CN202725864U - Automatic stacking system for sheet metal parts - Google Patents
Automatic stacking system for sheet metal parts Download PDFInfo
- Publication number
- CN202725864U CN202725864U CN 201220166320 CN201220166320U CN202725864U CN 202725864 U CN202725864 U CN 202725864U CN 201220166320 CN201220166320 CN 201220166320 CN 201220166320 U CN201220166320 U CN 201220166320U CN 202725864 U CN202725864 U CN 202725864U
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- Prior art keywords
- sheet metal
- metal component
- slide rail
- automatic stacking
- robot
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- 239000002184 metal Substances 0.000 title claims abstract description 53
- 230000007246 mechanism Effects 0.000 claims abstract description 19
- 230000004888 barrier function Effects 0.000 claims description 7
- 125000006850 spacer group Chemical group 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 230000008901 benefit Effects 0.000 abstract description 5
- 210000000078 claw Anatomy 0.000 abstract 1
- 238000004080 punching Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000001052 transient effect Effects 0.000 description 2
- 206010000372 Accident at work Diseases 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
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Abstract
The utility model discloses an automatic stacking system for sheet metal parts, which comprises a robot, a slide rail driving mechanism, a mobile platform and a finished product stacking pallet frame arranged at the tail end of a sheet metal part stamping production line, wherein the robot comprises a mechanical arm and a first mechanical claw used for grabbing the sheet metal parts, the slide rail is arranged on one side of the robot and driven by the slide rail driving mechanism to move along a first direction, the mobile platform is arranged on the slide rail, and the finished product stacking pallet frame is placed on the mobile platform; the robot and the slide rail driving mechanism are in telecommunication connection with a control box of a sheet metal part stamping production line. Through adopting the utility model provides an automatic pile system of sheet metal component has realized the automatic pile of sheet metal component, can save labour's cost, increases the benefit.
Description
Technical field
The utility model relates to the processing of metallic plate, especially a kind of sheet metal component automatic stacking system of punching press automatic production line.
Background technology
Air conditioner industry is produced sheet metal component, generally adopts traditional artificial single operation mode of production, the artificial pile of employing after the sheet metal component punching press is finished, and the defective of its existence is: the staff who needs is more, and labour intensity is large, and production efficiency is low, and automaticity is not high.
Summary of the invention
Technical problem to be solved in the utility model is, a kind of sheet metal component automatic stacking system is provided, and it can reduce number of workers, reduces labour intensity, increases work efficiency.
The technical scheme in the invention for solving the above technical problem is: a kind of sheet metal component automatic stacking system, it comprises the robot that is arranged on sheet metal component stamping line tail end, slide rail, the slide rail driving mechanism, mobile platform and finished product are stacked plate supporting frame, described robot comprises mechanical arm and is used for picking up the first gripper of described sheet metal component, described slide rail is arranged on a side of described robot, and driven by described slide rail driving mechanism and to move along first direction, described mobile platform is arranged on the described slide rail, is placed with described finished product at this mobile platform and stacks plate supporting frame; Described robot be connected the control cabinet of slide rail driving mechanism with the sheet metal component stamping line and be connected.
Therein among embodiment, be provided with extension arm in the vertical direction of described mechanical arm front end, an end of this extension arm is connected with mechanical arm, and the other end is connected with described the first gripper.
Therein among embodiment, described the first gripper comprises corpus unguis and is arranged on electromagnetism pawl point on the described corpus unguis.
Among embodiment, on described mobile platform, there are two described finished products to stack plate supporting frames along described first direction is placed side by side therein.
Therein among embodiment, described finished product is stacked plate supporting frame and is comprised support plate and be arranged on cuboid framework on the support plate, that surrounded by the location guardrail.
Among embodiment, described finished product is stacked plate supporting frame and is also comprised middle the jube that is arranged in the described cuboid framework therein, and described centre jube arranges along described first direction described cuboid framework is divided into two row.
Among embodiment, described finished product is stacked plate supporting frame can place 2 to 4 layers of described sheet metal component therein; Comprise also that be used to the laminate that is placed between the described sheet metal component of adjacent two layers described robot comprises that also be used to the second gripper that grasps described laminate, described the second gripper can be connected with the mechanical arm of described robot.
Therein among embodiment, the laminate apparatus for placing that described sheet metal component automatic stacking system also comprises be used to the first rack of placing described the first gripper, is used for placing the second rack of described the second gripper and is used for placing described laminate.
Among embodiment, between described support plate and described mobile platform, be provided with detent mechanism therein.
Among embodiment, the both sides on the described first direction of described slide rail are provided with safety barrier therein, and are provided with light curtain spacer assembly at described safety barrier away from an end of described robot, and described light curtain spacer assembly is connected with described control cabinet.
Compared with prior art, the utility model has the advantages that:
By adopting sheet metal component automatic stacking provided by the utility model system, realized the sheet metal component automatic stacking, can save labor cost, increase benefit.
Description of drawings
Fig. 1 is the axonometric drawing of the direction of sheet metal component automatic stacking system among one of them embodiment of the utility model;
Fig. 2 is the local enlarged diagram of sheet metal component automatic stacking shown in Figure 1 system;
Fig. 3 is the schematic perspective view of the robot in the sheet metal component automatic stacking shown in Figure 1 system.
Description of reference numerals: 100-control cabinet, the 200-autoloader, the 300-stamping machine, 400-sheet metal component automatic stacking system, the 410-robot, the 411-mechanical arm, 412-the first gripper, the 412a-corpus unguis, 412b-electromagnetism pawl point, 413-the second gripper, the 414-extension arm, 415-increases base, the 420-slide rail, the 430-mobile platform, the 440-finished product is stacked plate supporting frame, the 441-support plate, 442-locates guardrail, jube in the middle of the 443-, the 445-laminate, 450-the first rack, 460-the second rack, 470-laminate apparatus for placing, the 480-safety barrier, 481-light curtain spacer assembly, the 500-workpiece.
The specific embodiment
Below in conjunction with accompanying drawing embodiment of the present utility model is elaborated:
Be the schematic diagram of the sheet metal component automatic stacking system 400 among one of them embodiment of the utility model as described in Figure 1, it is arranged on the tail end of sheet metal component stamping line.The sheet metal component stamping line of present embodiment is used for the production of case for air conditioner, and the autoloader 200 that this production line is mainly arranged by control cabinet 100, along workpiece 500 directions of advance, many stamping machines 300 and sheet metal component automatic stacking system 400 form.
Referring to Fig. 2, sheet metal component automatic stacking system 400 comprises robot 410, slide rail 420, slide rail driving mechanism (not shown on the figure), mobile platform 430 and finished product stacking plate supporting frame 440.
Robot 410 is used for moving the part that last stamping machine 300 punching presses are finished to stockpiling area, finishes the pile action.In conjunction with shown in Figure 3, robot 410 comprises mechanical arm 411 and the first gripper 412, adopt the pneumatic interface mode to be connected between mechanical arm 411 and the first gripper 412, change the work of pawl dish by the control gas circuit control of mechanical arm 411 inside and realize automatically changing the first gripper 412, and because the height integration of mechanical arm 411 software controls, the first again adjustment of gripper 412 that need not be good to prior adjustment behind the renewal part, just can be directly used in operation, this provides technical support for Quick Changeover.In order to make mechanical arm 411 conveniently grab workpiece 500, be provided with extension arm 414 in the vertical direction of mechanical arm 411 front ends, an end of this extension arm 414 is connected with mechanical arm 411, and the other end is connected with the first gripper 412.The first gripper 412 is by corpus unguis 412a and four electromagnetism pawl point 412b that are arranged on the corpus unguis 412a, and four electromagnetism pawl point 412b are with rectangular-shaped layout.Because stamping machine 300 is higher, for taking full advantage of the efficient working range of mechanical arm 411, below middle feeding robot 410, increase 700mm high increase base 415.
Continuation is referring to Fig. 2, described slide rail 420 is arranged on a side of workpiece 500 directions of advance of described robot 410, and slide rail 420 drives along first direction (first direction of present embodiment is the direction vertical with workpiece 500 directions of advance in the horizontal plane) mobile by the slide rail driving mechanism.Slide rail 420 driving mechanisms are made of servomotor, decelerator and rack and pinion drive mechanism.Slide rail 420 adopts expansion bolt and ground to fix.
Described mobile platform 430 is slidably disposed on the described slide rail 420, places described finished product at this mobile platform 430 and stacks plate supporting frame 440.Preferably, on described mobile platform 430, can stack plate supporting frame 440 by two described finished products placed side by side along first direction.Stack manually replacing of plate supporting frame 440 owing to pile with rear finished product, can not affect again simultaneously the normal production operation of line body, therefore design mobile platform 430, evolution by mobile platform 430, make stacking operation area and artificial exchange area carry out district operation, namely by the moving forward and backward of slide unit, stack plate supporting frame 440 and carry out in the two ends of slide rail 420 lateral side regions so that manually change finished product, away from the stacking zone of centre.
Further preferably, between described support plate 441 and described mobile platform 430, be provided with detent mechanism (not shown on the figure).The detent that is complementary with described positioning boss that the detent mechanism of present embodiment comprises the positioning boss that is fixedly installed on the mobile platform 430 and is arranged on described support plate 441 bottom surfaces.Support plate 441 moves with slide unit, and support plate 441 is determined relative position with slide unit by detent mechanism, and guarantees relative position uniformity and the repeatability of each support plate 441 and slide unit.
The described finished product of present embodiment is stacked plate supporting frame 440 and is comprised support plate 441 and be arranged on cuboid framework on the support plate 441, that surrounded by location guardrail 442.Preferably, described finished product is stacked plate supporting frame 440 and is also comprised the middle jube 443 that is arranged in the described cuboid framework, and described middle jube 443 arranges along described first direction described cuboid framework is divided into two row.Further preferably, described finished product is stacked plate supporting frame 440 and can be placed 2 to 4 layers of described sheet metal component.Sheet metal component automatic stacking system 400 also comprises be used to the laminate 445 that is placed between the described sheet metal component of adjacent two layers, described robot 410 comprises that also be used to the second gripper 413 that grasps described laminate 445, described the second gripper 413 can be connected with the mechanical arm 411 of described robot 410.
Preferably, sheet metal component automatic stacking system 400 also comprises be used to the first rack 450 of placing described the first gripper 412, for the second rack 460 of placing described the second gripper 413 and for the laminate apparatus for placing 470 of placing described laminate 445.
Preferably, the both sides on the described first direction of described slide rail 420 are provided with safety barrier 480, and are provided with light curtain spacer assembly 481 at described safety barrier 480 away from an end of described robot 410.When mobile platform 430 moved, temporary transient of short duration the stopping of stacking work, and the work of safety isolation light curtain forbade that personnel enter interior operation, prevented that charging into of personnel from causing safety problem.
Described robot 410, described slide rail 420 driving mechanisms and the light curtain spacer assembly 481 of being connected are connected with control cabinet 100 telecommunications of sheet metal component stamping line.
The job step of the sheet metal component automatic stacking system 400 of above-described embodiment is as follows:
Step 1, finished product is stacked plate supporting frame 440 be placed on pile district on the slide rail 420;
Step 2, robot 410 automatic stackings;
Step 3, when the complete one deck of pile, robot 410 switches the second gripper 413 that is used for crawl laminate 445 fast, be placed on the ground floor finished product from laminate apparatus for placing 470 crawl laminates 445, then empty pawl turns back to, and switches fast the first gripper 412 of grabbing workpiece 500;
Step 4, robot 410 continue automatic stacking, and finished product is put in the second layer;
Step 5, when the complete second layer of pile, temporary transient of short duration the stopping of robot 410 pile work, mobile platform 430 moves, a finished product that carries full workpiece 500 is stacked plate supporting frame 440, and to move to slide rail 420 1 distolateral, prepare to accept artificial blanking, and empty finished product is stacked plate supporting frame 440 move in the middle of the slide rail 420, prepare to accept the pile finished product;
Step 6, robot 410 continues automatic stackings, and operator's finished product that will carry full finished product is stacked plate supporting frame 440 usefulness fork trucks and pulled out and roll off the production line simultaneously.
Step 7, the rest may be inferred.
Sheet metal component automatic stacking system 400 by adopting the utility model embodiment to provide has realized the sheet metal component automatic stacking, can save labour 4 people, and the Spring Festival holidays save labor costs 200,000 yuans, can increase benefit 70%; And, safe, prevent that effectively industrial accident from occuring.
Only be specific embodiment of the utility model below, do not limit protection domain of the present utility model with this; Any replacement and the improvement done on the basis of not violating the utility model design all belong to protection domain of the present utility model.
Claims (10)
1. sheet metal component automatic stacking system, it is characterized in that: comprise the robot, slide rail, slide rail driving mechanism, mobile platform and the finished product stacking plate supporting frame that are arranged on sheet metal component stamping line tail end, described robot comprises mechanical arm and is used for picking up the first gripper of described sheet metal component, described slide rail is arranged on a side of described robot, and driven by described slide rail driving mechanism and to move along first direction, described mobile platform is arranged on the described slide rail, is placed with described finished product at this mobile platform and stacks plate supporting frame; Described robot be connected the control cabinet of slide rail driving mechanism with the sheet metal component stamping line and be connected.
2. sheet metal component automatic stacking according to claim 1 system, it is characterized in that: the vertical direction at described mechanical arm front end is provided with extension arm, and an end of this extension arm is connected with mechanical arm, and the other end is connected with described the first gripper.
3. sheet metal component automatic stacking according to claim 2 system is characterized in that: described the first gripper comprises corpus unguis and is arranged on electromagnetism pawl point on the described corpus unguis.
4. sheet metal component automatic stacking according to claim 1 system is characterized in that: have two described finished products to stack plate supporting frames along described first direction is placed side by side on described mobile platform.
5. sheet metal component automatic stacking according to claim 4 system is characterized in that: described finished product is stacked plate supporting frame and is comprised support plate and be arranged on cuboid framework on the support plate, that surrounded by the location guardrail.
6. sheet metal component automatic stacking according to claim 5 system, it is characterized in that: described finished product is stacked plate supporting frame and is also comprised the middle jube that is arranged in the described cuboid framework, and described middle jube arranges along described first direction described cuboid framework is divided into two row.
7. sheet metal component automatic stacking according to claim 5 system, it is characterized in that: described finished product is stacked plate supporting frame can place 2 to 4 layers of described sheet metal component; Comprise also that be used to the laminate that is placed between the described sheet metal component of adjacent two layers described robot comprises that also be used to the second gripper that grasps described laminate, described the second gripper can be connected with the mechanical arm of described robot.
8. sheet metal component automatic stacking according to claim 7 system is characterized in that: the laminate apparatus for placing that also comprises be used to the first rack of placing described the first gripper, is used for placing the second rack of described the second gripper and is used for placing described laminate.
9. sheet metal component automatic stacking according to claim 5 system is characterized in that: be provided with detent mechanism between described support plate and described mobile platform.
10. according to claim 1 to 9 each described sheet metal component automatic stacking systems, it is characterized in that: the both sides on the described first direction of described slide rail are provided with safety barrier, and be provided with light curtain spacer assembly at described safety barrier away from an end of described robot, described light curtain spacer assembly is connected with described control cabinet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220166320 CN202725864U (en) | 2012-04-18 | 2012-04-18 | Automatic stacking system for sheet metal parts |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220166320 CN202725864U (en) | 2012-04-18 | 2012-04-18 | Automatic stacking system for sheet metal parts |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202725864U true CN202725864U (en) | 2013-02-13 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220166320 Expired - Lifetime CN202725864U (en) | 2012-04-18 | 2012-04-18 | Automatic stacking system for sheet metal parts |
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| Country | Link |
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| CN (1) | CN202725864U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103372618A (en) * | 2012-04-18 | 2013-10-30 | 珠海格力电器股份有限公司 | Automatic stacking system for sheet metal parts |
| CN106144586A (en) * | 2015-04-13 | 2016-11-23 | 沈阳航星机械有限公司 | A kind of automobile metal plate work piling post |
| CN108790193A (en) * | 2015-12-31 | 2018-11-13 | 徐州德坤电气科技有限公司 | A kind of sheet metal component Intelligent Production System that can paste sponge automatically |
-
2012
- 2012-04-18 CN CN 201220166320 patent/CN202725864U/en not_active Expired - Lifetime
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103372618A (en) * | 2012-04-18 | 2013-10-30 | 珠海格力电器股份有限公司 | Automatic stacking system for sheet metal parts |
| CN103372618B (en) * | 2012-04-18 | 2015-08-12 | 珠海格力电器股份有限公司 | Automatic stacking system for sheet metal parts |
| CN106144586A (en) * | 2015-04-13 | 2016-11-23 | 沈阳航星机械有限公司 | A kind of automobile metal plate work piling post |
| CN108790193A (en) * | 2015-12-31 | 2018-11-13 | 徐州德坤电气科技有限公司 | A kind of sheet metal component Intelligent Production System that can paste sponge automatically |
| CN109013949A (en) * | 2015-12-31 | 2018-12-18 | 徐州德坤电气科技有限公司 | A kind of Intelligent metal plate part production system that can paste sponge automatically |
| CN109047539A (en) * | 2015-12-31 | 2018-12-21 | 徐州德坤电气科技有限公司 | A kind of sheet metal component artificial intelligence production system |
| CN109013949B (en) * | 2015-12-31 | 2019-12-10 | 徐州德坤电气科技有限公司 | Intelligent sheet metal part production system capable of automatically pasting sponge |
| CN109047539B (en) * | 2015-12-31 | 2020-03-13 | 徐州德坤电气科技有限公司 | Artificial intelligence production system for sheet metal parts |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20130213 Effective date of abandoning: 20150812 |
|
| RGAV | Abandon patent right to avoid regrant |