CN204453853U - Double-station automatic off-line palletizer for flat plate collectors - Google Patents

Double-station automatic off-line palletizer for flat plate collectors Download PDF

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CN204453853U
CN204453853U CN201520087442.4U CN201520087442U CN204453853U CN 204453853 U CN204453853 U CN 204453853U CN 201520087442 U CN201520087442 U CN 201520087442U CN 204453853 U CN204453853 U CN 204453853U
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heat collector
guide rod
production line
collector
flat plate
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李振锋
闫伟
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Guangdong Fivestar Solar Energy Co Ltd
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Guangdong Fivestar Solar Energy Co Ltd
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Abstract

The utility model discloses an automatic hacking machine that rolls off production line in flat plate heat collector duplex position, including portal frame, the production line support, the guide rail, first heat collector transport clamp embraces mechanism, second heat collector transport clamp embraces mechanism and heat collector positioning mechanism, heat collector positioning mechanism can fix a position the heat collector on the transport region, first heat collector transport clamp embrace the mechanism and press from both sides down and embrace the heat collector through the top that first slider seat removed the production line support, make the heat collector transport place transport region on, simultaneously, second heat collector transport clamp embrace the mechanism and press from both sides down and embrace next heat collector through the top that the second slider removed the production line support, make this heat collector transport place another transport region on. The safety and the reliability of the heat collector in transportation are ensured, the limitation of the width of a production line and the influence on the safe operation of a transportation mechanism can be eliminated, and the application range is wide. The double-station carrying mechanism realizes higher capacity and greatly improves the production efficiency.

Description

平板集热器双工位自动下线码垛机Double-station automatic off-line palletizer for flat plate collectors

技术领域technical field

本实用新型涉及一种码垛机,更具体地说,是涉及一种有效提高工作效率及产能、能降低生产成本和产品规格适应范围广的平板集热器双工位自动下线码垛机。The utility model relates to a palletizing machine, more specifically, relates to a double-station automatic off-line palletizing machine for flat plate heat collectors that can effectively improve work efficiency and production capacity, reduce production costs and adapt to a wide range of product specifications. .

背景技术Background technique

现有太阳能行业内,集热器沿生产滚筒线生产时,其包装完成后下线一般采用人工从生产线搬到转运车上。而目前行业内的这种方法存在以下问题:In the existing solar energy industry, when the heat collector is produced along the production drum line, it is generally moved from the production line to the transfer vehicle manually after its packaging is completed. However, the current method in the industry has the following problems:

1、劳动强度大,人工成本高。该工位至少需要两个身体强壮的搬运工。一般人工连续搬运短时间后生产效率就会下降,产能大时需要更换人工,都导致人工成本高;1. High labor intensity and high labor cost. This station requires at least two able-bodied movers. Generally, the production efficiency will decrease after a short period of continuous manual handling, and when the production capacity is large, it is necessary to replace the labor, which leads to high labor costs;

2、产能低。产能较高时,生产节拍快,人工很快出现劳累情况,节拍减慢,导致日产能较低;2. Low production capacity. When the production capacity is high, the production tempo is fast, and the labor will soon become tired, and the tempo will slow down, resulting in a low daily production capacity;

3、存在安全隐患。由于连续进行较高强度的搬运工作,工人劳累后极易出现人员安全、产品摔坏等安全因素。3. There are potential safety hazards. Due to continuous high-intensity handling work, workers are prone to safety factors such as personnel safety and product damage after they are tired.

实用新型内容Utility model content

本实用新型的目的在于克服现有技术中的上述缺陷,提供一种产能高、成本低廉、操作简单、适应产品尺寸广泛,可代替人工搬运的平板集热器双工位自动下线码垛机。The purpose of this utility model is to overcome the above-mentioned defects in the prior art, and provide a double-station automatic off-line stacker for flat plate heat collectors with high production capacity, low cost, simple operation, and wide range of product sizes, which can replace manual handling. .

为实现上述目的,本实用新型提供的技术方案如下:提供一种平板集热器双工位自动下线码垛机,包括龙门架及设置在该龙门架下方的生产线支架,所述龙门架上装设有导轨,所述龙门架上还装设有与导轨滑动连接的第一集热器搬运夹抱机构和第二集热器搬运夹抱机构,所述生产线支架搬运区域的下方设置有集热器定位机构,集热器随着生产线进入搬运区域,所述集热器定位机构可对搬运区域上的集热器进行定位,所述第一集热器搬运夹抱机构通过第一滑块座沿着所述导轨移动到生产线支架的上方并下行夹抱集热器,使夹抱的集热器沿着导轨搬运放置到转运区域上,同时,所述第二集热器搬运夹抱机构通过第二滑块座沿着导轨移动到生产线支架的上方并下行夹抱下一个集热器,使该集热器沿着导轨搬运放置到另一转运区域上。In order to achieve the above purpose, the technical solution provided by the utility model is as follows: provide a double-station automatic off-line stacker for flat plate heat collectors, including a gantry and a production line bracket arranged below the gantry, and the gantry is equipped with Guide rails are provided, and the gantry is also equipped with a first heat collector transport clamping mechanism and a second heat collector transport clamping mechanism that are slidably connected with the guide rails. The heat collector positioning mechanism, the heat collector enters the handling area along with the production line, the heat collector positioning mechanism can position the heat collector on the handling area, and the first heat collector handling clamping mechanism passes through the first slider seat Move along the guide rail to the top of the production line support and clamp the heat collector downward, so that the clamped heat collector is transported and placed on the transfer area along the guide rail, and at the same time, the second heat collector transport and clamp mechanism passes through The second slider seat moves to the top of the production line support along the guide rail and clamps the next heat collector downward, so that the heat collector is transported and placed on another transfer area along the guide rail.

作为优选的,在上述技术方案中,所述生产线支架搬运区域的下方还设置有集热器托起机构,该集热器托起机构包括底座,该底座上依次装设有升降装置和托起装置,集热器随着生产线进入搬运区域,所述集热器定位机构对集热器进行定位,然后集热器定位机构松开,再通过所述升降装置驱动托起装置上升托起集热器。As a preference, in the above technical solution, a heat collector holding mechanism is further provided below the handling area of the production line support, and the heat collector holding mechanism includes a base on which a lifting device and a lifting device are sequentially installed device, the heat collector enters the handling area along with the production line, the heat collector positioning mechanism positions the heat collector, and then the heat collector positioning mechanism is released, and then the lifting device drives the lifting device to lift up the heat collector device.

作为优选的,在上述技术方案中,所述第一集热器搬运夹抱机构的下方设置有第一转运托盘,该第一转运托盘位于所述生产线支架的一侧,所述第一集热器搬运夹抱机构可将夹抱的集热器沿着所述导轨搬运放置到所述第一转运托盘上,所述第二集热器搬运夹抱机构的下方设置有第二转运托盘,该第二转运托盘位于所述生产线支架的另一侧,所述第二集热器搬运夹抱机构可将夹抱的集热器沿着所述导轨搬运放置到所述第二转运托盘上。Preferably, in the above technical solution, a first transfer tray is provided below the first heat collector transport and clamping mechanism, and the first transfer tray is located on one side of the production line support, and the first heat collector The clamping mechanism for transporting the collector can transport and place the clamped heat collector along the guide rail on the first transfer tray, and a second transfer tray is arranged below the second transfer and clamping mechanism for the heat collector. The second transfer tray is located on the other side of the production line support, and the second heat collector transport and clamping mechanism can transport and place the clamped heat collector along the guide rail on the second transfer tray.

作为优选的,在上述技术方案中,所述龙门架的一侧装设有电控箱,该电控箱上设有功能转换开关、手自转换开关和生产线传送带控制开关。Preferably, in the above technical solution, an electric control box is installed on one side of the gantry, and the electric control box is provided with a function changeover switch, a manual changeover switch and a production line conveyor belt control switch.

与现有技术相比,本实用新型的有益效果在于:通过装设有龙门架及设置在该龙门架下方的生产线支架,龙门架上装设有导轨,还包括装设有与导轨滑动连接的第一集热器搬运夹抱机构和第二集热器搬运夹抱机构,生产线支架搬运区域的下方设置有集热器定位机构,集热器随着生产线进入搬运区域,所述集热器定位机构可对搬运区域上的集热器进行定位,所述第一集热器搬运夹抱机构通过第一滑块座沿着所述导轨移动到生产线支架的上方并下行夹抱集热器,使夹抱的集热器沿着导轨搬运放置到转运区域上,同时,所述第二集热器搬运夹抱机构通过第二滑块座沿着导轨移动到生产线支架的上方并下行夹抱下一个集热器,使该集热器沿着导轨搬运放置到另一转运区域上。此设计具有以下优点:Compared with the prior art, the beneficial effect of the utility model is that: by installing the gantry frame and the production line bracket arranged under the gantry frame, the gantry frame is equipped with a guide rail, and also includes a first sliding connection with the guide rail. A heat collector transport clamping mechanism and a second heat collector transport clamping mechanism, a heat collector positioning mechanism is arranged below the production line support transport area, the heat collector enters the transport area along with the production line, and the heat collector positioning mechanism The heat collector on the handling area can be positioned, and the first heat collector carrying and clamping mechanism moves to the top of the production line support along the guide rail through the first slider seat and clamps the heat collector downward, so that the clamping The heat collector to be carried is transported along the guide rail and placed on the transfer area. At the same time, the second heat collector transport and clamping mechanism moves to the top of the production line support along the guide rail through the second slider seat and then goes down to clamp the next collector. The heat collector is transported along the guide rail and placed on another transfer area. This design has the following advantages:

1、本实用新型采用集热器定位机构,保证了集热器可靠定位后,集热器搬运夹抱机构可正确搬运集热器,确保了生产的可靠性;1. The utility model adopts the heat collector positioning mechanism, which ensures that after the heat collector is reliably positioned, the heat collector handling and clamping mechanism can correctly carry the heat collector, ensuring the reliability of production;

2、当集热器宽度较大,与生产线宽度差不足以安全地满足搬运机构的活动范围时,此时可使用集热器托起机构将集热器托起,以消除生产线宽度的限制和对搬运机构安全运行的影响;2. When the width of the collector is large and the difference from the width of the production line is not enough to safely meet the range of activities of the handling mechanism, the collector can be used to hold up the collector to eliminate the limitation of the production line width and The impact on the safe operation of the handling mechanism;

3、适应范围广。本实用新型的集热器搬运夹抱机构中的夹紧机构设计为可调性,适应所有现有产品规格;3. Wide range of adaptation. The clamping mechanism in the heat collector handling and clamping mechanism of the utility model is designed to be adjustable, which is suitable for all existing product specifications;

4、可通过龙门架一侧的电控箱进行手自/自动的转换,代替了人工搬运,大大降低了劳动强度,削弱了用工,降低了劳动成本;4. Manual/automatic switching can be performed through the electric control box on one side of the gantry, replacing manual handling, which greatly reduces labor intensity, weakens labor, and reduces labor costs;

5、工位减少,改善了生产人员的安全性和产品的安全性;5. The number of workstations is reduced, which improves the safety of production personnel and products;

6、集热器随着生产线和本实用新型的作用下可实现自动搬运生产,大大提高了产能;6. With the production line and the function of the utility model, the heat collector can realize automatic handling and production, which greatly improves the production capacity;

7、本实用新型设有安全报警和计数功能。在气压较低或两个搬运夹抱机构过近时都可能发生报警,以及在转运盘上码垛个数到达设定数时也会显示报警提示运走,减轻了管理难度;7. The utility model is equipped with safety alarm and counting functions. When the air pressure is low or the two transport clamping mechanisms are too close, an alarm may occur, and when the number of pallets on the transfer tray reaches the set number, an alarm will be displayed to prompt transport away, which reduces the difficulty of management;

8、因装设有第一集热器搬运夹抱机构和第二集热器搬运夹抱机构,产能大大提高,适合于有规模产能的产品。8. Due to the installation of the first heat collector carrying and holding mechanism and the second heat collector carrying and holding mechanism, the production capacity is greatly improved, which is suitable for products with large-scale production capacity.

下面结合附图和实施例对本实用新型所述的平板集热器双工位自动下线码垛机作进一步说明。The double-station automatic off-line palletizer for flat plate heat collectors described in the utility model will be further described below in conjunction with the accompanying drawings and embodiments.

附图说明Description of drawings

图1是本实用新型所述的平板集热器双工位自动下线码垛机的结构示意图;Fig. 1 is the structural representation of the double-station automatic off-line palletizer of the flat plate heat collector described in the utility model;

图2是本实用新型所述的平板集热器双工位自动下线码垛机中第一集热器搬运夹抱机构和第一集热器搬运夹抱机构的立体结构图;Fig. 2 is a three-dimensional structure diagram of the first heat collector carrying and holding mechanism and the first heat collector carrying and holding mechanism in the double-station automatic off-line palletizer for flat plate heat collectors described in the utility model;

图3是本实用新型所述的平板集热器双工位自动下线码垛机中夹紧机构的结构示意图;Fig. 3 is a structural schematic diagram of the clamping mechanism in the double-station automatic off-line palletizer of the flat plate heat collector described in the utility model;

图4是本实用新型所述的平板集热器双工位自动下线码垛机中带有感应板和传感器的夹紧机构的结构示意图;Fig. 4 is a structural schematic diagram of a clamping mechanism with an induction plate and a sensor in the double-station automatic off-line palletizer of the flat plate heat collector described in the utility model;

图5是本实用新型所述的平板集热器双工位自动下线码垛机中集热器定位机构的结构示意图;Fig. 5 is a structural schematic diagram of the heat collector positioning mechanism in the double-station automatic off-line palletizer of the flat plate heat collector described in the utility model;

图6是本实用新型所述的平板集热器双工位自动下线码垛机中集热器托起机构的结构示意图;Fig. 6 is a structural schematic diagram of the heat collector holding mechanism in the double-station automatic off-line palletizer of the flat plate heat collector described in the utility model;

图7是本实用新型所述的平板集热器双工位自动下线码垛机中主定位机构和副定位机构的结构示意图。Fig. 7 is a structural schematic diagram of the main positioning mechanism and the secondary positioning mechanism in the double-station automatic off-line palletizer for flat plate heat collectors described in the utility model.

具体实施方式Detailed ways

以下是本实用新型所述的平板集热器双工位自动下线码垛机的最佳实例,并不因此限定本实用新型的保护范围。The following is the best example of the double-station automatic off-line stacker for flat plate heat collectors described in the utility model, which does not limit the scope of protection of the utility model.

请参考图1,图中示出了一种平板集热器双工位自动下线码垛机,包括龙门架1及设置在该龙门架1下方的生产线支架2,所述龙门架1上装设有导轨3,所述龙门架1上还装设有与导轨3滑动连接的第一集热器搬运夹抱机构4和第二集热器搬运夹抱机构6,所述生产线支架2搬运区域的下方设置有集热器定位机构5,所述第一集热器搬运夹抱机构4的下方设置有第一转运托盘12,该第一转运托盘12位于所述生产线支架2的一侧,所述第二集热器搬运夹抱机构6的下方设置有第二转运托盘10,该第二转运托盘10位于所述生产线支架2的另一侧,所述龙门架1的一侧还装设有电控箱11,该电控箱11上设有功能转换开关、手自转换开关和生产线传送带控制开关。Please refer to Fig. 1, a kind of double-station automatic off-line palletizer of flat plate heat collector is shown in the figure, comprise gantry 1 and be arranged on the production line support 2 below this gantry 1, install on the gantry 1 There is a guide rail 3, and the gantry 1 is also equipped with a first heat collector transport clamping mechanism 4 and a second heat collector transport clamp 6 that are slidably connected to the guide rail 3, and the production line support 2 in the transport area A heat collector positioning mechanism 5 is arranged below, and a first transfer tray 12 is arranged below the first heat collector handling and clamping mechanism 4, and the first transfer tray 12 is located on one side of the production line support 2. A second transfer tray 10 is arranged below the second heat collector handling and clamping mechanism 6, and the second transfer tray 10 is located on the other side of the production line support 2, and one side of the gantry 1 is also equipped with an electric Control box 11, this electric control box 11 is provided with function transfer switch, manual automatic transfer switch and production line conveyer belt control switch.

启动本机后,所述第一集热器搬运夹抱机构4通过第一滑块座7移动至滚筒线的正上方,打包完成的集热器沿滚筒线进入本机作业范围内,滚筒线上的传感器感测到集热器后,系统控制滚筒线停止运转。集热器定位机构5先把集热器定位,然后集热器定位机构5松开,使集热器处于预定位置,该集热器托起机构9再把集热器托起。此时,第一集热器搬运夹抱机构4下行,抓住集热器后返程到顶,然后集热器定位托起机构5和第一滑块座7复位,第一集热器搬运夹抱机构4随之返回第一转运托盘12的上方,同时启动第二滑块座8(手动状态时需手动点动启动)。第一滑块座7复位到初始位置后,第一集热器搬运夹抱机构4下行把集热器放在第一转运托盘12上,放下集热器后该第一集热器搬运夹抱机构4复位到初始位置,等待第二滑块座8复位信号进行下一个循环。第二滑块座8启动后,前行到生产线上方,等待第二块集热器通过集热器定位机构5和集热器托起机构9进行定位、托起。第二块集热器被托起后,所述第二集热器搬运夹抱机构6下行抓住第二块集热器后返程到顶,同时集热器托起机构9和第二滑块座8复位。此时若处于自动生产状态且第一集热器搬运夹抱机构4放下集热器后返程到顶,则第二滑块座8复位同时启动第一滑块座7进行下一个循环。After the machine is started, the first heat collector handling and clamping mechanism 4 moves to directly above the drum line through the first slider seat 7, and the packaged heat collector enters the operating range of the machine along the drum line, and the drum line After the sensor on the sensor detects the heat collector, the system controls the drum line to stop running. The heat collector positioning mechanism 5 first positions the heat collector, then the heat collector positioning mechanism 5 is unclamped, so that the heat collector is in a predetermined position, and the heat collector holding mechanism 9 lifts the heat collector again. At this time, the first heat collector carrying and holding mechanism 4 goes down, grabs the heat collector and returns to the top, then the heat collector positioning support mechanism 5 and the first slider seat 7 are reset, and the first heat collector is carried and held The mechanism 4 then returns to the top of the first transfer tray 12, and simultaneously starts the second slider seat 8 (manual jogging is required to start in the manual state). After the first slider seat 7 is reset to the initial position, the first heat collector carrying and holding mechanism 4 goes down to place the heat collector on the first transfer tray 12, and after putting down the heat collector, the first heat collector carrying and holding mechanism The mechanism 4 resets to the initial position, and waits for the reset signal of the second slide block seat 8 to carry out the next cycle. After the second slider seat 8 starts, it moves forward to the top of the production line and waits for the second heat collector to be positioned and lifted by the heat collector positioning mechanism 5 and the heat collector holding mechanism 9 . After the second heat collector is lifted, the second heat collector carrying and holding mechanism 6 goes down to grab the second heat collector and returns to the top, while the heat collector holding mechanism 9 and the second slider seat 8 Reset. Now if be in automatic production state and the first heat collector carrying clamping mechanism 4 puts down the heat collector and returns to the top, then the second slider seat 8 resets and starts the first slider seat 7 to carry out the next cycle.

具体而言,如图2~4所示,所述第一集热器搬运夹抱机构4和第二集热器搬运夹抱机构6均包括框架41和四个夹紧机构42,框架41上装设有升降动力装置43,所述夹紧机构42以陈列方式布置在框架41的下部,该夹紧机构42包括可沿轴向移动的夹板44,该夹板44可相向动作对集热器进行夹抱,初始状态时,两侧的夹板44是张开的,当其在滚筒线上方下行到集热器定位托起机构5顶起的集热器位置时,夹板44夹紧,抱住集热器。其中,该四个夹紧机构42中有一个夹紧机构42还装设有感应板45和传感器46,所述感应板45可活动连接在所述夹板44的一侧,感应板45与夹板44位于同一平面上,所述感应板45上装设有感应棒47,通过感应棒47的作用下可使感应板45沿竖直方向运动,并且该感应板45的底部低于夹板44的底部,传感器46通过固定板48固定装设在夹板44上的一侧。当夹板44抱住集热器时,感应板45也抱住集热器,当搬运机构要放下集热器时,因感应板45的底部低于夹板44的底部,感应板45先接触转运托盘或下层的集热器,感应板45因受到挤压上行,感应棒47也随之上行,传感器46检测到信号并通知控制系统,进而控制夹板44松开。所述夹紧机构42的数量可根据需要进行适当的增添。Specifically, as shown in Figures 2 to 4, the first heat collector transport and clamping mechanism 4 and the second heat collector transport and clamp mechanism 6 both include a frame 41 and four clamping mechanisms 42, and the frame 41 is equipped with A lifting power device 43 is provided, and the clamping mechanism 42 is arranged at the lower part of the frame 41 in a display manner. The clamping mechanism 42 includes a clamping plate 44 that can move in the axial direction, and the clamping plate 44 can act oppositely to clamp the heat collector. In the initial state, the splints 44 on both sides are opened, and when it goes down above the drum line to the position of the heat collector lifted by the heat collector positioning and supporting mechanism 5, the splints 44 are clamped to hug the heat collector. device. Wherein, one clamping mechanism 42 in the four clamping mechanisms 42 is also equipped with an induction plate 45 and a sensor 46, and the induction plate 45 is movably connected to one side of the clamping plate 44, and the induction plate 45 and the clamping plate 44 Located on the same plane, the induction plate 45 is provided with an induction rod 47, the induction plate 45 can be moved vertically under the action of the induction rod 47, and the bottom of the induction plate 45 is lower than the bottom of the splint 44, the sensor 46 is fixedly installed on one side on the clamping plate 44 by the fixing plate 48. When the splint 44 embraces the heat collector, the induction plate 45 also embraces the heat collector. When the transfer mechanism is about to put down the heat collector, the bottom of the induction plate 45 is lower than the bottom of the splint 44, and the induction plate 45 touches the transfer tray first. Or the lower heat collector, the induction plate 45 moves upward due to being squeezed, and the induction rod 47 also moves upward thereupon, and the sensor 46 detects a signal and notifies the control system, and then controls the splint 44 to loosen. The number of the clamping mechanisms 42 can be properly added as required.

集热器上表面的盖板是由边框压条压合在四周的边框上的,压条结构强度足够大时,抓取盖板也可用于搬运集热器。当压条结构的强度不足以负担整个集热器或可以负担整个集热器但比较危险时,使用该集热器搬运夹抱机构4更为安全可靠。The cover plate on the upper surface of the heat collector is pressed on the surrounding frame by the frame bead. When the structure strength of the bead is strong enough, grabbing the cover plate can also be used to carry the heat collector. When the strength of the bead structure is not enough to bear the whole heat collector or can bear the whole heat collector but is relatively dangerous, it is safer and more reliable to use the heat collector handling clamping mechanism 4 .

在本实施中,如图2所示,所述升降动力装置43包括装设在框架41上的动力杆431和若干根第四导杆432,所述动力杆431可带动所述框架41沿着第四导杆432的轴向方向进行升降动作。当然,也可使用其它装置代替该升降动力装置43,如:机械臂。In this implementation, as shown in FIG. 2, the lifting power device 43 includes a power rod 431 installed on the frame 41 and several fourth guide rods 432, and the power rod 431 can drive the frame 41 along the The fourth guide rod 432 moves up and down in the axial direction. Certainly, other devices can also be used to replace the lifting power device 43, such as: a mechanical arm.

进一步而言,如图3所示,所述夹紧机构42还包括第一基板421和装设在第一基板421上的第一丝杠导杆装置422,所述第一基板421上还装设有夹板座423和用于驱动该夹板座423上的夹板44进行夹抱动作的驱动装置424,所述第一丝杠导杆装置422是由装设在所述第一基板421上左右两侧的第一立架425,及位于第一立架425之间的第一导杆426和第一丝杆427所组成,所述夹板座423与所述第一导杆426滑动连接,在所述驱动装置424的驱动下使所述夹板44沿着所述第一导杆426的轴向方向进行夹抱动作。Further, as shown in FIG. 3 , the clamping mechanism 42 also includes a first base plate 421 and a first screw guide device 422 installed on the first base plate 421 , and the first base plate 421 is also installed on the first base plate 421 There is a splint seat 423 and a driving device 424 for driving the splint 44 on the splint seat 423 to carry out the clamping action. The first screw guide device 422 is installed on the left and right sides of the first base plate 421 The first stand 425 of the first stand, and the first guide rod 426 and the first screw rod 427 between the first stand 425 are formed. The splint seat 423 is slidably connected with the first guide rod 426. In the Driven by the driving device 424 , the clamping plate 44 performs clamping action along the axial direction of the first guide rod 426 .

在本实施中,所述第一丝杠导杆装置422的一端装设有第一手柄428,所述驱动装置424与所述第一导杆426为滑动连接,所述第一手柄428可通过第一丝杆426的作用下使所述驱动装置424沿着第一导杆426的轴向方向移动。从而调整适应产品的宽度和位置。In this implementation, a first handle 428 is installed at one end of the first screw guide device 422, the driving device 424 is in sliding connection with the first guide rod 426, and the first handle 428 can be passed through Under the action of the first screw rod 426 , the driving device 424 moves along the axial direction of the first guide rod 426 . This adjusts to fit the width and position of the product.

进一步而言,如图5所示,所述集热器定位机构5包括支架51,该支架51上装配区域的一侧装设有两个主定位机构52,支架51上装配区域的另一侧装设有相对应的两个副定位机构53,如图6所示,所述集热器托起机构9包括底座91,该底座91上依次装设有升降装置92和托起装置93,当生产线上的传感器感测到集热器进入搬运区域时,同一侧上的主定位机构52先动作,随后同一侧上的副定位机构53动作,主定位机构52和副定位机构53使集热器定位在预定位置上,即与集热器搬运夹抱机构4相对应的位置,接着集热器托起机构9工作,升降装置92驱动托起装置93上升托起集热器,托起的目的是为了方便集热器搬运夹抱机构4的夹板44夹抱集热器。生产线的宽度有限,夹板44要夹抱集热器需要比集热器更宽的活动范围。当集热器宽度接近生产线宽度时,夹板直接在生产线上夹抱集热器就受到生产线边框的限制,因此将集热器托起一定的高度,夹板44就更容易可靠地夹抱集热器,适应的产品宽度范围更广。当预期集热器宽度与生产线宽度之差小于两个夹板活动范围时,可以不用该集热器定位托起机构5,使集热器搬运夹抱机构4直接下行到生产线,从生产线上把集热器夹抱住。Further, as shown in FIG. 5 , the collector positioning mechanism 5 includes a bracket 51, and two main positioning mechanisms 52 are installed on one side of the mounting area on the bracket 51, and two main positioning mechanisms 52 are installed on the other side of the mounting area on the bracket 51. Two corresponding auxiliary positioning mechanisms 53 are installed. As shown in FIG. When the sensor on the production line detects that the heat collector enters the handling area, the main positioning mechanism 52 on the same side moves first, and then the auxiliary positioning mechanism 53 on the same side acts, and the main positioning mechanism 52 and the auxiliary positioning mechanism 53 make the heat collector move. Positioned at the predetermined position, that is, the position corresponding to the heat collector handling and holding mechanism 4, then the heat collector holding mechanism 9 works, and the lifting device 92 drives the holding device 93 to lift up the heat collector. The purpose of holding up is It is for the convenience of the heat collector to carry the splint 44 of the clamping mechanism 4 to hold the heat collector. The width of the production line is limited, and the splint 44 needs a wider range of motion than the heat collector to clamp the heat collector. When the width of the heat collector is close to the width of the production line, the splint directly clamps the heat collector on the production line and is limited by the frame of the production line. Therefore, when the heat collector is lifted to a certain height, the splint 44 can clamp the heat collector more easily and reliably , to adapt to a wider range of product width. When the difference between the expected width of the heat collector and the width of the production line is less than the movable range of the two splints, the heat collector positioning support mechanism 5 may not be used, so that the heat collector carrying and holding mechanism 4 directly descends to the production line, and the collector is removed from the production line. Heater clips hold.

进一步而言,如图6所示,所述升降装置92包括若干个导杆座921,每一导杆座921上均滑动连接有第二导杆922,还包括升降气缸923和活动盘924,该活动盘924与所述升降气缸923的输出轴传动连接,所述第二导杆922与所述活动盘924传动连接,所述升降气缸923可驱动所述活动盘924沿着所述第二导杆922的轴向方向运动,所述托起装置93固定装设在升降装置92上,该托起装置93包括装设在所述活动盘924一侧的第一托架931和装设在所述活动盘924另一侧的第二托架932。集热器托起机构9工作时,升降装置92驱动托起装置93上升,第一托架931和第二托架932从生产线滚筒之间的间隙处伸出到一定高度。Further, as shown in FIG. 6 , the lifting device 92 includes a plurality of guide rod bases 921, each guide rod base 921 is slidably connected with a second guide rod 922, and also includes a lifting cylinder 923 and a movable disc 924, The movable disk 924 is connected to the output shaft of the lift cylinder 923, the second guide rod 922 is connected to the movable disk 924, and the lift cylinder 923 can drive the movable disk 924 along the second The guide rod 922 moves in the axial direction, and the lifting device 93 is fixedly installed on the lifting device 92. The lifting device 93 includes a first bracket 931 installed on one side of the movable plate 924 and a first bracket 931 installed on the lifting device 92. The second bracket 932 on the other side of the movable disk 924. When the heat collector supporting mechanism 9 works, the lifting device 92 drives the supporting device 93 to rise, and the first bracket 931 and the second bracket 932 protrude from the gap between the production line rollers to a certain height.

在本实施中,如图7所示,所述主定位机构52和副定位机构53均包括第二基板521和装设在第二基板521上的第二丝杠导杆装置522,所述第二基板521上还装设有定位块523和用于驱动该定位块523进行定位动作的定位驱动装置524,该定位驱动装置524为驱动气缸,所述主定位机构52驱动气缸的驱动力要比副定位机构53驱动气缸的驱动力大,所述第二丝杠导杆装置522包括装设在所述第二基板521左右两侧的第二立架526,该第二立架526之间设有第三导杆527和第二丝杆528,所述定位块523与所述第三导杆527滑动连接,使所述定位块523在定位驱动装置524驱动下可沿着所述第三导杆527的轴线方向进行定位移动。In this implementation, as shown in FIG. 7, both the main positioning mechanism 52 and the secondary positioning mechanism 53 include a second base plate 521 and a second screw guide device 522 installed on the second base plate 521, the second The base plate 521 is also equipped with a positioning block 523 and a positioning drive device 524 for driving the positioning block 523 to perform a positioning action. The positioning drive device 524 is a driving cylinder. The driving force of the positioning mechanism 53 driving the cylinder is large, and the second screw guide device 522 includes a second stand 526 installed on the left and right sides of the second base plate 521, and the second stand 526 is provided with The third guide rod 527 and the second screw rod 528, the positioning block 523 is slidably connected with the third guide rod 527, so that the positioning block 523 can be driven along the third guide rod by the positioning drive device 524 527 axis direction for positioning movement.

所述第二丝杠导杆装置522的一端装设有第二手柄525,所述定位驱动装置524与所述第三导杆527滑动连接,所述第二手柄525可通过第二丝杆528使所述定位驱动装置524沿着第三导杆527的轴线方向移动。手动摇动第二手柄525,可沿第三导杆527前后调整主定位机构52的定位驱动装置527或副定位机构53的定位驱动装置527的位置,从而调整适应产品的宽度和位置。定位驱动装置527动作时,定位块523沿第三导杆527前后动作,实现产品定位和松开。One end of the second lead screw guide device 522 is provided with a second handle 525, the positioning drive device 524 is slidably connected with the third guide rod 527, and the second handle 525 can pass through the second lead rod 528 The positioning driving device 524 is moved along the axis direction of the third guide rod 527 . Manually shake the second handle 525 to adjust the position of the positioning driving device 527 of the main positioning mechanism 52 or the positioning driving device 527 of the auxiliary positioning mechanism 53 forward and backward along the third guide rod 527, thereby adjusting the width and position of the product. When the positioning drive device 527 is in motion, the positioning block 523 moves back and forth along the third guide rod 527 to realize product positioning and release.

另外,本实用新型设有安全报警和计数功能。在气压较低时或第一集热器搬运夹抱机构4和第二集热器搬运夹抱机构6距离过近时都会发生报警,以及在转运托盘上码垛个数到达设定数时也会显示报警提示运走,减轻了管理难度。In addition, the utility model is provided with safety alarm and counting functions. When the air pressure is low or when the distance between the first heat collector carrying and holding mechanism 4 and the second heat collector carrying and holding mechanism 6 is too close, an alarm will occur, and when the number of pallets on the transfer pallet reaches the set number, the alarm will also occur. An alarm will be displayed to prompt transport away, which reduces the difficulty of management.

上述实施例为本实用新型较佳的实施方式,但本实用新型的实施方式并不受上述实施例的限制,其他的任何未背离本实用新型的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本实用新型的保护范围之内。The above-mentioned embodiment is a preferred implementation mode of the present utility model, but the implementation mode of the present utility model is not limited by the above-mentioned embodiment, and any other changes, modifications and substitutions made without departing from the spirit and principle of the present utility model , combination, and simplification, all should be equivalent replacement methods, and are all included in the protection scope of the present utility model.

Claims (10)

1. a flat plate collector double rolls off the production line stacker automatically, comprise portal frame (1) and be arranged on the manufacturing line support (2) below this portal frame (1), described portal frame (1) is equiped with guide rail (3), it is characterized in that: described portal frame (1) is also equiped with and embraces mechanism (4) with the first heat collector conveying clamp of guide rail (3) sliding block joint and the second heat collector conveying clamp embraces mechanism (6), the below in described manufacturing line support (2) carrying region is provided with heat collector detent mechanism (5), heat collector carries region along with manufacturing line enters, described heat collector detent mechanism (5) can position the heat collector on carrying region, described first heat collector conveying clamp is embraced mechanism (4) and is moved to the top of manufacturing line support (2) and heat collector embraced by descending folder by the first take-up housing (7) along described guide rail (3), the heat collector that folder is embraced is placed in transshipment area along guide rail (3) carrying, simultaneously, described second heat collector conveying clamp is embraced mechanism (6) and is moved to the top of manufacturing line support (2) and next heat collector embraced by descending folder by the second take-up housing (8) along guide rail (3), this heat collector is placed in another transshipment area along guide rail (3) carrying.
2. flat plate collector double according to claim 1 rolls off the production line stacker automatically, it is characterized in that: described first heat collector conveying clamp is embraced mechanism (4) and the second heat collector conveying clamp and embraced mechanism (6) and include framework (41) and several clamping mechanisms (42), described framework (41) is equiped with lifting power plant (43), described several clamping mechanisms (42) are arranged in the bottom of described framework (41) with presentation, described clamping mechanism (42) comprises axially displaceable clamping plate (44), these clamping plate (44) action can carry out folder armful to heat collector in opposite directions, and at least one clamping mechanism (42) also comprises tablet (45) and sensor (46), the movable side being connected to described clamping plate (44) of described tablet (45), described tablet (45) is equiped with inductive rod (47), in the heat collector put procedure that folder is embraced, described tablet (45) is squeezed and inductive rod (47) is vertically moved, described sensor (46) detects signal and then controls described clamping plate (44) and unclamps.
3. flat plate collector double according to claim 2 rolls off the production line stacker automatically, it is characterized in that: described clamping mechanism (42) also comprises first substrate (421) and is installed in the first leading screw guide rod device (422) on first substrate (421), described first substrate (421) is also equiped with clamping plate seat (423) and the actuating device (424) for driving the clamping plate (44) on this clamping plate seat (423) to carry out pressing from both sides armful action, described first leading screw guide rod device (422) is by the first stand (425) being installed in the upper left and right sides of described first substrate (421), and the first guide rod (426) be positioned between the first stand (425) and the first screw mandrel (427) formed, described clamping plate seat (423) and described first guide rod (426) sliding block joint, under the driving of described actuating device (424), make described clamping plate (44) carry out folder along the axial direction of described first guide rod (426) embrace action.
4. flat plate collector double according to claim 3 rolls off the production line stacker automatically, it is characterized in that: one end of described first leading screw guide rod device (422) is equiped with first handle (428), described actuating device (424) and described first guide rod (426) are sliding block joint, under the effect of described first handle (428) by the first screw mandrel (426), described actuating device (424) are moved along the axial direction of the first guide rod (426).
5. flat plate collector double according to claim 1 rolls off the production line stacker automatically, it is characterized in that: described heat collector detent mechanism (5) comprises support (51), the side of the upper assembly area of this support (51) is equiped with main detent mechanism (52), and the opposite side of the upper assembly area of support (51) is equiped with secondary detent mechanism (53).
6. flat plate collector double according to claim 5 rolls off the production line stacker automatically, it is characterized in that: described main detent mechanism (52) and secondary detent mechanism (53) include second substrate (521) and be installed in the second leading screw guide rod device (522) on second substrate (521), described second substrate (521) is equiped with locating piece (523) and the positioning drive unit (524) for driving this locating piece (523) to position action, described second leading screw guide rod device (522) comprises the second stand (526) being installed in described second substrate (521) left and right sides, the 3rd guide rod (527) and the second screw mandrel (528) is provided with between this second stand (526), described locating piece (523) and described 3rd guide rod (527) sliding block joint, make described locating piece (523) movement can be positioned along the axis direction of described 3rd guide rod (527) under positioning drive unit (524) drives.
7. flat plate collector double according to claim 1 rolls off the production line stacker automatically, it is characterized in that: the below in described manufacturing line support (2) carrying region is also provided with heat collector supporting mechanism (9), this heat collector supporting mechanism (9) comprises base (91), this base (91) is equiped with successively jacking system (92) and picking-up device (93), heat collector carries region along with manufacturing line enters, described heat collector detent mechanism (5) positions heat collector, then heat collector detent mechanism (5) unclamps, drive picking-up device (93) to rise by described jacking system (92) again and hold up heat collector.
8. flat plate collector double according to claim 7 rolls off the production line stacker automatically, it is characterized in that: described jacking system (92) comprises several guide rod seats (921), each guide rod seat (921) all slidably connects the second guide rod (922), also comprise lift cylinder (923) and Advance plate (924), this Advance plate (924) is in transmission connection with the output shaft of described lift cylinder (923), described second guide rod (922) and described Advance plate (924) are in transmission connection, described lift cylinder (923) can drive described Advance plate (924) to move along the axial direction of described second guide rod (922), described picking-up device (93) is installed on jacking system (92), this picking-up device (93) comprises the first bracket (931) being installed in described Advance plate (924) side and the second bracket (932) being installed in described Advance plate (924) opposite side.
9. flat plate collector double according to claim 1 rolls off the production line stacker automatically, it is characterized in that: the below that described first heat collector conveying clamp embraces mechanism (4) is provided with the first transferring pallet (12), this first transferring pallet (12) is positioned at the side of described manufacturing line support (2), described first heat collector conveying clamp is embraced mechanism (4) and can be placed on described first transferring pallet (12) along described guide rail (3) carrying by pressing from both sides the heat collector embraced, the below that described second heat collector conveying clamp embraces mechanism (6) is provided with the second transferring pallet (10), this second transferring pallet (10) is positioned at the opposite side of described manufacturing line support (2), described second heat collector conveying clamp is embraced mechanism (6) and can be placed into pressing from both sides the heat collector embraced on described second transferring pallet (10) along described guide rail (3) carrying.
10. flat plate collector double according to claim 1 rolls off the production line stacker automatically, it is characterized in that: the side of described portal frame (1) is equiped with electric cabinet (11), this electric cabinet (11) is provided with function switch, hand from change-over swith and line conveyor master cock.
CN201520087442.4U 2015-02-06 2015-02-06 Double-station automatic off-line palletizer for flat plate collectors Expired - Fee Related CN204453853U (en)

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104709718A (en) * 2015-02-06 2015-06-17 广东五星太阳能股份有限公司 Double-station automatic off-line palletizer for flat plate collectors
CN105108743A (en) * 2015-09-09 2015-12-02 哈尔滨展达机器人自动化有限责任公司 Double-arm manipulator used for spindle stacking
CN105692229A (en) * 2016-04-01 2016-06-22 昆山巨闳机械科技有限公司 Aluminum substrate stacking line of double-suction machine
CN106379746A (en) * 2016-11-18 2017-02-08 山东爱而生智能科技有限公司 Ceramic tile transferring and stacking method and system based on pallets
CN106426148A (en) * 2016-10-17 2017-02-22 苏州新天将机械科技有限公司 Intelligent mechanical arm
CN107351450A (en) * 2017-08-09 2017-11-17 广东鸿铭智能股份有限公司 A kind of double embraces case structure
CN108190598A (en) * 2017-12-12 2018-06-22 苏州琼派瑞特电子科技有限公司 A kind of stop mechanism for towel machine material collecting device
CN109533995A (en) * 2018-12-24 2019-03-29 宝鸡文理学院 A kind of processing workshop automatic stacking industrial robot
CN113199286A (en) * 2021-06-08 2021-08-03 苏州通锦精密工业股份有限公司 Full-automatic numerical control drilling and tapping all-in-one machine
CN113212852A (en) * 2021-05-11 2021-08-06 马海洪 Suspension type wire coil holding arm

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104709718A (en) * 2015-02-06 2015-06-17 广东五星太阳能股份有限公司 Double-station automatic off-line palletizer for flat plate collectors
CN105108743A (en) * 2015-09-09 2015-12-02 哈尔滨展达机器人自动化有限责任公司 Double-arm manipulator used for spindle stacking
CN105692229A (en) * 2016-04-01 2016-06-22 昆山巨闳机械科技有限公司 Aluminum substrate stacking line of double-suction machine
CN106426148A (en) * 2016-10-17 2017-02-22 苏州新天将机械科技有限公司 Intelligent mechanical arm
CN106379746A (en) * 2016-11-18 2017-02-08 山东爱而生智能科技有限公司 Ceramic tile transferring and stacking method and system based on pallets
CN106379746B (en) * 2016-11-18 2022-08-12 山东爱而生智能科技有限公司 A pallet-based tile transfer stacking method and system
CN107351450A (en) * 2017-08-09 2017-11-17 广东鸿铭智能股份有限公司 A kind of double embraces case structure
CN108190598A (en) * 2017-12-12 2018-06-22 苏州琼派瑞特电子科技有限公司 A kind of stop mechanism for towel machine material collecting device
CN109533995A (en) * 2018-12-24 2019-03-29 宝鸡文理学院 A kind of processing workshop automatic stacking industrial robot
CN113212852A (en) * 2021-05-11 2021-08-06 马海洪 Suspension type wire coil holding arm
CN113199286A (en) * 2021-06-08 2021-08-03 苏州通锦精密工业股份有限公司 Full-automatic numerical control drilling and tapping all-in-one machine

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