CN109571041B - Automatic production line of flange - Google Patents

Automatic production line of flange Download PDF

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Publication number
CN109571041B
CN109571041B CN201811586603.9A CN201811586603A CN109571041B CN 109571041 B CN109571041 B CN 109571041B CN 201811586603 A CN201811586603 A CN 201811586603A CN 109571041 B CN109571041 B CN 109571041B
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CN
China
Prior art keywords
manipulator
lathe
portal frame
blank
machining center
Prior art date
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Application number
CN201811586603.9A
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Chinese (zh)
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CN109571041A (en
Inventor
杨福刚
葛建平
徐长达
邱建新
鲁成成
张钊
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Kunshan Huizhong Machine Co ltd
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Kunshan Huizhong Machine Co ltd
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Priority to CN201811586603.9A priority Critical patent/CN109571041B/en
Publication of CN109571041A publication Critical patent/CN109571041A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/06Metal-working plant comprising a number of associated machines or apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q7/00Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
    • B23Q7/04Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of grippers
    • B23Q7/048Multiple gripper units
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q7/00Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
    • B23Q7/14Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting co-ordinated in production lines
    • B23Q7/1426Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting co-ordinated in production lines with work holders not rigidly fixed to the transport devices

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Specific Conveyance Elements (AREA)
  • Feeding Of Workpieces (AREA)

Abstract

The invention discloses an automatic production line of flanges, which comprises a first portal frame and a second portal frame which are arranged along a straight line, wherein a first lathe, a second lathe and a third lathe are sequentially arranged below the first portal frame, a first manipulator and a second manipulator are sequentially arranged on the first portal frame, a first machining center, a second machining center and a third machining center are sequentially arranged below the second portal frame, and a third manipulator and a fourth manipulator are sequentially arranged on the second portal frame; the automatic blanking machine is characterized in that a blank feeding device is arranged between the first lathe and the second lathe, a turnover device is arranged between the second lathe and the third lathe, a transfer device is arranged between the first portal frame and the second portal frame, a public material table is arranged between the second machining center and the third machining center, and a blanking device is arranged at the tail end of the second portal frame.

Description

Automatic production line of flange
Technical Field
The invention relates to the technical field of mechanical production, in particular to an automatic production line of a flange.
Background
Flange (Flange), also known as Flange collar or Flange. The flange is a part for connecting the shafts and is used for connecting the pipe ends; there are also flanges for use on the equipment access ports for connection between two equipment, such as speed reducer flanges. A split flange as shown in fig. 10 is now manufactured, which comprises two half flanges 2000 with a clamping hole 2001 in the middle, and two connecting holes 2002 are correspondingly arranged at two ends of the half flanges respectively.
When the split flange is produced by the prior art, a single lathe and a single machining center are adopted for machining, the working procedures of turning the end face, boring and milling are respectively carried out on a blank, the blank is matched with a single mechanical arm for loading and unloading, the machining efficiency is low, manual intervention is needed, the degree of automation is low, and the half flange cannot be directly machined at one time.
Disclosure of Invention
Aiming at the defects of the prior art, the invention aims to provide an automatic production line for flanges, which is used for directly processing the flange into a half flange through a plurality of working procedures and has the characteristics of high automation degree and high processing efficiency.
In order to achieve the above purpose, the present invention provides the following technical solutions:
the automatic production line of the flange comprises a first portal frame and a second portal frame which are arranged along a straight line, wherein a first lathe, a second lathe and a third lathe are sequentially arranged below the first portal frame, a first manipulator and a second manipulator are sequentially arranged on the first portal frame, a first machining center, a second machining center and a third machining center are sequentially arranged below the second portal frame, and a third manipulator and a fourth manipulator are sequentially arranged on the second portal frame;
the blanking device comprises a first lathe, a second lathe, a third lathe, a turning device, a transferring device, a common material table, a blanking device and a blanking device, wherein the blank feeding device is arranged between the first lathe and the second lathe, the turning device is arranged between the second lathe and the third lathe, the transferring device is arranged between the first portal frame and the second portal frame, the common material table is arranged between the second machining center and the third machining center, and the blanking device is arranged at the tail end of the second portal frame.
Preferably, the first, second, third and fourth manipulators comprise a manipulator main body and a rotary cylinder positioned at the bottom of the manipulator main body, the rotary cylinder comprises a rotating block, and two mounting surfaces capable of being alternately positioned are respectively arranged on the rotating block; the first manipulator comprises two blank clamping jaws positioned on the mounting surface, wherein each blank clamping jaw comprises a finger cylinder and at least three L-shaped clamping jaws connected with the finger cylinder; the second manipulator and the third manipulator comprise two hole piece clamping claws positioned on the mounting surface, and the hole piece clamping claws comprise a finger cylinder and at least three supporting claws connected with the finger cylinder; the fourth manipulator comprises a hole piece clamping jaw and a half flange clamping jaw which are arranged on the mounting surface, and the half flange clamping jaw comprises two finger cylinders and two inserting claws which are respectively arranged on each finger cylinder and used for being inserted into the connecting holes.
Preferably, the blank loading attachment includes the material loading platform, the material loading platform is provided with the support along its length direction interval, be provided with the material loading conveyer belt on the support, the material loading platform is close to the one end of material loading conveyer belt fortune material direction and is provided with the fender material platform, be provided with on the fender material bench and push away the material cylinder, it is connected with the material pushing piece that is used for with the blank offset to push away the material cylinder, it is provided with centering cylinder to keep off material platform and be close to material loading conveyer belt tip bilateral symmetry, centering cylinder is connected with the centering piece that is used for being close to each other or keep away from.
Preferably, the turnover device comprises a turnover table, the turnover table is provided with a material lifting plate, a yielding hole is formed in the lower portion of the material lifting plate, the turnover table is provided with a lifting cylinder which penetrates through the yielding hole and is connected with the material lifting plate, two support blocks are arranged on two sides of the material lifting plate, two centering cylinders symmetrical with the material lifting plate are rotatably arranged on the support blocks, each centering cylinder comprises a centering block, and a turnover motor which is connected with one centering cylinder through a transmission belt is arranged on the turnover table.
Preferably, the transfer device comprises a transfer table along the feeding direction, two support plates are arranged at two ends of the transfer table, a guide rod and a rotatable screw rod which are parallel to each other are arranged between the support plates, the guide rod and the screw rod are connected with a sliding block together, and the support plates are provided with a transfer motor connected with the screw rod to enable the sliding block to reciprocate.
Preferably, the common material platform comprises a horizontal supporting plate which is arranged on the second portal frame, a pushing cylinder is arranged on the supporting plate and comprises a pushing block, and three stop blocks which are used for enclosing the parts together with the pushing block are arranged on the supporting plate.
Preferably, the blanking device comprises a blanking table, a pushing cylinder is arranged on the blanking table, the pushing cylinder comprises a pushing block, the blanking table comprises a blanking slide, and a blanking conveyor belt is arranged below the second portal frame.
Compared with the prior art, the invention has the following beneficial effects:
blank material loading is carried out through blank loading attachment, first lathe and third lathe are used for turning the face to two terminal surfaces of blank respectively, the second lathe bores the blank, first manipulator is used for snatching the blank, the second manipulator is used for snatching the part after the bore hole, cooperation turning device carries out automatic upset, transfer device is put into to the blank that the turning was accomplished, by third manipulator removal, mill the hole to the part through first machining center and second machining center, the part is put after taking out in public material platform, snatch to third machining center through the fourth manipulator and saw open, two half flanges of automatic processing are gone out, send through fourth manipulator and unloader at last, whole journey need not manual intervention operation, machining efficiency is high, degree of automation is high.
Drawings
FIG. 1 is a schematic diagram of a pipeline architecture;
FIG. 2 is a partial schematic view of a first robot;
FIG. 3 is a partial schematic view of a second and third robot;
FIG. 4 is a partial schematic view of a fourth robot;
FIG. 5 is a schematic structural view of a blank feeding device;
FIG. 6 is a schematic diagram of a turning device;
FIG. 7 is a schematic view of a transfer device;
FIG. 8 is a schematic diagram of a common material table structure;
FIG. 9 is a schematic diagram of a blanking device;
fig. 10 is a schematic diagram of a semi-flange structure.
1. A first portal frame; 2. a second portal frame; 3. a first lathe; 4. a second lathe; 5. a third lathe; 6. a first machining center; 7. a second machining center; 8. a third machining center; 9. a finger cylinder; 91. an L-shaped clamping jaw; 92. a supporting claw; 93. a claw; 100. a first manipulator; 200. a second manipulator; 300. a third manipulator; 400. a fourth manipulator; 10. blank feeding device; 101. a feeding table; 102. a bracket; 103. a feeding conveyor belt; 104. a material blocking table; 105. a pushing cylinder; 106. a pushing block; 107. centering cylinder; 108. centering blocks; 20. a turnover device; 201. a turnover table; 202. lifting the material plate; 203. a relief hole; 204. a lifting cylinder; 205. a support block; 206. a turnover motor; 30. a transfer device; 301. a transfer table; 302. a support plate; 303. a guide rod; 304. a screw; 305. a slide block; 306. a transfer motor; 40. a common material station; 401. a support plate; 402. a stop block; 50. a blanking device; 501. a blanking table; 502. discharging slides; 503. a blanking conveyor belt; 1000. a robot body; 1001. a rotary cylinder; 1002. a rotating block; 1003. a mounting surface; 2000. a half flange; 2001. clamping holes; 2002. and a connection hole.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
An automatic production line of flanges is shown in the figure, and comprises a first portal frame 1 and a second portal frame 2 which are arranged along a straight line, wherein a first lathe 3, a second lathe 4 and a third lathe 5 are sequentially arranged below the first portal frame 1, and the first lathe, the second lathe and the third lathe respectively carry out upper end surfaces, boring and lower end surfaces of blanks; the first mechanical arm 100 and the second mechanical arm 200 are sequentially arranged on the first portal frame 1, the first machining center 6, the second machining center 7 and the third machining center 8 are sequentially arranged below the second portal frame 2, the first machining center 7 and the second machining center 7 drill and mill parts, the third machining center 8 cuts the parts into two half flanges 2000, and the third mechanical arm 300 and the fourth mechanical arm 400 are sequentially arranged on the second portal frame 2.
A blank feeding device 10 is arranged between the first lathe 3 and the second lathe 4 and is used for automatically conveying blanks; a turning device 20 is arranged between the second lathe 4 and the third lathe 5 and is used for turning the other end face of the rear lathe, and a transferring device 30 is arranged between the first portal frame 1 and the second portal frame 2 and is used for transferring parts from the first portal frame 1 to the second portal frame 2; a common material table 40 is arranged between the second processing center 7 and the third processing center 8 and is used for storing flanges with cutting; the second portal frame 2 is provided at its end with a blanking device 50 for blanking the cut half flange 2000.
The first, second, third and fourth manipulators 400 each comprise a manipulator main body 1000 and a rotary cylinder 1001 positioned at the bottom of the manipulator main body 1000, the rotary cylinder 1001 comprises a rotary block 1002, and two mounting surfaces 1003 capable of being alternately positioned are respectively arranged on the rotary block 1002; the first manipulator 100 comprises two blank clamping jaws on a mounting surface 1003, wherein the blank clamping jaws comprise a finger cylinder 9 and at least three L-shaped clamping jaws 91 connected with the finger cylinder 9 and are used for clamping the outer ring of the blank at the same time; the second and third manipulators 300 comprise two hole member clamping jaws on the mounting surface 1003, wherein each hole member clamping jaw comprises a finger cylinder 9 and at least three supporting claws 92 connected with the finger cylinder 9 and used for extending into the clamping holes 2001 and supporting the inner walls of the clamping holes 2001; the fourth manipulator 400 includes one hole piece jaw and one half flange jaw on the mounting face 1003, the half flange jaw including two finger cylinders 9 and two insertion claws 93 on each finger cylinder 9 for insertion into the connecting holes 2002.
Blank loading attachment 10 includes material loading platform 101, material loading platform 101 is provided with support 102 along its length direction interval, be provided with material loading conveyer belt 103 on the support 102, material loading platform 101 is close to the one end of material loading conveyer belt 103 fortune material direction and is provided with fender material platform 104, be provided with pushing cylinder 105 on the fender material platform 104, pushing cylinder 105 is connected with the kickoff piece 106 that is used for offseting with the blank, it is provided with centering cylinder 107 to be close to material loading conveyer belt 103 tip bilateral symmetry to keep off material platform 104, centering cylinder 107 is connected with and is used for being close to each other or keeping away from centering piece 108, be used for carrying out X to the centering with Y to the blank, accurate location, first manipulator 100 of being convenient for snatchs.
The turnover device 20 comprises a turnover table 201, the turnover table 201 is provided with a material lifting plate 202, a yielding hole 203 is formed below the material lifting plate 202, the turnover table 201 is provided with lifting cylinders 204 which penetrate through the yielding hole 203 and are connected with the material lifting plate 202, two supporting blocks 205 are arranged on two sides of the material lifting plate 202, two centering cylinders 107 symmetrical to the material lifting plate 202 are connected to the supporting blocks 205 through shaft rotation, each centering cylinder 107 comprises a centering block 108, a turnover motor 206 connected with one centering cylinder 107 through a transmission belt is arranged on the turnover table 201, after a part is placed on the material lifting plate 202, the two centering cylinders 107 center and clamp parts, then the lifting cylinders 204 move downwards, the turnover motor 206 drives one centering cylinder 107 to turn 180 degrees, and the lifting cylinders 204 reset to support the loosened parts of the centering cylinders 107, so that the turnover operation is completed.
The transfer device 30 comprises a transfer table 301 along the feeding direction, two support plates 302 are arranged at two ends of the transfer table 301, guide rods 303 and rotatable screw rods 304 which are parallel to each other are arranged between the support plates 302, the guide rods 303 and the screw rods 304 are connected with sliding blocks 305 together, the support plates 302 are provided with transfer motors 306 which are connected with the screw rods 304 to enable the sliding blocks 305 to reciprocate, and the sliding blocks 305 are driven to reciprocate to convey parts through the reciprocating rotation of the transfer motors 306, so that the parts are conveyed from the first portal frame 1 to the lower portion of the second portal frame 2.
The common material platform 40 comprises a horizontal supporting plate 401 positioned on the second portal frame 2, a pushing cylinder 105 is arranged on the supporting plate 401, the pushing cylinder 105 comprises a pushing block 106, three stop blocks 402 which are used for enclosing the parts together with the pushing block 106 are arranged on the supporting plate 401 and used for temporary placement, and the parts are convenient to be transited from the third manipulator 300 to the fourth manipulator 400.
The blanking device 50 comprises a blanking table 501, a pushing cylinder 105 is arranged on the blanking table 501, the pushing cylinder 105 comprises a pushing block 106, the blanking table 501 comprises a blanking slide 502, a part is pushed to the blanking slide 502 through the pushing cylinder 105, and a blanking conveyor belt 503 is arranged below the blanking slide 502 by a second portal frame 2 and used for conveying the part away.
The blank feeding device 10, the turnover device 20, the transfer device 30, the common material table 40 and the blanking device 50 are all provided with light sensors capable of sensing the positions of the parts, and the light sensors are connected with corresponding driving components to automatically position the parts.
The working principle is as follows:
(1) The blank feeding device 10 conveys the placed blank to the right side of the first lathe 3 through the feeding conveyor belt 103, and the first manipulator 100 grabs the blank and clamps the blank to the first lathe 3 to execute a turning process;
(2) After the machining is finished, the first manipulator 100 grabs the workpiece and moves to the second lathe 4 to clamp and execute a boring procedure;
(3) After the boring procedure is completed, the first manipulator 100 grabs the workpiece to the turnover device 20, and the turnover device 20 turns the workpiece 180 degrees to prepare for machining the other surface;
(4) The second manipulator 200 grabs and clamps the turned workpiece to the third lathe 5 to execute a turning procedure;
(5) After the surface turning process is finished, the second manipulator 200 grabs the workpiece to the transfer device 30, and the workpiece is conveyed to a position close to one end of the second portal frame 2;
(6) The third manipulator 300 clamps the product to the first machining center 6 and the second machining center 7 to perform a drilling process;
(7) After the drilling process is finished, the third manipulator 300 conveys the workpiece to the common material table 40, and the fourth manipulator 400 grabs and clamps the workpiece to the third machining center 8 to saw the workpiece into a half flange 2000;
(8) The sawn half flange 2000 is grabbed and conveyed to the blanking device 50 by the fourth manipulator 400, and the blanking device 50 conveys the flange into a material frame.
The present embodiment is merely illustrative of the present invention and is not intended to be limiting, and modifications thereof without creative contribution can be made by those skilled in the art after reading the present specification, as long as they are protected by patent laws within the scope of claims of the present invention.

Claims (3)

1. The automatic production line of the flange comprises a first portal frame and a second portal frame which are arranged along a straight line, wherein a first lathe, a second lathe and a third lathe are sequentially arranged below the first portal frame, a first manipulator and a second manipulator are sequentially arranged on the first portal frame, a first machining center, a second machining center and a third machining center are sequentially arranged below the second portal frame, and a third manipulator and a fourth manipulator are sequentially arranged on the second portal frame; including blank loading attachment between first lathe and the second lathe, including turning device between second lathe and the third lathe, including transfer device between first portal frame and the second portal frame, including public material platform between second machining center and the third machining center, second portal frame end is provided with unloader, its characterized in that: the first manipulator, the second manipulator, the third manipulator and the fourth manipulator comprise a manipulator main body and a rotary cylinder positioned at the bottom of the manipulator main body, the rotary cylinder comprises a rotating block, and two mounting surfaces capable of being alternately positioned are respectively arranged on the rotating block; the first manipulator comprises two blank clamping jaws positioned on the mounting surface, wherein each blank clamping jaw comprises a finger cylinder and at least three L-shaped clamping jaws connected with the finger cylinder; the second manipulator and the third manipulator comprise two hole piece clamping claws positioned on the mounting surface, and the hole piece clamping claws comprise a finger cylinder and at least three supporting claws connected with the finger cylinder; the fourth manipulator comprises a hole piece clamping jaw and a half flange clamping jaw which are positioned on the mounting surface, wherein the half flange clamping jaw comprises two finger cylinders and two inserting claws which are respectively positioned on each finger cylinder and used for being inserted into the connecting holes;
the blank feeding device comprises a feeding table, wherein brackets are arranged on the feeding table at intervals along the length direction of the feeding table, a feeding conveyor belt is arranged on the brackets, a material blocking table is arranged at one end, close to the feeding direction of the feeding conveyor belt, of the feeding table, a material pushing cylinder is arranged on the material blocking table, the material pushing cylinder is connected with a material pushing block for propping against a blank, centering cylinders are symmetrically arranged at two sides, close to the end part of the feeding conveyor belt, of the material blocking table, and the centering cylinders are connected with centering blocks for being close to or far away from each other;
the overturning device comprises an overturning platform, the overturning platform is provided with a material lifting plate, a yielding hole is formed in the lower portion of the material lifting plate, the overturning platform is provided with a lifting air cylinder which penetrates through the yielding hole and is connected with the material lifting plate, two support blocks are arranged on two sides of the material lifting plate, two centering air cylinders symmetrical with the material lifting plate are rotatably arranged on the support blocks, each centering air cylinder comprises a centering block, and an overturning motor connected with one centering air cylinder through a driving belt is arranged on the overturning platform;
the transfer device comprises a transfer table along the feeding direction, two support plates are arranged at two ends of the transfer table, guide rods and rotatable screw rods which are parallel to each other are arranged between the support plates, the guide rods and the screw rods are connected with sliding blocks together, and a transfer motor connected with the screw rods to enable the sliding blocks to reciprocate is arranged on the support plates;
the production method of the automatic production line comprises the following steps:
(1) The blank feeding device conveys the placed blank to the right side of a first lathe through a feeding conveyor belt, and a first manipulator grabs the blank and clamps the blank to the first lathe to execute a turning process;
(2) After the machining is finished, the first manipulator grabs the workpiece and moves to a second lathe for clamping and boring;
(3) After the boring procedure is completed, the first manipulator grabs the workpiece to a turnover device, the turnover device turns the workpiece 180 degrees, and the other surface is ready to be processed;
(4) The second manipulator grabs and clamps the turned workpiece to a third lathe to execute a turning procedure;
(5) After finishing the turning process, grabbing the workpiece to a transfer device by a second manipulator, and conveying the part to a position close to one end of a second portal frame;
(6) The third mechanical arm clamps the product to the first machining center and the second machining center to execute a drilling procedure;
(7) After the drilling process is finished, conveying the workpiece to a common material table by a third manipulator, grabbing and clamping the workpiece to a third machining center by a fourth manipulator, and sawing the workpiece into a half flange;
(8) The sawed half flange is grabbed and conveyed to a blanking device by a fourth manipulator, and the blanking device conveys the flange into a material frame.
2. An automated production line for flanges according to claim 1, characterized in that: the common material platform comprises a horizontal supporting plate which is arranged on the second portal frame, a pushing cylinder is arranged on the supporting plate and comprises a pushing block, and three stop blocks which are used for enclosing parts together with the pushing block are arranged on the supporting plate.
3. An automated production line for flanges according to claim 1, characterized in that: the blanking device comprises a blanking table, a pushing cylinder is arranged on the blanking table and comprises a pushing block, the blanking table comprises a blanking slide, and a blanking conveyor belt is arranged below the second portal frame.
CN201811586603.9A 2018-12-25 2018-12-25 Automatic production line of flange Active CN109571041B (en)

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Application Number Priority Date Filing Date Title
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CN109571041B true CN109571041B (en) 2023-12-12

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