CN211277593U - Finishing and threading device suitable for power batteries with multiple specifications - Google Patents

Finishing and threading device suitable for power batteries with multiple specifications Download PDF

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Publication number
CN211277593U
CN211277593U CN201921141622.0U CN201921141622U CN211277593U CN 211277593 U CN211277593 U CN 211277593U CN 201921141622 U CN201921141622 U CN 201921141622U CN 211277593 U CN211277593 U CN 211277593U
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China
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battery
station
stepping
axis direction
arranging
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CN201921141622.0U
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杨金堂
王栋栋
朱英韬
柯昌美
陈偲
李一柯
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Wuhan University of Science and Engineering WUSE
Wuhan University of Science and Technology WHUST
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Wuhan University of Science and Engineering WUSE
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Abstract

The utility model discloses a put in order of adapting to many specifications power battery and put in order the device, including visual identification measuring device and power on-line arrangement device, the power on-line arrangement device includes two stepping devices that the parallel of front and back row set up, sets up two stations on the stepping device of front row in order, and first station sets up the pusher of parallel and level and battery, sets up a visual identification measuring device in second station department; setting a third station at the initial stepping position of the rear row stepping device; the other visual identification measuring device is arranged at the third station, and a Z-axis direction finishing device capable of descending, clamping and adjusting the position of the battery in the Z-axis direction is also arranged above the third station; and a Y-axis direction finishing device and an X-axis direction finishing device are sequentially arranged on two stations at the downstream of the Z-axis direction finishing device. Before being applicable to battery assembly line cutting, can effectually put the battery of size difference neatly, be convenient for follow-up cutting machine to the cutting of battery.

Description

Finishing and threading device suitable for power batteries with multiple specifications
Technical Field
The utility model relates to a power battery recovery processing field, concretely relates to battery cutting is used for handling the categorised power device that retrieves of accurate transmission of battery and assembly line arrangement before disassembling.
Background
With the development of society, the number of automobiles, trains and electric bicycles is increasing, and the power battery is mainly a storage battery as a power source for providing power sources for the tools, wherein the lead-acid storage battery is more. Lead-acid storage batteries are the industry with the largest consumption of lead resources, and exceed 80 percent of the total lead in the world. The scrapping period of the lead-acid storage battery is short, and the total scrapped lead-acid storage battery per year is huge and accounts for more than 90% of the scrapped lead. The scrapped lead-acid storage battery contains a large amount of lead oxide, sulfuric acid, arsenic and other substances, and the treatment is improper, so that resource waste and ecological environment pollution are caused, and the healthy life of people is endangered. Therefore, the reasonable recycling of the waste lead-acid storage battery is an important part of the development of the lead-acid storage battery industry.
Although some basic equipment is provided for processing the waste lead-acid storage battery at present, the waste lead-acid storage battery is mainly processed manually, a mode of mixing and then separating is adopted, manual carrying, sorting, cutting and collection are carried out, the recovery process of various batteries cannot be finely processed due to the type of the power battery, the extensive recovery and disassembly mode not only causes the difficulty of summarizing various metal resources in the separation process and the pollution to the environment and the body of workers, but also has low recovery efficiency. Therefore, a set of power battery devices with low pollution, high efficiency and safety and different types of on-line automatic arrangement is researched and developed, and the improvement of the automatic disassembly efficiency of the power batteries is a matter which needs to be solved urgently.
SUMMERY OF THE UTILITY MODEL
The utility model discloses the technical problem who aims at solving is: the device has the advantages that the problems that the existing power batteries are multiple in models, the power battery recovery processing automation degree is low, potential safety hazards exist in the environment and human bodies and the like are solved, the device is suitable for arranging the power batteries of multiple specifications, and before the device is suitable for battery assembly line cutting, the device is high in automation degree, wide in adaptability and low in potential safety hazards, labor intensity of workers is reduced, the batteries with different sizes are effectively placed neatly, and the follow-up cutting machine is convenient to cut the batteries.
In order to solve the technical problem, the utility model discloses a technical scheme is:
the utility model provides a put in order finishing threading device that adapts to many specifications power battery, includes visual identification measuring device and the power finishing device that threads, its characterized in that: the power on-line finishing device comprises two stepping devices which are arranged in parallel in a front row and a rear row, two stations are sequentially arranged on the stepping device in the front row, the first station is provided with a pushing device which is flush with the battery and is used for adjusting the offset of the battery on the stepping device, the second station is positioned at the tail end of the stepping direction of the stepping device in the front row, and a visual identification measuring device is arranged at the second station; setting a third station at the initial stepping position of the rear row stepping device; the other visual identification measuring device is arranged at the third station, and a Z-axis direction finishing device capable of descending, clamping and adjusting the position of the battery in the Z-axis direction is also arranged above the third station; and a Y-axis direction finishing device and an X-axis direction finishing device are sequentially arranged on two stations at the downstream of the Z-axis direction finishing device.
Furthermore, the third station and the second station in the front row are arranged in a front-back corresponding mode, and the middle of the third station is connected through a transition connecting plate and used for pushing the battery; and a fourth station and a fifth station are sequentially arranged behind the Z-axis direction arranging device along the stepping direction for working, a Y-axis direction arranging device capable of descending and clamping the battery at the Y-axis direction position is arranged above the fourth station, and an X-axis direction arranging device capable of descending and clamping the battery at the X-axis direction position is arranged above the fifth station.
Furthermore, each visual recognition measuring device all includes a promotion finishing device and at least one visual collection system, visual collection finishing device include the camera, be used for the rectangle fixed bolster of fixed camera, the rectangle fixed bolster is fixed on stepping device or portal frame for the camera lens face of camera all corresponds to the battery face that will detect on each rectangle fixed bolster, promotes finishing device and installs the position in fixed bolster below and battery parallel and level, is used for adjusting the battery position and with battery propelling movement to next station after accomplishing visual position detection.
Furthermore, another pushing and arranging device is arranged at the stepping upstream of the visual identification measuring device, corresponds to the front end side baffle on the front row of stepping devices, is positioned at the first station, and pushes the battery on the first station to the front end side baffle and is flush with the front end side edge of the front row of stepping devices.
Furthermore, the vision identification measuring device is provided with three vision acquisition devices at the top of the battery, the outer side surface of the front end and the periphery of the downstream end surface in the stepping direction, the pushing and arranging device is arranged below the vision acquisition device on the outer side surface of the front end, and the pushing and arranging device corresponds to the transition connecting plate in the front and at the back so as to push the battery to the rear stepping device from the front stepping device.
Further, another vision identification measuring device sets up two vision collection devices, two vision collection devices correspond the battery face that three vision collection devices did not detect respectively: the camera lens positions of the two vision acquisition devices are flush with the end faces of the batteries on the three stations corresponding to the two vision acquisition devices; and the pushing direction of the pushing finishing device is perpendicular to the stepping direction, and the pushing finishing device is used for pushing and adjusting the position of the battery in the direction perpendicular to the stepping direction after the vision acquisition.
Further, each promotes finishing device and all includes the cylinder, is used for the fixed bolster of fixed cylinder, is used for carrying out the guide arm that leads to the cylinder, sets up and fixes the push pedal at cylinder lever free end with the parallel interval of fixed bolster, the push pedal is used for leaning on the contact with the battery.
Further, Z axle direction finishing device is including a lift platform that can vertical lift adjustment and can follow perpendicular to step direction and vertical direction and stretch out and draw back a clamp and get the mechanism of pressing from both sides one number of tight, and the horizontal up end of getting the mechanism of a clamp is connected with a lift platform's lower terminal surface through the carousel, and a lift platform sets up to going up and down according to the battery height, and a clamp is got the mechanism and is set up to after pressing from both sides tight battery, by the rotatory 90 degrees adjustment of carousel drive battery in Z axle side.
Furthermore, Y axle direction finishing device and X axle direction finishing device structure are the same, and the top all sets up the lift platform the same with a lift platform structure, and lift platform's lift free end presss from both sides the roof fixed connection of getting the mechanism with the below, presss from both sides the rotatable suspension in the roof below of getting the mechanism and sets up cylinder clamping device's roof below, through parallel arrangement's fixed splint and the adjustment of movable clamp plate interval and press from both sides tight battery, wherein, be used for fixed clamp plate and the backup pad of fixed cylinder to rotatably support through the carousel and set up on the downward cantilever plate in both ends of roof, the piston rod free end of cylinder is fixed movable clamp plate, sets up the guide rail in cylinder both sides and is used for leading to the cylinder.
Furthermore, the arrangement directions of the clamping mechanisms below the Y-axis direction arranging device and the X-axis direction arranging device are different, the air cylinders of the clamping mechanisms below the Y-axis direction arranging device are arranged in parallel to the stepping direction of the rear row stepping device, and the air cylinders of the clamping mechanisms below the X-axis direction arranging device are arranged in a mode of being perpendicular to the stepping direction of the rear row stepping device.
Furthermore, the two stepping devices have the same structure, and the lengths are arranged at intervals according to the stations.
The utility model discloses a three-dimensional size, utmost point group position of battery are including gathering in vision collection and discernment, use current camera to carry out image acquisition and can realize convenient and fast. The utility model discloses the technical scheme who adopts lies in through setting up the camera for the not equidirectional and the position of battery and with power unit's spatial position relation overall arrangement to guarantee the accuracy of battery upset action and with power part complex butt joint nature.
To help understanding, the working principle of the present invention is explained in an auxiliary way here:
(1) placing the batteries on a front row stepping device one by one, and conveying the batteries to a first station by the front row stepping device;
(2) at the first station, the other pushing and arranging device pushes the battery on the first station to be flush with the side edge of the front end of the stepping device at the front row;
(3) the front row stepping device conveys the battery from the first station to the second station, at the second station, a camera of the visual identification measuring device starts to work to obtain size information of the battery and the positions of the polar columns on the front two side surfaces and the top surface, and then the battery is pushed to the third station on the rear row stepping device;
(4) in the third station, the other visual identification measuring device detects the positions of the poles on the other two side surfaces of the battery, and then the Z-axis direction finishing device extends downwards to adjust the position of the battery in the Z-axis direction;
(5) after the position adjustment in the Z-axis direction is completed, the battery is conveyed to a fourth station for position adjustment in the Y-axis direction;
(6) after the position adjustment in the Y-axis direction is completed, the battery is conveyed to a fifth station to be subjected to the position adjustment in the X-axis direction, and at the moment, the battery pole is placed in a directional mode and continues to enter a subsequent cutting machine under the conveying of the stepping platform.
The utility model is a transition device between a front-end coarse-type wire feeding conveying line and a subsequent fine cutting process, effectively solves the problem of orderly arrangement of the wire feeding of the battery, reduces the labor intensity of workers, realizes an automatic mechanical process, and improves the wire feeding and recycling efficiency of the battery; because various clamping devices can be matched with the visual detection result to modulate the clamping distance, the device is suitable for batteries with various specifications and sizes, and therefore, the applicability is wide.
Drawings
FIG. 1 is a schematic view (perspective view) of the overall structure of the waste lead-acid storage battery arranging and feeding device of the utility model;
FIG. 2 is a station schematic diagram of a stepping device of the waste lead-acid storage battery arranging and feeding device of the utility model;
fig. 3 is a schematic diagram of the station distribution structure on the three-step device of the present invention;
fig. 4 is a schematic diagram of the station distribution structure on the four-step apparatus of the present invention;
fig. 5 is an installation schematic view of the vision collecting device of the four-step device of the present invention;
FIG. 6 is a structural diagram of the vision collecting device of the present invention;
FIG. 7 is a schematic view of the pushing and arranging device of the present invention;
FIG. 8 is a schematic view of a Z-axis collating device;
fig. 9 is a schematic view of a first elevating platform mechanism of the present invention;
fig. 10 is a schematic view of the Z-axis gripping mechanism of the present invention;
FIG. 11 is a schematic view of the Y-axis sorting mechanism of the present invention;
fig. 12 is a schematic view of the Y-axis gripping mechanism of the present invention;
FIG. 13 is a schematic view of the X-axis sorting mechanism of the present invention;
fig. 14 is a schematic view of the X-axis gripping mechanism of the present invention;
fig. 15 is an inside view of the four-step apparatus or the three-step apparatus of the present invention;
in fig. 1-15, the reference numerals correspond to the following:
1: a vision acquisition device; 2: a Z-axis direction finishing device; 3: a Y-axis direction collating device; 4: an X-axis direction collating device; 5: pushing the finishing device; 6: a fourth stepping device; 7: a vision collection and arrangement device; 8: a three-step device; 9: a battery; 10: a camera; 11: a camera fixing bracket; 12: pushing the plate; 13: fixing a support plate; 14: a bearing; 15: a guide bar; 16: a cylinder; 17: a first lifting platform; 18: a Z-axis direction gripping section; 19: a first lifting oil cylinder; 20: a first guide rod; 21: a first bearing; 22: a first support plate; 23: a first lifting plate; 24: a first connecting piece; 25: a first connecting plate; 26: a turntable; 27: a first guide rail; 28: a first clamping oil cylinder; 29: a first movable clamping plate; 30: a first fixed splint; 31: a second lifting platform; 32: a Y-axis direction gripping section; 33: a second connecting piece; 34: a second connecting plate; 35: a second guide rail; 36: a second clamping oil cylinder; 37: a second movable clamping plate; 38: a second fixed splint; 39: a third lifting platform; 40: an X-axis direction gripping section; 41: a third connecting piece; 42: a third connecting plate; 43: a third guide rail; 44: a third clamping oil cylinder; 45: a third movable clamping plate; 46: a third fixed splint; 47: an upper end face support plate; 48: a side baffle; 49: pushing the head; 50: a chain; 51: a gear; 52: a motor.
Detailed Description
The technical solution of the present invention will be described in detail with reference to the accompanying drawings 1-15.
As shown in fig. 1-15, the three-step device 8 and the four-step device 6 are arranged in parallel from the left end to the right end of fig. 1, a first station 1.1 is arranged at the middle position of the three-step device 8, and a second station 2.1 is arranged at the right end of the three-step device 8; 2-4 show schematic views of the stations and the specific structure of the three-step device 8 and the four-step device 6; the left end of the four-step device 6 is arranged close to the rear row, the right end of the three-step device 8 arranged in parallel with the front row is provided with a mutual overlapping section, a third station 3.1 is arranged on the four-step device 6 in the overlapping section area, a second station 2.1 on the three-step device 8 and the third station 3.1 on the four-step device 6 are correspondingly arranged side by side in the front-back direction, and a transition plate 8.1 is arranged on the three-step device 8 between the two for pushing the battery 9 to the four-step device 6 through the three-step device 8.
And a set of visual acquisition and arrangement device 7 is respectively arranged at the second station 2.1 and the third station 3.1. The visual collection and arrangement device 7 comprises a pushing and arrangement device 5 and at least one visual collection device 1, and the setting position of the pushing and arrangement device 5 corresponds to the battery 9. Except that station No. 2.1 includes one vision acquisition device 1 in three directions, and station No. 3.1 includes vision acquisition devices 1 in two directions. No. two stations 2.1 are used for detecting whether the three-dimensional size of battery and the three face that the camera was shot have utmost point post, and No. three stations 3.1 are used for detecting the utmost point post position of two other faces.
And a fourth station 4.1 and a fifth station 5.1 are sequentially arranged on the four-step device 6 from the third station 3.1 to the right end, and the Z-axis direction finishing device 2, the Y-axis direction finishing device 3 and the X-axis direction finishing device 4 are respectively arranged on the third station, the fourth station and the fifth station. The position of the battery is adjusted through the arrangement device in the three directions of XYZ, so that the accurate arrangement of the position of the battery is realized, and the preparation is made for cutting and other disassembling work.
Fig. 5 and 6 show a specific structure of the vision collecting apparatus 1, which includes a camera 10 and a camera fixing bracket 11 disposed in a rectangular frame at the periphery of the camera 10 for fixing the camera 10, wherein the lens surface of the camera 10 is perpendicular to the rectangular surface of the camera fixing bracket 11. The camera 10 is fixed on the camera fixing bracket 11 through a bracket and is used for acquiring the size of the battery and the position of the pole.
As shown in fig. 3, the vision collecting device 1 and the pushing and arranging device 5 are correspondingly installed at the periphery of the second station 2.1 of the three-step device 8, and the three vision collecting devices 1 are respectively arranged in a manner that the camera 10 is vertically suspended above the battery 9, the lens surface of the camera 10 is vertical to the stepping direction of the battery, and the lens of the camera 10 is parallel to the stepping direction of the battery at the side surface. Among the three vision acquisition devices 1, two camera fixing brackets 11 are fixed at the right end of the three-step device 8 by screws, and the camera fixing bracket 11 of one vision acquisition device 1 suspended at the top is fixed on a portal frame (not shown) at the periphery of the three-step device 8; the battery 9 is surrounded by three mutually perpendicular faces in the viewing zones of the three vision acquisition devices 1, and the size of the battery and the position of the pole are detected on the three faces.
As shown in fig. 4, the vision collecting device 1 and the pushing and arranging device 5 are correspondingly arranged at the left end of the four-step device 6 and at the periphery of the third station 3.1 corresponding to the front and the back of the second station 2.1. At this time, the two vision acquisition devices 1 are respectively fixed on the four-step device 6 in a direction in which the lens surface of the camera 10 is perpendicular to the battery stepping direction and the lens surface of the camera 10 is parallel to the battery stepping direction so that the viewing area surrounds the battery 9 from two mutually perpendicular surfaces, thereby obtaining the positions of the poles of the other two surfaces.
As shown in fig. 1-3, a pushing and arranging device 5 is installed at the periphery of the left end of a four-step device 6 at the periphery of a first station 1.1, corresponding to the first station 1.1, and is over against a battery 9 conveyed from the three-step device 8 to the first station 1.1, when the battery 9 is placed at the position of the three-step device 8 and deviates from the step direction in the previous process, the pushing and arranging device 5 pushes the battery 9 to the position of a front side baffle of the four-step device 6 as required to enable the front side surface of the battery 9 to be abutted against the front side baffle 8.2, so that the battery 9 on line is aligned with the front side edge of the three-step device 8, then the battery is conveyed to a second station 2.1, a vision collecting device measures the length, width and height of the battery and the positions of battery poles on three surfaces, and feeds data back to a control. The control system of the device is respectively in signal connection with the visual identification measuring device and the power on-line finishing device, and a universal PLC control system or a distributed control system can be adopted.
Fig. 7 shows a specific structure of the push collating device 5, and the push collating device 5 is arranged at multiple positions as a push device in the whole visual collating online device, and has the same structure, and the size of the push collating device is changed due to the station arrangement. The pushing and arranging device 5 comprises a pushing plate 12 used for pushing the battery to be in contact with the battery, a guide rod 15 and an air cylinder 16, wherein the air cylinder 16 is fixed on a fixing support plate 13 through an air cylinder flange, the pushing plate 12 is arranged in parallel with the fixing support plate 13 and is fixed on the free end of a pushing rod of the air cylinder, and the free end of the pushing rod of the air cylinder penetrates through the fixing support plate 13 and is fixed with the pushing plate 12. Two guide rods 15 are respectively arranged on two sides of the air cylinder 16 in parallel with the extending direction of a push rod of the air cylinder, and the guide rods 15 are connected with the push plate 12 through bearings 14, so that the pushing process can run stably. The push plate 12 is arranged to move away from or close to the fixed support plate 13 along with the cylinder push rod in a translation mode, and the bearings 14 are respectively arranged on two sides of the cylinder flange and mounted on the fixed support plate 13.
As shown in fig. 1-4 and 8-10, the Z-axis collating device 2 is located at the third station 3.1 and comprises a first lifting platform part 17 and a Z-axis clamping part 18 which are mutually connected in a combined manner through a turntable 26; the fixed plate 26.1 of the rotary plate 26 is fixedly connected with the lifting platform 17 through bolts, and the Z-axis direction clamping part 18 is connected with the movable plate 26.2 of the rotary plate 26 through screws. The specific structure of the Z-axis collating device 2 is shown in fig. 9 and 10:
as shown in fig. 9, the first elevating platform 17 has a structure similar to that of the pushing and arranging device 5, and includes a first elevating cylinder 19, a first guide rod 20, a first bearing 21, a first support plate 22 and a first elevating plate 23, which are arranged in parallel. The flange of the first lifting oil cylinder 19 is fixed on the first supporting plate 22, an oil cylinder push rod of the first lifting oil cylinder 19 penetrates through the first supporting plate 22 and then is connected with the first lifting plate 23, at least one first guide rod 20 is arranged on each of two sides of the first lifting oil cylinder 19, and each first guide rod 20 is connected with the lifting plate 23 through a first bearing 21, so that stable operation in the lifting process is guaranteed; first bearings 21 are uniformly distributed on the periphery of four corners of the oil cylinder flange and connected with first supporting plates 22.
The Z-axis direction gripping section 18 as shown in fig. 10 includes: the device comprises a first connecting piece 24, a first connecting plate 25, a rotary table 26, a first guide rail 27, a first clamping cylinder 28, a first movable clamping plate 29 and a first fixed clamping plate 30. The first connecting plate 25 is mounted on the rotary disc 26 and is arranged to rotate on the movable disc 26.2 of the rotary disc 26 around a rotary disc shaft, and a cylinder flange of the first clamping cylinder 28 is fixedly connected with the first connecting plate 25.
The connecting plate 25 is vertically arranged, a first fixing clamp plate 30 is arranged at the bottom of the first connecting plate 25 and perpendicular to the first connecting plate 25, a first clamping oil cylinder 28 is vertically arranged on the first connecting plate 25 along the plate surface, a first movable clamp plate 29 is fixedly arranged at the free end of a piston rod of the first clamping oil cylinder 28, the first fixing clamp plate 30 and the first movable clamp plate 29 are arranged in parallel at intervals, and a first connecting piece 24 is arranged on the first connecting plate 25 and plays a role in restraining and fixing the first clamping oil cylinder 28. The free end of the piston rod of the first clamping cylinder 28 penetrates through the first connecting piece 24 and then is fixedly connected with the first movable clamping plate 29, and the first movable clamping plate 29 is arranged to be far away from or close to the first fixed clamping plate 30 along with the piston rod of the first clamping cylinder 28.
A first guide rail 27 is respectively arranged on each of two sides of a first clamping cylinder 28 on the first connecting plate 25 along the telescopic direction of a piston rod of the first clamping cylinder 28, and a sliding block structure is respectively arranged at the corresponding position of the end head of each of two sides of a first movable clamping plate 29 and the first connecting plate 25 and is in sliding connection with the side where the sliding block structure is respectively arranged and the first guide rail 27. According to the battery size information acquired by vision, the first clamping cylinder 28 drives the first movable clamping plate 29 to be close to the first fixed clamping plate 30 to clamp the battery.
As shown in fig. 4, the first connecting plate 25 is arranged in parallel with the upper end face of the four-step device 6 so that the rotation axis of the rotating disc 26 is perpendicular to the upper end face of the four-step device 6, and the piston rod clamping direction of the first clamping cylinder 28 fixed to the first connecting plate 25, that is, the Z-axis direction is arranged perpendicular to the step direction of the four-step device 6 by rotating the rotating disc 26.
As shown in fig. 11-12, the Y-axis collating unit 3 is arranged at the fourth station 4.1 and comprises a second lifting platform part 31 and a Y-axis clamping part 32 which are mutually combined and connected through a turntable 26; the fixed plate 26.1 of the rotary plate 26 is fixedly connected with the second lifting platform 31 through bolts, and the Y-axis direction clamping part 32 is connected with the movable plate 26.2 of the rotary plate 26 through screws.
The structure of the second lifting platform 31 is similar to that of the first lifting platform 17, except that the push plate of the second lifting platform 31 is provided with cantilever plates 32.1 at two ends thereof, which are perpendicular to the plate body, so as to form an I-shaped bracket with a U-shaped cross section, and the cantilever plates 32.1 at two ends of the I-shaped bracket are rotatably connected with a second connecting plate 34; one end of the cantilever plate 32.1 is fixed with a second fixed clamping plate 38 at the end of the second connecting plate 34 through the movable disc 26, and the other end of the cantilever plate 32.1 is supported on a vertical bracket at the tail end of the second connecting plate 34 through a bearing. As shown in fig. 9 to 10, wherein the Y-axis direction gripping section 32 includes: a second connecting piece 33, a second connecting plate 34, a turntable 26, a second guide rail 35, a second clamping cylinder 36, a second movable clamping plate 37 and a second fixed clamping plate 38. A cylinder flange of the second clamping cylinder 36 is connected with a second connecting plate 34, a second guide rail 35 is located beside the second clamping cylinder 36, and a second fixed clamping plate 38 is fixed on the second connecting plate 34 through a second connecting piece 33. Stable lifting and lowering of the second gripping part 32 is ensured.
Referring to fig. 11 to 12, in the Y-axis direction gripping section 32, the outer plate surface of the second set plate 38 perpendicular to the piston rod of the second gripper cylinder 36 is fixed to the movable plate 26.2 of the turntable 26 by screws, similarly to the structure of the Z-axis direction gripping section 18, thereby rotatably connecting the second connecting plate 34 to the turntable 26. A second movable clamping plate 37 arranged in parallel with the second fixed clamping plate 38 at an interval is fixed on the extending end of the piston rod of the second clamping oil cylinder 36, and the other side of the second movable clamping plate 37 is connected with a sliding block on the second guide rail 35 through a second connecting piece 33.
Two sides of the second movable clamping plate 37 are in sliding contact with the second guide rail 35 through sliding blocks. According to the battery size information acquired by vision, the second clamping oil cylinder 36 drives the second movable clamping plate 37 to be close to or far away from the second fixed clamping plate 38 to clamp the battery.
As shown in fig. 1 and 4 in combination, the pusher plate of the Y-axis direction gripping section 32 is disposed in parallel to the upper end face of the four-step stepping mechanism 6, but since the rotation axis of the turntable 26 of the Y-axis direction gripping section 32 is parallel to the battery stepping direction, the Y-axis direction is gripped or released in the stepping direction of the four-step stepping mechanism 6.
As shown in fig. 13 to 14, the X-axis direction collating device 4 includes a third elevating platform section 39 and an X-axis direction gripping section 40 which are connected in combination by the turntable 26; the fixed plate 26.1 of the rotary plate 26 is fixedly connected with the third lifting platform 39 through bolts, and the X-axis direction clamping part 40 is connected with the movable plate 26.2 of the rotary plate 26 through screws. The structure of the third lifting platform 39 is the same as that of the first lifting platform 17, and stable lifting of the clamping part 40 in the X-axis direction is guaranteed.
Wherein the X-axis direction gripping section 40 has the same structure as the Y-axis direction gripping section 32, and includes: a third connecting piece 41, a third connecting plate 42, a turntable 26, a third guide rail 43, a third clamping cylinder 44, a third movable clamping plate 45 and a third fixed clamping plate 46. An oil cylinder flange of the third clamping oil cylinder 44 is connected with the third connecting plate 42, the third guide rail 43 is located on two sides of the third clamping oil cylinder 44, and the third fixed clamping plate 46 and the third connecting plate 42 are fixed on the third connecting plate 42 in a way that the plate surfaces are vertical.
The structure of the clamping part 32 is the same as that of the Y-axis direction, two ends of a push plate 40.1 at the tail end of the third lifting platform part 39 are arranged on cantilever plates with vertical plate bodies, the outer plate surface of a third fixed clamping plate 46 vertical to a piston rod of a third clamping oil cylinder 44 is connected with a rotary table 26 (comprising a fixed disc and a movable disc which are connected in a mutually rotating way) through screws, the fixed disc of the rotary table 26 is fixed on the cantilever plate at one end of the push plate 40.1, therefore, a third connecting plate 42 is connected on the rotary table 26 in a rotating way, and the cantilever plate at the other end of the push plate 40.1 is rotatably.
As shown in fig. 14, a third movable clamp plate 45 arranged in parallel with and spaced from a third fixed clamp plate 46 is fixed to the piston rod extending end of the third clamp cylinder 44, and the piston rod is restrained by a third connecting member 41 fixed to the third connecting plate 42. Two sides of the end surface of the third movable clamping plate 45 close to the third connecting plate 42 are connected with the sliding blocks on the third guide rail 43 to guide the direction of the piston rod.
As shown in fig. 1 and 4, the rotation axis of the rotary table 26 of the X-axis direction collating device 4 is perpendicular to the battery stepping direction, and the telescopic clamping direction of the third clamping cylinder 44 is also perpendicular to the battery stepping direction, so that the perpendicular to the battery stepping direction is the X-axis direction.
As shown in fig. 15, the three-step device 8 and the four-step device 6 for arranging the waste lead-acid storage battery on the line according to the present invention have the same structure, and are different in length according to the number of stations. Each of the upper end support plates 47 and the side dams 48 forms a rectangular box-shaped structure including: upper end support plate 47, side baffle 48, push head 49, chain 50, gear 51, hydraulic motor 52. The upper end face supporting plate 47 and the side baffle plate 48 are combined and connected into a box-shaped structure through screws, in the box body, a gear 51 is respectively arranged at the front end and the rear end of the side baffle plate 48 on the same side through a transmission shaft, a chain 50 is arranged on the gear 51, and a pushing head 49 is connected with the chain 50 through a slotted hole 49.1 on the supporting plate 47; the hydraulic motor 52 is used as a power element and drives the chain 50 to move through the gear 51, the pushing head 49 is fixedly connected to the chain 50 at intervals to drive the power battery 9 to move, and the chain tensioning device (the supporting rod on the side baffle 48) can be selectively arranged to effectively avoid the phenomena that the chain 50 is loosened and falls down and the like. The chain 49 is fixedly connected with the pushing heads 50 at intervals in sections to drive the power battery to move (every interval required by work, the pushing head 490 is installed on the chain 50), the upper end face support plate 47 is positioned above the chain 50 and mainly used for placing the battery 9, the battery 9 moves on the upper end face support plate 47, and meanwhile, the upper end face support plate 47 can bear the load required to be borne by the battery.
Three-step device 8 and four-step device 6 replace general chain belt conveyor, in the aspect of power, use hydraulic motor can better satisfy and open the frequent operating condition of opening and stopping, its transmission mainly comprises gear drive chain, every interval that a job requires, just install one on the chain and push away the head, drive useless power battery and remove, like this, three-step device 8 and four-step device 6 can not only satisfy and open the frequent operating condition of opening and stopping, also can better bear the pressure when the battery is handled, can more satisfy the requirement than conventional chain belt conveyor.
Adopt the utility model discloses a visual arrangement on-line device carries out when going on the standard grade to the old and useless lead acid battery of different specifications in battery arrangement, refers to following step and goes on:
firstly, battery 9 is carried No. 1.1 station by three step device 8's left end and is carried out the optional deviation adjustment, then carries No. 2.1 stations by visual collection finishing device 7 and carries out the visual collection arrangement, and visual collection finishing device 7 measures the battery size, feeds back image data information to outside control system (general PLC controlling means or digital processing chip all can realize, belong to common technique among the prior art, gather the image and control actuating mechanism action does not belong to the utility model discloses the content that protects, do not do here and describe again)
Then, the pushing and arranging device 5 of the visual collection and arrangement device 7 pushes the battery 9 which completes the detection of the second station to the third station of the four-step device 6, the position of the pole is detected by the visual collection device 1 of the third station, and data information is fed back to the control system; then, the Z-axis direction finishing device 2 extends downwards to clamp the battery 9 and adjusts the clamping position to complete the adjustment in the Z-axis direction; then, the four-step device 6 conveys the battery 9 to a fourth station 4.1, and the Y-axis direction finishing device 3 clamps the battery 9 to finish the adjustment in the Y-axis direction; then, the four-step device 6 conveys the battery 9 to a fifth station 5.1, and the X-axis direction finishing device 4 clamps the battery to finish the adjustment in the X-axis direction;
and finally, the battery 9 is placed in a directional mode according to requirements, and the battery pole enters a cutting machine in the subsequent process under the conveying of the four-step device 6, so that the subsequent battery is cut and disassembled.
The above description is only for the specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention should be covered by the protection scope of the present invention. Therefore, the protection scope of the present invention should be defined by the following claims.

Claims (10)

1. The utility model provides a put in order finishing threading device that adapts to many specifications power battery, includes visual identification measuring device and the power finishing device that threads, its characterized in that: the power on-line finishing device comprises two stepping devices which are arranged in parallel in a front row and a rear row, two stations are sequentially arranged on the stepping device in the front row, the first station is provided with a pushing device which is flush with the battery and is used for adjusting the offset of the battery on the stepping device, the second station is positioned at the tail end of the stepping direction of the stepping device in the front row, and a visual identification measuring device is arranged at the second station; setting a third station at the initial stepping position of the rear row stepping device; the other visual identification measuring device is arranged at the third station, and a Z-axis direction finishing device capable of descending, clamping and adjusting the position of the battery in the Z-axis direction is also arranged above the third station; and a Y-axis direction finishing device and an X-axis direction finishing device are sequentially arranged on two stations at the downstream of the Z-axis direction finishing device.
2. The arranging and threading device suitable for the multi-specification power batteries according to claim 1, is characterized in that: the third station and the second station of the front row are arranged in a front-back corresponding mode, and the middle of the third station is connected through a transition connecting plate and used for pushing the battery; and a fourth station and a fifth station are sequentially arranged behind the Z-axis direction arranging device along the stepping direction for working, a Y-axis direction arranging device capable of descending and clamping the battery at the Y-axis direction position is arranged above the fourth station, and an X-axis direction arranging device capable of descending and clamping the battery at the X-axis direction position is arranged above the fifth station.
3. The arranging and threading device suitable for the multi-specification power batteries according to claim 1, is characterized in that: each visual identification measuring device all includes a promotion finishing device and at least one visual collection system, visual collection system include the camera, be used for the rectangle fixed bolster of fixed camera, the rectangle fixed bolster is fixed on step-by-step device or on the portal frame for the camera lens face of camera all corresponds to the battery face that will detect on each rectangle fixed bolster, promotes finishing device and installs the position in fixed bolster below and battery parallel and level, is used for adjusting the battery position and with battery propelling movement to next station after accomplishing visual position detection.
4. The arranging and threading device suitable for the multi-specification power batteries according to claim 3, is characterized in that: and another pushing and arranging device is arranged at the stepping upstream of the visual identification measuring device, corresponds to the front end side baffle on the front row of stepping devices, is positioned at the first station, and pushes the battery on the first station to the front end side baffle and is flush with the front end side edge of the front row of stepping devices.
5. The arranging and threading device suitable for the multi-specification power batteries according to claim 3, is characterized in that: the vision identification measuring device is characterized in that three vision acquisition devices are arranged on the top of the battery, the outer side surface of the front end and the periphery of the downstream end surface in the stepping direction, the pushing and arranging device is arranged below the vision acquisition device on the outer side surface of the front end, and the pushing and arranging device corresponds to the transition connecting plate in the front and back direction to push the battery to the rear row stepping device from the front row stepping device.
6. The arranging and threading device suitable for the multi-specification power batteries according to claim 3, is characterized in that: another vision identification measuring device sets up two vision collection system, two vision collection system correspond the battery face that three vision collection system did not detect before respectively: the camera lens positions of the two vision acquisition devices are flush with the end faces of the batteries on the three stations corresponding to the two vision acquisition devices; and the pushing direction of the pushing finishing device is perpendicular to the stepping direction, and the pushing finishing device is used for pushing and adjusting the position of the battery in the direction perpendicular to the stepping direction after the vision acquisition.
7. The arranging and threading device suitable for the multi-specification power batteries according to claim 1, is characterized in that: each promotes finishing device and all includes the cylinder, is used for the fixed bolster of fixed cylinder, is used for carrying out the guide arm that leads to the cylinder, sets up and fixes the push pedal at cylinder lever free end with the parallel interval of fixed bolster, the push pedal is used for leaning on the contact with the battery.
8. The arranging and threading device suitable for the multi-specification power batteries according to claim 1, is characterized in that: z axle direction finishing device is including the lift platform that can vertical lift adjustment and can follow perpendicular to step-by-step direction and vertical direction and stretch out and draw back a clamp and get the mechanism of pressing from both sides, and the horizontal up end of getting the mechanism of a clamp is connected through carousel and lift platform's lower terminal surface, and a lift platform sets up to going up and down according to the battery height, and a clamp is got the mechanism and is set up to after pressing from both sides tight battery, drives the ascending adjustment of battery in Z axle side by the rotatory 90 degrees of carousel.
9. The arranging and threading device suitable for the multi-specification power batteries according to claim 1, is characterized in that: y axle direction finishing device and X axle direction finishing device structure are the same, and the top all sets up the lift platform the same with a lift platform structure, and lift platform's lift free end and the clamp roof fixed connection who gets the mechanism of below, and the rotatable suspension in the roof below of getting the mechanism sets up cylinder clamping device's roof below, through parallel arrangement decide splint and move splint interval adjustment and press from both sides tight battery, wherein, be used for fixed cylinder decide splint and backup pad to rotatably support through the carousel and set up on the downward cantilever plate in both ends of roof, the piston rod free end of cylinder is fixed move splint, set up the guide rail in cylinder both sides and be used for leading to the cylinder.
10. The arranging and threading device suitable for the multi-specification power batteries according to claim 1, is characterized in that: the arrangement directions of the clamping mechanisms below the Y-axis direction arranging device and the X-axis direction arranging device are different, the cylinder of the clamping mechanism below the Y-axis direction arranging device is arranged in parallel to the stepping direction of the rear row stepping device, and the cylinder of the clamping mechanism below the X-axis direction arranging device is arranged in a mode of being perpendicular to the stepping direction of the rear row stepping device.
CN201921141622.0U 2019-07-19 2019-07-19 Finishing and threading device suitable for power batteries with multiple specifications Active CN211277593U (en)

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Application Number Priority Date Filing Date Title
CN201921141622.0U CN211277593U (en) 2019-07-19 2019-07-19 Finishing and threading device suitable for power batteries with multiple specifications

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
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CN211277593U true CN211277593U (en) 2020-08-18

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110328552A (en) * 2019-07-19 2019-10-15 武汉科技大学 Adapt to the arrangement eedle threader and method of more specification power batteries

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110328552A (en) * 2019-07-19 2019-10-15 武汉科技大学 Adapt to the arrangement eedle threader and method of more specification power batteries
CN110328552B (en) * 2019-07-19 2024-01-26 武汉科技大学 Finishing and line-feeding device and method suitable for multi-specification power batteries

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