CN108907056A - A kind of automatic sleeving and riveting all-in-one machine - Google Patents
A kind of automatic sleeving and riveting all-in-one machine Download PDFInfo
- Publication number
- CN108907056A CN108907056A CN201810665080.0A CN201810665080A CN108907056A CN 108907056 A CN108907056 A CN 108907056A CN 201810665080 A CN201810665080 A CN 201810665080A CN 108907056 A CN108907056 A CN 108907056A
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- China
- Prior art keywords
- conveyer belt
- tooling
- bottom plate
- riveting
- machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/02—Riveting procedures
- B21J15/025—Setting self-piercing rivets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/10—Riveting machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/10—Riveting machines
- B21J15/28—Control devices specially adapted to riveting machines not restricted to one of the preceding subgroups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/10—Riveting machines
- B21J15/30—Particular elements, e.g. supports; Suspension equipment specially adapted for portable riveters
- B21J15/32—Devices for inserting or holding rivets in position with or without feeding arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/10—Riveting machines
- B21J15/30—Particular elements, e.g. supports; Suspension equipment specially adapted for portable riveters
- B21J15/32—Devices for inserting or holding rivets in position with or without feeding arrangements
- B21J15/323—Devices for inserting or holding rivets in position with or without feeding arrangements using a carrier strip
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Feeding Of Workpieces (AREA)
- Belt Conveyors (AREA)
Abstract
The invention discloses a kind of automatic sleeving and riveting all-in-one machines, including rack, it is equipped with press machine by rack and send nailing machine, rack is equipped with the first conveyer belt and the second conveyer belt, first conveyer belt and the second conveyer belt are parallel to each other, several toolings are placed on first conveyer belt and the second conveyer belt, nailing machine is sent to be located at by the first conveyer belt, rivet conveying arm and transfer mechanical arm are equipped with above first conveyer belt, rivet conveying arm by rivet from send nailing machine be sent into tooling, tooling is sent to the second conveyer belt from the first conveyer belt by transfer mechanical arm, press machine is located at by the second conveyer belt, bottom plate conveying arm and discharging mechanical arm are equipped with above second conveyer belt, bottom plate conveying arm send bottom plate to be processed to tooling, bottom plate and rivet are struck out finished product by press machine, finished product is sent out the second conveyer belt by discharging mechanical arm.The automatic sleeving and riveting one function whole-course automation production, realizes stamping press left unguarded mode, and the production factors such as employee, operating environment are required with low, production cycle shortening, stay in grade.
Description
Technical field
The present invention relates to a kind of automatic sleeving and riveting all-in-one machines.
Background technique
Domestic middle-size and small-size manufacturing at present, punching production, which remains unchanged, generallys use the traditional mode of production mode of " man-machine cooperation ",
Work efficiency is low, large labor intensity, the unstable difference of product punching press presentation quality, and stamping technology recruitment is increasingly difficult, first is that enterprise
Industry is more demanding to the ability to work of such employee, second is that wages treatment and working environment expectation is continuously improved in employee, third is that
Alien workers' " reflux " ... are so that stamping technology work difficulty is looked for, to generate " work is waste ".Another manual operation stamping equipment labor
Fatigue resistance is larger, and equipment mobility is not high, and product mould replacing time is too long, and repetitive operation fatiguability is easy to happen industrial accident.
Industry-leading enterprise gradually substitutes manual operation, but robot/manipulator higher cost using robot/manipulator, general
Property is lower, and (different product, technique, robot/manipulator need to change different clamping jaws, tool and gauge and regroup control program
Deng), supplier's technical support (programming, maintenance) is more relied on.
Summary of the invention
The present invention provides a kind of automatic sleeving and riveting all-in-one machine, to solve can only be by manually making in punching production in the prior art
Make, problem of poor quality, at high cost.
The technical proposal of the invention is realized in this way:
The object of the present invention is to provide a kind of automatic sleeving and riveting all-in-one machines, including rack, and rack side is equipped with press machine and at least
One is sent nailing machine, it is characterised in that:Rack is equipped with the first conveyer belt and the second conveyer belt, the first conveyer belt and the second conveyer belt
It is parallel to each other and direction of transfer is on the contrary, be placed with several toolings, tooling is in the first conveyer belt on the first conveyer belt and the second conveyer belt
It is moved on the second conveyer belt, nailing machine is sent to be located at by the first conveyer belt, rivet conveying arm and transfer are equipped with above the first conveyer belt
Mechanical arm, rivet conveying arm by rivet from send nailing machine be sent into be located at the first conveyer belt tooling on, transfer mechanical arm by tooling from
First conveyer belt is sent to the second conveyer belt, and press machine is located at by the second conveyer belt, and bottom plate is equipped with above the second conveyer belt and is conveyed
Arm and discharging mechanical arm, bottom plate conveying arm send bottom plate to be processed to the tooling being located on the second conveyer belt, and press machine will
Bottom plate and rivet in tooling are stamped and formed out finished product, and the finished product for being located at the second transmission end of tape is sent out second and passed by discharging mechanical arm
Send band.
Stock platform is additionally provided with by second conveyer belt described above, stock platform is equipped with rotatable material preparing rack, stock
Several mounting brackets are provided with, bottom plate to be processed is laid in mounting bracket, workpiece transfer arm send bottom plate from mounting bracket
To tooling.
Crane is additionally provided on stock platform described above, crane includes supporting plate moving up and down, and supporting plate will be installed
At the top of bottom plate pop-up to mounting bracket in bracket, workpiece transfer arm send bottom plate at the top of mounting bracket to tooling.
Bottom plate conveying arm described above is set to the top of the second conveyer belt head end, is additionally provided with positioning below bottom plate conveying arm
Bracket, for the locating support between the mounting bracket and the second conveyer belt, the bottom plate conveying arm is set side by side with
One sucker and the second sucker, the first sucker is by bottom plate from sending to locating support at the top of mounting bracket, while the second sucker is by bottom plate
It send from locating support to the second conveyer belt.
Locating support one end described above is equipped with posting.
Demoulding platform is additionally provided with below discharging mechanical arm described above, demoulding platform is located at the first conveyer belt and the second transmission
Between band, demoulding table top is equipped with two rows of fixed chimbs, and the tooling is fixed between two rows of fixed chimbs, and tooling is equipped with
Through-hole, demoulding mesa base are equipped with cylinder, and the piston of cylinder passes through the through-hole and is against finished product bottom, and the upward activity of piston will be at
Tooling is left in product pop-up.
Discharging mechanical arm described above includes the first manipulator, third sucker and the second manipulator, and the first manipulator is by position
It sending in the finished product and tooling of the second transmission end of tape to demoulding platform, third sucker sends out tooling for the finished product on platform is demoulded,
Second manipulator send the tooling being located on demoulding platform to the first conveyer belt.
First conveyer belt and the second conveyer belt described above are driven by synchronizing wheel, and the first conveyer belt and the second conveyer belt are same
Band is walked, synchronous belt bottom is equipped with the tooth engaged with synchronizing wheel.
PLC system integrated manipulator is equipped in rack described above.
Two, which are equipped with, side by side by first conveyer belt described above send nailing machine.
Compared with prior art, the present invention having the advantage that:
1, automatic sleeving and riveting all-in-one machine of the present invention, the first conveyer belt and the second conveyer belt automatically send workpiece to each
Station, automatic charging, feeding, punch process, discharging, whole-course automation production realize stamping press left unguarded mode, right
The production factors such as employee's production skills, operation attitude (proficiency, effort property), operating environment (light, noise etc.) require low, life
Cycle time, stay in grade are produced, and can be carried out quality abnormal and quickly find, check and improve, reduces production cost;
2, whole mechanical structure is simple and compact, can quickly finish product by each loose mail sequence feeding up to finished product blanking
Full production punching course.
3, stock platform is equipped with crane and rotatable material preparing rack, and material preparing rack is equipped with several mounting brackets, crane
At the top of the bottom plate pop-up in mounting bracket to mounting bracket, workpiece transfer arm send bottom plate at the top of mounting bracket to tooling
On, it is not necessarily to artificial loading, is more convenient;
4, the locating support between the mounting bracket and the second conveyer belt, determined in locating support by bottom plate
Further into the second conveyer belt behind position, posting makes feeding realize secondary positioning, and position is more acurrate when bottom plate being made to enter tooling, mentions
High production efficiency;
5, between the first conveyer belt and the second conveyer belt, demoulding table top is equipped with two rows of fixed the demoulding platform
Chimb, the finished product are fixed between two rows of fixed chimbs, and demoulding mesa base is equipped with cylinder, and the piston of cylinder is movable upwards,
Piston passes through the tooling and tooling is left in finished product pop-up, and finished product directly demoulds on demoulding platform, and tooling is straight after finished product demoulding
It connects and returns to the first conveyer belt, further speeded up production efficiency;
6, first conveyer belt and the second conveyer belt are driven by synchronizing wheel, and the first conveyer belt and the second conveyer belt are to synchronize
Band, synchronous belt bottom are equipped with the tooth engaged with synchronizing wheel, and tooling is accurately positioned, and increase the reliability of work;
7, the controller is integrated for PLC system, whole-course automation production, corresponds to mold, folder by client's self-changeable
Tool, can produce the product of same technique different model, reach a tractor serves several purposes, quickly change the mold, greatly reduce production cost;
8, two are equipped with side by side by second conveyer belt and send nailing machine, two are sent nailing machine to can be used for transmitting two kinds of different types
Rivet.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of automatic sleeving and riveting all-in-one machine provided in an embodiment of the present invention;
Fig. 2 is enlarged drawing at the A of Fig. 1;
Fig. 3 is the top view of automatic sleeving and riveting all-in-one machine provided in an embodiment of the present invention;
Fig. 4 is that automatic sleeving and riveting all-in-one machine provided in an embodiment of the present invention hides the structural schematic diagram after press machine;
Fig. 5 is that automatic sleeving and riveting all-in-one machine hides the structural schematic diagram for sending another angle after nailing machine;
Fig. 6 is enlarged drawing at the B of Fig. 5;
Fig. 7 is the structural schematic diagram of automatic sleeving and riveting all-in-one machine demoulding platform provided in an embodiment of the present invention.
Specific embodiment
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in conjunction with the embodiment of the present invention
In attached drawing, technical scheme in the embodiment of the invention is clearly and completely described, it is clear that described embodiment is
A part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, those of ordinary skill in the art
Every other embodiment obtained without making creative work, shall fall within the protection scope of the present invention.
As shown in Figures 1 to 5, a kind of automatic sleeving and riveting all-in-one machine provided in this embodiment, including rack 10 are set by rack 10
There is a press machine 1 and at least one sent nailing machine 2, it is characterised in that:Rack 10 is equipped with the first conveyer belt 31 and the second conveyer belt 32,
First conveyer belt 31 and the second conveyer belt 32 be parallel to each other and direction of transfer opposite (Fig. 3 arrow is the first conveyer belt 31 and second
Pass the traffic direction of band 32), several toolings 5 are placed on the first conveyer belt 31 and the second conveyer belt 32, and tooling 5 is in the first conveyer belt
31 and second move on conveyer belt 32, and nailing machine 2 is sent to be located at by the first conveyer belt 31, and rivet is equipped with above the first conveyer belt 31 and is conveyed
Arm 41 and transfer mechanical arm 42, rivet conveying arm 41 by rivet from send nailing machine 2 be sent into be located at the first conveyer belt 31 tooling 5 on,
Tooling 5 is sent to the second conveyer belt 32 from the first conveyer belt 31 by transfer mechanical arm 42, and press machine 1 is located at the second conveyer belt 32
Side, is equipped with bottom plate conveying arm 43 and discharging mechanical arm 44 above the second conveyer belt 32, and bottom plate conveying arm 43 is by bottom plate to be processed
91 send to be located at the second conveyer belt 32 on tooling 5 on, press machine 1 by tooling 5 bottom plate 91 and rivet be stamped and formed out finished product
92, the finished product 92 for being located at 32 end of the second conveyer belt is sent out the second conveyer belt 32 by discharging mechanical arm 44.
Automatic sleeving and riveting all-in-one machine of the present invention, simple and compact for structure, the first conveyer belt 31 and the second conveyer belt 32
Automatically tooling 5 is sent to each station, automatic charging, feeding, punch process, discharging, whole-course automation production realizes punching press work
Industry left unguarded mode, to employee's production skills, operation attitude (proficiency, effort property), operating environment (light, noise etc.) etc.
Production factors require low, production cycle shortening, stay in grade, and can be carried out quality abnormal and quickly find, check and improve.
Stock platform 6 is additionally provided with by second conveyer belt 32 described above, stock platform 6 is equipped with rotatable material preparing rack
62, material preparing rack 62 is equipped with several mounting brackets 63, and bottom plate 91 to be processed is laid in mounting bracket 63, and workpiece transfer arm 43 will
Bottom plate 91 is sent from mounting bracket 63 to tooling 5.
Crane 61 is additionally provided on stock platform 6 described above, crane 61 includes supporting plate 611 moving up and down, support
For plate 611 by 91 pop-up of bottom plate in mounting bracket 63 to 63 top of mounting bracket, workpiece transfer arm 43 props up bottom plate 91 from installation
It is sent at the top of frame 63 to tooling 5.Without artificial loading, it is more convenient.Detachable installation adds frame 63, can make mechanical applicable difference
The processing of product, rotatable material preparing rack 62, when lacking bottom material 91 in one of mounting bracket 63, material preparing rack rotates automatically
Using another mounting bracket 63, the storing amount of stock platform 6 is increased, is further mitigated artificial.
Bottom plate conveying arm 43 described above is set to the top of 32 head end of the second conveyer belt, and 43 lower section of bottom plate conveying arm is also set
There is locating support 34, the locating support 34 is between the mounting bracket 63 and the second conveyer belt 32, the bottom plate conveying
Arm 43 is set side by side with the first sucker 431 and the second sucker 432, and the first sucker 431 send bottom plate 91 at the top of mounting bracket 63
To locating support 34, while the second sucker 432 send bottom plate 91 to the second conveyer belt 32 from locating support 34.Bottom plate 91 is positioning
Further into the second conveyer belt 32 after being positioned in bracket 34, position is more acurrate when bottom plate 91 being made to enter tooling 5, improves production
Efficiency.
34 one end of locating support described above is equipped with posting 341.
Demoulding platform 7 is additionally provided with below discharging mechanical arm 44 described above, demoulding platform 7 is located at the first conveyer belt 31 and the
It between two conveyer belts 32, demoulds and is equipped with two rows of fixed chimbs 71 at the top of platform 7, the tooling 5 is fixed on two rows of fixed chimbs 71
Between, tooling 5 is equipped with through-hole 51, and demoulding 7 bottom of platform is equipped with cylinder, and the piston 72 of cylinder passes through the through-hole 51 and is against into
92 bottom of product, piston 72 is movable upwards to leave tooling 5 for 92 pop-up of finished product.Finished product 92 directly demoulds on demoulding platform 7, finished product
Tooling 5 directly returns to the first conveyer belt after 92 demouldings, has further speeded up production efficiency.
Discharging mechanical arm 44 described above include the first manipulator 441, third sucker 442 and the second manipulator 443, first
Manipulator send the finished product 92 for being located at 32 end of the second conveyer belt and tooling 5 to demoulding platform 7, and third sucker 442 is flat by demoulding
Finished product 92 on platform 7 sends out tooling 5, and the second manipulator 443 send the tooling 5 being located on demoulding platform 7 to the first conveyer belt 31.
First conveyer belt 31 described above and the second conveyer belt 32 are driven by synchronizing wheel 33, and the first conveyer belt 31 and second passes
Sending band 32 is synchronous belt, and synchronous belt bottom is equipped with the tooth engaged with synchronizing wheel 33.
PLC system integrated manipulator is equipped in rack 10 described above.
First conveyer belt, 31 side described above is equipped with two side by side and send nailing machine 2.
Finally it should be noted that:The above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations;Although
Present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that:It still may be used
To modify the technical solutions described in the foregoing embodiments or equivalent replacement of some of the technical features;
And these are modified or replaceed, technical solution of various embodiments of the present invention that it does not separate the essence of the corresponding technical solution spirit and
Range.
Claims (10)
1. a kind of automatic sleeving and riveting all-in-one machine, including rack (10), rack (10) is other to send nailing machine equipped with press machine (1) and at least one
(2), it is characterised in that:Rack (10) be equipped with the first conveyer belt (31) and the second conveyer belt (32), the first conveyer belt (31) and
Second conveyer belt (32) is parallel to each other and direction of transfer on the first conveyer belt (31) and the second conveyer belt (32) on the contrary, be placed with several
Tooling (5), tooling (5) move on the first conveyer belt (31) and the second conveyer belt (32), and nailing machine (2) is sent to be located at the first conveyer belt
(31) other, rivet conveying arm (41) and transfer mechanical arm (42) are equipped with above the first conveyer belt (31), rivet conveying arm (41) will
Rivet is from sending nailing machine (2) to be sent into the tooling (5) for being located at the first conveyer belt (31), and transfer mechanical arm (42) is by tooling (5) from the
One conveyer belt (31) is sent to the second conveyer belt (32), and press machine (1) is located at the second conveyer belt (32) side, the second conveyer belt (32)
Top is equipped with bottom plate conveying arm (43) and discharging mechanical arm (44), and bottom plate conveying arm (43) send bottom plate (91) to be processed to position
In in the tooling (5) on the second conveyer belt (32), press machine (1) by tooling (5) bottom plate (91) and rivet be stamped and formed out into
Product (92), the finished product (92) that discharging mechanical arm (44) will be located at the second conveyer belt (32) end send out the second conveyer belt (32).
2. a kind of automatic sleeving and riveting all-in-one machine according to claim 1, it is characterised in that:By second conveyer belt (32) also
Equipped with stock platform (6), stock platform (6) is equipped with rotatable material preparing rack (62), and material preparing rack (62) is equipped with several installations branch
Frame (63), mounting bracket (63) is interior to lay bottom plate to be processed (91), and workpiece transfer arm (43) props up bottom plate (91) from installation
Frame (63) is sent on tooling (5).
3. a kind of automatic sleeving and riveting all-in-one machine according to claim 2, it is characterised in that:It is also set on the stock platform (6)
Have crane (61), crane (61) includes supporting plate moving up and down (611), and supporting plate (611) will be in mounting bracket (63)
Bottom plate (91) pop-up at the top of mounting bracket (63), workpiece transfer arm (43) bottom plate (91) is sent at the top of mounting bracket (63) to
In tooling (5).
4. a kind of automatic sleeving and riveting all-in-one machine according to claim 3, it is characterised in that:Bottom plate conveying arm (43) setting
In the top of the second conveyer belt (32) head end, locating support (34), the locating support are additionally provided with below bottom plate conveying arm (43)
(34) between the mounting bracket (63) and the second conveyer belt (32), the bottom plate conveying arm (43) is set side by side with first
Sucker (431) and the second sucker (432), the first sucker (431) send bottom plate (91) to positioning branch at the top of mounting bracket (63)
Frame (34), while the second sucker (432) send bottom plate (91) to the second conveyer belt (32) from locating support (34).
5. a kind of automatic sleeving and riveting all-in-one machine according to claim 4, it is characterised in that:Described locating support (34) one end is set
There are posting (341).
6. a kind of automatic sleeving and riveting all-in-one machine according to claim 3, it is characterised in that:Below the discharging mechanical arm (44)
It is additionally provided with demoulding platform (7), platform (7) is demoulded between the first conveyer belt (31) and the second conveyer belt (32), demoulds platform
(7) top is equipped with two rows of fixed chimb (71), and the tooling (5) is fixed between two rows of fixed chimb (71), and tooling is set on (5)
Have through-hole (51), demoulding platform (7) bottom is equipped with cylinder, and the piston (72) of cylinder passes through the through-hole (51) and is against finished product (92)
Bottom, piston (72) is movable upwards to leave tooling (5) for finished product (92) pop-up.
7. a kind of automatic sleeving and riveting all-in-one machine according to claim 6, it is characterised in that:The discharging mechanical arm (44) includes
First manipulator (441), third sucker (442) and the second manipulator (443), the first manipulator will be located at the second conveyer belt (32)
The finished product (92) and tooling (5) of end are sent to demoulding platform (7), and third sucker (442) will demould the finished product (92) on platform (7)
It sends out tooling (5), the second manipulator (443) send the tooling (5) being located in demoulding platform (7) to the first conveyer belt (31).
8. a kind of automatic sleeving and riveting all-in-one machine as claimed in any of claims 1 to 7, it is characterised in that:Described first
Conveyer belt (31) and the second conveyer belt (32) are driven by synchronizing wheel (33), and the first conveyer belt (31) and the second conveyer belt (32) are same
Band is walked, synchronous belt bottom is equipped with the tooth engaged with synchronizing wheel (33).
9. a kind of automatic sleeving and riveting all-in-one machine according to claim 8, it is characterised in that:PLC is equipped in the rack (10)
System integration controller.
10. a kind of automatic sleeving and riveting all-in-one machine according to claim 9, it is characterised in that:First conveyer belt (31) is other
It is equipped with two side by side and send nailing machine (2).
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CN201810665080.0A CN108907056B (en) | 2018-06-26 | 2018-06-26 | Automatic punching and riveting integrated machine |
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CN201810665080.0A CN108907056B (en) | 2018-06-26 | 2018-06-26 | Automatic punching and riveting integrated machine |
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CN111890030A (en) * | 2020-06-29 | 2020-11-06 | 中山市易恩自动化科技有限公司 | Full-automatic heating member equipment |
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CN110340647A (en) * | 2019-06-28 | 2019-10-18 | 安徽巨一自动化装备有限公司 | A kind of stream brill tightening device selects and recommends the device and method of polytypic screw |
CN111646201A (en) * | 2020-04-27 | 2020-09-11 | 中山市易恩自动化科技有限公司 | Battery carrying device for automatic test line of intelligent electronic scale |
CN111890030A (en) * | 2020-06-29 | 2020-11-06 | 中山市易恩自动化科技有限公司 | Full-automatic heating member equipment |
CN111890030B (en) * | 2020-06-29 | 2022-03-29 | 中山市易恩自动化科技有限公司 | Full-automatic heating member equipment |
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