CN205436162U - Artificial intelligence sheet metal component production system - Google Patents

Artificial intelligence sheet metal component production system Download PDF

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Publication number
CN205436162U
CN205436162U CN201521138217.5U CN201521138217U CN205436162U CN 205436162 U CN205436162 U CN 205436162U CN 201521138217 U CN201521138217 U CN 201521138217U CN 205436162 U CN205436162 U CN 205436162U
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China
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crawl
loop
sheet metal
metal component
piled
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CN201521138217.5U
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Chinese (zh)
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郝新浦
陈伟
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Xuzhou DKEC Electrical Technology Co Ltd
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Xuzhou DKEC Electrical Technology Co Ltd
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Abstract

The utility model discloses an artificial intelligence sheet metal component production system, hold in the palm including material supply unit (1), the automatic code fetch unit (2) of shaping sheet metal component, intelligent commodity circulation and ship defeated unit (3) and concentrate automatically controlled unit (7), the automatic code fetch unit of shaping sheet metal component be many, sets up the discharge end of panel beating equipment (8) the near including count stacking device (22), count stacking device's quantity, includes to snatch to put things in good order part II (221), put things in good order bracket (222) and electrically controllable component, puts things in good order accommodation space (2221) and electrical control mechanism that the bracket includes equipartition range in a plurality of levels and the vertical direction. This artificial intelligence sheet metal component production system adopts picking of microcomputer control to put things in good order parts II and stretches into in inside sheet metal component and the order that picks stamping forming from the discharge end of panel beating equipment has put things in good order the accommodation space who the bracket, is the digitally controlled system, can realize concentrating digital management with the digital bus seamless connection of mill.

Description

Artificial intelligence's sheet metal component production system
Technical field
This utility model relates to a kind of sheet metal component production system, a kind of artificial intelligence's sheet metal component production system being applicable to number bus factory, belongs to panel beating technical equipment field.
Background technology
Panel beating is a kind of comprehensive cold machining process for sheet metal (usual thickness is at below 6mm), including cutting, rush/cut/be combined, roll over, weld, rivet, splice, molding (such as body of a motor car) etc., its significant feature is exactly Same Part consistency of thickness, the product processed by panel beating industry is called sheet metal component, the sheet metal component of different industries indication is the most different, being used for address when assembling, generally, most important three steps of sheet metal component factory are to cut, rush/cut, roll over.
Sheet metal component is processed in general basic equipment and is included plate shearing machine, numerical control press/laser, plasma, water jet cutting machine/compounding machine, bender and various auxiliary equipment such as uncoiler, levelling machine, flash trimmer, mash welder etc., at present process equipment has realized semi-automation operation the most, but raw-material input and the output element of finished product, circulation are put link etc. in storage and used manual operation the most in a large number.
As a example by air conditioner two-unit factory sheet metal component produces, air-conditioner manufacturer uses manual work in the manufacturing procedure of radiator and the sheet metal component such as the fin of condenser and supporting steel plate the most in a large number at present, sheet stock or steel band will send into panel beating equipment, stamping forming sheet metal component another one manually takes off to be placed on material dolly to enter and sprays paint, paste sponge operation, finally warehouse-in or cross-docking are to lower road assembly process, prior art has the automatic feeding of sheet stock or steel band, but the code fetch of punch forming sheet metal component, transhipment, spray paint, paste sponge or warehouse-in is still that manual operation.
There is following defect in this traditional manually-operated mode of production:
1. although stamping procedure equipment has realized automation mechanized operation, but the stamping forming sheet metal component of code fetch, spray paint, paste sponge, put or transport stamping forming sheet metal component in storage and still use manual operation, therefore overall device automaticity is low, utilization rate of equipment and installations is low, production capacity is low, and manual operation is put in storage or transhipment formality is cumbersome, efficiency is low;
2. owing to capturing the employing manual operation of stamping forming sheet metal component in production line, the speed guarantee of speed streamline the to be caught up with conveyer belt of code fetch produces and is normally carried out, therefore labor intensity of operating staff is big, and the artificial stamping parts that captures exists potential safety hazard, easily causes security incident;
3. sequence is piled up the most stamping forming sheet metal component and is used manual operation, and it is low that labor intensity of operating staff is big, efficiency is piled up in sequence, and its anthropic factor such as responsibility, emotion is bigger on the impact of manufacturing schedule.
Summary of the invention
The problem existed for above-mentioned prior art, this utility model provides a kind of artificial intelligence's sheet metal component production system, and automaticity is higher, it is possible to realize intelligent operation, manually-operated potential safety hazard is avoided, it is adaptable to number bus factory sheet metal component manufacturing procedure while improving production efficiency.
To achieve these goals, this artificial Intelligent metal plate part production system includes that material feeding unit, molding sheet metal component automatic code fetch unit, Intelligent logistics torr carry delivery unit and concentrate ECU;
Described material feeding unit is arranged on the feeding end of panel beating equipment, and including automatic feeding, automatic feeding electrically connects with the electric control gear of panel beating equipment;
Described molding sheet metal component automatic code fetch unit includes that counting piles up device;Counting is piled up the quantity of device and is more than one piece, is arranged near the discharge end of panel beating equipment, piles up parts II, stacking pallet and electric-controlled parts including crawl;Crawl is piled up parts II and is included that mechanical hand is piled up in mechanical arm and crawl, mechanical arm at least includes X-coordinate drive mechanism or Y coordinate drive mechanism and Z coordinate drive mechanism, crawl is piled up mechanical hand and is arranged on the minor details of mechanical arm, including grasping mechanism, mode sensor and displacement transducer;nullThe most supporting crawl of stacking pallet is piled up the quantity of parts II and is arranged、It is arranged on crawl to pile up near parts II、It it is the stratiform frame structure of open-top,Receiving space and electrical control mechanism including arrangement uniform on multiple levels and vertical direction,Accommodate the length in space、The length of width and height dimension and punch forming sheet metal component、Width and height dimension matched in clearance,The bottom and the surrounding that accommodate space are equipped with limiting plate,Accommodate and monolateral be provided with limiting plate on the length and width direction of top of space,Accommodate the inner side edges of boards of the limiting plate of monolateral setting on the length and width direction of top of space to the length of the distance between the limiting plate exterior panel of adjacent containing spaces and punch forming sheet metal component and width dimensions matched in clearance,Electrical control mechanism includes battery case、Wireless transmitter module、It is positioned at each receiving position sensor spatially and is positioned at the electronic identification chip bottom stacking pallet or on supporting leg,Battery case and wireless transmitter module、Position sensor and electronic identification chip electrical connection;Electric-controlled parts includes industrial control computer, pattern recognition loop, captures and pile up loop and counting circuit, and the electrical control mechanism that industrial control computer piles up parts II, pattern recognition sensor, displacement transducer and stacking pallet with crawl respectively electrically connects;
Described Intelligent logistics torr carries delivery unit and includes that logistics automatical pilot transportation vehicle, logistics automatical pilot transportation vehicle include car body, wheel, driving braking and steering gear assembly, lift control device, body powered device and car-mounted computer control device;Car body exterior circumferential is respectively provided with range sensor, and car body also sets up code reader;Lift control device to be arranged on above car body;Drive braking and steering gear assembly, body powered device and car-mounted computer to control device and be arranged at vehicle body, car-mounted computer control system includes that industrial control computer, electric power loop, radio receiving transmitting module, wireless transmitter receiver loop, position feedback and vehicle traction position loop, lifting control loop and automatic charging or add oil return line, and industrial control computer electrically connects with body powered device, radio receiving transmitting module, range sensor, driving braking and steering gear assembly respectively;
Described concentration ECU includes that central control computer and logistics automatical pilot transportation vehicle control loop, the internal each equipment of the built-in plant area of central control computer and warehouse coordinate position program, central control computer is piled up the industrial control computer of device electric-controlled parts, the electrical control mechanism of stacking pallet and Intelligent logistics torr respectively and is carried the car-mounted computer control system of delivery unit and electrically connect with the electric control gear of panel beating equipment, counting.
As further improvement of the utility model scheme, described molding sheet metal component automatic code fetch unit also includes that device I is piled up in crawl, crawl is piled up device I and is arranged near the discharge end of panel beating equipment, piles up parts I including crawl, piles up rig bracket and electric-controlled parts;Crawl is piled up parts I and is included that mechanical hand is piled up in mechanical arm and crawl, and mechanical arm at least includes that X-coordinate drive mechanism or Y coordinate drive mechanism and Z coordinate drive mechanism, crawl are piled up mechanical hand and be arranged on the minor details of mechanical arm, including grasping mechanism and displacement transducer;Pile up rig bracket to be arranged on crawl and pile up near parts I;Electric-controlled parts includes industrial control computer, captures and pile up loop, and industrial control computer piles up parts I with crawl respectively and displacement transducer electrically connects;Described counting is piled up device and is arranged on and piles up near rig bracket;The described central control computer concentrating ECU electrically connects with capturing the industrial control computer piling up device I electric-controlled parts.
As further improvement of the utility model scheme, this artificial Intelligent metal plate part production system is additionally included in line detector unit, online detection unit is arranged on piles up near rig bracket, parts I, detection platform, detection device and information processing electric control gear is piled up including crawl, detection device includes coordinate control mechanism and detection head, and detection head is provided with pattern recognition sensor, position sensor, range sensor, detection medium emission device and detection medium feed back receiver;Information processing electric control gear includes that industrial control computer, electric power loop, detection setting position control loop, pattern recognition loop, analysis planning detects parameter loop, detection controls loop, Data Analysis Services loop, printout loop etc., and industrial control computer electrically connects with the pattern recognition sensor detected on head, position sensor, range sensor, detection medium emission device and detection medium feed back receiver respectively;Described concentration ECU is additionally included in line measure loop, and central control computer electrically connects with the industrial control computer of online detection unit.
As further improvement of the utility model scheme, this artificial Intelligent metal plate part production system also includes automatic spray unit;Automatically spray unit includes hanging transfer unit, capturing and pile up device II, dust-free clean spray painting room, automated cleaning parts, automatic application element and automatic baking dry part;
Hanging transfer unit and include electric control driving device, support means and stretched wire, stretched wire is erected in support means and is driven by electric control driving device and at the uniform velocity moves, and stretched wire has multiple hanging member uniformly at intervals, and hanging member is provided with position sensor;
Dust-free clean spray painting room is one to have the confined space of multiple compartment, stretched wire through each compartment of dust-free clean spray painting room;
Crawl is piled up the quantity of device II and is at least two sets, it is separately positioned on arrival end and the port of export of dust-free clean spray painting room, parts II and electric-controlled parts are piled up including crawl, crawl is piled up parts II and is included that mechanical hand is piled up in mechanical arm and crawl, mechanical arm at least includes X-coordinate drive mechanism or Y coordinate drive mechanism and Z coordinate drive mechanism, crawl is piled up mechanical hand and is arranged on the minor details of mechanical arm, including grasping mechanism, pattern recognition sensor and hanging member location readers;Electric-controlled parts includes industrial control computer, captures and pile up loop and counting circuit, and industrial control computer is piled up parts II, pattern recognition sensor and hanging member location readers respectively and electrically connected with crawl;
Automated cleaning parts are positioned at first compartment of stretched wire traffic direction in being arranged on dust-free clean spray painting room, including mechanical arm, automatic cleaning apparatus, control valve group I, electric control gear I;Mechanical arm fixedly mounts on the ground, is arranged near stretched wire, including at least one X-coordinate drive mechanism or Y coordinate drive mechanism or Z coordinate drive mechanism;Automatic cleaning apparatus is connected with the minor details of mechanical arm, automatic cleaning apparatus is provided with pattern recognition sensor, position sensor and range sensor, multiple internal channel it is provided with inside automatic cleaning apparatus, one end of multiple internal channels is connected with cleaning malleation source of the gas, abluent feed mechanism and clean water pressure source by control valve group I respectively, and the other end connects shower nozzle;Electric control gear I includes industrial control computer, electric power loop, washing and brushing device position control loop, pattern recognition loop, analyzes and plan that cleaning parameter loop, cleaning control loop, gas circuit controls loop, clean water control loop, industrial control computer electrically connects with pattern recognition sensor, position sensor and the range sensor on automatic cleaning apparatus respectively, industrial control computer electrically connects with control valve group I, and industrial control computer electrically connects with the X-coordinate drive mechanism of mechanical arm or Y coordinate drive mechanism or Z coordinate drive mechanism respectively;
Automatically in application element is arranged on dust-free clean spray painting room along stretched wire traffic direction, automated cleaning parts front compartment in, including mechanical arm, automatic spray apparatus, control valve group II, electric control gear II;Mechanical arm fixedly mounts on the ground, is arranged near stretched wire, including at least one X-coordinate drive mechanism or Y coordinate drive mechanism or Z coordinate drive mechanism;Automatic spray apparatus is connected with the minor details of mechanical arm, automatic spray apparatus is provided with pattern recognition sensor, position sensor and range sensor, multiple internal channel it is provided with inside automatic spray apparatus, identical with internal channel quantity and corresponding with the internal channel outer tunnel connected it is provided with outside automatic spray apparatus, internal channel one end is connected with malleation source of the gas by control valve group II, the internal channel other end connects shower nozzle, and outer tunnel is connected with coating feed mechanism by control valve group II;Electric control gear II includes that industrial control computer, electric power loop, nozzle position control loop, pattern recognition loop, analyze planning spray parameters loop, spray painting control loop, gas circuit control loop, industrial control computer electrically connects with pattern recognition sensor, position sensor and the range sensor on automatic spray apparatus respectively, industrial control computer electrically connects with control valve group II, and industrial control computer electrically connects with the X-coordinate drive mechanism of mechanical arm or Y coordinate drive mechanism or Z coordinate drive mechanism respectively;
Automatic baking dry part be arranged in dust-free clean spray painting room along stretched wire traffic direction, automatic application element front compartment in, including drying shower nozzle and control valve group, dry shower nozzle and be connected with drying pressure gas source by control valve group;
Described concentration ECU also includes automatic spray circuit, and the control valve group that central control computer piles up the electric-controlled parts of device II, the electric control gear I of automated cleaning parts, the electric control gear II of automatic application element and automatic baking dry part with the electric control driving device hanging transfer unit, crawl respectively electrically connects.
As further improvement of the utility model scheme, this artificial Intelligent metal plate part production system also includes automatically pasting sponge unit;Automatically paste sponge unit and include sheet metal component grabbing device, sponge member bracket, sponge member grabbing device, location membrane uncovering device and electric-controlled parts;
Sheet metal component grabbing device includes that mechanical hand is piled up in mechanical arm and crawl, mechanical arm includes at least one X-coordinate drive mechanism or Y coordinate drive mechanism and Z coordinate drive mechanism, capturing and piling up mechanical hand is slab construction, the minor details being arranged on mechanical arm, including grasping mechanism and pattern recognition sensor;
Sponge member grabbing device includes that mechanical hand is piled up in mechanical arm and crawl, mechanical arm includes at least one X-coordinate drive mechanism or Y coordinate drive mechanism and Z coordinate drive mechanism, capturing and piling up mechanical hand is slab construction, the minor details being arranged on mechanical arm, including grasping mechanism, pattern recognition sensor and range sensor;
Sponge member bracket is arranged near sheet metal component grabbing device;
Membrane uncovering device location, location is arranged between sheet metal component grabbing device and sponge member grabbing device, including bracing frame and take off film gripping manipulator, takes off film gripping manipulator and is fixedly mounted on bracing frame top, take off film gripping manipulator and be provided with range sensor;
Electric-controlled parts includes that industrial control computer, sheet metal component capture control loop, sponge member captures control loop, stickup controls loop and counting circuit, industrial control computer is piled up mechanical hand, grasping mechanism and pattern recognition sensor electrically connect with sheet metal component grabbing device and the mechanical arm of sponge member grabbing device, crawl respectively, and industrial control computer electrically connects with the film gripping manipulator of taking off of location membrane uncovering device;
Described concentration ECU also includes automatically pasting sponge loop, and central control computer electrically connects with the industrial control computer automatically pasting sponge unit electric-controlled parts.
As further improvement of the utility model scheme, it is slab construction that mechanical hand is piled up in the crawl of described sponge member grabbing device, and slab construction is provided with multiple adsorption orifice, and adsorption orifice is connected with negative pressure source by pipeline.
As further improvement of the utility model scheme, the crawl of described sponge member grabbing device is piled up machinery and is provided with on hand along taking off the pressure roller that the rolling of film direction is arranged.
As a kind of embodiment of the present utility model, described automatic feeding includes mechanical arm, captures and pile up mechanical hand, shaped steel plate bracket and electric-controlled parts;Mechanical arm is arranged near the feeding end of panel beating equipment, including at least X-coordinate drive mechanism or Y coordinate drive mechanism and Z coordinate drive mechanism;Crawl is piled up mechanical hand and is arranged on the minor details of mechanical arm, including grasping mechanism and displacement transducer;Shaped steel plate bracket is arranged near mechanical arm;Electric-controlled parts includes industrial control computer, captures and pile up loop and counting circuit, and the electric control gear that industrial control computer piles up mechanical hand and panel beating equipment with mechanical arm, crawl respectively electrically connects.
As preferred version of the present utility model, it is gantry type mechanical arm that the mechanical arm of parts II is piled up in described crawl.
Compared with prior art, this artificial Intelligent metal plate part production system stretches into panel beating device interior capture the most stamping forming sheet metal component from discharge end and sequence code is placed in the receiving space of stacking pallet owing to using the crawl of microcomputerized control to pile up parts II, use the operation of computer auto-control completely, automation mechanized operation can be avoided because of anthropic factor impacts on manufacturing schedule such as operator's responsibility, emotions, simultaneously can be from the restriction of operator operant skill proficiency level, it is entirely avoided the drawback that manual operation exists;Owing to being provided with the online detection unit of complete microcomputerized control, therefore can ensure that the product quality of sheet metal component, prevent because the abrasion of diel causes sheet metal component dimension overproof;Owing to being provided with the automatic spray unit of complete microcomputerized control, therefore the most stamping forming sheet metal component can be carried out automatic spray treatment;Owing to being provided with the stickup sponge unit automatically of complete microcomputerized control, therefore the most stamping forming sheet metal component can be pasted sponge automatically, be particularly well-suited to the automated production of the industrial sheet metal component of number bus factory.
Accompanying drawing explanation
Fig. 1 is that plane plant area of the present utility model arranges schematic diagram;
Fig. 2 is this utility model material feeding unit and schematic three dimensional views during molding sheet metal component automatic code fetch cell operation;
Fig. 3 is the three dimensional structure schematic diagram of this utility model molding sheet metal component automatic code fetch unit;
Fig. 4 is the section view structure for amplifying schematic diagram of Fig. 3;
Fig. 5 is that three dimensional structure schematic diagram when device II works is piled up in this utility model crawl;
Fig. 6 is the three dimensional structure schematic diagram during dust-free clean spray painting room work of the automatic spray unit of this utility model;
Fig. 7 is the three dimensional structure schematic diagram that this utility model pastes sponge unit automatically.
nullIn figure: 1、Material feeding unit,11、Automatic feeding,2、Molding sheet metal component automatic code fetch unit,21、Device I is piled up in crawl,211、Parts I are piled up in crawl,212、Pile up rig bracket,22、Counting piles up device,221、Parts II are piled up in crawl,222、Stacking pallet,2221、Accommodate space,3、Intelligent logistics torr carries delivery unit,31、Logistics automatical pilot transportation vehicle,4、Online detection unit,41、Detection device,42、Information processing electric control gear,5、Automatically spray unit,51、Hang transfer unit,52、Device II is piled up in crawl,521、Parts III are piled up in crawl,53、Automated cleaning parts,531、Automatic cleaning apparatus,532、Control valve group I,533、Electric control gear I,54、Automatically application element,541、Automatic spray apparatus,542、Control valve group II,543、Electric control gear II,6、Automatically sponge unit is pasted,61、Sheet metal component grabbing device,62、Sponge member bracket,63、Sponge member grabbing device,64、Location membrane uncovering device,7、Concentrate ECU,8、Panel beating equipment.
Detailed description of the invention
Below as a example by air conditioner two-unit factory sheet metal component produces, combine accompanying drawing this utility model is described further.
The core of automated production is ordered into producing, i.e. sequence is the most vital operation in automated production.
As it is shown in figure 1, this artificial Intelligent metal plate part production system includes that material feeding unit 1, molding sheet metal component automatic code fetch unit 2, Intelligent logistics torr carry delivery unit 3 and concentrate ECU 7.
As shown in Figure 2, described material feeding unit 1 is arranged on the feeding end of the panel beating equipment 8 such as stamping machine, compounding machine or forming machine, including automatic feeding 11, automatic feeding 11 can carry out punching press in the steel plate or steel band that make molding by punching press dimensional requirement are delivered to panel beating equipment 8, automatic feeding 11 electrically connects with the electric control gear of panel beating equipment 8, and the electric control gear of panel beating equipment 8 controls the feed speed of automatic feeding 11.
As shown in Figure 2 and Figure 3, described molding sheet metal component automatic code fetch unit 2 includes that counting piles up device 22;
Counting is piled up the quantity of device 22 and is more than one piece, is arranged near the discharge end of panel beating equipment 8, piles up parts II 221, stacking pallet 222 and electric-controlled parts including crawl;
Crawl is piled up parts II 221 and is included that mechanical hand is piled up in mechanical arm and crawl, mechanical arm at least includes X-coordinate drive mechanism or Y coordinate drive mechanism and Z coordinate drive mechanism, crawl is piled up mechanical hand and is arranged on the minor details of mechanical arm, including grasping mechanism, mode sensor and displacement transducer;
nullThe most supporting crawl of stacking pallet 222 is piled up the quantity of parts II 221 and is arranged、It is arranged on crawl to pile up near parts II 221、It it is the stratiform frame structure of open-top,As shown in Figure 4,Receiving space 2221 and electrical control mechanism including arrangement uniform on multiple levels and vertical direction,Accommodate the length in space 2221、The length of width and height dimension and punch forming sheet metal component、Width and height dimension matched in clearance,The bottom and the surrounding that accommodate space 2221 are equipped with limiting plate,Accommodate and monolateral be provided with limiting plate on the length and width direction at top, space 2221,Accommodate the inner side edges of boards of the limiting plate of monolateral setting on the length and width direction at top, space 2221 to the length of the distance between the limiting plate exterior panel of adjacent containing spaces 2221 and punch forming sheet metal component and width dimensions matched in clearance,It is internal that the most stamping forming sheet metal component can put into receiving space 2221 from the top accommodating space 2221,Limiting plate is possible to prevent punch forming sheet metal component in transport process to depart from receiving space 2221,Electrical control mechanism includes battery case、Wireless transmitter module、The position sensor being positioned on each receiving space 2221 and be positioned at the electronic identification chip bottom stacking pallet 222 or on supporting leg,Battery case and wireless transmitter module、Position sensor and electronic identification chip electrical connection;
Electric-controlled parts includes industrial control computer, pattern recognition loop, captures and pile up loop and counting circuit, the electrical control mechanism that industrial control computer piles up parts II 221, pattern recognition sensor, displacement transducer and stacking pallet 222 with crawl respectively electrically connects, and industrial control computer can control mechanical arm and crawl is piled up mechanical hand and captured the most stamping forming sheet metal component from the discharge end of panel beating equipment 8 and sequentially pile up successively in the receiving space 2221 of stacking pallet 222 and count.
Described Intelligent logistics torr carries delivery unit 3 and includes that logistics automatical pilot transportation vehicle 31, logistics automatical pilot transportation vehicle 31 include car body, wheel, driving braking and steering gear assembly, lift control device, body powered device and car-mounted computer control device;Car body exterior circumferential is respectively provided with range sensor, and car body also sets up code reader;Lift control device and be arranged on above car body, lift when control device stretches out and load can be ask to pile up rig bracket 212 or stacking pallet 222;Drive braking and steering gear assembly, body powered device and car-mounted computer to control device and be arranged at vehicle body, car-mounted computer control system includes that industrial control computer, electric power loop, radio receiving transmitting module, wireless transmitter receiver loop, position feedback and vehicle traction position loop, lifting control loop and automatic charging or add oil return line, and industrial control computer electrically connects with body powered device, radio receiving transmitting module, range sensor, driving braking and steering gear assembly respectively.
Described concentration ECU 7 includes that central control computer and logistics automatical pilot transportation vehicle control loop, the internal each equipment of the built-in plant area of central control computer and warehouse coordinate position program, central control computer is piled up the industrial control computer of device 22 electric-controlled parts, the electrical control mechanism of stacking pallet 222 and Intelligent logistics torr respectively and is carried the car-mounted computer control system of delivery unit 3 and electrically connect with the electric control gear of panel beating equipment 8, counting.
The operation principle of this artificial Intelligent metal plate part production system: concentrate the central control computer of ECU 7 to send instruction and make panel beating equipment 8 start working, automatic feeding 11 carries out punching press in the steel plate or steel band that make molding by punching press dimensional requirement are delivered to panel beating equipment 8, the punching press successively of diel and transmission in panel beating equipment 8, stamping forming sheet metal component is transferred into the discharge end of panel beating equipment 8;
Molding sheet metal component automatic code fetch unit 2 is started working, multiple countings are piled up device 22 and are worked successively, counting pile up the industrial control computer of device 22 according to setting program and and the feedback coordinates of displacement transducer control to capture and pile up parts II 221 and stretch into that panel beating equipment 8 is internal to be captured the most stamping forming sheet metal component from discharge end and move the surface to stacking pallet 222, then counting is piled up the industrial control computer of device 22 and is captured according to the coordinate position of the position sensor feedback accommodated on space 2221 of stacking pallet 222 and the feedback control of mode sensor and pile up the mechanical arm of parts II 221 and move the inside stretching into stacking pallet 222, in the most stamping forming sheet metal component sequence code is placed on the receiving space 2221 of stacking pallet 222 and count;
When counting circuit feedback expire information time counting pile up device 22 stop pile up, the central control computer concentrating ECU 7 sends instruction makes Intelligent logistics torr load delivery unit 3 work, car-mounted computer control system controls logistics automatical pilot transportation vehicle 31 according to the coordinate position that central control computer sends and moves to the lower section of stacking pallet 222 and held up by stacking pallet 222, then car-mounted computer control system carries stacking pallet 222 according to coordinate position control logistics automatical pilot transportation vehicle 31 torr that central control computer sends and moves the setting position to warehouse, or directly proceed to the setting position of next procedure, after putting down stacking pallet 222, logistics automatical pilot transportation vehicle 31 is standby.
Owing to the drawing velocity of usual panel beating equipment 8 is very fast, the speed of response is very fast, but capture and pile up parts II 221 and stretch into that panel beating equipment 8 is internal captures the most stamping forming sheet metal component from discharge end and accurately to move the speed piled up in stacking pallet 222 relatively slow, and the microcomputerized control mechanism of piling up control is more complicated, therefore to accelerate crawl to pile up speed, as further improvement of the utility model scheme, described molding sheet metal component automatic code fetch unit 2 also includes that device I 21 is piled up in crawl, crawl is piled up device I 21 and is arranged near the discharge end of panel beating equipment 8, parts I 211 are piled up including crawl, pile up rig bracket 212 and electric-controlled parts;Crawl is piled up parts I 211 and is included that mechanical hand is piled up in mechanical arm and crawl, and mechanical arm at least includes that X-coordinate drive mechanism or Y coordinate drive mechanism and Z coordinate drive mechanism, crawl are piled up mechanical hand and be arranged on the minor details of mechanical arm, including grasping mechanism and displacement transducer;Pile up rig bracket 212 to be arranged on crawl and pile up near parts I 211;Electric-controlled parts includes industrial control computer, captures and pile up loop, industrial control computer piles up parts I 211 with crawl respectively and displacement transducer electrically connects, and industrial control computer can control mechanical arm and crawl is piled up mechanical hand and stretched into that panel beating equipment 8 is internal to be captured the most stamping forming sheet metal component piling up from discharge end and piling up in rig bracket 212;Described counting is piled up device 22 and is arranged on and piles up near rig bracket 212;The described central control computer concentrating ECU 7 electrically connects with capturing the industrial control computer piling up device I 21 electric-controlled parts;Concentrate the central control computer of ECU 7 to send instruction during duty to make crawl pile up I 21, device to be responsible for grabbing the most stamping forming sheet metal component from the discharge end of panel beating equipment 8 piling up in rig bracket 212, and crawl is piled up parts II 221 and is responsible for the most stamping forming sheet metal component piling up in rig bracket 212 is captured and piled up in the receiving space 2221 of stacking pallet 222 and counts, and then realization is accelerated crawl and is piled up speed.
In order to ensure the product quality of sheet metal component, prevent because the abrasion of diel causes sheet metal component dimension overproof, as further improvement of the utility model scheme, this artificial Intelligent metal plate part production system is additionally included in line detector unit 4, online detection unit 4 is arranged on piles up near rig bracket 212, parts I 211 are piled up including crawl, detection platform, detection device 41 and information processing electric control gear 42, detection device 41 includes coordinate control mechanism and detection head, detection head is provided with pattern recognition sensor, position sensor, range sensor, detection medium emission device and detection medium feed back receiver, pattern recognition sensor can be optical image sensor, ultrasonic sensor, X ray sensor etc., detection medium can be ultrasound wave or light source, the media such as infrared ray;Information processing electric control gear 42 includes that industrial control computer, electric power loop, detection setting position control loop, pattern recognition loop, analysis planning detects parameter loop, detection controls loop, Data Analysis Services loop, printout loop etc., and industrial control computer electrically connects with the pattern recognition sensor detected on head, position sensor, range sensor, detection medium emission device and detection medium feed back receiver respectively;Described concentration ECU 7 is additionally included in line measure loop, and central control computer electrically connects with the industrial control computer of online detection unit 4;nullWhen panel beating equipment 8 ran to the setting time,When i.e. arriving the quality controllable minimum period,The central control computer concentrating ECU 7 sends instruction makes online detection unit 4 start working,Information processing electric control gear 42 controls crawl according to setting program and piles up parts I 211 from piling up in rig bracket 212 one sheet metal component the most stamping forming of crawl and piling up in detection platform,Then information processing electric control gear 42 is moved by detection setting position control circuit controls detection device 41 coordinate according to setting program,Pattern recognition sensor on detection device 41 i.e. feeds back the shape of the most stamping forming sheet metal component、Size、The information such as position are to industrial control computer,Analyze planning detection parameter loop works,Industrial control computer first passes through the information of pattern recognition sensor feedback and carries out d solid modeling,Generate batten entity function and store,And compare with the data message of data base's Plays sheet metal component、Data message selected reference face or datum mark according to standard sheet metal component,Then coordinate system is re-established with reducing mechanism cumulative error to greatest extent according to selected datum level or datum mark,Call the starting point in detection path、End point location information also calculates this starting point、Final position is the relative coordinate values in the coordinate system re-established relative to selected datum level or datum mark,Call detection head approaching distance and approaching the informations parameter such as number of times to the most stamping forming sheet metal component measured surface or hole;nullThen industrial control computer moves the datum level to program selecting or datum mark coordinate position according to the coordinate system re-established by detection setting position control circuit controls detection device 41 coordinate,Detection controls loop starts,Detection medium emission device and detection medium feed back receiver on detection head work simultaneously,Industrial control computer controls detection device 41 action according to the coherent detection information programme of storage makes detection head movement to just the first measured surface or the setting position in hole to the most stamping forming sheet metal component,The detection medium orientation that detection medium emission device is launched is beaten and is returned the reception of detected medium feed back receiver at the first measured surface of the most stamping forming tested sheet metal component or the detection faces back reflection in hole,Industrial control computer generates ground floor data according to receiving detection medium feed back receiver feedack and stores,Then detection device 41 action of industrial control computer control coordinate control makes detection head approach to setpoint distance to the first measured surface or the hole of the most stamping forming tested sheet metal component,The detection medium feed back receiver feedack that industrial control computer receives on detection head again generates second layer data and stores,By that analogy,Until completing to approach number of times,Detection head rollback is to setting position;Simultaneously, Data Analysis Services loop works, all layer data are generated batten data by data continuity analysis, specificity analysis and numerical radius and are stored by industrial control computer, and fit to spline approxmation function according to batten data, then calculate final detection data according to spline approxmation function and store, completing the first measured surface or the detection in hole of the most stamping forming tested sheet metal component;Then industrial control computer control detection device 41 action make detection head to program setting, on detection path, the second measured surface of the most stamping forming tested sheet metal component or hole are approached to setpoint distance, repeat the above steps;The like, during to the terminal point coordinate position of program setting, i.e. completing the detection of the most stamping forming tested sheet metal component, detection head returns to zero position, data result printout will be detected in printout loop, and attendant can decide whether to be modified mould according to detection data result.
Sheet metal component for air conditioner two-unit, it is not usually required to carry out spraying process at the internal passive sheet metal component of air-conditioner, but typically require at the passive sheet metal component of air-conditioner appearance or sheet metal component shell and carry out spray treatment, therefore, as further improvement of the utility model scheme, this artificial Intelligent metal plate part production system also includes automatic spray unit 5;
Automatically spray unit 5 includes hanging transfer unit 51, capturing and pile up device II 52, dust-free clean spray painting room, automated cleaning parts 53, automatic application element 54 and automatic baking dry part;
Hanging transfer unit 51 and include electric control driving device, support means and stretched wire, stretched wire is erected in support means and is driven by electric control driving device and at the uniform velocity moves, and stretched wire has multiple hanging member uniformly at intervals, and hanging member is provided with position sensor;
Dust-free clean spray painting room is one to have the confined space of multiple compartment, stretched wire through each compartment of dust-free clean spray painting room;
Crawl is piled up the quantity of device II 52 and is at least two sets, it is separately positioned on arrival end and the port of export of dust-free clean spray painting room, parts III 521 and electric-controlled parts are piled up including crawl, as shown in Figure 5, crawl is piled up parts III 521 and is included that mechanical hand is piled up in mechanical arm and crawl, mechanical arm at least includes that X-coordinate drive mechanism or Y coordinate drive mechanism and Z coordinate drive mechanism, crawl are piled up mechanical hand and be arranged on the minor details of mechanical arm, including grasping mechanism, pattern recognition sensor and hanging member location readers;Electric-controlled parts includes industrial control computer, captures and pile up loop and counting circuit, and industrial control computer is piled up parts III 521, pattern recognition sensor and hanging member location readers respectively and electrically connected with crawl;nullIndustrial control computer can be positioned at the mechanical arm of arrival end of dust-free clean spray painting room by the feedback control of pattern recognition sensor and crawl is piled up mechanical hand and captured and pile up the most stamping forming sheet metal component of rig bracket 212,After crawl, the articulated end of the most stamping forming sheet metal component set up and keep vertically mounting state,Hanging member location readers reads the position sensor information of the hanging member on running stretched wire and feeds back to industrial control computer simultaneously,First control after industrial control computer speed calculation to capture and pile up mechanical hand locking and near the hanging member away from its nearest neighbours,Then control to capture and pile up mechanical hand and project forwardly to mount position and keep the speed identical with the pace of stretched wire and stretched wire moment synchronizing moving,Then control to capture and pile up the grasping mechanism of mechanical hand and unclamp the most stamping forming sheet metal component,The most stamping forming sheet metal component is i.e. articulated on the hanging member of stretched wire and completes mounting,Industrial control computer control crawl is piled up mechanical hand and is returned to initial position continuation crawl;The same described, industrial control computer can pile up mechanical hand locking and near the hanging member away from its nearest neighbours by the mechanical arm of the port of export that the feedback control of pattern recognition sensor and hanging member location readers is positioned at dust-free clean spray painting room with capturing, then control to capture and pile up mechanical hand and project forwardly to mount position and keep the speed identical with the pace of stretched wire and stretched wire moment synchronizing moving, then control to capture and pile up the grasping mechanism of mechanical hand and capture the sheet metal component sprayed on the hanging member of stretched wire, and pile up and piling up in rig bracket 212;
Automated cleaning parts 53 are positioned at first compartment of stretched wire traffic direction in being arranged on dust-free clean spray painting room, including mechanical arm, automatic cleaning apparatus 531, control valve group I 532, electric control gear I 533;Mechanical arm fixedly mounts on the ground, is arranged near stretched wire, including at least one X-coordinate drive mechanism or Y coordinate drive mechanism or Z coordinate drive mechanism;Automatic cleaning apparatus 531 is connected with the minor details of mechanical arm, automatic cleaning apparatus 531 is provided with pattern recognition sensor, position sensor and range sensor, automatic cleaning apparatus 531 is internal is provided with multiple internal channel, one end of multiple internal channels is connected with cleaning malleation source of the gas, abluent feed mechanism and clean water pressure source by control valve group I 532 respectively, and the other end connects shower nozzle;Electric control gear I 533 includes industrial control computer, electric power loop, washing and brushing device position control loop, pattern recognition loop, analyzes and plan that cleaning parameter loop, cleaning control loop, gas circuit controls loop, clean water control loop, industrial control computer electrically connects with pattern recognition sensor, position sensor and the range sensor on automatic cleaning apparatus 531 respectively, industrial control computer electrically connects with control valve group I 532, and industrial control computer electrically connects with the X-coordinate drive mechanism of mechanical arm or Y coordinate drive mechanism or Z coordinate drive mechanism respectively;
Automatically in application element 54 is arranged on dust-free clean spray painting room along stretched wire traffic direction, automated cleaning parts 53 front compartment in, including mechanical arm, automatic spray apparatus 541, control valve group II 542, electric control gear II 543;Mechanical arm fixedly mounts on the ground, is arranged near stretched wire, including at least one X-coordinate drive mechanism or Y coordinate drive mechanism or Z coordinate drive mechanism;Automatic spray apparatus 541 is connected with the minor details of mechanical arm, automatic spray apparatus 541 is provided with pattern recognition sensor, position sensor and range sensor, automatic spray apparatus 541 is internal is provided with multiple internal channel, automatic spray apparatus 541 is outside is provided with identical with internal channel quantity and corresponding with the internal channel outer tunnel connected, internal channel one end is connected with malleation source of the gas by control valve group II 542, the internal channel other end connects shower nozzle, and outer tunnel is connected with coating feed mechanism by control valve group II 542;Electric control gear II 543 includes that industrial control computer, electric power loop, nozzle position control loop, pattern recognition loop, analyze planning spray parameters loop, spray painting control loop, gas circuit control loop, industrial control computer electrically connects with pattern recognition sensor, position sensor and the range sensor on automatic spray apparatus 541 respectively, industrial control computer electrically connects with control valve group II 542, and industrial control computer electrically connects with the X-coordinate drive mechanism of mechanical arm or Y coordinate drive mechanism or Z coordinate drive mechanism respectively;
Automatic baking dry part be arranged in dust-free clean spray painting room along stretched wire traffic direction, automatic application element 54 front compartment in, including drying shower nozzle and control valve group, dry shower nozzle and be connected with drying pressure gas source by control valve group;
Described concentration ECU 7 also includes automatic spray circuit, and the control valve group that central control computer piles up the electric-controlled parts of device II 52, the electric control gear I 533 of automated cleaning parts 53, the electric control gear II 543 of automatic application element 54 and automatic baking dry part with the electric control driving device hanging transfer unit 51, crawl respectively electrically connects;
nullThis automatic spray unit 5 is in use,Such as Fig. 5、Shown in Fig. 6,The coordinate position that the car-mounted computer control system of logistics automatical pilot transportation vehicle 31 sends according to central control computer controls logistics automatical pilot transportation vehicle 31 and ask the stacking pallet 222 of the stacking pallet 222 and zero load that carry fully loaded punch forming sheet metal component to move respectively to pile up the crawl of device II 52 and the port of export that is positioned at dust-free clean spray painting room to the crawl being positioned at dust-free clean spray painting room arrival end and pile up the setting position near device II 52,Automatically spray circuit is started working,Stretched wire is to be at the uniform velocity advanced through dust-free clean spray painting room,The crawl of the arrival end that industrial control computer is positioned at dust-free clean spray painting room by the feedback control of pattern recognition sensor is piled up device II 52 and is captured the most stamping forming sheet metal component from stacking pallet 222 order and be articulated on the hanging member of stretched wire successively,The most stamping forming sheet metal component is followed stretched wire and is entered dust-free clean spray painting room,The working range of automatic application element 54 is entered after automated cleaning parts 53 carry out surface cleaning process,The work space of automatic baking dry part is entered after spraying automatically,Finally follow stretched wire from the port of export of dust-free clean spray painting room after drying to leave dust-free clean spray painting room and complete automatically to spray,The crawl of the port of export being then within dust-free clean spray painting room is piled up device II 52 and is captured the sheet metal component having completed to spray on stretched wire successively and piled up on unloaded stacking pallet 222,Realize automation mechanized operation.
Sheet metal component for air conditioner two-unit, the sponge member such as stickup sound-absorbing sponge or moulding silk floss is also needed to what the internal passive sheet metal component of air-conditioner generally had, the sponge member such as sound-absorbing sponge or moulding silk floss are typically sticking veneer with double faced adhesive tape, another side is with dust-proof pad pasting, paste after the double faced adhesive tape pad pasting of sticking veneer need to be removed during paste operation, and the dust-proof pad pasting of another side is removed, it is typically manual operation, therefore, in order to realize artificial intelligence's automation mechanized operation further, as further improvement of the utility model scheme, this artificial Intelligent metal plate part production system also includes automatically pasting sponge unit 6;
As it is shown in fig. 7, automatically paste sponge unit 6 to include sheet metal component grabbing device 61, sponge member bracket 62, sponge member grabbing device 63, location membrane uncovering device 64 and electric-controlled parts;
Sheet metal component grabbing device 61 includes that mechanical hand is piled up in mechanical arm and crawl, mechanical arm includes at least one X-coordinate drive mechanism or Y coordinate drive mechanism and Z coordinate drive mechanism, capturing and piling up mechanical hand is slab construction, the minor details being arranged on mechanical arm, including grasping mechanism and pattern recognition sensor;
Sponge member grabbing device 63 includes that mechanical hand is piled up in mechanical arm and crawl, mechanical arm includes at least one X-coordinate drive mechanism or Y coordinate drive mechanism and Z coordinate drive mechanism, capturing and piling up mechanical hand is slab construction, the minor details being arranged on mechanical arm, including grasping mechanism, pattern recognition sensor and range sensor;
Sponge member bracket 62 is arranged near sheet metal component grabbing device 61, piles up by the sponge strip order pasting dimensional requirement making molding and is neatly arranged in sponge member bracket 62;
Membrane uncovering device 64 location, location is arranged between sheet metal component grabbing device 61 and sponge member grabbing device 63, including bracing frame and take off film gripping manipulator, takes off film gripping manipulator and is fixedly mounted on bracing frame top, take off film gripping manipulator and be provided with range sensor;
Electric-controlled parts includes that industrial control computer, sheet metal component capture control loop, sponge member captures control loop, stickup controls loop and counting circuit, industrial control computer is piled up mechanical hand, grasping mechanism and pattern recognition sensor electrically connect with sheet metal component grabbing device 61 and the mechanical arm of sponge member grabbing device 63, crawl respectively, and industrial control computer electrically connects with the film gripping manipulator of taking off of location membrane uncovering device 64;
Described concentration ECU 7 also includes automatically pasting sponge loop, and central control computer electrically connects with the industrial control computer automatically pasting sponge unit 6 electric-controlled parts;
nullWhen this automatic stickup sponge unit 6 uses,The car-mounted computer control system of logistics automatical pilot transportation vehicle 31 carries, according to coordinate position control logistics automatical pilot transportation vehicle 31 torr that central control computer sends, the sponge member bracket 62 being fully loaded with by pasting the sponge strip that dimensional requirement makes molding and moves the setting position near sponge member grabbing device 63、The stacking pallet 222 of stacking pallet 222 and zero load that logistics automatical pilot transportation vehicle 31 torr carries fully loaded punch forming sheet metal component is respectively moved to the setting position near sheet metal component grabbing device 61,Automatically sponge loop starts is pasted,Electric-controlled parts is piled up mechanical hand order in fully loaded stacking pallet 222 by the crawl of the feedback control sheet metal component grabbing device 61 of the pattern recognition sensor on sheet metal component grabbing device 61 and is captured the most stamping forming sheet metal component and captured the setting position being positioned near the membrane uncovering device 64 of location;Then electric-controlled parts is piled up, by the crawl of the feedback control sponge member grabbing device 63 of the pattern recognition sensor on sponge member grabbing device 63, the sponge strip being captured that mechanical hand order in sponge member bracket 62 captures by pasting dimensional requirement and make molding and is positioned at one end of sponge strip sticking veneer near the setting position positioning membrane uncovering device 64;Then sponge member grabbing device 63 fine motion that electric-controlled parts captures sponge strip by the feedback control of the range sensor on sponge member grabbing device 63 makes one end of sponge strip sticking veneer press close to setpoint distance to the film gripping manipulator of taking off of location membrane uncovering device 64, then electric-controlled parts is taken off film gripping manipulator by the feedback control taking off the range sensor on film gripping manipulator and is stretched out and be inserted between glue surface and the protecting film of sponge strip sticking veneer, then electric-controlled parts control is taken off complete having been clamped by the protecting film of sponge strip sticking veneer of film gripping manipulator conjunction and is taken off film location;Then electric-controlled parts controls to capture the sponge member grabbing device 63 of sponge strip and drops back to setpoint distance tailing edge sponge strip in-plane and move relative to location membrane uncovering device 64; i.e. do relative motion; in moving process, the protecting film of sponge strip sticking veneer peels off under the chucking power effect taking off film gripping manipulator in the glue surface of sponge strip sticking veneer, and after completing to take off film, electric-controlled parts controls sponge member grabbing device 63 return capturing sponge strip to the position before mobile;Then the position that electric-controlled parts is moved to corresponding sheet metal component grabbing device 61 by the feedback control sponge member grabbing device 63 of the pattern recognition sensor on sponge member grabbing device 63 has made to take off the sponge of film just to the most stamping forming sheet metal component on sheet metal component grabbing device 61, then the sponge member grabbing device 63 that electric-controlled parts captures, by the feedback control of the range sensor on sponge member grabbing device 63, the sponge strip completing to take off film moves to setpoint distance to sheet metal component grabbing device 61, the sticking veneer now completing to take off the sponge strip of film is i.e. fitted with the most stamping forming sheet metal component on sheet metal component grabbing device 61, electric-controlled parts controls the crawl of sponge member grabbing device 63 and piles up and return to initial position after mechanical hand unclamps sponge strip and await orders;Then electric-controlled parts controls sheet metal component grabbing device 61 and captures the sheet metal component completing to paste sponge and move to above unloaded stacking pallet 222 and in the receiving space 2221 of stacking pallet 222 that its sequence code is placed on zero load and count, complete a workflow, by that analogy, until being fully completed sponge application work.
In order to effectively capture sponge strip and conveniently take off film and stickup, as a kind of embodiment of the present utility model, it is slab construction that mechanical hand is piled up in the crawl of described sponge member grabbing device 63, slab construction is provided with multiple adsorption orifice, adsorption orifice is connected with negative pressure source by pipeline, and the crawl of sponge member grabbing device 63 is piled up mechanical hand and realized firm crawl by negative-pressure adsorption sponge strip.
nullIn order to realize more preferable sticking effect、Ensure firm stickup,As further improvement of the utility model scheme,The crawl of described sponge member grabbing device 63 is piled up machinery and is provided with on hand along taking off the pressure roller that the rolling of film direction is arranged,Treat that the sponge member grabbing device 63 that electric-controlled parts captures, by the feedback control of the range sensor on sponge member grabbing device 63, the sponge strip completing to take off film moves to setpoint distance to sheet metal component grabbing device 61,The sticking veneer completing to take off the sponge strip of film is i.e. fitted with the most stamping forming sheet metal component on sheet metal component grabbing device 61,Now,The crawl of electric-controlled parts control sponge member grabbing device 63 is piled up and is again moved relative to the stickup sponge in-plane being piled up the most stamping forming sheet metal component that mechanical hand captures by the crawl of sheet metal component grabbing device 61 after mechanical hand unclamps sponge strip,Pressure roller i.e. moves at sponge strip surface scrolls and rolls sponge strip,Realize the more preferable sticking effect of sponge strip、Ensure its firm stickup.
As a kind of embodiment of the present utility model, described automatic feeding 11 is to carry out punching press in sending into panel beating equipment 8 by the steel plate of punching press dimensional requirement making molding, including mechanical arm, captures and piles up mechanical hand, shaped steel plate bracket and electric-controlled parts;Mechanical arm is arranged near the feeding end of panel beating equipment 8, including at least X-coordinate drive mechanism or Y coordinate drive mechanism and Z coordinate drive mechanism;Crawl is piled up mechanical hand and is arranged on the minor details of mechanical arm, including grasping mechanism and displacement transducer;Shaped steel plate bracket is arranged near mechanical arm, piles up by the steel plate order of punching press dimensional requirement making molding and is neatly arranged in shaped steel plate bracket;Electric-controlled parts includes industrial control computer, captures and pile up loop and counting circuit, and the electric control gear that industrial control computer piles up mechanical hand and panel beating equipment 8 with mechanical arm, crawl respectively electrically connects;When this artificial Intelligent metal plate part production system uses this kind of embodiment, first shaped steel plate bracket that instruction makes logistics automatical pilot transportation vehicle 31 torr carry the fully loaded steel plate making molding by punching press dimensional requirement moves to setting position to concentrate the central control computer of ECU 7 to send, then concentrating the central control computer of ECU 7 to send instruction makes panel beating equipment 8 start working, the electric control gear of panel beating equipment 8 controls to open the crawl of automatic feeding 11 and piles up loop, the industrial control computer of automatic feeding 11 is piled up mechanical hand according to the program controlled device mechanical arm preset and crawl and is captured making the steel plate of molding by punching press dimensional requirement and piling up the stamping position at panel beating equipment 8 in shaped steel plate bracket successively, counting circuit works simultaneously, until all capturing complete.
The mechanical arm of parts II 221 is piled up in described crawl can use multi-joint centralized Control mechanical arm as shown in Figure 2, frame-type split can also be used to control mechanical arm, or use the mechanical arm of other forms such as Delta mechanical arm, owing to the control of the multi-joint mechanical arm of the first scheme and the Delta mechanical arm of the third scheme is centralized Control, its accurately coordinate control more complicated, need to be through the substantial amounts of calculating of industrial control computer, software control procedure complexity, and manufacturing cost is higher, computer controls burden weight, easily breaks down;First scheme uses split to control, and the most several coordinate systems control respectively, control relatively easy, direct, it is difficult to break down, therefore preferred first scheme, i.e., as preferred version of the present utility model, as it is shown on figure 3, it is gantry type mechanical arm that the mechanical arm of parts II 221 is piled up in described crawl.
This artificial Intelligent metal plate part production system is Digitizing And Control Unit, can realize concentrating digital management with the number bus seamless link of factory, be not limited to above-mentioned concrete control mode.
Owing to using the crawl of microcomputerized control to pile up parts II 221, this artificial Intelligent metal plate part production system stretches into that panel beating equipment 8 is internal captures the most stamping forming sheet metal component from discharge end and sequence code is placed in the receiving space 2221 of stacking pallet 222, use the operation of computer auto-control completely, automation mechanized operation can be avoided because of anthropic factor impacts on manufacturing schedule such as operator's responsibility, emotions, simultaneously can be from the restriction of operator operant skill proficiency level, it is entirely avoided the drawback that manual operation exists;Owing to being provided with the online detection unit 4 of complete microcomputerized control, therefore can ensure that the product quality of sheet metal component, prevent because the abrasion of diel causes sheet metal component dimension overproof;Owing to being provided with the automatic spray unit 5 of complete microcomputerized control, therefore the most stamping forming sheet metal component can be carried out automatic spray treatment;Owing to being provided with the stickup sponge unit 6 automatically of complete microcomputerized control, therefore the most stamping forming sheet metal component can be pasted sponge automatically, be particularly well-suited to the automated production of the industrial sheet metal component of number bus factory.

Claims (9)

1. artificial intelligence's sheet metal component production system, it is characterized in that, carry delivery unit (3) including material feeding unit (1), molding sheet metal component automatic code fetch unit (2), Intelligent logistics torr and concentrate ECU (7);
Described material feeding unit (1) is arranged on the feeding end of panel beating equipment (8), including automatic feeding (11), automatic feeding (11) electrically connects with the electric control gear of panel beating equipment (8);
Described molding sheet metal component automatic code fetch unit (2) includes that counting piles up device (22);Counting is piled up the quantity of device (22) and is more than one piece, is arranged near the discharge end of panel beating equipment (8), piles up parts II (221), stacking pallet (222) and electric-controlled parts including crawl;Crawl is piled up parts II (221) and is included that mechanical hand is piled up in mechanical arm and crawl, mechanical arm at least includes X-coordinate drive mechanism or Y coordinate drive mechanism and Z coordinate drive mechanism, crawl is piled up mechanical hand and is arranged on the minor details of mechanical arm, including grasping mechanism, mode sensor and displacement transducer;nullStacking pallet (222) the most supporting crawl is piled up the quantity of parts II (221) and is arranged、It is arranged on crawl to pile up near parts II (221)、It it is the stratiform frame structure of open-top,Receiving space (2221) and electrical control mechanism including arrangement uniform on multiple levels and vertical direction,Accommodate the length in space (2221)、The length of width and height dimension and punch forming sheet metal component、Width and height dimension matched in clearance,The bottom and the surrounding that accommodate space (2221) are equipped with limiting plate,Accommodate and monolateral be provided with limiting plate on the length and width direction at space (2221) top,Accommodate the inner side edges of boards of the limiting plate of monolateral setting on the length and width direction at space (2221) top to the length of the distance between the limiting plate exterior panel of adjacent containing spaces (2221) and punch forming sheet metal component and width dimensions matched in clearance,Electrical control mechanism includes battery case、Wireless transmitter module、The position sensor being positioned on each receiving space (2221) and the electronic identification chip being positioned on stacking pallet (222) bottom or supporting leg,Battery case and wireless transmitter module、Position sensor and electronic identification chip electrical connection;Electric-controlled parts includes industrial control computer, pattern recognition loop, captures and pile up loop and counting circuit, and industrial control computer is piled up the electrical control mechanism of parts II (221), pattern recognition sensor, displacement transducer and stacking pallet (222) respectively and electrically connected with crawl;
Described Intelligent logistics torr carries delivery unit (3) and includes that logistics automatical pilot transportation vehicle (31), logistics automatical pilot transportation vehicle (31) include car body, wheel, driving braking and steering gear assembly, lift control device, body powered device and car-mounted computer control device;Car body exterior circumferential is respectively provided with range sensor, and car body also sets up code reader;Lift control device to be arranged on above car body;Drive braking and steering gear assembly, body powered device and car-mounted computer to control device and be arranged at vehicle body, car-mounted computer control system includes that industrial control computer, electric power loop, radio receiving transmitting module, wireless transmitter receiver loop, position feedback and vehicle traction position loop, lifting control loop and automatic charging or add oil return line, and industrial control computer electrically connects with body powered device, radio receiving transmitting module, range sensor, driving braking and steering gear assembly respectively;
Described concentration ECU (7) includes that central control computer and logistics automatical pilot transportation vehicle control loop, the internal each equipment of the built-in plant area of central control computer and warehouse coordinate position program, central control computer is piled up the industrial control computer of device (22) electric-controlled parts, the electrical control mechanism of stacking pallet (222) and Intelligent logistics torr respectively and is carried the car-mounted computer control system of delivery unit (3) and electrically connect with the electric control gear of panel beating equipment (8), counting.
Artificial intelligence's sheet metal component production system the most according to claim 1, it is characterized in that, described molding sheet metal component automatic code fetch unit (2) also includes that device I (21) is piled up in crawl, crawl is piled up device I (21) and is arranged near the discharge end of panel beating equipment (8), piles up parts I (211) including crawl, piles up rig bracket (212) and electric-controlled parts;Crawl is piled up parts I (211) and is included that mechanical hand is piled up in mechanical arm and crawl, mechanical arm at least includes X-coordinate drive mechanism or Y coordinate drive mechanism and Z coordinate drive mechanism, crawl is piled up mechanical hand and is arranged on the minor details of mechanical arm, including grasping mechanism and displacement transducer;Pile up rig bracket (212) to be arranged on crawl and pile up near parts I (211);Electric-controlled parts includes industrial control computer, captures and pile up loop, and industrial control computer piles up parts I (211) with crawl respectively and displacement transducer electrically connects;Described counting is piled up device (22) and is arranged on and piles up near rig bracket (212);The central control computer of described concentration ECU (7) is piled up the industrial control computer of device I (21) electric-controlled parts and is electrically connected with crawl.
Artificial intelligence's sheet metal component production system the most according to claim 2, it is characterized in that, this artificial Intelligent metal plate part production system is additionally included in line detector unit (4), online detection unit (4) is arranged on piles up near rig bracket (212), parts I (211) are piled up including crawl, detection platform, detection device (41) and information processing electric control gear (42), detection device (41) includes coordinate control mechanism and detection head, detection head is provided with pattern recognition sensor, position sensor, range sensor, detection medium emission device and detection medium feed back receiver;Information processing electric control gear (42) includes that industrial control computer, electric power loop, detection setting position control loop, pattern recognition loop, analysis planning detects parameter loop, detection controls loop, Data Analysis Services loop, printout loop etc., and industrial control computer electrically connects with the pattern recognition sensor detected on head, position sensor, range sensor, detection medium emission device and detection medium feed back receiver respectively;Described concentration ECU (7) is additionally included in line measure loop, and central control computer electrically connects with the industrial control computer of online detection unit (4).
Artificial intelligence's sheet metal component production system the most according to claim 1 and 2, it is characterised in that this artificial Intelligent metal plate part production system also includes automatic spray unit (5);Automatically spray unit (5) includes hanging transfer unit (51), capturing and pile up device II (52), dust-free clean spray painting room, automated cleaning parts (53), automatic application element (54) and automatic baking dry part;
Hang transfer unit (51) and include electric control driving device, support means and stretched wire, stretched wire is erected in support means and is driven by electric control driving device and at the uniform velocity moves, having multiple hanging member on stretched wire uniformly at intervals, hanging member is provided with position sensor;
Dust-free clean spray painting room is one to have the confined space of multiple compartment, stretched wire through each compartment of dust-free clean spray painting room;
Crawl is piled up the quantity of device II (52) and is at least two sets, it is separately positioned on arrival end and the port of export of dust-free clean spray painting room, parts II (521) and electric-controlled parts are piled up including crawl, crawl is piled up parts II (521) and is included that mechanical hand is piled up in mechanical arm and crawl, mechanical arm at least includes X-coordinate drive mechanism or Y coordinate drive mechanism and Z coordinate drive mechanism, crawl is piled up mechanical hand and is arranged on the minor details of mechanical arm, including grasping mechanism, pattern recognition sensor and hanging member location readers;Electric-controlled parts includes industrial control computer, captures and pile up loop and counting circuit, and industrial control computer is piled up parts II (521), pattern recognition sensor and hanging member location readers respectively and electrically connected with crawl;
Automated cleaning parts (53) are positioned at first compartment of stretched wire traffic direction in being arranged on dust-free clean spray painting room, including mechanical arm, automatic cleaning apparatus (531), control valve group I (532), electric control gear I (533);Mechanical arm fixedly mounts on the ground, is arranged near stretched wire, including at least one X-coordinate drive mechanism or Y coordinate drive mechanism or Z coordinate drive mechanism;Automatic cleaning apparatus (531) is connected with the minor details of mechanical arm, automatic cleaning apparatus (531) is provided with pattern recognition sensor, position sensor and range sensor, automatic cleaning apparatus (531) is internal is provided with multiple internal channel, one end of multiple internal channels is connected with cleaning malleation source of the gas, abluent feed mechanism and clean water pressure source by control valve group I (532) respectively, and the other end connects shower nozzle;Electric control gear I (533) includes industrial control computer, electric power loop, washing and brushing device position control loop, pattern recognition loop, analyze planning cleaning parameter loop, cleaning controls loop, gas circuit controls loop, clean water controls loop, industrial control computer respectively with the pattern recognition sensor on automatic cleaning apparatus (531), position sensor and range sensor electrical connection, industrial control computer electrically connects with control valve group I (532), industrial control computer electrically connects with the X-coordinate drive mechanism of mechanical arm or Y coordinate drive mechanism or Z coordinate drive mechanism respectively;
Automatically in application element (54) is arranged on dust-free clean spray painting room along stretched wire traffic direction, automated cleaning parts (53) front compartment in, including mechanical arm, automatic spray apparatus (541), control valve group II (542), electric control gear II (543);Mechanical arm fixedly mounts on the ground, is arranged near stretched wire, including at least one X-coordinate drive mechanism or Y coordinate drive mechanism or Z coordinate drive mechanism;Automatic spray apparatus (541) is connected with the minor details of mechanical arm, automatic spray apparatus (541) is provided with pattern recognition sensor, position sensor and range sensor, automatic spray apparatus (541) is internal is provided with multiple internal channel, automatic spray apparatus (541) is outside is provided with identical with internal channel quantity and corresponding with the internal channel outer tunnel connected, internal channel one end is connected with malleation source of the gas by control valve group II (542), the internal channel other end connects shower nozzle, and outer tunnel is connected with coating feed mechanism by control valve group II (542);Electric control gear II (543) includes that industrial control computer, electric power loop, nozzle position control loop, pattern recognition loop, analyze planning spray parameters loop, spray painting control loop, gas circuit control loop, industrial control computer electrically connects with pattern recognition sensor, position sensor and the range sensor on automatic spray apparatus (541) respectively, industrial control computer electrically connects with control valve group II (542), and industrial control computer electrically connects with the X-coordinate drive mechanism of mechanical arm or Y coordinate drive mechanism or Z coordinate drive mechanism respectively;
Automatic baking dry part be arranged in dust-free clean spray painting room along stretched wire traffic direction, automatic application element (54) front compartment in, including drying shower nozzle and control valve group, dry shower nozzle and be connected with drying pressure gas source by control valve group;
Described concentration ECU (7) also includes automatic spray circuit, and the control valve group that central control computer piles up the electric-controlled parts of device II (52), the electric control gear I (533) of automated cleaning parts (53), the electric control gear II (543) of automatic application element (54) and automatic baking dry part with the electric control driving device hanging transfer unit (51), crawl respectively electrically connects.
Artificial intelligence's sheet metal component production system the most according to claim 1 and 2, it is characterised in that this artificial Intelligent metal plate part production system also includes automatically pasting sponge unit (6);Automatically paste sponge unit (6) and include sheet metal component grabbing device (61), sponge member bracket (62), sponge member grabbing device (63), location membrane uncovering device (64) and electric-controlled parts;
Sheet metal component grabbing device (61) includes that mechanical hand is piled up in mechanical arm and crawl, mechanical arm includes at least one X-coordinate drive mechanism or Y coordinate drive mechanism and Z coordinate drive mechanism, capturing and piling up mechanical hand is slab construction, the minor details being arranged on mechanical arm, including grasping mechanism and pattern recognition sensor;
Sponge member grabbing device (63) includes that mechanical hand is piled up in mechanical arm and crawl, mechanical arm includes at least one X-coordinate drive mechanism or Y coordinate drive mechanism and Z coordinate drive mechanism, capturing and piling up mechanical hand is slab construction, the minor details being arranged on mechanical arm, including grasping mechanism, pattern recognition sensor and range sensor;
Sponge member bracket (62) is arranged near sheet metal component grabbing device (61);
Location, location membrane uncovering device (64) is arranged between sheet metal component grabbing device (61) and sponge member grabbing device (63), including bracing frame and take off film gripping manipulator, take off film gripping manipulator and be fixedly mounted on bracing frame top, take off film gripping manipulator and be provided with range sensor;
Electric-controlled parts includes that industrial control computer, sheet metal component capture control loop, sponge member captures control loop, stickup controls loop and counting circuit, industrial control computer is piled up mechanical hand, grasping mechanism and pattern recognition sensor electrically connect with sheet metal component grabbing device (61) and the mechanical arm of sponge member grabbing device (63), crawl respectively, and industrial control computer electrically connects with the film gripping manipulator of taking off of location membrane uncovering device (64);
Described concentration ECU (7) also includes automatically pasting sponge loop, and central control computer electrically connects with the industrial control computer automatically pasting sponge unit (6) electric-controlled parts.
Artificial intelligence's sheet metal component production system the most according to claim 5, it is characterized in that, it is slab construction that mechanical hand is piled up in the crawl of described sponge member grabbing device (63), and slab construction is provided with multiple adsorption orifice, and adsorption orifice is connected with negative pressure source by pipeline.
Artificial intelligence's sheet metal component production system the most according to claim 5, it is characterised in that the crawl of described sponge member grabbing device (63) is piled up machinery and is provided with on hand along taking off the pressure roller that the rolling of film direction is arranged.
Artificial intelligence's sheet metal component production system the most according to claim 1 and 2, it is characterised in that described automatic feeding (11) includes mechanical arm, captures and pile up mechanical hand, shaped steel plate bracket and electric-controlled parts;Mechanical arm is arranged near the feeding end of panel beating equipment (8), including at least X-coordinate drive mechanism or Y coordinate drive mechanism and Z coordinate drive mechanism;Crawl is piled up mechanical hand and is arranged on the minor details of mechanical arm, including grasping mechanism and displacement transducer;Shaped steel plate bracket is arranged near mechanical arm;Electric-controlled parts includes industrial control computer, captures and pile up loop and counting circuit, and the electric control gear that industrial control computer piles up mechanical hand and panel beating equipment (8) with mechanical arm, crawl respectively electrically connects.
Artificial intelligence's sheet metal component production system the most according to claim 1 and 2, it is characterised in that it is gantry type mechanical arm that the mechanical arm of parts II (221) is piled up in described crawl.
CN201521138217.5U 2015-12-31 2015-12-31 Artificial intelligence sheet metal component production system Withdrawn - After Issue CN205436162U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105642781A (en) * 2015-12-31 2016-06-08 徐州德坤电气科技有限公司 Artificial intelligence sheet metal part producing system
CN109482775A (en) * 2018-10-29 2019-03-19 天津恒兴机械设备有限公司 A kind of body part and its molding compound die using intelligent equipment punching press
CN112705395A (en) * 2020-12-18 2021-04-27 浙江东方亚光精密机械股份有限公司 Sheet metal part spraying system

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105642781A (en) * 2015-12-31 2016-06-08 徐州德坤电气科技有限公司 Artificial intelligence sheet metal part producing system
CN109482775A (en) * 2018-10-29 2019-03-19 天津恒兴机械设备有限公司 A kind of body part and its molding compound die using intelligent equipment punching press
CN112705395A (en) * 2020-12-18 2021-04-27 浙江东方亚光精密机械股份有限公司 Sheet metal part spraying system

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