CN204453853U - Double-station automatic off-line palletizer for flat plate collectors - Google Patents

Abstract

The utility model discloses an automatic hacking machine that rolls off production line in flat plate heat collector duplex position, including portal frame, the production line support, the guide rail, first heat collector transport clamp embraces mechanism, second heat collector transport clamp embraces mechanism and heat collector positioning mechanism, heat collector positioning mechanism can fix a position the heat collector on the transport region, first heat collector transport clamp embrace the mechanism and press from both sides down and embrace the heat collector through the top that first slider seat removed the production line support, make the heat collector transport place transport region on, simultaneously, second heat collector transport clamp embrace the mechanism and press from both sides down and embrace next heat collector through the top that the second slider removed the production line support, make this heat collector transport place another transport region on. The safety and the reliability of the heat collector in transportation are ensured, the limitation of the width of a production line and the influence on the safe operation of a transportation mechanism can be eliminated, and the application range is wide. The double-station carrying mechanism realizes higher capacity and greatly improves the production efficiency.

Description

Double-station automatic off-line palletizer for flat plate collectors

technical field

The utility model relates to a palletizing machine, more specifically, relates to a double-station automatic off-line palletizing machine for flat plate heat collectors that can effectively improve work efficiency and production capacity, reduce production costs and adapt to a wide range of product specifications. .

Background technique

In the existing solar energy industry, when the heat collector is produced along the production drum line, it is generally moved from the production line to the transfer vehicle manually after its packaging is completed. However, the current method in the industry has the following problems:

1. High labor intensity and high labor cost. This station requires at least two able-bodied movers. Generally, the production efficiency will decrease after a short period of continuous manual handling, and when the production capacity is large, it is necessary to replace the labor, which leads to high labor costs;

2. Low production capacity. When the production capacity is high, the production tempo is fast, and the labor will soon become tired, and the tempo will slow down, resulting in a low daily production capacity;

3. There are potential safety hazards. Due to continuous high-intensity handling work, workers are prone to safety factors such as personnel safety and product damage after they are tired.

Utility model content

The purpose of this utility model is to overcome the above-mentioned defects in the prior art, and provide a double-station automatic off-line stacker for flat plate heat collectors with high production capacity, low cost, simple operation, and wide range of product sizes, which can replace manual handling. .

In order to achieve the above purpose, the technical solution provided by the utility model is as follows: provide a double-station automatic off-line stacker for flat plate heat collectors, including a gantry and a production line bracket arranged below the gantry, and the gantry is equipped with Guide rails are provided, and the gantry is also equipped with a first heat collector transport clamping mechanism and a second heat collector transport clamping mechanism that are slidably connected with the guide rails. The heat collector positioning mechanism, the heat collector enters the handling area along with the production line, the heat collector positioning mechanism can position the heat collector on the handling area, and the first heat collector handling clamping mechanism passes through the first slider seat Move along the guide rail to the top of the production line support and clamp the heat collector downward, so that the clamped heat collector is transported and placed on the transfer area along the guide rail, and at the same time, the second heat collector transport and clamp mechanism passes through The second slider seat moves to the top of the production line support along the guide rail and clamps the next heat collector downward, so that the heat collector is transported and placed on another transfer area along the guide rail.

As a preference, in the above technical solution, a heat collector holding mechanism is further provided below the handling area of the production line support, and the heat collector holding mechanism includes a base on which a lifting device and a lifting device are sequentially installed device, the heat collector enters the handling area along with the production line, the heat collector positioning mechanism positions the heat collector, and then the heat collector positioning mechanism is released, and then the lifting device drives the lifting device to lift up the heat collector device.

Preferably, in the above technical solution, a first transfer tray is provided below the first heat collector transport and clamping mechanism, and the first transfer tray is located on one side of the production line support, and the first heat collector The clamping mechanism for transporting the collector can transport and place the clamped heat collector along the guide rail on the first transfer tray, and a second transfer tray is arranged below the second transfer and clamping mechanism for the heat collector. The second transfer tray is located on the other side of the production line support, and the second heat collector transport and clamping mechanism can transport and place the clamped heat collector along the guide rail on the second transfer tray.

Preferably, in the above technical solution, an electric control box is installed on one side of the gantry, and the electric control box is provided with a function changeover switch, a manual changeover switch and a production line conveyor belt control switch.

Compared with the prior art, the beneficial effect of the utility model is that: by installing the gantry frame and the production line bracket arranged under the gantry frame, the gantry frame is equipped with a guide rail, and also includes a first sliding connection with the guide rail. A heat collector transport clamping mechanism and a second heat collector transport clamping mechanism, a heat collector positioning mechanism is arranged below the production line support transport area, the heat collector enters the transport area along with the production line, and the heat collector positioning mechanism The heat collector on the handling area can be positioned, and the first heat collector carrying and clamping mechanism moves to the top of the production line support along the guide rail through the first slider seat and clamps the heat collector downward, so that the clamping The heat collector to be carried is transported along the guide rail and placed on the transfer area. At the same time, the second heat collector transport and clamping mechanism moves to the top of the production line support along the guide rail through the second slider seat and then goes down to clamp the next collector. The heat collector is transported along the guide rail and placed on another transfer area. This design has the following advantages:

1. The utility model adopts the heat collector positioning mechanism, which ensures that after the heat collector is reliably positioned, the heat collector handling and clamping mechanism can correctly carry the heat collector, ensuring the reliability of production;

2. When the width of the collector is large and the difference from the width of the production line is not enough to safely meet the range of activities of the handling mechanism, the collector can be used to hold up the collector to eliminate the limitation of the production line width and The impact on the safe operation of the handling mechanism;

3. Wide range of adaptation. The clamping mechanism in the heat collector handling and clamping mechanism of the utility model is designed to be adjustable, which is suitable for all existing product specifications;

4. Manual/automatic switching can be performed through the electric control box on one side of the gantry, replacing manual handling, which greatly reduces labor intensity, weakens labor, and reduces labor costs;

5. The number of workstations is reduced, which improves the safety of production personnel and products;

6. With the production line and the function of the utility model, the heat collector can realize automatic handling and production, which greatly improves the production capacity;

7. The utility model is equipped with safety alarm and counting functions. When the air pressure is low or the two transport clamping mechanisms are too close, an alarm may occur, and when the number of pallets on the transfer tray reaches the set number, an alarm will be displayed to prompt transport away, which reduces the difficulty of management;

8. Due to the installation of the first heat collector carrying and holding mechanism and the second heat collector carrying and holding mechanism, the production capacity is greatly improved, which is suitable for products with large-scale production capacity.

The double-station automatic off-line palletizer for flat plate heat collectors described in the utility model will be further described below in conjunction with the accompanying drawings and embodiments.

Description of drawings

Fig. 1 is the structural representation of the double-station automatic off-line palletizer of the flat plate heat collector described in the utility model;

Fig. 2 is a three-dimensional structure diagram of the first heat collector carrying and holding mechanism and the first heat collector carrying and holding mechanism in the double-station automatic off-line palletizer for flat plate heat collectors described in the utility model;

Fig. 3 is a structural schematic diagram of the clamping mechanism in the double-station automatic off-line palletizer of the flat plate heat collector described in the utility model;

Fig. 4 is a structural schematic diagram of a clamping mechanism with an induction plate and a sensor in the double-station automatic off-line palletizer of the flat plate heat collector described in the utility model;

Fig. 5 is a structural schematic diagram of the heat collector positioning mechanism in the double-station automatic off-line palletizer of the flat plate heat collector described in the utility model;

Fig. 6 is a structural schematic diagram of the heat collector holding mechanism in the double-station automatic off-line palletizer of the flat plate heat collector described in the utility model;

Fig. 7 is a structural schematic diagram of the main positioning mechanism and the secondary positioning mechanism in the double-station automatic off-line palletizer for flat plate heat collectors described in the utility model.

Detailed ways

The following is the best example of the double-station automatic off-line stacker for flat plate heat collectors described in the utility model, which does not limit the scope of protection of the utility model.

Please refer to Fig. 1, a kind of double-station automatic off-line palletizer of flat plate heat collector is shown in the figure, comprise gantry 1 and be arranged on the production line support 2 below this gantry 1, install on the gantry 1 There is a guide rail 3, and the gantry 1 is also equipped with a first heat collector transport clamping mechanism 4 and a second heat collector transport clamp 6 that are slidably connected to the guide rail 3, and the production line support 2 in the transport area A heat collector positioning mechanism 5 is arranged below, and a first transfer tray 12 is arranged below the first heat collector handling and clamping mechanism 4, and the first transfer tray 12 is located on one side of the production line support 2. A second transfer tray 10 is arranged below the second heat collector handling and clamping mechanism 6, and the second transfer tray 10 is located on the other side of the production line support 2, and one side of the gantry 1 is also equipped with an electric Control box 11, this electric control box 11 is provided with function transfer switch, manual automatic transfer switch and production line conveyer belt control switch.

After the machine is started, the first heat collector handling and clamping mechanism 4 moves to directly above the drum line through the first slider seat 7, and the packaged heat collector enters the operating range of the machine along the drum line, and the drum line After the sensor on the sensor detects the heat collector, the system controls the drum line to stop running. The heat collector positioning mechanism 5 first positions the heat collector, then the heat collector positioning mechanism 5 is unclamped, so that the heat collector is in a predetermined position, and the heat collector holding mechanism 9 lifts the heat collector again. At this time, the first heat collector carrying and holding mechanism 4 goes down, grabs the heat collector and returns to the top, then the heat collector positioning support mechanism 5 and the first slider seat 7 are reset, and the first heat collector is carried and held The mechanism 4 then returns to the top of the first transfer tray 12, and simultaneously starts the second slider seat 8 (manual jogging is required to start in the manual state). After the first slider seat 7 is reset to the initial position, the first heat collector carrying and holding mechanism 4 goes down to place the heat collector on the first transfer tray 12, and after putting down the heat collector, the first heat collector carrying and holding mechanism The mechanism 4 resets to the initial position, and waits for the reset signal of the second slide block seat 8 to carry out the next cycle. After the second slider seat 8 starts, it moves forward to the top of the production line and waits for the second heat collector to be positioned and lifted by the heat collector positioning mechanism 5 and the heat collector holding mechanism 9 . After the second heat collector is lifted, the second heat collector carrying and holding mechanism 6 goes down to grab the second heat collector and returns to the top, while the heat collector holding mechanism 9 and the second slider seat 8 Reset. Now if be in automatic production state and the first heat collector carrying clamping mechanism 4 puts down the heat collector and returns to the top, then the second slider seat 8 resets and starts the first slider seat 7 to carry out the next cycle.

Specifically, as shown in Figures 2 to 4, the first heat collector transport and clamping mechanism 4 and the second heat collector transport and clamp mechanism 6 both include a frame 41 and four clamping mechanisms 42, and the frame 41 is equipped with A lifting power device 43 is provided, and the clamping mechanism 42 is arranged at the lower part of the frame 41 in a display manner. The clamping mechanism 42 includes a clamping plate 44 that can move in the axial direction, and the clamping plate 44 can act oppositely to clamp the heat collector. In the initial state, the splints 44 on both sides are opened, and when it goes down above the drum line to the position of the heat collector lifted by the heat collector positioning and supporting mechanism 5, the splints 44 are clamped to hug the heat collector. device. Wherein, one clamping mechanism 42 in the four clamping mechanisms 42 is also equipped with an induction plate 45 and a sensor 46, and the induction plate 45 is movably connected to one side of the clamping plate 44, and the induction plate 45 and the clamping plate 44 Located on the same plane, the induction plate 45 is provided with an induction rod 47, the induction plate 45 can be moved vertically under the action of the induction rod 47, and the bottom of the induction plate 45 is lower than the bottom of the splint 44, the sensor 46 is fixedly installed on one side on the clamping plate 44 by the fixing plate 48. When the splint 44 embraces the heat collector, the induction plate 45 also embraces the heat collector. When the transfer mechanism is about to put down the heat collector, the bottom of the induction plate 45 is lower than the bottom of the splint 44, and the induction plate 45 touches the transfer tray first. Or the lower heat collector, the induction plate 45 moves upward due to being squeezed, and the induction rod 47 also moves upward thereupon, and the sensor 46 detects a signal and notifies the control system, and then controls the splint 44 to loosen. The number of the clamping mechanisms 42 can be properly added as required.

The cover plate on the upper surface of the heat collector is pressed on the surrounding frame by the frame bead. When the structure strength of the bead is strong enough, grabbing the cover plate can also be used to carry the heat collector. When the strength of the bead structure is not enough to bear the whole heat collector or can bear the whole heat collector but is relatively dangerous, it is safer and more reliable to use the heat collector handling clamping mechanism 4 .

In this implementation, as shown in FIG. 2, the lifting power device 43 includes a power rod 431 installed on the frame 41 and several fourth guide rods 432, and the power rod 431 can drive the frame 41 along the The fourth guide rod 432 moves up and down in the axial direction. Certainly, other devices can also be used to replace the lifting power device 43, such as: a mechanical arm.

Further, as shown in FIG. 3 , the clamping mechanism 42 also includes a first base plate 421 and a first screw guide device 422 installed on the first base plate 421 , and the first base plate 421 is also installed on the first base plate 421 There is a splint seat 423 and a driving device 424 for driving the splint 44 on the splint seat 423 to carry out the clamping action. The first screw guide device 422 is installed on the left and right sides of the first base plate 421 The first stand 425 of the first stand, and the first guide rod 426 and the first screw rod 427 between the first stand 425 are formed. The splint seat 423 is slidably connected with the first guide rod 426. In the Driven by the driving device 424 , the clamping plate 44 performs clamping action along the axial direction of the first guide rod 426 .

In this implementation, a first handle 428 is installed at one end of the first screw guide device 422, the driving device 424 is in sliding connection with the first guide rod 426, and the first handle 428 can be passed through Under the action of the first screw rod 426 , the driving device 424 moves along the axial direction of the first guide rod 426 . This adjusts to fit the width and position of the product.

Further, as shown in FIG. 5 , the collector positioning mechanism 5 includes a bracket 51, and two main positioning mechanisms 52 are installed on one side of the mounting area on the bracket 51, and two main positioning mechanisms 52 are installed on the other side of the mounting area on the bracket 51. Two corresponding auxiliary positioning mechanisms 53 are installed. As shown in FIG. When the sensor on the production line detects that the heat collector enters the handling area, the main positioning mechanism 52 on the same side moves first, and then the auxiliary positioning mechanism 53 on the same side acts, and the main positioning mechanism 52 and the auxiliary positioning mechanism 53 make the heat collector move. Positioned at the predetermined position, that is, the position corresponding to the heat collector handling and holding mechanism 4, then the heat collector holding mechanism 9 works, and the lifting device 92 drives the holding device 93 to lift up the heat collector. The purpose of holding up is It is for the convenience of the heat collector to carry the splint 44 of the clamping mechanism 4 to hold the heat collector. The width of the production line is limited, and the splint 44 needs a wider range of motion than the heat collector to clamp the heat collector. When the width of the heat collector is close to the width of the production line, the splint directly clamps the heat collector on the production line and is limited by the frame of the production line. Therefore, when the heat collector is lifted to a certain height, the splint 44 can clamp the heat collector more easily and reliably , to adapt to a wider range of product width. When the difference between the expected width of the heat collector and the width of the production line is less than the movable range of the two splints, the heat collector positioning support mechanism 5 may not be used, so that the heat collector carrying and holding mechanism 4 directly descends to the production line, and the collector is removed from the production line. Heater clips hold.

Further, as shown in FIG. 6 , the lifting device 92 includes a plurality of guide rod bases 921, each guide rod base 921 is slidably connected with a second guide rod 922, and also includes a lifting cylinder 923 and a movable disc 924, The movable disk 924 is connected to the output shaft of the lift cylinder 923, the second guide rod 922 is connected to the movable disk 924, and the lift cylinder 923 can drive the movable disk 924 along the second The guide rod 922 moves in the axial direction, and the lifting device 93 is fixedly installed on the lifting device 92. The lifting device 93 includes a first bracket 931 installed on one side of the movable plate 924 and a first bracket 931 installed on the lifting device 92. The second bracket 932 on the other side of the movable disk 924. When the heat collector supporting mechanism 9 works, the lifting device 92 drives the supporting device 93 to rise, and the first bracket 931 and the second bracket 932 protrude from the gap between the production line rollers to a certain height.

In this implementation, as shown in FIG. 7, both the main positioning mechanism 52 and the secondary positioning mechanism 53 include a second base plate 521 and a second screw guide device 522 installed on the second base plate 521, the second The base plate 521 is also equipped with a positioning block 523 and a positioning drive device 524 for driving the positioning block 523 to perform a positioning action. The positioning drive device 524 is a driving cylinder. The driving force of the positioning mechanism 53 driving the cylinder is large, and the second screw guide device 522 includes a second stand 526 installed on the left and right sides of the second base plate 521, and the second stand 526 is provided with The third guide rod 527 and the second screw rod 528, the positioning block 523 is slidably connected with the third guide rod 527, so that the positioning block 523 can be driven along the third guide rod by the positioning drive device 524 527 axis direction for positioning movement.

One end of the second lead screw guide device 522 is provided with a second handle 525, the positioning drive device 524 is slidably connected with the third guide rod 527, and the second handle 525 can pass through the second lead rod 528 The positioning driving device 524 is moved along the axis direction of the third guide rod 527 . Manually shake the second handle 525 to adjust the position of the positioning driving device 527 of the main positioning mechanism 52 or the positioning driving device 527 of the auxiliary positioning mechanism 53 forward and backward along the third guide rod 527, thereby adjusting the width and position of the product. When the positioning drive device 527 is in motion, the positioning block 523 moves back and forth along the third guide rod 527 to realize product positioning and release.

In addition, the utility model is provided with safety alarm and counting functions. When the air pressure is low or when the distance between the first heat collector carrying and holding mechanism 4 and the second heat collector carrying and holding mechanism 6 is too close, an alarm will occur, and when the number of pallets on the transfer pallet reaches the set number, the alarm will also occur. An alarm will be displayed to prompt transport away, which reduces the difficulty of management.

The above-mentioned embodiment is a preferred implementation mode of the present utility model, but the implementation mode of the present utility model is not limited by the above-mentioned embodiment, and any other changes, modifications and substitutions made without departing from the spirit and principle of the present utility model , combination, and simplification, all should be equivalent replacement methods, and are all included in the protection scope of the present utility model.

Claims (10)

1. a flat plate collector double rolls off the production line stacker automatically, comprise portal frame (1) and be arranged on the manufacturing line support (2) below this portal frame (1), described portal frame (1) is equiped with guide rail (3), it is characterized in that: described portal frame (1) is also equiped with and embraces mechanism (4) with the first heat collector conveying clamp of guide rail (3) sliding block joint and the second heat collector conveying clamp embraces mechanism (6), the below in described manufacturing line support (2) carrying region is provided with heat collector detent mechanism (5), heat collector carries region along with manufacturing line enters, described heat collector detent mechanism (5) can position the heat collector on carrying region, described first heat collector conveying clamp is embraced mechanism (4) and is moved to the top of manufacturing line support (2) and heat collector embraced by descending folder by the first take-up housing (7) along described guide rail (3), the heat collector that folder is embraced is placed in transshipment area along guide rail (3) carrying, simultaneously, described second heat collector conveying clamp is embraced mechanism (6) and is moved to the top of manufacturing line support (2) and next heat collector embraced by descending folder by the second take-up housing (8) along guide rail (3), this heat collector is placed in another transshipment area along guide rail (3) carrying.

2. flat plate collector double according to claim 1 rolls off the production line stacker automatically, it is characterized in that: described first heat collector conveying clamp is embraced mechanism (4) and the second heat collector conveying clamp and embraced mechanism (6) and include framework (41) and several clamping mechanisms (42), described framework (41) is equiped with lifting power plant (43), described several clamping mechanisms (42) are arranged in the bottom of described framework (41) with presentation, described clamping mechanism (42) comprises axially displaceable clamping plate (44), these clamping plate (44) action can carry out folder armful to heat collector in opposite directions, and at least one clamping mechanism (42) also comprises tablet (45) and sensor (46), the movable side being connected to described clamping plate (44) of described tablet (45), described tablet (45) is equiped with inductive rod (47), in the heat collector put procedure that folder is embraced, described tablet (45) is squeezed and inductive rod (47) is vertically moved, described sensor (46) detects signal and then controls described clamping plate (44) and unclamps.

3. flat plate collector double according to claim 2 rolls off the production line stacker automatically, it is characterized in that: described clamping mechanism (42) also comprises first substrate (421) and is installed in the first leading screw guide rod device (422) on first substrate (421), described first substrate (421) is also equiped with clamping plate seat (423) and the actuating device (424) for driving the clamping plate (44) on this clamping plate seat (423) to carry out pressing from both sides armful action, described first leading screw guide rod device (422) is by the first stand (425) being installed in the upper left and right sides of described first substrate (421), and the first guide rod (426) be positioned between the first stand (425) and the first screw mandrel (427) formed, described clamping plate seat (423) and described first guide rod (426) sliding block joint, under the driving of described actuating device (424), make described clamping plate (44) carry out folder along the axial direction of described first guide rod (426) embrace action.

4. flat plate collector double according to claim 3 rolls off the production line stacker automatically, it is characterized in that: one end of described first leading screw guide rod device (422) is equiped with first handle (428), described actuating device (424) and described first guide rod (426) are sliding block joint, under the effect of described first handle (428) by the first screw mandrel (426), described actuating device (424) are moved along the axial direction of the first guide rod (426).

5. flat plate collector double according to claim 1 rolls off the production line stacker automatically, it is characterized in that: described heat collector detent mechanism (5) comprises support (51), the side of the upper assembly area of this support (51) is equiped with main detent mechanism (52), and the opposite side of the upper assembly area of support (51) is equiped with secondary detent mechanism (53).

6. flat plate collector double according to claim 5 rolls off the production line stacker automatically, it is characterized in that: described main detent mechanism (52) and secondary detent mechanism (53) include second substrate (521) and be installed in the second leading screw guide rod device (522) on second substrate (521), described second substrate (521) is equiped with locating piece (523) and the positioning drive unit (524) for driving this locating piece (523) to position action, described second leading screw guide rod device (522) comprises the second stand (526) being installed in described second substrate (521) left and right sides, the 3rd guide rod (527) and the second screw mandrel (528) is provided with between this second stand (526), described locating piece (523) and described 3rd guide rod (527) sliding block joint, make described locating piece (523) movement can be positioned along the axis direction of described 3rd guide rod (527) under positioning drive unit (524) drives.

7. flat plate collector double according to claim 1 rolls off the production line stacker automatically, it is characterized in that: the below in described manufacturing line support (2) carrying region is also provided with heat collector supporting mechanism (9), this heat collector supporting mechanism (9) comprises base (91), this base (91) is equiped with successively jacking system (92) and picking-up device (93), heat collector carries region along with manufacturing line enters, described heat collector detent mechanism (5) positions heat collector, then heat collector detent mechanism (5) unclamps, drive picking-up device (93) to rise by described jacking system (92) again and hold up heat collector.

8. flat plate collector double according to claim 7 rolls off the production line stacker automatically, it is characterized in that: described jacking system (92) comprises several guide rod seats (921), each guide rod seat (921) all slidably connects the second guide rod (922), also comprise lift cylinder (923) and Advance plate (924), this Advance plate (924) is in transmission connection with the output shaft of described lift cylinder (923), described second guide rod (922) and described Advance plate (924) are in transmission connection, described lift cylinder (923) can drive described Advance plate (924) to move along the axial direction of described second guide rod (922), described picking-up device (93) is installed on jacking system (92), this picking-up device (93) comprises the first bracket (931) being installed in described Advance plate (924) side and the second bracket (932) being installed in described Advance plate (924) opposite side.

9. flat plate collector double according to claim 1 rolls off the production line stacker automatically, it is characterized in that: the below that described first heat collector conveying clamp embraces mechanism (4) is provided with the first transferring pallet (12), this first transferring pallet (12) is positioned at the side of described manufacturing line support (2), described first heat collector conveying clamp is embraced mechanism (4) and can be placed on described first transferring pallet (12) along described guide rail (3) carrying by pressing from both sides the heat collector embraced, the below that described second heat collector conveying clamp embraces mechanism (6) is provided with the second transferring pallet (10), this second transferring pallet (10) is positioned at the opposite side of described manufacturing line support (2), described second heat collector conveying clamp is embraced mechanism (6) and can be placed into pressing from both sides the heat collector embraced on described second transferring pallet (10) along described guide rail (3) carrying.

10. flat plate collector double according to claim 1 rolls off the production line stacker automatically, it is characterized in that: the side of described portal frame (1) is equiped with electric cabinet (11), this electric cabinet (11) is provided with function switch, hand from change-over swith and line conveyor master cock.