CN210023514U - Rack subassembly riveting system - Google Patents
Rack subassembly riveting system Download PDFInfo
- Publication number
- CN210023514U CN210023514U CN201920422973.2U CN201920422973U CN210023514U CN 210023514 U CN210023514 U CN 210023514U CN 201920422973 U CN201920422973 U CN 201920422973U CN 210023514 U CN210023514 U CN 210023514U
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- Prior art keywords
- riveting
- clamp
- protective guard
- workpiece
- safety
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- 230000001681 protective effect Effects 0.000 claims abstract description 41
- 239000007788 liquid Substances 0.000 claims description 12
- 238000003860 storage Methods 0.000 claims description 10
- 238000003754 machining Methods 0.000 claims description 4
- 239000010687 lubricating oil Substances 0.000 claims description 3
- 230000032258 transport Effects 0.000 claims description 3
- 230000004888 barrier function Effects 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims 1
- 210000000080 chela (arthropods) Anatomy 0.000 abstract description 21
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 239000000779 smoke Substances 0.000 abstract description 7
- 238000004080 punching Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 3
- 238000003825 pressing Methods 0.000 description 2
- 238000010923 batch production Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Abstract
The utility model discloses a rack subassembly riveting system, include: safety protective guard, safety protective guard adopt cuboid structural style, and in operation, riveting system arranges safety protective guard in, and safety protective guard's height is 2 meters, has set up the robot in safety protective guard, and the platform is placed and the pincers are riveted in processing to the work piece to set up the gas holder, set up control box and artifical seat outside safety protective guard, simultaneously, set up the emergency exit on safety protective guard, set up the safety lock on the emergency exit, the utility model relates to a frame subassembly riveting system, compact structure has realized the automated production of smoke extractor frame, and production efficiency is high, has satisfied the demand of big batch work piece production.
Description
Technical Field
The utility model relates to a machining riveting equipment technical field especially relates to a rack subassembly riveting system.
Background
The smoke extractor is the must equipment in domestic kitchen, and the general design of frame of smoke extractor includes two component parts of frame roof and frame bounding wall, and the processing connection requirement technique of frame roof and frame bounding wall is high, generally adopts the connection technique of not riveting, and present smoke extractor all is batch production, and the requirement of the volume of production can not be satisfied to original single processing mode, if the smoke extractor sales volume reaches 20 ten thousand, must drop into new riveting equipment, thereby satisfy the equipment production requirement of frame, for this, the utility model provides a frame subassembly riveting system can satisfy the batch assembly of frame, adopts the conveyer belt conveying, and the work piece processing is placed to the robot, and the smoke extractor that uses this system production can realize intelligent steam washing moreover, explodes the big amount of wind of 20 cubes of stir-fry.
SUMMERY OF THE UTILITY MODEL
The utility model discloses the main technical problem who solves provides a frame subassembly riveting system, can realize the big batch no rivet equipment of frame, can realize the no rivet welding of frame roof and frame bounding wall, production efficiency is high.
A rack assembly riveting system, comprising: the safety protective guard adopts a cuboid structure, in operation, a riveting system is arranged in the safety protective guard, the height of the safety protective guard is 2 meters, a robot is arranged in the safety protective guard, a workpiece placing table and processing riveting pliers are arranged, an air storage tank is arranged, a control box and a manual seat are arranged outside the safety protective guard, meanwhile, a safety door is arranged on the safety protective guard, a safety lock is arranged on the safety door, when the safety door is opened, all equipment in the safety protective guard is in a stop state, and the safety protective guard is restored to a safety state only by manual reset.
The workpiece placing table is arranged in the safety protective guard, the workpiece placing table is of an H-shaped structure, a workpiece placing chassis is arranged at the upper end of the workpiece placing table, the workpiece placing chassis is of a disc structure, during work, a workpiece is placed on the workpiece placing disc manually, four fixture positioning pins are arranged on the periphery of the workpiece placing disc, and the workpiece is fixed through the four fixture positioning pins.
According to the technical scheme, the safety grating is arranged between the workpiece placing table and the safety protective guard, and the safety factor of the riveting equipment of the rack assembly is improved through the safety grating.
The riveting machine is characterized in that three pressurizing cylinder bodies are arranged on a workpiece placing chassis and respectively comprise a pressurizing cylinder C, a pressurizing cylinder D and a pressurizing cylinder E, the pressurizing cylinder C is connected with a riveting clamp C, the pressurizing cylinder D is connected with a riveting clamp D, the pressurizing cylinder E is connected with a riveting clamp E, the riveting clamp C, the riveting clamp D and the riveting clamp E are respectively provided with a gas-liquid pressurizing cylinder, a punching head and a punching die are respectively arranged on the riveting clamp C, the riveting clamp D and the riveting clamp E, first-time stamping forming on a workpiece is realized through the punching head and the punching die, the action is to clamp a working surface of the workpiece from top to bottom by a cylinder of the gas-liquid pressurizing cylinder firstly, the second step is to rivet the three gas-liquid pressurizing cylinders simultaneously, the number of riveting points of each gas-liquid pressurizing cylinder is 2, and the pressing cylinder is.
Set up the robot workstation in safety protective guard, set up the robot on the robot workstation, the robot has set up the manipulator, has set up anchor clamps on the manipulator, places the work piece at second operating position B through anchor clamps, and second operating position B has included C type riveting pincers A and C type riveting pincers B, realizes the secondary operation to the work piece through riveting pincers A and riveting pincers B.
The riveting clamp A and the riveting clamp B are provided with a male die and a female die, the male die moves downwards during work, the female die is fixed, sensors are arranged on the riveting clamp A and the riveting clamp B, the male die moves downwards after the sensors detect a workpiece and the position of the workpiece is correct, riveting of the workpiece is achieved, and after riveting is completed, the male die resets and transmits a completion signal to a control system.
After the machining is finished, the robot transfers the workpiece to a third working position C, the robot transports the workpiece to a belt line, the third working position C is a finished product conveyor belt, the finished product conveyor belt is driven by a servo motor, the servo motor adopts a Mitsubishi motor, and the number of the motors is 2.
The air storage tank is arranged in the safety protective guard, and provides a pneumatic power source for the gas-liquid pressure cylinder through the air storage tank.
The utility model provides an optimal technical scheme, riveting pincers A, riveting pincers B, riveting pincers C, riveting pincers D and riveting pincers E equipment have set up lubricating oil automatic oiling device, improve the life of riveting pincers.
The manual seat is provided with the operator control panel, and the emergency stop button is arranged on the operator control panel to further ensure the safety of work.
The control box is connected with the PLC, and automatic riveting of the whole workpiece is achieved through the PLC.
The utility model has the advantages that: the utility model relates to a frame subassembly riveting system, compact structure has realized the automated production of smoke extractor frame, and production efficiency is high, has satisfied the demand of mass production of work piece.
Drawings
Fig. 1 is a schematic view of the overall structure of a riveting system for a frame assembly according to the present invention;
fig. 2 is a top view structure of a riveting system of the frame assembly of the present invention;
the parts in the drawings are numbered as follows:
the riveting clamp comprises a C-shaped riveting clamp A1, a C-shaped riveting clamp B2, a finished product conveying belt 3, a safety protective guard 4, a gas-liquid pressure cylinder A5, a safety grating 6, a workpiece placing table 7, a robot 8, a workpiece 9, a pressure cylinder C10, a riveting clamp C10 _1, a pressure cylinder D11, a riveting clamp D11 _1, a pressure cylinder E12, a riveting clamp E12 _1, a control box 13, a safety door 14, a robot workbench 15, a clamp positioning pin 16, a gas storage tank 17, an artificial seat 18, a workpiece placing table 19 and a workpiece placing chassis 20.
Detailed Description
The following detailed description of the preferred embodiments of the present invention will be provided in conjunction with the accompanying drawings, so as to enable those skilled in the art to more easily understand the advantages and features of the present invention, and thereby define the scope of the invention more clearly and clearly.
Referring to fig. 1 to 2, an embodiment of the present invention includes:
a rack assembly riveting system, comprising: the safety protective guard adopts a cuboid structure, in operation, a riveting system is arranged in the safety protective guard, the height of the safety protective guard is 2 meters, a robot is arranged in the safety protective guard, a workpiece placing table and processing riveting pliers are arranged, an air storage tank is arranged, a control box and a manual seat are arranged outside the safety protective guard, meanwhile, a safety door is arranged on the safety protective guard, a safety lock is arranged on the safety door, when the safety door is opened, all equipment in the safety protective guard is in a stop state, and the safety protective guard is restored to a safety state only by manual reset.
The workpiece placing table is arranged in the safety protective guard, the workpiece placing table is of an H-shaped structure, a workpiece placing chassis is arranged at the upper end of the workpiece placing table, the workpiece placing chassis is of a disc structure, during work, a workpiece is placed on the workpiece placing disc manually, four fixture positioning pins are arranged on the periphery of the workpiece placing disc, and the workpiece is fixed through the four fixture positioning pins.
According to the technical scheme, the safety grating is arranged between the workpiece placing table and the safety protective guard, and the safety factor of the riveting equipment of the rack assembly is improved through the safety grating.
The riveting machine is characterized in that three pressurizing cylinder bodies are arranged on a workpiece placing chassis and respectively comprise a pressurizing cylinder C, a pressurizing cylinder D and a pressurizing cylinder E, the pressurizing cylinder C is connected with a riveting clamp C, the pressurizing cylinder D is connected with a riveting clamp D, the pressurizing cylinder E is connected with a riveting clamp E, the riveting clamp C, the riveting clamp D and the riveting clamp E are respectively provided with a gas-liquid pressurizing cylinder, a punching head and a punching die are respectively arranged on the riveting clamp C, the riveting clamp D and the riveting clamp E, first-time stamping forming on a workpiece is realized through the punching head and the punching die, the action is to clamp a working surface of the workpiece from top to bottom by a cylinder of the gas-liquid pressurizing cylinder firstly, the second step is to rivet the three gas-liquid pressurizing cylinders simultaneously, the number of riveting points of each gas-liquid pressurizing cylinder is 2, and the pressing cylinder is.
Set up the robot workstation in safety protective guard, set up the robot on the robot workstation, the robot has set up the manipulator, has set up anchor clamps on the manipulator, places the work piece at second operating position B through anchor clamps, and second operating position B has included C type riveting pincers A and C type riveting pincers B, realizes the secondary operation to the work piece through riveting pincers A and riveting pincers B.
The riveting clamp A and the riveting clamp B are provided with a male die and a female die, the male die moves downwards during work, the female die is fixed, sensors are arranged on the riveting clamp A and the riveting clamp B, the male die moves downwards after the sensors detect a workpiece and the position of the workpiece is correct, riveting of the workpiece is achieved, and after riveting is completed, the male die resets and transmits a completion signal to a control system.
After the machining is finished, the robot transfers the workpiece to a third working position C, the robot transports the workpiece to a belt line, the third working position C is a finished product conveyor belt, the finished product conveyor belt is driven by a servo motor, the servo motor adopts a Mitsubishi motor, and the number of the motors is 2.
The air storage tank is arranged in the safety protective guard, and provides a pneumatic power source for the gas-liquid pressure cylinder through the air storage tank.
The utility model provides an optimal technical scheme, riveting pincers A, riveting pincers B, riveting pincers C, riveting pincers D and riveting pincers E equipment have set up lubricating oil automatic oiling device, improve the life of riveting pincers.
The manual seat is provided with the operator control panel, and the emergency stop button is arranged on the operator control panel to further ensure the safety of work.
The control box is connected with the PLC, and automatic riveting of the whole workpiece is achieved through the PLC.
The above only is the embodiment of the present invention, not limiting the patent scope of the present invention, all the equivalent structures or equivalent processes that are used in the specification and the attached drawings or directly or indirectly applied to other related technical fields are included in the patent protection scope of the present invention.
Claims (7)
1. A rack assembly riveting system, comprising: a safety protective guard is characterized in that the safety protective guard is in a cuboid structure, a riveting system is arranged in the safety protective guard, a robot, a workpiece placing table, a processing riveting clamp and an air storage tank are arranged in the safety protective guard, a control box and a manual seat are arranged outside the safety protective guard, meanwhile, a safety door is arranged on the safety protective guard, a safety lock is arranged on the safety door, a workpiece placing table is arranged in the safety protective guard and adopts an H-shaped structure, a workpiece placing chassis is arranged at the upper end of the workpiece placing table and adopts a disc structure, four fixture positioning pins are arranged on the periphery of a workpiece placing disc, a workpiece is fixed through the four fixture positioning pins, three pressurizing cylinder bodies are arranged on the workpiece placing chassis and are respectively a pressurizing cylinder C, a pressurizing cylinder D and a pressurizing cylinder E, and the pressurizing cylinder C is connected with the riveting clamp C, the pressure cylinder D is connected with the riveting clamp D, the pressure cylinder E is connected with the riveting clamp E, the riveting clamp C, the riveting clamp D and the riveting clamp E are respectively provided with a gas-liquid pressure cylinder, the riveting clamp C, the riveting clamp D and the riveting clamp E are respectively provided with a stamping head and a stamping die, the first stamping forming of a workpiece is realized through the stamping head and the stamping die, a robot workbench is arranged in the safety protective guard, a robot is arranged on the robot workbench, the robot is provided with a manipulator, a clamp is arranged on the manipulator, the workpiece is placed at a second working position B through the clamp, the second working position B comprises a C-shaped riveting clamp A and a C-shaped riveting clamp B, the second processing of the workpiece is realized through the riveting clamp A and the riveting clamp B, a convex die and a concave die are arranged on the riveting clamp A and the riveting clamp B, the convex die move downwards during working, the concave die is fixed, the riveting clamp A and the riveting clamp B are provided with sensors, after the machining is completed, the robot transfers the workpiece to a third working position C, the robot transports the workpiece to a belt line, the third working position C is a finished product conveying belt, the finished product conveying belt is driven by a servo motor, a gas storage tank is arranged in the safety protective guard, and an operator control panel is arranged on a manual seat.
2. A frame assembly riveting system according to claim 1, wherein a safety grating is provided between the workpiece placement station and the safety guard rail.
3. The frame assembly riveting system of claim 1, wherein the servo motor is a Mitsubishi motor, and the number of the motors is 2.
4. The frame assembly riveting system of claim 1, wherein the condensed water outlet of the air storage tank is arranged at a 90-degree right angle, and the outlet is arranged outside the safety barrier.
5. The frame assembly riveting system of claim 1, wherein the riveting clamp A, B, C, D and E devices are provided with automatic lubricating oil filling devices to improve the service life of the riveting clamp.
6. The rack assembly riveting system of claim 1, wherein an emergency stop button is provided on the operator control panel.
7. The frame assembly riveting system of claim 1, wherein the control box is connected to a PLC controller, and the PLC controller is used for realizing automatic riveting of the whole workpiece.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920422973.2U CN210023514U (en) | 2019-04-01 | 2019-04-01 | Rack subassembly riveting system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920422973.2U CN210023514U (en) | 2019-04-01 | 2019-04-01 | Rack subassembly riveting system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210023514U true CN210023514U (en) | 2020-02-07 |
Family
ID=69357079
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920422973.2U Expired - Fee Related CN210023514U (en) | 2019-04-01 | 2019-04-01 | Rack subassembly riveting system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210023514U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116214184A (en) * | 2023-01-04 | 2023-06-06 | 中国航空制造技术研究院 | Production line for producing aeroengine outer duct casing products |
-
2019
- 2019-04-01 CN CN201920422973.2U patent/CN210023514U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116214184A (en) * | 2023-01-04 | 2023-06-06 | 中国航空制造技术研究院 | Production line for producing aeroengine outer duct casing products |
| CN116214184B (en) * | 2023-01-04 | 2023-12-29 | 中国航空制造技术研究院 | Production line for producing aeroengine outer duct casing products |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200207 |