CN108790193A - A kind of sheet metal component Intelligent Production System that can paste sponge automatically - Google Patents

A kind of sheet metal component Intelligent Production System that can paste sponge automatically Download PDF

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Publication number
CN108790193A
CN108790193A CN201810564839.6A CN201810564839A CN108790193A CN 108790193 A CN108790193 A CN 108790193A CN 201810564839 A CN201810564839 A CN 201810564839A CN 108790193 A CN108790193 A CN 108790193A
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CN
China
Prior art keywords
crawl
control
sheet metal
mechanical arm
metal component
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Granted
Application number
CN201810564839.6A
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Chinese (zh)
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CN108790193B (en
Inventor
郝新浦
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Xuzhou DKEC Electrical Technology Co Ltd
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Xuzhou DKEC Electrical Technology Co Ltd
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Priority to CN201810564839.6A priority Critical patent/CN108790193B/en
Publication of CN108790193A publication Critical patent/CN108790193A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/20Storage arrangements; Piling or unpiling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C51/00Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/02Advancing work in relation to the stroke of the die or tool
    • B21D43/04Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
    • B21D43/10Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers
    • B21D43/105Manipulators, i.e. mechanical arms carrying a gripper element having several degrees of freedom
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D45/00Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
    • B21D45/003Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass in punching machines or punching tools
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B11/00Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
    • F16B11/006Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing

Abstract

The invention discloses a kind of sheet metal component Intelligent Production Systems that can paste sponge automatically, including material supply unit, the automatic code fetch unit of molding sheet metal component, Intelligent logistics support to carry delivery unit, automatic stickup sponge unit and concentrate electronic control unit;It includes counting to pile up device to be molded the automatic code fetch unit of sheet metal component, the quantity for counting stacking device is more than one piece, is arranged near the discharge end of panel beating equipment, component II, stacking pallet and electric-controlled parts are piled up including crawl, stacking pallet includes the accommodation space uniformly arranged on multiple horizontal and vertical directions and electrical control mechanism.Originally the sheet metal component Intelligent Production System of sponge can be pasted automatically component II piled up using the crawl of micro computer control stretch into capture stamping forming sheet metal component from discharge end inside panel beating equipment and sequence code is placed in the accommodation space of stacking pallet, it is Digitizing And Control Unit, can be seamlessly connected with the number bus of factory and realize concentration digital management.

Description

A kind of sheet metal component Intelligent Production System that can paste sponge automatically
Technical field
The present invention relates to a kind of sheet metal component production system, specifically a kind of can paste automatically suitable for number bus factory The sheet metal component Intelligent Production System of sponge belongs to panel beating technical equipment field.
Background technology
Metal plate be it is a kind of being directed to the synthesis cold machining process of sheet metal (usual thickness is in 6mm or less), including cut, rush/ Cut/it is compound, folding, welding, riveting, splicing, molding (such as body of a motor car), significant feature is exactly Same Part thickness one It causes, the product processed by metal plate industry is called sheet metal component, and the sheet metal component of different industries meaning is generally different, is chiefly used in assembling When address, in general, most important three steps of sheet metal component factory are to cut, rush/cut, roll over.
Sheet metal component processing in general basic equipment includes plate shearing machine, numerical control press/laser, plasma, water jet cutting Machine/compounding machine, bender and various ancillary equipments such as uncoiler, levelling machine, deburring machine, mash welder etc., at present processing are set The standby operation that realized semi-automation mostly, but raw material input and the output element of finished product, circulation be put in storage link etc. still Largely use manual operation.
By taking the production of air conditioner two-unit factory sheet metal component as an example, at present air conditioner manufacturer radiator and condenser fin and Manual work is still largely used in the manufacturing procedure of the sheet metal components such as supporting steel plate, i.e., sheet stock or steel band is sent into metal plate Process equipment, artificial remove of stamping forming sheet metal component another one are placed on material trolley into spray painting, paste sponge Process, finally storage or cross-docking be to lower road assembly process, has the automatic of sheet stock or steel band in the prior art Feed device, but the code fetch of punch forming sheet metal component, transhipment, spray painting, stickup sponge or storage are still manual operation.
This traditional manually-operated mode of production has the following defects:
1. although stamping procedure equipment has realized that automation mechanized operation, code fetch stamping forming sheet metal component, paste sea at spray painting Silk floss is put in storage or transports stamping forming sheet metal component still using manual operation, therefore overall device the degree of automation is low, equipment utilization Rate is low, production capacity is low, and manual operation storage or transhipment formality are cumbersome, and efficiency is low;
2. using manual operation due to capturing stamping forming sheet metal component in production line, the speed of code fetch will be with upstream The speed of waterline conveyer belt just can guarantee that production is normally carried out, therefore labor intensity of operating staff is big, and manually capture stamping parts There are security risks, easily cause safety accident;
3. sequence piles up stamping forming sheet metal component and uses manual operation, labor intensity of operating staff is big, sequence is piled up Efficiency is low, and the human factors such as its sense of responsibility, mood are affected to manufacturing schedule.
Invention content
In view of the above existing problems in the prior art, the present invention provides a kind of sheet metal component that can paste sponge automatically is intelligently raw Production system, the degree of automation is higher, can realize intelligent operation, avoids manually-operated safety hidden while improving production efficiency Suffer from, is suitable for number bus factory sheet metal component manufacturing procedure.
To achieve the goals above, the sheet metal component Intelligent Production System that sponge can be pasted automatically include material supply unit, It is molded the automatic code fetch unit of sheet metal component, Intelligent logistics support carries delivery unit, paste sponge unit automatically and concentrates electronic control unit;
The feeding end in panel beating equipment, including automatic feeding is arranged in the material supply unit, send automatically Material device is electrically connected with the electric control gear of panel beating equipment;
The automatic code fetch unit of the molding sheet metal component includes counting to pile up device;It is more to count and pile up the quantity of device Part is arranged near the discharge end of panel beating equipment, including component II, stacking pallet and electric-controlled parts are piled up in crawl;Crawl It includes that manipulator is piled up in mechanical arm and crawl to pile up component II, and mechanical arm includes at least X-coordinate driving mechanism or Y coordinate driving machine The minor details that manipulator is mounted on mechanical arm, including grasping mechanism, pattern-recognition sensing are piled up in structure and Z coordinate driving mechanism, crawl Device and displacement sensor;At least mating crawl of stacking pallet piles up the quantity setting of component II, is arranged and piles up component II in crawl Nearby, it is the accommodation space uniformly arranged in the stratiform frame structure of open-top, including multiple horizontal and vertical directions and electricity Control mechanism, length, width and the height dimension of accommodation space and the length of punch forming sheet metal component, width and height dimension gap Cooperation, the bottom of accommodation space and surrounding are equipped with limiting plate, unilateral on the length and width direction at the top of accommodation space to be equipped with Limiting plate, the inside edges of boards of the limiting plate of unilateral setting are to adjacent containing spaces on the length and width direction at the top of accommodation space The distance between limiting plate exterior panel and the length and width dimensions clearance fit, electrical control mechanism of punch forming sheet metal component include Battery case, wireless transmitter module, the position sensor in each accommodation space and be located at stacking pallet bottom or support leg On electronic identification chip, battery case is electrically connected with wireless transmitter module, position sensor and electronic identification chip;Electric-controlled parts Pile up circuit and counting circuit including industrial control computer, pattern-recognition circuit, crawl, industrial control computer respectively with grab Code fetch puts the electrical control mechanism electrical connection of component II, pattern-recognition sensor, displacement sensor and stacking pallet;
It includes logistics automated guided vehicle, logistics automated guided vehicle packet that the Intelligent logistics support, which carries delivery unit, It includes car body, wheel, driving braking and steering gear assembly, lift control device, body powered device and car-mounted computer control Device;Car body exterior circumferential is respectively provided with range sensor, and code reader is also set up on car body;Lift control device setting on the car body Side;Driving braking and steering gear assembly, body powered device and car-mounted computer control device are arranged at vehicle body, vehicle It includes industrial control computer, electric power loop, radio receiving transmitting module, wireless transmitter receiver circuit, position to carry Computer Control Unit Set feedback and vehicle traction position loop, lifting control loop and automatic charging or oiling circuit, industrial control computer difference It is electrically connected with body powered device, radio receiving transmitting module, range sensor, driving braking and steering gear assembly;
The concentration electronic control unit includes central control computer and logistics automated guided vehicle control loop, center Each equipment and warehouse coordinate position program, central control computer are set with panel beating respectively inside plant area built in control computer Standby electric control gear, the industrial control computer of counting stacking device electric-controlled parts, the electrical control mechanism of stacking pallet and intelligent object Stream support carries the car-mounted computer control device electrical connection of delivery unit;
The automatic stickup sponge unit includes sheet metal component grabbing device, sponge member bracket, sponge member crawl dress It sets, position membrane uncovering device and electric-controlled parts;Sheet metal component grabbing device includes that manipulator is piled up in mechanical arm and crawl, and mechanical arm includes At least one X-coordinate driving mechanism or Y coordinate driving mechanism and Z coordinate driving mechanism, crawl pile up manipulator be slab construction, Mounted on the minor details of mechanical arm, including grasping mechanism and pattern-recognition sensor;Sponge member grabbing device include mechanical arm and Manipulator is piled up in crawl, and mechanical arm includes at least one X-coordinate driving mechanism or Y coordinate driving mechanism and Z coordinate driving mechanism, It is slab construction, the minor details mounted on mechanical arm, including grasping mechanism, pattern-recognition sensor and distance that manipulator is piled up in crawl Sensor;Sponge member bracket is arranged near sheet metal component grabbing device;Membrane uncovering device positioning setting is positioned to capture in sheet metal component Between device and sponge member grabbing device, including supporting rack and film gripping manipulator is taken off, takes off the fixed installation of film gripping manipulator On supporting rack top, takes off film gripping manipulator and be equipped with range sensor;Electric-controlled parts include industrial control computer, sheet metal component Capture control loop, sponge member crawl control loop, paste control loop and counting circuit, industrial control computer respectively with metal plate The mechanical arm of golden part grabbing device and sponge member grabbing device, crawl pile up manipulator, grasping mechanism and pattern-recognition sensing Device is electrically connected, and industrial control computer is electrically connected with the film gripping manipulator of taking off of positioning membrane uncovering device;The automatically controlled list of the concentration Member further includes automatic stickup sponge circuit, central control computer and the automatic Industry Control meter for pasting sponge unit electric-controlled parts Calculate mechatronics;It is slab construction that manipulator is piled up in the crawl of the sponge member grabbing device, and slab construction is equipped with more A adsorption orifice, adsorption orifice are connected to by pipeline with negative pressure source;The crawl of the sponge member grabbing device piles up machinery on hand Equipped with along the pressure roller for taking off the rolling setting of film direction.
Scheme as a further improvement on the present invention, the automatic code fetch unit of the molding sheet metal component further include that crawl is piled up Device I, crawl are piled up device I and are arranged near the discharge end of panel beating equipment, including crawl piles up component I, piles up platform Bracket and electric-controlled parts;It includes that manipulator is piled up in mechanical arm and crawl that component I is piled up in crawl, and mechanical arm drives including at least X-coordinate Motivation structure or Y coordinate driving mechanism and Z coordinate driving mechanism, crawl piles up manipulator and is mounted on the minor details of mechanical arm, including grabs Take mechanism and displacement sensor;Rig bracket setting is piled up to pile up near component I in crawl;Electric-controlled parts include Industry Control meter Calculation machine, crawl pile up circuit, and industrial control computer piles up component I with crawl respectively and displacement sensor is electrically connected;Described It counts and piles up device setting near stacking rig bracket;The central control computer of the concentration electronic control unit and crawl code Put the industrial control computer electrical connection of I electric-controlled parts of device.
Scheme as a further improvement on the present invention, the sheet metal component Intelligent Production System that sponge can be pasted automatically further include Line detection unit, online detection unit setting are being piled up near rig bracket, including component I, detection platform, detection are piled up in crawl Device and information processing electric control gear, detection device include coordinate control mechanism and detector, and detector is equipped with pattern-recognition Sensor, position sensor, range sensor, detection medium emission device and detection medium feed back receiver;Information processing is automatically controlled Device includes industrial control computer, electric power loop, detection device position control loop, pattern-recognition circuit, analysis planning inspection Survey parameter circuit, detection control loop, Data Analysis Services circuit, printout circuit etc., industrial control computer respectively with Pattern-recognition sensor, position sensor, range sensor, detection medium emission device and detection medium feedback on detector connect Receive device electrical connection;The concentration electronic control unit further includes on-line checking circuit, central control computer and online detection unit Industrial control computer electrical connection.
Scheme as a further improvement on the present invention, the sheet metal component Intelligent Production System that can paste sponge automatically further include certainly Dynamic spray unit;Automatic spray unit includes that device II, dust-free clean spray painting room, automatic clear is piled up in suspension transfer unit, crawl Clean component, automatic application element and automatic baking dry part;
It includes electric control driving device, support device and stretched wire to hang transfer unit, and stretched wire is erected in support device and leads to It crosses electric control driving device driving at the uniform velocity to move, there are multiple hanging members, hanging member to be passed equipped with position on stretched wire uniformly at intervals Sensor;
Dust-free clean spray painting room is that confined space, a stretched wire with multiple compartments passes through each of dust-free clean spray painting room Compartment;
The quantity that device II is piled up in crawl is at least two sets, is separately positioned on arrival end and the outlet of dust-free clean spray painting room Component II and electric-controlled parts are piled up in end, including crawl, and it includes that manipulator, machinery are piled up in mechanical arm and crawl that component II is piled up in crawl Arm includes at least X-coordinate driving mechanism or Y coordinate driving mechanism and Z coordinate driving mechanism, and crawl piles up manipulator and is mounted on machine The minor details of tool arm, including grasping mechanism, pattern-recognition sensor and hanging member location readers;Electric-controlled parts include that industry is controlled Computer, crawl stacking circuit and counting circuit processed, industrial control computer piles up component II with crawl respectively, pattern-recognition passes Sensor and the electrical connection of hanging member location readers;
Automated cleaning component is arranged in dust-free clean spray painting room in first compartment of stretched wire traffic direction, including Mechanical arm, automatic cleaning apparatus, control valve group I, electric control gear I;Mechanical arm is fixedly mounted on the ground, and setting is attached in stretched wire Closely, including at least one X-coordinate driving mechanism or Y coordinate driving mechanism or Z coordinate driving mechanism;Automatic cleaning apparatus and machinery The minor details of arm connect, and automatic cleaning apparatus is equipped with pattern-recognition sensor, position sensor and range sensor, automated cleaning Device is internally provided with multiple internal channels, and one end of multiple internal channels passes through control valve group I and cleaning positive pressure air source, cleaning agent respectively Feed mechanism is connected with clean water pressure source, and the other end connects nozzle;Electric control gear I includes industrial control computer, power supply time Road, washing and brushing device position control loop, pattern-recognition circuit, analysis planning cleaning parameter circuit, cleaning control loop, gas circuit control Circuit processed, clean water control loop, industrial control computer respectively with the pattern-recognition sensor on automatic cleaning apparatus, position Sensor and range sensor electrical connection, industrial control computer is electrically connected with control valve group I, industrial control computer respectively with The X-coordinate driving mechanism or Y coordinate driving mechanism or Z coordinate driving mechanism of mechanical arm are electrically connected;
Automatic application element be arranged in dust-free clean spray painting room in front of stretched wire traffic direction, automated cleaning component every In section, including mechanical arm, automatic spray apparatus, control valve group II, electric control gear II;Mechanical arm is fixedly mounted on the ground, if It sets near stretched wire, including at least one X-coordinate driving mechanism or Y coordinate driving mechanism or Z coordinate driving mechanism;Automatic spraying The minor details of device and mechanical arm connect, and automatic spray apparatus is equipped with pattern-recognition sensor, position sensor and Distance-sensing Device, automatic spray apparatus are internally provided with multiple internal channels, be equipped with outside automatic spray apparatus it is identical as internal channel quantity and with it is interior Channel corresponds to the outer tunnel of connection, and internal channel one end is connect by control valve group II with positive pressure air source, the connection of the internal channel other end Nozzle, outer tunnel are connect by control valve group II with coating feed mechanism;Electric control gear II includes industrial control computer, power supply Circuit, nozzle position control loop, pattern-recognition circuit, analysis planning spray parameters circuit, spray painting control circuit, gas circuit control Circuit, industrial control computer respectively with pattern-recognition sensor, position sensor and the Distance-sensing on automatic spray apparatus Device is electrically connected, and industrial control computer is electrically connected with control valve group II, and industrial control computer drives with the X-coordinate of mechanical arm respectively Motivation structure or the electrical connection of Y coordinate driving mechanism or Z coordinate driving mechanism;
Automatic baking dry part be arranged in dust-free clean spray painting room in front of stretched wire traffic direction, automatic application element every In section, including drying nozzle and control valve group, drying nozzle are connect by control valve group with drying pressure gas source;
The concentration electronic control unit further includes automatic spray circuit, central control computer respectively with suspension transfer unit Electric control driving device, crawl pile up the electric-controlled parts of device II, the electric control gear I of automated cleaning component, automatic application element Electric control gear II and automatic baking dry part control valve group electrical connection.
As one embodiment of the present invention, the automatic feeding include mechanical arm, crawl pile up manipulator, Shaped steel plate bracket and electric-controlled parts;Mechanical arm is arranged near the feeding end of panel beating equipment, including at least X-coordinate drives Mechanism or Y coordinate driving mechanism and Z coordinate driving mechanism;The minor details that manipulator is mounted on mechanical arm, including crawl are piled up in crawl Mechanism and displacement sensor;Shaped steel plate bracket is arranged near mechanical arm;Electric-controlled parts include industrial control computer, crawl Pile up circuit and counting circuit, industrial control computer piles up manipulator and panel beating equipment with mechanical arm, crawl respectively Electric control gear is electrically connected.
As the preferred embodiment of the present invention, it is gantry type mechanical arm that the mechanical arm of component II is piled up in the crawl.
Compared with prior art, the sheet metal component Intelligent Production System of sponge originally can be pasted automatically due to using micro computer control Crawl pile up component II stretch into inside panel beating equipment from discharge end crawl stamping forming sheet metal component and sequence pile up In the accommodation space of stacking pallet, computer auto-control is used to operate completely, automation mechanized operation can avoid because of operating personnel Influence of the human factors such as sense of responsibility, mood to manufacturing schedule, while can be from the limit of operating personnel's operative skill qualification System, it is entirely avoided manual operation there are the drawbacks of;It, can be with due to the online detection unit equipped with complete micro computer control Ensure the product quality of sheet metal component, prevent the abrasion because of diel from leading to sheet metal component dimension overproof;Due to being equipped with complete micro- electricity The automatic spray unit of brain control, therefore automatic spray treatment can be carried out to stamping forming sheet metal component;Due to being equipped with The automatic stickup sponge unit of full micro computer control, therefore automatic stickup sponge can be carried out to stamping forming sheet metal component, The automated production of industrial sheet metal component especially suitable for number bus factory.
Description of the drawings
Fig. 1 is the plane plant area arrangement schematic diagram of the present invention;
Schematic three dimensional views when Fig. 2 code fetch cell operations automatic with molding sheet metal component that are material supply unit of the present invention;
Fig. 3 is the three dimensional structure diagram of the present invention molding automatic code fetch unit of sheet metal component;
Fig. 4 is the section view enlarged structure schematic diagram of Fig. 3;
Fig. 5 is the three dimensional structure diagram when work of device II is piled up in present invention crawl;
Three dimensional structure diagram when Fig. 6 is the dust-free clean spray painting room work of automatic spray unit of the invention;
Fig. 7 is the automatic three dimensional structure diagram for pasting sponge unit of the invention.
In figure:1, material supply unit, 11, automatic feeding, 2, the molding automatic code fetch unit of sheet metal component, 21, crawl Pile up device I, 211, crawl pile up component I, 212, pile up rig bracket, 22, count pile up device, 221, crawl pile up component II, 222, stacking pallet, 2221, accommodation space, 3, Intelligent logistics support carry delivery unit, 31, logistics automated guided vehicle, 4, Online detection unit, 41, detection device, 42, information processing electric control gear, 5, automatic spray unit, 51, suspension transfer unit, 52, device II is piled up in crawl, 521, crawl pile up component III, 53, automated cleaning component, 531, automatic cleaning apparatus, 532, control Valve group I processed, 533, electric control gear I, 54, automatic application element, 541, automatic spray apparatus, 542, control valve group II, 543, electricity Control device II, 6, it is automatic paste sponge unit, 61, sheet metal component grabbing device, 62, sponge member bracket, 63, sponge member crawl Device, 64, positioning membrane uncovering device, 7, concentrate electronic control unit, 8, panel beating equipment.
Specific implementation mode
Below by taking the production of air conditioner two-unit factory sheet metal component as an example, in conjunction with attached drawing, the present invention will be further described.
The core of automated production is ordered into production, that is, sequence is most vital process in automated production.
As shown in Figure 1, artificial intelligence sheet metal component production system includes material supply unit 1, the molding automatic code fetch of sheet metal component Unit 2, Intelligent logistics support carry delivery unit 3 and concentrate electronic control unit 7.
As shown in Fig. 2, the setting of material supply unit 1 is set in panel beatings such as press machine, compounding machine or molding machines Standby 8 feeding end, including automatic feeding 11, automatic feeding 11 can will make molding steel by punching press size requirement Plate or steel band, which are delivered in panel beating equipment 8, carries out punching press, the electric control gear of automatic feeding 11 and panel beating equipment 8 Electrical connection, the feed speed of the electric control gear control automatic feeding 11 of panel beating equipment 8.
As shown in Figure 2 and Figure 3, the automatic code fetch unit 2 of the molding sheet metal component includes counting to pile up device 22;
The quantity for counting stacking device 22 is more than one piece, is arranged near the discharge end of panel beating equipment 8, including crawl code Put component II 221, stacking pallet 222 and electric-controlled parts;
It includes that manipulator is piled up in mechanical arm and crawl that component II 221 is piled up in crawl, and mechanical arm includes at least X-coordinate driving machine The minor details that manipulator is mounted on mechanical arm, including gripper are piled up in structure or Y coordinate driving mechanism and Z coordinate driving mechanism, crawl Structure, pattern-recognition sensor and displacement sensor;
At least mating crawl of stacking pallet 222 piles up the quantity setting of component II 221, is arranged and piles up component II in crawl Near 221, it is the stratiform frame structure of open-top, as shown in figure 4, including uniformly being arranged on multiple horizontal and vertical directions Accommodation space 2221 and electrical control mechanism, the length of length, width and the height dimension and punch forming sheet metal component of accommodation space 2221 Degree, width and height dimension clearance fit, the bottom of accommodation space 2221 and surrounding are equipped with limiting plate, and accommodation space 2221 is pushed up It is unilateral on the length and width direction in portion to be equipped with limiting plate, unilateral setting on the length and width direction at the top of accommodation space 2221 Limiting plate inside edges of boards to the distance between the limiting plate exterior panel of adjacent containing spaces 2221 and punch forming sheet metal component Length and width dimensions clearance fit, i.e., it is empty that stamping forming sheet metal component can be put into receiving from the top of accommodation space 2221 Between inside 2221, limiting plate can prevent punch forming sheet metal component in transport process to be detached from accommodation space 2221, electrical control mechanism packet It includes battery case, wireless transmitter module, the position sensor in each accommodation space 2221 and is located at 222 bottom of stacking pallet Or the electronic identification chip in support leg, battery case are electrically connected with wireless transmitter module, position sensor and electronic identification chip;
Electric-controlled parts include industrial control computer, pattern-recognition circuit, crawl stacking circuit and counting circuit, industry control Computer processed piles up the automatically controlled of component II 221, pattern-recognition sensor, displacement sensor and stacking pallet 222 with crawl respectively Mechanism is electrically connected, and industrial control computer can pile up discharging of the manipulator from panel beating equipment 8 with control machinery arm and crawl End captures stamping forming sheet metal component and sequence is piled up in the accommodation space 2221 of stacking pallet 222 and counted successively.
It includes logistics automated guided vehicle 31, logistics homing guidance transport that the Intelligent logistics support, which carries delivery unit 3, Vehicle 31 includes car body, wheel, driving braking and steering gear assembly, lifts control device, body powered device and vehicle computing Machine control device;Car body exterior circumferential is respectively provided with range sensor, and code reader is also set up on car body;Control device setting is lifted to exist Above car body, lifting when control device stretches out can ask load to pile up rig bracket 212 or stacking pallet 222;Driving is braked and is turned It is arranged at vehicle body, car-mounted computer control dress to assembly of devices, body powered device and car-mounted computer control device It sets and is driven including industrial control computer, electric power loop, radio receiving transmitting module, wireless transmitter receiver circuit, position feedback and vehicle Dynamic position loop, lifting control loop and automatic charging or oiling circuit, industrial control computer respectively with body powered device, Radio receiving transmitting module, range sensor, driving braking and steering gear assembly electrical connection.
The concentration electronic control unit 7 includes central control computer and logistics automated guided vehicle control loop, in Entreat built in control computer each equipment and warehouse coordinate position program inside plant area, central control computer respectively with panel beating The electric control gear of equipment 8, the electrical control mechanism for counting the industrial control computer, stacking pallet 222 of piling up 22 electric-controlled parts of device And Intelligent logistics support carries the car-mounted computer control device electrical connection of delivery unit 3.
The operation principle of artificial intelligence sheet metal component production system:The central control computer of electronic control unit 7 is concentrated to send out finger Order makes panel beating equipment 8 start to work, and automatic feeding 11 will make molding steel plate or steel band by punching press size requirement It is delivered in panel beating equipment 8 and carries out punching press, by the punching press successively and transmission of diel in panel beating equipment 8, punching Molded sheet metal component is transferred into the discharge end of panel beating equipment 8;
It is molded the automatic code fetch unit 2 of sheet metal component to start to work, multiple countings pile up device 22 and work successively, count and pile up dress The industrial control computer for setting 22 piles up component II 221 according to setting program and with the feedback coordinates control crawl of displacement sensor Stretch into inside panel beating equipment 8 from discharge end crawl stamping forming sheet metal component and be moved to stacking pallet 222 just on Then side counts the industrial control computer for piling up device 22 according to the position biography in the accommodation space 2221 of stacking pallet 222 The mechanical arm movement that component II 221 is piled up in the feedback control crawl of the coordinate position and pattern-recognition sensor of sensor feedback is stretched into Stamping forming sheet metal component sequence code is placed in the accommodation space 2221 of stacking pallet 222 simultaneously by the inside of stacking pallet 222 It counts;
It is counted when counting circuit feedback has expired information and piles up the stopping stacking of device 22, concentrate the center control of electronic control unit 7 Computer processed, which sends out instruction, makes Intelligent logistics support carry the work of delivery unit 3, and car-mounted computer control device is counted according to center control Coordinate position that calculation machine is sent out control logistics automated guided vehicle 31 is moved to the lower section of stacking pallet 222 and by stacking pallet 222 hold up, and the coordinate position control logistics that then car-mounted computer control device is sent out according to central control computer is led automatically Draw 31 support of transport vehicle and carry stacking pallet 222 and is moved to the setting position in warehouse or is directly transferred to the setting position of next procedure, Logistics automated guided vehicle 31 is standby after putting down stacking pallet 222.
Since the drawing velocity of usual panel beating equipment 8 is very fast, the speed of response is very fast, but captures and pile up component II 221 It stretches into capture stamping forming sheet metal component from discharge end inside panel beating equipment 8 and accurately move and pile up in stacking pallet Speed in 222 it is relatively slow and pile up control micro computer control mechanism it is more complex, therefore in order to accelerate crawl pile up speed Degree, scheme as a further improvement on the present invention, the automatic code fetch unit of the molding sheet metal component 2 further includes that device is piled up in crawl I 21, crawl is piled up device I 21 and is arranged near the discharge end of panel beating equipment 8, including crawl is piled up component I 211, piled up Rig bracket 212 and electric-controlled parts;It includes that manipulator is piled up in mechanical arm and crawl that component I 211 is piled up in crawl, and mechanical arm at least wraps X-coordinate driving mechanism or Y coordinate driving mechanism and Z coordinate driving mechanism are included, the end that manipulator is mounted on mechanical arm is piled up in crawl Section, including grasping mechanism and displacement sensor;The setting of rig bracket 212 is piled up to pile up near component I 211 in crawl;Electric control part Part includes industrial control computer, crawl stacking circuit, and industrial control computer piles up component I 211 and displacement with crawl respectively Sensor is electrically connected, and industrial control computer can pile up manipulator with control machinery arm and crawl and stretch into panel beating equipment 8 Portion captures stamping forming sheet metal component from discharge end and piles up on piling up rig bracket 212;Device is piled up in the counting 22 settings are being piled up near rig bracket 212;The central control computer of the concentration electronic control unit 7 piles up device with crawl The industrial control computer of I 21 electric-controlled parts is electrically connected;The central control computer of electronic control unit 7 is concentrated to send out when working condition Instruction makes crawl pile up, and I 21, device is responsible to grab stamping forming sheet metal component from the discharge end of panel beating equipment 8 Pile up in rig bracket 212, and capture pile up component II 221 be responsible for pile up it is stamping forming in rig bracket 212 Sheet metal component captures and piles up in the accommodation space 2221 of stacking pallet 222 and count, and then realizes that accelerating crawl piles up speed.
In order to ensure the product quality of sheet metal component, prevent the abrasion because of diel from leading to sheet metal component dimension overproof, as Further improvement of the present invention scheme, artificial intelligence sheet metal component production system further include online detection unit 4, online detection unit 4 settings are being piled up near rig bracket 212, including component I 211, detection platform, detection device 41 and information processing are piled up in crawl Electric control gear 42, detection device 41 include coordinate control mechanism and detector, and detector is equipped with pattern-recognition sensor, position Sensor, range sensor, detection medium emission device and detection medium feed back receiver, pattern-recognition sensor can be optics Imaging sensor, ultrasonic sensor, X ray sensor etc., detection medium can be ultrasonic waves either light source, infrared ray etc. Medium;Information processing electric control gear 42 includes industrial control computer, electric power loop, detection device position control loop, pattern Identify circuit, analysis planning detection parameters circuit, detection control loop, Data Analysis Services circuit, printout circuit etc., work Industry control computer respectively on detector pattern-recognition sensor, position sensor, range sensor, detection medium emission Device and detection medium feed back receiver electrical connection;The concentration electronic control unit 7 further includes on-line checking circuit, center control meter Calculation machine is electrically connected with the industrial control computer of online detection unit 4;After panel beating equipment 8 is run to setting time, i.e., When reaching the quality controllable minimum period, concentrating the central control computer of electronic control unit 7 to send out instruction makes online detection unit 4 It starts to work, information processing electric control gear 42 controls crawl stacking component I 211 according to setting program and piles up rig bracket 212 certainly It is upper crawl one stamping forming sheet metal component and pile up in detection platform, then information processing electric control gear 42 is according to setting Program controls the movement of 41 coordinate of detection device by detection device position control loop, the pattern-recognition sensing in detection device 41 Device feeds back the information such as the shape, size of stamping forming sheet metal component, position and is detected to industrial control computer, analysis planning Parameter loop works, industrial control computer carry out d solid modeling by the information of pattern-recognition sensor feedback first, It generates batten entity function and stores, and be compared with the data information of database Plays sheet metal component, according to standard metal plate Then the data information selected reference face of part or datum mark re-establish coordinate system with most according to selected reference plane or datum mark Limits reducing mechanism accumulated error calls the starting point for detecting path, end point location information and calculates the starting point, final position phase For the relative coordinate values of selected reference plane or datum mark in the coordinate system re-established, call detector to having struck out The sheet metal component measured surface of type or hole approach distance and approach the informations parameter such as number;Then industrial control computer is according to weight Newly-established coordinate system controls the benchmark that 41 coordinate of detection device is moved to program selecting by detection device position control loop Face or datum mark coordinate position, detection control loop are started to work, and the detection medium emission device and detection medium on detector are anti- Feedback receiver works at the same time, and industrial control computer controls the action of detection device 41 according to the coherent detection information programme of storage to be made Detector is moved to face the first measured surface of stamping forming sheet metal component or the setting position in hole, detects medium emission device The detection medium orientation of transmitting beats the detection faces back reflection in the first measured surface or hole for being tested stamping forming sheet metal component It returns detected medium feed back receiver to receive, industrial control computer detects medium feed back receiver feedack according to reception It generates the first layer data and stores, then 41 action of industrial control computer control coordinate control detection device makes detector to quilt It surveys the first measured surface of stamping forming sheet metal component or hole to approach to setpoint distance, industrial control computer receives inspection again Detection medium feed back receiver feedack on gauge head generates the second layer data and stores, and so on, until completing to force Nearly number, detector retract to setting position;Meanwhile Data Analysis Services loop works, industrial control computer is by all layers Data are analyzed by data continuity, specificity analysis and numerical radius generate batten data and store, and quasi- according to batten data Spline approxmation function is synthesized, final detection data is then calculated according to spline approxmation function and is stored, tested struck out is completed First measured surface of the sheet metal component of type or the detection in hole;Then industrial control computer control detection device 41 action makes detection Head to program setting, detection path on be tested stamping forming sheet metal component the second measured surface or hole approach to setting away from From repeating the above steps;And so on, until when the terminal point coordinate position of program setting, that is, complete to be tested stamping forming metal plate The detection of golden part, detector return to zero position, and printout circuit prints out detection data result, and maintenance personnel can root Decide whether to be modified mold according to detection data result.
For the sheet metal component of air conditioner two-unit, the sheet metal component to play a supportive role inside air conditioner is not usually required to be sprayed Process, but the sheet metal component or sheet metal component shell to play a supportive role in air conditioner appearance usually requires to carry out spray treatment, therefore, makees For further improvement of the present invention scheme, artificial intelligence sheet metal component production system further includes automatic spray unit 5;
Automatic spray unit 5 includes that device II 52, dust-free clean spray painting room, automatic is piled up in suspension transfer unit 51, crawl Cleaning member 53, automatic application element 54 and automatic baking dry part;
It includes electric control driving device, support device and stretched wire to hang transfer unit 51, and stretched wire is erected in support device, simultaneously It is at the uniform velocity moved by electric control driving device driving, there are multiple hanging members, hanging member to be equipped with position on stretched wire uniformly at intervals Sensor;
Dust-free clean spray painting room is that confined space, a stretched wire with multiple compartments passes through each of dust-free clean spray painting room Compartment;
The quantity that device II 52 is piled up in crawl is at least two sets, is separately positioned on the arrival end of dust-free clean spray painting room and goes out Component III 521 and electric-controlled parts are piled up in mouthful end, including crawl, as shown in figure 5, crawl pile up component III 521 include mechanical arm and Manipulator is piled up in crawl, and mechanical arm includes at least X-coordinate driving mechanism or Y coordinate driving mechanism and Z coordinate driving mechanism, crawl Pile up the minor details that manipulator is mounted on mechanical arm, including grasping mechanism, pattern-recognition sensor and hanging member location readers; Electric-controlled parts include that circuit and counting circuit are piled up in industrial control computer, crawl, industrial control computer respectively with crawl code Put component III 521, pattern-recognition sensor and the electrical connection of hanging member location readers;Industrial control computer can pass through mould The feedback control of formula identification sensor is located at the mechanical arm of the arrival end of dust-free clean spray painting room and manipulator crawl is piled up in crawl Stamping forming sheet metal component in rig bracket 212 is piled up, sets the articulated end of stamping forming sheet metal component upwards after crawl It sets and keeps vertical mounting state, while hanging member location readers read the position of the hanging member on running stretched wire Sensor information simultaneously feeds back to industrial control computer, first control crawl stacking manipulator after industrial control computer speed calculates It locks and leans on closely its nearest hanging member, then control captures stacking manipulator and projects forwardly to mounting position and keep and hang The grasping mechanism release of manipulator is piled up in the identical speed of forward speed of chain and stretched wire moment synchronizing moving, then control crawl Stamping forming sheet metal component, stamping forming sheet metal component is to be articulated on the hanging member of stretched wire to complete mounting, industry control Computer control crawl stacking manipulator processed, which returns to initial position, to be continued to capture;As described above, industrial control computer can lead to Cross pattern-recognition sensor and hanging member location readers feedback control be located at dust-free clean spray painting room outlet end machine Tool arm and crawl pile up manipulator and lock and lean on closely its nearest hanging member, and manipulator extension is piled up in then control crawl To mounting position and speed identical with the forward speed of stretched wire and stretched wire moment synchronizing moving are kept, then control crawl is piled up The sheet metal component sprayed on the hanging member of the grasping mechanism crawl stretched wire of manipulator, and pile up and piling up rig bracket 212 On;
Automated cleaning component 53 is arranged in dust-free clean spray painting room in first compartment of stretched wire traffic direction, packet Include mechanical arm, automatic cleaning apparatus 531, control valve group I 532, electric control gear I 533;Mechanical arm is fixedly mounted on the ground, if It sets near stretched wire, including at least one X-coordinate driving mechanism or Y coordinate driving mechanism or Z coordinate driving mechanism;Automated cleaning Device 531 is connect with the minor details of mechanical arm, automatic cleaning apparatus 531 be equipped with pattern-recognition sensor, position sensor and away from From sensor, automatic cleaning apparatus 531 is internally provided with multiple internal channels, and one end of multiple internal channels passes through control valve group I respectively 532 connect with cleaning positive pressure air source, cleaning agent feed mechanism and clean water pressure source, and the other end connects nozzle;Electric control gear I 533 include industrial control computer, electric power loop, washing and brushing device position control loop, pattern-recognition circuit, analysis planning cleaning Parameter circuit, cleaning control loop, gas circuit control loop, clean water control loop, industrial control computer respectively with it is automatic clear Pattern-recognition sensor, position sensor on clean device 531 and range sensor electrical connection, industrial control computer and control Valve group I 532 is electrically connected, and industrial control computer is sat with the X-coordinate driving mechanism of mechanical arm or Y coordinate driving mechanism or Z respectively Mark driving mechanism electrical connection;
Automatic application element 54 is arranged in dust-free clean spray painting room along stretched wire traffic direction, 53 front of automated cleaning component Compartment in, including mechanical arm, automatic spray apparatus 541, control valve group II 542, electric control gear II 543;Mechanical arm fixes peace Dress on the ground, is arranged near stretched wire, including at least one X-coordinate driving mechanism or Y coordinate driving mechanism or Z coordinate driving Mechanism;Automatic spray apparatus 541 is connect with the minor details of mechanical arm, and automatic spray apparatus 541 is equipped with pattern-recognition sensor, position Sensor and range sensor are set, automatic spray apparatus 541 is internally provided with multiple internal channels, is set outside automatic spray apparatus 541 Have it is identical as internal channel quantity and with the corresponding outer tunnel being connected to of internal channel, internal channel one end by control valve group II 542 with just Pressurized air source connects, and the internal channel other end connects nozzle, and outer tunnel is connect by control valve group II 542 with coating feed mechanism;Electricity It includes industrial control computer, electric power loop, nozzle position control loop, pattern-recognition circuit, analysis planning to control device II 543 Spray parameters circuit, spray painting control circuit, gas circuit control loop, industrial control computer respectively on automatic spray apparatus 541 Pattern-recognition sensor, position sensor and range sensor electrical connection, II 542 electricity of industrial control computer and control valve group Connection, industrial control computer respectively with the X-coordinate driving mechanism of mechanical arm or Y coordinate driving mechanism or Z coordinate driving mechanism Electrical connection;
Automatic baking dry part is arranged in dust-free clean spray painting room in front of stretched wire traffic direction, automatic application element 54 In compartment, including drying nozzle and control valve group, drying nozzle are connect by control valve group with drying pressure gas source;
The concentration electronic control unit 7 further includes automatic spray circuit, central control computer respectively with suspension delivery section The electric control driving device of part 51, crawl pile up the electric-controlled parts of device II 52, automated cleaning component 53 electric control gear I 533, from The control valve group electrical connection of the electric control gear II 543 and automatic baking dry part of dynamic application element 54;
This automatic spray unit 5 when in use, as shown in Figure 5, Figure 6, the vehicle computing of logistics automated guided vehicle 31 Support carries the coordinate position control logistics automated guided vehicle 31 that machine control device is sent out according to central control computer respectively The fully loaded stacking pallet 222 of punch forming sheet metal component and unloaded stacking pallet 222 are moved to positioned at dust-free clean spray painting room Device II 52 is piled up in the crawl of arrival end and the crawl positioned at the outlet end of dust-free clean spray painting room is piled up near device II 52 Setting position, automatic spray circuit are started to work, and stretched wire is to be at the uniform velocity advanced through dust-free clean spray painting room, Industry Control meter Device II 52 is piled up in the crawl that calculation machine is located at the arrival end of dust-free clean spray painting room by the feedback control of pattern-recognition sensor Sequence captures stamping forming sheet metal component and is articulated on the hanging member of stretched wire from stacking pallet 222 successively, Stamping forming sheet metal component follows stretched wire to enter dust-free clean spray painting room, after automated cleaning component 53 carries out surface cleaning processing Into the working range of automatic application element 54, the working space of automatic baking dry part is entered after spraying automatically, after drying most It follows stretched wire to leave dust-free clean spray painting room from the outlet end of dust-free clean spray painting room afterwards to complete automatic spraying, be then within dustless The crawl stacking device II 52 for cleaning the outlet end of spray painting room captures the sheet metal component that spraying is completed on stretched wire and by its code successively It is placed on unloaded stacking pallet 222, realizes automation mechanized operation.
For the sheet metal component of air conditioner two-unit, the sheet metal component usually some to play a supportive role inside air conditioner also needs to paste The sponge members such as sound-absorbing sponge or moulding silk floss, the sponge members such as sound-absorbing sponge or moulding silk floss are typically adhesive surface with double faced adhesive tape, another Face carries dust-proof pad pasting, need to will paste after the removal of the double faced adhesive tape pad pasting of adhesive surface when paste operation and by the Dustproof paste of another side Film removes, typically manual operation, therefore, in order to further realize artificial intelligence automation mechanized operation, as of the invention into one Improvement project is walked, artificial intelligence sheet metal component production system further includes automatic stickup sponge unit 6;
As shown in fig. 7, it includes sheet metal component grabbing device 61, sponge member bracket 62, sponge portion to paste sponge unit 6 automatically Part grabbing device 63, positioning membrane uncovering device 64 and electric-controlled parts;
Sheet metal component grabbing device 61 includes mechanical arm and manipulator is piled up in crawl, and mechanical arm includes that at least one X-coordinate is driven Motivation structure or Y coordinate driving mechanism and Z coordinate driving mechanism, it is slab construction, mounted on mechanical arm that manipulator is piled up in crawl Minor details, including grasping mechanism and pattern-recognition sensor;
Sponge member grabbing device 63 includes that manipulator is piled up in mechanical arm and crawl, and mechanical arm includes at least one X-coordinate Driving mechanism or Y coordinate driving mechanism and Z coordinate driving mechanism, manipulator is piled up in crawl to be slab construction, is mounted on mechanical arm Minor details, including grasping mechanism, pattern-recognition sensor and range sensor;
Sponge member bracket 62 is arranged near sheet metal component grabbing device 61, and molding sponge is made by size requirement is pasted Item sequence is neatly packed to be arranged in sponge member bracket 62;
The positioning of membrane uncovering device 64 is positioned to be arranged between sheet metal component grabbing device 61 and sponge member grabbing device 63, including Supporting rack and film gripping manipulator is taken off, takes off film gripping manipulator and be fixedly mounted on supporting rack top, take off and set on film gripping manipulator There is range sensor;
Electric-controlled parts include industrial control computer, sheet metal component crawl control loop, sponge member crawl control loop, paste Control loop and counting circuit, industrial control computer respectively with sheet metal component grabbing device 61 and sponge member grabbing device 63 Mechanical arm, crawl pile up manipulator, grasping mechanism and the electrical connection of pattern-recognition sensor, industrial control computer and take off film with positioning Device 64 takes off the electrical connection of film gripping manipulator;
The concentration electronic control unit 7 further includes automatic stickup sponge circuit, and central control computer pastes sea with automatic The industrial control computer of 6 electric-controlled parts of continuous unit is electrically connected;
This is automatic paste sponge unit 6 in use, logistics automated guided vehicle 31 car-mounted computer control device root 31 support of coordinate position control logistics automated guided vehicle sent out according to central control computer carries to be fully loaded with to be wanted by stickup size The sponge member bracket 62 for making molding sponge strip is asked to be moved to the setting position near sponge member grabbing device 63, logistics 31 support of automated guided vehicle carries the fully loaded stacking pallet 222 of punch forming sheet metal component and unloaded stacking pallet 222 divides It is not moved to the setting position near sheet metal component grabbing device 61, automatic to paste sponge loop starts, electric-controlled parts pass through Manipulator is piled up in the crawl of the feedback control sheet metal component grabbing device 61 of pattern-recognition sensor on sheet metal component grabbing device 61 Sequence, which captures stamping forming sheet metal component and captured, in from fully loaded stacking pallet 222 is located in positioning membrane uncovering device 64 Neighbouring setting position;Then the feedback control that electric-controlled parts pass through the pattern-recognition sensor on sponge member grabbing device 63 The crawl of sponge member grabbing device 63 is piled up manipulator sequence from sponge member bracket 62 and is captured by stickup size requirement system Make molding sponge strip and is captured the one end for being located in sponge strip adhesive surface close to the setting position of positioning membrane uncovering device 64; Then electric-controlled parts capture the sponge of sponge strip by the feedback control of the range sensor on sponge member grabbing device 63 63 fine motion of component grabbing device make to make one end of sponge strip adhesive surface to positioning membrane uncovering device 64 take off film gripping manipulator close to To setpoint distance, then electric-controlled parts take off film gripping machinery by taking off the feedback control of the range sensor on film gripping manipulator Hand is stretched out and is inserted between the glue surface and protective film of sponge strip adhesive surface, and the conjunction of film gripping manipulator is taken off in then electric-controlled parts control Finish by the protective film of sponge strip adhesive surface clamp completion take off film positioning;Then electric-controlled parts control captures the sponge of sponge strip It is moved relative to positioning membrane uncovering device 64 along sponge strip in-plane after the recession to setpoint distance of component grabbing device 63, that is, does phase To movement, the protective film of sponge strip adhesive surface is viscous from sponge strip under the clamping force effect for taking off film gripping manipulator in moving process It is peeled off in the glue surface of veneer, completes electric-controlled parts control after taking off film and capture the return of sponge member grabbing device 63 of sponge strip extremely Position before movement;Then the feedback control sea that electric-controlled parts pass through the pattern-recognition sensor on sponge member grabbing device 63 Continuous component grabbing device 63 is moved to the sponge face sheet metal component that the position of corresponding sheet metal component grabbing device 61 makes completion take off film and grabs The stamping forming sheet metal component on device 61 is taken, then electric-controlled parts pass through the Distance-sensing on sponge member grabbing device 63 The sponge member grabbing device 63 that the feedback control of device captures the sponge strip for completing to take off film is moved to sheet metal component grabbing device 61 Close to setpoint distance, complete to take off at this time the adhesive surface of the sponge strip of film i.e. with the punch forming on sheet metal component grabbing device 61 Sheet metal component fitting, the crawl of electric-controlled parts control sponge member grabbing device 63, which is piled up after manipulator unclamps sponge strip, to be returned to just It awaits orders beginning position;Then electric-controlled parts control sheet metal component grabbing device 61, which captures, is completed the sheet metal component for pasting sponge and is moved to Above unloaded stacking pallet 222 and its sequence code is placed in the accommodation space 2221 of unloaded stacking pallet 222 and is counted, A workflow is completed, and so on, until being fully completed sponge application work.
In order to effectively capture sponge strip and conveniently take off film and stickup, as one embodiment of the present invention, the sea It is slab construction that manipulator is piled up in the crawl of continuous component grabbing device 63, and slab construction is equipped with multiple adsorption orifices, and adsorption orifice is logical It crosses pipeline to be connected to negative pressure source, the crawl of sponge member grabbing device 63 is piled up manipulator and realized surely by negative-pressure adsorption sponge strip Gu crawl.
In order to realize better sticking effect, ensure firm stickup, scheme, described as a further improvement on the present invention The crawl of sponge member grabbing device 63 piles up machinery and takes off the pressure roller that film direction rolls setting equipped with edge on hand, waits for that electric-controlled parts are logical The feedback control for the range sensor crossed on sponge member grabbing device 63 captures the sponge member for the sponge strip for completing to take off film Grabbing device 63 is moved to sheet metal component grabbing device 61 close to setpoint distance, completing to take off the adhesive surface of the sponge strip of film i.e. and metal plate Stamping forming sheet metal component fitting on golden part grabbing device 61, at this point, electric-controlled parts control sponge member grabbing device 63 Crawl pile up manipulator unclamp sponge strip after again relative to by sheet metal component grabbing device 61 crawl pile up manipulator crawl The stickup sponge in-plane for the stamping forming sheet metal component moves, and pressure roller is moved in sponge strip surface scrolls to sponge Item is rolled, and is realized the better sticking effect of sponge strip, is ensured its firm stickup.
As one embodiment of the present invention, the automatic feeding 11 is will to be fabricated to by punching press size requirement The steel plate of type, which is sent into panel beating equipment 8, carries out punching press, including mechanical arm, crawl pile up manipulator, shaped steel plate bracket and Electric-controlled parts;Mechanical arm is arranged near the feeding end of panel beating equipment 8, including at least X-coordinate driving mechanism or Y coordinate are driven Motivation structure and Z coordinate driving mechanism;The minor details that manipulator is mounted on mechanical arm, including grasping mechanism and displacement sensing are piled up in crawl Device;Shaped steel plate bracket is arranged near mechanical arm, and the neatly packed setting of molding steel plate sequence is made by punching press size requirement In shaped steel plate bracket;Electric-controlled parts include industrial control computer, crawl stacking circuit and counting circuit, Industry Control meter The electric control gear that calculation machine piles up manipulator and panel beating equipment 8 with mechanical arm, crawl respectively is electrically connected;Artificial intelligence sheet metal component When production system uses such embodiment, concentrating the central control computer of electronic control unit 7 to send out instruction first makes logistics certainly Dynamic 31 support of guide transport lorry carries the fully loaded shaped steel plate bracket for making molding steel plate by punching press size requirement and is moved to setting Position, then concentrating the central control computer of electronic control unit 7 to send out instruction makes panel beating equipment 8 start to work, and metal plate adds Circuit, the industry control of automatic feeding 11 are piled up in the crawl that automatic feeding 11 is opened in the electric control gear control of construction equipment 8 Computer processed according to preset sequence controlled machine arm and crawl pile up manipulator capture successively in shaped steel plate bracket by punching Nose bar cun requires to make molding steel plate and piles up the stamping position in panel beating equipment 8, and counting circuit works at the same time, until All crawl finishes.
Multi-joint centralized control machinery as shown in Figure 2 may be used in the mechanical arm that component II 221 is piled up in the crawl Arm can also use frame-type fission control machinery arm, or use the mechanical arm of the other forms such as Delta mechanical arms, due to The control of the multi-joint mechanical arm of the first scheme and the Delta mechanical arms of the third scheme is centralized control, is accurately sat Mark control is more complex, need to largely be calculated by industrial control computer, software control procedure complexity, and manufacturing cost is higher, Computer control burden weight, easily breaks down;Second scheme is controlled using seperated, i.e., several coordinate systems control respectively, controls phase To simple, direct, it is less prone to failure, therefore preferred second scheme, that is, as the preferred embodiment of the present invention, such as Fig. 3 institutes Show, it is gantry type mechanical arm that the mechanical arm of component II 221 is piled up in the crawl.
Artificial intelligence sheet metal component production system is Digitizing And Control Unit, can be seamlessly connected with the number bus of factory real Digital management is now concentrated, above-mentioned specific control mode is not limited to.
Originally the sheet metal component Intelligent Production System of sponge can be pasted automatically due to piling up component using the crawl of micro computer control II 221 stretch into inside panel beating equipment 8 from discharge end crawl stamping forming sheet metal component and sequence code is placed on stacking pallet In 222 accommodation space 2221, computer auto-control is used to operate completely, automation mechanized operation can avoid because of operating personnel's responsibility Influence of the human factors such as the heart, mood to manufacturing schedule, while can be complete from the limitation of operating personnel's operative skill qualification It is complete avoid manual operation there are the drawbacks of;Due to the online detection unit 4 equipped with complete micro computer control, can ensure The product quality of sheet metal component prevents the abrasion because of diel from leading to sheet metal component dimension overproof;It is completely micro computer controlled due to being equipped with The automatic spray unit 5 of system, therefore automatic spray treatment can be carried out to stamping forming sheet metal component;It is completely micro- due to being equipped with Computer-controlled automatic stickup sponge unit 6, therefore automatic stickup sponge can be carried out to stamping forming sheet metal component, especially The automated production of industrial sheet metal component suitable for number bus factory.

Claims (6)

1. a kind of sheet metal component Intelligent Production System that can paste sponge automatically, which is characterized in that including material supply unit (1), It is molded the automatic code fetch unit (2) of sheet metal component, Intelligent logistics support carries delivery unit (3), paste sponge unit (6) automatically and concentrates electricity Control unit (7);
The feeding end in panel beating equipment (8), including automatic feeding (11) is arranged in the material supply unit (1), Automatic feeding (11) is electrically connected with the electric control gear of panel beating equipment (8);
The automatic code fetch unit (2) of the molding sheet metal component includes counting to pile up device (22);Count the number for piling up device (22) Amount is more than one piece, is arranged near the discharge end of panel beating equipment (8), including component II (221), stacking pallet are piled up in crawl (222) and electric-controlled parts;It includes that manipulator is piled up in mechanical arm and crawl that component II (221) is piled up in crawl, and mechanical arm includes at least X The minor details that manipulator is mounted on mechanical arm are piled up in coordinate driving mechanism or Y coordinate driving mechanism and Z coordinate driving mechanism, crawl, Including grasping mechanism, pattern-recognition sensor and displacement sensor;Component II is piled up in at least mating crawl of stacking pallet (222) (221) quantity setting, be arranged crawl pile up component II (221) nearby, be open-top stratiform frame structure, including it is more The accommodation space (2221) and electrical control mechanism uniformly arranged on a horizontal and vertical direction, the length of accommodation space (2221), width Length, width and the height dimension clearance fit of degree and height dimension and punch forming sheet metal component, the bottom of accommodation space (2221) Portion and surrounding are equipped with limiting plate, unilateral on the length and width direction at the top of accommodation space (2221) to be equipped with limiting plate, accommodate The inside edges of boards of the limiting plate of unilateral setting are to adjacent containing spaces on length and width direction at the top of space (2221) (2221) length and width dimensions clearance fit of the distance between limiting plate exterior panel and punch forming sheet metal component, automatically controlled machine Structure includes battery case, wireless transmitter module, the position sensor being located in each accommodation space (2221) and is located at stacking pallet (222) electronic identification chip in bottom or support leg, battery case and wireless transmitter module, position sensor and electronic mark core Piece is electrically connected;Electric-controlled parts include industrial control computer, pattern-recognition circuit, crawl stacking circuit and counting circuit, industry Control computer piles up component II (221), pattern-recognition sensor, displacement sensor and stacking pallet (222) with crawl respectively Electrical control mechanism electrical connection;
It includes logistics automated guided vehicle (31), logistics homing guidance transport that the Intelligent logistics support, which carries delivery unit (3), Vehicle (31) includes car body, wheel, driving braking and steering gear assembly, lifts control device, body powered device and vehicle-mounted meter Calculation machine control device;Car body exterior circumferential is respectively provided with range sensor, and code reader is also set up on car body;Lift control device setting Side on the car body;Driving braking and steering gear assembly, body powered device and car-mounted computer control device are arranged at vehicle Internal portion, car-mounted computer control device include that industrial control computer, electric power loop, radio receiving transmitting module, wireless transmission connect Withdraw road, position feedback and vehicle traction position loop, lifting control loop and automatic charging or oiling circuit, Industry Control meter Calculation machine is electrically connected with body powered device, radio receiving transmitting module, range sensor, driving braking and steering gear assembly respectively;
The concentration electronic control unit (7) includes central control computer and logistics automated guided vehicle control loop, center Each equipment and warehouse coordinate position program, central control computer are set with panel beating respectively inside plant area built in control computer The electric control gear of standby (8) counts the automatically controlled of the industrial control computer, stacking pallet (222) for piling up device (22) electric-controlled parts Mechanism and Intelligent logistics support carry the car-mounted computer control device electrical connection of delivery unit (3);
The automatic stickup sponge unit (6) includes sheet metal component grabbing device (61), sponge member bracket (62), sponge member Grabbing device (63), positioning membrane uncovering device (64) and electric-controlled parts;Sheet metal component grabbing device (61) includes mechanical arm and crawl code Manipulator is put, mechanical arm includes at least one X-coordinate driving mechanism or Y coordinate driving mechanism and Z coordinate driving mechanism, captures code It is slab construction, the minor details mounted on mechanical arm, including grasping mechanism and pattern-recognition sensor to put manipulator;Sponge member is grabbed It includes that manipulator is piled up in mechanical arm and crawl to take device (63), and mechanical arm includes that at least one X-coordinate driving mechanism or Y coordinate drive Motivation structure and Z coordinate driving mechanism, it is slab construction, the minor details mounted on mechanical arm, including gripper that manipulator is piled up in crawl Structure, pattern-recognition sensor and range sensor;Sponge member bracket (62) is arranged near sheet metal component grabbing device (61);It is fixed Position membrane uncovering device (64), which positions, to be arranged between sheet metal component grabbing device (61) and sponge member grabbing device (63), including support Frame and take off film gripping manipulator, take off film gripping manipulator and be fixedly mounted on supporting rack top, take off film gripping manipulator be equipped with away from From sensor;Electric-controlled parts include industrial control computer, sheet metal component crawl control loop, sponge member crawl control loop, glue Paste control loop and counting circuit, industrial control computer respectively with sheet metal component grabbing device (61) and sponge member grabbing device (63) mechanical arm, crawl pile up manipulator, grasping mechanism and the electrical connection of pattern-recognition sensor, industrial control computer with it is fixed Position membrane uncovering device (64) takes off the electrical connection of film gripping manipulator;The concentration electronic control unit (7) further includes automatic stickup sponge Circuit, central control computer are electrically connected with the automatic industrial control computer for pasting sponge unit (6) electric-controlled parts;Described It is slab construction that manipulator is piled up in the crawl of sponge member grabbing device (63), and slab construction is equipped with multiple adsorption orifices, absorption Mouth is connected to by pipeline with negative pressure source;The crawl of the sponge member grabbing device (63) piles up machinery and takes off film equipped with edge on hand Direction rolls the pressure roller of setting.
2. the sheet metal component Intelligent Production System according to claim 1 that sponge can be pasted automatically, which is characterized in that described The molding automatic code fetch unit (2) of sheet metal component further includes that device I (21) is piled up in crawl, and crawl is piled up device I (21) and is arranged in metal plate Near the discharge end of process equipment (8), including crawl piles up component I (211), piles up rig bracket (212) and electric-controlled parts;It grabs It includes that manipulator is piled up in mechanical arm and crawl that code fetch, which puts component I (211), and mechanical arm includes at least X-coordinate driving mechanism or Y coordinate The minor details that manipulator is mounted on mechanical arm are piled up in driving mechanism and Z coordinate driving mechanism, crawl, including grasping mechanism and displacement pass Sensor;Rig bracket (212) is piled up to be arranged near crawl stacking component I (211);Electric-controlled parts include that Industry Control calculates Machine, crawl pile up circuit, and industrial control computer piles up component I (211) with crawl respectively and displacement sensor is electrically connected;It is described Counting pile up device (22) and be arranged and piling up near rig bracket (212);The center control of the concentration electronic control unit (7) The industrial control computer that computer piles up device I (21) electric-controlled parts with crawl is electrically connected.
3. the sheet metal component Intelligent Production System according to claim 2 that sponge can be pasted automatically, which is characterized in that can be automatic The sheet metal component Intelligent Production System for pasting sponge further includes online detection unit (4), and online detection unit (4) setting is flat in stacking Near platform bracket (212), including component I (211), detection platform, detection device (41) and the automatically controlled dress of information processing are piled up in crawl It sets (42), detection device (41) includes coordinate control mechanism and detector, and detector is equipped with pattern-recognition sensor, position passes Sensor, range sensor, detection medium emission device and detection medium feed back receiver;Information processing electric control gear (42) includes work Industry control computer, electric power loop, detection device position control loop, pattern-recognition circuit, analysis planning detection parameters circuit, Detect control loop, Data Analysis Services circuit, printout circuit, industrial control computer respectively with the pattern on detector Identification sensor, position sensor, range sensor, detection medium emission device and detection medium feed back receiver electrical connection;Institute The concentration electronic control unit (7) stated further includes on-line checking circuit, and central control computer and the industry of online detection unit (4) are controlled System calculates mechatronics.
4. the sheet metal component Intelligent Production System according to claim 1 or 2 or 3 that sponge can be pasted automatically, which is characterized in that The sheet metal component Intelligent Production System that sponge can be pasted automatically further includes automatic spray unit (5);Automatic spray unit (5) includes outstanding Hang transfer unit (51), device II (52), dust-free clean spray painting room, automated cleaning component (53), automatically spraying portion are piled up in crawl Part (54) and automatic baking dry part;
It includes electric control driving device, support device and stretched wire to hang transfer unit (51), and stretched wire is erected in support device and leads to It crosses electric control driving device driving at the uniform velocity to move, there are multiple hanging members, hanging member to be passed equipped with position on stretched wire uniformly at intervals Sensor;
Dust-free clean spray painting room be one with the confined spaces of multiple compartments, stretched wire pass through dust-free clean spray painting room it is each every Section;
The quantity that device II (52) is piled up in crawl is at least two sets, is separately positioned on arrival end and the outlet of dust-free clean spray painting room Component II (521) and electric-controlled parts are piled up in end, including crawl, and it includes that mechanical arm and crawl are piled up that component II (521) is piled up in crawl Manipulator, mechanical arm include at least X-coordinate driving mechanism or Y coordinate driving mechanism and Z coordinate driving mechanism, and machinery is piled up in crawl Hand is mounted on the minor details of mechanical arm, including grasping mechanism, pattern-recognition sensor and hanging member location readers;Electric-controlled parts Circuit and counting circuit are piled up including industrial control computer, crawl, industrial control computer piles up component II with crawl respectively (521), pattern-recognition sensor and the electrical connection of hanging member location readers;
Automated cleaning component (53) is arranged in dust-free clean spray painting room in first compartment of stretched wire traffic direction, including Mechanical arm, automatic cleaning apparatus (531), control valve group I (532), electric control gear I (533);Mechanical arm is fixedly mounted on ground On, it is arranged near stretched wire, including at least one X-coordinate driving mechanism or Y coordinate driving mechanism or Z coordinate driving mechanism;From Dynamic cleaning device (531) is connect with the minor details of mechanical arm, and automatic cleaning apparatus (531) is equipped with pattern-recognition sensor, position Sensor and range sensor, automatic cleaning apparatus (531) are internally provided with multiple internal channels, and one end of multiple internal channels leads to respectively It crosses control valve group I (532) to connect with cleaning positive pressure air source, cleaning agent feed mechanism and clean water pressure source, other end connection spray Head;Electric control gear I (533) includes industrial control computer, electric power loop, washing and brushing device position control loop, pattern-recognition time Road, analysis planning cleaning parameter circuit, cleaning control loop, gas circuit control loop, clean water control loop, Industry Control calculate Machine is electrically connected with pattern-recognition sensor, position sensor and the range sensor on automatic cleaning apparatus (531) respectively, industry Control computer is electrically connected with control valve group I (532), industrial control computer respectively with the X-coordinate driving mechanism or Y of mechanical arm Coordinate driving mechanism or the electrical connection of Z coordinate driving mechanism;
Automatic application element (54) is arranged in dust-free clean spray painting room in front of stretched wire traffic direction, automated cleaning component (53) Compartment in, including mechanical arm, automatic spray apparatus (541), control valve group II (542), electric control gear II (543);Mechanical arm It is fixedly mounted on the ground, is arranged near stretched wire, including at least one X-coordinate driving mechanism or Y coordinate driving mechanism or Z are sat Mark driving mechanism;Automatic spray apparatus (541) is connect with the minor details of mechanical arm, and automatic spray apparatus (541) is known equipped with pattern Individual sensor, position sensor and range sensor, automatic spray apparatus (541) are internally provided with multiple internal channels, automatic to spray Be equipped with outside device (541) it is identical as internal channel quantity and with the corresponding outer tunnel being connected to of internal channel, internal channel one end passes through control Valve group II (542) processed connect with positive pressure air source, the internal channel other end connect nozzle, outer tunnel by control valve group II (542) with Coating feed mechanism connects;Electric control gear II (543) include industrial control computer, electric power loop, nozzle position control loop, Pattern-recognition circuit, analysis planning spray parameters circuit, spray painting control circuit, gas circuit control loop, industrial control computer point It is not electrically connected with pattern-recognition sensor, position sensor and the range sensor on automatic spray apparatus (541), Industry Control Computer is electrically connected with control valve group II (542), and industrial control computer is sat with the X-coordinate driving mechanism or Y of mechanical arm respectively Mark driving mechanism or the electrical connection of Z coordinate driving mechanism;
Automatic baking dry part be arranged in dust-free clean spray painting room in front of stretched wire traffic direction, automatic application element (54) every In section, including drying nozzle and control valve group, drying nozzle are connect by control valve group with drying pressure gas source;
The concentration electronic control unit (7) further includes automatic spray circuit, central control computer respectively with suspension transfer unit (51) electric control driving device, crawl pile up the electric control gear I of the electric-controlled parts of device II (52), automated cleaning component (53) (533), the control valve group electrical connection of the electric control gear II (543) and automatic baking dry part of automatic application element (54).
5. the sheet metal component Intelligent Production System according to claim 1 or 2 or 3 that sponge can be pasted automatically, which is characterized in that The automatic feeding (11) includes mechanical arm, crawl stacking manipulator, shaped steel plate bracket and electric-controlled parts;Mechanical arm It is arranged near the feeding end of panel beating equipment (8), including at least X-coordinate driving mechanism or Y coordinate driving mechanism and Z coordinate Driving mechanism;The minor details that manipulator is mounted on mechanical arm, including grasping mechanism and displacement sensor are piled up in crawl;Shaped steel plate support Frame is arranged near mechanical arm;Electric-controlled parts include industrial control computer, crawl stacking circuit and counting circuit, Industry Control The electric control gear that computer piles up manipulator and panel beating equipment (8) with mechanical arm, crawl respectively is electrically connected.
6. the sheet metal component Intelligent Production System according to claim 1 or 2 or 3 that sponge can be pasted automatically, which is characterized in that The mechanical arm that component II (221) is piled up in the crawl is gantry type mechanical arm.
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CN201810563570.XA Active CN108907022B (en) 2015-12-31 2015-12-31 intelligent sheet metal part production system with automatic sponge sticking unit
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CN108790193B (en) 2020-04-28
CN109047539B (en) 2020-03-13
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CN109047539A (en) 2018-12-21

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