. sequence piles up stamping forming sheet metal component and uses manual operation, labor intensity of operating staff is big, sequence is piled up Low efficiency, and the human factors such as its sense of responsibility, mood are affected to manufacturing schedule.
Summary of the invention
The Intelligent metal plate part that sponge can be pasted automatically in view of the above existing problems in the prior art, the present invention provides one kind is raw Production system, the degree of automation is higher, can be realized intelligent operation, avoids manually-operated safety hidden while improving production efficiency Suffer from, is suitable for number bus factory sheet metal component manufacturing procedure.
To achieve the goals above, can paste automatically sponge Intelligent metal plate part production system include material supply unit, Form the automatic code fetch unit of sheet metal component, Intelligent logistics support carries delivery unit, paste sponge unit automatically and concentrates electronic control unit;
The feeding end of panel beating equipment, including automatic feeding is arranged in the material supply unit, send automatically Material device is electrically connected with the electric control gear of panel beating equipment;
The automatic code fetch unit of the molding sheet metal component includes counting to pile up device;It is more for counting and piling up the quantity of device Part is arranged near the discharge end of panel beating equipment, including component II, stacking pallet and electric-controlled parts are piled up in crawl;Crawl The mechanical arm for piling up component II is gantry type mechanical arm, and it includes that manipulator, machine are piled up in mechanical arm and crawl that component II is piled up in crawl Tool arm includes at least X-coordinate driving mechanism or Y coordinate driving mechanism and Z coordinate driving mechanism, and crawl is piled up manipulator and is mounted on The minor details of mechanical arm, including grasping mechanism, pattern-recognition sensor and displacement sensor;At least mating crawl of stacking pallet is piled up The stratiform frame structure for grabbing and piling up that component II is neighbouring, is open-top, including multiple water is arranged in the quantity setting of component II The accommodation space and electrical control mechanism, length, width and the height dimension of accommodation space and punching uniformly arranged on flat and vertical direction Length, width and the height dimension clearance fit of molded sheet metal component, the bottom of accommodation space and surrounding are equipped with limit plate, hold Receive it is unilateral on the length and width direction of top of space be equipped with limit plate, it is unilateral on the length and width direction at the top of accommodation space The inside edges of boards of the limit plate of setting are to the distance between the limit plate exterior panel of adjacent containing spaces and punch forming sheet metal component Length and width dimensions clearance fit, electrical control mechanism includes battery case, wireless transmitter module, in each accommodation space Position sensor and the electronic identification chip on stacking pallet bottom or supporting leg, battery case and wireless transmitter module, position Set sensor and electronic identification chip electrical connection;Electric-controlled parts include industrial control computer, pattern-recognition circuit, crawl stacking Circuit and counting circuit, industrial control computer respectively with crawl pile up component II, pattern-recognition sensor, displacement sensor and The electrical control mechanism of stacking pallet is electrically connected;
It includes logistics automated guided vehicle, logistics automated guided vehicle packet that the Intelligent logistics support, which carries delivery unit, It includes car body, wheel, driving braking and steering gear assembly, lift control device, body powered device and car-mounted computer control Device;Car body exterior circumferential is respectively provided with range sensor, also sets up code reader on car body;Lift control device setting on the car body Side;Driving braking and steering gear assembly, body powered device and car-mounted computer control device are arranged at vehicle body, vehicle Carrying Computer Control Unit includes industrial control computer, electric power loop, radio receiving transmitting module, wireless transmitter receiver circuit, position Set feedback and vehicle traction position loop, lifting control loop and automatic charging or oiling circuit, industrial control computer difference It is electrically connected with body powered device, radio receiving transmitting module, range sensor, driving braking and steering gear assembly;
The concentration electronic control unit includes central control computer and logistics automated guided vehicle control loop, center Each equipment and warehouse coordinate position program, central control computer are set with panel beating respectively inside control built-in computer plant area Standby electric control gear, the industrial control computer of counting stacking device electric-controlled parts, the electrical control mechanism of stacking pallet and intelligent object Stream support carries the car-mounted computer control device electrical connection of delivery unit;
The automatic stickup sponge unit includes sheet metal component grabbing device, sponge member bracket, sponge member crawl dress It sets, position membrane uncovering device and electric-controlled parts;Sheet metal component grabbing device includes that manipulator is piled up in mechanical arm and crawl, and mechanical arm includes At least one X-coordinate driving mechanism or Y coordinate driving mechanism and Z coordinate driving mechanism, crawl pile up manipulator be slab construction, It is mounted on the minor details of mechanical arm, including grasping mechanism and pattern-recognition sensor;Sponge member grabbing device include mechanical arm and Manipulator is piled up in crawl, and mechanical arm includes at least one X-coordinate driving mechanism or Y coordinate driving mechanism and Z coordinate driving mechanism, It is slab construction, the minor details for being mounted on mechanical arm, including grasping mechanism, pattern-recognition sensor and distance that manipulator is piled up in crawl Sensor;Sponge member bracket is arranged near sheet metal component grabbing device;Membrane uncovering device positioning setting is positioned to grab in sheet metal component Between device and sponge member grabbing device, including support frame and film gripping manipulator is taken off, takes off the fixed installation of film gripping manipulator In top of support frame, film gripping manipulator is taken off equipped with range sensor;Electric-controlled parts include industrial control computer, sheet metal component Grab control loop, sponge member crawl control loop, paste control loop and counting circuit, industrial control computer respectively with metal plate The mechanical arm of golden part grabbing device and sponge member grabbing device, crawl pile up manipulator, grasping mechanism and pattern-recognition sensing Device electrical connection, industrial control computer are electrically connected with the film gripping manipulator of taking off of positioning membrane uncovering device;The automatically controlled list of the concentration Member further includes automatic stickup sponge circuit, central control computer and the automatic Industry Control meter for pasting sponge unit electric-controlled parts Calculate mechatronics.
As a further improvement of the present invention, the automatic code fetch unit of the molding sheet metal component further includes that crawl is piled up Device I, crawl are piled up device I and are arranged near the discharge end of panel beating equipment, including crawl piles up component I, piles up platform Bracket and electric-controlled parts;It includes that manipulator is piled up in mechanical arm and crawl that component I is piled up in crawl, and mechanical arm drives including at least X-coordinate Motivation structure or Y coordinate driving mechanism and Z coordinate driving mechanism, crawl piles up manipulator and is mounted on the minor details of mechanical arm, including grabs Take mechanism and displacement sensor;Rig bracket setting is piled up to pile up near component I in crawl;Electric-controlled parts include Industry Control meter Calculation machine, crawl pile up circuit, and industrial control computer piles up component I with crawl respectively and displacement sensor is electrically connected;Described It counts and piles up device setting near stacking rig bracket;The central control computer and crawl code of the concentration electronic control unit Put the industrial control computer electrical connection of I electric-controlled parts of device.
As a further improvement of the present invention, can paste automatically sponge Intelligent metal plate part production system further include Line detection unit, online detection unit setting are being piled up near rig bracket, including component I, detection platform, detection are piled up in crawl Device and information processing electric control gear, detection device include coordinate control mechanism and detector, and detector is equipped with pattern-recognition Sensor, position sensor, range sensor, detection medium emission device and detection medium feed back receiver;Information processing is automatically controlled Device includes industrial control computer, electric power loop, detection device position control loop, pattern-recognition circuit, analysis planning inspection Survey parameter circuit, detection control loop, Data Analysis Services circuit, printout circuit etc., industrial control computer respectively with Pattern-recognition sensor, position sensor, range sensor, detection medium emission device and detection medium feedback on detector connect Receive device electrical connection;The concentration electronic control unit further includes on-line checking circuit, central control computer and online detection unit Industrial control computer electrical connection.
As a further improvement of the present invention, the Intelligent metal plate part production system that can paste sponge automatically further includes certainly Dynamic spray unit;Automatic spray unit includes that device II, dust-free clean spray painting room, automatic clear is piled up in suspension transfer unit, crawl Clean component, automatic application element and automatic baking dry part;
Hanging transfer unit includes electric control driving device, support device and stretched wire, and stretched wire is erected in support device and leads to It crosses electric control driving device driving at the uniform velocity to move, there is multiple hanging members on stretched wire uniformly at intervals, hanging member is passed equipped with position Sensor;
Dust-free clean spray painting room is that confined space, a stretched wire with multiple compartments passes through each of dust-free clean spray painting room Compartment;
The quantity that device II is piled up in crawl is at least two sets, is separately positioned on arrival end and the outlet of dust-free clean spray painting room Component II and electric-controlled parts are piled up in end, including crawl, and it includes that manipulator is piled up in mechanical arm and crawl that component II is piled up in crawl, mechanical Arm includes at least X-coordinate driving mechanism or Y coordinate driving mechanism and Z coordinate driving mechanism, and crawl piles up manipulator and is mounted on machine The minor details of tool arm, including grasping mechanism, pattern-recognition sensor and hanging member location readers;Electric-controlled parts include industry control Computer, crawl stacking circuit and counting circuit processed, industrial control computer piles up component II with crawl respectively, pattern-recognition passes Sensor and the electrical connection of hanging member location readers;
Automated cleaning component is arranged in dust-free clean spray painting room in first compartment of stretched wire traffic direction, including Mechanical arm, automatic cleaning apparatus, control valve group I, electric control gear I;Mechanical arm is fixedly mounted on the ground, is arranged attached in stretched wire Closely, including at least one X-coordinate driving mechanism or Y coordinate driving mechanism or Z coordinate driving mechanism;Automatic cleaning apparatus and machinery The minor details of arm connect, and automatic cleaning apparatus is equipped with pattern-recognition sensor, position sensor and range sensor, automated cleaning Multiple internal channels are equipped with inside device, one end of multiple internal channels passes through control valve group I and cleaning positive pressure gas source, cleaning agent respectively Feed mechanism is connected with clean water pressure source, and the other end connects spray head;Electric control gear I includes industrial control computer, power supply time Road, washing and brushing device position control loop, pattern-recognition circuit, analysis planning cleaning parameter circuit, cleaning control loop, gas circuit control Circuit processed, clean water control loop, industrial control computer respectively with the pattern-recognition sensor on automatic cleaning apparatus, position Sensor and range sensor electrical connection, industrial control computer is electrically connected with control valve group I, industrial control computer respectively with The X-coordinate driving mechanism or Y coordinate driving mechanism or Z coordinate driving mechanism of mechanical arm are electrically connected;
Automatic application element be arranged in dust-free clean spray painting room in front of stretched wire traffic direction, automated cleaning component every In section, including mechanical arm, automatic spray apparatus, control valve group II, electric control gear II;Mechanical arm is fixedly mounted on the ground, if It sets near stretched wire, including at least one X-coordinate driving mechanism or Y coordinate driving mechanism or Z coordinate driving mechanism;Automatic spraying The connection of the minor details of device and mechanical arm, automatic spray apparatus are equipped with pattern-recognition sensor, position sensor and Distance-sensing Device is equipped with multiple internal channels inside automatic spray apparatus, be equipped with outside automatic spray apparatus it is identical as internal channel quantity and with it is interior The outer tunnel of the corresponding connection in channel, internal channel one end are connect by control valve group II with positive pressure gas source, the connection of the internal channel other end Spray head, outer tunnel are connect by control valve group II with coating feed mechanism;Electric control gear II includes industrial control computer, power supply Circuit, nozzle position control loop, pattern-recognition circuit, analysis planning spray parameters circuit, spray painting control circuit, gas circuit control Circuit, industrial control computer respectively with pattern-recognition sensor, position sensor and the Distance-sensing on automatic spray apparatus Device electrical connection, industrial control computer are electrically connected with control valve group II, and industrial control computer drives with the X-coordinate of mechanical arm respectively Motivation structure or the electrical connection of Y coordinate driving mechanism or Z coordinate driving mechanism;
Automatic baking dry part be arranged in dust-free clean spray painting room in front of stretched wire traffic direction, automatic application element every In section, including drying spray head and control valve group, drying spray head are connect by control valve group with drying pressure gas source;
The concentration electronic control unit further includes automatic spray circuit, central control computer respectively with suspension transfer unit Electric control driving device, crawl pile up the electric-controlled parts of device II, the electric control gear I of automated cleaning component, automatic application element Electric control gear II and automatic baking dry part control valve group electrical connection.
As a further improvement of the present invention, it is flat that manipulator is piled up in the crawl of the sponge member grabbing device Hardened structure, slab construction are equipped with multiple adsorption orifices, and adsorption orifice is connected to by pipeline with negative pressure source.
As a further improvement of the present invention, the crawl of the sponge member grabbing device is piled up machinery and is set on hand Have along the pressure roller for taking off the rolling setting of film direction.
As one embodiment of the present invention, the automatic feeding include mechanical arm, crawl pile up manipulator, Shaped steel plate bracket and electric-controlled parts;Mechanical arm is arranged near the feeding end of panel beating equipment, including at least X-coordinate drives Mechanism or Y coordinate driving mechanism and Z coordinate driving mechanism;The minor details that manipulator is mounted on mechanical arm, including crawl are piled up in crawl Mechanism and displacement sensor;Shaped steel plate bracket is arranged near mechanical arm;Electric-controlled parts include industrial control computer, crawl Pile up circuit and counting circuit, industrial control computer piles up manipulator and panel beating equipment with mechanical arm, crawl respectively Electric control gear electrical connection.
Compared with prior art, the Intelligent metal plate part production system of sponge originally can be pasted automatically due to using micro computer control Crawl pile up component II protrude into inside panel beating equipment from discharge end crawl stamping forming sheet metal component and sequence pile up It in the accommodation space of stacking pallet, is operated completely using computer auto-control, automatic operation can avoid because of operator Influence of the human factors such as sense of responsibility, mood to manufacturing schedule, while can be from the limit of operator's operative skill qualification System, it is entirely avoided manual operation there are the drawbacks of;It, can be with due to being equipped with the online detection unit of complete micro computer control Guarantee the product quality of sheet metal component, prevent the abrasion because of stamping die from leading to sheet metal component dimension overproof;Due to being equipped with complete micro- electricity The automatic spray unit of brain control, therefore automatic spray treatment can be carried out to stamping forming sheet metal component;Due to being equipped with The automatic stickup sponge unit of full micro computer control, therefore automatic stickup sponge can be carried out to stamping forming sheet metal component, The automated production of industrial sheet metal component especially suitable for number bus factory.
Detailed description of the invention
Fig. 1 is plane plant area arrangement schematic diagram of the invention;
Schematic three dimensional views when Fig. 2 is material supply unit of the present invention and molding sheet metal component automatic code fetch cell operation;
Fig. 3 is the three dimensional structure diagram of the present invention molding automatic code fetch unit of sheet metal component;
Fig. 4 is the section view enlarged structure schematic diagram of Fig. 3;
Fig. 5 is the three dimensional structure diagram when work of device II is piled up in present invention crawl;
Three dimensional structure diagram when Fig. 6 is the dust-free clean spray painting room work of automatic spray unit of the invention;
Fig. 7 is the automatic three dimensional structure diagram for pasting sponge unit of the invention.
In figure: 1, material supply unit, 11, automatic feeding, 2, the molding automatic code fetch unit of sheet metal component, 21, crawl Stacking device I, 211, crawl stacking component I, 212, stacking rig bracket, 22, counting stacking device, 221, crawl stacking component II, 222, stacking pallet, 2221, accommodation space, 3, Intelligent logistics support load delivery unit, 31, logistics automated guided vehicle, 4, Online detection unit, 41, detection device, 42, information processing electric control gear, 5, automatic spray unit, 51, suspension transfer unit, 52, device II, 521, crawl stacking component III, 53, automated cleaning component, 531, automatic cleaning apparatus, 532, control are piled up in crawl Valve group I processed, 533, electric control gear I, 54, automatic application element, 541, automatic spray apparatus, 542, control valve group II, 543, electricity Control device II, 6, automatic stickup sponge unit, 61, sheet metal component grabbing device, 62, sponge member bracket, 63, sponge member crawl Device, 64, positioning membrane uncovering device, 7, concentration electronic control unit, 8, panel beating equipment.
Specific embodiment
Below by air conditioner two-unit factory sheet metal component production for, in conjunction with attached drawing, the present invention will be further described.
The core of automated production is ordered into production, that is, sequence is most vital process in automated production.
As shown in Figure 1, Intelligent metal plate part production system includes material supply unit 1, the molding automatic code fetch unit of sheet metal component 2, Intelligent logistics support carries delivery unit 3 and concentrates electronic control unit 7.
As shown in Fig. 2, the setting of material supply unit 1 is set in panel beatings such as press machine, compounding machine or molding machines Standby 8 feeding end, including automatic feeding 11, automatic feeding 11 can will make molding steel by punching press size requirement Plate or steel band, which are delivered in panel beating equipment 8, carries out punching press, the electric control gear of automatic feeding 11 and panel beating equipment 8 Electrical connection, the feed speed of the electric control gear control automatic feeding 11 of panel beating equipment 8.
As shown in Figure 2 and Figure 3, the automatic code fetch unit 2 of the molding sheet metal component includes counting to pile up device 22;
The quantity for counting stacking device 22 is more than one piece, is arranged near the discharge end of panel beating equipment 8, including crawl code Put component II 221, stacking pallet 222 and electric-controlled parts;
It includes that manipulator is piled up in mechanical arm and crawl that component II 221 is piled up in crawl, and mechanical arm includes at least X-coordinate driving machine The minor details that manipulator is mounted on mechanical arm, including gripper are piled up in structure or Y coordinate driving mechanism and Z coordinate driving mechanism, crawl Structure, pattern-recognition sensor and displacement sensor;
At least mating crawl of stacking pallet 222 piles up the quantity setting of component II 221, is arranged and piles up component II in crawl Near 221, it is the stratiform frame structure of open-top, as shown in figure 4, including uniformly arranging on multiple horizontal and vertical directions Accommodation space 2221 and electrical control mechanism, length, width and the height dimension of accommodation space 2221 and the length of punch forming sheet metal component Degree, width and height dimension clearance fit, the bottom of accommodation space 2221 and surrounding are equipped with limit plate, and accommodation space 2221 is pushed up It is unilateral on the length and width direction in portion to be equipped with limit plate, unilateral setting on the length and width direction at 2221 top of accommodation space Limit plate inside edges of boards to the distance between the limit plate exterior panel of adjacent containing spaces 2221 and punch forming sheet metal component Length and width dimensions clearance fit, i.e., it is empty that stamping forming sheet metal component can be put into receiving from the top of accommodation space 2221 Between inside 2221, limit plate can prevent punch forming sheet metal component in transport process to be detached from accommodation space 2221, electrical control mechanism packet It includes battery case, wireless transmitter module, the position sensor in each accommodation space 2221 and is located at 222 bottom of stacking pallet Or the electronic identification chip on supporting leg, battery case are electrically connected with wireless transmitter module, position sensor and electronic identification chip;
Electric-controlled parts include industrial control computer, pattern-recognition circuit, crawl stacking circuit and counting circuit, industry control Computer processed piles up the automatically controlled of component II 221, pattern-recognition sensor, displacement sensor and stacking pallet 222 with crawl respectively Mechanism electrical connection, industrial control computer can control mechanical arm and discharging of the manipulator from panel beating equipment 8 is piled up in crawl End grabs stamping forming sheet metal component and sequence is successively piled up in the accommodation space 2221 of stacking pallet 222 and counted.
It includes logistics automated guided vehicle 31, logistics homing guidance transport that the Intelligent logistics support, which carries delivery unit 3, Vehicle 31 includes car body, wheel, driving braking and steering gear assembly, lifts control device, body powered device and vehicle computing Machine control device;Car body exterior circumferential is respectively provided with range sensor, also sets up code reader on car body;Control device setting is lifted to exist Above car body, lifting when control device stretches out can ask load to pile up rig bracket 212 or stacking pallet 222;Driving is braked and is turned Vehicle body, car-mounted computer control dress are arranged to assembly of devices, body powered device and car-mounted computer control device It sets and is driven including industrial control computer, electric power loop, radio receiving transmitting module, wireless transmitter receiver circuit, position feedback and vehicle Dynamic position loop, lifting control loop and automatic charging or oiling circuit, industrial control computer respectively with body powered device, Radio receiving transmitting module, range sensor, driving braking and steering gear assembly electrical connection.
The concentration electronic control unit 7 includes central control computer and logistics automated guided vehicle control loop, in Each equipment and warehouse coordinate position program inside the control built-in computer plant area of centre, central control computer respectively with panel beating The electric control gear of equipment 8, the electrical control mechanism for counting the industrial control computer, stacking pallet 222 of piling up 22 electric-controlled parts of device And Intelligent logistics support carries the car-mounted computer control device electrical connection of delivery unit 3.
The working principle of Intelligent metal plate part production system: concentrating the central control computer of electronic control unit 7 to issue instruction makes Panel beating equipment 8 is started to work, and automatic feeding 11 molding steel plate will be made by punching press size requirement or steel band conveys Punching press is carried out in panel beating equipment 8, by the successively punching press and transmission of stamping die in panel beating equipment 8, is struck out The sheet metal component of type is transferred into the discharge end of panel beating equipment 8;
It forms the automatic code fetch unit 2 of sheet metal component to start to work, multiple countings pile up device 22 and successively work, and count and pile up dress The industrial control computer for setting 22 piles up component II 221 according to setting program and with the feedback coordinates control crawl of displacement sensor Protrude into inside panel beating equipment 8 from discharge end crawl stamping forming sheet metal component and be moved to stacking pallet 222 just on Then side counts the industrial control computer for piling up device 22 according to the position biography in the accommodation space 2221 of stacking pallet 222 The mechanical arm movement that component II 221 is piled up in the feedback control crawl of the coordinate position and pattern-recognition sensor of sensor feedback is protruded into Stamping forming sheet metal component sequence code is placed in the accommodation space 2221 of stacking pallet 222 simultaneously by the inside of stacking pallet 222 It counts;
It is counted when counting circuit feedback has expired information and piles up the stopping stacking of device 22, concentrate the center control of electronic control unit 7 Computer processed, which issues instruction, makes Intelligent logistics support carry the work of delivery unit 3, and car-mounted computer control device is according to center control meter The coordinate position control logistics automated guided vehicle 31 that calculation machine issues is moved to the lower section of stacking pallet 222 and by stacking pallet 222 hold up, and the coordinate position control logistics that then car-mounted computer control device is issued according to central control computer is led automatically Draw 31 support of transport vehicle and carry stacking pallet 222 and is moved to the setting position in warehouse or is directly transferred to the setting position of next procedure, Logistics automated guided vehicle 31 is standby after putting down stacking pallet 222.
Since the drawing velocity of usual panel beating equipment 8 is very fast, the speed of response is very fast, but grabs and pile up component II 221 It protrudes into grab stamping forming sheet metal component from discharge end inside panel beating equipment 8 and accurately move and pile up in stacking pallet Speed in 222 it is relatively slow and pile up control micro computer control mechanism it is more complex, therefore in order to accelerate crawl pile up speed Degree, as a further improvement of the present invention, the automatic code fetch unit 2 of the molding sheet metal component further include that device is piled up in crawl I 21, crawl is piled up device I 21 and is arranged near the discharge end of panel beating equipment 8, including crawl is piled up component I 211, piled up Rig bracket 212 and electric-controlled parts;It includes that manipulator is piled up in mechanical arm and crawl that component I 211 is piled up in crawl, and mechanical arm at least wraps X-coordinate driving mechanism or Y coordinate driving mechanism and Z coordinate driving mechanism are included, the end that manipulator is mounted on mechanical arm is piled up in crawl Section, including grasping mechanism and displacement sensor;The setting of rig bracket 212 is piled up to pile up near component I 211 in crawl;Electric control part Part includes industrial control computer, crawl stacking circuit, and industrial control computer piles up component I 211 and displacement with crawl respectively Sensor electrical connection, industrial control computer can control mechanical arm and crawl is piled up manipulator and protruded into panel beating equipment 8 Portion grabs stamping forming sheet metal component from discharge end and piles up on piling up rig bracket 212;Device is piled up in the counting 22 settings are being piled up near rig bracket 212;Device is piled up in the central control computer of the concentration electronic control unit 7 and crawl The industrial control computer of I 21 electric-controlled parts is electrically connected;The central control computer of electronic control unit 7 is concentrated to issue when working condition Instruction makes crawl stacking I 21, device be responsible for grabbing stamping forming sheet metal component from the discharge end of panel beating equipment 8 Pile up rig bracket 212 on, and grab pile up component II 221 be responsible for will pile up rig bracket 212 on it is stamping forming Sheet metal component grabs and piles up in the accommodation space 2221 of stacking pallet 222 and count, and then realizes that accelerating crawl piles up speed.
In order to guarantee the product quality of sheet metal component, prevent the abrasion because of stamping die from leading to sheet metal component dimension overproof, as Further improvement of the present invention scheme, Intelligent metal plate part production system further include online detection unit 4, and online detection unit 4 is set It sets and is piling up near rig bracket 212, including component I 211, detection platform, detection device 41 and information processing electricity are piled up in crawl Device 42 is controlled, detection device 41 includes coordinate control mechanism and detector, and detector is equipped with pattern-recognition sensor, position passes Sensor, range sensor, detection medium emission device and detection medium feed back receiver, pattern-recognition sensor can be optical picture As sensor, ultrasonic sensor, X ray sensor etc., detection medium can be ultrasonic wave either light source, infrared ray etc. and be situated between Matter;Information processing electric control gear 42 includes industrial control computer, electric power loop, detection device position control loop, mode knowledge Other circuit, analysis planning detection parameters circuit, detection control loop, Data Analysis Services circuit, printout circuit etc., industry Control computer respectively on detector pattern-recognition sensor, position sensor, range sensor, detection medium emission device With detection medium feed back receiver electrical connection;The concentration electronic control unit 7 further includes on-line checking circuit, and center control calculates Machine is electrically connected with the industrial control computer of online detection unit 4;After the operation of panel beating equipment 8 to setting time, that is, arrive When up to the quality controllable minimum period, concentrating the central control computer of electronic control unit 7 to issue instruction opens online detection unit 4 Beginning work, information processing electric control gear 42 control crawl according to setting program and pile up component I 211 from stacking rig bracket 212 Crawl one stamping forming sheet metal component and pile up in detection platform, then information processing electric control gear 42 according to setting journey Sequence controls the pattern-recognition sensor that 41 coordinate of detection device is mobile, in detection device 41 by detection device position control loop The information such as the shape, size of stamping forming sheet metal component, position are fed back to join to industrial control computer, analysis planning detection Number loop works, the information that industrial control computer passes through pattern-recognition sensor feedback first carries out d solid modeling, raw It at batten entity function and stores, and is compared with the data information of database Plays sheet metal component, according to standard sheet metal component Data information selected reference face or datum mark, coordinate system is then re-established with maximum according to selected datum level or datum mark Limit reducing mechanism accumulated error calls the detection starting point in path, end point location information and to calculate the starting point, final position opposite In the relative coordinate values of selected datum level or datum mark in the coordinate system re-established, call detector to punch forming Sheet metal component measured surface or hole approach distance and approach the informations parameter such as number;Then industrial control computer is according to again The coordinate system of foundation controls the datum level that 41 coordinate of detection device is moved to program selecting by detection device position control loop Or datum mark coordinate position, detection control loop are started to work, detection medium emission device and detection medium feedback on detector Receiver works at the same time, and industrial control computer, which controls the movement of detection device 41 according to the coherent detection information programme of storage, to be made to examine Gauge head is moved to face the first measured surface of stamping forming sheet metal component or the setting position in hole, detection medium emission device hair The detection medium orientation penetrated is beaten returns in the first measured surface of tested stamping forming sheet metal component or the detection faces back reflection in hole It is detected medium feed back receiver to receive, industrial control computer is raw according to the information that detection medium feed back receiver is fed back is received It at the first layer data and stores, then the movement of industrial control computer control coordinate control detection device 41 makes detector to tested The first measured surface of stamping forming sheet metal component or hole are approached to set distance, and industrial control computer receives detection again The information of detection medium feed back receiver feedback on head generates the second layer data and stores, and so on, until completing to approach Number, detector retract to setting position;Meanwhile Data Analysis Services loop works, industrial control computer is by all numbers of plies According to generating batten data by data continuity analysis, specificity analysis and numerical radius and store, and it is fitted according to batten data At spline approxmation function, final detection data is then calculated according to spline approxmation function and is stored, completes tested punch forming Sheet metal component the first measured surface or hole detection;Then industrial control computer control detection device 41 movement makes detector To program setting, detection path on be tested stamping forming sheet metal component the second measured surface or hole approach to setting away from From repeating the above steps;And so on, until completing to be tested stamping forming metal plate when the terminal point coordinate position of program setting The detection of golden part, detector return to zero position, and printout circuit will test data result printout, and maintenance personnel can root Decide whether to be modified mold according to detection data result.
For the sheet metal component of air conditioner two-unit, the sheet metal component that portion plays a supportive role in the air conditioner is not usually required to be sprayed Process, but the sheet metal component or sheet metal component shell to play a supportive role in air conditioner appearance usually requires to carry out spray treatment, therefore, makees For further improvement of the present invention scheme, Intelligent metal plate part production system further includes automatic spray unit 5;
Automatic spray unit 5 includes that device II 52, dust-free clean spray painting room, automatic is piled up in suspension transfer unit 51, crawl Cleaning member 53, automatic application element 54 and automatic baking dry part;
Hanging transfer unit 51 includes electric control driving device, support device and stretched wire, and stretched wire is erected in support device, simultaneously It is at the uniform velocity moved by electric control driving device driving, there is multiple hanging members on stretched wire uniformly at intervals, hanging member is equipped with position Sensor;
Dust-free clean spray painting room is that confined space, a stretched wire with multiple compartments passes through each of dust-free clean spray painting room Compartment;
The quantity that device II 52 is piled up in crawl is at least two sets, is separately positioned on the arrival end of dust-free clean spray painting room and goes out Component III 521 and electric-controlled parts are piled up in mouthful end, including crawl, as shown in figure 5, crawl pile up component III 521 include mechanical arm and Manipulator is piled up in crawl, and mechanical arm includes at least X-coordinate driving mechanism or Y coordinate driving mechanism and Z coordinate driving mechanism, crawl Pile up the minor details that manipulator is mounted on mechanical arm, including grasping mechanism, pattern-recognition sensor and hanging member location readers; Electric-controlled parts include that circuit and counting circuit are piled up in industrial control computer, crawl, industrial control computer respectively with crawl code Put component III 521, pattern-recognition sensor and the electrical connection of hanging member location readers;Industrial control computer can pass through mould The feedback control of formula identification sensor is located at the mechanical arm of the arrival end of dust-free clean spray painting room and manipulator crawl is piled up in crawl Stamping forming sheet metal component in rig bracket 212 is piled up, sets the articulated end of stamping forming sheet metal component upwards after crawl It sets and keeps vertical mounting state, while hanging member location readers read the position of the hanging member on running stretched wire Sensor information simultaneously feeds back to industrial control computer, and manipulator is piled up in first control crawl after industrial control computer speed calculates It locks and leans on closely its nearest hanging member, then control grabs stacking manipulator and projects forwardly to mounting position and keep and hang The identical speed of the forward speed of chain and stretched wire moment synchronizing moving, the grasping mechanism that then manipulator is piled up in control crawl unclamp Stamping forming sheet metal component, stamping forming sheet metal component, which has been articulated on the hanging member of stretched wire, completes mounting, industry control Computer control crawl stacking manipulator processed, which returns to initial position, to be continued to grab;As described above, industrial control computer can lead to Cross pattern-recognition sensor and hanging member location readers feedback control be located at dust-free clean spray painting room outlet end machine Tool arm and crawl pile up manipulator and lock and lean on closely its nearest hanging member, and then manipulator extension is piled up in control crawl To mounting position and speed identical with the forward speed of stretched wire and stretched wire moment synchronizing moving are kept, then control crawl is piled up The sheet metal component sprayed on the hanging member of the grasping mechanism crawl stretched wire of manipulator, and pile up and piling up rig bracket 212 On;
Automated cleaning component 53 is arranged in dust-free clean spray painting room in first compartment of stretched wire traffic direction, packet Include mechanical arm, automatic cleaning apparatus 531, control valve group I 532, electric control gear I 533;Mechanical arm is fixedly mounted on the ground, if It sets near stretched wire, including at least one X-coordinate driving mechanism or Y coordinate driving mechanism or Z coordinate driving mechanism;Automated cleaning Device 531 is connect with the minor details of mechanical arm, automatic cleaning apparatus 531 be equipped with pattern-recognition sensor, position sensor and away from From sensor, multiple internal channels are equipped with inside automatic cleaning apparatus 531, one end of multiple internal channels passes through control valve group I respectively 532 connect with cleaning positive pressure gas source, cleaning agent feed mechanism and clean water pressure source, and the other end connects spray head;Electric control gear I 533 include industrial control computer, electric power loop, washing and brushing device position control loop, pattern-recognition circuit, analysis planning cleaning Parameter circuit, cleaning control loop, gas circuit control loop, clean water control loop, industrial control computer respectively with it is automatic clear Pattern-recognition sensor, position sensor and range sensor electrical connection, industrial control computer and control on clean device 531 Valve group I 532 is electrically connected, and industrial control computer is sat with the X-coordinate driving mechanism of mechanical arm or Y coordinate driving mechanism or Z respectively Mark driving mechanism electrical connection;
Automatic application element 54 is arranged in dust-free clean spray painting room along stretched wire traffic direction, 53 front of automated cleaning component Compartment in, including mechanical arm, automatic spray apparatus 541, control valve group II 542, electric control gear II 543;The fixed peace of mechanical arm Dress on the ground, is arranged near stretched wire, including at least one X-coordinate driving mechanism or Y coordinate driving mechanism or Z coordinate driving Mechanism;Automatic spray apparatus 541 is connect with the minor details of mechanical arm, and automatic spray apparatus 541 is equipped with pattern-recognition sensor, position Sensor and range sensor are set, multiple internal channels are equipped with inside automatic spray apparatus 541, are set outside automatic spray apparatus 541 Have it is identical as internal channel quantity and with the corresponding outer tunnel being connected to of internal channel, internal channel one end by control valve group II 542 with just Pressurized air source connection, the internal channel other end connect spray head, and outer tunnel is connect by control valve group II 542 with coating feed mechanism;Electricity Controlling device II 543 includes industrial control computer, electric power loop, nozzle position control loop, pattern-recognition circuit, analysis planning Spray parameters circuit, spray painting control circuit, gas circuit control loop, industrial control computer is respectively and on automatic spray apparatus 541 Pattern-recognition sensor, position sensor and range sensor electrical connection, industrial control computer and the electricity of control valve group II 542 Connection, industrial control computer respectively with the X-coordinate driving mechanism of mechanical arm or Y coordinate driving mechanism or Z coordinate driving mechanism Electrical connection;
Automatic baking dry part is arranged in dust-free clean spray painting room in front of stretched wire traffic direction, automatic application element 54 In compartment, including drying spray head and control valve group, drying spray head are connect by control valve group with drying pressure gas source;
The concentration electronic control unit 7 further includes automatic spray circuit, central control computer respectively with suspension delivery section The electric control driving device of part 51, crawl pile up the electric-controlled parts of device II 52, automated cleaning component 53 electric control gear I 533, from The control valve group electrical connection of the electric control gear II 543 and automatic baking dry part of dynamic application element 54;
Automatic spray unit 5 when in use, as shown in Figure 5, Figure 6, the car-mounted computer of logistics automated guided vehicle 31 The coordinate position control logistics automated guided vehicle 31 that control device is issued according to central control computer is held in the palm respectively to be carried completely It carries the stacking pallet 222 of punch forming sheet metal component and unloaded stacking pallet 222 is moved to enter positioned at dust-free clean spray painting room Device II 52 is piled up in the crawl at mouth end and setting near device II 52 is piled up in the crawl positioned at the outlet end of dust-free clean spray painting room Positioning is set, and automatic spray circuit is started to work, and to be at the uniform velocity advanced through dust-free clean spray painting room, Industry Control calculates stretched wire Machine by the feedback control of pattern-recognition sensor be located at dust-free clean spray painting room arrival end crawl stacking device II 52 according to It is secondary sequentially to grab stamping forming sheet metal component from stacking pallet 222 and be articulated on the hanging member of stretched wire, it has rushed Molded sheet metal component follows stretched wire to enter dust-free clean spray painting room, and it is laggard to carry out surface cleaning processing through automated cleaning component 53 The working range for entering automatic application element 54 enters the working space of automatic baking dry part after spraying automatically, last after drying It follows stretched wire to leave dust-free clean spray painting room from the outlet end of dust-free clean spray painting room to complete automatic spraying, be then within dustless clear The crawl stacking device II 52 of the outlet end of clean spray painting room, which successively grabs, to be completed the sheet metal component of spraying and is piled up on stretched wire On unloaded stacking pallet 222, automatic operation is realized.
For the sheet metal component of air conditioner two-unit, the sheet metal component usually some that portion plays a supportive role in the air conditioner also needs to paste The sponge members such as sound-absorbing sponge or moulding silk floss, the sponge members such as sound-absorbing sponge or moulding silk floss are usually adhesive surface with double-sided adhesive, another Face has dust-proof pad pasting, need to will paste after the removal of the double-sided adhesive pad pasting of adhesive surface when paste operation and by the Dustproof paste of another side Film removal, usually manual operation, therefore, in order to further realize artificial intelligence automatic operation, as of the invention into one Improvement project is walked, Intelligent metal plate part production system further includes automatic stickup sponge unit 6;
As shown in fig. 7, pasting sponge unit 6 automatically includes sheet metal component grabbing device 61, sponge member bracket 62, sponge portion Part grabbing device 63, positioning membrane uncovering device 64 and electric-controlled parts;
Sheet metal component grabbing device 61 includes mechanical arm and manipulator is piled up in crawl, and mechanical arm includes that at least one X-coordinate is driven Motivation structure or Y coordinate driving mechanism and Z coordinate driving mechanism, manipulator is piled up in crawl to be slab construction, is mounted on mechanical arm Minor details, including grasping mechanism and pattern-recognition sensor;
Sponge member grabbing device 63 includes that manipulator is piled up in mechanical arm and crawl, and mechanical arm includes at least one X-coordinate Driving mechanism or Y coordinate driving mechanism and Z coordinate driving mechanism, manipulator is piled up in crawl to be slab construction, is mounted on mechanical arm Minor details, including grasping mechanism, pattern-recognition sensor and range sensor;
Sponge member bracket 62 is arranged near sheet metal component grabbing device 61, makes molding sponge by size requirement is pasted Item sequence is neatly packed to be arranged in sponge member bracket 62;
The positioning of membrane uncovering device 64 is positioned to be arranged between sheet metal component grabbing device 61 and sponge member grabbing device 63, including Support frame and film gripping manipulator is taken off, takes off film gripping manipulator and be fixedly mounted on top of support frame, take off and set on film gripping manipulator There is range sensor;
Electric-controlled parts include industrial control computer, sheet metal component crawl control loop, sponge member crawl control loop, paste Control loop and counting circuit, industrial control computer respectively with sheet metal component grabbing device 61 and sponge member grabbing device 63 Mechanical arm, crawl pile up manipulator, grasping mechanism and the electrical connection of pattern-recognition sensor, industrial control computer and positioning and take off film Device 64 takes off the electrical connection of film gripping manipulator;
The concentration electronic control unit 7 further includes automatic stickup sponge circuit, central control computer and automatic stickup sea The industrial control computer of continuous 6 electric-controlled parts of unit is electrically connected;
It is automatic paste sponge unit 6 in use, logistics automated guided vehicle 31 car-mounted computer control device according to Coordinate position control 31 support of logistics automated guided vehicle that central control computer issues carries fully loaded by stickup size requirement The sponge member bracket 62 for making molding sponge strip is moved to the setting position near sponge member grabbing device 63, logistics certainly Dynamic 31 support of guide transport lorry carries the fully loaded stacking pallet 222 of punch forming sheet metal component and unloaded stacking pallet 222 is distinguished It is moved to the setting position near sheet metal component grabbing device 61, automatic to paste sponge loop starts, electric-controlled parts pass through metal plate The crawl of the feedback control sheet metal component grabbing device 61 of pattern-recognition sensor on golden part grabbing device 61 piles up manipulator certainly Stamping forming sheet metal component and grab is located in that position membrane uncovering device 64 attached for sequence crawl in fully loaded stacking pallet 222 Close setting position;Then the feedback control sea that electric-controlled parts pass through the pattern-recognition sensor on sponge member grabbing device 63 Manipulator is piled up in the crawl of continuous component grabbing device 63, and sequentially crawl makes by size requirement is pasted from sponge member bracket 62 Molding sponge strip is simultaneously grabbed the one end for being located in sponge strip adhesive surface close to the setting position of positioning membrane uncovering device 64;So Electric-controlled parts grab the sponge portion of sponge strip by the feedback control of the range sensor on sponge member grabbing device 63 afterwards 63 fine motion of part grabbing device makees that one end of sponge strip adhesive surface is made to take off film gripping manipulator close to extremely to positioning membrane uncovering device 64 Set distance, then electric-controlled parts take off film gripping manipulator by taking off the feedback control of the range sensor on film gripping manipulator Between the glue surface and protective film for stretching out and being inserted into sponge strip adhesive surface, then electric-controlled parts control is taken off film gripping manipulator and is closed and finishes The protective film of sponge strip adhesive surface is clamped into completion and takes off film positioning;Then electric-controlled parts control grabs the sponge portion of sponge strip It moves, that is, does opposite relative to positioning membrane uncovering device 64 along sponge strip in-plane after the recession to set distance of part grabbing device 63 It moves, the protective film of sponge strip adhesive surface is pasted under the chucking power effect for taking off film gripping manipulator from sponge strip in moving process It is peeled off in the glue surface in face, completes electric-controlled parts after taking off film and control the return of the sponge member grabbing device 63 extremely shifting for grabbing sponge strip Position before dynamic;Then the feedback control sponge that electric-controlled parts pass through the pattern-recognition sensor on sponge member grabbing device 63 The position that component grabbing device 63 is moved to corresponding sheet metal component grabbing device 61 makes the sponge face sheet metal component for completing to take off film crawl Stamping forming sheet metal component on device 61, then electric-controlled parts pass through the range sensor on sponge member grabbing device 63 Feedback control grab and complete to take off the sponge member grabbing device 63 of the sponge strip of film and pasted to sheet metal component grabbing device 61 is mobile Closely to set distance, complete to take off at this time the adhesive surface of the sponge strip of film i.e. with it is stamping forming on sheet metal component grabbing device 61 Sheet metal component fitting, the crawl of electric-controlled parts control sponge member grabbing device 63 are piled up after manipulator unclamps sponge strip and are returned to initially It awaits orders position;Then electric-controlled parts control sheet metal component grabbing device 61 grab be completed paste sponge sheet metal component be moved to sky Its sequence code is simultaneously placed in the accommodation space 2221 of unloaded stacking pallet 222 and counts by 222 top of stacking pallet of load, complete At a workflow, and so on, until being fully completed sponge application work.
In order to effectively grab sponge strip and conveniently take off film and stickup, as one embodiment of the present invention, the sea It is slab construction that manipulator is piled up in the crawl of continuous component grabbing device 63, and slab construction is equipped with multiple adsorption orifices, and adsorption orifice is logical It crosses pipeline to be connected to negative pressure source, the crawl of sponge member grabbing device 63 is piled up manipulator and realized surely by negative-pressure adsorption sponge strip Gu crawl.
It is as a further improvement of the present invention, described in order to realize better sticking effect, guarantee firm stickup The crawl of sponge member grabbing device 63 piles up the mechanical edge that is equipped on hand and takes off the pressure roller that film direction rolls setting, logical to electric-controlled parts The feedback control for the range sensor crossed on sponge member grabbing device 63 grabs the sponge member for completing to take off the sponge strip of film Grabbing device 63 is mobile close to set distance, completing to take off the adhesive surface of the sponge strip of film i.e. and metal plate to sheet metal component grabbing device 61 Stamping forming sheet metal component fitting on golden part grabbing device 61, at this point, electric-controlled parts control sponge member grabbing device 63 Crawl pile up manipulator unclamp sponge strip after again relative to by sheet metal component grabbing device 61 crawl pile up manipulator crawl Stamping forming sheet metal component stickup sponge in-plane it is mobile, pressure roller is i.e. mobile to sponge in sponge strip surface scrolls Item is rolled, and is realized the better sticking effect of sponge strip, is guaranteed its firm stickup.
As one embodiment of the present invention, the automatic feeding 11 is will to be fabricated to by punching press size requirement The steel plate of type, which is sent into panel beating equipment 8, carries out punching press, including mechanical arm, crawl pile up manipulator, shaped steel plate bracket and Electric-controlled parts;Mechanical arm is arranged near the feeding end of panel beating equipment 8, including at least X-coordinate driving mechanism or Y coordinate are driven Motivation structure and Z coordinate driving mechanism;The minor details that manipulator is mounted on mechanical arm, including grasping mechanism and displacement sensing are piled up in crawl Device;Shaped steel plate bracket is arranged near mechanical arm, makes the neatly packed setting of molding steel plate sequence by punching press size requirement In shaped steel plate bracket;Electric-controlled parts include industrial control computer, crawl stacking circuit and counting circuit, Industry Control meter The electric control gear that calculation machine piles up manipulator and panel beating equipment 8 with mechanical arm, crawl respectively is electrically connected;This Intelligent metal plate part is raw When production system uses such embodiment, the central control computer of concentration electronic control unit 7 first, which issues instruction, keeps logistics automatic 31 support of guide transport lorry carries the fully loaded shaped steel plate bracket for making molding steel plate by punching press size requirement and is moved to setting position It sets, then concentrating the central control computer of electronic control unit 7 to issue instruction makes panel beating equipment 8 start to work, panel beating Circuit, the Industry Control of automatic feeding 11 are piled up in the crawl that automatic feeding 11 is opened in the electric control gear control of equipment 8 Computer according to preset sequence controlled machine arm and crawl pile up manipulator successively grab in shaped steel plate bracket by punching press Size requires to make molding steel plate and piles up the stamping position in panel beating equipment 8, and counting circuit works at the same time, until complete Portion's crawl finishes.
The mechanical arm that component II 221 is piled up in the crawl can be mechanical using multi-joint centralized control as shown in Figure 2 Arm can also control mechanical arm using frame-type fission, or use the mechanical arm of the other forms such as Delta mechanical arm, due to The control of the Delta mechanical arm of the multi-joint mechanical arm and the third scheme of the first scheme is centralized control, is accurately sat Mark control is more complex, need to largely calculate by industrial control computer, software control procedure complexity, and manufacturing cost is higher, Computer control burden weight, easily breaks down;Second scheme is controlled respectively using seperated control, i.e., several coordinate systems, controls phase To simple, direct, it is less prone to failure, therefore preferred second scheme, that is, as a preferred solution of the present invention, such as Fig. 3 institute Show, it is gantry type mechanical arm that the mechanical arm of component II 221 is piled up in the crawl.
Intelligent metal plate part production system is Digitizing And Control Unit, can be seamlessly connected with the number bus of factory and realize collection Middle digital management is not limited to above-mentioned specific control mode.
Originally the Intelligent metal plate part production system of sponge can be pasted automatically due to piling up component using the crawl of micro computer control II 221 protrude into inside panel beating equipment 8 from discharge end crawl stamping forming sheet metal component and sequence code is placed on stacking pallet It in 222 accommodation space 2221, is operated completely using computer auto-control, automatic operation can avoid because of operator's responsibility Influence of the human factors such as the heart, mood to manufacturing schedule, while can be complete from the limitation of operator's operative skill qualification Entirely avoid manual operation there are the drawbacks of;Due to being equipped with the online detection unit 4 of complete micro computer control, can guarantee The product quality of sheet metal component prevents the abrasion because of stamping die from leading to sheet metal component dimension overproof;It is completely micro computer controlled due to being equipped with The automatic spray unit 5 of system, therefore automatic spray treatment can be carried out to stamping forming sheet metal component;It is completely micro- due to being equipped with Computer-controlled automatic stickup sponge unit 6, therefore automatic stickup sponge can be carried out to stamping forming sheet metal component, especially The automated production of industrial sheet metal component suitable for number bus factory.

Claims (7)

1. the Intelligent metal plate part production system that one kind can paste sponge automatically, which is characterized in that including material supply unit (1), Form the automatic code fetch unit (2) of sheet metal component, Intelligent logistics support carries delivery unit (3), automatic stickup sponge unit (6) and concentrates electricity It controls unit (7);
The feeding end in panel beating equipment (8), including automatic feeding (11) is arranged in the material supply unit (1), Automatic feeding (11) is electrically connected with the electric control gear of panel beating equipment (8);
The automatic code fetch unit (2) of the molding sheet metal component includes counting to pile up device (22);Count the number for piling up device (22) Amount is more than one piece, is arranged near the discharge end of panel beating equipment (8), including component II (221), stacking pallet are piled up in crawl (222) and electric-controlled parts;The mechanical arm that component II (221) are piled up in crawl is gantry type mechanical arm, and component II (221) are piled up in crawl Manipulator is piled up including mechanical arm and crawl, mechanical arm includes at least X-coordinate driving mechanism or Y coordinate driving mechanism and Z coordinate The minor details that manipulator is mounted on mechanical arm are piled up in driving mechanism, crawl, including grasping mechanism, pattern-recognition sensor and displacement pass Sensor;At least mating crawl of stacking pallet (222) piles up the quantity setting of component II (221), is arranged and piles up component II in crawl (221) nearby, be open-top stratiform frame structure, including the accommodation space uniformly arranged on multiple horizontal and vertical directions (2221) and electrical control mechanism, the length of length, width and the height dimension and punch forming sheet metal component of accommodation space (2221), width Degree and height dimension clearance fit, the bottom of accommodation space (2221) and surrounding are equipped with limit plate, accommodation space (2221) top It is unilateral on the length and width direction in portion to be equipped with limit plate, it is unilateral on the length and width direction at the top of accommodation space (2221) to set The inside edges of boards for the limit plate set are to the distance between the limit plate exterior panel of adjacent containing spaces (2221) and punch forming metal plate The length and width dimensions clearance fit of golden part, electrical control mechanism include battery case, wireless transmitter module, are located at each accommodation space (2221) position sensor on and the electronic identification chip being located on stacking pallet (222) bottom or supporting leg, battery case with Wireless transmitter module, position sensor and electronic identification chip electrical connection;Electric-controlled parts include industrial control computer, mode knowledge Circuit and counting circuit are piled up in other circuit, crawl, and industrial control computer piles up component II (221) with crawl respectively, mode is known The electrical control mechanism of individual sensor, displacement sensor and stacking pallet (222) is electrically connected;
It includes logistics automated guided vehicle (31), logistics homing guidance transport that the Intelligent logistics support, which carries delivery unit (3), Vehicle (31) includes car body, wheel, driving braking and steering gear assembly, lifts control device, body powered device and vehicle-mounted meter Calculation machine control device;Car body exterior circumferential is respectively provided with range sensor, also sets up code reader on car body;Lift control device setting Side on the car body;Driving braking and steering gear assembly, body powered device and car-mounted computer control device are arranged at vehicle Internal portion, car-mounted computer control device include that industrial control computer, electric power loop, radio receiving transmitting module, wireless transmission connect Withdraw road, position feedback and vehicle traction position loop, lifting control loop and automatic charging or oiling circuit, Industry Control meter Calculation machine is electrically connected with body powered device, radio receiving transmitting module, range sensor, driving braking and steering gear assembly respectively;
The concentration electronic control unit (7) includes central control computer and logistics automated guided vehicle control loop, center Each equipment and warehouse coordinate position program, central control computer are set with panel beating respectively inside control built-in computer plant area The electric control gear of standby (8) counts the automatically controlled of the industrial control computer, stacking pallet (222) for piling up device (22) electric-controlled parts Mechanism and Intelligent logistics support carry the car-mounted computer control device electrical connection of delivery unit (3);
The automatic stickup sponge unit (6) includes sheet metal component grabbing device (61), sponge member bracket (62), sponge member Grabbing device (63), positioning membrane uncovering device (64) and electric-controlled parts;Sheet metal component grabbing device (61) includes mechanical arm and crawl code Manipulator is put, mechanical arm includes at least one X-coordinate driving mechanism or Y coordinate driving mechanism and Z coordinate driving mechanism, grabs code Putting manipulator is slab construction, the minor details for being mounted on mechanical arm, including grasping mechanism and pattern-recognition sensor;Sponge member is grabbed Taking device (63) includes that manipulator is piled up in mechanical arm and crawl, and mechanical arm includes that at least one X-coordinate driving mechanism or Y coordinate drive Motivation structure and Z coordinate driving mechanism, it is slab construction, the minor details for being mounted on mechanical arm, including gripper that manipulator is piled up in crawl Structure, pattern-recognition sensor and range sensor;Sponge member bracket (62) is arranged near sheet metal component grabbing device (61);It is fixed Position membrane uncovering device (64), which positions, to be arranged between sheet metal component grabbing device (61) and sponge member grabbing device (63), including support Frame and take off film gripping manipulator, take off film gripping manipulator and be fixedly mounted on top of support frame, take off film gripping manipulator be equipped with away from From sensor;Electric-controlled parts include industrial control computer, sheet metal component crawl control loop, sponge member crawl control loop, glue Paste control loop and counting circuit, industrial control computer respectively with sheet metal component grabbing device (61) and sponge member grabbing device (63) mechanical arm, crawl pile up manipulator, grasping mechanism and the electrical connection of pattern-recognition sensor, industrial control computer and fixed Position membrane uncovering device (64) takes off the electrical connection of film gripping manipulator;The concentration electronic control unit (7) further includes automatic stickup sponge Circuit, central control computer are electrically connected with the automatic industrial control computer for pasting sponge unit (6) electric-controlled parts.
2. the Intelligent metal plate part production system according to claim 1 that sponge can be pasted automatically, which is characterized in that described The molding automatic code fetch unit (2) of sheet metal component further includes that device I (21) are piled up in crawl, and crawl is piled up device I (21) and is arranged in metal plate Near the discharge end of process equipment (8), including crawl piles up component I (211), piles up rig bracket (212) and electric-controlled parts;It grabs It includes that manipulator is piled up in mechanical arm and crawl that code fetch, which puts component I (211), and mechanical arm includes at least X-coordinate driving mechanism or Y coordinate The minor details that manipulator is mounted on mechanical arm are piled up in driving mechanism and Z coordinate driving mechanism, crawl, including grasping mechanism and displacement pass Sensor;Rig bracket (212) setting is piled up to pile up near component I (211) in crawl;Electric-controlled parts include that Industry Control calculates Machine, crawl pile up circuit, and industrial control computer piles up component I (211) with crawl respectively and displacement sensor is electrically connected;It is described Counting pile up device (22) setting pile up rig bracket (212) near;The center control of the concentration electronic control unit (7) Computer is electrically connected with the industrial control computer that device I (21) electric-controlled parts are piled up in crawl.
3. the Intelligent metal plate part production system according to claim 2 that sponge can be pasted automatically, which is characterized in that can be automatic The Intelligent metal plate part production system for pasting sponge further includes online detection unit (4), and online detection unit (4) setting is flat in stacking Near platform bracket (212), including component I (211), detection platform, detection device (41) and the automatically controlled dress of information processing are piled up in crawl It sets (42), detection device (41) includes coordinate control mechanism and detector, and detector is equipped with pattern-recognition sensor, position passes Sensor, range sensor, detection medium emission device and detection medium feed back receiver;Information processing electric control gear (42) includes work Industry control computer, electric power loop, detection device position control loop, pattern-recognition circuit, analysis planning detection parameters circuit, Detect control loop, Data Analysis Services circuit, printout circuit, industrial control computer respectively with the mode on detector Identification sensor, position sensor, range sensor, detection medium emission device and detection medium feed back receiver electrical connection;Institute The concentration electronic control unit (7) stated further includes on-line checking circuit, and the industry of central control computer and online detection unit (4) is controlled System calculates mechatronics.
4. the Intelligent metal plate part production system according to claim 1 or 2 or 3 that sponge can be pasted automatically, which is characterized in that The Intelligent metal plate part production system that sponge can be pasted automatically further includes automatic spray unit (5);Automatic spray unit (5) includes outstanding Hang transfer unit (51), device II (52), dust-free clean spray painting room, automated cleaning component (53), automatically spraying portion are piled up in crawl Part (54) and automatic baking dry part;
Hanging transfer unit (51) includes electric control driving device, support device and stretched wire, and stretched wire is erected in support device and leads to It crosses electric control driving device driving at the uniform velocity to move, there is multiple hanging members on stretched wire uniformly at intervals, hanging member is passed equipped with position Sensor;
Dust-free clean spray painting room be one with the confined spaces of multiple compartments, stretched wire pass through dust-free clean spray painting room it is each every Section;
The quantity that device II (52) are piled up in crawl is at least two sets, is separately positioned on arrival end and the outlet of dust-free clean spray painting room Component II (521) and electric-controlled parts are piled up in end, including crawl, and it includes that mechanical arm and crawl are piled up that component II (521) are piled up in crawl Manipulator, mechanical arm include at least X-coordinate driving mechanism or Y coordinate driving mechanism and Z coordinate driving mechanism, and crawl is piled up mechanical Hand is mounted on the minor details of mechanical arm, including grasping mechanism, pattern-recognition sensor and hanging member location readers;Electric-controlled parts Circuit and counting circuit are piled up including industrial control computer, crawl, industrial control computer piles up component II with crawl respectively (521), pattern-recognition sensor and the electrical connection of hanging member location readers;
Automated cleaning component (53) is arranged in dust-free clean spray painting room in first compartment of stretched wire traffic direction, including Mechanical arm, automatic cleaning apparatus (531), control valve group I (532), electric control gear I (533);Mechanical arm is fixedly mounted on ground On, it is arranged near stretched wire, including at least one X-coordinate driving mechanism or Y coordinate driving mechanism or Z coordinate driving mechanism;From Dynamic cleaning device (531) are connect with the minor details of mechanical arm, and automatic cleaning apparatus (531) is equipped with pattern-recognition sensor, position Sensor and range sensor, automatic cleaning apparatus (531) is internal to be equipped with multiple internal channels, and one end of multiple internal channels leads to respectively It crosses control valve group I (532) to connect with cleaning positive pressure gas source, cleaning agent feed mechanism and clean water pressure source, other end connection spray Head;Electric control gear I (533) includes industrial control computer, electric power loop, washing and brushing device position control loop, pattern-recognition time Road, analysis planning cleaning parameter circuit, cleaning control loop, gas circuit control loop, clean water control loop, Industry Control calculate Machine is electrically connected with pattern-recognition sensor, position sensor and the range sensor on automatic cleaning apparatus (531) respectively, industry Control computer be electrically connected with control valve group I (532), industrial control computer respectively with the X-coordinate driving mechanism or Y of mechanical arm Coordinate driving mechanism or the electrical connection of Z coordinate driving mechanism;
Automatic application element (54) is arranged in dust-free clean spray painting room in front of stretched wire traffic direction, automated cleaning component (53) Compartment in, including mechanical arm, automatic spray apparatus (541), control valve group II (542), electric control gear II (543);Mechanical arm It is fixedly mounted on the ground, is arranged near stretched wire, including at least one X-coordinate driving mechanism or Y coordinate driving mechanism or Z are sat Mark driving mechanism;Automatic spray apparatus (541) is connect with the minor details of mechanical arm, and automatic spray apparatus (541) is known equipped with mode Individual sensor, position sensor and range sensor, automatic spray apparatus (541) is internal to be equipped with multiple internal channels, automatic spraying Be equipped with outside device (541) it is identical as internal channel quantity and with the corresponding outer tunnel being connected to of internal channel, internal channel one end passes through control Valve group II (542) processed connect with positive pressure gas source, the internal channel other end connect spray head, outer tunnel by control valve group II (542) with The connection of coating feed mechanism;Electric control gear II (543) include industrial control computer, electric power loop, nozzle position control loop, Pattern-recognition circuit, analysis planning spray parameters circuit, spray painting control circuit, gas circuit control loop, industrial control computer point It is not electrically connected with pattern-recognition sensor, position sensor and the range sensor on automatic spray apparatus (541), Industry Control Computer is electrically connected with control valve group II (542), and industrial control computer is sat with the X-coordinate driving mechanism or Y of mechanical arm respectively Mark driving mechanism or the electrical connection of Z coordinate driving mechanism;
Automatic baking dry part be arranged in dust-free clean spray painting room in front of stretched wire traffic direction, automatic application element (54) every In section, including drying spray head and control valve group, drying spray head are connect by control valve group with drying pressure gas source;
The concentration electronic control unit (7) further includes automatic spray circuit, central control computer respectively with suspension transfer unit (51) electric control driving device, crawl pile up the electric control gear I of the electric-controlled parts of device II (52), automated cleaning component (53) (533), the control valve group electrical connection of the electric control gear II (543) and automatic baking dry part of automatic application element (54).
5. the Intelligent metal plate part production system according to claim 1 or 2 or 3 that sponge can be pasted automatically, which is characterized in that It is slab construction that manipulator is piled up in the crawl of the sponge member grabbing device (63), and slab construction is equipped with multiple absorption Mouthful, adsorption orifice is connected to by pipeline with negative pressure source.
6. the Intelligent metal plate part production system according to claim 1 or 2 or 3 that sponge can be pasted automatically, which is characterized in that The crawl of the sponge member grabbing device (63) piles up the mechanical edge that is equipped on hand and takes off the pressure roller that film direction rolls setting.
7. the Intelligent metal plate part production system according to claim 1 or 2 or 3 that sponge can be pasted automatically, which is characterized in that The automatic feeding (11) includes mechanical arm, crawl stacking manipulator, shaped steel plate bracket and electric-controlled parts;Mechanical arm It is arranged near the feeding end of panel beating equipment (8), including at least X-coordinate driving mechanism or Y coordinate driving mechanism and Z coordinate Driving mechanism;The minor details that manipulator is mounted on mechanical arm, including grasping mechanism and displacement sensor are piled up in crawl;Shaped steel plate support Frame is arranged near mechanical arm;Electric-controlled parts include industrial control computer, crawl stacking circuit and counting circuit, Industry Control The electric control gear that computer piles up manipulator and panel beating equipment (8) with mechanical arm, crawl respectively is electrically connected.
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