CN202474004U - Solar concentrating module automatic production line - Google Patents
Solar concentrating module automatic production line Download PDFInfo
- Publication number
- CN202474004U CN202474004U CN2011205342774U CN201120534277U CN202474004U CN 202474004 U CN202474004 U CN 202474004U CN 2011205342774 U CN2011205342774 U CN 2011205342774U CN 201120534277 U CN201120534277 U CN 201120534277U CN 202474004 U CN202474004 U CN 202474004U
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- Prior art keywords
- housing
- robot
- production line
- belt feeder
- automatic production
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The utility model discloses a solar concentrating module automatic production line, comprising a stamping line used for stamping sheets into semi-finished product shells and an assembly line used for assembling the semi-finished products. The solar concentrating module automatic production line of the utility model greatly raises a production efficiency of solar modules, and ensures quality of the products, at the same time, the solar concentrating module automatic production line reduces production cost, thereby providing a reliable guarantee for development of the solar energy technology.
Description
Technical field
The utility model relates to automatic production line, in particular, relate to a kind of Salar light-gathering volt module from housing punch forming, assembly unit, be laser-welded to the automatic production line of solar chip assembling.
Background technology
Advantages such as solar energy is pollution-free with it, low cost lead the development trend of new forms of energy.But, in the at present outer solar energy production enterprise, when the production solar modules, be mostly the employing manual manufacture; Artificial assembling welding, production efficiency is low, and product quality is uneven; Receive the restriction of workman's technology big; And the module poor sealing of producing, cause the life-span of entire module very short, increased production cost.This production model has hindered the development and the application of Salar light-gathering module technology greatly.
The utility model content
The utility model technical problem to be solved is to realize a kind of Salar light-gathering module automatic production line of efficient stable.
To achieve these goals, the technical scheme of the utility model employing is: a kind of Salar light-gathering module automatic production line, this production line comprise the assembly line with the punch line of sheet-metal press working semi-finished product housing and semi-finished product assembling;
Described punch line is provided with the servo belt feeder of material loading chassis, shuttle machine, servo-pressing machine and blanking successively, is provided with the manipulator of carrying plate between the adjacent equipment;
Described assembly line is provided with the first laser welding room of the semi-finished product housing that placement machines by punch line; The described first laser welding room is that seal cavity and inside are provided with the laser welding robot; Be provided with the track that slides by the welding chassis inside and outside its sealing pneumatic door; Described welding chassis is provided with the welding anchor clamps of stationary housing; The described trackside that is positioned at outside the first laser welding room is provided with hangs housing from the cantilever that the welding anchor clamps winch on the roller-way; Described roller-way is passed through and is washed drying room; The housing that it is good that described roller-way will be washed baking is transported to the transition belt feeder, and described transition belt feeder is transported to the robot transport station with housing, and described robot transport station is provided with housing is placed to the transfer robot on the fin weld jig and fin is installed to mounting robot on the housing from the transition belt feeder; Described housing is transported to second a laser welding room of sealing in company with the fin weld jig through rolling bed; Be provided with the bonding machine of welding fin in the described second laser welding room, its outside is provided with puts into the turning robot on the belt feeder with housing upset, and described belt feeder is passed through and housing is transported to lens behind the parts installation and measuring zone station is installed.
The servo belt feeder end of the blanking of described punch line also is provided with the desk checking platform, the other piling roller-way of the semi-finished product housing being delivered to the memory location that is provided with of described desk checking platform.
The described drying room of washing is a seal case.
Described transition belt feeder is a lifting structure.
Described turning robot is pneumatic jaw holder part.
The parts installation and measuring zone that described belt feeder is passed through comprises Distribution Area after the end of a thread positioning area, bright lamp and Hi-pot test district, robot pyrocondensation district, the pyrocondensation, Hi-pot test district, the external rack area of mounting shell, shadow shield and fixed area, Hi-pot test district, the artificial T of installation type Support, mark machine franking and housing pad pasting district are installed after, be provided with the turning robot that the housing secondary is overturn between the external rack area of described Hi-pot test district and mounting shell.
Described lens station is provided with unstacking robot, minute surface nitrogen cleaning device and the three-dimensional diaxon servo-drive glue spreader that has sucker.
The advantage of the utility model is that this Salar light-gathering module automatic production line has improved the production efficiency of solar modules greatly, and makes the quality of product also obtain guarantee, has reduced production cost simultaneously, for the development of heliotechnics provides reliable guarantee.
Description of drawings
Face the content of every width of cloth accompanying drawing expression in the utility model specification and the mark among the figure down and make brief description:
Fig. 1 is the punch line structural representation;
Fig. 2-5 is the assembly line structural representation;
Mark among the above-mentioned figure is: 1, material loading chassis; 2, de-stacking manipulator; 3, shuttle machine; 4, feeding manipulator; 5, shuttle robot; 6, blanking manipulator; 7, the servo belt feeder of blanking; 8, check-out console; 9, piling roller-way; 10, welding chassis; 11, laser welding robot; 12, digital turntable; 13, welding anchor clamps; 14, cantilever hangs; 15, transition belt feeder; 16, robot; 17, fin; 18, lifting machine; 19, roll bed; 20, fin weld jig; 21, bonding machine; 22, bonding machine; 23, the second laser welding room; 24, turning robot.
Embodiment
The Salar light-gathering module automatic assembly line of the utility model comprises the assembly line with the punch line of sheet-metal press working semi-finished product housing and semi-finished product assembling, specifically:
Its concrete structure of punch line as shown in Figure 1 and operation principle thereof are following:
The plate that buttress is good places above the material loading chassis, and material loading chassis 1 is transported to the service area with plate from area in preparation, and material loading chassis 1 is by the transmission of alternating current machine reductor chain drive-belt; Track along whole approximately line logistics parallel direction moves, and is provided with the shutdown switch that puts in place that slows down, and makes chassis stop at the service position of de-stacking manipulator 2 accurately; After material loading chassis 1 arrives the de-stacking zone; Plate is put and grasped to de-stacking manipulator 2 accurate location-plate material levels, and the terminal-collecting machine of de-stacking manipulator 2 is with after first plate contacts, and system produces vacuum; Plate is picked up by terminal-collecting machine, and with plate be transported to extra quality detector detect whether pick up extra quality.Be judged as the monolithic plate after having inspected, then de-stacking manipulator 2 is put in the plate that grasps on the shuttle machine 3, utilizes the positioner on the shuttle machine 3, and plate is accurately located, and then plate is transported to feeding manipulator 4 service positions, prepares to carry out material loading.
After apparatus for production line detected plate arrival material loading position, feeding manipulator 4 accurately grasped plates, and moves to press inside, and plate is put on the mould, and accurately feeding manipulator 4 shifts out press behind the location, waits for a punching press; Equipment Inspection is shifted out to feeding manipulator 4, and then forcing press carries out a punching press, after the one time punching molded completion; After treating that slide block rises, shuttle robot 5 with a punching press after plate grasp and move on second press inner mold, shift out forcing press after the accurate positioning; After treating that manipulator 5 shifts out forcing press, the secondary punch forming is carried out in press work, after the secondary punching press is accomplished; Slide block rises, and the plate that blanking manipulator 6 is picked up after the secondary punching press shifts out forcing press, and plate is put in the servo belt feeder 7 of blanking; The servo belt feeder of blanking 7 is by AC servo machinery driving, and stop position is accurate, carries plate to check-out console 8; Carry out quality inspection by the plate of manual work after 8 pairs of punching presses of check-out console, check-out console 8 next doors are provided with buttress roller-way 9, after having inspected qualified product are put in the semi-finished product bin that is positioned at above the piling roller-way 9; The temporary transient storage of piling roller-way 9 bins move to the memory location with bin after filling bin, for the housing assembling is prepared.
Punching production side shell and main casing, wherein side body is through twice punch forming, and main casing is through three punch formings and an integer.
Its concrete structure of assembling and operation principle thereof are following shown in Fig. 2-5:
As shown in Figure 2, the housing that station is accomplished punching press outside the welding room places on the welding anchor clamps 13 in the first laser welding room, and welding anchor clamps 13 are accurately located housing and clamped, and housing unit is connected as a single entity.Welding anchor clamps 13 are fixed on the welding chassis 10; Welding chassis 10 slides along the inside and outside track of the first laser welding room pneumatic door of sealing; Welding chassis 10 steps to the welding post in the first laser welding room along track with housing assembling clamp 13 and housing, the pneumatic door sealing of welding room, laser welding robot's 11 beginning welded case; Adopt robot to carry out laser welding, can realize the track walking welding of laser head along weld seam.Two weld seams respectively are responsible for welding by a laser head, have improved welding efficiency.The laser assembly solder process guarantees that no welding slag splashes, defectives such as postwelding weld seam flawless, space, and carefully and neatly done continuously, attractive in appearance.Be numerical control rotating platform 12 below the anchor clamps, utilize numerical control rotating platform 12 accurate rotational angles in the welding, make things convenient for robot welding.Welding, move, in the rotary shell process, anchor clamps are in clamped condition all the time, make shell position accurate, have guaranteed welding quality.
After welding was accomplished, the first laser welding room pneumatic door was opened, and welding chassis 10 will weld the housing of accomplishing and move to the terminal robot transport station of pneumatic door outer side track.Housing arrives the carrying station; The robot transport station is provided with cantilever and hangs 14, and it is transported to housing on the roller-way, and roller-way is passed through to wash drying room and housing is conveyed into and washed cleaning, drying in the drying room; The module casing cleaning, drying adopts high-pressure water jet spray Cleaning for High Capacity technology; Water under high pressure is through nozzle (aperture 1-2mm), and the current so that high speed (300-600m/s) ejection energy height is concentrated can carry out the cleaning of rust cleaning, salt, alkali, grease and the various tampers of metal.Washing lotion is handled to adopt and is recycled mode, and the circulatory system has the contaminant filter function.Quick wind-heat oven dry is adopted in oven dry, does not influence whole line beat.Whole cleaning, drying is box enclosed construction, and maximum possible is avoided workshop condition is polluted.
The housing that cleaning, drying is good is transported on the transition belt feeder 15 in the clean room of transition; So be designed to lifting structure because of reserving transfer passage transition belt feeder 15, transition belt feeder 15 is transported to the robot transport station with housing, the robot 16 of this station is transported to housing on the lifting machine on 18 the fin weld jig 20 location and clamps; Fin 17 on the fin 17 mounting robots extracting bin is installed on the housing then; After fin 17 installations, housing together is transported to the second laser welding room 23 in company with fin weld clip 20 tools through rolling bed 19, and stops at welding post accurately; The Pneumatic elevation door in the laser welding room 23 of sealing this moment is closed; Bonding machine 21,22 begins to weld 17, three servo-drive laser assembly solders of fin machine 21,22, can realize the track walking welding of laser head along weld seam.Five laser heads, two stations weld simultaneously, have guaranteed that whole lineman makes beat.Laser beam welding guarantees that no welding slag splashes, defectives such as postwelding weld seam flawless, space, and carefully and neatly done continuously, attractive in appearance.
After welding is accomplished; Pneumatic door rises, and housing is transported to welding post and waits for secondary welding, rolls bed after the housing welding of welding post is accomplished and it is shifted out the welding room is delivered on the upset station lifting machine; Roll bed 19 and be double layer design, housing is carried in 20 circulations of fin weld jig.After housing was transported to the upset station, turning robot 24 was put into the safe idle station place on the belt feeder with the housing upset, and the workpiece upset is for enclosure interior part to be installed to prepare.Pneumatic flipped form, pneumatic jaw holder part are adopted in upset.Fine setting of upset finishing tape and buffer unit guarantee that exactly workpiece is turned over turn 90 degrees.Workpiece goes up and down to adopt the air cylinder driven form, and the finishing tape buffering stops exactly.
Belt feeder is fed forward housing; Arrive safe idle station through Distribution Area, Hi-pot test back zone after the end of a thread positioning area, bright lamp and Hi-pot test district, robot pyrocondensation district, the pyrocondensation; Here be provided with turning robot 24; The housing secondary is overturn; Be put on the belt conveyer afterwards and be fed forward the external rack area of process mounting shell, installation shadow shield and fixed area, Hi-pot test district, the artificial safe idle station of arrival behind T type Support and mark machine franking and the pad pasting housing district, the housing entering lens mounting station then installed.
The lens mounting station is provided with unstacking robot, minute surface nitrogen cleaning device and the three-dimensional diaxon servo-drive glue spreader that has sucker; Unstacking robot de-stacking, optics centering, nitrogen cleaning and installation; Operating personnel are placed into the appointed area with forklift with lens buttress material; Lens buttress material rest area is provided with positioner, in order to place lens buttress material accurately, for the robot de-stacking provides accurate position.Robot adopts suspension type, vacates lower space, in order to place lens buttress material.The vacuum rubber sucker is adopted in the robot de-stacking, can not produce lens and damage.The isolation fritter (wooden unit) that minute surface possibly attach makes fritter be adsorbed on upwards one side of lens during lens packages, taken down by back operation manual work.Optics centering form is adopted in the location of lens and module casing, quick and precisely.The integrated control of optics centering control system and robot control system realizes lens position identification, contrast and in time feeds back to robot control system, accomplishes lens and accurately locatees.Minute surface nitrogen cleaning device is set, lens is put into many group nitrogen sprayer heads top, organize shower nozzle more minute surface is sprayed the nitrogen cleaning by robot.Accomplish lens housing entering automatic glue application station, three-dimensional diaxon servo-drive glue spreader, Z axle air cylinder driven are installed.X, Y two coordinate servo-drive can realize that glue spreading head is along required track walking gluing.Gluing is transported to unloading station after accomplishing, transportation storage then.
Combine accompanying drawing that the present invention has been carried out exemplary description above; Obviously the concrete realization of the utility model does not receive the restriction of aforesaid way; As long as adopted the improvement of the various unsubstantialities that method of the present invention design and technical scheme carry out; Or design of the present invention and technical scheme are directly applied to other occasion without improving, all within the protection range of the utility model.
Claims (7)
1. Salar light-gathering module automatic production line is characterized in that: this production line comprises the assembly line with the punch line of sheet-metal press working semi-finished product housing and semi-finished product assembling;
Described punch line is provided with the servo belt feeder of material loading chassis, shuttle machine, servo-pressing machine and blanking successively, is provided with the manipulator of carrying plate between the adjacent equipment;
Described assembly line is provided with the first laser welding room of the semi-finished product housing that placement machines by punch line; The described first laser welding room is that seal cavity and inside are provided with the laser welding robot; Be provided with the track that slides by the welding chassis inside and outside its sealing pneumatic door; Described welding chassis is provided with the welding anchor clamps of stationary housing; The described trackside that is positioned at outside the first laser welding room is provided with hangs housing from the cantilever that the welding anchor clamps winch on the roller-way; Described roller-way is passed through and is washed drying room; The housing that it is good that described roller-way will be washed baking is transported to the transition belt feeder, and described transition belt feeder is transported to the robot transport station with housing, and described robot transport station is provided with housing is placed to the transfer robot on the fin weld jig and fin is installed to mounting robot on the housing from the transition belt feeder; Described housing is transported to second a laser welding room of sealing in company with the fin weld jig through rolling bed; Be provided with the bonding machine of welding fin in the described second laser welding room, its outside is provided with puts into the turning robot on the belt feeder with housing upset, and described belt feeder is passed through and housing is transported to lens behind the parts installation and measuring zone station is installed.
2. Salar light-gathering module automatic production line according to claim 1; It is characterized in that: the servo belt feeder end of the blanking of described punch line also is provided with the desk checking platform, the other piling roller-way of the semi-finished product housing being delivered to the memory location that is provided with of described desk checking platform.
3. Salar light-gathering module automatic production line according to claim 1 is characterized in that: the described drying room of washing is a seal case.
4. Salar light-gathering module automatic production line according to claim 1 is characterized in that: described transition belt feeder is a lifting structure.
5. Salar light-gathering module automatic production line according to claim 1 is characterized in that: described turning robot is pneumatic jaw holder part.
6. Salar light-gathering module automatic production line according to claim 1; It is characterized in that: the parts installation and measuring zone that described belt feeder is passed through comprises Distribution Area after the end of a thread positioning area, bright lamp and Hi-pot test district, robot pyrocondensation district, the pyrocondensation, Hi-pot test district, the external rack area of mounting shell, shadow shield and fixed area, Hi-pot test district, the artificial T of installation type Support, mark machine franking and housing pad pasting district are installed after, be provided with the turning robot that the housing secondary is overturn between the external rack area of described Hi-pot test district and mounting shell.
7. Salar light-gathering module automatic production line according to claim 1 is characterized in that: described lens station is provided with unstacking robot, minute surface nitrogen cleaning device and the three-dimensional diaxon servo-drive glue spreader that has sucker.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011205342774U CN202474004U (en) | 2011-12-20 | 2011-12-20 | Solar concentrating module automatic production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011205342774U CN202474004U (en) | 2011-12-20 | 2011-12-20 | Solar concentrating module automatic production line |
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| Publication Number | Publication Date |
|---|---|
| CN202474004U true CN202474004U (en) | 2012-10-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011205342774U Expired - Fee Related CN202474004U (en) | 2011-12-20 | 2011-12-20 | Solar concentrating module automatic production line |
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| CN (1) | CN202474004U (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103746024A (en) * | 2013-07-24 | 2014-04-23 | 温州明发光学科技有限公司 | CPV module installation and positioning method |
| CN106001848A (en) * | 2016-06-13 | 2016-10-12 | 广州创研自动化设备有限公司 | Welding system applied to cubicle gas-insulated metal-enclosed switchgear |
| CN104716226B (en) * | 2013-12-17 | 2017-03-15 | 中国华能集团清洁能源技术研究院有限公司 | The manufacture method of the battery unit of low-concentration photovoltaic battery |
| CN106976732A (en) * | 2017-06-06 | 2017-07-25 | 马鞍山安麦创新技术有限公司 | A kind of shaped steel Full automatic stacking unit and its operating method |
| CN109261799A (en) * | 2018-11-13 | 2019-01-25 | 广东亿恒工业装备有限公司 | A kind of automatic water heater liner stretching production line |
| CN109445387A (en) * | 2018-10-29 | 2019-03-08 | 湖北凯乐科技股份有限公司 | Computing platform automatic assembly line and computing platform automatic manufacturing method |
| CN109465353A (en) * | 2018-11-13 | 2019-03-15 | 广东亿恒工业装备有限公司 | A kind of full-automatic face-piece stamping line |
-
2011
- 2011-12-20 CN CN2011205342774U patent/CN202474004U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103746024A (en) * | 2013-07-24 | 2014-04-23 | 温州明发光学科技有限公司 | CPV module installation and positioning method |
| CN104716226B (en) * | 2013-12-17 | 2017-03-15 | 中国华能集团清洁能源技术研究院有限公司 | The manufacture method of the battery unit of low-concentration photovoltaic battery |
| CN106001848A (en) * | 2016-06-13 | 2016-10-12 | 广州创研自动化设备有限公司 | Welding system applied to cubicle gas-insulated metal-enclosed switchgear |
| CN106976732A (en) * | 2017-06-06 | 2017-07-25 | 马鞍山安麦创新技术有限公司 | A kind of shaped steel Full automatic stacking unit and its operating method |
| CN109445387A (en) * | 2018-10-29 | 2019-03-08 | 湖北凯乐科技股份有限公司 | Computing platform automatic assembly line and computing platform automatic manufacturing method |
| CN109261799A (en) * | 2018-11-13 | 2019-01-25 | 广东亿恒工业装备有限公司 | A kind of automatic water heater liner stretching production line |
| CN109465353A (en) * | 2018-11-13 | 2019-03-15 | 广东亿恒工业装备有限公司 | A kind of full-automatic face-piece stamping line |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: SINOAN HEAVY INDUSTRY AUTOMATION EQUIPMENT CO., LT Free format text: FORMER OWNER: WUHU AOTUO AUTOMATION EQUIPMENT CO., LTD Effective date: 20121101 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20121101 Address after: 241000 Wuhu economic and Technological Development Zone, Anhui, No. 8 Changchun Road Patentee after: SINOAN HEAVY INDUSTRY AUTOMATION EQUIPMENT CO., LTD. Address before: 241000 double gate industrial park, North Industry Zone, Wuhu economic and Technological Development Zone, Anhui Patentee before: Wuhu Aotuo Automation Equipment Co., Ltd. |
|
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20121003 Termination date: 20201220 |