CN108907056B - Automatic punching and riveting integrated machine - Google Patents

Automatic punching and riveting integrated machine Download PDF

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Publication number
CN108907056B
CN108907056B CN201810665080.0A CN201810665080A CN108907056B CN 108907056 B CN108907056 B CN 108907056B CN 201810665080 A CN201810665080 A CN 201810665080A CN 108907056 B CN108907056 B CN 108907056B
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China
Prior art keywords
conveyor belt
bottom plate
conveying
arm
belt
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CN201810665080.0A
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Chinese (zh)
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CN108907056A (en
Inventor
陈爱军
陈立源
邓智勇
邱欣伟
廖戈
吴胜辉
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Zhongshan Yien Automation Technology Co ltd
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Zhongshan Yien Automation Technology Co ltd
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Priority to CN201810665080.0A priority Critical patent/CN108907056B/en
Publication of CN108907056A publication Critical patent/CN108907056A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J15/00Riveting
    • B21J15/02Riveting procedures
    • B21J15/025Setting self-piercing rivets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J15/00Riveting
    • B21J15/10Riveting machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J15/00Riveting
    • B21J15/10Riveting machines
    • B21J15/28Control devices specially adapted to riveting machines not restricted to one of the preceding subgroups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J15/00Riveting
    • B21J15/10Riveting machines
    • B21J15/30Particular elements, e.g. supports; Suspension equipment specially adapted for portable riveters
    • B21J15/32Devices for inserting or holding rivets in position with or without feeding arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J15/00Riveting
    • B21J15/10Riveting machines
    • B21J15/30Particular elements, e.g. supports; Suspension equipment specially adapted for portable riveters
    • B21J15/32Devices for inserting or holding rivets in position with or without feeding arrangements
    • B21J15/323Devices for inserting or holding rivets in position with or without feeding arrangements using a carrier strip

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Belt Conveyors (AREA)
  • Feeding Of Workpieces (AREA)

Abstract

The invention discloses an automatic punching and riveting integrated machine which comprises a rack, wherein a punching machine and a nail feeding machine are arranged beside the rack, a first conveying belt and a second conveying belt are arranged on the rack and are parallel to each other, a plurality of tools are arranged on the first conveying belt and the second conveying belt, the nail feeding machine is arranged beside the first conveying belt, a rivet conveying arm and a transfer mechanical arm are arranged above the first conveying belt, rivets are fed into the tools from the nail feeding machine by the rivet conveying arm, the tools are conveyed to the second conveying belt from the first conveying belt by the transfer mechanical arm, the punching machine is arranged beside the second conveying belt, a bottom plate conveying arm and a discharging mechanical arm are arranged above the second conveying belt, a bottom plate to be processed is conveyed to the tools by the bottom plate conveying arm, the bottom plate and the rivets are punched into finished products by the punching machine, and the finished products are conveyed out of the second conveying. The automatic punching and riveting integrated machine can realize full-automatic production, realizes an unattended mode of punching operation, has low requirements on production elements such as staff, operation environment and the like, shortens the production period and has stable quality.

Description

Automatic punching and riveting integrated machine
Technical Field
The invention relates to an automatic punching and riveting integrated machine.
Background
In the middle and small-sized manufacturing industry at present, the traditional production mode of man-machine cooperation is still commonly adopted in stamping production, the work efficiency is low, the labor intensity is high, the stamping appearance quality of products is unstable and poor, and the recruitment of stamping technicians is increasingly difficult, firstly, the enterprise has higher requirements on the working capacity of the employees, secondly, the expectations of the employees on salary treatment and working environment are continuously improved, and thirdly, the return flow … … of an external worker makes the stamping technicians difficult to find, thereby generating 'unsmooth work'. In addition, the manual operation of the stamping equipment has higher labor intensity, low equipment utilization rate, overlong product die change time, easy fatigue of repetitive operation and easy occurrence of industrial accidents. Leading enterprises in the industry have gradually used robots/manipulators to replace manual operation, but the robots/manipulators have high cost and low universality (different products and processes, the robots/manipulators need to replace different clamping jaws, tool fixtures, reprogram control programs and the like), and are relatively dependent on technical support (programming and maintenance) of suppliers.
Disclosure of Invention
The invention provides an automatic punching and riveting integrated machine which is used for solving the problems that in the prior art, punching production can only be manually manufactured, the quality is poor, and the cost is high.
The technical scheme of the invention is realized as follows:
the invention aims to provide an automatic punching and riveting integrated machine, which comprises a rack, wherein a punching machine and at least one nail feeder are arranged beside the rack, and the automatic punching and riveting integrated machine is characterized in that: the machine frame is provided with a first conveying belt and a second conveying belt, the first conveying belt and the second conveying belt are parallel to each other and are opposite in conveying direction, a plurality of tools are placed on the first conveying belt and the second conveying belt, the tools move on the first conveying belt and the second conveying belt, the nail conveying machine is located beside the first conveying belt, a rivet conveying arm and a transfer mechanical arm are arranged above the first conveying belt, rivets are conveyed to the tools located on the first conveying belt through the rivet conveying arm, the transfer mechanical arm conveys the tools to the second conveying belt from the first conveying belt, the punching machine is located beside the second conveying belt, a bottom plate conveying arm and an unloading mechanical arm are arranged above the second conveying belt, a bottom plate to be processed is conveyed to the tools located on the second conveying belt through the bottom plate conveying arm, the punching machine punches the bottom plate and the rivets on the tools into finished products, and the unloading mechanical arm conveys the finished products located at the tail end of the second conveying.
The material preparing platform is arranged beside the second conveying belt, the rotatable material preparing frame is arranged on the material preparing platform, the material preparing frame is provided with a plurality of mounting supports, a bottom plate to be processed is placed in each mounting support, and the bottom plate conveying arm conveys the bottom plate to the tool from the mounting supports.
The material preparing platform is further provided with a lifting frame, the lifting frame comprises a supporting plate capable of moving up and down, the supporting plate supports the bottom plate in the mounting support to the top of the mounting support, and the bottom plate conveying arm conveys the bottom plate to the tool from the top of the mounting support.
The bottom plate conveying arm is arranged above the head end of the second conveying belt, a positioning support is further arranged below the bottom plate conveying arm, the positioning support is located between the mounting support and the second conveying belt, the bottom plate conveying arm is provided with a first sucking disc and a second sucking disc in parallel, the first sucking disc conveys the bottom plate to the positioning support from the top of the mounting support, and meanwhile, the second sucking disc conveys the bottom plate to the second conveying belt from the positioning support.
And one end of the positioning bracket is provided with a positioning frame.
The discharging mechanical arm is characterized in that a demolding platform is further arranged below the discharging mechanical arm and located between the first conveyor belt and the second conveyor belt, two rows of fixed convex edges are arranged at the top of the demolding platform, the tool is fixed between the two rows of fixed convex edges, a through hole is formed in the tool, an air cylinder is arranged at the bottom of the demolding platform, a piston of the air cylinder penetrates through the through hole and abuts against the bottom of a finished product, and the piston moves upwards to lift the finished product to leave the tool.
The unloading mechanical arm comprises a first mechanical arm, a third sucker and a second mechanical arm, the first mechanical arm conveys a finished product and a tool located at the tail end of the second conveying belt to the demolding platform, the third sucker conveys the finished product on the demolding platform out of the tool, and the second mechanical arm conveys the tool located on the demolding platform to the first conveying belt.
The first conveying belt and the second conveying belt are driven by the synchronizing wheel, the first conveying belt and the second conveying belt are synchronous belts, and teeth meshed with the synchronizing wheel are arranged at the bottoms of the synchronous belts.
And a PLC system integrated controller is arranged in the rack.
And two nail conveying machines are arranged beside the first conveying belt in parallel.
Compared with the prior art, the invention has the following advantages:
1. according to the automatic punching and riveting integrated machine, the first conveyor belt and the second conveyor belt automatically convey workpieces to each station, automatic feeding, punching processing and discharging are realized, full-process automatic production is realized, an unattended punching operation mode is realized, the requirements on production elements such as staff production skills, operation attitudes (proficiency, endeavor) and operation environments (light, noise and the like) are low, the production period is shortened, the quality is stable, abnormal quality can be rapidly discovered, checked and improved, and the production cost is reduced;
2. the whole machine is simple and compact in structure, and can quickly complete the whole production stamping process from the sequential feeding of all parts to the blanking of finished products.
3. The material preparing platform is provided with a lifting frame and a rotatable material preparing frame, the material preparing frame is provided with a plurality of mounting brackets, the lifting frame lifts a bottom plate in the mounting brackets to the tops of the mounting brackets, and the bottom plate conveying arm conveys the bottom plate to the tool from the tops of the mounting brackets, so that manual feeding is not needed, and the material preparing platform is more convenient;
4. the positioning support is positioned between the mounting support and the second conveyor belt, the bottom plate enters the second conveyor belt after being positioned in the positioning support, the positioning frame enables the feeding to be secondarily positioned, the position of the bottom plate entering the tool is more accurate, and the production efficiency is improved;
5. the demolding platform is positioned between the first conveyor belt and the second conveyor belt, two rows of fixed convex edges are arranged at the top of the demolding platform, the finished product is fixed between the two rows of fixed convex edges, the bottom of the demolding platform is provided with an air cylinder, a piston of the air cylinder moves upwards, the piston penetrates through the tooling to lift the finished product up and leave the tooling, the finished product is directly demolded on the demolding platform, and the tooling directly returns to the first conveyor belt after the finished product is demolded, so that the production efficiency is further accelerated;
6. the first conveyor belt and the second conveyor belt are driven by the synchronous wheel, the first conveyor belt and the second conveyor belt are synchronous belts, teeth meshed with the synchronous wheel are arranged at the bottom of each synchronous belt, the tool is accurately positioned, and the working reliability is improved;
7. the controller is integrated by a PLC system, is automatically produced in the whole process, and can produce products with the same process and different models by automatically replacing corresponding dies and clamps by customers, so that the purposes of one machine for multiple purposes and quick die change are achieved, and the production cost is greatly reduced;
8. two nail feeding machines are arranged beside the second conveying belt in parallel and can be used for conveying two different types of rivets.
Drawings
Fig. 1 is a schematic structural diagram of an automatic punching and riveting integrated machine provided by an embodiment of the invention;
FIG. 2 is an enlarged view at A of FIG. 1;
fig. 3 is a top view of an automatic riveting and punching integrated machine provided by an embodiment of the invention;
fig. 4 is a schematic structural view of the automatic punching and riveting integrated machine provided by the embodiment of the invention after a punching machine is hidden;
FIG. 5 is a schematic structural view of the automatic punching and riveting integrated machine at another angle after the nail feeder is hidden;
FIG. 6 is an enlarged view at B of FIG. 5;
fig. 7 is a schematic structural diagram of the demolding platform of the automatic punching and riveting integrated machine provided by the embodiment of the invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1 to 5, the automatic punching and riveting integrated machine provided by this embodiment includes a frame 10, and a punching machine 1 and at least one nail feeder 2 are disposed beside the frame 10, and is characterized in that: the frame 10 is provided with a first conveyor belt 31 and a second conveyor belt 32, the first conveyor belt 31 and the second conveyor belt 32 are parallel to each other and have opposite conveying directions (arrows in fig. 3 are running directions of the first conveyor belt 31 and the second conveyor belt 32), a plurality of tools 5 are placed on the first conveyor belt 31 and the second conveyor belt 32, the tools 5 move on the first conveyor belt 31 and the second conveyor belt 32, the nail feeder 2 is located beside the first conveyor belt 31, a rivet conveying arm 41 and a transfer mechanical arm 42 are arranged above the first conveyor belt 31, the rivet conveying arm 41 conveys rivets from the nail feeder 2 to the tools 5 located on the first conveyor belt 31, the transfer mechanical arm 42 conveys the tools 5 from the first conveyor belt 31 to the second conveyor belt 32, the stamping press 1 is located beside the second conveyor belt 32, a bottom plate conveying arm 43 and a discharging mechanical arm 44 are arranged above the second conveyor belt 32, the bottom plate conveying arm 43 conveys a bottom plate 91 to be processed to the tools 5 located on the second conveyor belt 32, the punch 1 punches the bottom plate 91 and the rivets on the tooling 5 into the finished products 92, and the unloading robot 44 delivers the finished products 92 located at the end of the second conveyor belt 32 out of the second conveyor belt 32.
The automatic punching and riveting integrated machine is simple and compact in structure, the first conveyor belt 31 and the second conveyor belt 32 automatically convey the tool 5 to each station, automatic feeding, punching processing and discharging are realized, automatic production is realized in the whole process, an unattended punching operation mode is realized, the requirements on production factors such as staff production skills, operation attitudes (proficiency, endeavor), operation environments (light, noise and the like) are low, the production period is shortened, the quality is stable, and abnormal quality can be quickly found, checked and improved.
A material preparing platform 6 is further arranged beside the second conveyor belt 32, a rotatable material preparing frame 62 is arranged on the material preparing platform 6, the material preparing frame 62 is provided with a plurality of mounting brackets 63, a bottom plate 91 to be processed is placed in each mounting bracket 63, and the bottom plate conveying arm 43 conveys the bottom plate 91 to the tool 5 from the mounting brackets 63.
The material preparing platform 6 is further provided with a lifting frame 61, the lifting frame 61 comprises a supporting plate 611 capable of moving up and down, the supporting plate 611 lifts the bottom plate 91 in the mounting support 63 to the top of the mounting support 63, and the bottom plate conveying arm 43 conveys the bottom plate 91 to the tooling 5 from the top of the mounting support 63. Need not artifical material loading, it is more convenient. The detachable installation adds frame 63, can make machinery be suitable for the processing of different products, and rotatable stock preparation frame 62, when lacking backing material 91 in one of them installing support 63, stock preparation frame autogiration uses another installing support 63, has increased the stock quantity of platform 6 of prepareeing material, further alleviates artifically.
The bottom plate conveying arm 43 is disposed above the head end of the second conveyor belt 32, a positioning bracket 34 is further disposed below the bottom plate conveying arm 43, the positioning bracket 34 is located between the mounting bracket 63 and the second conveyor belt 32, the bottom plate conveying arm 43 is provided with a first suction cup 431 and a second suction cup 432 in parallel, the first suction cup 431 conveys the bottom plate 91 from the top of the mounting bracket 63 to the positioning bracket 34, and the second suction cup 432 conveys the bottom plate 91 from the positioning bracket 34 to the second conveyor belt 32. The bottom plate 91 is positioned in the positioning support 34 and then enters the second conveyor belt 32, so that the position of the bottom plate 91 entering the tool 5 is more accurate, and the production efficiency is improved.
A positioning frame 341 is disposed at one end of the positioning bracket 34.
The demolding platform 7 is further arranged below the unloading mechanical arm 44, the demolding platform 7 is located between the first conveyor belt 31 and the second conveyor belt 32, two rows of fixed convex edges 71 are arranged at the top of the demolding platform 7, the tool 5 is fixed between the two rows of fixed convex edges 71, a through hole 51 is formed in the tool 5, an air cylinder is arranged at the bottom of the demolding platform 7, a piston 72 of the air cylinder penetrates through the through hole 51 to abut against the bottom of a finished product 92, and the piston 72 moves upwards to lift the finished product 92 off the tool 5. Finished product 92 directly demolds on demolding platform 7, and frock 5 directly returns first conveyer belt after finished product 92 demolds, has further accelerated production efficiency.
The unloading robot arm 44 includes a first robot 441, a third suction cup 442, and a second robot 443, the first robot delivers the finished product 92 and the tooling 5 located at the end of the second conveyor 32 to the demolding platform 7, the third suction cup 442 delivers the finished product 92 on the demolding platform 7 out of the tooling 5, and the second robot 443 delivers the tooling 5 located on the demolding platform 7 to the first conveyor 31.
The first conveyor belt 31 and the second conveyor belt 32 are driven by a synchronizing wheel 33, the first conveyor belt 31 and the second conveyor belt 32 are synchronous belts, and teeth meshed with the synchronizing wheel 33 are arranged at the bottoms of the synchronous belts.
A PLC system integrated controller is arranged in the frame 10.
Two nail feeders 2 are arranged beside the first conveyor belt 31 in parallel.
Finally, it should be noted that: the above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.

Claims (9)

1. The utility model provides an automatic punching and riveting all-in-one, includes frame (10), and frame (10) are other to be equipped with punching machine (1) and at least one nail feeder (2), its characterized in that: a first conveyor belt (31) and a second conveyor belt (32) are arranged on the rack (10), the first conveyor belt (31) and the second conveyor belt (32) are parallel to each other and are opposite in conveying direction, a plurality of tools (5) are arranged on the first conveyor belt (31) and the second conveyor belt (32), the tools (5) move on the first conveyor belt (31) and the second conveyor belt (32), the nail conveying machine (2) is located beside the first conveyor belt (31), a rivet conveying arm (41) and a transfer mechanical arm (42) are arranged above the first conveyor belt (31), rivets are conveyed to the tools (5) located on the first conveyor belt (31) through the rivet conveying arm (41), the tools (5) are conveyed to the second conveyor belt (32) through the transfer mechanical arm (42), the punching machine (1) is located beside the second conveyor belt (32), a bottom plate conveying arm (43) and a discharging mechanical arm (44) are arranged above the second conveyor belt (32), the bottom plate conveying arm (43) conveys a bottom plate (91) to be processed to a tool (5) on the second conveying belt (32), the punch (1) punches the bottom plate (91) and the rivets on the tool (5) to form finished products (92), and the unloading mechanical arm (44) conveys the finished products (92) at the tail end of the second conveying belt (32) out of the second conveying belt (32);
the discharging mechanical arm (44) comprises a first mechanical arm (441), a third suction cup (442) and a second mechanical arm (443), the first mechanical arm sends a finished product (92) and a tool (5) which are positioned at the tail end of the second conveyor belt (32) to the demolding platform (7), the third suction cup (442) sends the finished product (92) on the demolding platform (7) out of the tool (5), and the second mechanical arm (443) sends the tool (5) positioned on the demolding platform (7) to the first conveyor belt (31).
2. An automatic punching and riveting integrated machine according to claim 1, characterized in that: a material preparation platform (6) is further arranged beside the second conveying belt (32), a rotatable material preparation frame (62) is arranged on the material preparation platform (6), a plurality of mounting brackets (63) are arranged on the material preparation frame (62), a bottom plate (91) to be processed is placed in each mounting bracket (63), and the bottom plate (91) is conveyed to the tool (5) from each mounting bracket (63) by a bottom plate conveying arm (43);
3. an automatic punching and riveting integrated machine according to claim 2, characterized in that: the material preparation platform (6) is further provided with a lifting frame (61), the lifting frame (61) comprises a supporting plate (611) capable of moving up and down, the supporting plate (611) lifts a bottom plate (91) in the mounting support (63) to the top of the mounting support (63), and the bottom plate conveying arm (43) conveys the bottom plate (91) to the tool (5) from the top of the mounting support (63).
4. An automatic punching and riveting integrated machine according to claim 3, characterized in that: the bottom plate conveying arm (43) is arranged above the head end of the second conveying belt (32), a positioning support (34) is further arranged below the bottom plate conveying arm (43), the positioning support (34) is located between the mounting support (63) and the second conveying belt (32), a first suction cup (431) and a second suction cup (432) are arranged on the bottom plate conveying arm (43) in parallel, the first suction cup (431) conveys the bottom plate (91) to the positioning support (34) from the top of the mounting support (63), and meanwhile the second suction cup (432) conveys the bottom plate (91) to the second conveying belt (32) from the positioning support (34).
5. An automatic punching and riveting integrated machine according to claim 4, characterized in that: one end of the positioning bracket (34) is provided with a positioning frame (341).
6. An automatic punching and riveting integrated machine according to claim 3, characterized in that: unloading arm (44) below still is equipped with drawing of patterns platform (7), and drawing of patterns platform (7) are located between first conveyer belt (31) and second conveyer belt (32), and drawing of patterns platform (7) top is equipped with two rows of fixed chimbs (71), frock (5) are fixed between two rows of fixed chimbs (71), are equipped with through-hole (51) on frock (5), and drawing of patterns platform (7) bottom is equipped with the cylinder, and piston (72) of cylinder pass through-hole (51) are supported in finished product (92) bottom, and piston (72) upward activity is with finished product (92) pop-up and leave frock (5).
7. An automatic punching and riveting integrated machine according to any one of claims 1 to 6, characterized in that: the first conveyor belt (31) and the second conveyor belt (32) are driven by a synchronizing wheel (33), the first conveyor belt (31) and the second conveyor belt (32) are synchronous belts, and teeth meshed with the synchronizing wheel (33) are arranged at the bottoms of the synchronous belts.
8. An automatic punching and riveting integrated machine according to claim 7, characterized in that: and a PLC system integrated controller is arranged in the rack (10).
9. An automatic punching and riveting integrated machine according to claim 8, characterized in that: two nail feeding machines (2) are arranged beside the first conveyor belt (31) in parallel.
CN201810665080.0A 2018-06-26 2018-06-26 Automatic punching and riveting integrated machine Active CN108907056B (en)

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CN108907056B true CN108907056B (en) 2020-04-07

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Publication number Priority date Publication date Assignee Title
CN110340647B (en) * 2019-06-28 2022-06-03 安徽巨一科技股份有限公司 Device and method for selecting and delivering multi-type screws by flow drill screwing equipment
CN111646201A (en) * 2020-04-27 2020-09-11 中山市易恩自动化科技有限公司 Battery carrying device for automatic test line of intelligent electronic scale
CN111890030B (en) * 2020-06-29 2022-03-29 中山市易恩自动化科技有限公司 Full-automatic heating member equipment

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JP3846935B2 (en) * 1996-06-06 2006-11-15 旭化成ケミカルズ株式会社 Cannonball supply mounting device
DE10160423C2 (en) * 2001-12-08 2003-10-16 Bergner Verbindungstechnik Gmb Device for feeding a connecting element to a processing unit
CN104162620B (en) * 2014-08-22 2016-02-17 广东美芝制冷设备有限公司 Riveting machine device
CN205128827U (en) * 2015-09-08 2016-04-06 惠州智科实业有限公司 Take automatic riveting device of punch press
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