CN108273900B - Intelligent feeding and discharging punching multi-manipulator integrated production line for aluminum plates - Google Patents
Intelligent feeding and discharging punching multi-manipulator integrated production line for aluminum plates Download PDFInfo
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- CN108273900B CN108273900B CN201810242055.1A CN201810242055A CN108273900B CN 108273900 B CN108273900 B CN 108273900B CN 201810242055 A CN201810242055 A CN 201810242055A CN 108273900 B CN108273900 B CN 108273900B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/24—Perforating, i.e. punching holes
- B21D28/26—Perforating, i.e. punching holes in sheets or flat parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C37/00—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
- B21C37/02—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of sheets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/003—Positioning devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/10—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers
- B21D43/105—Manipulators, i.e. mechanical arms carrying a gripper element having several degrees of freedom
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/10—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers
- B21D43/11—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers for feeding sheet or strip material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/14—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting co-ordinated in production lines
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
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- Optics & Photonics (AREA)
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Abstract
The invention relates to an intelligent feeding and discharging punching multi-manipulator integrated production line for aluminum plates, which comprises a stacking gantry, a side turnover 180-degree mechanism, an automatic measuring device, a conveying line, an automatic feeding frame, an upper and lower distribution arm, an overhead double-row conveying line, a punching four-axis gantry, a secondary fine positioning device, a 360-degree rotating platform and a primary fine positioning device, wherein the side turnover 180-degree mechanism is arranged at the side of the stacking gantry, the automatic measuring device is arranged at the side of the left stacking clamp, a stub bar recycling line is arranged between the conveying line and a stub bar recycling box, the upper and lower distribution arm is arranged between the overhead double-row conveying line and the automatic feeding frame, the punching four-axis gantry is arranged at the front side of the right stacking gantry, and the 360-degree rotating platform is arranged between the primary fine positioning device and the secondary fine positioning device.
Description
Technical Field
The invention relates to the field of printing equipment, in particular to an intelligent aluminum plate feeding, discharging and punching multi-manipulator integrated production line.
Background
The aluminum plate is an aluminum material with a thickness of more than 0.2mm and less than 500mm, a width of more than 200mm and a length of less than 16m, which is called an aluminum plate or an aluminum sheet, and an aluminum material with a thickness of less than 0.2mm and a width of less than 200mm is a row material or a strip material (of course, with the progress of large equipment, the most wide aluminum plate of 600mm is more). The aluminum plate is a rectangular plate formed by rolling an aluminum ingot and is divided into a pure aluminum plate, an alloy aluminum plate, a thin aluminum plate, a medium-thickness aluminum plate and a patterned aluminum plate.
The traditional aluminum template transportation, cutting, punching and detection are all performed manually, the aluminum template is subjected to multi-user combined feeding and discharging during cutting and punching, the yield is also checked by manual work, and the generated aluminum scraps and the ground of a stub bar workshop are all around; product quality information is measured by virtue of calipers and measuring tape, and is easy to mismeasure and miss-measure, so that the problem of the occurrence of the problem is solved by the intelligent feeding, discharging, punching and multi-manipulator integrated production line for aluminum plates.
Disclosure of Invention
The invention aims to provide an intelligent feeding, discharging and punching multi-manipulator integrated production line for aluminum plates, which aims to solve the problems that the traditional aluminum templates are fully manually transported, cut, punched and detected in the background art, the aluminum templates are fully required to be fed and discharged by a plurality of people during cutting and punching, the yield is fully checked by the manual work, and the generated aluminum scraps and the ground of a stub bar workshop are everywhere; the quality information of the product is measured by a caliper and a tape measure, and the problems of false measurement and missing measurement are easy to occur.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides an integrated production line of many manipulators that unloading punches a hole in aluminum plate intelligence, includes pile up neatly longmen, pile up neatly anchor clamps, turns over 180 mechanisms, automatic measuring device, stub bar collection box, transfer chain, aluminium bits collection system, stub bar collection line, autoloading frame, automatic saw, upper and lower distribution arm, high altitude biserial transfer chain, steel platform, four-axis longmen that punches a hole, secondary fine positioning device, anchor clamps that punch a hole, secondary punching device, primary punching device, 360 rotatory platform and primary fine positioning device, pile up neatly longmen and pile up neatly anchor clamps fixed connection, pile up neatly longmen side is provided with 180 mechanisms of side upset, the left side pile up neatly anchor clamps side is provided with automatic measuring device, the stub bar collection box sets up at pile up neatly anchor clamps lower extreme, the transfer chain sets up at pile up neatly anchor clamps side, be provided with aluminium bits collection system on the transfer chain, be provided with the stub bar collection line between transfer chain and the stub bar collection box, the autoloading frame sets up at the transfer chain left end, the automatic saw sets up at automatic loading frame right-hand member, the steel platform sets up at high altitude front end, 360 rotatory landing device and primary fine positioning device, the two-axis fine positioning device is set up two-dimensionally two-dimensional positioning device, the primary fine positioning device is set up at the primary fine positioning device and the primary fine positioning device is set up at the front side to the two-stage, the device is set up two-dimensionally and is located at the side fine positioning device.
Further, automatic measuring device includes adjustable foot cup, solenoid valve, power cylinder transfer chain, detection motor, front end positioning mechanism, side direction positioning mechanism, detects cylinder, movable pulley, distance detection fly leaf, encoder, frame and guide rail, adjustable foot cup sets up in power cylinder transfer chain lower extreme, front end positioning mechanism sets up at power cylinder transfer chain left end, side direction positioning mechanism sets up at power cylinder transfer chain front end, the solenoid valve sets up on power cylinder transfer chain, it sets up inside power cylinder transfer chain to detect the motor, the frame sets up at power cylinder transfer chain up end, the cylinder sets up at the frame left end, guide rail sliding connection is in the frame, the output shaft and the guide rail fixed connection of cylinder, the encoder sets up at the frame right-hand member, distance detection fly leaf passes through movable pulley sliding connection in the frame, it is connected with the output cylinder of power cylinder transfer chain through the chain to detect the motor.
Further, 360 rotary platform includes transport support, slewing bearing, inductor, rotating electrical machines, runing rest, gear, transport motor and cylinder, transport support rotates through slewing bearing to be connected on the runing rest, the rotating electrical machines sets up inside the runing rest, slewing bearing and rotating electrical machines's output fixed connection, the cylinder rotates to be connected inside transport support, transport motor sets up inside the runing rest, transport motor's output is connected with the cylinder through the gear, all be provided with the inductor on transport support left end and the slewing bearing, transport support left end is provided with the head end and blocks the mechanism, transport support right-hand member is provided with the tail end and blocks the mechanism.
Further, the side turning 180-degree mechanism comprises a vacuum chuck, a transferring seat, a rotating shaft, a turning motor, an adjustable support, a synchronous wheel I, a balance arm, a sensor, a swinging arm and a vacuum generator, wherein the turning motor is fixedly arranged on the adjustable support, the synchronous wheel I is fixedly arranged on the rotating shaft, the rotating shaft is rotationally connected to the inner end face of the transferring seat, the swinging arm is fixedly arranged on the rotating shaft, the sensor is arranged on the lower side of the swinging arm, the vacuum chuck is arranged on the swinging arm, the vacuum generator is connected with the vacuum chuck through a suction pipe, and the balance arm is arranged on three groups of swinging arms.
Further, the upper and lower distribution arm includes tank chain, blocking device, motor, the flexible arm of pay-off first, the flexible arm of pay-off second, upper segment cylinder, hypomere cylinder, bottom plate, guide rail and material distribution mounting bracket, the material distribution mounting bracket sets up in the bottom plate upper end, upper segment cylinder and hypomere cylinder are all installed on the material distribution mounting bracket, just upper segment cylinder is located hypomere cylinder upside, the flexible arm of pay-off first and the flexible arm of pay-off second all pass through guide rail sliding connection on the material distribution mounting bracket, motor and tank chain all set up on material distribution mounting bracket top, just the tank chain is located the motor right side, just tank chain is connected with the output of motor, be provided with blocking device on the tank chain.
Further, high altitude biserial transfer chain includes landing leg, sprocket, synchronizing wheel two, reverse drive shaft, adds the gluey chain, corotation transmission shaft, corotation transmission drive belt, drive shaft, reversal transmission drive belt, biserial conveyor motor and crossbeam, the landing leg sets up at the crossbeam lower extreme, corotation transmission shaft rotates to be connected at the inside right-hand member of crossbeam, the reversal drive shaft rotates to be connected at the inside left end of crossbeam, corotation transmission shaft cooperatees with the reversal drive shaft through sprocket and gluey chain, biserial conveyor motor sets up on the crossbeam, the reversal drive shaft cooperatees with the synchronizing wheel through reversal transmission drive belt and synchronizing wheel and is connected with the drive shaft, corotation transmission drive belt all is provided with overspeed device tensioner on with the reversal transmission drive belt, all be provided with universal joint one on corotation transmission shaft and the reversal drive shaft.
Further, four-axis longmen punches a hole includes that the driver places cabinet, Y axle, switch board, truss, R axle, anchor clamps connecting plate, guide rail one, Y axle drive shaft, tow chain, guide rail two, Z axle, hold-in range and X axle, X axle is epaxial through guide rail one sliding connection, X axle and Y axle all set up on the truss top, just X axle is rectangular with Y axle and arranges, the switch board sets up at the truss left end, the driver is placed the cabinet and is set up on X axle top, the tow chain sets up on X axle top, tow chain and Y axle drive shaft fixed connection, Z axle passes through tow chain sliding connection on X axle, guide rail sliding connection is on Z axle right-hand member face, R axle sliding connection is epaxial at X, anchor clamps connecting plate and R axle fixed connection, install universal joint two in the Y axle drive shaft, all be provided with servo motor in Z axle and the R axle, servo motor's on the Z axle output passes through the hold-in range and is connected with guide rail two, Y axle is epaxial and is epaxial with the output of servo motor.
Compared with the prior art, the invention has the beneficial effects that: according to the invention, under the control of informatization overall planning and PLC, the aluminum templates are classified and conveyed by utilizing the conveying line body, the aluminum templates are automatically distributed by combining the system, the intelligent quality inspection function of the encoder is realized, and the intelligent quality inspection system is matched with the billboard, so that the intelligent quality inspection system can guide staff operation in real time, improve the manual efficiency and reduce the error rate. The aluminum template conveying and distribution is real-time, accurate and stable, the automation and intelligent degree is high, and manpower and material resources can be greatly saved. The system has the functions of data recording and statistics, can access data through tools such as mobile phones, computers, PDAs and the like, displays production conditions in real time and derives historical production data, is convenient for analyzing and optimizing production, links a database in real time, and can realize alarming under the condition of insufficient yield. The system achieves the aims of guiding staff to produce, monitor, detect, record and analyze production data and a full information coverage mode.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIGS. 2-4 are schematic structural views of an automatic measuring device according to the present invention;
FIG. 5 is a schematic view of a 360 degree rotation platform according to the present invention;
FIG. 6 is a schematic illustration of a side-tipping 180 mechanism in accordance with the present invention;
FIG. 7 is a schematic diagram of the structure of the upper and lower dispensing arms of the present invention;
FIG. 8 is a schematic view of the structure of the overhead double-row conveyor line of the present invention;
fig. 9 is a schematic structural view of a four-axis gantry for punching in the present invention.
In the reference numerals: 10. stacking a gantry; 20. stacking clamps; 30. a side-turning 180 DEG mechanism; 40. an automatic measuring device; 50. a stub bar recovery box; 60. a conveying line; 70. an aluminum scrap recovery system; 80. a stub bar recovery line; 90. an automatic feeding frame; 100. automatic sawing; 110. arms are distributed up and down; 120. high-altitude double-row conveying line; 130. a steel platform; 140. punching a four-axis gantry; 150. a secondary fine positioning device; 160. punching a clamp; 170. a secondary punching device; 180. a primary punching device; 190.360 ° rotary stage; 200. a primary fine positioning device; 3001. a vacuum chuck; 3002. a transfer seat; 3003. a rotating shaft; 3004. a turnover motor; 3005. an adjustable bracket; 3006. a first synchronous wheel; 3007. a balance arm; 3008. a sensor; 3009. swinging the arm; 3010. a vacuum generator; 4001. a chain; 4002. an adjustable foot cup; 4003. an electromagnetic valve; 4004. a power roller conveyor line; 4005. detecting a motor; 4006. a front end positioning mechanism; 4007. a lateral positioning mechanism; 4008. detecting a cylinder; 4009. a sliding wheel; 4010. a distance detection movable plate; 4011. an encoder; 4012. a frame; 4013. a guide rail; 1101. a tank chain; 1102. a blocking device; 1103. a motor; 1104. feeding a telescopic arm I; 1105. feeding a telescopic arm II; 1106. an upper section cylinder; 1107. a lower section cylinder; 1108. a bottom plate; 1109. a guide rail; 1201. a support leg; 1202. a sprocket; 1203. a universal joint I; 1204. a second synchronous wheel; 1205. reversing the drive shaft; 1206. adding a glue chain; 1207. a level adjustment device; 1208. a forward rotation transmission shaft; 1209. a forward conveying belt; 1210. a tensioning device; 1211. a drive shaft; 1212. reversing the conveyor belt; 1213. double-row conveying motors; 1214. a cross beam; 1401. a drive placement cabinet; y-axis; 1403. a control cabinet; 1404. truss; an axis 1405. R; 1406. a clamp connecting plate; 1407. a first guide rail; 1408. a universal joint II; a y-axis drive shaft; 1410. a drag chain; 1411. a servo motor; 1412. a second guide rail; a z axis; 1414. a synchronous belt; an x axis; 1901. a head end blocking mechanism; 1902. a conveying support; 1903. a slewing bearing; 1904. an inductor; 1905. a rotating electric machine; 1906. a rotating bracket; 1907. a gear; 1908. a tail end blocking mechanism; 1909. a conveying motor; 1910. and a roller.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-2, the present invention provides a technical solution: an intelligent aluminum plate feeding, discharging and punching multi-manipulator integrated production line comprises a stacking gantry 10, a stacking clamp 20, a side turnover 180 DEG mechanism 30, an automatic measuring device 40, a stub bar recovery box 50, a conveying line 60, an aluminum chip recovery system 70, a stub bar recovery line 80, an automatic feeding frame 90, an automatic saw 100, an upper and lower distribution arm 110, an overhead double-row conveying line 120, a steel platform 130, a punching four-axis gantry 140, a secondary fine positioning device 150, a punching clamp 160, a secondary punching device 170, a primary punching device 180, a 360 DEG rotating platform 190 and a primary fine positioning device 200, wherein the stacking gantry 10 is fixedly connected with the stacking clamp 20, the side of the stacking gantry 10 is provided with the side turnover 180 DEG mechanism 30, the side of the left stacking clamp 20 is provided with the automatic measuring device 40, the stub bar recovery box 50 is arranged at the lower end of the stacking clamp 20, the conveying line 60 is arranged beside the stacking clamp 20, the aluminum scraps recycling system 70 is arranged on the conveying line 60, the scrap recycling line 80 is arranged between the conveying line 60 and the scrap recycling box 50, the automatic feeding frame 90 is arranged at the left end of the conveying line 60, the automatic saw 100 is arranged at the right end of the automatic feeding frame 90, the steel platform 130 is arranged at the front end of the high-altitude double-row conveying line 120, the upper and lower distributing arms 110 are arranged between the high-altitude double-row conveying line 120 and the automatic feeding frame 90, the punching four-axis gantry 140 is arranged at the front side of the right stacking gantry 10, the secondary fine positioning device 150 is arranged at the rear side of the primary fine positioning device 200, the secondary fine positioning device 150 is arranged at the front side of the right stacking gantry 10, the primary punching device 180 is arranged in the primary fine positioning device 200, the secondary punching device 170 is arranged in the secondary fine positioning device 150, a 360 DEG rotating platform 190 is arranged between the primary fine positioning device 200 and the secondary fine positioning device 150, the primary punching device 180 and the secondary punching device 170 are both provided with the punching clamp 160, and the aluminum templates are classified and conveyed by the conveying line 60 under the control of informatization overall and PLC, are automatically distributed by combining a system, have the intelligent quality inspection function of the encoder, and are matched with the billboard, so that the staff operation can be guided in real time, the manual efficiency is improved, and the error rate is reduced. The aluminum template conveying and distribution is real-time, accurate and stable, the automation and intelligent degree is high, and manpower and material resources can be greatly saved. The system has the functions of data recording and statistics, can access data through tools such as mobile phones, computers, PDAs and the like, displays production conditions in real time and derives historical production data, is convenient for analyzing and optimizing production, links a database in real time, and can realize alarming under the condition of insufficient yield. The system achieves the aims of guiding staff to produce, monitor, detect, record and analyze production data and a full information coverage mode.
The automatic measuring device 40 comprises an adjustable cup 4002, an electromagnetic valve 4003, a power roller conveyor line 4004, a detection motor 4005, a front end positioning mechanism 4006, a lateral positioning mechanism 4007, a detection cylinder 4008, a sliding wheel 4009, a distance detection movable plate 4010, an encoder 4011, a frame 4012 and a guide rail 4013, wherein the adjustable cup 4002 is arranged at the lower end of the power roller conveyor line 4004, the front end positioning mechanism 4006 is arranged at the left end of the power roller conveyor line 4004, the lateral positioning mechanism 4007 is arranged at the front end of the power roller conveyor line 4004, the electromagnetic valve 4003 is arranged on the power roller conveyor line 4004, the detection motor 4005 is arranged inside the power roller conveyor line 4004, the frame 4012 is arranged on the upper end surface of the power roller conveyor line 4004, the cylinder is arranged at the left end of the frame 4012, the guide rail 4013 is slidingly connected to the frame 4012, the output shaft of the cylinder is fixedly connected with the guide rail 4013, the encoder 4011 is arranged at the right end of the frame 4012, the distance detection movable plate 4010 is connected on the frame 4012 in a sliding way through a sliding wheel 4009, the detection motor 4005 is connected with an output roller of the power roller conveyor line 4004 through a chain 41, the 360-degree rotation platform comprises a conveying bracket 1902, a slewing bearing 1903, an inductor 1904, a rotating motor 1905, a rotating bracket 1906, a gear 1907, the conveying motor 1909 and a roller 1910, the conveying bracket 1902 is rotationally connected on the rotating bracket 1906 through the slewing bearing 1903, the rotating motor 1905 is arranged in the rotating bracket 1906, the slewing bearing 1903 is fixedly connected with the output end of the rotating motor 1905, the roller 1910 is rotationally connected in the conveying bracket 1902, the conveying motor 1909 is arranged in the rotating bracket 1906, the output end of the conveying motor 1909 is connected with the roller 1910 through a gear 1907, the inductor 1904 is arranged on the left end of the conveying bracket 1902 and the slewing bearing 1903, the left end of the conveying bracket 1902 is provided with a head end blocking mechanism 1901, the right end of the conveying support 1902 is provided with a tail end blocking mechanism 1908, the side overturning 180 DEG mechanism comprises a vacuum chuck 3001, a transfer seat 3002, a rotating shaft 3003, an overturning motor 3004, an adjustable support 3005, a first synchronous wheel 3006, a balance arm 3007, a sensor 3008, a swinging arm 3009 and a vacuum generator 3010, the overturning motor 3004 is fixedly arranged on the adjustable support 3005, the synchronous wheel 3006 is fixedly arranged on the rotating shaft 3003, the rotating shaft 3003 is rotatably connected to the inner end surface of the transfer seat 3002, the swinging arm 3009 is fixedly arranged on the rotating shaft 3003, the sensor 3008 is arranged on the lower side of the swinging arm 3009, the vacuum chuck 31 is arranged on the swinging arm 3009, the vacuum generator 3010 is connected with the vacuum chuck 3001 through a suction pipe, the balance arm 3007 is arranged on three groups of swinging arms 3009, the upper and lower distribution mounting frame 110 comprises a tank chain 1101, a blocking device 1102, a motor 1103, a first telescopic feeding arm 1104, a second telescopic feeding arm 1105, an upper section cylinder 1106, a lower section cylinder 1107, a bottom plate 1108, a guide rail 1109 and material distribution frame 1110, the material distribution mounting frame is arranged at the upper end of the bottom plate 1108, the upper section cylinder 1106 and the lower section cylinder 1107 are both arranged on the material distribution mounting frame, the upper section cylinder 1106 is positioned at the upper side of the lower section cylinder 1107, the first feeding telescopic arm 1104 and the second feeding telescopic arm 1105 are both connected on the material distribution mounting frame in a sliding way through a guide rail 1109, the motor 1103 and the tank chain 1101 are both arranged at the top end of the material distribution mounting frame, the tank chain 1101 is positioned at the right side of the motor, the tank chain 1101 is connected with the output end of the motor 1103, a blocking device 1102 is arranged on the tank chain 1101, the high-altitude double-row conveying line 120 comprises a supporting leg 1201, a chain wheel 1202, a second synchronizing wheel 1204, a reverse conveying shaft 1205, a rubberizing chain 1206, a forward conveying shaft 1208, a forward conveying belt 1209, a driving shaft 1211, a reverse conveying belt 1212, a double-row conveying motor 1213 and a cross beam 1214, the support leg 1201 is arranged at the lower end of the cross beam 1214, the forward rotation transmission shaft 1208 is rotatably connected at the right end inside the cross beam 1214, the reverse rotation transmission shaft 1205 is rotatably connected at the left end inside the cross beam 1214, the forward rotation transmission shaft 1208 and the reverse rotation transmission shaft 1205 are cooperatively connected through the chain wheel 1202 and the glue adding chain 1206, the double-row transmission motor 1213 is arranged on the cross beam 1214, the driving shaft 1211 is rotatably connected at the middle position inside the cross beam 1214, the reverse rotation transmission shaft 1205 is cooperatively connected with the driving shaft 1211 through the reverse rotation transmission belt 1212 and the synchronous wheel 1204, the forward rotation transmission shaft 1208 is cooperatively connected with the driving shaft 1211 through the forward rotation transmission belt 1209 and the synchronous wheel 1204, the forward rotation transmission belt 1209 and the reverse rotation transmission belt 1212 are both provided with the tensioning device 1210, the glue adding chain 1206 is provided with the horizontal adjusting device 1207, the forward rotation transmission shaft 1208 and the reverse rotation transmission shaft 1205 are both provided with the universal joint one 1203, the punching four-axis gantry 140 comprises a driver placement cabinet 1401, a Y-axis 1402, a control cabinet 1403, a truss 1404, an R-axis 1405, a clamp connection plate 1406, a first guide rail 1407, a Y-axis driving shaft 1409, a drag chain 1410, a second guide rail 1412, a Z-axis 1413, a synchronous belt 1414 and an X-axis 1415, wherein the X-axis 1415 is slidably connected to the Y-axis 1402 through the first guide rail 1407, the X-axis 1415 and the Y-axis 1402 are both arranged at the top end of the truss 1404, the X-axis 1415 and the Y-axis 1402 are in rectangular arrangement, the control cabinet 1403 is arranged at the left end of the truss 1404, the driver placement cabinet 1401 is arranged at the top end of the X-axis 1415, the drag chain 1410 is fixedly connected with the Y-axis driving shaft 1409, the Z-axis 1413 is slidably connected to the X-axis 1415 through the drag chain 1410, the second guide rail 1414 is slidably connected to the right end face of the Z-axis 1413, the R-axis 1408 is slidably connected to the X-axis 1415, the clamp connection plate 1412 is fixedly connected to the R-axis 1412, and the Y-axis 1403 are mounted on the Y-axis driving shaft 1409, the second universal joint 1413 is fixedly connected to the Z-axis 1413, and the Z-axis 1413 is fixedly arranged The X-axis 1415 and the R-axis 1405 are both provided with a servomotor 1411, the output end of the servomotor 1411 on the z-axis 1413 is connected with the guide rail two 1412 through a synchronous belt 1414, the Y-axis drive shaft 1409 is connected with the output end of the servomotor 1411 on the X-axis 1415, and the R-axis 1405 is connected with the output end of the servomotor 1411 on the R-axis 1405.
The invention works when in work: 1. cutting: the crane is arranged on a steel platform 130, manually arranged on a double conveying line, automatic positioning of raw materials, automatic arrangement of the raw materials above a material cutting saw, opening of a telescopic arm, supporting of an upper and lower distributing arm 110, distribution of the raw materials on a feeding frame, automatic positioning and changing points, automatic pushing, automatic cutting, automatic aluminum scrap recovery, automatic coding, automatic stub bar recovery, automatic length detection, parallelism and verticality, automatic side overturning of 180 degrees, automatic stacking, and automatic light and sound prompt of the completion of the operation of a worker;
2. punching: manual plate placing to roller conveying line 60, automatic precise positioning, automatic material sucking, automatic side face turning for 90 degrees, automatic primary punching, automatic plate returning, automatic plane rotation for 180 degrees, automatic precise positioning, automatic side face turning for 90 degrees, automatic secondary punching, automatic plate returning, automatic side face turning for 180 degrees, automatic stacking, and automatic light and sound prompting of staff to finish operation.
The multi-manipulator integrated production line for feeding and discharging of aluminum plates in China comprises a steel platform 130, a high-altitude double-row conveying line 120, an upper and lower distribution arm 110, an automatic saw 100, an aluminum scrap recycling system 70, automatic coding, automatic encoder detection, a side turning 180-degree mechanism 30, a 360-degree rotating platform 190, a hydraulic punch press, a punching four-axis gantry 140, a stacking gantry 10, a stacking clamp 20 and the like. In order to improve the utilization rate of the plates in the current aluminum template industry, the production mode is to perform batch cutting and mixed production, and the procedures of eight cutting saws and eight hydraulic punching machines can be automatically switched. The purpose of the integrated production line of the department is mainly to solve the problems of a large amount of manpower and complicated production process by an automatic manipulator and an automatic distribution system; automatically detecting the length, parallelism and verticality, uploading detection data to a system, and automatically analyzing; providing efficiency and quality reducing manual handling and inspection steps. The whole process is processed and analyzed by the MES informatization system, and the PLC drives the machine to execute actions. The MES is in butt joint with the production data of clients, order information is obtained to know the current yield requirement and type, the number of raw materials is prepared, and a material sawing program is automatically switched; after the aluminum templates are manually sent into the double-row conveying line 60, different raw materials are automatically distributed to corresponding material cutting saws through the control of an inductor and a PLC program, the system interacts with customer production data, product information after sawing is obtained, quality and quality analysis is managed, the output per hour and the total output of the same day are counted, and an electronic report is formed and sent to a designated department.
While the fundamental and principal features of the invention and advantages of the invention have been shown and described, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (4)
1. Intelligent feeding and discharging punching multi-manipulator integrated production line for aluminum plates is characterized in that: including pile up neatly longmen (10), pile up neatly anchor clamps (20), side turning over 180 mechanism (30), automatic measuring device (40), stub bar recycling bin (50), transfer chain (60), aluminium bits recycling system (70), stub bar recycling line (80), autoloading frame (90), automatic saw (100), upper and lower distribution arm (110), high altitude biserial transfer chain (120), steel platform (130), four-axis longmen (140) punching a hole, secondary fine positioning device (150), anchor clamps (160) punching a hole, secondary punching device (170), primary punching device (180), 360 rotating platform (190) and primary fine positioning device (200), pile up neatly longmen (10) and pile up neatly anchor clamps (20) fixed connection, pile up neatly longmen (10) side is provided with side turning over 180 mechanism (30), the left side pile up neatly anchor clamps (20) side is provided with automatic measuring device (40), stub bar recycling bin (50) set up at pile up neatly anchor clamps (20) lower extreme, transfer chain (60) set up neatly anchor clamps side, be provided with aluminium bits (70) on transfer chain (20), be provided with on transfer chain (60) side, be provided with between stub bar (60) recycling line (80), the automatic saw (100) is arranged at the right end of the automatic feeding frame (90), the steel platform (130) is arranged at the front end of the high-altitude double-row conveying line (120), the upper and lower distribution arms (110) are arranged between the high-altitude double-row conveying line (120) and the automatic feeding frame (90), the punching four-axis gantry (140) is arranged at the front side of the right stacking gantry (10), the secondary fine positioning device (150) is arranged at the rear side of the primary fine positioning device (200), the secondary fine positioning device (150) is arranged at the front side of the right stacking gantry (10), the primary punching device (180) is arranged inside the primary fine positioning device (200), the secondary punching device (170) is arranged inside the secondary fine positioning device (150), a 360-degree rotary platform (190) is arranged between the primary fine positioning device (200) and the secondary fine positioning device (150), and punching clamps (160) are arranged on the primary punching device (180) and the secondary fine positioning device (170);
the automatic measuring device (40) comprises an adjustable foot cup (4002), an electromagnetic valve (4003), a power roller conveying line (4004), a detection motor (4005), a front end positioning mechanism (4006), a lateral positioning mechanism (4007), a detection cylinder (4008), a sliding wheel (4009), a distance detection movable plate (4010), an encoder (4011), a frame (4012) and a guide rail (4013), wherein the adjustable foot cup (4002) is arranged at the lower end of the power roller conveying line (4004), the front end positioning mechanism (4006) is arranged at the left end of the power roller conveying line (4004), the lateral positioning mechanism (4007) is arranged at the front end of the power roller conveying line (4004), the electromagnetic valve (4003) is arranged on the power roller conveying line (4004), the detection motor (4005) is arranged inside the power roller conveying line (4004), the frame (4012) is arranged on the upper end surface of the power roller conveying line (4004), the detection cylinder (4008) is arranged at the left end of the frame (4012), the guide rail (3) is connected to the frame (4012) in a sliding mode, the distance detector (4012) is fixedly arranged on the frame (4012) through the sliding wheel (4010), the detection motor (4005) is connected with an output roller of the power roller conveying line (4004) through a chain (4001);
the upper and lower distribution arm (110) comprises a tank chain (1101), a blocking device (1102), a motor (1103), a first feeding telescopic arm (1104), a second feeding telescopic arm (1105), an upper-section cylinder (1106), a lower-section cylinder (1107), a bottom plate (1108), a guide rail (1109) and a material distribution mounting frame (1110), wherein the material distribution mounting frame (1110) is arranged at the upper end of the bottom plate (1108), the upper-section cylinder (1106) and the lower-section cylinder (1107) are both arranged on the material distribution mounting frame (1110), the upper-section cylinder (1106) is arranged on the upper side of the lower-section cylinder (1107), the first feeding telescopic arm (1104) and the second feeding telescopic arm (1105) are both connected on the material distribution mounting frame (1110) through the guide rail (1109) in a sliding mode, the motor (1103) and the tank chain (1101) are both arranged at the top end of the material distribution mounting frame (1110), the tank chain (1101) is arranged on the right side of the motor, the tank chain (1101) is connected with the output end of the motor (1103), and the blocking device is arranged on the tank chain (1101).
The high-altitude double-row conveying line (120) comprises a supporting leg (1201), a chain wheel (1202), a synchronous wheel II (1204), a reversing transmission shaft (1205), a rubberizing chain (1206), a forward rotation transmission shaft (1208), a forward rotation conveying transmission belt (1209), a driving shaft (1211), a reversing conveying transmission belt (1212), a double-row conveying motor (1213) and a cross beam (1214), the supporting leg (1201) is arranged at the lower end of the cross beam (1214), the forward rotation transmission shaft (1208) is rotatably connected at the right end inside the cross beam (1214), the reversing transmission shaft (1205) is rotatably connected at the left end inside the cross beam (1214), the forward rotation transmission shaft (1208) is in matched connection with the reversing transmission shaft (1205) through the chain wheel (1202) and the rubberizing chain (1206), the double-row conveying motor (1213) is arranged on the cross beam (1214), the driving shaft (1211) is rotatably connected at the middle position inside the cross beam (1214), the reversing transmission shaft (1205) is matched with the driving shaft (1211) through the reversing transmission belt (1212) and the synchronous wheel II (1204), the forward rotation transmission shaft (1208) is matched with the driving shaft (1204) through the forward rotation transmission belt (1209), the device is characterized in that tensioning devices (1210) are arranged on the forward conveying transmission belt (1209) and the reverse conveying transmission belt (1212), a horizontal adjusting device (1207) is arranged on the rubberizing chain (1206), and universal joints I (1203) are arranged on the forward conveying transmission shaft (1208) and the reverse conveying transmission shaft (1205).
2. The intelligent feeding and discharging punching multi-manipulator integrated production line for aluminum plates, as claimed in claim 1, is characterized in that: the 360-degree rotary platform (190) comprises a conveying support (1902), a slewing bearing (1903), an inductor (1904), a rotary motor (1905), a rotary support (1906), a gear (1907), a conveying motor (1909) and a roller (1910), wherein the conveying support (1902) is rotationally connected to the rotary support (1906) through the slewing bearing (1903), the rotary motor (1905) is arranged inside the rotary support (1906), the slewing bearing (1903) is fixedly connected with the output end of the rotary motor (1905), the roller (1910) is rotationally connected inside the conveying support (1902), the conveying motor (1909) is arranged inside the rotary support (1906), the output end of the conveying motor (1909) is connected with the roller (1910) through the gear (1907), the inductor (1904) is arranged on the left end of the conveying support (1902) and the slewing bearing (1903), a head end blocking mechanism (1901) is arranged at the left end of the conveying support (1902), and a blocking mechanism (1902) is arranged at the right end of the conveying support (1908).
3. The intelligent feeding and discharging punching multi-manipulator integrated production line for aluminum plates, as claimed in claim 1, is characterized in that: the side turning 180-degree mechanism (30) comprises a vacuum chuck (3001), a transferring seat (3002), a rotating shaft (3003), a turning motor (3004), an adjustable support (3005), a synchronous wheel I (3006), a balance arm (3007), a sensor (3008), a swing arm (3009) and a vacuum generator (3010), the turning motor (3004) is fixedly arranged on the adjustable support (3005), the synchronous wheel I (3006) is fixedly arranged on the rotating shaft (3003), the rotating shaft (3003) is rotationally connected to the inner end surface of the transferring seat (3002), the swing arm (3009) is fixedly arranged on the rotating shaft (3003), the sensor (3008) is arranged on the lower side of the swing arm (3009), the vacuum chuck (31) is arranged on the swing arm (3009), the vacuum generator (3010) is connected with the vacuum chuck (3001) through the connection, and the balance arm (3007) is arranged on three groups of swing arms (3009).
4. The intelligent feeding and discharging punching multi-manipulator integrated production line for aluminum plates, as claimed in claim 1, is characterized in that: the punching four-axis gantry (140) comprises a driver placing cabinet (1401), a Y-axis (1402), a control cabinet (1403), a truss (1404), an R-axis (1405), a clamp connecting plate (1406), a first guide rail (1407), a Y-axis driving shaft (1409), a drag chain (1410), a second guide rail (1412), a Z-axis (1413), a synchronous belt (1414) and an X-axis (1415), wherein the X-axis (1415) is slidably connected to the Y-axis (1402) through the first guide rail (1407), the X-axis (1415) and the Y-axis (1402) are both arranged at the top end of the truss (1404), the X-axis (1415) and the Y-axis (1402) are in rectangular arrangement, the control cabinet (1403) is arranged at the left end of the truss (1404), the driver placing cabinet (1401) is arranged at the top end of the X-axis (1415), the drag chain (1405) is arranged at the top of the X-axis (1415), the drag chain (1413) is fixedly connected to the Y-axis driving shaft (1419), the Z-axis (1413) is slidably connected to the right guide rail (1415) through the drag chain (1413) on the X-axis (1415) and the right-axis (1415) in a sliding manner, install universal joint two (1408) on Y axle drive shaft (1409), all be provided with servo motor (1411) on Z axle (1413), X axle (1415) and the R axle (1405), the output of servo motor (1411) on Z axle (1413) is connected with guide rail two (1412) through hold-in range (1414), Y axle drive shaft (1409) are connected with the output of servo motor (1411) on X axle (1415), R axle (1405) are connected with the output of servo motor (1411) on R axle (1405).
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| CN201810242055.1A CN108273900B (en) | 2018-03-22 | 2018-03-22 | Intelligent feeding and discharging punching multi-manipulator integrated production line for aluminum plates |
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| CN201810242055.1A CN108273900B (en) | 2018-03-22 | 2018-03-22 | Intelligent feeding and discharging punching multi-manipulator integrated production line for aluminum plates |
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| JP3910720B2 (en) * | 1998-03-25 | 2007-04-25 | 株式会社アマダ | Automatic delivery method and apparatus in processing line |
| CN202380108U (en) * | 2011-12-12 | 2012-08-15 | 云南驰宏锌锗股份有限公司 | Large-area zinc electrolytic anode plate production line |
| CN103640895B (en) * | 2013-12-05 | 2015-12-16 | 广州瑞松科技有限公司 | A kind of elevator floor door plate welding and the workstation stacked |
| CN104405073B (en) * | 2014-11-27 | 2017-01-04 | 佛山市南海耀达建材有限公司 | A kind of steel construction panel production line and production method thereof |
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| CN106181420B (en) * | 2016-08-31 | 2018-11-16 | 无锡市光彩机械制造有限公司 | A kind of integrated type steel production line of full-automatic integral formula |
| CN206982921U (en) * | 2017-06-05 | 2018-02-09 | 美克国际家私加工（天津）有限公司 | A kind of high-frequency plate-splicing machine with automatic loading/unloading function |
| CN208245567U (en) * | 2018-03-22 | 2018-12-18 | 中山市鑫光智能系统有限公司 | A kind of aluminium sheet intelligence loading and unloading punching multi-robot integrated production line |
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Address after: 528000 One of Building A, No.1 Huanzhou Hengxiang, Tanzhou Town, Zhongshan City, Guangdong Province Applicant after: GUANGDONG XG INTELLIGENT SYSTEM Co.,Ltd. Address before: 528000 No.8 Huoju Road, Tanzhou town, Zhongshan City, Guangdong Province (1) Applicant before: ZHONGSHAN XG INTELLIGENT SYSTEM Co.,Ltd. |
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