CN113523720B - Automatic forming device and process for direct-drive motor shell - Google Patents
Automatic forming device and process for direct-drive motor shell Download PDFInfo
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- CN113523720B CN113523720B CN202110785695.9A CN202110785695A CN113523720B CN 113523720 B CN113523720 B CN 113523720B CN 202110785695 A CN202110785695 A CN 202110785695A CN 113523720 B CN113523720 B CN 113523720B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/14—Casings; Enclosures; Supports
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Abstract
The invention relates to the technical field of motor shell preparation, in particular to an automatic forming device and a process for a direct-drive motor shell, which comprises a feeding mechanism, a cutting mechanism, a grabbing mechanism, a first processing mechanism, a second processing mechanism, a feeding mechanism, a punching mechanism, a third processing mechanism, a cleaning mechanism and a forming mechanism, wherein the cutting mechanism is arranged on the feeding mechanism and cuts off a tubular shell; the motor shell is machined and formed by full-automatic feeding, the structure is reliable, the machining efficiency is high, and the motor shell machining device is suitable for mass production.
Description
Technical Field
The invention relates to the technical field of motor shell preparation, in particular to an automatic forming device and process for a direct-drive motor shell.
Background
In industrial production, the assembly of the direct current motor needs to assemble all parts of the motor, the existing method can be generally finished only by manpower, and the automation degree is low due to time and labor waste. And the applicant has developed an automatic production line for assembling a dc motor in order to solve the problem.
If notice number is CN 106130268A discloses a motor assembly device, including supporting platform, be equipped with equipment carousel and the drive structure of drive equipment carousel pivoted on supporting platform, be equipped with the graduated disk of a plurality of assembled motors on the equipment carousel, be equipped with the inspection device that whether the graduated disk has debris respectively in proper order around the equipment carousel at supporting platform, put the device to the nut on the graduated disk, put the device to the lower carriage on the graduated disk with the lower carriage, put the device to the yoke on the graduated disk with the yoke, put the device to the rotor on the graduated disk with the rotor, put the device to the upper carriage on the graduated disk with the upper bracket, hit the screw device and take the extraction element of taking away the motor that has assembled to the equipment motor.
The machine in the prior art is time-consuming, labor-consuming, low in automation degree and inconvenient to operate.
Disclosure of Invention
In order to solve the problems, the invention provides the automatic forming device and the automatic forming process for the direct-drive motor shell, which adopt full-automatic feeding to machine and form the motor shell, have high integral automation degree, complete the integral processes of feeding, cutting, grabbing, primary processing, secondary processing, stamping, tertiary processing, cleaning and forming, have reliable structure and high processing efficiency and are suitable for mass production.
The technical scheme adopted by the invention is as follows: an automatic forming device for a direct-drive motor shell comprises a feeding mechanism, a cutting mechanism, a grabbing mechanism, a first processing mechanism, a second processing mechanism, a feeding mechanism, a stamping mechanism, a third processing mechanism, a cleaning mechanism and a forming mechanism, wherein the cutting mechanism is arranged on the feeding mechanism and cuts off a tubular shell; the stamping mechanism stamps the tubular shell to form the motor shell, the third processing mechanism carries out finish machining on the formed motor shell, the cleaning mechanism cleans the motor shell after finish machining, and the forming mechanism carries out curing forming on the cleaned motor shell.
The feeding mechanism comprises a material storage assembly, a material placing assembly arranged on the material storage assembly, a transferring assembly used for grabbing the tubes on the material storage assembly and placing the tubes on the material placing assembly, and a propelling assembly used for grabbing and propelling the tubes of the material placing assembly.
The technical scheme is further improved in that the material storage assembly comprises a material storage frame, the material storage frame is provided with a material storage inclined table, and the bottom of the material storage inclined table is provided with a material storage limiting table; the blowing subassembly is equipped with the multiunit, the blowing subassembly includes the blowing slide rail, can slide locate the slip rack of blowing slide rail, be used for driving the gliding blowing gear of slip rack on the blowing slide rail, locate the sliding seat of slip rack, and install in the jacking cylinder of sliding seat and locate the jacking groove of jacking cylinder, blowing gear drive slip rack drives the linear transmission of sliding seat.
The further improvement of the scheme is that the transfer assembly comprises a mobile transfer module, a clamping mobile module which can be arranged on the mobile transfer module in a transmission way, and a cutting positioning module which is arranged on the clamping mobile module; the pipe material cutting and conveying device is characterized in that the movable conveying module is a linear module, the clamping movable module clamps and conveys pipe materials, the cutting and positioning module comprises a cutting and positioning propulsion seat, a cutting and positioning clamping seat and a cutting and positioning lifting seat, the cutting and positioning propulsion seat is connected with the cutting and positioning lifting seat, and the cutting and positioning clamping seat is installed on the cutting and positioning lifting seat.
The cutting mechanism comprises a cutting connecting frame, a cutting movable frame arranged on the cutting connecting frame, a cutting driving seat used for driving the cutting movable frame and a cutting assembly arranged on the cutting movable frame; the cutting-off component is a cutting wheel or a laser cutting head; the grabbing mechanism comprises a grabbing mechanical arm and a grabbing clamping jaw arranged on the grabbing mechanical arm; the first processing mechanism comprises an upper processing assembly and a lower processing assembly, the upper processing assembly is provided with an upper rotary tool rest, the lower processing assembly is provided with a lower rotary tool rest, and the upper rotary tool rest and the lower rotary tool rest are used for processing two ends of the tubular shell;
the grabbing manipulator is further improved by comprising a base, a turntable arranged on the base, a rotating seat arranged on the turntable, a first transmission shaft connected with the rotating seat, and a second transmission shaft connected with the first transmission shaft, wherein a first swing driving module, a second swing driving module and a rotating driving module are arranged at one end of the second transmission shaft, a first swing seat and a second swing seat are arranged at the other end of the second transmission shaft, the first swing seat is connected with the first swing driving module, and the second swing seat is connected with the second swing driving module; the base is provided with a first rotary driving motor and a driving screw rod which is in driving connection with the first rotary driving motor, the driving screw rod is in driving connection with a rotary fluted disc, and the rotary fluted disc is connected with the turntable.
The further improvement of the scheme is that a first transmission motor and a second transmission motor are installed on the rotating seat, the first transmission motor is connected with one end of the first transmission shaft, the second transmission motor is in driving connection with a linkage rod, and the linkage rod is connected with the other end of the first transmission shaft.
The further improvement of the scheme is that the first swing driving module comprises a first driving motor and a first swing gear in driving connection with the first driving motor, the first swing gear is provided with a first transmission rod, the first transmission rod is connected with a second swing gear, and the second swing gear is installed on a first swing seat; the second swinging drive module comprises a second drive motor and a third swinging gear in driving connection with the second drive motor, the third swinging gear is provided with a second drive rod, the second drive rod is connected with a fourth swinging gear, and the fourth swinging gear is installed on the second swinging seat.
The further improvement to the above scheme is that the rotary driving module comprises a second rotary driving motor, a rotary gear in driving connection with the second rotary driving motor, and a rotary rod connected with the rotary gear, wherein the first transmission rod and the second transmission rod are sequentially sleeved in the rotary rod.
The further improvement of the scheme is that the second processing mechanism comprises a rotary driving tool rest and a rotary planing blade arranged on the rotary driving tool rest, and the rotary driving tool rest drives the rotary planing blade to process the inner diameter of the tubular shell to form the stamping groove.
The further improvement to above-mentioned scheme does, feeding mechanism includes the transfer chain, transmits in the pay-off tool of transfer chain, punching press mechanism includes die-cut subassembly and shaping subassembly, the die-cut subassembly has the recess to tubular shell die-cut, shaping subassembly is with one side stamping forming of tubular shell.
The third processing mechanism comprises a turnover component, a processing positioning component and an inner diameter grinding component, wherein the inner diameter grinding component is used for grinding the inner diameter of the motor shell, the inner diameter grinding component is provided with a grinding wheel, and one side of the grinding wheel is provided with a grinding detection sensor; the cleaning mechanism comprises a cleaning air nozzle, and the cleaning air nozzle is used for blowing air to clean the motor shell processed by the third processing mechanism.
The further improvement to above-mentioned scheme does, forming mechanism carries the module and locates the shaping and carry the module the station of spraying paint and toast the station including the shaping, the shaping is carried the module and is equipped with the shaping roating seat, the shaping is carried the module and is driven motor housing and loop through the station of spraying paint and toasts the station.
A direct drive motor shell forming process comprises the automatic forming device for the direct drive motor shell;
the molding process comprises the following steps:
step S1, putting the strip-shaped pipe material into a feeding mechanism for automatic feeding;
step S2, the feeding mechanism feeds the strip-shaped pipe material to the cutting mechanism, and the cutting mechanism cuts the pipe material to form a tubular shell;
step S3, grabbing the cut tubular shell by a grabbing mechanism in the cutting process of the cutting mechanism;
step S4, the grabbing mechanism grabs the tubular shell and places the tubular shell on a first processing mechanism, and the first processing mechanism processes two ends of the tubular shell;
step S5, machining a planing groove on the inner diameter of the tubular shell through the second machining mechanism after the first machining mechanism finishes machining;
step S6, after the grooving process is finished, the tubular shell is conveyed to a punching mechanism through a feeding mechanism, and the punching mechanism sequentially punches and punches the tubular shell to form a motor shell;
step S7, finishing inner diameter grinding and finishing by a third processing mechanism after the motor shell is molded;
and step S8, cleaning the workpiece by a cleaning mechanism after finishing finish machining, and sequentially spraying paint and baking, curing and forming after cleaning.
The invention has the beneficial effects that:
compared with the traditional motor shell manufacturing and forming method, the motor shell is processed and formed by full-automatic feeding, the whole automation degree is high, the processes include feeding, cutting, grabbing, primary processing, secondary processing, stamping, tertiary processing, cleaning and forming, the whole process is completed in a full-automatic mode, the structure is reliable, the processing efficiency is high, the motor shell manufacturing and forming method is suitable for mass production, and the production cost is low. The device comprises a feeding mechanism, a cutting mechanism, a grabbing mechanism, a first processing mechanism, a second processing mechanism, a feeding mechanism, a punching mechanism, a third processing mechanism, a cleaning mechanism and a forming mechanism, wherein the cutting mechanism is arranged on the feeding mechanism and cuts off a tubular shell; the stamping mechanism stamps the tubular shell to form the motor shell, the third processing mechanism carries out finish machining on the formed motor shell, the cleaning mechanism cleans the motor shell after finish machining, and the forming mechanism carries out curing forming on the cleaned motor shell.
Drawings
FIG. 1 is a schematic structural diagram of an automatic molding device for a direct drive motor housing according to the present invention;
FIG. 2 is a schematic structural diagram of a feeding mechanism of the automatic molding device for the direct drive motor shell in FIG. 1;
FIG. 3 is a schematic structural diagram of a cutting mechanism of the automatic direct drive motor casing forming device in FIG. 1;
FIG. 4 is a schematic structural diagram of a grabbing mechanism of the automatic forming device for the direct drive motor shell in FIG. 1;
FIG. 5 is a schematic structural diagram of a first processing mechanism of the automatic forming device for the direct drive motor housing in FIG. 1;
FIG. 6 is a schematic structural diagram of a second processing mechanism of the automatic molding device for the direct drive motor shell in FIG. 1;
FIG. 7 is a schematic structural diagram of a third processing mechanism of the automatic forming device for the direct drive motor casing in FIG. 1;
FIG. 8 is a schematic structural diagram of a feeding mechanism of the automatic molding device for the direct drive motor shell in FIG. 1;
FIG. 9 is a process flow diagram of the present invention.
Description of the reference numerals: the material-storing device comprises a feeding mechanism 1, a material-storing component 11, a material-storing rack 111, a material-storing inclined table 112, a material-storing limit table 113, a material-storing component 12, a material-storing slide rail 121, a slide rack 122, a material-storing gear 123, a slide seat 124, a lifting cylinder 125, a lifting groove 126, a transferring component 13, a movable conveying module 131, a clamping moving module 132, a cutting positioning module 133, a cutting positioning pushing seat 1331, a cutting positioning clamping seat 1332, a cutting positioning lifting seat 1333, a pushing component 14, a cutting mechanism 2, a cutting connecting frame 21, a cutting movable frame 22, a cutting driving seat 23, a cutting component 24, a grabbing mechanism 3, a grabbing manipulator 31, a base 311, a turntable 312, a rotary seat 313, a first transmission shaft 314, a second transmission shaft 315, a first swinging driving module 316, a second swinging driving module 317, a grabbing clamping jaw 32, a first processing mechanism 4, an upper processing component 41, a lower processing component 42, an upper rotating tool rest 43, a lower processing component 12, a material-storing components, a material-storing limit table 113, a material-storing components, a material-storing slide rail 121, a sliding rack 122, a sliding racks 122, a sliding rack, a sliding racks, a sliding components, a sliding positioning pushing component 1332, a sliding mechanism pushing component 1332, a sliding mechanism pushing component, a sliding mechanism pushing component, The device comprises a lower rotary tool rest 44, a second machining mechanism 5, a rotary driving tool rest 51, a rotary planer blade 52, a feeding mechanism 6, a conveying line 61, a feeding jig 62, a stamping mechanism 7, a punching component 71, a forming component 72, a third machining mechanism 8, an overturning component 81, a machining positioning component 82, an inner diameter grinding component 83, a cleaning mechanism 9, a forming mechanism 10, a forming conveying module 101, a paint spraying station 102 and a baking station 103.
Detailed Description
To facilitate an understanding of the invention, the invention will now be described more fully with reference to the accompanying drawings. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
Referring to fig. 1 to 9, an automatic molding device for a direct-drive motor housing comprises a feeding mechanism 1, a cutting mechanism 2 which is arranged on the feeding mechanism 1 and cuts off a tubular housing, a grabbing mechanism 3 which is used for grabbing and positioning the cut tubular housing, a first processing mechanism 4 which is used for deburring two ends of the tubular housing grabbed by the grabbing mechanism 3, a second processing mechanism 5 which is used for positioning the tubular housing and processing the inner diameter, a feeding mechanism 6 which is used for feeding the tubular housing processed by the second processing mechanism 5, and a stamping mechanism 7, a third processing mechanism 8, a cleaning mechanism 9 and a molding mechanism 10 which are sequentially arranged on the feeding mechanism 6; the stamping mechanism 7 stamps the tubular shell to form the motor shell, the third processing mechanism 8 carries out finish machining on the formed motor shell, the cleaning mechanism 9 cleans the motor shell after finish machining, and the forming mechanism 10 carries out curing forming on the cleaned motor shell.
Referring to fig. 2, the feeding mechanism 1 includes a material storage assembly 11, a material storage assembly 12 disposed on the material storage assembly 11, a transfer assembly 13 for grabbing the tube material on the material storage assembly 11 and placing the tube material on the material storage assembly 12, and a pushing assembly 14 for grabbing and pushing the tube material on the material storage assembly 12, wherein during the feeding process, the material storage assembly 11 is used for stacking the tube material, the material storage assembly 12 is used for positioning and placing the tube material, the tube material is grabbed and transferred by the transfer assembly 13, and the tube material is pushed by the pushing assembly 14, so as to facilitate subsequent cutting.
The material storage component 11 comprises a material storage rack 111, the material storage rack 111 is provided with a material storage sloping table 112, and the bottom of the material storage sloping table 112 is provided with a material storage limiting table 113; the discharging assembly 12 is provided with a plurality of groups, the discharging assembly 12 includes a discharging slide rail 121, a sliding rack 122 slidably disposed on the discharging slide rail 121, a discharging gear 123 for driving the sliding rack 122 to slide on the discharging slide rail 121, a sliding seat 124 disposed on the sliding rack 122, a jacking cylinder 125 mounted on the sliding seat 124, and a jacking groove 126 disposed on the jacking cylinder 125, the discharging gear 123 drives the sliding rack 122 to drive the sliding seat 124 to linearly transmit, the transferring assembly 13 includes a mobile transmitting module 131, a clamping moving module 132 driveably disposed on the mobile transmitting module 131, and a cutting positioning module 133 mounted on the clamping moving module 132; the movable conveying module 131 is a linear module, the clamping movable module 132 clamps and transfers the tube, the cutting positioning module 133 includes a cutting positioning pushing seat 1331, a cutting positioning clamping seat 1332 and a cutting positioning lifting seat 1333, the cutting positioning pushing seat 1331 is connected with the cutting positioning lifting seat 1333, and the cutting positioning clamping seat 1332 is installed on the cutting positioning lifting seat 1333.
Referring to fig. 3, the cutting mechanism 2 includes a cutting link frame 21, a cutting movable frame 22 mounted on the cutting link frame 21, a cutting driving seat 23 for driving the cutting movable frame 22, and a cutting assembly 24 mounted on the cutting movable frame 22; the cutting assembly 24 is a cutting wheel or a laser cutting head; the grabbing mechanism 3 comprises a grabbing manipulator 31 and a grabbing clamping jaw 32 arranged on the grabbing manipulator 31; the first processing mechanism 4 comprises an upper processing assembly 41 and a lower processing assembly 42, the upper processing assembly 41 is provided with an upper rotary tool holder 43, the lower processing assembly 42 is provided with a lower rotary tool holder 44, and the upper rotary tool holder 43 and the lower rotary tool holder 44 are used for processing two ends of the tubular shell.
Referring to fig. 4, the grabbing manipulator 31 includes a base 311, a turntable 312 mounted on the base 311, a rotary base 313 mounted on the turntable 312, a first transmission shaft 314 connected to the rotary base 313, and a second transmission shaft 315 connected to the first transmission shaft 314, wherein a first swing driving module 316, a second swing driving module 317, and a rotary driving module 318 are mounted at one end of the second transmission shaft 315, a first swing base and a second swing base are mounted at the other end of the second transmission shaft 315, the first swing base is connected to the first swing driving module 316, and the second swing base is connected to the second swing driving module 317; the base 311 is provided with a first rotary driving motor and a driving screw rod in driving connection with the first rotary driving motor, the driving screw rod is in driving connection with a rotary fluted disc, and the rotary fluted disc is connected with the turntable 312. The rotating base 313 is provided with a first transmission motor and a second transmission motor, the first transmission motor is connected with one end of the first transmission shaft 314, the second transmission motor is connected with a linkage rod in a driving manner, and the linkage rod is connected with the other end of the first transmission shaft 314. The first swing driving module 316 comprises a first driving motor and a first swing gear in driving connection with the first driving motor, wherein the first swing gear is provided with a first transmission rod, the first transmission rod is connected with a second swing gear, and the second swing gear is mounted on the first swing seat; the second swing driving module 317 comprises a second driving motor and a third swing gear in driving connection with the second driving motor, the third swing gear is provided with a second transmission rod, the second transmission rod is connected with a fourth swing gear, and the fourth swing gear is mounted on the second swing seat. The rotation driving module 318 includes a second rotation driving motor, a rotation gear connected to the second rotation driving motor, and a rotation rod connected to the rotation gear, and the first transmission rod and the second transmission rod are sequentially sleeved on the rotation rod.
Referring to fig. 5 to 8, the second processing mechanism 5 includes a rotary driving tool holder 51, and a rotary planning blade 52 mounted on the rotary driving tool holder 51, wherein the rotary driving tool holder 51 drives the rotary planning blade 52 to process the inner diameter of the tubular housing to form a punching groove; the feeding mechanism 6 comprises a conveying line 61 and a feeding jig 62 which is conveyed to the conveying line 61, the punching mechanism 7 comprises a punching component 71 and a forming component 72, the punching component 71 punches a groove in the tubular shell, and the forming component 72 punches one surface of the tubular shell into a formed shape.
The third processing mechanism 8 comprises a turning component 81, a processing positioning component 82 and an inner diameter grinding component 83, wherein the inner diameter grinding component 83 is used for grinding the inner diameter of the motor shell, the inner diameter grinding component 83 is provided with a grinding wheel 831, and one side of the grinding wheel 831 is provided with a grinding detection sensor 832; the cleaning mechanism 9 comprises a cleaning air nozzle, and the cleaning air nozzle is used for blowing air to clean the motor shell processed by the third processing mechanism 8.
The forming mechanism 10 comprises a forming conveying module 101, a paint spraying station 102 and a baking station 103, wherein the paint spraying station 102 and the baking station 103 are arranged on the forming conveying module 101, a forming rotating seat 313 is arranged on the forming conveying module 101, and the forming conveying module 101 drives the motor shell to sequentially pass through the paint spraying station 102 and the baking station 103.
The direct drive motor shell forming process comprises an automatic direct drive motor shell forming device; the molding process comprises the following steps: step S1, putting the strip-shaped pipe material into a feeding mechanism 1 for automatic feeding; step S2, the feeding mechanism 1 feeds the strip-shaped pipe materials to the cutting mechanism 2, and the cutting mechanism 2 cuts the pipe materials to form a tubular shell; step S3, the cut tubular shell is grabbed by the grabbing mechanism 3 in the cutting process of the cutting mechanism 2; step S4, the grabbing mechanism 3 grabs and places the tubular shell to the first processing mechanism 4, and the first processing mechanism 4 processes two ends of the tubular shell; step S5, after the first processing mechanism 4 finishes processing, a planing groove is processed on the inner diameter of the tubular shell through the second processing mechanism 5; step S6, after the grooving is finished, the tubular shell is conveyed to a punching mechanism 7 through a feeding mechanism 6, and the punching mechanism 7 sequentially punches and punches the tubular shell to form the motor shell; step S7, after the motor housing is formed, inner diameter grinding and finish machining are performed by the third machining mechanism 8; and step S8, cleaning the workpiece by the cleaning mechanism 9 after finishing finish machining, and sequentially spraying paint and baking, curing and forming after cleaning.
The motor shell is machined and formed by full-automatic feeding, the whole automation degree is high, the whole process comprises feeding, cutting, grabbing, primary machining, secondary machining, stamping, tertiary machining, cleaning and forming and is completed in a full-automatic mode, the structure is reliable, the machining efficiency is high, the motor shell is suitable for mass production, and the production cost is low. Specifically, a feeding mechanism 1, a cutting mechanism 2 which is arranged on the feeding mechanism 1 and cuts off the tubular shell, a grabbing mechanism 3 which is used for grabbing and positioning the cut tubular shell, a first processing mechanism 4 which is used for deburring two ends of the tubular shell grabbed by the grabbing mechanism 3, a second processing mechanism 5 which is used for positioning the tubular shell and processing the inner diameter, a feeding mechanism 6 which is used for feeding the tubular shell processed by the second processing mechanism 5, and a stamping mechanism 7, a third processing mechanism 8, a cleaning mechanism 9 and a forming mechanism 10 which are sequentially arranged on the feeding mechanism 6 are arranged; the stamping mechanism 7 stamps the tubular shell to form the motor shell, the third processing mechanism 8 carries out finish machining on the formed motor shell, the cleaning mechanism 9 cleans the motor shell after finish machining, and the forming mechanism 10 carries out curing forming on the cleaned motor shell.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the present invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (5)
1. The utility model provides a directly drive motor housing automatic molding device which characterized in that: the tubular shell deburring machine comprises a feeding mechanism, a cutting mechanism, a grabbing mechanism, a first processing mechanism, a second processing mechanism, a feeding mechanism, a punching mechanism, a third processing mechanism, a cleaning mechanism and a forming mechanism, wherein the cutting mechanism is arranged on the feeding mechanism and cuts off a tubular shell; the stamping mechanism stamps the tubular shell to form a motor shell, the third processing mechanism carries out finish machining on the formed motor shell, the cleaning mechanism cleans the motor shell after finish machining, and the forming mechanism carries out curing forming on the cleaned motor shell;
the cutting mechanism comprises a cutting connecting frame, a cutting movable frame arranged on the cutting connecting frame, a cutting driving seat used for driving the cutting movable frame and a cutting assembly arranged on the cutting movable frame; the cutting-off component is a cutting wheel or a laser cutting head; the grabbing mechanism comprises a grabbing mechanical arm and a grabbing clamping jaw arranged on the grabbing mechanical arm; the first processing mechanism comprises an upper processing assembly and a lower processing assembly, the upper processing assembly is provided with an upper rotary tool rest, the lower processing assembly is provided with a lower rotary tool rest, and the upper rotary tool rest and the lower rotary tool rest are used for processing two ends of the tubular shell;
the grabbing manipulator comprises a base, a rotary table arranged on the base, a rotary seat arranged on the rotary table, a first transmission shaft connected with the rotary seat, and a second transmission shaft connected with the first transmission shaft, wherein a first swing driving module, a second swing driving module and a rotary driving module are arranged at one end of the second transmission shaft, a first swing seat and a second swing seat are arranged at the other end of the second transmission shaft, the first swing seat is connected with the first swing driving module, and the second swing seat is connected with the second swing driving module; the base is provided with a first rotary driving motor and a driving screw rod in driving connection with the first rotary driving motor, the driving screw rod is in driving connection with a rotary fluted disc, and the rotary fluted disc is connected with the turntable;
the rotating seat is provided with a first transmission motor and a second transmission motor, the first transmission motor is connected with one end of a first transmission shaft, the second transmission motor is connected with a linkage rod in a driving mode, and the linkage rod is connected with the other end of the first transmission shaft;
the first swing driving module comprises a first driving motor and a first swing gear in driving connection with the first driving motor, the first swing gear is provided with a first transmission rod, the first transmission rod is connected with a second swing gear, and the second swing gear is installed on the first swing seat; the second swing driving module comprises a second driving motor and a third swing gear in driving connection with the second driving motor, the third swing gear is provided with a second transmission rod, the second transmission rod is connected with a fourth swing gear, and the fourth swing gear is installed on the second swing seat;
the rotary driving module comprises a second rotary driving motor, a rotary gear in driving connection with the second rotary driving motor, and a rotary rod connected with the rotary gear, and the first transmission rod and the second transmission rod are sequentially sleeved in the rotary rod;
the second machining mechanism comprises a rotary driving tool rest and a rotary planing blade arranged on the rotary driving tool rest, and the rotary driving tool rest drives the rotary planing blade to machine the inner diameter of the tubular shell to form a stamping groove;
the feeding mechanism comprises a conveying line and a feeding jig which is conveyed to the conveying line, the punching mechanism comprises a punching component and a forming component, the punching component punches a groove in the tubular shell, and the forming component punches one surface of the tubular shell;
the third processing mechanism comprises a turnover assembly, a processing positioning assembly and an inner diameter grinding assembly, the inner diameter grinding assembly is used for grinding the inner diameter of the motor shell, the inner diameter grinding assembly is provided with a grinding wheel, and a grinding detection sensor is arranged on one side of the grinding wheel; the cleaning mechanism comprises a cleaning air nozzle, and the cleaning air nozzle is used for blowing air to clean the motor shell processed by the third processing mechanism;
the forming mechanism comprises a forming conveying module, a paint spraying station and a baking station, wherein the paint spraying station and the baking station are arranged on the forming conveying module, the forming conveying module is provided with a forming rotary seat, and the forming conveying module drives a motor shell to sequentially pass through the paint spraying station and the baking station.
2. The automatic molding device for the direct drive motor shell according to claim 1, characterized in that: the feeding mechanism comprises a material storage assembly, a material discharging assembly arranged on the material storage assembly, a transferring assembly used for grabbing the tubes on the material storage assembly and placing the tubes on the material discharging assembly, and a propelling assembly used for grabbing and propelling the tubes of the material discharging assembly.
3. The automatic molding device for the direct drive motor shell as claimed in claim 2, wherein: the material storage assembly comprises a material storage frame, the material storage frame is provided with a material storage sloping table, and the bottom of the material storage sloping table is provided with a material storage limiting table; the blowing subassembly is equipped with the multiunit, the blowing subassembly includes the blowing slide rail, can slide locate the slip rack of blowing slide rail, be used for driving the gliding blowing gear of slip rack on the blowing slide rail, locate the sliding seat of slip rack, and install in the jacking cylinder of sliding seat and locate the jacking groove of jacking cylinder, blowing gear drive slip rack drives the linear transmission of sliding seat.
4. The automatic forming device for the direct drive motor shell as claimed in claim 3, wherein: the transfer assembly comprises a mobile transfer module, a clamping mobile module which can be arranged on the mobile transfer module in a transmission way, and a cutting positioning module which is arranged on the clamping mobile module; the pipe material cutting and conveying device is characterized in that the movable conveying module is a linear module, the clamping movable module clamps and conveys pipe materials, the cutting and positioning module comprises a cutting and positioning propulsion seat, a cutting and positioning clamping seat and a cutting and positioning lifting seat, the cutting and positioning propulsion seat is connected with the cutting and positioning lifting seat, and the cutting and positioning clamping seat is installed on the cutting and positioning lifting seat.
5. A direct drive motor shell forming process is characterized in that: the automatic forming device comprises the automatic forming device for the direct drive motor shell as claimed in any one of claims 1 to 4;
the molding process comprises the following steps:
step S1, putting the strip-shaped pipe material into a feeding mechanism for automatic feeding;
step S2, the feeding mechanism feeds the strip-shaped pipe material to the cutting mechanism, and the cutting mechanism cuts the pipe material to form a tubular shell;
step S3, grabbing the cut tubular shell by a grabbing mechanism in the cutting process of the cutting mechanism;
step S4, the grabbing mechanism grabs the tubular shell and places the tubular shell on a first processing mechanism, and the first processing mechanism processes two ends of the tubular shell;
step S5, machining a keyway on the inner diameter of the tubular shell by the second machining mechanism after the first machining mechanism finishes machining;
step S6, after the grooving is finished, the tubular shell is conveyed to a punching mechanism through a feeding mechanism, and the punching mechanism sequentially punches and punches the tubular shell to form the motor shell;
step S7, finishing inner diameter grinding and finishing by a third processing mechanism after the motor shell is molded;
and step S8, cleaning the workpiece by a cleaning mechanism after finishing finish machining, and sequentially spraying paint and baking, curing and forming after cleaning.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
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