CN104405073B - A kind of steel construction panel production line and production method thereof - Google Patents
A kind of steel construction panel production line and production method thereof Download PDFInfo
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- CN104405073B CN104405073B CN201410691643.5A CN201410691643A CN104405073B CN 104405073 B CN104405073 B CN 104405073B CN 201410691643 A CN201410691643 A CN 201410691643A CN 104405073 B CN104405073 B CN 104405073B
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Abstract
The invention discloses a kind of steel construction panel production line and production method thereof, including the panel production line for panel machining, the dual-end saw for standard material cutting, the steel structure forming production line for steel construction processing, the welding workstation welded for steel-frame structure and the nail-plate line being combined for steel construction sheet material, the features such as it is high that it has automaticity, the steel construction plate product steady quality of production.
Description
[technical field]
The present invention relates to a kind of panel production line and production method thereof, especially a kind of steel construction panel production line and production method thereof.
[background technology]
At present, owing to steel construction movable board room, Factory Building and integrated house have the advantages such as cheap, easy for installation, installation period is short, mobility is high, reusable edible compared to the house of traditional reinforced concrete structure, it is widely used in daily life.The sheet material of integrated house can produce with industrialized mode, realize prefabricated construction, great demand due to market, structure and the material of the steel construction sheet material used for integrated house and integrated house have had substantial amounts of research, but currently manufactured steel construction sheet material automaticity is the highest, production efficiency is relatively low, has had a strong impact on the process of integrated house industrialization assembling.
[summary of the invention]
For above-mentioned technical problem, it is desirable to provide a kind of steel construction panel production line and production method thereof, to adapt to the needs that steel construction board industry metaplasia is produced.
In order to solve above technical problem, the concrete technical scheme of the present invention is as follows:
nullA kind of steel construction panel production line，Including the panel production line for panel machining、Dual-end saw for standard material cutting、Steel structure forming production line for steel construction processing、The welding workstation welded for steel-frame structure and the nail-plate line being combined for steel construction sheet material，It is characterized in that，Described panel production line includes feeder、Double end edge milling machines、Engraving machine and yard device that automatically falls，Described steel structure forming production line includes discharging frame、To bin、Punching is to bin、Shaped device、Hole punched device and cutting device，Described welding workstation includes welding robot、Walking guide rail、Tooling base and frock，Described nail-plate line includes automatic charging device from charging aperture to discharging opening according to this、Position, school frock、Upper spike devices、Patch station、Roll-over table、Gluing workbench、Loaders' station、Gluing workbench、Position, school frock、Upper spike devices、Finished product detection、Automatic blanking device.
Further, frock described in described welding workstation is rectangular frame, framework is fixed on described tooling base relative to midpoint, both sides, it is provided with motor on described tooling base, described frock can rotate along 2 place central shafts under described driven by motor, and described walking guide rail is parallel or vertical with described center of rotation axle.
Further, in described welding workstation, three frock welding are responsible for by a welding robot, three Square tool are on the left of described welding robot respectively, right side and front, wherein two, left and right frock rotation axis and described walking guide rail parallel, front frock rotation axis is vertical with described walking guide rail.
Further, described welding robot includes pedestal, rotating circular disk, underarm, upper arm and welding gun the most successively, described pedestal is fixed on described walking guide rail, and can move along described walking guide rail, described rotating circular disk is arranged on described pedestal, and can rotate along described pedestal axle center, described underarm one end is connected with described disk upper surface midpoint, and the other end is connected with described upper arm.
Further, position, described school tooling base is fixed with the floating formwork that can fluctuate, described floating formwork diverse location is provided with the clamping device that can be used for clamping steel framework web, described floating formwork fore-and-aft direction and left and right sides are provided with the positioning cylinder that can position steel framework, tooling base both sides, position, described school are provided with rail plate, position, described school tooling base is provided with the roll shaft for carrying steel-frame structure, described rail plate is provided with the multiple crossbeams that can slide along guide rail direction, and described crossbeam is provided with the boring nailing device that can freely walk.
Further, in described nail-plate line, automatic charging device uses feeding gantry mechanical hand, and described mechanical hand uses vacuum cup, and said two gantry mechanical hand is respectively used to the supply of panel and steel-frame structure.
The production method of a kind of steel construction sheet material, comprises the steps:
Step 1: the production of steel-frame structure:
(1) selecting standard material and molding mass according to the steel-frame structure of design, standard material is hollow cuboid steel, and molding mass is package rectangle steel；
(2) use dual-end saw that standard material is cut into specific length；
(3) molding mass through forming production line debatching, feed, punching, many group mould wheel shapings, in the severing of middle, hole, obtaining cross sectional shape is C shape, c-shape, Z-shaped；
(4) needs assembled according to steel-frame structure, repeat step (2) and (3)；
(5) steel obtained are assembled into required steel-frame structure, and be fixed in the frock of welding workstation, make frock face up to be horizontal, after electroplating equipment wielding machine people has welded the seam of steel frame front and side, frock is revolved turnback and makes frock the most upward, then the reverse side of welding parameters calculated；
(6) welding the upset of rear frock, steel come off under gravity, manually haul out；
Step 2: the processing of panel, by panel through double end milling limit, carve, cut and obtain the panel of given size and effect of decorative patterns with automatic stacking；
Step 3: the processing of filler, cuts into prescribed level by filler by steel construction interior spatial structure size, in order to sheet material is internal fills；
Step 4: steel construction sheet material Compound Machining:
(1) sucker is used to be sequentially overlapped by the steel-frame structure obtained in the panel obtained in step 2 and step 1, upper spike devices is entered through conveying roll, correction panel and steel-frame structure position so that it is all around align, make panel combine between the higher and lower levels with steel-frame structure by the upper nail of boring；
(2) panel combined sends into patch station with steel-frame structure through conveying roll, upper for leakage in (1) nail part is filled；
(3) enter roll-over table through conveying roll again, be inverted 180 degree and make panel be in below steel-frame structure；
(4) enter gluing station after completing upset, glue is stamped in inside steel frame and panel exposed portion upward, enter filler station through conveying roll, and at the solid filler of steel frame；
(5) after completing filler, glue is stamped at filler upper surface, feeding station is delivered into through roller, use sucker to be inhaled by the panel obtained in step 2 to be placed on the steel frame completing filler, upper spike devices is entered through conveying roll, correction top panel and steel-frame structure position so that it is all around align, make top panel combine between the higher and lower levels with steel-frame structure by the upper nail of boring；
(6) the steel construction sheet material obtained enters finished product detection station through conveying roll and detects, and then uses gantry mechanical hand automatic blanking to obtain required steel construction sheet material.
Further, the time rotated by programming butt welding machine tool people's welding sequence and frock in described step 1 is set, it is achieved Full-automatic welding.
Further, corresponding three frocks of welding robot in described step (1), three frocks are distributed in the left side of described welding robot, right side and front, described welding robot is while welding one of them frock, steel-frame structure is unloaded in second frock upset, 3rd frock assembles steel-frame structure as required, and described welding robot can the welding that carry out second frock free of discontinuities after having welded first frock.
The present invention provides a kind of steel construction panel production line and production method thereof, has the advantages that
(1) use robot Full-automatic welding, can effectively reduce welding error, improve welding effect, improve welding efficiency, significant for improving the stability of steel structure frame；
(2) on nail-plate line, from sucker automatic charging, position, automatic school, the equipment such as nail, turning plate, sucker automatic blanking is automatization, and mechanization degree is high, can effectively reduce cost of labor and labor intensity, improves production efficiency；
(3) nail-plate machine use many crossbeams can move forward and backward on rail plate, with satisfied different plate length, the needs of different nailing spacing；Arranging the boring nailing device that can freely walk on crossbeam, this boring nailing device all can move freely, and to meet different in width, the nailing needs of different template, and will not interfere；Use floating formwork, fluctuate, beneficially the turnover of framework, panel；
(4) on floating formwork, diverse location arranges clamping device, by clamping its web, buckling deformation will not be occurred when can ensure nailing to affect nailing effect, the original state of mould bases is below roll shaft, when steel frame and cement plate have arrived above mould bases, mould bases emersion holds steel framework and cement plate, compresses steel framework outer to reach the purpose of location by the pressing plate on positioning cylinder；
(4) in nail-plate line, automatic feeding device uses two gantry mechanical hands, and steel framework, opposite side plate placement are placed in side, and left and right circulation is placed steel framework and panel, improved efficiency；
(5) robots are responsible for the welding of three frocks, weld one, mounting assembly one, unload welded, it is not necessary to shut down, cycle operation, improve efficiency；
(6) welding the upset of rear mould bases, component comes off under gravity, manually hauls out, time saving and energy saving.
[accompanying drawing explanation]
Fig. 1 is the process flow diagram of the present invention；
Fig. 2 is panel production-line technique FB(flow block) of the present invention；
Fig. 3 is nail-plate Wiring technology FB(flow block) of the present invention；
Fig. 4 is the present invention preferably welding workstation structure chart；
Fig. 5 is the present invention preferably nail-plate machine structure chart；
Fig. 6 is the preferably steel construction sheet material sectional view utilizing production line of the present invention and production method to obtain；
Fig. 7 is the present invention preferably steel-frame structure disassembly diagram；
1 frock；2 bases；3 air pressure fixing devices；4 motors；5 walking tracks；
6 pedestals；7 rotating circular disks；8 underarms；9 upper arm；10 welding guns；
11 motors；12 nail-plate machine bases；13 rollers；14 rail plates；15 crossbeams；
16 boring nailing devices；17 floating formworks；18 positioning cylinders；19 work heads；
20 steel construction sheet materials；21 top panels；22 fillers；23 screws；
24 Z-type reinforcements；25 little c-type reinforcements；26 lower panels；27 upper and lower side frames.
[detailed description of the invention]
Below in conjunction with detailed description of the invention, the present invention is further detailed explanation.
In order to those skilled in the art better understood when technical scheme provided by the present invention, it is illustrated below in conjunction with specific embodiment.
Being illustrated in figure 1 the process chart of the present invention, standard material is hollow cuboid steel, and molding mass is package rectangle steel, and concrete technology step is as follows:
(1) standard material is that standard material cuts into regulatory specifications through dual-end saw；
(2) molding mass through forming production line be processed into debatching, feed, punching, many group mould wheel shapings, in the severing of middle, hole, obtaining cross sectional shape is C shape, c-shape, Z-shaped；
(3) structural section that becomes obtained is assembled into required steel-frame structure, and be fixed in the frock of welding workstation, make frock face up to be horizontal, after electroplating equipment wielding machine people has welded the seam of steel frame front and side, frock is revolved turnback makes frock the most upward, the reverse side of welding parameters calculated again, completes the welding of framework；
(4) panel is obtained through panel production line the panel of given size, effect of decorative patterns simultaneously；
(5) filler is cut into prescribed level by steel construction interior spatial structure size, in order to sheet material is internal fills；
(6) will follow closely on steel-frame structure and upper and lower panel on nail-plate line, and complete the filling of filler, obtain required steel construction sheet material.
Being illustrated in figure 2 panel production-line technique FB(flow block) of the present invention, include feeder, double end edge milling machines, engraving machine, automatic stacking machine successively, panel, through sequentially passing through feeding, double end milling limit, engraving, finally gives molding panel.
It is illustrated in figure 3 nail-plate Wiring technology FB(flow block) of the present invention, include automatic charging device, position, school frock, upper spike devices, patch station, roll-over table, gluing workbench, loaders' station, gluing workbench, position, school frock, upper spike devices, finished product detection, automatic blanking device successively, specifically comprise the following steps that
(1) use sucker molding panel and steel-frame structure to be sequentially overlapped, enter upper spike devices, correction panel and steel-frame structure position so that it is all around align through conveying roll, make panel combine between the higher and lower levels with steel-frame structure by the upper nail of boring；
(2) panel combined sends into patch station with steel-frame structure through conveying roll, upper for leakage in (1) nail part is filled；
(3) enter roll-over table through conveying roll again, be inverted 180 degree and make panel be in below steel-frame structure；
(4) enter gluing station after completing upset, glue is stamped in inside steel frame and panel exposed portion upward, enter filler station through conveying roll, and at the solid filler of steel frame；
(5) after completing filler, glue is stamped at filler upper surface, feeding station is delivered into through roller, use sucker to be inhaled by molding panel to be placed on the steel frame completing filler, upper spike devices is entered through conveying roll, correction top panel and steel-frame structure position so that it is all around align, make top panel combine between the higher and lower levels with steel-frame structure by the upper nail of boring；
(6) the steel construction sheet material obtained enters finished product detection station through conveying roll and detects, and then uses gantry mechanical hand automatic blanking to obtain required steel construction sheet material.
nullIt is illustrated in figure 4 the present invention preferably welding workstation structure chart，Including frock 1、Base 2、Air pressure fixing device 3、Motor 4、Walking track 5、Pedestal 6、Rotating circular disk 7、Underarm 8、Upper arm 9、Welding gun 10，Motor 11，It the most first will become structural section to be assembled into required steel-frame structure，And be fixed in the frock 1 of welding workstation by air pressure fixing device 3，Make frock 1 face up to be horizontal，Electroplating equipment wielding machine people's pedestal 6 is fixed on walking track 5，And can move along walking track 5 direction，Rotating circular disk 7 is arranged on pedestal 6，And can rotate along pedestal 6 axle center，Underarm 8 one end is connected with rotating circular disk 7 upper surface midpoint，The other end is connected with upper arm 9，By drive electroplating equipment wielding machine people's horizontal movement of pedestal，The rotary motion of rotating circular disk 7，The swing of underarm 8 and upper arm 9 can make welding gun 10 arrive each position of steel-frame structure welding，After having welded the seam of steel frame front and side，Frock is revolved turnback makes frock the most upward，The reverse side of welding parameters calculated again，Complete the welding of framework.
It is illustrated in figure 5 the present invention preferably nail-plate machine structure chart, including nail-plate machine base 12, roller 13, rail plate 14, crossbeam 15, boring nailing device 16, floating formwork 17, positioning cylinder 18 and work 19, wherein nail-plate machine base 12 is fixed with the floating formwork 17 that can fluctuate, floating formwork 17 front and back and left and right sides are provided with positioning cylinder 18, the original state of floating formwork 17 is below roll shaft, when above steel frame and cement plate have arrived floating formwork 17, floating formwork 17 emersion holds steel framework and cement plate, steel framework outer is compressed to reach the purpose of location by the pressing plate on positioning cylinder 18；After completing location, being moved forward and backward by crossbeam 15 and boring nailing device 16 moves left and right on crossbeam 15 on rail plate 14, boring nailing device 16 is provided with the work 19 for nailing of holing, and work 19 uses cylinder promotion.
It is illustrated in figure 6 preferably steel construction sheet material 20 sectional view utilizing production line of the present invention and production method to obtain, if Fig. 7 is the present invention preferably steel-frame structure disassembly diagram, including top panel 21, filler 22, screw 23, Z-type reinforcement 24, little c-type reinforcement 25, lower panel 26 and upper and lower side frame 27, wherein Z-type reinforcement 24, little c-type reinforcement 25 obtain through processing and forming for molding mass, and top panel 21 and lower panel 26 are molding panel.
On the present invention is described in detail, the above, only the preferred embodiments of the invention, be not limiting as the scope of the present invention, the most all made impartial change according to the application scope and modify, all should still belong in covering scope of the present invention.
Claims (8)
- null1. a steel construction panel production line，Including the panel production line for panel machining、Dual-end saw for standard material cutting、Steel structure forming production line for steel construction processing、The welding workstation welded for steel-frame structure and the nail-plate line being combined for steel construction sheet material，It is characterized in that，Described panel production line includes feeder successively、Double end edge milling machines、Engraving machine and yard device that automatically falls，Described steel structure forming production line includes discharging frame、To bin、Punching is to bin、Shaped device、Hole punched device and cutting device，Described welding workstation includes welding robot、Walking guide rail、Tooling base and frock，Frock described in described welding workstation is rectangular frame，Framework is fixed on described tooling base relative to midpoint, both sides，It is provided with motor on described tooling base，Described frock can rotate along 2 place central shafts under described driven by motor，Described walking guide rail is parallel with center of rotation axle or vertical，Described welding robot includes pedestal the most successively、Rotating circular disk、Underarm、Upper arm and welding gun，Described pedestal is fixed on described walking guide rail，And can move along described walking guide rail，Described nail-plate line includes automatic charging device from charging aperture to discharging opening successively、Position, school frock 1、Upper spike devices 1、Patch station、Roll-over table、Gluing workbench 1、Loaders' station、Gluing workbench 2、Position, school frock 2、Upper spike devices 2、Finished product detection、Automatic blanking device.
- 2. a kind of steel construction panel production line as claimed in claim 1, it is characterized in that, in described welding workstation, three frock welding are responsible for by a welding robot, three Square tool are on the left of described welding robot respectively, right side and front, wherein two, left and right frock rotation axis and described walking guide rail parallel, front frock rotation axis is vertical with described walking guide rail.
- 3. a kind of steel construction panel production line as claimed in claim 1, it is characterized in that, described rotating circular disk is arranged on described pedestal, and can rotate along described pedestal axle center, described underarm one end is connected with described rotating circular disk upper surface midpoint, and the other end is connected with described upper arm.
- 4. a kind of steel construction panel production line as claimed in claim 1, it is characterized in that, position, described school tooling base is fixed with the floating formwork that can fluctuate, described floating formwork diverse location is provided with the clamping device that can be used for clamping steel-frame structure web, described floating formwork fore-and-aft direction and left and right sides are provided with the positioning cylinder that can position steel-frame structure, tooling base both sides, position, described school are provided with rail plate, position, described school tooling base is provided with the roll shaft for carrying steel-frame structure, described rail plate is provided with the multiple crossbeams that can slide along guide rail direction, the boring nailing device that can freely walk it is provided with on described crossbeam.
- 5. a kind of steel construction panel production line as claimed in claim 1, it is characterized in that, in described nail-plate line, automatic charging device uses feeding gantry mechanical hand, and described mechanical hand uses vacuum cup, and two gantry mechanical hands are respectively used to the supply of panel and steel-frame structure.
- 6. use a steel construction sheet production method for steel construction panel production line described in any one of claim 1-5, comprise the steps:Step 1: the production of steel-frame structure(1) selecting standard material and molding mass according to the steel-frame structure of design, standard material is hollow cuboid steel, and molding mass is package rectangle steel；(2) use dual-end saw that standard material is cut into specific length；(3) molding mass through steel structure forming production line debatching, feed, punching, many group mould wheel shapings, in the severing of middle, hole, obtaining cross sectional shape is C shape, c-shape, Z-shaped；(4) needs assembled according to steel-frame structure, repeat step (2) and (3)；(5) steel obtained are assembled into required steel-frame structure, and be fixed in the frock of welding workstation, make frock face up to be horizontal, after welding robot has welded the seam of steel-frame structure front and side, frock is revolved turnback and makes frock reverse side upward, then the reverse side of welding parameters calculated structure；(6) welding the upset of rear frock, steel come off under gravity, manually haul out；Step 2: the processing of panel, by panel through double end milling limit, carve, cut and obtain the panel of given size and effect of decorative patterns with automatic stacking；Step 3: the processing of filler, cuts into prescribed level by filler by steel construction interior spatial structure size, in order to sheet material is internal fills；Step 4: steel construction sheet material Compound Machining(1) sucker is used to be sequentially overlapped by the steel-frame structure obtained in the panel obtained in step 2 and step 1, upper spike devices 1 is entered through conveying roll, correction panel and steel-frame structure position so that it is all around align, make panel combine between the higher and lower levels with steel-frame structure by the upper nail of boring；(2) panel combined and steel-frame structure send into patch station through conveying roll, by step 4(1) in the upper nail part of leakage fill；(3) enter roll-over table through conveying roll again, be inverted 180 degree and make panel be in below steel-frame structure；(4) enter gluing workbench after completing upset, glue is stamped in inside steel-frame structure and panel exposed portion upward, enter loaders' station through conveying roll, and at the solid filler of steel-frame structure；(5) after completing filler, glue is stamped at filler upper surface, feeding station is delivered into through roller, use sucker to be inhaled by the panel obtained in step 2 to be placed on the steel-frame structure completing filler, upper spike devices 2 is entered through conveying roll, correction top panel and steel-frame structure position so that it is all around align, make top panel combine between the higher and lower levels with steel-frame structure by the upper nail of boring；(6) the steel construction sheet material obtained enters finished product detection station through conveying roll and detects, and then uses gantry mechanical hand automatic blanking to obtain required steel construction sheet material.
- The production method of a kind of steel construction sheet material the most as claimed in claim 6, it is characterised in that the time rotated by programming butt welding machine device people's welding sequence and frock in described step 1 is set, it is achieved Full-automatic welding.
- The production method of a kind of steel construction sheet material the most as claimed in claim 6, it is characterized in that, described step 1(5) in corresponding three frocks of welding robot, three frocks are distributed in the left side of described welding robot, right side and front, described welding robot is while welding one of them frock, steel-frame structure is unloaded in second frock upset, 3rd frock assembles steel-frame structure as required, and described welding robot can the welding that carry out second frock free of discontinuities after having welded first frock.
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Address after: 528216 Guangdong Province, Foshan Nanhai District Danzao Town labor side Patentee after: Guangdong Yao housing Polytron Technologies Inc Address before: Nanhai District Danzao Town Government of Guangdong Province, Foshan City side 528000 Patentee before: FOSHAN NANHAI YAODA BUILDING MATERIAL CO., LTD. |