CN207696179U - Two drag three manipulators to coordinate bloom CNC automatic loading and unloading systems - Google Patents
Two drag three manipulators to coordinate bloom CNC automatic loading and unloading systems Download PDFInfo
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- CN207696179U CN207696179U CN201820027373.1U CN201820027373U CN207696179U CN 207696179 U CN207696179 U CN 207696179U CN 201820027373 U CN201820027373 U CN 201820027373U CN 207696179 U CN207696179 U CN 207696179U
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Abstract
The utility model discloses two to drag three manipulators to coordinate bloom CNC automatic loading and unloading systems, three manipulators are dragged including two, bloom CNC processes automatic feed mechanism, manipulator control case, safe grating and the first bloom CNC machine, second bloom CNC machine and third bloom CNC machine, first, two, it is connected on three bloom CNC machines and two drags three manipulators, cooperation is equipped with bloom CNC and processes automatic feed mechanism between first bloom CNC machine and the second bloom CNC machine, it is equipped with manipulator control case in bloom CNC processing automatic feed mechanisms, safe grating is set to the front side of bloom CNC processing automatic feed mechanisms.The utility model two drags three manipulators that three bloom CNC can be coordinated to carry out loading and unloading, and cost reduction improves production efficiency, and maintenance cost is low, and space is small, hence it is evident that improves efficiency, saves the various resources costs that transit space is brought with transfer.
Description
Technical field
The utility model is related to field of mechanical technique, more particularly to two drag three manipulators to coordinate bloom CNC automatic loading/unloadings
System.
Background technology
Existing bloom industry is all to carry out picking and placeing material to bloom CNC boards by manual work, and manual work carries out
Loading and unloading have following defect：Manual work loading and unloading, skilled Cheng Du, difference of technology level, even work by operating personnel
To make the factors such as attitude, converted products quality can be caused irregular, fraction defective is high, and wastage of material is big, long processing time etc.,
I.e. " three wounds " rate is high；There is personnel by the probability increase of industrial injury, especially this prolonged operation for manual work loading and unloading
Situation；With the higher and higher employment situation of cost of labor, recruitment difficulty has become the puzzlement that many enterprises further develop, invisible
In cause manufacturing cost to increase；The particularity of 3C industries：Influence of the dull and rush season to enterprise is particularly evident, and recruitment number is ordered with production
Single uniformity is extremely difficult to a preferable matching, so as to cause the bad control of rhythm of production.Another way is to use joint
Formula robot coordinates the work pattern of bloom CNC, but this cost is too high, is not that general medium-sized and small enterprises afford to can bear, and
And technical threshold is too high, and it is also relatively high to the overall qualities requirement of user, so can not be big in bloom CNC enterprises
Amount is promoted.Above various situations show the present situation of bloom CNC processing, all greatly hinder the further development of production, and make
The cooperation bloom CNC processing loading and unloading of three manipulators are dragged to be not only to human resources to replace existing manual work pattern with two
Very big liberation, allow manipulator to replace manually completing simple, inefficient pattern, human resources are used in most can play people as
The place of Active Role Value.Two drag the cooperation bloom CNC processing loading and unloading of three manipulators, and there are no the skills of this cooperation currently on the market
Art precedent, on the market at present other than manual work pattern, also kind is exactly the mode that prosthetic robot coordinates, but robot
The mode of cooperation has following shortcomings：It is of high cost and less efficient, by putting for existing bloom board, a robot
Unification platform bloom CNC can only be matched and carry out loading and unloading, if putting for change bloom CNC boards, then can upset original board in length and breadth
Neat planning, workshop seem in disorder；Occupied space is big, and every high ray machine will specifically space arrangement robot, and machine
People needs safety work region larger, in the radius of action of robot arm, need to increase protective fence, the safety as machine makes
With with the safety guarantee etc. to personnel, all limited to present mode and the auxiliary of bloom CNC industries developed, bloom can not be pushed
Automate the industrial automation process of industry.
Utility model content
The purpose of this utility model is that for the above-mentioned deficiency of the prior art, provides two and three manipulators is dragged to coordinate bloom
CNC automatic loading and unloading systems, two drag three manipulators that three bloom CNC can be coordinated to carry out loading and unloading, and cost substantially reduces, and improves life
Efficiency is produced, maintenance cost is low, and space is small, more obvious to improve efficiency and advantage, saves transit space and transfer band
The various resources costs come.
Used technical solution is the utility model in order to achieve the above objectives：
Two drag three manipulators to coordinate bloom CNC automatic loading and unloading systems, including two drag three manipulators, bloom CNC processing certainly
Dynamic feed mechanism, manipulator control case, safe grating and the first bloom CNC machine, the second bloom CNC machine and third bloom
CNC machine is connected on the first bloom CNC machine, the second bloom CNC machine and third bloom CNC machine and two drags three
Manipulator, cooperation is high equipped with bloom CNC processing automatic feed mechanisms between the first bloom CNC machine and the second bloom CNC machine
Manipulator control case is equipped in light CNC processing automatic feed mechanisms, safe grating is set to bloom CNC processing automatic feed mechanisms
Front side.
Preferably, described two drag three manipulators include two manipulator mounting seats disposed in parallel, row Z axis portion,
Y-axis portion and manipulator control case above and below two pulling X-axis disposed in parallel portions, two arms disposed in parallel, the row Z
Axle portion is set to above the manipulator mounting seat, and pulling X-axis portion is set to above pulling X-axis portion, the hand
The lower part in Y-axis portion is fixed in the manipulator mounting seat above and below arm, and Y-axis portion connects the row to the arm up and down
Z axis portion and pulling X-axis portion.
Preferably, the bloom CNC processing automatic feed mechanisms include tooling mounting bracket, tooling adjusting proximate matter, plastic uptake
Box and fine positioning fixture, the tooling adjust proximate matter and are set on the tooling mounting bracket, and the tooling adjusts the side of proximate matter
Equipped with proximate matter end cap, the vacuum formed box is set to the tooling and adjusts on proximate matter, and the side of the vacuum formed box is adjusted equipped with vacuum formed box
Left rib and vacuum formed box adjust right rib, and the fine positioning fixture adjusts proximate matter with the tooling by sliding rail and connect.
Preferably, the fine positioning fixture includes rotary cylinder mounting base, on rotary cylinder mounting base
Rotary cylinder, wide pawl cylinder and rotation positioning platform plate, the rotary cylinder are connected with wide pawl mounting plate, the width pawl installation
Plate is equipped with the wide pawl cylinder of two groups of different trips, and the width pawl cylinder is equipped with wide pawl cylinder installation sheet, the width pawl installation
It is connect with the rotation positioning platform plate by the support column of setting above the end of plate, the width pawl cylinder installation sheet activity connects
It is connected to wide claw clip piece.
Preferably, the wide pawl cylinder is MHL2-16D wide pawls cylinder or MHL2-10D2 wide pawl cylinders, the wide pawl
Cylinder installation sheet is MHL2-16D wide pawl cylinder installation sheets or MHL2-10D2 wide pawl cylinder installation sheets.
Preferably, the rotary cylinder is MSQB20A rotary cylinders.
Preferably, the wide pawl cylinder of two groups of different trips is axially arranged in XY, the wide pawl cylinder installation sheet
It is symmetrical arranged for four and two-by-two.
Preferably, the support column is four.
Preferably, the rotary cylinder mounting base is equipped with and keeps away position.
Preferably, the tooling mounting bracket includes cross-brace frame and connect longitudinal bracing with cross-brace frame
Frame.
Compared with prior art, the utility model has the advantages that：
1. the utility model drags three manipulators to replace manually to coordinate the cost of bloom CNC enterprises input relatively with two
Low, after disposable input, the later stage only needs a small amount of maintenance cost, you can meets or exceeds the economy that original manual work generates
Benefit；The product quality of its standardized loading and unloading pattern when manipulator produces, processing is unified, and production efficiency is stablized, virtually
It ensures the yield of production, increases yield, save raw material, improve enterprise Competitive power；Production capacity is flexibly controllable, can be one day
Continuous work in 24 hours；With manipulator loading and unloading, plant personnel flowing is reduced, allows workshop neat appearance；It is significantly reduced
Cost of labor, provides safer working environment, reduces the labor intensity of worker, reduces Labor Risk, greatly reduces
Cost of labor.
2. the utility model two drags three manipulators cooperation bloom CNC to carry out loading and unloading, manual work cooperation can be effectively solved
Such as processing efficiency is low, fraction defective is high, waste of raw materials is big caused by bloom CNC, " three wounds " high variety of problems of rate, and makes
The inconvenience brought with the brought great number cost of prosthetic robot and use, maintenance.The service efficiency of manipulator improves, and two drag three
The manipulator one cycle period can coordinate the loading and unloading for completing three bloom CNC, need to carry out both ends particular for some products
When bloom operation is processed, when two bloom CNC being needed just to complete the twice technique of identical product, efficiency is with advantage with regard to more obvious
, also save the various resources etc. that transit space is brought with transfer；Three bloom CNC arrange in pairs or groups a manipulator progress up and down
Expect, space is small occupied by installation manipulator, can not almost change the layout of original workshop, virtually reduces enterprise again
Cost of installation and use；
3. the utility model two drags three manipulators that two bloom CNC can be coordinated to carry out loading and unloading, the service efficiency of manipulator
It improves, two dragged for three manipulator one cycle periods can coordinate the loading and unloading for completing three bloom CNC, were mainly produced aiming at processing
When the more moderate bloom operation of product is processed, the various resources etc. that transit space is brought with transfer are saved；Three bloom CNC take
Automatic loading/unloading is carried out with a manipulator, space is small occupied by installation manipulator, can not almost change original workshop
Layout, virtually reduce the cost of installation and use of enterprise again, improve the economic vitality of enterprise, be more advantageous to enterprise
Benign development.
Above-mentioned is the general introduction of utility model technical solution, below in conjunction with attached drawing and specific implementation mode, to the utility model
It is described further.
Description of the drawings
Fig. 1 is the two of the utility model cooperation schematic diagram for dragging three manipulators and bloom CNC；
Fig. 2 is the two of the utility model another cooperation schematic diagram for dragging three manipulators and bloom CNC；
Fig. 3 drags three robot manipulator structure schematic block diagrams for the two of the utility model；
Fig. 4 is that the bloom CNC of the utility model processes the overall structure figure of automatic feed mechanism；
Fig. 5 is the overall structure figure of the fine positioning fixture of the utility model；
Fig. 6 is the two of the utility model cooperation diagram schematic block diagram for dragging three manipulators with bloom CNC；
Fig. 7 is the two of the utility model cooperation schematical section schematic block diagram for dragging three manipulators and bloom CNC；
Fig. 8 is the two of the utility model cooperation schematical section schematic block diagram for dragging three manipulators and bloom CNC.
Specific implementation mode：
In order to make the purpose of this utility model and technical solution and advantage be more clearly understood, make with reference to embodiments detailed
It describes in detail bright.It should be appreciated that specific embodiment described herein is only used to explain the utility model, it is not used to limit this reality
With novel.
In conjunction with Fig. 1-8, provided in this embodiment two drag three manipulators to coordinate bloom CNC automatic loading and unloading systems, including two
Drag three manipulators, bloom CNC processing automatic feed mechanism, manipulator control case, safe grating and the first bloom CNC machine, the
Two bloom CNC machines and third bloom CNC machine, the first bloom CNC machine, the second bloom CNC machine and third bloom
Three manipulators are dragged in mating connection two on CNC machine, and cooperation is equipped with height between the first bloom CNC machine and the second bloom CNC machine
Light CNC processes automatic feed mechanism, is equipped with manipulator control case in bloom CNC processing automatic feed mechanisms, safe grating is set to
The front side of bloom CNC processing automatic feed mechanisms.Three manipulators 400 are dragged in mating connection two on first bloom CNC machine 100, the
Three manipulators 300, the first bloom CNC machine 100 and the second bloom CNC machine are dragged in mating connection two on two bloom CNC machines 200
Cooperation is equipped with bloom CNC and processes automatic feed mechanism 600 between 300, and machine is equipped in bloom CNC processing automatic feed mechanisms 600
Tool hand control cabinet 500, safe grating 700 are set to the front side of bloom CNC processing automatic feed mechanisms 600.
Wherein, as shown in figure 3, two to drag three manipulators include two manipulator mounting seats 1000 disposed in parallel, row Z
Y-axis portion 4000 and machinery above and below 3000, two, the pulling X-axis disposed in parallel portion of axle portion 2000, two arm disposed in parallel
Hand control cabinet, row Z axis portion 2000 are set to 1000 top of the manipulator mounting seat, pulling X-axis portion 3000
It is set to above pulling X-axis portion 3000, the lower part in Y-axis portion 4000 is fixed on manipulator installation bottom above and below the arm
On seat 1000, Y-axis portion 4000 connects the row Z axis portion 2000 and pulling X-axis portion 3000 to the arm up and down.
As shown in figure 4, bloom CNC processes automatic feed mechanism, including tooling mounting bracket 11, tooling adjust proximate matter 12, inhale
Box 16 and fine positioning fixture 18 are moulded, tooling adjusts proximate matter and is set on tooling mounting bracket, and the side that tooling adjusts proximate matter is equipped with type
Material end cap 13, vacuum formed box are set to tooling and adjust on proximate matter, and the side of vacuum formed box is equipped with vacuum formed box and adjusts left rib 15 and vacuum formed box
Right rib 14 is adjusted, fine positioning fixture 18 adjusts proximate matter with tooling by sliding rail and connect.Wherein, tooling mounting bracket includes laterally propping up
Support frame frame 19 and longitudinal bracing frame 20 is connect with cross-brace frame, label 17 is processed product, is set to tooling and adjusts
On proximate matter, left-hand broken line frame is region to be processed in Fig. 3, and right side dotted line frame is finished product placement region.The vacuum formed box is two
It is a.
Wherein, as shown in figure 5, fine positioning fixture 18 includes rotary cylinder mounting base 1, is set to rotary cylinder mounting base
On rotary cylinder 2, wide pawl cylinder and rotation positioning platform plate 9, rotary cylinder is connected with wide pawl mounting plate 3, wide pawl installation
Plate is equipped with the wide pawl cylinder 4 (5) of two groups of different trips, and wide pawl cylinder is equipped with wide pawl cylinder installation sheet 7 (6), wide pawl installation
It is connect with rotation positioning platform plate 9 by the support column 8 of setting above the end of plate, support column is four, wide pawl cylinder installation
Piece is connected with wide claw clip piece 10.Wherein, wide pawl cylinder 4 (5) is MHL2-16D wide pawls cylinder or MHL2-10D2 wide pawl gas
Cylinder, wide pawl cylinder installation sheet 7 (6) are MHL2-16D wide pawl cylinder installation sheets or MHL2-10D2 wide pawl cylinder installation sheets.Rotary pneumatic
Cylinder 2 is MSQB20A rotary cylinders.The wide pawl cylinder of two groups of different trips is axially arranged in XY, and wide pawl cylinder installation sheet is four
And it is symmetrical arranged two-by-two.Rotary cylinder mounting base is equipped with and keeps away position.
When the two of the present embodiment drag three manipulators to coordinate bloom CNC automatic loading and unloading system specific works：When manipulator and
Before bloom CNC starts, operator is sequentially got labor and materials to be added and vacuum formed box ready, and after starting switch signal, manipulator presses program
The parameter of setting draws first piece of workpiece to be processed by the jig plate of arm end, and is captured to fine positioning and pressed from both sides by manipulator
On tool, processed product is moved into product in bloom CNC after positioning, then by manipulator jig, manipulator jig meeting
First the product just processed is first taken out, then the workpiece just having had good positioning is embedded in fixture, manipulator is moved out to again after determining
Safety zone, and the product just processed is positioned in the vacuum formed box in products storage region.After completing a cycle, machinery
Hand continued the action in a upper period.
Two drag three manipulators that can be fed back according to system signal, and product to be processed is put corresponding bloom CNC machines automatically
Platform is processed.Wait for converted products in one layer of vacuum formed box after processing is completed, manipulator is by the suction jig of end just having taken
The blank panel of complete converted products is drawn, and is positioned over above the vacuum formed box in products storage region, and is folded and put with first layer vacuum formed box
Together.
Bloom CNC processing automatic feed mechanisms continue cooperative mechanical hand and bloom CNC work, until all productions to be processed
Product machine, and finished product being put and stacks after completing processing.After the completion of all work pieces process, manipulator, which provides, to be processed
At signal, bloom CNC processing automatic feeding mechanical completes the work of a complete alternation.
The two of the present embodiment drag the flow operations process of three manipulators cooperation bloom CNC automatic loading and unloading systems：
1. by manual work, a folded vacuum formed box is put to the presetting position of automatic feed mechanism.
2. starting the starting switch on control switch enclosure, manipulator is started to work, and jig is picked and placeed by mechanical end,
Processed product is put to fine positioning fixture, after completing fine positioning step, manipulator is again taken rigid processed product to 1#
In bloom CNC, after first taking out the product just processed, processed product is put on the processing jig in bloom CNC, manipulator
It leaving, clamp for machining is closed, and bloom CNC starts to work, meanwhile, manipulator is put into the product machined in vacuum formed box, after
It is continuous to take another processed product, fine positioning step is completed, and take out in 2# blooms CNC by manipulator, completes taking for product
Go out and is put into.
3. continuing the cycle in a upper period.
4. waiting for whole disk product after processing is completed, manipulator can grip blank panel to the finished product of feed mechanism and stack place automatically.
5. waiting for the product in whole folded vacuum formed box after processing is completed, and stacking for machined product is completed, manipulator stops
It only works and sends out.
The operation principle of the bloom CNC processing automatic feed mechanism of the present embodiment is：When its specific works：When manipulator and
Before bloom CNC starts, operator is sequentially got labor and materials to be added and vacuum formed box ready, and after starting switch signal, manipulator presses program
The parameter of setting draws first piece of workpiece to be processed by the jig plate of arm end, and is captured to fine positioning and pressed from both sides by manipulator
On tool, processed product is moved into product in bloom CNC after positioning, then by manipulator jig, manipulator jig meeting
First the product just processed is first taken out, then the workpiece just having had good positioning is embedded in fixture, manipulator is moved out to again after determining
Safety zone, and the product just processed is positioned in the vacuum formed box in products storage region.After completing a cycle, machinery
Hand continued the action in a upper period.Wait for converted products in one layer of vacuum formed box after processing is completed, the suction that manipulator passes through end
Jig draws the blank panel for just taking converted products, and is positioned over above the vacuum formed box in products storage region, and is inhaled with first layer
Modeling box, which is folded, to be put together.Bloom CNC processing automatic feed mechanisms continue cooperative mechanical hand and bloom CNC work, until being needed
Converted products machines, and finished product being put and stacks after completing processing.After the completion of all work pieces process, manipulator provides
The signal machined, bloom CNC processing automatic feeding mechanicals complete the work of a complete alternation.
The operation principle of the wherein fine positioning fixture of the present embodiment is：By the way that the wide pawl cylinder of two groups of different trips is arranged,
And wide pawl cylinder installation sheet is installed on wide pawl cylinder and coordinates wide claw clip piece again, it can be on cylinder installation sheet by wide claw clip piece
Move freely to adapt to various sizes of workpieces processing, and there are keeping away position on rotary cylinder mounting base, to prevent pair
It damages the quadrangle of product.When work, when processed product will be put by the jig plate that picks and places of arm end for converted products
When in the fine positioning fixture, manipulator picks and places the disconnection of 1 signal of suction on jig, starts the solenoid valve letter of wide pawl cylinder in fine positioning
Number, two wide pawl cylinders are tightened simultaneously, and processed product is pushed away from surrounding toward central point by wide claw clip piece, is waited for so as to
Converted products is fixed on a fixed coordinate parameter, and the jig of such arm end is in the same coordinate parameter every time
On take product, to ensure the repetitive positioning accuracy of manipulator, accurate positioning.
According to the disclosure and teachings of the above specification, the utility model those skilled in the art can also be to above-mentioned reality
The mode of applying is changed and is changed.Therefore, the utility model is not limited to specific implementation mode disclosed and described above, right
Some modifications and changes of utility model should also be as falling into the protection scope of the claims of the present utility model.
Claims (10)
1. two drag three manipulators to coordinate bloom CNC automatic loading and unloading systems, which is characterized in that drag three manipulators, bloom including two
CNC process automatic feed mechanism, manipulator control case, safe grating and the first bloom CNC machine, the second bloom CNC machine with
Third bloom CNC machine coordinates on the first bloom CNC machine, the second bloom CNC machine and third bloom CNC machine and connects
It connects two and drags three manipulators, coordinate between the first bloom CNC machine and the second bloom CNC machine and sent automatically equipped with bloom CNC processing
Expect mechanism, manipulator control case is equipped in bloom CNC processing automatic feed mechanisms, it is automatic that safe grating is set to bloom CNC processing
The front side of feed mechanism.
2. as described in claim 1 two drag three manipulators to coordinate bloom CNC automatic loading and unloading systems, which is characterized in that described
Two to drag three manipulators include two manipulator mounting seats disposed in parallel, row Z axis portion, two pulling X disposed in parallel
Y-axis portion and manipulator control case, row Z axis portion are set to the machinery up and down for axle portion, two arms disposed in parallel
Above hand mounting seat, pulling X-axis portion is set to above pulling X-axis portion, and the lower part in Y-axis portion is solid above and below the arm
It is scheduled in the manipulator mounting seat, Y-axis portion connects the row Z axis portion and pulling X-axis portion to the arm up and down.
3. as described in claim 1 two drag three manipulators to coordinate bloom CNC automatic loading and unloading systems, which is characterized in that described
Bloom CNC processing automatic feed mechanism include that tooling mounting bracket, tooling adjust proximate matter, vacuum formed box and fine positioning fixture, institute
It states tooling and adjusts proximate matter on the tooling mounting bracket, the side that the tooling adjusts proximate matter is equipped with proximate matter end cap, the suction
It moulds box to adjust on proximate matter set on the tooling, the side of the vacuum formed box is equipped with the left rib of vacuum formed box adjusting and vacuum formed box adjusts the right side
Rib, the fine positioning fixture adjust proximate matter with the tooling by sliding rail and connect.
4. as claimed in claim 3 two drag three manipulators to coordinate bloom CNC automatic loading and unloading systems, which is characterized in that described
Fine positioning fixture include rotary cylinder mounting base, the rotary cylinder on rotary cylinder mounting base, wide pawl cylinder with
And rotation positioning platform plate, the rotary cylinder are connected with wide pawl mounting plate, the wide pawl mounting plate is not gone together equipped with two groups
The wide pawl cylinder of journey, the width pawl cylinder are equipped with wide pawl cylinder installation sheet, and the end top of the width pawl mounting plate is by setting
The support column set is connect with the rotation positioning platform plate, and the width pawl cylinder installation sheet is connected with wide claw clip piece.
5. as claimed in claim 4 two drag three manipulators to coordinate bloom CNC automatic loading and unloading systems, which is characterized in that described
Wide pawl cylinder be MHL2-16D wide pawls cylinder or MHL2-10D2 wide pawl cylinders, the wide pawl cylinder installation sheet be MHL2-
16D wide pawl cylinder installation sheets or MHL2-10D2 wide pawl cylinder installation sheets.
6. according to claim 4 two drag three manipulators to coordinate bloom CNC automatic loading and unloading systems, which is characterized in that institute
The rotary cylinder stated is MSQB20A rotary cylinders.
7. according to claim 4 two drag three manipulators to coordinate bloom CNC automatic loading and unloading systems, which is characterized in that institute
The wide pawl cylinder for the two groups of different trips stated axially is arranged in XY, and the wide pawl cylinder installation sheet is four and symmetrically sets two-by-two
It sets.
8. according to claim 4 two drag three manipulators to coordinate bloom CNC automatic loading and unloading systems, which is characterized in that institute
The support column stated is four.
9. according to claim 4 two drag three manipulators to coordinate bloom CNC automatic loading and unloading systems, which is characterized in that institute
The rotary cylinder mounting base stated is equipped with and keeps away position.
10. according to claim 4 two drag three manipulators to coordinate bloom CNC automatic loading and unloading systems, which is characterized in that institute
The tooling mounting bracket stated includes cross-brace frame and connect longitudinal bracing frame with cross-brace frame.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108032130A (en) * | 2018-01-08 | 2018-05-15 | 东莞市铭航智能科技有限公司 | Two drag three manipulators to coordinate bloom CNC automatic loading and unloading systems |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108032130A (en) * | 2018-01-08 | 2018-05-15 | 东莞市铭航智能科技有限公司 | Two drag three manipulators to coordinate bloom CNC automatic loading and unloading systems |
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