CN109482775A - A kind of body part and its molding compound die using intelligent equipment punching press - Google Patents

A kind of body part and its molding compound die using intelligent equipment punching press Download PDF

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Publication number
CN109482775A
CN109482775A CN201811268111.5A CN201811268111A CN109482775A CN 109482775 A CN109482775 A CN 109482775A CN 201811268111 A CN201811268111 A CN 201811268111A CN 109482775 A CN109482775 A CN 109482775A
Authority
CN
China
Prior art keywords
shaping mould
fixedly connected
punching press
spraying
body part
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201811268111.5A
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Chinese (zh)
Other versions
CN109482775B (en
Inventor
李守刚
朱永清
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
TIANJIN HENGXING MECHANICAL EQUIPMENT Co Ltd
Original Assignee
TIANJIN HENGXING MECHANICAL EQUIPMENT Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by TIANJIN HENGXING MECHANICAL EQUIPMENT Co Ltd filed Critical TIANJIN HENGXING MECHANICAL EQUIPMENT Co Ltd
Priority to CN201811268111.5A priority Critical patent/CN109482775B/en
Publication of CN109482775A publication Critical patent/CN109482775A/en
Application granted granted Critical
Publication of CN109482775B publication Critical patent/CN109482775B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D53/00Making other particular articles
    • B21D53/88Making other particular articles other parts for vehicles, e.g. cowlings, mudguards
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C51/00Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C51/00Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
    • B21C51/005Marking devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/10Die sets; Pillar guides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D45/00Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
    • B21D45/02Ejecting devices
    • B21D45/04Ejecting devices interrelated with motion of tool

Abstract

The object of the present invention is to provide a kind of body part using intelligent equipment punching press and its molding compound dies.The technical solution of the present invention is as follows: including molding composite die, hardware body and intelligent punching mechanism, hardware body is molded by molding composite die punching press, it is characterized by: multiple through holes are additionally provided under body part in the middle part of shaping mould, intelligent punching mechanism include punching mechanism pedestal, reinforcing bar keel shoe, stamping device frame, punching press sewing platform base, punching press monitoring device, lower shaping mould fixed station, plate, several punching press lifting devices, pressed sheet, several lifting guide devices, two finished product output mechanisms, label spraying mechanism and controllers.Whole set of installation carries out punch process to body part using intelligent automation equipment and with synthesis type composite die, and then production efficiency is improved, cost is reduced, avoids investment waste, punching press weight is monitored to judge whether stamping parts is up to standard, production capacity and the quality of production is made to be significantly improved.

Description

A kind of body part and its molding compound die using intelligent equipment punching press
Technical field
The present invention relates to intelligent body part production field more particularly to a kind of car bodies using intelligent equipment punching press Component and its molding compound die.
Background technique
With shooting up for Chinese Automobile Industry ', demand of the market to metallic stamping pieces is consequently increased, it is well known that Multiple position press be used for car body molded part punching production link, an automobile be substantially by it is big and small several Punch forming part is completed, so punch forming plays the role of vital, relationship for an automobile product To final product quality it is good with it is bad;Now, large-scale multistation feed system is collection precision machinery, servo-drive, computer, accurate survey Amount and the typical electromechanical integrated product of general technology, and multistation feed system is cooperated to make separate unit multistation pressure Power machine completes the production task that conventional more press machine lines could be completed, and has the characteristics that frequency is high, energy saving, is suitable for automobile Industry, household electrical appliances industry etc. need the stamping forming industry of batch plates, and still, this stamping equipment is needed since process relatively more Molding while transmitting could complete, so the volume of equipment is all huger, occupy the certain space ratio of plant building Example, for the molding forming operation of some small-sized car body stamping parts, these large scale equipments show slightly clumsy, and machining accuracy also can It reduces, and most of punching parts require to form after excessive platform press and more secondary molds, we are this work sometimes Skill is known as " series connection production line ", and this technique can be produced manually or be produced automatically, and typical beat is per minute 4~8 How a punching press components promote punching so equipment that these are automated, efficient lies in less than the design more rationalized Beat is pressed, processing flow how is improved, reduce cost and is expanded production capacity, is only in automobile component high volume production process and changes Into the aspect with promotion.
Summary of the invention
The object of the present invention is to provide a kind of using intelligent automation equipment and with synthesis type composite die come to vehicle Body component carries out punch process, and then improves production efficiency, reduce automobile manufacture cost, avoid investment waste, makes production capacity And the quality of production is significantly improved, in addition, punching press weight can be monitored during stamping press to judge stamping parts Whether stress degree is up to standard, is the judgement band of subsequent detection personnel to carry out spraying label to car body molded part not up to standard To facilitate.
The technical solution of the present invention is as follows: a kind of body part and its molding compound die using intelligent equipment punching press, packet It includes molding composite die, hardware body and intelligent punching mechanism, the molding composite die and is mounted on intelligent punching mechanism In, the molding composite die is to be fixedly connected with intelligent punching mechanism, and the hardware body is rushed by molding composite die Press-fitting mould forms, and the molding composite die includes shaping mould, the body portions under shaping mould and body part on body part Shaping mould is made of upper shaping mould fixed plate, upper shaping mould positioning pedestal and upper molding structure template on part, the upper molding Four upper mounted plate card slots are additionally provided in mould fixed plate, one group of every two of four upper mounted plate card slots are located at molding in parallel The two sides of mould fixed plate, any fixed board slot are to be fixedly connected with upper shaping mould fixed plate, and the upper shaping mould is fixed Position pedestal is located at the top of upper shaping mould fixed plate, and the upper shaping mould positioning pedestal and upper shaping mould fixed plate are fixed connect It connects, is additionally provided with four upper shaping mould locating grooves and two base stand location columns in the upper shaping mould positioning pedestal, described four Upper one group of the shaping mould locating groove every two two sides for being located at shaping mould positioning pedestal in parallel, any upper shaping mould positioning Card slot is to be fixedly connected with upper shaping mould positioning pedestal, and described two base stand location columns are located at the two of molding structure template in parallel Side, any base stand location column are to be fixedly connected with upper shaping mould positioning pedestal, the upper molding structure template at The top of pattern positioning pedestal, the upper molding structure template are to be fixedly connected with upper shaping mould positioning pedestal, the upper molding Four forming panel positioning columns and upper molding structure, four forming panel positioning columns every two one are additionally provided on stay in place form Group is located at the two sides of upper molding structure in parallel, and any forming panel positioning column is to be fixedly connected with upper molding structure template, The upper molding structure is located at the middle part of upper molding structure template, and the upper molding structure and upper molding structure template are fixed connect It connects, shaping mould is by lower shaping mould fixed plate, lower shaping mould positioning pedestal and lower molding structure template group under the body part At being additionally provided with four bottom plate card slots, one group of every two of four bottom plate card slots in the lower shaping mould fixed plate It is located at the two sides of lower shaping mould fixed plate in parallel, any bottom plate card slot is to be fixedly connected with lower shaping mould fixed plate, The lower shaping mould positioning pedestal is located at the top of lower shaping mould fixed plate, and the lower shaping mould positioning pedestal and lower shaping mould are solid Fixed board is to be fixedly connected, and four lower shaping mould locating grooves and two pedestal registers are additionally provided in the lower shaping mould positioning pedestal Hole, described four lower one group of the shaping mould locating groove every two two sides for being located at lower shaping mould positioning pedestal in parallel are any described Lower shaping mould locating groove is to be fixedly connected with lower shaping mould positioning pedestal, and described two pedestal registering holes are located at lower molding in parallel The two sides of stay in place form, any pedestal registering holes are to be fixedly connected with lower shaping mould positioning pedestal, are formed under described four The position of mould locating groove is identical as four upper positions of shaping mould locating groove in upper shaping mould positioning pedestal, and two The position of pedestal registering holes is identical as the position of two base stand location columns in upper shaping mould positioning pedestal, the lower molding structure Template is located at the top of lower shaping mould positioning pedestal, and the lower molding structure template and lower shaping mould positioning pedestal are fixed connect It connects, four forming panel registering holes and lower molding structure, four forming panels is additionally provided in the lower molding structure template One group of the registering holes every two two sides for being located at lower molding structure in parallel, any forming panel registering holes are with lower molding structure It is fixedly connected, the lower molding structure is located at the middle part of lower molding structure template, the lower molding structure and lower molding structure mould Plate is to be fixedly connected, and the position of four forming panel registering holes and four forming panels in upper molding structure template position The position of column is identical, and the position phase of the position of the lower molding structure and the upper molding structure in upper molding structure template Together, it is additionally provided with the first bulge-structure, the second bulge-structure, pipeline hole and sealing structure in the hardware body, described first Bulge-structure is located at the middle part of hardware body, and first bulge-structure is to be fixedly connected with hardware body, second protrusion Structure is located at the side of the first bulge-structure, and second bulge-structure is to be fixedly connected with hardware body, the pipeline hole Between the first bulge-structure and the second bulge-structure, the pipeline hole is to be fixedly connected with hardware body, the sealing Structure is located at the edge of hardware body, and the sealing structure is to be fixedly connected with hardware body, and the hardware body disappears for automobile Sound device end cap, first bulge-structure and the second bulge-structure are used to the convex area of internal structure in cooperation mobile muffler Domain, the sealing structure uses double-bending structure, so that the end to mobile muffler covers, it is characterised in that: described Several through holes are additionally provided under body part in the middle part of shaping mould, any through hole through lower shaping mould fixed plate, under Shaping mould positioning pedestal and lower molding structure template, and the through hole positions base in lower shaping mould fixed plate, lower shaping mould Seat is identical with the position being distributed in lower molding structure template, and shaping mould under body part is made to form the hollow out for having through hole Mold, the intelligence punching mechanism include punching mechanism pedestal, reinforcing bar keel shoe, stamping device frame, punching press sewing platform base, punching Press monitoring device, lower shaping mould fixed station, plate, several punching press lifting devices, pressed sheet, several lifting guidance dress It sets, two finished product output mechanisms, mark spraying mechanism and controller, the foundation layer of the punching mechanism pedestal pit-hole located underground In, the punching mechanism pedestal is to be fixedly connected with underground foundation layer, and the general frame of the reinforcing bar keel shoe is located at press machine The inside of structure pedestal, the general frame of the reinforcing bar keel shoe are to be fixedly connected with punching mechanism pedestal, the reinforcing bar keel shoe Reinforcing bar stabilizer blade and stamping device frame be to be fixedly connected, the stamping device frame is located at the top of punching mechanism pedestal, institute It is to be fixedly connected that stamping device frame, which is stated, with punching mechanism pedestal, in the punching press sewing platform base pit-hole located underground, and is located at The inside of stamping device frame, the punching press sewing platform base are to be fixedly connected with punching mechanism pedestal, punching press monitoring device position In the pit-hole of underground, and it is located at the top of punching press sewing platform base, the punching press monitoring device is to be fixedly connected with punching press sewing platform base, The lower shaping mould fixed station is located at the top of punching press monitoring device, and the lower shaping mould fixed station passes through ground plate and punching press is supervised Surveying device is to be fixedly connected, and described ground plate is aligned with the surrounding enviroment ground of intelligent punching mechanism, and and surrounding enviroment Ground is fixedly connected, several finished parts backing-out punch, any finished parts ejection are additionally provided on the lower shaping mould fixed station Device is located at the inside of lower shaping mould fixed station, and the finished parts backing-out punch is to be fixedly connected with lower shaping mould fixed station, any institute It states punching press lifting device to be located at the apical position of stamping device lower portion, the punching press lifting device and stamping device frame To be fixedly connected, punching press elevator drive machine is additionally provided on any punching press lifting device, the punching press elevator drive machine is located at punching press The top of device frame, the top that one end of the punching press elevator drive machine passes through stamping device frame are with punching press lifting device It is fixedly connected, the pressed sheet is located at the inside of stamping device frame, and is located at the lower part of several punching press lifting devices, institute It is to be fixedly connected that pressed sheet, which is stated, with punching press lifting device, and multiple damping springs are additionally provided on the pressed sheet, any damping spring Positioned at the lower part of pressed sheet, one end of the damping spring is to be fixedly connected with pressed sheet, the other end and car body of the damping spring Shaping mould is to be fixedly connected on component, any lifting guide device be located at stamping device lower portion side wall and pressed sheet it Between, the lifting guide device is to be fixedly connected with stamping device frame, and any finished product output mechanism is located at stamping device The side of frame, and at the position between shaping mould under shaping mould on body part and body part, the label spray The side that mechanism is located at stamping device frame is applied, and between shaping mould under shaping mould on body part and body part At unloading position, the label spraying mechanism is to be fixedly connected with stamping device frame, and the controller is located at stamping device frame The side of frame, the controller are to be fixedly connected with ground plate.
Further, four upper mounted plate card slots, four upper shaping mould locating grooves, four bottom plate card slots, four The shape of a lower shaping mould locating groove is U-shaped, the shape of four the upper mounted plate card slots and four bottom plate card slots Size is identical, and described four upper shaping mould locating grooves are identical as the shape size of four lower shaping mould locating grooves, this knot Structure enables on body part that shaping mould is stuck in fixed structure different in intelligent punching mechanism under shaping mould and body part Installation is clamped at position.
Further, the punching mechanism pedestal is concreting, and the punching press monitoring device is weighbridge, described ground plate For checkered plates, the quantity of several punching press lifting devices is multiple, and is fluid pressure type Motorized lift device, described Pressed sheet is solid steel plate.
Further, the quantity of several finished parts backing-out punch is multiple, and is servo motor driving lifting dress It sets, distribution of the finished parts backing-out punch in lower shaping mould fixed station is different, and this distribution is to cooperate different rule The distribution of several through holes under body part in the molding composite die of lattice in shaping mould, the shaping mould on body part After shaping mould molding punching press under body part, the ejector member of finished parts backing-out punch is enable successfully to push up from through hole Out, so that shaping mould is jacked up under body part by the body part after punch forming, facilitate the output of component end item.
Further, any lifting guide device is made of guide rail, several guide pulleys and guidance connecting plate, institute It states guide rail to be located on stamping device lower portion side wall, the guide rail is to be fixedly connected with stamping device lower portion side wall, is appointed The guide pulley of anticipating is located between guide rail and guidance connecting plate, and one end of the guide pulley is to be fixedly connected with guide rail, institute The other end and guidance connecting plate for stating guide pulley are to be fixedly connected, and the guidance connecting plate is located at the side of pressed sheet, described Guidance connecting plate is to be fixedly connected with pressed sheet.
Further, the quantity of several guide pulleys in any lifting guide device is 4, and the guidance is slided One group of every two of wheel, and be located between guide rail and guidance connecting plate in parallel, the guide pulley band that the every two is fixed in parallel There is one end of pulley to be fixed on the two sides of guide rail, and then facilitates guide pulley moving up and down on stamping device frame inner wall.
Further, any finished product output mechanism is made of support frame, two horizontal telescopic devices and transmission device, Support frame as described above is located at the hollowed out area of stamping device frame mid portion, and hollowed out area be located on body part shaping mould with At position under body part between shaping mould, support frame as described above is to be fixedly connected with stamping device frame, described two levels Telescopic device horizontal parallel is located at the side of support frame, and is located at the outside of stamping device frame, described two horizontal extensions Device is to be fixedly connected with stamping device frame, and the transmission device is located at the other side of support frame, and is located at stamping device The inside of frame, the transmission device are to be fixedly connected with horizontal telescopic device, and two transmission are additionally provided on the transmission device Driving motor, described two transmission driving motors are located at the side of the driving wheel at transmission device both ends, described two transmission Driving motor is respectively to be fixedly connected with the driving wheel at transmission device both ends.
Further, described two horizontal telescopic devices are servo motor driving expansion bend, and the transmission device is band There is the transfer roller of rubber transmission belt.
Further, the label spraying mechanism is by spraying support, spraying lifting device, spraying pressurizing device, spray liniment Container, spraying trigger and spray liniment extract pump group at the spraying support is located at the side of stamping device frame, the spraying Bracket is to be fixedly connected with stamping device frame, and the spraying lifting device is located at the middle position on the top of spraying support, The spraying lifting device is to be fixedly connected with spraying support, and the spraying pressurizing device is located at the lower part of spraying lifting device, The spraying pressurizing device is to be fixedly connected with spraying lifting device, is additionally provided with spray pipe on the spraying pressurizing device, described Spray pipe is located at the lower part of spraying pressurizing device, and the spray pipe is to be fixedly connected with spraying pressurizing device, and the spray liniment holds Device is located at the side of spraying lifting device, and the spraying agent container is to be fixedly connected with spraying support, on the spraying agent container It is additionally provided with hermatic door, the hermatic door is located at the top of spraying agent container, and the hermatic door is to be fixedly connected with spraying agent container, The spraying trigger is located at the side of spraying agent container, and the spraying trigger is to be fixedly connected with spraying agent container, described Spray liniment extracts the lower part that pump is located at spraying trigger, and one end of the spray liniment extraction pump is to be fixedly connected with trigger is applied, The spray liniment extracts the other end of pump and spraying agent container is to be fixedly connected, and the spray liniment extracts and is additionally provided with spray liniment on pump Bomb tube is conveyed, the spray liniment conveying bomb tube is located at spray liniment and extracts between pump and spraying pressurizing device, the spray liniment conveying Pump is extracted with spray liniment to be fixedly connected in one end of bomb tube, and the other end and the spraying pressurizing device of the spray liniment conveying bomb tube are It is fixedly connected.
Further, the spraying lifting device is that servo motor drives lifter, and the spraying pressurizing device is electronic Piston type high pressure micro air pump, the spray pipe are cone-shaped stainless steel pipe, and the spraying agent container is stainless steel sealing container, institute Stating spray liniment and extracting pump is that liquid pressing pumps, and the spray liniment conveying bomb tube is transparent hose.
It is a kind of compound using intelligent automation equipment and with synthesis type the beneficial effects of the present invention are: whole set of installation Mold to carry out body part punch process, and then improves production efficiency, reduce automobile manufacture cost, avoid investment waste, Production capacity and the quality of production is set to be significantly improved, in addition, punching press weight can be monitored during stamping press to sentence Whether the stress degree of disconnected stamping parts is up to standard, is subsequent detection people to carry out spraying label to car body molded part not up to standard The judgement of member is brought convenience;Entire molding composite die significantly improves the portion of different size instead of multi-process mould The production efficiency of part ontology;In addition, being additionally provided with several through holes in the middle part of shaping mould under body part, make under body part Shaping mould formation one has the hollowed mould of through hole, is to add after punching press molding convenient for finished parts backing-out punch in this way Work hardware body after molding is ejected, and then facilitates the output of hardware body;The hardware body of all different sizes is all logical Intelligent punching mechanism is crossed to complete punch process, pressed sheet can synchronize carry out depression, and step is unified, go up and down flat rapidly Surely, precision is high, when one of punching press elevator drive machine or the failure of punching press lifting device can not work, remaining Punching press elevator drive machine and punching press lifting device can also guarantee the execution of press work, avoid delaying because of equipment fault problem Production;Multiple damping springs are additionally provided between shaping mould and pressed sheet on body part, when punching press molds, so that stamping press Degree is softer, reduces excessive deformation and side mouthful burr after punching press, improves stamping quality, punching press monitoring device is located at In the pit-hole of underground, and punching press monitoring device uses weighbridge, it can detect pressure, this pressure Value Data can be transported to control In device processed, the pressure value of punching press is to be set in advance, and when numerical value of the pressure value of punching press beyond former setting, is considered as the portion The punching press of part ontology is qualified, conversely, being then considered as, the hardware body punching press is unqualified, if punching press is unqualified, controller can send letter Number into the spraying trigger of spraying agent container side, prepare to carry out the hardware body after this punching press automatic label spraying, It is detected and is processed again in case subsequent.
Detailed description of the invention
Fig. 1 is the structural front view of molding composite die of the invention.
Fig. 2 is the schematic perspective view of shaping mould on body part of the invention.
Fig. 3 is the overlooking structure diagram of shaping mould on body part of the invention.
Fig. 4 is the schematic perspective view of shaping mould under body part of the invention.
Fig. 5 is the overlooking structure diagram of shaping mould under body part of the invention.
Fig. 6 is the structural schematic diagram of hardware body of the invention.
Fig. 7 is the structural schematic diagram of intelligent punching mechanism of the invention.
Fig. 8 is intelligent punching mechanism disassemblying structure schematic diagram of the invention.
Fig. 9 is intelligent punching mechanism punching press mould-matching structure schematic diagram of the invention.
Figure 10 is the structural schematic diagram of lifting guide device of the invention.
Figure 11 is upper shaping mould and lower shaping mould disassemblying structure schematic diagram of the invention.
Figure 12 is the working state schematic representation of finished product output mechanism of the invention.
Figure 13 is label spraying mechanism structural schematic diagram of the invention.
Wherein: 1, forming composite die 2, shaping mould 3, upper shaping mould fixed plate on body part
4, upper mounted plate card slot 5, upper shaping mould positioning pedestal 6, upper shaping mould locating groove
7, base stand location column 8, upper molding structure template 9, forming panel positioning column
10, shaping mould 12, lower shaping mould fixed plate under upper molding structure 11, body part
13, bottom plate card slot 14, lower shaping mould positioning pedestal 15, lower shaping mould locating groove
16, pedestal registering holes 17, lower molding structure template 18, forming panel registering holes
19, lower molding structure 20, hardware body 21, the first bulge-structure
22, the second bulge-structure 23, pipeline hole 24, sealing structure
25, intelligent punching mechanism 26, punching mechanism pedestal 27, reinforcing bar keel shoe
28, stamping device frame 29, punching press sewing platform base 30, punching press monitoring device
31, lower shaping mould fixed station 32, plate 33, finished parts backing-out punch
34, punching press lifting device 35, punching press elevator drive machine 36, pressed sheet
37, guide device 38, guide rail 39, guide pulley are gone up and down
40, connecting plate 41, damping spring 42, finished product output mechanism are guided
43, support frame 44, horizontal telescopic device 45, transmission device
46, driving motor 47, label spraying mechanism 48, spraying support are transmitted
49, lifting device 50, spraying pressurizing device 51, spray pipe are sprayed
52, agent container 53, hermatic door 54, spraying trigger are sprayed
55, spray liniment extracts pump 56, spray liniment conveys bomb tube 57, controller
Specific embodiment
Brief description is made to a specific embodiment of the invention with reference to the accompanying drawing.
As shown in Figure 1, Figure 2, a kind of use shown in Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, Fig. 8, Fig. 9, Figure 10, Figure 11, Figure 12, Figure 13 The body part and its molding compound die of intelligent equipment punching press, including molding composite die 1, hardware body 20 and intelligent punching Press mechanism 25, the molding composite die 1 are mounted in intelligent punching mechanism 25, the molding composite die 1 and intelligence Punching mechanism 25 is to be fixedly connected, and the hardware body 20 is molded by 1 punching press of molding composite die, and the molding is compound Mold 1 includes shaping mould 11 under shaping mould 2 and body part on body part, on the body part shaping mould 2 be at Pattern fixed plate 3, upper shaping mould positioning pedestal 5 and upper molding structure template 8 form, and also set in the upper shaping mould fixed plate 3 There are four upper mounted plate card slots 4, and described one group of four upper mounted plate card slots, 4 every two is located at shaping mould fixed plate 3 in parallel Two sides, any fixed board slot 4 are to be fixedly connected with upper shaping mould fixed plate 3, the upper shaping mould positioning pedestal 5 In the top of upper shaping mould fixed plate 3, the upper shaping mould positioning pedestal 5 is to be fixedly connected with upper shaping mould fixed plate 3, described Be additionally provided with four upper shaping mould locating grooves 6 and two base stand location columns 7 in upper shaping mould positioning pedestal 5, on described four at One group of 6 every two of pattern locating groove is located at the two sides of shaping mould positioning pedestal 5 in parallel, any upper shaping mould positioning card Slot 6 is to be fixedly connected with upper shaping mould positioning pedestal 5, and described two base stand location columns 7 are in parallel positioned at upper molding structure template 8 Two sides, any base stand location column 7 are to be fixedly connected with upper shaping mould positioning pedestal 5, and the upper molding structure template 8 is located at The top of upper shaping mould positioning pedestal 5, the upper molding structure template 8 is to be fixedly connected with upper shaping mould positioning pedestal 5, described Four forming panel positioning columns 9 and upper molding structure 10, four forming panels positioning are additionally provided in upper molding structure template 8 One group of 9 every two of column is located at the two sides of molding structure 10, any forming panel positioning column 9 and upper molding structure mould in parallel Plate 8 is to be fixedly connected, and the upper molding structure 10 is located at the middle part of upper molding structure template 8, the upper molding structure 10 with it is upper Molding structure template 8 is to be fixedly connected, and shaping mould 11 is determined by lower shaping mould fixed plate 12, lower shaping mould under the body part Position pedestal 14 and lower molding structure template 17 form, and are additionally provided with four bottom plate card slots in the lower shaping mould fixed plate 12 13, described one group of four bottom plate card slots, the 13 every two two sides for being located at lower shaping mould fixed plate 12 in parallel, it is any it is described under Fixed plate card slot 13 is to be fixedly connected with lower shaping mould fixed plate 12, and it is solid that the lower shaping mould positioning pedestal 14 is located at lower shaping mould The top of fixed board 12, the lower shaping mould positioning pedestal 14 are to be fixedly connected with lower shaping mould fixed plate 12, the lower shaping mould Four lower shaping mould locating grooves 15 and two pedestal registering holes 16 are additionally provided in positioning pedestal 14, four lower shaping moulds are fixed One group of 15 every two of card slot of position is located at the two sides of lower shaping mould positioning pedestal 14, any lower shaping mould locating groove 15 in parallel It is to be fixedly connected with lower shaping mould positioning pedestal 14, described two pedestal registering holes 16 are in parallel positioned at lower molding structure template 17 Two sides, any pedestal registering holes 16 are to be fixedly connected with lower shaping mould positioning pedestal 14, four lower shaping mould positioning The position of card slot 15 is identical as four upper positions of shaping mould locating groove 6 in upper shaping mould positioning pedestal 5, and two bases The position of seat registering holes 16 is identical as the position of two base stand location columns 7 in upper shaping mould positioning pedestal 5, the lower molding knot Structure template 17 is located at the top of lower shaping mould positioning pedestal 14, the lower molding structure template 17 and lower shaping mould positioning pedestal 14 To be fixedly connected, four forming panel registering holes 18 and lower molding structure 19, institute are additionally provided in the lower molding structure template 17 The two sides that one group of four forming panel registering holes, 18 every two is located at lower molding structure 19 in parallel are stated, any shaping mould sleeve-board Quasi- hole 18 is to be fixedly connected with lower molding structure 19, and the lower molding structure 19 is located at the middle part of lower molding structure template 17, institute Stating lower molding structure 19 and lower molding structure template 17 is to be fixedly connected, the position of four forming panel registering holes 18 with it is upper The position of four forming panel positioning columns 9 in molding structure template 8 is identical, and the position of the lower molding structure 19 with it is upper The position of upper molding structure 10 in molding structure template 8 is identical, be additionally provided in the hardware body 20 first bulge-structure 21, Second bulge-structure 22, pipeline hole 23 and sealing structure 24, first bulge-structure 21 are located at the middle part of hardware body 20, First bulge-structure 21 is to be fixedly connected with hardware body 20, and second bulge-structure 22 is located at the first bulge-structure 21 Side, second bulge-structure 22 and hardware body 20 are to be fixedly connected, and the pipeline hole 23 is located at the first protrusion knot Between structure 21 and the second bulge-structure 22, the pipeline hole 23 is to be fixedly connected with hardware body 20, the sealing structure 24 Positioned at the edge of hardware body 20, the sealing structure 24 is to be fixedly connected with hardware body 20, and the hardware body 20 is vapour Vehicle end cover of silencer, first bulge-structure 21 and the second bulge-structure 22 are used to internal structure in cooperation mobile muffler Elevated regions, the sealing structure 24 uses double-bending structure, so that the end to mobile muffler covers, feature Be: the middle part of shaping mould 11 is additionally provided with several through holes under the body part, and any through hole runs through lower molding Mould fixed plate 12, lower shaping mould positioning pedestal 14 and lower molding structure template 17, and the through hole is fixed in lower shaping mould The position being distributed in plate 12, lower shaping mould positioning pedestal 14 and lower molding structure template 17 is identical, makes shaping mould under body part 11 form the hollowed mould for having through hole, and the intelligence punching mechanism 25 includes punching mechanism pedestal 26, reinforcing bar dragon Skeleton 27, stamping device frame 28, punching press sewing platform base 29, punching press monitoring device 30, lower shaping mould fixed station 31, plate 32, Several punching press lifting devices 34, pressed sheet 36, several lifting 37, two finished product output mechanisms 42 of guide device, label spray Apply mechanism 47 and controller 57, in the foundation layer of the punching mechanism pedestal 26 pit-hole located underground, the punching mechanism pedestal 26 lay a foundation layer with underground to be fixedly connected, and the general frame of the reinforcing bar keel shoe 27 is located at the inside of punching mechanism pedestal 26, The general frame of the reinforcing bar keel shoe 27 is to be fixedly connected with punching mechanism pedestal 26, the reinforcement bar support of the reinforcing bar keel shoe 27 Foot is to be fixedly connected with stamping device frame 28, and the stamping device frame 28 is located at the top of punching mechanism pedestal 26, described Stamping device frame 28 is to be fixedly connected with punching mechanism pedestal 26, in the punching press sewing platform base 29 pit-hole located underground, and Positioned at the inside of stamping device frame 28, the punching press sewing platform base 29 is to be fixedly connected with punching mechanism pedestal 26, the punching press In the pit-hole located underground of monitoring device 30, and it is located at the top of punching press sewing platform base 29, the punching press monitoring device 30 and punching press Sewing platform base 29 is to be fixedly connected, and the lower shaping mould fixed station 31 is located at the top of punching press monitoring device 30, the lower shaping mould It is to be fixedly connected that fixed station 31, which passes through ground plate 32 with punching press monitoring device 30, described ground plate 32 and intelligent punching mechanism 25 The alignment of surrounding enviroment ground, and be fixedly connected with surrounding enviroment ground, if being additionally provided on the lower shaping mould fixed station 31 Dry finished parts backing-out punch 33, any finished parts backing-out punch 33 are located at the inside of lower shaping mould fixed station 31, the finished product Part backing-out punch 33 is to be fixedly connected with lower shaping mould fixed station 31, and any punching press lifting device 34 is located at stamping device frame At apical position inside 28, the punching press lifting device 34 is to be fixedly connected with stamping device frame 28, any punching press lifting Punching press elevator drive machine 35 is additionally provided on device 34, the punching press elevator drive machine 35 is located at the top of stamping device frame 28, One end of the punching press elevator drive machine 35 is to be fixedly connected with punching press lifting device 34 across the top of stamping device frame 28, The pressed sheet 36 is located at the inside of stamping device frame 28, and is located at the lower part of several punching press lifting devices 34, described Pressed sheet 36 is to be fixedly connected with punching press lifting device 34, several damping springs 41, any institute are additionally provided on the pressed sheet 36 The lower part that damping spring 41 is located at pressed sheet 36 is stated, one end of the damping spring 41 is to be fixedly connected with pressed sheet 36, the damping The other end of spring 41 is to be fixedly connected with shaping mould 2 on body part, and any lifting guide device 37 is located at stamping device Between 28 internal side wall of frame and pressed sheet 36, the lifting guide device 37 is to be fixedly connected with stamping device frame 28, is appointed The lifting guide device 37 of anticipating is made of guide rail 38, several guide pulleys 39 and guidance connecting plate 40, the guide rail 38 In 28 internal side wall of stamping device frame, the guide rail 38 is to be fixedly connected with 28 internal side wall of stamping device frame, is appointed The guide pulley 39 of anticipating is located between guide rail 38 and guidance connecting plate 40, and one end of the guide pulley 39 and guide rail 38 are solid Fixed connection, the other end of the guide pulley 39 are to be fixedly connected with guidance connecting plate 40, and the guidance connecting plate 40 is located at punching The side of pressing plate 36, the guidance connecting plate 40 are to be fixedly connected with pressed sheet 36, and any finished product output mechanism 42 is located at The side of stamping device frame 28, and the position between shaping mould 11 under shaping mould 2 on body part and body part Place, any finished product output mechanism 42 is made of 43, two horizontal telescopic devices 44 of support frame and transmission device 45, described Support frame 43 is located at the hollowed out area at 28 middle part of stamping device frame, and hollowed out area is located at shaping mould 2 on body part At the position under body part between shaping mould 11, support frame as described above 43 is to be fixedly connected with stamping device frame 28, described Two 44 horizontal parallels of horizontal telescopic device are located at the side of support frame 43, and are located at the outside of stamping device frame 28, institute It is to be fixedly connected that two horizontal telescopic devices 44, which are stated, with stamping device frame 28, and the transmission device 45 is located at the another of support frame 43 Side, and it is located at the inside of stamping device frame 28, the transmission device 45 is to be fixedly connected with horizontal telescopic device 44, institute It states and is additionally provided with two transmission driving motors 46 on transmission device 45, described two transmission driving motors 46 are located at transmission device The side of the driving wheel at 45 both ends, described two transmission driving motors 46 are respectively to fix with the driving wheel at 45 both ends of transmission device Connection, the label spraying mechanism 47 is located at the side of stamping device frame 28, and is located at shaping mould 2 and vehicle on body part At unloading position under body component between shaping mould 11, the label spraying mechanism 47 is fixed connect with stamping device frame 28 It connects, the controller 57 is located at the side of stamping device frame 28, and the controller 57 is to be fixedly connected with ground plate 32, described Label spraying mechanism 47 is by spraying support 48, spraying lifting device 49, spraying pressurizing device 50, spraying agent container 52, spraying Trigger 54 and spray liniment extract 55 composition of pump, and the spraying support 48 is located at the side of stamping device frame 28, the spraying Bracket 48 is to be fixedly connected with stamping device frame 28, and the spraying lifting device 49 is located at the centre on the top of spraying support 48 At position, the spraying lifting device 49 is to be fixedly connected with spraying support 48, and the spraying pressurizing device 50 is located at spraying and rises The lower part of falling unit 49, the spraying pressurizing device 50 are to be fixedly connected with spraying lifting device 49, the spraying pressurizing device Spray pipe 51 is additionally provided on 50, the spray pipe 51 is located at the lower part of spraying pressurizing device 50, and the spray pipe 51 adds with spraying Pressure device 50 is to be fixedly connected, and the spraying agent container 52 is located at the side of spraying lifting device 49, the spraying agent container 52 It is to be fixedly connected with spraying support 48, hermatic door 53 is additionally provided on the spraying agent container 52, the hermatic door 53 is located at spraying The top of agent container 52, the hermatic door 53 are to be fixedly connected with spraying agent container 52, and the spraying trigger 54 is located at spraying The side of agent container 52, the spraying trigger 54 are to be fixedly connected with spraying agent container 52, and the spray liniment extracts pump 55 In the lower part of spraying trigger 54, the spray liniment extracts one end of pump 55 and painting trigger 54 is to be fixedly connected, the spraying The other end of pump 55 is extracted in agent and spraying agent container 52 is to be fixedly connected, and it is defeated to be additionally provided with spray liniment on the spray liniment extraction pump 55 Bomb tube 56 is sent, the spray liniment conveying bomb tube 56 is located at spray liniment and extracts between pump 55 and spraying pressurizing device 50, the spraying Pump 55 is extracted with spray liniment to be fixedly connected in one end of agent conveying bomb tube 56, and the spray liniment conveys the other end and the spray of bomb tube 56 Applying pressurizing device 50 is to be fixedly connected.It is fixed under four upper mounted plate card slots 4, four upper shaping mould locating grooves 6, four The shape of 13, four lower shaping mould locating grooves 15 of board slot be it is U-shaped, it is solid under four upper mounted plate card slots 4 and four The shape size of fixed board card slot 13 is identical, described four upper shaping mould locating grooves 6 and four lower shaping mould locating grooves 15 Shape size is identical, and this structure enables on body part that shaping mould 11 is stuck in intelligent punching under shaping mould 2 and body part Installation is clamped at different fixed structure positions in press mechanism 25.The punching mechanism pedestal 26 is concreting.Institute Stating punching press monitoring device 30 is weighbridge.Described ground plate is checkered plates.The quantity of several finished parts backing-out punch 33 is It is multiple, and be servo motor driving lifting device, point of the finished parts backing-out punch 33 in lower shaping mould fixed station 31 Cloth is different, and this distribution is to cooperate under the body part in the molding composite die 1 of different size in shaping mould 11 The distributions of several through holes make finished product after shaping mould 11 molds punching press under shaping mould 2 and body part on body part The ejector member of part backing-out punch 33 can be ejected successfully from through hole, thus by the body part after punch forming from car body Shaping mould 11 is jacked up under component, facilitates the output of component end item.The quantity of several punching press lifting devices 34 be it is multiple, It and is fluid pressure type Motorized lift device.The pressed sheet 36 is solid steel plate.In any lifting guide device 37 The quantity of several guide pulleys 39 be 4, described one group of 39 every two of guide pulley, and in parallel be located at guide rail 38 and guidance Between connecting plate 40, the guide pulley 39 that the every two is fixed in parallel is fixed on the two sides of guide rail 38 with one end of pulley, And then facilitate the moving up and down on 28 inner wall of stamping device frame of guide pulley 39.The quantity of several damping springs 41 is It is multiple.Described two horizontal telescopic devices 44 are servo motor driving expansion bend.The transmission device 45 is to pass with rubber The transfer roller of dynamic band.The spraying lifting device 49 is that servo motor drives lifter.The spraying pressurizing device 50 is electronic Piston type high pressure micro air pump.The spray pipe 51 is cone-shaped stainless steel pipe.The spraying agent container 52 is that stainless steel sealing is held Device.The spray liniment extracts pump 55 and pumps for liquid pressing.The spray liniment conveying bomb tube 56 is transparent hose.
Working method: after whole set of installation includes molding composite die 1, and utilization molding 1 punch forming of composite die Hardware body 20 and for punching press different size model and be capable of fixing molding composite die 1 intelligent punching mechanism 25, be It is a kind of using intelligent automation equipment and with synthesis type composite die come to body part carry out punch process, and then improve life Efficiency is produced, automobile manufacture cost is reduced, avoids investment waste, the automobile for making production capacity and the quality of production be significantly improved is matched Part production facility;And during stamping press, punching press weight can be monitored judge stamping parts stress degree whether It is up to standard, to carry out spraying label to car body molded part not up to standard, brought convenience for the judgement of subsequent detection personnel;Wherein, Molding composite die 1 be mounted in intelligent punching mechanism 25, and hardware body 20 be by 1 punching press of molding composite die molding and At.
It forms composite die 1 and includes shaping mould 11 under shaping mould 2 on body part and body part, body part therein Upper shaping mould 2 is mounted on the damping spring 41 of 36 lower part of pressed sheet inside stamping device frame 28, and is formed under body part Mould 11 is then mounted on the lower shaping mould fixed station 31 inside stamping device frame 28;Shaping mould 2 is by upper on body part Shaping mould fixed plate 3, upper shaping mould positioning pedestal 5 and upper molding structure template 8 form, shaping mould 2, upper molding on body part Mould positioning pedestal 5 and upper molding structure template 8 are that superposition is fixed, wherein are additionally provided with four in upper shaping mould fixed plate 3 Upper mounted plate card slot 4, this group of four upper mounted plate card slots, 4 every two are located at the two sides of shaping mould fixed plate 3 in parallel, together Reason, shaping mould 2 is essentially identical on the structure composition of shaping mould 11 and body part under body part, forms under entire body part Mould 11 is made of lower shaping mould fixed plate 12, lower shaping mould positioning pedestal 14 and lower molding structure template 17, in lower shaping mould Four bottom plate card slots 13 are additionally provided in fixed plate 12, this group of four bottom plate card slots, 13 every two be located in parallel it is lower at The two sides of pattern fixed plate 12;Before carrying out molding punching press, operator can come according to the difference of the body part of production Replace on the body part of different size shaping mould 11 under shaping mould 2 and body part, and four upper mounted plate card slots 4, four The shape of a upper shaping mould locating groove 6, four bottom plate card slots, 13, four lower shaping mould locating grooves 15 be it is U-shaped, four A upper mounted plate card slot 4 is identical as the shape size of four bottom plate card slots 13, and four are gone up shaping mould locating grooves 6 and four The shape size of lower shaping mould locating groove 15 is identical, and this structure makes to form under shaping mould 2 and body part on body part Mould 11, which can be stuck at fixed structure position different in intelligent punching mechanism 25, is clamped installation, ease of assembly and tears open It unloads, is additionally provided with four upper shaping mould locating grooves 6 and two in the upper shaping mould positioning pedestal 5 of shaping mould 2 on body part Base stand location column 7 is additionally provided with four forming panel positioning columns 9 and upper molding structure 10 in upper molding structure template 8, in this way can be with Four lower shaping mould locating grooves 15 and two pedestal registering holes 16 and lower molding under corresponding body part in shaping mould 11 It is additionally provided with four forming panel registering holes 18 and lower molding structure 19 on stay in place form 17, makes it possible in upper 10 He of molding structure It is effectively molded during lower 19 punching press of molding structure.Entire molding composite die 1 is mentioned instead of multi-process mould, and then significantly The production efficiency of the hardware body 20 of different size is risen.In addition, under body part the middle part of shaping mould 11 be additionally provided with it is several A through hole, each through hole run through lower shaping mould fixed plate 12, lower shaping mould positioning pedestal 14 and lower molding structure template 17, And lower shaping mould fixed plate 12 of the through hole under the body part in every sleeve forming composite die 1 on shaping mould 11, it is lower at The position being distributed in pattern positioning pedestal 14 and lower molding structure template 17 is identical, and shaping mould 11 under body part is made to form one Hollowed mould with through hole is in order to after punching press molding, convenient for finished parts backing-out punch 33 by the portion after machine-shaping in this way Part ontology 20 is ejected, and then facilitates the output of hardware body 20.
And hardware body 20 is then the intelligence by installing shaping mould 11 under shaping mould 2 and body part on body part Punching mechanism 25 is stamped to form, which can be divided into different size model size according to the difference of modular construction Component, operator need to produce the body part of different size model to replace the body part in intelligent punching mechanism 25 Shaping mould 11 under upper shaping mould 2 and body part, the hardware body 20 are the end caps of car body muffler, wherein hardware body 20 It is equipped with the first bulge-structure 21, the second bulge-structure 22, pipeline hole 23 and sealing structure 24, the first bulge-structure 21 and the Two bulge-structures 22 are used to the elevated regions of internal structure in cooperation mobile muffler, and sealing structure 24 uses two-fold kinking Structure, so that the end to mobile muffler covers.
The hardware body 20 of all different sizes is all that punch process, entire intelligence are completed by intelligent punching mechanism 25 It includes punching mechanism pedestal 26, reinforcing bar keel shoe 27, stamping device frame 28, punching press sewing platform base 29, punching that punching mechanism 25, which can be changed, Pressure monitoring device 30, lower shaping mould fixed station 31, plate 32, multiple punching press lifting devices 34, pressed sheet 36, it is multiple lifting draw Lead 37, two finished product output mechanisms 42 of device, label spraying mechanism 47 and controller 57;Wherein, punching mechanism pedestal 26 is located at In the foundation layer of underground pit-hole, and the general frame of reinforcing bar keel shoe 27 is located at the inside of punching mechanism pedestal 26, in construction When, it needs first to build reinforcing bar keel shoe 27, secondly punching mechanism pedestal 26 uses concreting again, and reinforcing bar is imperial The reinforcing bar foot portion of skeleton 27 is connected and fixed with stamping device frame 28, long for the stamping equipment of kiloton position It is in the punching production stage year, this pedestal using architecture structure form is more firm;The also position of punching press sewing platform base 29 In the pit-hole of underground, and it is located at the inside of stamping device frame 28, the punching press sewing platform base 29 and punching mechanism pedestal 26 are fixed Connection, the punching press monitoring device 30 also are located in the pit-hole of underground, and are located at the top of punching press sewing platform base 29, punching press monitoring device 30 are fixed with punching press sewing platform base 29, and punching press monitoring device 30 uses weighbridge, and ground plate 32 uses checkered plates, it with The surrounding enviroment ground of intelligent punching mechanism 25 is aligned, and is fixedly connected with surrounding enviroment ground, in conclusion be for Structure distribution of the complete equipment structure in construction and installation;When in use, firstly, operator needs to check body portions Fixing situation of the shaping mould 11 in intelligent punching mechanism 25 under shaping mould 2 and body part on part, after inspection, operation Personnel set punching press interval time in controller 57, and open operating switch, and material to be processed is from intelligent press machine The side of structure 25 enters, i.e., the side that stamping device frame 28 is not provided with label spraying mechanism 47 enters, and material can be with upper one The conveyer belt of procedure is slipped under the body part in intelligent punching mechanism 25 on shaping mould 11, in punching press elevator drive machine Under the action of 35, corresponding respective punching press lifting device 34 starts running, and each punching press lifting device 34 uses fluid pressure type Motorized lift device, these signals of punching press lifting device 34 by punching press elevator drive machine 35 from controller 57, Neng Goutong One instruction, and then synchronize and depression is carried out to pressed sheet 36, step is unified, and lifting is steady rapidly, and precision is high, and punching press Plate 36 uses solid steel plate, the dynamics of punching press can be increased in this way, when one of punching press elevator drive machine 35 or punching press liter When the failure of falling unit 34 can not work, remaining punching press elevator drive machine 35 and punching press lifting device 34 can also guarantee to rush The execution for pressing work, avoids delaying production because of equipment fault problem;On body part between shaping mould 2 and pressed sheet 36 also Equipped with multiple damping springs 41, in this way when 11 punching press of shaping mould molds under shaping mould 2 on body part and body part, make Punching press dynamics is softer, reduce excessive deformation and side mouthful burr after punching press, improve stamping quality, in addition, under The punching press monitoring device 30 of 31 lower part of shaping mould fixed station can detect pressure, this pressure Value Data can be transported to controller In 57, the pressure value of punching press is to be set in advance, and when numerical value of the pressure value of punching press beyond former setting, is considered as the component 20 punching press of ontology is qualified, conversely, being then considered as, 20 punching press of hardware body is unqualified, if punching press is unqualified, controller 57 can be sent out For the number of delivering letters into the spraying trigger 54 of spraying 52 side of agent container, preparation carries out automatically the hardware body 20 after this punching press Label spraying.
After shaping mould 11 molds punch forming under shaping mould 2 and body part on body part, in punching press elevator drive machine 35 and punching press lifting device 34 under the action of, shaping mould 2 can be lifted on body part, at this point, controller 57 can automatically turn on Finished parts backing-out punch 33 in lower shaping mould fixed station 31, each finished parts backing-out punch 33 is using servo motor driving lifting dress It sets, also, distribution of the finished parts backing-out punch 33 in lower shaping mould fixed station 31 is different, this distribution is to cooperate The distribution of several through holes under body part in the molding composite die 1 of different size in shaping mould 11, in body portions After shaping mould 11 molds punching press under shaping mould 2 and body part on part, keep the ejector member of finished parts backing-out punch 33 smooth Ground is ejected from through hole, so that shaping mould 11 is jacked up under body part by the body part after punch forming, is facilitated into The output of product component;Operator can be according to the difference of the perforation hole site in every sleeve forming composite die 1, by different size Finished parts backing-out punch 33 corresponding to the molding composite die 1 of model is set and is saved in controller 57, thus convenient Operation;What even corresponding finished parts backing-out punch 33 was set is incorrect, then under body part the non-hollow out of shaping mould 11 position Can also the ejection of finished parts backing-out punch 33 be stopped by setting, and allowing can be by the finished parts backing-out punch 33 of through hole by body part Hardware body 20 in lower shaping mould 11 after punching press ejects;Then, exactly the hardware body 20 after ejection is conveyed, when After hardware body 20 is ejected, controller 57 can send a signal to two horizontal telescopic devices 44 in finished product output mechanism 42, Each finished product output mechanism 42 is made of 43, two horizontal telescopic devices 44 of support frame and transmission device 45, wherein two water Flattened compression apparatus 44 is servo motor driving expansion bend, it can stretch transmission device 45 fixed thereto to center position Out, on transmission device 45 under the drive of two transmission driving motors 46, transmission device 45 starts running, which adopts With the transfer roller with rubber transmission belt, as transmission device 45 rotates on one side, finished parts backing-out punch 33 also can slowly be fallen, from And contact the hardware body 20 after punching press with transmission device 45, the hardware body 20 after enabling to punching press in this way is from entirely setting It is conveyed out in applying, to complete punch process.
In the above process, it is qualified and two kinds of punching press rejected product for punching press to be divided to hardware body 20, and judgement all passes through The data that punching press monitoring device 30 is monitored are distinguished, and qualified product can be exported directly, for those rejected products, control Device 57 processed can transmit a signal in the spraying trigger 54 of spraying 52 side of agent container, prepare to the hardware body after this punching press 20 carry out automatic label spraying, and label spraying mechanism 47 is by spraying support 48, spraying lifting device 49, spraying pressurizing device 50, agent container 52, spraying trigger 54 and spray liniment are sprayed and extracts 55 composition of pump, when spraying trigger 54 receives controller 57 Signal when, will start spraying lifting device 49, spraying pressurizing device 50 and spray liniment extract pump 55, wherein spraying lifting dress Set 49 using servo motors drive lifters, can maneuverability smoothly will spraying pressurizing device 50 extend, spraying Under the action of pump 55 is extracted in agent, it extracts spray liniment from spraying agent container 52, and spray liniment is defeated along spray liniment Bomb tube 56 is sent to be sent in spraying pressurizing device 50, which uses electric piston formula high pressure micro air pump, Hardware body 20 by transmission device 45 export when, it can using pneumatic principle spray liniment is rapid, and marginally from Spray pipe 51 is injected in hardware body 20 as label, is detected and is processed again in case subsequent;In spraying agent container 52 Top be equipped with hermatic door 53, operator can by the hermatic door 53 come to spraying agent container 52 in add spray liniment.
In addition to this, multiple lifting guide devices 37, each lifting guide device 37 are additionally provided in the side of pressed sheet 36 It is made of 38, four guide pulleys 39 of guide rail and guidance connecting plate 40, wherein one group of 39 every two of guide pulley, and It is located between guide rail 38 and guidance connecting plate 40 in parallel, the guide pulley 39 that the every two is fixed in parallel has one end of pulley The two sides of guide rail 38 are fixed on, and then facilitate the moving up and down on 28 inner wall of stamping device frame of guide pulley 39, guide rail 38 It is fixed in 28 internal side wall of stamping device frame, punching press elevator drive machine 35 and punching press lifting device 34 can be assisted in this way Promotion and depression for pressed sheet 36, and pressed sheet 36 can also be made to move up and down according to track, thus Standardized the shiftable haulage line of pressed sheet 36 so that on body part under shaping mould 2 and body part shaping mould 11 punching press Mold it is more accurate in place.
In the description of the present invention, it should be noted that term " center ", " longitudinal direction ", " transverse direction ", "upper", "lower", The orientation of the instructions such as "front", "rear", "left", "right", "vertical", "horizontal", "inner", "outside", " top ", " bottom ", " end " Or positional relationship is to be based on the orientation or positional relationship shown in the drawings, and is merely for convenience of description of the present invention and simplification of the description, and It is not that the device of indication or suggestion meaning or element must have a particular orientation, be constructed and operated in a specific orientation, therefore It is not considered as limiting the invention.In addition, term " first ", " second ", " third " are used for description purposes only, and cannot manage Solution is indication or suggestion relative importance.
One embodiment of the present invention has been described in detail above, but the content is only preferable implementation of the invention Example, should not be considered as limiting the scope of the invention.It is all according to all the changes and improvements made by the present patent application range Deng should still be within the scope of the patent of the present invention.

Claims (10)

1. a kind of body part and its molding compound die using intelligent equipment punching press, including molding composite die, component sheet Body and intelligent punching mechanism, the molding composite die are mounted in intelligent punching mechanism, the molding composite die and Intelligent punching mechanism is to be fixedly connected, and the hardware body is molded by molding composite die punching press, and the molding is multiple Molding tool includes shaping mould under shaping mould on body part and body part, and shaping mould is by upper shaping mould on the body part Fixed plate, upper shaping mould positioning pedestal and upper molding structure template form, and are additionally provided on four in the upper shaping mould fixed plate Fixed plate card slot, one group of every two of four upper mounted plate card slots are located at the two sides of shaping mould fixed plate, any institute in parallel It is to be fixedly connected that upper mounted plate card slot, which is stated, with upper shaping mould fixed plate, and the upper shaping mould positioning pedestal is located at upper shaping mould and fixes The top of plate, the upper shaping mould positioning pedestal are to be fixedly connected with upper shaping mould fixed plate, the upper shaping mould positioning pedestal On be additionally provided with four upper shaping mould locating grooves and two base stand location columns, described four upper shaping mould locating groove every two one Group is located at the two sides of upper shaping mould positioning pedestal in parallel, and any upper shaping mould locating groove is with upper shaping mould positioning pedestal Be fixedly connected, described two base stand location columns are located at the two sides of molding structure template in parallel, any base stand location column with Upper shaping mould positioning pedestal is to be fixedly connected, and the upper molding structure template is located at the top of upper shaping mould positioning pedestal, described Upper molding structure template is to be fixedly connected with upper shaping mould positioning pedestal, and four moldings are additionally provided in the upper molding structure template Template Location column and upper molding structure, one group of every two of four forming panel positioning columns are located at the two of molding structure in parallel Side, any forming panel positioning column are to be fixedly connected with upper molding structure template, and the upper molding structure is located at upper molding The middle part of stay in place form, the upper molding structure are to be fixedly connected with upper molding structure template, shaping mould under the body part It is made of lower shaping mould fixed plate, lower shaping mould positioning pedestal and lower molding structure template, in the lower shaping mould fixed plate Four bottom plate card slots are additionally provided with, one group of every two of four bottom plate card slots are located at lower shaping mould fixed plate in parallel Two sides, any bottom plate card slot are to be fixedly connected with lower shaping mould fixed plate, and the lower shaping mould positioning pedestal is located at The top of lower shaping mould fixed plate, the lower shaping mould positioning pedestal and lower shaping mould fixed plate are to be fixedly connected, it is described it is lower at Four lower shaping mould locating grooves and two pedestal registering holes, four lower shaping mould positioning are additionally provided in pattern positioning pedestal One group of the card slot every two two sides for being located at lower shaping mould positioning pedestal in parallel, any lower shaping mould locating groove and lower molding Mould positioning pedestal is to be fixedly connected, and described two pedestal registering holes are located at the two sides of lower molding structure template in parallel, any described Pedestal registering holes is to be fixedly connected with lower shaping mould positioning pedestal, the position of four lower shaping mould locating grooves and upper molding The position of four upper shaping mould locating grooves in mould positioning pedestal is identical, and the position of two pedestal registering holes and upper molding The position of two base stand location columns in mould positioning pedestal is identical, and the lower molding structure template is located at lower shaping mould positioning pedestal Top, the lower molding structure template and lower shaping mould positioning pedestal are to be fixedly connected, in the lower molding structure template also If there are four forming panel registering holes and lower molding structures, under one group of every two of four forming panel registering holes are located in parallel The two sides of molding structure, any forming panel registering holes are to be fixedly connected with lower molding structure, the lower molding structure position In the middle part of lower molding structure template, the lower molding structure is to be fixedly connected with lower molding structure template, four moldings The position of template registering holes is identical as the position of four forming panel positioning columns in upper molding structure template, and it is described it is lower at The position of type structure is identical as the position of upper molding structure in upper molding structure template, is additionally provided with first in the hardware body Bulge-structure, the second bulge-structure, pipeline hole and sealing structure, first bulge-structure are located at the middle part of hardware body, First bulge-structure is to be fixedly connected with hardware body, and second bulge-structure is located at the side of the first bulge-structure, Second bulge-structure is to be fixedly connected with hardware body, and the pipeline hole is located at the first bulge-structure and the second protrusion is tied Between structure, the pipeline hole is to be fixedly connected with hardware body, and the sealing structure is located at the edge of hardware body, described close Seal structure and hardware body are to be fixedly connected, and the hardware body is mobile muffler end cap, first bulge-structure and the Two bulge-structures are used to the elevated regions of internal structure in cooperation mobile muffler, and the sealing structure uses two-fold kinking Structure, so that the end to mobile muffler covers, it is characterised in that: be additionally provided in the middle part of shaping mould under the body part Several through holes, any through hole run through lower shaping mould fixed plate, lower shaping mould positioning pedestal and lower molding structure mould Plate, and the position that the through hole is distributed in lower shaping mould fixed plate, lower shaping mould positioning pedestal and lower molding structure template It sets identical, so that shaping mould under body part is formed the hollowed mould for having through hole, the intelligence punching mechanism includes Punching mechanism pedestal, reinforcing bar keel shoe, stamping device frame, punching press sewing platform base, punching press monitoring device, lower shaping mould fixed station, Ground plate, several punching press lifting devices, pressed sheet, several lifting guide devices, two finished product output mechanisms, label spraying Mechanism and controller, in the foundation layer of the punching mechanism pedestal pit-hole located underground, the punching mechanism pedestal is established with underground Base is to be fixedly connected, and the general frame of the reinforcing bar keel shoe is located at the inside of punching mechanism pedestal, the reinforcing bar keel shoe General frame and punching mechanism pedestal be to be fixedly connected, the reinforcing bar stabilizer blade and stamping device frame of the reinforcing bar keel shoe are solid Fixed connection, the stamping device frame are located at the top of punching mechanism pedestal, the stamping device frame and punching mechanism pedestal To be fixedly connected, in the punching press sewing platform base pit-hole located underground, and it is located at the inside of stamping device frame, the stamping station Pedestal is to be fixedly connected with punching mechanism pedestal, in the punching press monitoring device pit-hole located underground, and is located at punching press stylobate The top of seat, the punching press monitoring device are to be fixedly connected with punching press sewing platform base, and the lower shaping mould fixed station is located at punching press prison The top of device is surveyed, it is to be fixedly connected that the lower shaping mould fixed station, which passes through ground plate with punching press monitoring device, described ground plate It is aligned with the surrounding enviroment ground of intelligent punching mechanism, and is fixedly connected with surrounding enviroment ground, the lower shaping mould is solid Determine to be additionally provided with several finished parts backing-out punch on platform, any finished parts backing-out punch is located at the inside of lower shaping mould fixed station, The finished parts backing-out punch is to be fixedly connected with lower shaping mould fixed station, and any punching press lifting device is located at stamping device frame At apical position inside frame, the punching press lifting device is to be fixedly connected with stamping device frame, any punching press lifting device On be additionally provided with punching press elevator drive machine, the punching press elevator drive machine is located at the top of stamping device frame, the punching press lifting One end of driving machine is to be fixedly connected with punching press lifting device across the top of stamping device frame, and the pressed sheet is located at punching press The inside of device frame, and it is located at the lower part of several punching press lifting devices, the pressed sheet and punching press lifting device are solid It is fixed to connect, multiple damping springs are additionally provided on the pressed sheet, any damping spring is located at the lower part of pressed sheet, the damping spring One end and pressed sheet be to be fixedly connected, the other end of the damping spring is to be fixedly connected with shaping mould on body part, arbitrarily Between stamping device lower portion side wall and pressed sheet, the lifting guide device and punching press fill the lifting guide device Setting frame is to be fixedly connected, and any finished product output mechanism is located at the side of stamping device frame, and close to body part At position under upper shaping mould and body part between shaping mould, the label spraying mechanism is located at the one of stamping device frame Side, and at the unloading position between shaping mould under shaping mould on body part and body part, the label flush coater Structure is to be fixedly connected with stamping device frame, and the controller is located at the side of stamping device frame, the controller and Horizon Plate is to be fixedly connected.
2. a kind of body part and its molding compound die using intelligent equipment punching press according to claim 1, feature It is: four upper mounted plate card slots, four upper shaping mould locating grooves, four bottom plate card slots, four lower shaping moulds The shape of locating groove be it is U-shaped, four upper mounted plate card slots are identical as the shape size of four bottom plate card slots, institute State that four upper shaping mould locating grooves are identical as the shape size of four lower shaping mould locating grooves, and this structure makes body part Shaping mould can be stuck at fixed structure position different in intelligent punching mechanism and be pressed from both sides under upper shaping mould and body part Tight installation.
3. a kind of body part and its molding compound die using intelligent equipment punching press according to claim 1, feature Be: the punching mechanism pedestal is concreting, and the punching press monitoring device is weighbridge, and described ground plate is anti-slip steel Plate, the quantity of several punching press lifting devices is multiple, and is fluid pressure type Motorized lift device, and the pressed sheet is Solid steel plate.
4. a kind of body part and its molding compound die using intelligent equipment punching press according to claim 1, feature Be: the quantity of several finished parts backing-out punch is multiple, and is servo motor driving lifting device, the finished product Distribution of the part backing-out punch in lower shaping mould fixed station is different, and this distribution is to cooperate the molding of different size compound The distribution of several through holes under body part in mold in shaping mould, on body part under shaping mould and body part After shaping mould molds punching press, the ejector member of finished parts backing-out punch is set successfully to eject from through hole, thus by punching press Body part after molding shaping mould under body part is jacked up, and the output of component end item is facilitated.
5. a kind of body part and its molding compound die using intelligent equipment punching press according to claim 1, feature Be: any lifting guide device is made of guide rail, several guide pulleys and guidance connecting plate, and the guide rail is located at On stamping device lower portion side wall, the guide rail is to be fixedly connected with stamping device lower portion side wall, any guidance Pulley is located between guide rail and guidance connecting plate, and one end of the guide pulley is to be fixedly connected with guide rail, the guide pulley The other end with guidance connecting plate be to be fixedly connected, the guidance connecting plate is located at the side of pressed sheet, the guidance connecting plate It is to be fixedly connected with pressed sheet.
6. a kind of body part and its molding compound die using intelligent equipment punching press according to claim 5, feature Be: the quantity of several guide pulleys in any lifting guide device is 4, the guide pulley every two one Group, and be located between guide rail and guidance connecting plate in parallel, the guide pulley that the every two is fixed in parallel has the one of pulley End is fixed on the two sides of guide rail, and then facilitates guide pulley moving up and down on stamping device frame inner wall.
7. a kind of body part and its molding compound die using intelligent equipment punching press according to claim 1, feature Be: any finished product output mechanism is made of support frame, two horizontal telescopic devices and transmission device, support frame as described above At the hollowed out area of stamping device frame mid portion, and hollowed out area is located on body part under shaping mould and body part At position between shaping mould, support frame as described above is to be fixedly connected with stamping device frame, described two horizontal telescopic device water Average line position is located at the outside of stamping device frame, described two horizontal telescopic devices and punching press in the side of support frame Device frame is to be fixedly connected, and the transmission device is located at the other side of support frame, and is located at the inside of stamping device frame, The transmission device is to be fixedly connected with horizontal telescopic device, and two transmission driving motors, institute are additionally provided on the transmission device State the side that two transmission driving motors are located at the driving wheel at transmission device both ends, described two transmission driving motor difference It is to be fixedly connected with the driving wheel at transmission device both ends.
8. a kind of body part and its molding compound die using intelligent equipment punching press according to claim 7, feature Be: described two horizontal telescopic devices are servo motor driving expansion bend, and the transmission device is with rubber transmission belt Transfer roller.
9. a kind of body part and its molding compound die using intelligent equipment punching press according to claim 1, feature Be: the label spraying mechanism is by spraying support, spraying lifting device, spraying pressurizing device, spraying agent container, spraying touching It sends out device and spray liniment extracts pump group at the spraying support is located at the side of stamping device frame, the spraying support and punching press Device frame is to be fixedly connected, and the spraying lifting device is located at the middle position on the top of spraying support, and the spraying rises Falling unit is fixedly connected with spraying support, and the spraying pressurizing device is located at the lower part of spraying lifting device, and the spraying adds Pressure device is to be fixedly connected with spraying lifting device, is additionally provided with spray pipe on the spraying pressurizing device, the spray pipe is located at The lower part of pressurizing device is sprayed, the spray pipe is to be fixedly connected with spraying pressurizing device, and the spraying agent container is located at spraying The side of lifting device, the spraying agent container are to be fixedly connected with spraying support, are additionally provided with sealing on the spraying agent container Door, the hermatic door are located at the top of spraying agent container, and the hermatic door is to be fixedly connected with spraying agent container, the spraying touching The side that device is located at spraying agent container is sent out, the spraying trigger is to be fixedly connected with spraying agent container, and the spray liniment extracts Pump is located at the lower part of spraying trigger, and it is to be fixedly connected that the spray liniment, which extracts the one end pumped with trigger is applied, the spray liniment The other end and spraying agent container for extracting pump are to be fixedly connected, and the spray liniment, which extracts, is additionally provided with spray liniment conveying bomb tube on pump, The spray liniment conveying bomb tube is located at spray liniment and extracts between pump and spraying pressurizing device, one end of the spray liniment conveying bomb tube Pump is extracted to be fixedly connected with spray liniment, and the other end of the spray liniment conveying bomb tube is to be fixedly connected with spraying pressurizing device.
10. a kind of body part and its molding compound die using intelligent equipment punching press according to claim 9, feature Be: the spraying lifting device is that servo motor drives lifter, and the spraying pressurizing device is that electric piston formula high pressure is micro- Type air pump, the spray pipe are cone-shaped stainless steel pipe, and the spraying agent container is stainless steel sealing container, and the spray liniment extracts Pump is that liquid pressing pumps, and the spray liniment conveying bomb tube is transparent hose.
CN201811268111.5A 2018-10-29 2018-10-29 Intelligent stamping equipment of automobile body part spare Active CN109482775B (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1863615A (en) * 2003-09-05 2006-11-15 株式会社丰技研 Plate material press forming method and press forming device
CN203508772U (en) * 2013-09-30 2014-04-02 大连同泰汽车部件有限公司 Precision hole punching and flanging die for automobile muffler end cover
CN205436162U (en) * 2015-12-31 2016-08-10 徐州德坤电气科技有限公司 Artificial intelligence sheet metal component production system
CN205869271U (en) * 2016-05-06 2017-01-11 芜湖卓越空调零部件有限公司 Lower bearing muffler forming die
CN107900174A (en) * 2017-12-14 2018-04-13 温州市南云金属制品有限公司 A kind of metal product press machine and processing method
CN207696887U (en) * 2017-12-25 2018-08-07 苏州三卓韩一橡塑科技有限公司 A kind of buffer solution pressure type automobile sealant pad stamping forming device

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1863615A (en) * 2003-09-05 2006-11-15 株式会社丰技研 Plate material press forming method and press forming device
CN203508772U (en) * 2013-09-30 2014-04-02 大连同泰汽车部件有限公司 Precision hole punching and flanging die for automobile muffler end cover
CN205436162U (en) * 2015-12-31 2016-08-10 徐州德坤电气科技有限公司 Artificial intelligence sheet metal component production system
CN205869271U (en) * 2016-05-06 2017-01-11 芜湖卓越空调零部件有限公司 Lower bearing muffler forming die
CN107900174A (en) * 2017-12-14 2018-04-13 温州市南云金属制品有限公司 A kind of metal product press machine and processing method
CN207696887U (en) * 2017-12-25 2018-08-07 苏州三卓韩一橡塑科技有限公司 A kind of buffer solution pressure type automobile sealant pad stamping forming device

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