CN111285112A - Artificial intelligence feeding equipment of wheel production line rolling machine - Google Patents
Artificial intelligence feeding equipment of wheel production line rolling machine Download PDFInfo
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- CN111285112A CN111285112A CN202010285958.5A CN202010285958A CN111285112A CN 111285112 A CN111285112 A CN 111285112A CN 202010285958 A CN202010285958 A CN 202010285958A CN 111285112 A CN111285112 A CN 111285112A
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- workpiece
- production line
- artificial intelligence
- rolling machine
- truss robot
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/92—Devices for picking-up and depositing articles or materials incorporating electrostatic or magnetic grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/10—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers
- B21D43/105—Manipulators, i.e. mechanical arms carrying a gripper element having several degrees of freedom
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/02—Control or detection
- B65G2203/0208—Control or detection relating to the transported articles
- B65G2203/0241—Quantity of articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
- B65G2203/041—Camera
Abstract
The invention discloses artificial intelligence feeding equipment of a rolling machine in a wheel production line, which comprises a feeding track of a machine tool of the rolling machine and a truss robot, wherein the truss robot is provided with a rack, a working platform and a workpiece grabbing mechanism, the working platform is driven to move along the X-axis direction of the rack, the working platform is provided with the workpiece grabbing mechanism in the Y-axis direction, the workpiece grabbing mechanism is driven to move in the X-axis direction and the Y-axis direction to grab a material to be processed on a rim below the working platform, the truss robot is provided with a vision detection camera and a proximity switch, the vision detection camera and the proximity switch are electrically connected with a programmable logic controller, a control signal of the rolling machine and a control signal of the truss robot are respectively connected into the programmable logic controller, and the programmable logic controller controls the truss robot to work. The equipment solves the problems that the feeding speed is unstable and the requirement of the production rate cannot be met in the manual feeding and discharging of the conventional rim rolling machine, reduces the labor intensity of workers and improves the product quality.
Description
Technical Field
The invention relates to an artificial intelligent feeding device of a rolling machine of a wheel production line.
Background
The vacuum tire wheel has the advantages of energy conservation, safety and the like, the production of the vacuum tire wheel rim mainly adopts the processes of rolling and the like, and equipment used for rolling is a rolling machine.
The wheel rim rolling machine is important equipment in steel ring production, and can roll a cut steel plate into a cylindrical rim blank. The technology of the existing rolling machine is mature, a plurality of types of rolling machines can be selected at home and abroad, and the production technology can realize quick production beat.
At present, the rolling machine for producing wheel rims in the market mostly adopts the manual feeding mode, the blowing speed of the blowing mode is unstable, the state that leads to rolling out is inconsistent and the production efficiency is influenced, and the labor intensity of workers in the production process is high, and potential safety hazards also exist. In order to improve the product quality and reduce the production safety, an automatic feeding device designed for the rim rolling machine is urgently needed.
Disclosure of Invention
The invention aims to solve the technical problem of providing the artificial intelligent feeding equipment of the wheel production line rolling machine, which solves the problems that the feeding speed is unstable and the requirement of the production rate cannot be met due to the manual feeding and discharging of the conventional rim rolling machine, reduces the labor intensity of workers and improves the product quality.
In order to solve the technical problems, the invention adopts the following technical means:
an artificial intelligence feeding device of a rolling machine of a wheel production line comprises a feeding track of a machine tool of the rolling machine and a truss robot, the truss robot is arranged at the feeding port end of a feeding track of a rolling machine tool and is provided with a rack, a working platform and a workpiece grabbing mechanism, the working platform is driven to move along the X-axis direction of the rack, the working platform is provided with the workpiece grabbing mechanism in the Y-axis direction, the workpiece grabbing mechanism is driven to move in the X direction, the Y-axis direction moves to grab a material to be machined of a rim below the working platform, the truss robot is provided with a vision detection camera and a proximity switch, the vision detection camera and the proximity switch are electrically connected with a programmable logic controller, a control signal of the rolling machine and a control signal of the truss robot are respectively connected into the programmable logic controller, and the programmable logic controller controls the truss robot to work.
The truss robot is also called a gantry robot and belongs to a rectangular coordinate robot. The full-automatic industrial equipment is used for adjusting the station of a workpiece or realizing the functions of the workpiece such as track motion and the like. The truss type robot can carry objects and operation tools to complete various operations, and has the advantages of high speed, high precision and good dust and dirt resistance.
Compared with the prior art, the outstanding characteristics are that:
and when the rolling of a material on the rolling machine is about to be finished, a signal is output to the truss robot, and the truss robot starts to act to grab a new rim material to be processed. The truss robot controls the grabbing mechanism to move in two directions of an X axis or a Y axis through the action of a rotating motor or an air cylinder, so that the grabbing of rim materials is realized, the ordered combination of all actions is realized, and the beat requirement of mass production is met.
The further preferred technical scheme is as follows:
the workpiece grabbing mechanism is provided with a grabbing seat plate, an electromagnet is arranged on the bottom surface of the grabbing seat plate, and the center of the grabbing seat plate is fixedly connected with the end of the cylinder piston rod.
The grabbing seat plate is arranged, so that the grabbing seat plate can be conveniently used for installing the fixed electromagnet.
The grabbing seat plate is strip-shaped, 2 electromagnets are arranged, and the 2 electromagnets are symmetrically arranged on two sides of the center of the grabbing seat plate.
Through setting up 2 electro-magnets, adsorb through 2 electro-magnets and snatch the both sides of work piece, snatch reliable and stable.
The workpiece grabbing mechanism is provided with a visual detection camera, so that the position of the workpiece can be identified.
The position of the material to be processed is identified through a vision technology, so that position coordinate information is provided for the truss grabbing mechanism, and the truss robot grabs the rim material through an instruction and places the rim material on the feeding track.
The visual detection camera is arranged on the lower side surface of the grabbing seat plate.
The visual detection camera sets up the downside at the bedplate of snatching, is convenient for to the discernment of the position of work, reduces the interference of other part ground images.
And a proximity switch is arranged on the workpiece grabbing mechanism, so that the position of the workpiece can be identified.
The workpiece grabbing mechanism is provided with a proximity switch, and when the electromagnet sucker contacts the workpiece, the motor stops running so as to avoid damaging equipment.
The proximity switch is arranged on the lower side surface of the grabbing seat plate.
By the arrangement, the proximity switch can effectively send out a control signal.
And the grating is arranged around the station of the rolling machine tool.
When the approach of a person is detected, an alarm is sent out, and the equipment stops acting so as to prevent the person from being hurt.
A metering device is placed at the bottom of a workpiece placing position below the rack of the truss robot, and the weight of the workpiece is recorded.
The weight of the workpieces to be machined is fixed, the number of the remaining workpieces to be machined can be calculated through the weight, and an alarm can be given when the number is insufficient to remind post workers to place the workpieces to be machined in time.
Drawings
Fig. 1 is a schematic view of the frame structure of the present invention.
Fig. 2 is a schematic view of the workpiece gripping mechanism of the present invention.
Description of reference numerals: 1-a cylinder; 2-a feeding track; 3, a motor; 4-a workpiece grabbing mechanism; 5-an electromagnet; 6-truss robot; 7-a programmable logic controller; 8-a visual inspection camera; 9-a proximity switch; 10-a grating; 11-a metering device; 12-a working platform.
Detailed Description
The present invention will be further described with reference to the following examples.
Referring to fig. 1 and 2, the invention is an artificial intelligence feeding device of a wheel production line rolling machine, which consists of a feeding track 2 of a rolling machine tool and a truss robot 6; the truss robot 6 is arranged at the feed port end of a feeding track 2 of the rolling machine tool, the truss robot 6 is provided with a rack, a working platform 12 and a workpiece grabbing mechanism 4, the working platform 12 is driven to move along the X-axis direction of the rack, the working platform 12 is provided with the workpiece grabbing mechanism 4 in the Y-axis direction, the workpiece grabbing mechanism 4 is driven to move in the Y-axis direction to grab a material to be machined of a rim below the working platform 12, the truss robot 6 is provided with a visual detection camera 8 and a proximity switch 9, the visual detection camera 8 and the proximity switch 9 are electrically connected with a programmable logic controller 7, a control signal of the rolling machine and a control signal of the truss robot 6 are respectively connected into the programmable logic controller 7, and the programmable logic controller 7 controls the truss robot 6 to work.
The truss robot 6 is also called a gantry robot, and belongs to a rectangular coordinate robot. The full-automatic industrial equipment is used for adjusting the station of a workpiece or realizing the functions of the workpiece such as track motion and the like. The truss type robot can carry objects and operation tools to complete various operations, and has the advantages of high speed, high precision and good dust and dirt resistance.
The control signal of the rolling machine and the control signal of the truss robot 6 are connected to the programmable logic controller 7, when the rolling of a material on the rolling machine is to be finished, a signal is output to the truss robot 6, and the truss robot 6 starts to act to grab a new rim material to be processed. The truss robot 6 controls the grabbing mechanism to move in two directions of an X axis or a Y axis through the action of the rotating motor 3 or the air cylinder 1, so that the grabbing of rim materials is realized, the ordered combination of all actions is realized, and the beat requirement of mass production is met.
The workpiece grabbing mechanism 4 is provided with a grabbing seat plate, the bottom surface of the grabbing seat plate is provided with an electromagnet 5, and the center of the grabbing seat plate is fixedly connected with the end of a piston rod of the air cylinder 1.
Snatch the bedplate through the setting, be convenient for utilize and snatch bedplate installation fixed electromagnet 5.
The grabbing seat plate is strip-shaped, 2 electromagnets 5 are arranged, and the 2 electromagnets 5 are symmetrically arranged on two sides of the center of the grabbing seat plate.
Through setting up 2 electro-magnets 5, adsorb through 2 electro-magnets 5 the both sides of work and snatch, snatch reliable and stable.
The workpiece grabbing mechanism 4 is provided with a visual detection camera 8 which can identify the position of the workpiece.
The position of the material to be processed is identified through a vision technology, so that position coordinate information is provided for the truss grabbing mechanism, and the truss robot 6 grabs the rim material and places the rim material on the feeding track through an instruction.
Visual detection camera 8 set up the downside at the bedplate of snatching.
Visual detection camera 8 sets up the downside at the bedplate of snatching, is convenient for to the discernment of the position of work, reduces the interference of other part ground images.
The workpiece grabbing mechanism 4 is provided with a proximity switch 9 which can identify the position of the workpiece.
The workpiece grabbing mechanism 4 is provided with a proximity switch, and when the electromagnet 5 is in contact with a workpiece, the electromagnet stops operating by clicking, so that the equipment is prevented from being damaged.
The proximity switch 9 is arranged on the lower side surface of the grabbing seat plate.
The arrangement is convenient for the proximity switch 9 to effectively send out the control signal.
The grating 10 is arranged around the station of the rolling machine tool.
When the approach of a person is detected, an alarm is sent out, and the equipment stops acting so as to prevent the person from being hurt.
And a metering device 11 is arranged at the bottom of a workpiece placing position below the rack of the truss robot 6, and the weight of the workpiece is recorded.
The weight of the workpieces to be machined is fixed, the number of the remaining workpieces to be machined can be calculated through the weight, and an alarm can be given when the number is insufficient to remind post workers to place the workpieces to be machined in time.
The control signals of the air cylinder 1, the motor 3, the electromagnet 5, the visual detection camera 8, the proximity switch 9, the grating 10 and the metering device 11 are all connected with the programmable logic controller 7 through signal lines.
The programmable logic controller 7 is a Siemens programmable logic controller, and has high reliability and strong anti-interference capability, and the high reliability is the key performance of the electrical control equipment. Siemens adopts modern large-scale integrated circuit technology, adopts strict production process to manufacture, adopts advanced anti-interference technology for internal circuits, and has very high reliability.
The proximity switch adopts an ohm dragon E3Z series sensor, has good corrosion resistance and can meet the use requirement of the field.
The cylinder adopts standard cylinder of SCT series of Taiwan Administer, and has high reliability.
The working principle of the technical scheme is as follows:
when the edge rolling machine rolls the rim material on the die and enters the final stage, the edge rolling machine detects whether a new rim material exists on the feeding track 2, and when the new rim material does not exist, the programmable logic controller 7 sends an instruction to the motor 3 of the truss robot 6 to enable the working platform 12 of the truss robot 6 to move on the X axis. The visual inspection camera 8 mechanism starts working at the same time. And carrying out visual identification on the material area, locking the rim material to be processed to be grabbed through a system algorithm, and then generating coordinates.
The truss robot 6 adjusts the coordinate of the X axis according to the coordinate calculated by the visual detection camera 8 mechanism, when the grabbing mechanism 4 is positioned right above the workpiece, the motor 3 stops acting, the programmable logic controller 7 controls signals to the air cylinder 1, the Y axis starts acting, the grabbing device 4 moves downwards along the Y axis direction, when the proximity switch 9 monitors the surface of the workpiece, the signals are sent to the programmable logic controller 7, the Y axis stops acting, signals are given at the same time, the electromagnet 5 is powered on to grab the rim, and then the X axis and the Y axis are matched with each other to carry the rim material to the feeding track 2.
And after the rolling machine finishes the processing of the previous rim material, delivering the processed rim. And simultaneously detects that rim materials exist on the feeding track 2. And then starting the feeding track 2, pushing the rim material to the die, and starting machining by the rolling machine after the rim material is in place. Meanwhile, when the grating 10 detects that a person approaches, an alarm is given out, and the action of the equipment is stopped, so that the injury to the person is prevented. Meanwhile, the metering device 11 below the truss weighs the workpieces in real time, calculates the number of the workpieces, and gives a notice to remind a post worker to add a new workpiece when the workpieces are insufficient.
The automatic feeding device has the advantages of novel structure, and can meet the requirement of production takt by adopting the truss robot 6 to automatically feed materials. The truss robot 6 has enough rigidity and strength, moves stably and flexibly, can conveniently and automatically complete each action of feeding, and meets the requirement of a machine tool for continuously producing workpieces in a large scale. Meanwhile, the recognition method of the visual detection camera 8 is adopted, so that the problem of positioning the workpiece placement is solved. The production is more flexible and efficient.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the scope of the present invention, which is defined in the appended claims.
Claims (9)
1. The utility model provides a wheel production line edge rolling machine artificial intelligence charging equipment, includes the pay-off track of edge rolling machine lathe, truss robot, its characterized in that: the truss robot is arranged at the feeding port end of a feeding track of a rolling machine tool and is provided with a rack, a working platform and a workpiece grabbing mechanism, the working platform is driven to move along the X-axis direction of the rack, the working platform is provided with the workpiece grabbing mechanism in the Y-axis direction, the workpiece grabbing mechanism is driven to move in the Y-axis direction to grab a material to be processed of a rim below the working platform, the truss robot is provided with a visual detection camera and a proximity switch, the visual detection camera and the proximity switch are electrically connected with a programmable logic controller, a control signal of the rolling machine and a control signal of the truss robot are respectively connected into the programmable logic controller, and the programmable logic controller controls the truss robot to work.
2. The artificial intelligence feeding equipment of the wheel production line rounding machine of claim 1, characterized in that: the workpiece grabbing mechanism is provided with a grabbing seat plate, an electromagnet is arranged on the bottom surface of the grabbing seat plate, and the center of the grabbing seat plate is fixedly connected with the end of the cylinder piston rod.
3. The artificial intelligence feeding device of the wheel production line rounding machine of claim 2, characterized in that: the grabbing seat plate is strip-shaped, 2 electromagnets are arranged, and the 2 electromagnets are symmetrically arranged on two sides of the center of the grabbing seat plate.
4. The artificial intelligence feeding equipment of the wheel production line rounding machine of claim 1, characterized in that: the workpiece grabbing mechanism is provided with a visual detection camera, so that the position of the workpiece can be identified.
5. The artificial intelligence feeding device of the wheel production line rounding machine of claim 4, characterized in that: the visual detection camera is arranged on the lower side surface of the grabbing seat plate.
6. The artificial intelligence feeding equipment of the wheel production line rounding machine of claim 1, characterized in that: and a proximity switch is arranged on the workpiece grabbing mechanism, so that the position of the workpiece can be identified.
7. The artificial intelligence feeding device of the wheel production line rounding machine of claim 4, characterized in that: the proximity switch is arranged on the lower side surface of the grabbing seat plate.
8. The artificial intelligence feeding equipment of the wheel production line rounding machine of claim 1, characterized in that: and the grating is arranged around the station of the rolling machine tool.
9. The artificial intelligence feeding equipment of the wheel production line rounding machine of claim 1, characterized in that: a metering device is placed at the bottom of a workpiece placing position below the rack of the truss robot, and the weight of the workpiece is recorded.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010285958.5A CN111285112A (en) | 2020-04-13 | 2020-04-13 | Artificial intelligence feeding equipment of wheel production line rolling machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010285958.5A CN111285112A (en) | 2020-04-13 | 2020-04-13 | Artificial intelligence feeding equipment of wheel production line rolling machine |
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| Publication Number | Publication Date |
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| CN111285112A true CN111285112A (en) | 2020-06-16 |
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| CN202010285958.5A Pending CN111285112A (en) | 2020-04-13 | 2020-04-13 | Artificial intelligence feeding equipment of wheel production line rolling machine |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112161827A (en) * | 2020-09-28 | 2021-01-01 | 广东韶钢松山股份有限公司 | Plate online automatic sampling device and sampling operation method |
| CN112894829A (en) * | 2021-03-05 | 2021-06-04 | 云南利恒优联智能设备有限公司 | Truss robot-based multi-degree-of-freedom dynamic positioning control system and method |
| CN114084619A (en) * | 2021-11-24 | 2022-02-25 | 华中科技大学鄂州工业技术研究院 | Intelligent control system and method for production line |
| CN114111903A (en) * | 2021-11-24 | 2022-03-01 | 华中科技大学鄂州工业技术研究院 | Visual identification and carrying system and method for parts of production line |
-
2020
- 2020-04-13 CN CN202010285958.5A patent/CN111285112A/en active Pending
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112161827A (en) * | 2020-09-28 | 2021-01-01 | 广东韶钢松山股份有限公司 | Plate online automatic sampling device and sampling operation method |
| CN112894829A (en) * | 2021-03-05 | 2021-06-04 | 云南利恒优联智能设备有限公司 | Truss robot-based multi-degree-of-freedom dynamic positioning control system and method |
| CN114084619A (en) * | 2021-11-24 | 2022-02-25 | 华中科技大学鄂州工业技术研究院 | Intelligent control system and method for production line |
| CN114111903A (en) * | 2021-11-24 | 2022-03-01 | 华中科技大学鄂州工业技术研究院 | Visual identification and carrying system and method for parts of production line |
| CN114111903B (en) * | 2021-11-24 | 2023-10-13 | 华中科技大学鄂州工业技术研究院 | Production line part visual identification and transportation system and method |
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