CN112959067A - Brake pad steel backing production line and brake pad steel backing production method - Google Patents
Brake pad steel backing production line and brake pad steel backing production method Download PDFInfo
- Publication number
- CN112959067A CN112959067A CN202110321487.3A CN202110321487A CN112959067A CN 112959067 A CN112959067 A CN 112959067A CN 202110321487 A CN202110321487 A CN 202110321487A CN 112959067 A CN112959067 A CN 112959067A
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- brake pad
- guide rail
- steel backing
- steel
- laser cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P2700/00—Indexing scheme relating to the articles being treated, e.g. manufactured, repaired, assembled, connected or other operations covered in the subgroups
- B23P2700/50—Other automobile vehicle parts, i.e. manufactured in assembly lines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Braking Arrangements (AREA)
Abstract
The invention relates to the technical field of brake pad steel back production, in particular to a brake pad steel back production line and a brake pad steel back production method. The invention discloses a brake pad steel backing production line which comprises a laser cutting device, a punch press, a leveling machine, a shot blasting machine and a burr catching device which are sequentially connected through a conveying belt, wherein a feeding mechanism comprises a laser cutting equipment platform and a clamp, the laser cutting device comprises a side wall, a controller, a movable support and a cutting machine, the movable support comprises a bottom conveying belt, a support body and a guide rail, the guide rail is connected with the bottom conveying belt, the guide rail is fixedly connected onto the support body, and the cutting machine is connected onto the guide rail in a sliding mode. The invention also provides a production method of the brake pad steel backing, which comprises a cutting process and a stamping steel seal; leveling; fine processing; shot blasting treatment; the invention adopts the method for manufacturing, thereby ensuring the high production efficiency and improving the quality of the brake pad.
Description
Technical Field
The invention relates to the technical field of brake pad steel back production, in particular to a brake pad steel back production line and a brake pad steel back production method.
Background
With the development of scientific technology, the carrying capacity, speed and comfort performance of passenger cars and trucks are greatly improved. The application of various new technologies makes people enjoy the convenience brought by science and technology, and simultaneously, higher requirements are put forward on the safety of automobiles, especially higher requirements are put forward on braking systems closely related to the safety of automobiles. As disc brakes offer greater advantages over drum brakes in use, and more drum brakes are being replaced by disc brakes, there is a growing desire and demand for the development of disc brake linings. Meanwhile, the requirement on the flatness of the bus disc type sheet is higher and higher.
The existing brake pad production process has the defects of low automation degree and low production efficiency, needs a large number of workers to operate and has high labor cost, so that a brake pad steel backing production line and a brake pad steel backing production method which have high automation degree and high brake pad production efficiency are needed at present.
Disclosure of Invention
In order to solve the problems, the invention provides a brake pad steel back production line and a brake pad steel back production method which are high in automation degree and brake pad production efficiency.
A brake block steel backing production line includes: conveyer belt, feed mechanism, laser cutting device, punch press, the evener, the shot-blasting machine with grab thorn device, laser cutting device, the punch press, the evener, the shot-blasting machine with grab thorn device and connect gradually through the conveyer belt, feed mechanism include laser cutting equipment platform and anchor clamps, laser cutting device include lateral wall, controller, remove support and cutting machine, the removal support include bottom conveyer belt and support body and guide rail, the guide rail with the bottom conveyer belt connect, guide rail fixed connection be in the support body on, cutting machine sliding connection be in the guide rail on.
In the using process of the invention, firstly, a steel plate is moved to a laser cutting equipment platform by a worker, two ends of the steel plate are clamped by a clamp, the laser cutting equipment platform is a conveyor belt and can drive the steel plate to slowly advance, the steel plate is cut in the conveying process under the control of a controller, a brake block which is primarily cut by a laser cutting device enters the conveyor belt and is conveyed to a punching machine, the brake block is taken out by the worker to be punched for steel stamping, then the brake block is put into the conveyor belt again and is conveyed to a leveling machine to be automatically leveled by the machine, then the brake block enters the conveyor belt again, the brake block is taken out by the worker to be subjected to slotting and chamfering finish machining, then the brake block is conveyed to a shot blasting machine by the conveyor belt to be subjected to shot blasting treatment, and finally the brake block enters a burr catching device to be caught by the burr catching device, wherein the shot blasting, the structure of the automatic conveying device is considered to be known by those skilled in the art, the automatic conveying device adopts the scheme, on one hand, the automation degree of the automatic conveying device is improved, manual conveying is replaced by the conveying belt, and the labor cost is reduced.
Preferably, the bottom conveyor belt and the cutting machine are electrically connected with the controller.
The laser cutting machine is controlled by the controller, and automatic production is realized in the laser cutting process, so that the production efficiency is improved, and the production cost is reduced.
Preferably, the cutting machine comprises a laser head and a moving block, a guide rail conveying belt is arranged in the guide rail, and the moving block is fixedly connected with the guide rail conveying belt.
By adopting the structure, the laser head can be conveniently moved and cut in the cutting process, and one-time cutting and discharging can be realized, so that the cutting efficiency of the laser head is further improved.
Preferably, the laser cutting device platform is located on the side wall, and the bottom conveyor is located on the side wall.
By adopting the structure, the moving plane of the cutting device and the plane of the steel plate are always in a parallel state, so that the yield of the steel plate cutting device is improved.
A production method of a brake pad steel backing comprises the following steps:
A. moving the steel plate to a laser cutting equipment platform; the length and the width of the steel plate on the platform can not exceed the size of the platform, and the two ends are clamped by a clamp after the steel plate is arranged;
B. the controller controls a laser head of the cutting machine to align to the steel backing starting point;
C. processing by the controller according to the programmed drawing size;
D. the processed steel back is automatically moved to a punch press for processing and stamping a steel seal;
E. the steel backing enters a leveling machine for leveling;
F. the staff carries out slotting and chamfering finish machining treatment on the leveled steel backing;
G. sending the steel back subjected to finish machining into a shot blasting machine for shot blasting treatment;
H. and (4) pricking the steel back through a pricking device.
The invention is manufactured by the method, and the quality of the brake pad can be improved while the high production efficiency of the invention is ensured.
Preferably, in the step E, the flatness is controlled to be less than or equal to 0.15 mm.
By adopting the scheme, the yield of the brake pad can be improved, the subsequent finish machining treatment is facilitated, and the production efficiency is improved.
Preferably, in the step H, the height of the pricks is 1.5-2.0 mm.
By adopting the scheme, the invention controls the processing of the stabs, which is convenient for grabbing, on one hand, and ensures the production efficiency, and on the other hand, the invention is also beneficial to improving the quality of products.
The invention has the beneficial effects that: 1. the automatic brake pad production line has the advantages that the automation degree of the production process is high, the production efficiency of the brake pad is high 2, the yield of the product is improved 3, the automation degree is high, and the labor cost is reduced.
Drawings
FIG. 1 is a schematic structural diagram of the present invention;
FIG. 2 is a schematic structural diagram of a laser cutting apparatus;
FIG. 3 is a schematic structural view of a guide rail;
fig. 4 is a schematic structural view of the side wall.
Detailed Description
The invention is further explained below with reference to specific embodiments.
Example 1
The utility model provides a brake block steel backing production line, including conveyer belt 1, feed mechanism 2, laser cutting device 3, punch press 4, evener 6, shot-blasting machine 5 and grab thorn device 7 and connect gradually through conveyer belt 1, feed mechanism 2 includes laser cutting equipment platform 8 and anchor clamps 9, laser cutting device 3 includes lateral wall 10, controller 11, remove support 12 and cutting machine 13, remove support 12 and include bottom conveyer belt 15 and support body 14 and guide rail 16, guide rail 16 and bottom conveyer belt 15 are connected, guide rail 16 fixed connection is on support body 14, cutting machine 13 sliding connection is on guide rail 16. The bottom conveyor 15 and the cutter 13 are electrically connected to the controller 11. The cutting machine 13 comprises a laser head 17 and a moving block 18, a guide rail conveyor belt 19 is arranged in the guide rail 16, and the moving block 18 is fixedly connected with the guide rail conveyor belt 19. The laser cutting device platform 8 is located on the side wall 10 and the bottom conveyor 15 is located on the side wall 10.
Meanwhile, the invention also provides a production method of the brake pad steel backing, which comprises the following steps:
A. the steel plate is moved to a laser cutting equipment platform 8; the length and the width of the steel plate on the platform can not exceed the size of the platform, and the two ends are clamped by a clamp 9 after the steel plate is arranged;
B. the controller 11 controls a laser head 17 of the cutting machine 13 to align to the steel backing starting point;
C. the controller 11 processes according to the programmed drawing size;
D. the processed steel back is automatically moved to a punch 4 for processing and stamping a steel seal;
E. the steel backing enters a leveling machine 6 for leveling, and the flatness is controlled to be less than or equal to 0.15 mm;
F. the staff carries out slotting and chamfering finish machining treatment on the leveled steel backing;
G. sending the steel back subjected to finish machining into a shot blasting machine 5 for shot blasting treatment;
H. the steel back is pricked by a prick-grabbing device 7, and the height of the prick is 1.5-2.0 mm.
The invention is manufactured by the method, and the quality of the brake pad can be improved while the high production efficiency of the invention is ensured.
In the using process of the invention, firstly, a worker moves a steel plate onto a laser cutting equipment platform 8, two ends of the steel plate are clamped by a clamp 9, the laser cutting equipment platform 8 is a conveyor belt 1 and can drive the steel plate to advance slowly, the steel plate is cut in the conveying process under the control of a controller 11, a brake pad which is cut primarily by a laser cutting device 3 enters the conveyor belt and is conveyed to a punch press 4, the worker takes out the brake pad to punch a steel seal, then the brake pad is put into the conveyor belt 1 again and is conveyed to a leveling machine 6, the brake pad is leveled automatically by the machine, then the brake pad enters the conveyor belt 1 again, the brake pad is taken out by the worker to be subjected to slotting and chamfering finish machining, then the brake pad is conveyed to a shot blasting machine 5 by the conveyor belt 1 to be subjected to shot blasting, and finally the brake pad enters a burr catching device 7 to be caught, and, The leveling machine 6 and the thorn grabbing device 7 are both commercially available products, and the structures of the thorn grabbing device and the thorn grabbing device are considered to be known by those skilled in the art.
Claims (7)
1. The utility model provides a brake block steel backing production line which characterized in that includes: conveyer belt, feed mechanism, laser cutting device, punch press, the evener, the shot-blasting machine with grab thorn device, laser cutting device, the punch press, the evener, the shot-blasting machine with grab thorn device and connect gradually through the conveyer belt, feed mechanism include laser cutting equipment platform and anchor clamps, laser cutting device include lateral wall, controller, remove support and cutting machine, the removal support include bottom conveyer belt and support body and guide rail, the guide rail with the bottom conveyer belt connect, guide rail fixed connection be in the support body on, cutting machine sliding connection be in the guide rail on.
2. The production line of the brake pad steel backing as claimed in claim 1, is characterized in that: the bottom conveyor belt and the cutting machine are electrically connected with the controller.
3. The production line of the steel backing of the brake pad as claimed in claim 2, characterized in that: the cutting machine comprises a laser head and a moving block, a guide rail conveying belt is arranged in the guide rail, and the moving block is fixedly connected with the guide rail conveying belt.
4. The production line of the steel backing of the brake pad as claimed in claim 3, characterized in that: the laser cutting equipment platform is located on the side wall, and the bottom conveyor belt is located on the side wall.
5. A method for producing a steel backing for brake pads according to any one of claims 1 to 4, characterized in that it comprises the following steps:
A. moving the steel plate to a laser cutting equipment platform; the length and the width of the steel plate on the platform can not exceed the size of the platform, and the two ends are clamped by a clamp after the steel plate is arranged;
B. the controller controls a laser head of the cutting machine to align to the steel backing starting point;
C. processing by the controller according to the programmed drawing size;
D. the processed steel back is automatically moved to a punch press for processing and stamping a steel seal;
E. the steel backing enters a leveling machine for leveling;
F. the staff carries out slotting and chamfering finish machining treatment on the leveled steel backing;
G. sending the steel back subjected to finish machining into a shot blasting machine for shot blasting treatment;
H. and (4) pricking the steel back through a pricking device.
6. The method for producing the steel backing of the brake pad according to claim 5, wherein: in the step E, the flatness is controlled to be less than or equal to 0.15 mm.
7. The method for producing the steel backing of the brake pad according to claim 6, wherein: in the step H, the height of the pricks is 1.5-2.0 mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110321487.3A CN112959067A (en) | 2021-03-25 | 2021-03-25 | Brake pad steel backing production line and brake pad steel backing production method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110321487.3A CN112959067A (en) | 2021-03-25 | 2021-03-25 | Brake pad steel backing production line and brake pad steel backing production method |
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| Publication Number | Publication Date |
|---|---|
| CN112959067A true CN112959067A (en) | 2021-06-15 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110321487.3A Pending CN112959067A (en) | 2021-03-25 | 2021-03-25 | Brake pad steel backing production line and brake pad steel backing production method |
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| CN (1) | CN112959067A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113523720A (en) * | 2021-07-12 | 2021-10-22 | 东莞市本末科技有限公司 | Automatic forming device and process for direct-drive motor shell |
-
2021
- 2021-03-25 CN CN202110321487.3A patent/CN112959067A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113523720A (en) * | 2021-07-12 | 2021-10-22 | 东莞市本末科技有限公司 | Automatic forming device and process for direct-drive motor shell |
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