CN214722172U - Photovoltaic aluminium frame processing lines - Google Patents
Photovoltaic aluminium frame processing lines Download PDFInfo
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- CN214722172U CN214722172U CN202120767350.6U CN202120767350U CN214722172U CN 214722172 U CN214722172 U CN 214722172U CN 202120767350 U CN202120767350 U CN 202120767350U CN 214722172 U CN214722172 U CN 214722172U
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Abstract
The utility model discloses a photovoltaic aluminum frame processing assembly line, which comprises a cutting device, a stamping device and a corner-penetrating device, wherein a feeding device is provided with a material pushing manipulator for pushing frame material sections which are rolled and fed in place into the cutting device; the cutting device comprises a discharging mechanism for vertically loading and unloading the frame section; the stamping device comprises a stamping die; the corner penetrating device comprises a conveying assembly and a corner penetrating station arranged at the side end of the conveying assembly; the first loading and unloading device receives the frame material section from the unloading mechanism and turns over the frame material section into a transverse loading and unloading mode to be delivered to the second loading and unloading device; the second loading and unloading device receives the frame material section from the first clamping jaw component along the transverse loading and unloading direction and directly moves to the stamping die; clamping the frame material section from the stamping die and directly moving the frame material section to a third loading and unloading device; and the third loading and unloading device receives the frame material section from the second loading and unloading device according to the transverse loading and unloading direction, and places the frame material section on the conveying assembly after turning into the arrangement form of vertical loading and unloading connection.
Description
Technical Field
The utility model relates to a technical field of photovoltaic aluminium frame section bar processing equipment especially relates to a processing line of photovoltaic aluminum alloy section bar.
Background
In the production process of the photovoltaic module, after the cell, the glass, the EVA adhesive film and the TPT back plate are bonded and fused together under certain temperature, pressure and vacuum conditions, framing is required, namely, the cell and the glass module are surrounded and fixed by the aluminum alloy frame so as to protect the cell and the glass module. Meanwhile, the aluminum alloy frame is also commonly used in the door and window curtain wall frame processing industry.
Present traditional photovoltaic aluminum alloy section bar frame streamlined processing has multiple mode, but the circulation of work piece is carried and is mostly combined the clamping jaw with transport structure and snatch as leading, like this, production efficiency's bottleneck just lies in between cutting center and the hydraulic press, and the high efficiency circulation technique of work piece can improve holistic production efficiency. Therefore, the market has urgent demands on the research and development of full-automatic workpiece circulation feeding and discharging robot technology.
In addition, single machining is carried out on most production lines, conveying efficiency is 5-6 seconds per piece, and after all working procedures of the assembly line, single machining efficiency is affected by multiple levels. However, this problem is difficult and heavy if the existing structure is improved, and the existing equipment structure is difficult to have substantial technical breakthrough, because the change of the structure will affect the matching mode and working mode of each processing station.
SUMMERY OF THE UTILITY MODEL
The technical scheme of the utility model is that: the photovoltaic aluminum frame processing assembly line is provided, the defects of the prior processing technology are overcome, and the production efficiency of the photovoltaic aluminum alloy section full-automatic assembly line can be improved to 4 seconds/piece, so that the demands of customers in the market are met.
What relate to in this scheme: photovoltaic aluminium frame flow direction of packaging line includes cutting device, stamping device, wears angle sign indicating number device, unloader on first unloader, second and the unloader on third, wherein:
the feeding device is configured to be a feeding and conveying platform of the frame material section; a material pushing manipulator is arranged to push the frame material section rolled in place into the cutting device; the pushing manipulator acts on one side end part of the frame material section bar to perform pushing action towards the other side direction. Generally, a feeding device carries out basic feeding through a belt, a pushing station is arranged at the tail end of the belt feeding, a supporting roller part is arranged at the pushing station, a frame material section bar arrives at the supporting roller part, a pushing manipulator arranged at the end of the pushing station pushes the frame material section bar out, and the frame material section bar is pushed into a cutting device.
The cutting device comprises a double-head double-material cutting saw mechanism, a discharging mechanism and a chip recycling mechanism, wherein the double-head double-material cutting saw mechanism is used for vertically loading and unloading the frame sectional material. Generally, frame material section bar is pushed double-end extra quality cutting saw mechanism by propelling movement material manipulator, still cooperates discharge mechanism and smear metal recovery mechanism in double-end extra quality cutting saw mechanism department. The discharging mechanism is implemented as a fifth clamping jaw assembly, the fifth clamping jaw assembly is subjected to displacement control through the driving assembly, and the fifth clamping jaw assembly clamps cut-off frame material profiles from a cutting station of the double-head double-material cutting saw mechanism and transfers the profiles to the first feeding and discharging device.
And the first loading and unloading device receives the frame material section from the unloading mechanism, turns the frame material section into a transverse loading and unloading mode and is connected to the second loading and unloading device. The scheme is characterized in that the angles of the frame materials placed on the stations are required to be different according to the processing characteristics of the procedures of the frame material section. Then, the existing aluminum alloy section processing line is generally sent to the next process after manual sorting, or a separate turning station is arranged for angle correction, and the like. Obviously, the methods are difficult to improve the processing efficiency of the automatic production line, and have influence on production arrangement and the like. In this scheme, the mode of adoption turns to the adjustment at transplanting in-process based on the transplantation of manipulator, can effectively solve above-mentioned problem. Meanwhile, the overturning mode is designed based on the grabbing direction of the aluminum profile, and the aluminum profile can be adjusted only by rotating the processing surface under the condition that the reference change of the aluminum profile is not influenced. And the overturning direction is more accurate and stable without the limitation of a driving structure.
The second loading and unloading device receives the frame material section from the first clamping jaw component along the transverse loading and unloading direction and directly moves the frame material section to the stamping die; and clamping the frame material section bar from the stamping die and directly moving the frame material section bar to a third loading and unloading device. The arrangement of the first feeding device is designed based on the characteristics of the cutting process and the stamping process on the construction surface of the frame material section, and therefore the second feeding device and the first feeding device need to be matched to complete the displacement and the turnover of the frame material. The second loading and unloading device is also matched with the loading and unloading mode of the stamping device, namely the second loading and unloading device provides loading and unloading of the stamping device.
The stamping device comprises a stamping die; and the second loading and unloading device is used for placing the frame material section into a stamping die, and the stamping die is used for closing the die and stamping the section. The stamping device is generally a common stamping structure, and the frame material section is stamped into a standard shape through hydraulic power.
And the third loading and unloading device receives the frame material section from the second loading and unloading device according to the transverse loading and unloading direction, and places the frame material section on the conveying assembly after turning into an arrangement form of vertical loading and unloading connection. The third loading and unloading device has the same structure as the first loading and unloading device, and needs to turn over the angle of the frame material section bar in the process of providing clamping displacement of the frame material section bar, and because the angle-crossing device is used for horizontally lifting and feeding the material, the third loading and unloading device needs to cross the frame material section bar from the second loading line device and then place the frame material section bar on the angle-crossing device.
The corner penetrating device comprises a conveying assembly and a corner penetrating station arranged at the side end of the conveying assembly; the conveying assembly is a structure for lifting and conveying the frame material section, the frame material section moves forwards along the conveying assembly, a plurality of stations are arranged on two sides of the conveying assembly, and the stations are aligned with the end part of the frame material section. For example, the corner brace penetrating station can perform corner brace penetrating and other processes on the end face of the frame material section.
Preferably, the discharge mechanism comprises a fifth jaw assembly; each clamping jaw component is of a double-clamping-position structure. Because the length of the photovoltaic aluminum alloy frame finished product is usually 900 mm-2400 mm, the two photovoltaic aluminum alloy frames are simultaneously processed, and the difficulty of circulation between the working procedures is further improved. This is difficult to achieve with standard industrial robots. The assembly line solves the problem of posture change of two materials between different processes: the automatic feeding and discharging device comprises the difficult problems of rotation of two materials, adjustment of the distance between the two materials, stable and quick connection of workpieces between feeding and discharging robots and processing units, and the like, and the production efficiency of 4 seconds per workpiece is realized.
Preferably, the first loading and unloading device comprises a first displacement assembly with three-axis power, and the first jaw assembly is driven by the first displacement assembly; the first clamping jaw assembly is provided with a pivot shaft; the first clamping jaw assembly receives the frame material section bar from the discharging mechanism and turns around the pivot shaft to be in a transverse loading and unloading connection arrangement form. Specifically, the first displacement assembly comprises an X-axis linear guide rail, a Y-axis linear guide rail, a Z-axis linear guide rail and the like, a base used for assembling the first clamping jaw assembly is driven on the three-axis structure, an overturning supporting piece used for supporting and installing the clamping jaws is arranged on the base, and the overturning supporting piece is installed on the base through a pivoting end. Meanwhile, a force arm end which takes the pivoting end as a rotation center is protruded on the overturning supporting piece, and the force arm end is driven by an overturning driving cylinder to push and pull. Thus, the first jaw assembly may be flipped over by this arrangement.
Preferably, the second loading and unloading device comprises a second displacement assembly with three-axis power, and the second displacement assembly drives two second clamping jaw assemblies; a second clamping jaw component receives the frame material section bar from the first clamping jaw component according to the transverse assembling and disassembling direction and directly moves to the stamping die; and the other second clamping jaw component clamps the frame material section from the stamping die according to the transverse loading and unloading and directly moves to the third loading and unloading device. Specifically, the second displacement assembly includes: the X-axis linear guide rail, the Y-axis linear guide rail and the Z-axis linear guide rail. Unlike the first displacement assembly, the two second jaw assemblies are directly fitted on the Z-axis linear guide, i.e., the second jaw assemblies slide along the Z-axis linear guide. And the moving directions of the two second clamping jaw assemblies can be independently controlled.
Preferably, the third loading and unloading device comprises a third displacement assembly with three-axis power, and a third clamping jaw assembly driven by the third displacement assembly; the third clamping jaw assembly is also provided with a pivot shaft; and the third clamping jaw component receives the frame material section bar from the second loading and unloading device according to the transverse loading and unloading direction and turns around the pivot shaft to be in a vertical loading and unloading connection arrangement form. The third loading and unloading device is arranged in the same way as the first loading and unloading device in structure, and only the overturning directions of the clamping jaw assemblies are different. The first loading and unloading device turns over the vertical loading and unloading into the horizontal loading and unloading, and the third loading and unloading device turns over the horizontal loading and unloading into the vertical loading and unloading.
Preferably, in the second loading and unloading device, two second clamping jaw assemblies are arranged in parallel in an up-down position relationship; two second clamping jaw assemblies are matched on the same vertical guide assembly to realize same-direction or back-direction displacement.
Preferably, the pushing manipulator acts on the end face of the frame material profile to push; the material pushing manipulator is driven by a three-axis power assembly. The pushing manipulator is characterized in that the pushing manipulator clamps the frame profile from the end face direction of the frame profile and clamps the wall thickness part on the end face, and the pushing manipulator can turn the frame profile towards the end face through the axial turning of the pushing manipulator.
Preferably, the cutting device includes a cutting saw mechanism, a discharge mechanism, and a chip recovery mechanism.
Preferably, the stamping device is a double-layer stamping structure, and each layer is provided with an independent stamping die.
Preferably, the corner brace penetrating device comprises a conveying assembly, a corner brace pushing assembly, a punching assembly and a corner brace penetrating assembly.
The utility model has the advantages that: the difficult problem of posture change of two materials between different processes is solved: the method comprises the following difficult problems of rotation of two materials, adjustment of the distance between the two materials, stable and quick connection of workpieces between a feeding robot and a discharging robot and between the feeding robot and a processing unit, and the like. This assembly line structural arrangement is reasonable, and the work piece circulation between each other is accomplished through the manipulator cooperation of special design, very big improvement machining efficiency, realize the production efficiency of 4 seconds/root. Moreover, the matching degree between each mechanical arm and each processing device is outstanding, the processing and positioning precision of the workpiece can be controlled through the accuracy of clamping and positioning, and the complete automatic processing is realized.
Drawings
The invention will be further described with reference to the following drawings and examples:
fig. 1 is a layout diagram of a photovoltaic aluminum frame processing line of the present invention;
FIG. 2 is a drawing showing the cutting device and the first loading and unloading device of the present invention;
FIG. 3 is an enlarged view of area A of FIG. 2;
fig. 4 is a structural diagram of the first loading and unloading device of the present invention;
fig. 5 is a matching view of the second loading and unloading device and the stamping device of the present invention;
fig. 6 is a matching diagram of the second loading and unloading device and the third loading and unloading device of the present invention;
FIG. 7 is an enlarged view of area B of FIG. 6;
fig. 8 is a matching view of a third loading and unloading device and a corner connector device of the present invention;
FIG. 9 is an enlarged view of region C of FIG. 8;
wherein, 1, a feeding device; 11. a feeding conveying platform; 12. a material pushing manipulator; 2. a cutting device; 21. a double-head double-material cutting saw mechanism; 22. a discharge mechanism; 23. a chip recovery mechanism; 3. a first loading and unloading device; 31. a first displacement assembly; 311. an X-axis linear guide rail; 312. a Y-axis linear guide rail; 313. a Z-axis linear guide rail; 314. the Z shaft supports the upright column; 315. a Z-axis driving cylinder; 316. a counterweight balance cylinder; 317. a pipeline supporting chain; 32. a first jaw assembly; 321. a base; 322. turning over the supporting piece; 323. a pivotal shaft; 324. a turnover driving cylinder; 325. a clamping jaw; 4. a second loading and unloading device; 41. a second displacement assembly; 42. a second jaw assembly; 5. a stamping device; 51. a stamping die; 6. a stamping device; 61. a third displacement assembly; 62. a third jaw assembly; 7. a corner penetrating and stacking device; 71. a delivery assembly; 72. corner penetrating and stacking stations; 8. and (4) fencing.
Detailed Description
Example 1:
photovoltaic aluminium frame flow direction of packaging line is including cutting device 2, stamping device 5, wear angle sign indicating number device 7, first unloader 3, second unloader 4 and third unloader 6.
The feeding device 1 is configured as a feeding and conveying platform 11 of the frame material section; moreover, a material pushing manipulator 12 is arranged to push the frame material section rolled in place into the cutting device 2; the pushing robot 12 acts on one end of the frame material profile to perform a pushing operation in the direction of the other side. Generally, the feeding device 1 performs basic feeding through a belt, a pushing station is arranged at the tail end of the belt feeding, a supporting roller member is arranged at the pushing station, and the frame material profile arrives at the supporting roller member again, so that the frame material profile is pushed out by a pushing manipulator 12 arranged at the end of the pushing station, and the frame material profile is pushed into the cutting device 2.
A fence 8 is arranged around the feeding device 1. The pushing manipulator acts on the end face of the frame material section to push; the material pushing manipulator is driven by a three-axis power assembly. The pushing manipulator is characterized in that the pushing manipulator clamps the frame profile from the end face direction of the frame profile and clamps the wall thickness part on the end face, and the pushing manipulator can turn the frame profile towards the end face through the axial turning of the pushing manipulator.
The cutting device 2 comprises a double-head double-material cutting saw mechanism 21, a discharging mechanism 22 and a chip recycling mechanism 23 which are used for vertically loading and unloading the frame section. Generally, the frame material section is pushed into the double-head double-material cutting saw mechanism 21 by the pushing manipulator 12, and the discharging mechanism 22 and the chip recycling mechanism 23 are also matched at the double-head double-material cutting saw mechanism 21. The discharging mechanism 22 is implemented as a fifth jaw assembly, the fifth jaw assembly performs displacement control through the driving assembly, and the fifth jaw assembly grips the cut frame material profile from the cutting station of the double-head double-material cutting saw mechanism 21 and transfers the cut frame material profile to the first loading and unloading device 3.
The first loading and unloading device 3 receives the frame material section from the unloading mechanism, turns the frame material section into a transverse loading and unloading mode and is connected to the second loading and unloading device 4. The scheme is characterized in that the angles of the frame materials placed on the stations are required to be different according to the processing characteristics of the procedures of the frame material section. Then, the existing aluminum alloy section processing line is generally sent to the next process after manual sorting, or a separate turning station is arranged for angle correction, and the like. Obviously, the methods are difficult to improve the processing efficiency of the automatic production line, and have influence on production arrangement and the like. In this scheme, the mode of adoption turns to the adjustment at transplanting in-process based on the transplantation of manipulator, can effectively solve above-mentioned problem. Meanwhile, the overturning mode is designed based on the grabbing direction of the aluminum profile, and the aluminum profile can be adjusted only by rotating the processing surface under the condition that the reference change of the aluminum profile is not influenced. And the overturning direction is more accurate and stable without the limitation of a driving structure.
The second loading and unloading device 4 receives the frame material section from the first clamping jaw assembly 42 according to the transverse loading and unloading direction and directly moves to the stamping die 51; and, the frame material section is gripped from the press die 51 and directly moved to the third loading and unloading device 6. The arrangement of the first feeding device 3 is designed based on the characteristics of the cutting process and the stamping process on the construction surface of the frame material section, and therefore the second feeding and discharging device 4 needs to be matched with the first feeding and discharging device 3 to complete the displacement and the turnover of the frame material. The second loading and unloading device 4 also cooperates with the loading and unloading mode of the stamping device 5, namely the second loading and unloading device 5 provides loading and unloading connection of the stamping device 5.
A press device 5 including a press die 51; the second loading and unloading device 4 puts the frame material section into the stamping die 51, and the stamping die 51 is closed and carries out stamping processing on the section. The stamping device 5 is generally a common stamping structure, and the frame material section is stamped into a standard shape by hydraulic power.
The third loading and unloading device 6 receives the frame material section from the second loading and unloading device 62 along the transverse loading and unloading direction, and places the frame material section on the conveying assembly 71 after turning the frame material section into the arrangement form of vertical loading and unloading connection. The third loading and unloading device 6 has the same structure as the first loading and unloading device 3, and needs to turn over the angle of the frame material profile in the process of providing clamping displacement of the frame material profile, and because the corner penetrating device is used for horizontal lifting and feeding, the third loading and unloading device 6 needs to cross the frame material profile from the second loading line device 4 and then place the frame material profile on the corner penetrating device 7.
The corner joint penetrating device 7 comprises a conveying assembly 71 and a corner joint penetrating station 72 arranged at the side end of the conveying assembly; the conveying assembly 71 is a structure for lifting and conveying the frame material section, the frame material section moves forwards along the conveying assembly, a plurality of stations are arranged on two sides of the conveying assembly 71, the stations form an angle code penetrating station 72 aligned with the end part of the frame material section, and the angle code penetrating station can perform processes such as angle code penetrating on the end face of the frame material section.
In the above structure, each clamping jaw component is a double-clamping-position structure. Because the length of the photovoltaic aluminum alloy frame finished product is usually 900 mm-2400 mm, the two photovoltaic aluminum alloy frames are simultaneously processed, and the difficulty of circulation between the working procedures is further improved. This is difficult to achieve with standard industrial robots. The assembly line solves the problem of posture change of two materials between different processes: the automatic feeding and discharging device comprises the difficult problems of rotation of two materials, adjustment of the distance between the two materials, stable and quick connection of workpieces between feeding and discharging robots and processing units, and the like, and the production efficiency of 4 seconds per workpiece is realized.
Example 2:
photovoltaic aluminium frame flow direction of packaging line includes material feeding unit 1, cutting device 2, stamping device 5, wears angle sign indicating number device 7, first unloader 3, second unloader 4 and third unloader 6.
As shown in the figure, the first loading and unloading device 3 comprises a first displacement assembly 31 with three-axis power, and a first clamping jaw assembly 32 driven by the first displacement assembly 31; first jaw assembly 32 is provided with pivot shaft 323; the first jaw assembly 32 receives the framing material section from the discharge mechanism 22 and pivots about the pivot axis into a cross-loading/unloading configuration. Specifically, the first displacement assembly 31 includes an X-axis linear guide 311, a Y-axis linear guide 312, a Z-axis linear guide 313, a Z-axis support upright 314, a Z-axis driving cylinder 315, a counterweight balancing cylinder 316, and a pipeline chain 317, wherein a Y-axis base plate is assembled on the X-axis linear guide 311 through a slider, the Y-axis base plate is provided with the Y-axis linear guide 312, a Z-axis base plate is assembled on the Y-axis linear guide 312 through a slider, a Z-axis linear rail 313 is arranged on the Z-axis base plate, and the Z-axis linear rail 313 passes through a slider assembly base 321. At the same time, the lifting displacement of the base 321 is guided by the Z-axis support post 314, and the Z-axis drive cylinder 315 drives the base 321 to move up and down along the Z-axis linear guide 313.
The three-axis structure drives a base 321 for mounting the first jaw assembly 32, the base 321 having a flip support 322 disposed thereon for supporting the mounting jaws, the flip support 322 being mounted on the base 321 by a pivot 323. Meanwhile, a force arm end, which takes the pivot shaft 323 as a rotation center, protrudes from the flip support, and the force arm end is push-pull driven by a flip driving cylinder 324. Thus, the flipping of the first jaw assembly 32 may be accomplished by this configuration.
The first jaw assembly 32 includes two jaws 325, each jaw 325 being controlled by a jaw cylinder. The first jaw assembly 32 is flipped in the direction: turning from vertical loading and unloading to horizontal loading and unloading. I.e., as shown in fig. 4, the jaws in the first clamping assembly 32 are initially open upward, i.e., vertically loaded and unloaded. After the inversion by the inversion support, a counterclockwise inversion occurs, with the inversion support oriented vertically downward, such that the jaw openings in the first jaw assembly 32 are loaded and unloaded laterally to the left. This direction is for facilitating the interface with the second loading and unloading device 4.
As shown in fig. 6, the second loading and unloading device 4 comprises a second displacement assembly 41 with three-axis power, which drives two second jaw assemblies 42 of the second displacement assembly 41; a second jaw assembly 42 for receiving the frame material profile from the first jaw assembly 32 in the transverse loading and unloading direction and moving the frame material profile directly to the stamping die 51; the other second clamping jaw assembly 42 clamps the frame material section from the stamping die 51 according to the transverse loading and unloading and directly moves to the third loading and unloading device 6. Specifically, the second displacement assembly 41 includes: the X-axis linear guide rail, the Y-axis linear guide rail and the Z-axis linear guide rail. Unlike the first displacement assembly, the two second jaw assemblies are directly fitted on the Z-axis linear guide, i.e., the second jaw assemblies slide along the Z-axis linear guide. And the moving directions of the two second clamping jaw assemblies can be independently controlled. Specifically, in the second loading and unloading device, two second clamping jaw assemblies are arranged in parallel in an up-down position relationship; two second clamping jaw assemblies are matched on the same vertical guide assembly to realize same-direction or back-direction displacement.
As shown in fig. 8, the third loading and unloading device 6 is arranged in the same structure as the first loading and unloading device 3, and only the overturning direction of the clamping jaw assembly is different. The first loading and unloading device 3 turns the vertical loading and unloading into the horizontal loading and unloading, and the third loading and unloading device 6 turns the horizontal loading and unloading into the vertical loading and unloading.
Specifically, the third loading and unloading device 6 comprises a third displacement assembly 61 with three-axis power, and a third clamping jaw assembly 62 driven by the third displacement assembly 61; the third jaw assembly 62 is also provided with a pivot shaft; the third clamping jaw assembly 62 receives the frame material section bar from the second loading and unloading device 4 along the transverse loading and unloading direction and turns around the pivot shaft to be in a vertical loading and unloading connection arrangement form.
Example 3:
photovoltaic aluminium frame flow direction of packaging line includes material feeding unit 1, cutting device 2, stamping device 5, wears angle sign indicating number device 7, first unloader 3, second unloader 4 and third unloader 6.
The feeding device 1 is configured as a feeding and conveying platform of the frame material section; a material pushing manipulator is arranged to push the frame material section rolled in place into the cutting device;
the cutting device 2 comprises a cutting saw mechanism, a discharge mechanism and a chip recovery mechanism. Most cutting devices in the prior art can be replaced, and are not repeated.
A stamping device 5 including a stamping die; the stamping device is of a double-layer stamping structure, and each layer is provided with an independent stamping die. Most stamping devices in the prior art can be replaced, and are not repeated.
The corner penetrating device 6 comprises a conveying assembly and a corner penetrating station arranged at the side end of the conveying assembly; the corner penetrating station comprises a conveying assembly, a corner fastener pushing assembly, a punching assembly and a corner penetrating assembly. Most corner brace penetrating devices in the prior art can be replaced, and are not repeated.
The first loading and unloading device 3 receives the frame material section from the unloading mechanism, turns the frame material section into a transverse loading and unloading mode and is connected to the second loading and unloading device. The scheme is characterized in that the angles of the frame materials placed on the stations are required to be different according to the processing characteristics of the procedures of the frame material section. Then, the existing aluminum alloy section processing line is generally sent to the next process after manual sorting, or a separate turning station is arranged for angle correction, and the like. Obviously, the methods are difficult to improve the processing efficiency of the automatic production line, and have influence on production arrangement and the like. In this scheme, the mode of adoption turns to the adjustment at transplanting in-process based on the transplantation of manipulator, can effectively solve above-mentioned problem. Meanwhile, the overturning mode is designed based on the grabbing direction of the aluminum profile, and the aluminum profile can be adjusted only by rotating the processing surface under the condition that the reference change of the aluminum profile is not influenced. And the overturning direction is more accurate and stable without the limitation of a driving structure.
The second loading and unloading device 4 receives the frame material section from the first clamping jaw component along the transverse loading and unloading direction and directly moves the frame material section to the stamping die; and clamping the frame material section bar from the stamping die and directly moving the frame material section bar to a third loading and unloading device. The arrangement of the first feeding device is designed based on the characteristics of the cutting process and the stamping process on the construction surface of the frame material section, and therefore the second feeding device and the first feeding device need to be matched to complete the displacement and the turnover of the frame material. The second loading and unloading device is also matched with the loading and unloading mode of the stamping device, namely the second loading and unloading device provides loading and unloading of the stamping device.
And the third loading and unloading device 6 receives the frame material section from the second loading and unloading device according to the transverse loading and unloading direction, and places the frame material section on the conveying assembly after turning into an arrangement form of vertical loading and unloading connection. The third loading and unloading device has the same structure as the first loading and unloading device, and needs to turn over the angle of the frame material section bar in the process of providing clamping displacement of the frame material section bar, and because the angle-crossing device is used for horizontally lifting and feeding the material, the third loading and unloading device needs to cross the frame material section bar from the second loading line device and then place the frame material section bar on the angle-crossing device.
The embodiments of the present invention are merely illustrative for explaining the principles and effects of the present invention, and are not intended to limit the present invention. Modifications and variations can be made to the above-described embodiments by those skilled in the art without departing from the spirit and scope of the present invention. Accordingly, it is intended that all equivalent modifications or changes which may be made by those skilled in the art without departing from the spirit and technical concepts of the present invention be covered by the claims of the present invention.
Claims (10)
1. Photovoltaic aluminium frame flow direction of packaging line, include cutting device, stamping device and wear angle sign indicating number device, its characterized in that:
the feeding device is configured to be a feeding and conveying platform of the frame material section; a material pushing manipulator is arranged to push the frame material section rolled in place into the cutting device;
the cutting device comprises a discharging mechanism for vertically loading and unloading the frame section;
the corner penetrating device comprises a conveying assembly and a corner penetrating station arranged at the side end of the conveying assembly;
further comprising:
the first loading and unloading device receives the frame material section from the unloading mechanism, turns the frame material section into a transverse loading and unloading mode and is connected to the second loading and unloading device;
the second loading and unloading device receives the frame material section from the first clamping jaw component along the transverse loading and unloading direction and directly moves to the stamping device; clamping the frame material section from the stamping device and directly moving the frame material section to a third loading and unloading device;
and the third loading and unloading device receives the frame material section from the second loading and unloading device according to the transverse loading and unloading direction, and places the frame material section on the conveying assembly after turning into a vertical loading and unloading connection arrangement form.
2. The photovoltaic aluminum border processing line of claim 1, characterized in that: the stamping device comprises a stamping die and a driving source; the discharging mechanism comprises a fifth clamping jaw assembly; each clamping jaw component is of a double-clamping-position structure.
3. The photovoltaic aluminum border processing line of claim 2, characterized in that: the first loading and unloading device comprises a first clamping jaw assembly driven by a displacement assembly; the first clamping jaw assembly is provided with a pivot shaft; the first clamping jaw assembly receives the frame material section bar from the discharging mechanism and turns around the pivot shaft to be in a transverse loading and unloading connection arrangement form.
4. The photovoltaic aluminum border processing line of claim 2, characterized in that: the second loading and unloading device comprises two second clamping jaw assemblies driven by the displacement assembly; a second clamping jaw component receives the frame material section bar from the first clamping jaw component according to the transverse assembling and disassembling direction and directly moves to the stamping die; and the other second clamping jaw component clamps the frame material section from the stamping die according to the transverse loading and unloading and directly moves to the third loading and unloading device.
5. The photovoltaic aluminum border processing line of claim 2, characterized in that: the third loading and unloading device comprises a third clamping jaw assembly driven by the displacement assembly; the third clamping jaw assembly is also provided with a pivot shaft; and the third clamping jaw component receives the frame material section bar from the second loading and unloading device according to the transverse loading and unloading direction and turns around the pivot shaft to be in a vertical loading and unloading connection arrangement form.
6. The photovoltaic aluminum border processing line of claim 4, characterized in that: in the second loading and unloading device, two second clamping jaw assemblies are arranged in parallel in an up-down position relationship; two second clamping jaw assemblies are matched on the same vertical guide assembly to realize same-direction or back-direction displacement.
7. The photovoltaic aluminum border processing line of claim 1, characterized in that: the pushing manipulator acts on the end face of the frame material section to push; the material pushing manipulator is driven by a three-axis power assembly.
8. The photovoltaic aluminum border processing line of claim 1, characterized in that: the cutting device comprises a cutting saw mechanism, the discharging mechanism and a chip recycling mechanism.
9. The photovoltaic aluminum border processing line of claim 1, characterized in that: the stamping device is of a double-layer stamping structure, and each layer is provided with an independent stamping die.
10. The photovoltaic aluminum border processing line of claim 1, characterized in that: the corner penetrating device comprises a conveying assembly, a corner fastener pushing assembly, a punching assembly and a corner penetrating fastener assembly.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120767350.6U CN214722172U (en) | 2021-04-15 | 2021-04-15 | Photovoltaic aluminium frame processing lines |
Applications Claiming Priority (1)
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113118777A (en) * | 2021-04-15 | 2021-07-16 | 太仓威格玛机械设备有限公司 | Photovoltaic aluminium frame processing lines |
| CN113118777B (en) * | 2021-04-15 | 2024-02-06 | 太仓威格玛机械设备有限公司 | Photovoltaic aluminum frame processing assembly line |
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