CN115106798A - Aluminum alloy section processing technology and equipment thereof - Google Patents
Aluminum alloy section processing technology and equipment thereof Download PDFInfo
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- CN115106798A CN115106798A CN202211011391.8A CN202211011391A CN115106798A CN 115106798 A CN115106798 A CN 115106798A CN 202211011391 A CN202211011391 A CN 202211011391A CN 115106798 A CN115106798 A CN 115106798A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/14—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting co-ordinated in production lines
- B23Q7/1426—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting co-ordinated in production lines with work holders not rigidly fixed to the transport devices
- B23Q7/1478—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting co-ordinated in production lines with work holders not rigidly fixed to the transport devices using a conveyor comprising cyclically-moving means
- B23Q7/1489—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting co-ordinated in production lines with work holders not rigidly fixed to the transport devices using a conveyor comprising cyclically-moving means with impeller means
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The application relates to the field of alloys, in particular to an aluminum alloy profile processing technology and equipment thereof, which comprises the following steps: feeding the section, and conveying the section to a conveying frame; pushing the section bar, wherein the section bar is pushed along the conveying frame by the feeding device; the method comprises the following steps that (1) a section is sawed, the section is pushed to a sawing station by a feeding device, and the section is sawed according to a set size; drilling the section, wherein the sawed section is conveyed to a drilling station by a feeding device to be drilled; milling the section, namely conveying the drilled section to a milling station by a feeding device to mill a drain hole; the section bar unloading is transported to unloading station department by material feeding unit through the section bar after milling and is carried out the unloading, and this application has improved the problem that produces the defective products easily during traditional section bar processing, can reach the effect that improves the yields of section bar processing.
Description
Technical Field
The application relates to the field of alloys, in particular to an aluminum alloy profile processing technology and equipment thereof.
Background
Aluminum alloy sections are alloy materials frequently used in the door and window industry, and are usually subjected to cutting, drilling, milling, assembling and other procedures in the processing process of the sections.
Because the automation degree of the existing door and window processing equipment is not high, the processing of the door and window components can only be completed by the mutual cooperation of a plurality of equipment and a plurality of workers. The section bar processed by one of the devices is conveyed to the other device for processing by manpower, and after the section bar is transferred to the other device, the angle and the position of the section bar are changed, so that defective products are easily generated in the subsequent processing process, the processed section bar becomes waste products, and the waste of the section bar is caused.
Disclosure of Invention
In order to improve the yield of section bar processing, the application provides an aluminum alloy section bar processing technology and equipment thereof.
In a first aspect, the application provides an aluminum alloy section processing device, which comprises a conveying frame, wherein a feeding device is arranged at one end of the conveying frame, a feeding device is arranged at the position, located on the conveying frame, of the feeding device, an auxiliary pushing device used for pushing a section into the feeding device is arranged on the conveying frame, a sawing device is arranged on the conveying frame in the section advancing direction, a drilling device is further arranged on the conveying frame in the section advancing direction, the sawing device is located between the drilling device and the feeding device, a milling device is further arranged on the conveying frame in the section advancing direction, the drilling device is located between the sawing device and the milling device, and a discharging device is arranged at the other end of the conveying frame; the auxiliary material pushing device comprises a clamping and conveying mechanism arranged on a conveying frame, the clamping and conveying mechanism comprises a clamping assembly, the clamping assembly comprises a first limiting plate, a second limiting plate, a pressing block, a first folding rod, a second folding rod, a first clamping block and a second clamping block, the first limiting plate is arranged on the conveying frame, the second limiting plate is arranged on the conveying frame, a first mounting groove is formed in the side wall of the first limiting plate facing the second limiting plate, a first sliding groove is formed in the side wall of the first mounting groove, the first sliding groove is provided with a first bending part which is bent towards the direction away from the second limiting plate, the first folding rod is arranged on the first sliding groove through a first rotating shaft, the first folding rod is located in the first mounting groove, the first clamping block is arranged at one end of the first folding rod, a first reset plate is arranged on the side wall of the first rotating shaft, a first spring is arranged on the first reset plate, and one end of the first spring is connected with the first reset plate, the other end of the first folding rod is connected with one end of the first clamping block far away from the first folding rod; the side wall of the second limiting plate, facing the first limiting plate, is provided with a second mounting groove, the side wall of the second mounting groove is provided with a second sliding groove, the second sliding groove is provided with a second bending part bent towards the direction away from the first limiting plate, the second folding rod is mounted on the second sliding groove through a second rotating shaft, the second folding rod is located in the second mounting groove, the second clamping block is mounted at one end of the second folding rod, the side wall of the second rotating shaft is provided with a second reset plate, the second reset plate is provided with a second spring, one end of the second spring is connected with the second reset plate, and the other end of the second spring is connected with one end of the second folding rod, away from the second clamping block; the briquetting is located between limiting plate one and the limiting plate two, install the slide bar on the diapire of briquetting, the briquetting passes through the slide bar and installs on the carriage, install spring three on the slide bar, the one end and the carriage of spring three are connected, the other end and the diapire of briquetting of spring three are connected, the lateral wall of briquetting one side is connected with the one end that clamp splice one was kept away from to folding rod one, the lateral wall of briquetting opposite side is connected with the one end that clamp splice two was kept away from to folding rod two.
By adopting the technical scheme, the sectional materials are placed into the feeding device, the sectional materials are conveyed to the conveying frame through the feeding device, the sectional materials are clamped through the auxiliary material pushing device on the conveying frame, the sectional materials are pushed into the feeding device, the sectional materials are conveyed along the conveying frame through the feeding device, the sectional materials are cut through the saw cutting device on the conveying frame, drilled through the drilling device and milled through the milling device, and then the blanking is performed through the blanking device. In the process, the sectional materials are clamped through the auxiliary material pushing device, the sectional materials are conveniently conveyed into the feeding device, and the sectional materials are conveyed along the conveying frame through the feeding device, so that the sectional materials are conveyed along the same axis, the situations of position change, angle change and the like when the sectional materials pass through different processing stations are reduced, the probability of defective products of the sectional materials is reduced, and the effect of improving the yield of sectional material processing can be achieved. When the section bar is pushed to a position between the first limiting plate and the second limiting plate, the section bar falls into the pressing block between the first limiting plate and the second limiting plate, the pressing block descends under the action of gravity, the first folding rod and the second folding rod are driven to rotate, and the first folding rod and the second folding rod are clamped by the first clamping block and the two clamping blocks, so that the section bar can be conveniently moved, and the section bar can enter the feeding device. When the sectional material is conveyed into the feeding device, the clamping assembly descends, so that the first folding rod and the second folding rod slide in the first sliding groove and the second sliding groove respectively, when the first folding rod slides to the first bending part, the first clamping block on the first folding rod is separated from the sectional material, when the second folding rod slides to the second bending part, the second clamping block on the second folding rod is separated from the sectional material, so that the first clamping block and the second clamping block loosen the sectional material, and the feeding device is convenient to convey the sectional material. After the first clamping block and the second clamping block are separated from the section bar, the pressing block resets under the action of the third spring, so that the first folding rod and the second folding rod are driven to return to the initial positions, the first folding rod rotates under the action of the first spring, and the second folding rod rotates under the action of the second spring, so that the first clamping block and the second clamping block keep open, and the next section bar is conveniently clamped.
In a specific implementation scheme, the clamping and transporting mechanism further comprises a jacking assembly and a moving assembly, the moving assembly comprises a driving motor, a first screw rod, a guide pillar and a sliding plate, the driving motor is mounted on the conveying frame, the first screw rod is mounted on the conveying frame, one end of the first screw rod is coaxially connected with an output shaft of the driving motor, the axis of the first screw rod is consistent with the advancing direction of materials on the conveying frame, the guide pillar is mounted on the conveying frame, the axis of the guide pillar is parallel to the axis of the first screw rod, the sliding plate is mounted on the conveying frame, the sliding plate is in threaded connection with the first screw rod, and the sliding plate is connected with the guide pillar; jacking subassembly includes jacking cylinder and jacking seat, the jacking cylinder is installed on the slide plate, just the piston rod orientation of jacking cylinder deviates from the direction of slide plate, the jacking seat is installed on the piston rod of jacking cylinder, limiting plate one is installed on the jacking seat, limiting plate two is installed on the jacking seat, the one end that the briquetting was kept away from to the slide bar is connected with the jacking seat, the one end that the briquetting was kept away from to spring three is connected with the jacking seat.
Through adopting above-mentioned technical scheme, when the section bar was sent into and presss from both sides the fortune mechanism in, through jacking subassembly lifting jacking seat, make the centre gripping subassembly of installing on jacking seat press from both sides tight section bar, then rotate through driving motor drive lead screw one, make the lead screw drive slide sliding plate remove to drive jacking seat and remove to material feeding unit's direction, thereby send into material feeding unit with the one end of section bar. After the section bar is sent into material feeding unit, jacking cylinder drive jacking seat descends, makes the section bar break away from the centre gripping subassembly to make things convenient for material feeding unit to transport the section bar.
In a specific implementation scheme, the auxiliary pushing device further comprises a pushing mechanism and a supporting mechanism, the pushing mechanism is mounted on the conveying frame and located at the feeding device, the supporting mechanism is mounted on the conveying frame and connected with the pushing mechanism, and the clamping and conveying mechanism is connected with the pushing mechanism.
By adopting the technical scheme, the section bar on the conveying frame is supported by the material supporting mechanism, then the section bar is pushed to the clamping and conveying mechanism by the material pushing mechanism, the section bar is clamped by the clamping and conveying mechanism, and the section bar is dragged into the feeding device, so that the purpose of conveying the section bar by the feeding device can be realized.
In a specific implementation scheme, the material supporting mechanism comprises a base, a material supporting plate, a material supporting cylinder, a material supporting column, a carrier roller and a blocking roller, wherein the base is installed on the conveying frame, the material supporting cylinder is installed on the base, a piston rod of the material supporting cylinder faces upwards, the material supporting plate is installed on a piston rod of the material supporting cylinder, the material supporting column is installed on the base, the material supporting column is connected with the material supporting plate, the carrier roller is installed on the material supporting plate, and the blocking roller is installed on one side of the material supporting plate.
Through adopting above-mentioned technical scheme, when the section bar was transported to carriage department, drive through holding in the palm the material cylinder and hold in the palm the flitch and rise to make the bearing roller hold up the section bar, make the section bar no longer receive loading attachment's conveying, thereby convenient clamp fortune mechanism drives the section bar and removes. When the section bar moves along the conveying frame, the section bar is limited through the baffle roller, so that the section bar is reduced to be separated from the carrier roller.
In a specific implementation scheme, the pushing mechanism comprises a pushing cylinder, a pushing plate, a pushing column and a pushing roller, the pushing column is mounted on the material supporting plate, the axis of the pushing column is parallel to the axis of the carrier roller, the pushing cylinder is mounted on the pushing column, the movement axis of a piston rod of the pushing cylinder is parallel to the axis of the carrier roller, the pushing plate is connected with the piston rod of the pushing cylinder, the pushing plate is connected with the pushing column, the pushing plate is located below the carrier roller, and the pushing roller is mounted on the top wall of the pushing plate.
By adopting the technical scheme, after the section bar is supported by the material supporting mechanism, the material pushing cylinder drives the material pushing plate to move, so that the material returning roller on the material pushing plate pushes the section bar to the direction of the stop roller, and the section bar can move to the clamping and conveying mechanism, so that the clamping and conveying mechanism can conveniently clamp the section bar.
In a specific possible embodiment, the feeding device comprises a manipulator, a transfer mechanism, a lifting mechanism and a transverse moving mechanism, wherein the transfer mechanism is installed on the conveying frame, the transverse moving mechanism is installed on the transfer mechanism, the lifting mechanism is installed on the transverse moving mechanism, the manipulator is installed on the lifting mechanism, and the moving path of the manipulator for conveying the section along the conveying frame is consistent with the axis of the section during processing.
By adopting the technical scheme, the positions of the manipulator and the sectional material processing are positioned on the same axis by adjusting the transverse moving mechanism and the lifting adjusting manipulator. After the manipulator clamps the section bar, the manipulator is driven by the transfer mechanism to move along the conveying frame, so that the conveying path of the section bar is on a processing station, and the section bar is conveniently processed.
In a second aspect, the application provides an aluminum alloy profile processing technology, which adopts the following technical scheme:
feeding the section, and conveying the section to a conveying frame;
pushing the section bar, wherein the section bar is pushed along the conveying frame by the feeding device;
the method comprises the following steps that (1) the section is sawed, the section is pushed to a sawing station by a feeding device, and the section is sawed according to a set size;
drilling the section, wherein the sawed section is conveyed to a drilling station by a feeding device to be drilled;
milling the section, namely conveying the drilled section to a milling station by a feeding device to mill a drain hole;
and (3) blanking the section, wherein the milled section is conveyed to a blanking station by a feeding device for blanking.
Through adopting above-mentioned technical scheme, transport the section bar to the carriage on, carry the section bar along the carriage through material feeding unit to make the section bar process saw cut the station, drill the station and mill the station and process, make the processing of section bar be in on same assembly line, thereby reduced the section bar and processed the back through one process, its angular position changes, thereby lead to the condition that the defective products appears in follow-up processing, be convenient for improve the yields of section bar processing.
In a specific embodiment, in the profile pushing step, after the profile is sent to the conveying frame, the profile is positioned by the auxiliary pushing device, so that the profile can be pushed into the feeding device.
Through adopting above-mentioned technical scheme, fix a position the section bar through supplementary blevile of push after the section bar is sent into on the carriage to in pushing away the section bar after fixing a position into material feeding unit through supplementary blevile of push, thereby make things convenient for material feeding unit to transport the section bar to different stations along the carriage and process.
In a particular possible embodiment, in the step of pushing the profile, the axis of transport of the profile is on the same axis as the axis of machining of the profile.
Through adopting above-mentioned technical scheme, set the transport axis of section bar to be located the same axis with the processing axis of section bar for the section bar only need add man-hour with add man-hour fix in the processing station can, need not be at angle and the position of adjustment section bar, thereby can improve the machining efficiency of section bar.
In summary, the present application includes at least one of the following benefits:
1. this application is through saw cutting device, drilling equipment and milling unit setting on the carriage to transport the section bar along the carriage through material feeding unit, make the section bar process on same transfer path, make the section bar need not just can process through the adjustment of position and angle, thereby can reach the condition that reduces the section bar and lead to producing the waste material because of needs adjustment, thereby can reach the effect that improves the yields of section bar processing.
2. This application is through setting up supplementary blevile of push, conveniently with the section bar from the carriage in the propelling movement material feeding unit to can make material feeding unit transport the section bar.
3. This application sets up the processing position through with the section bar on the transport axis of section bar to can realize the processing to the section bar in the transportation process of section bar, thereby can improve the machining efficiency of section bar.
Drawings
FIG. 1 is a schematic structural diagram of an aluminum alloy profile processing device of the present application.
Fig. 2 is a schematic installation diagram of a feeding device in the embodiment of the application.
Fig. 3 is a schematic structural diagram of the feeding device in the embodiment of the present application after hiding the feeding frame.
Fig. 4 is a schematic structural diagram of a material supporting mechanism and a material pushing mechanism in the embodiment of the application.
Fig. 5 is a schematic structural view of the gripping mechanism in the embodiment of the present application.
Fig. 6 is a schematic structural view of a clamping assembly in an embodiment of the present application.
Fig. 7 is a schematic view showing an installation relationship between the first reset plate and the second reset plate in the embodiment of the present application.
Fig. 8 is a schematic structural diagram of a feeding device in an embodiment of the present application.
Description of reference numerals:
1. a carriage; 2. a feeding device; 21. a synchronous motor; 22. a conveyor belt; 23. a synchronization lever; 24. a drive wheel; 25. a driving wheel; 26. a synchronous belt; 27. feeding plates; 28. a feeding frame; 29. a second conveying wheel; 210. a first transmission wheel; 3. a feeding device; 31. a transfer mechanism; 311. a transfer plate; 312. a transfer motor; 313. a transfer gear; 314. a transfer rack; 32. a traversing mechanism; 33. a lifting mechanism; 34. a manipulator; 341. a clamping jaw; 342. a clamping cylinder; 4. an auxiliary material pushing device; 41. a material supporting mechanism; 411. a material supporting cylinder; 412. a base; 413. a material supporting plate; 414. a blocking roller; 415. a carrier roller; 416. supporting a material column; 42. a material pushing mechanism; 421. a material pushing cylinder; 422. pushing the material column; 423. a material pushing plate; 424. a pushing roller; 425. mounting a plate; 43. a clamping and conveying mechanism; 431. a drive motor; 432. a first screw rod; 433. a slide plate; 434. a guide post; 435. jacking a cylinder; 436. a jacking rod; 437. a jacking seat; 438. a first limiting plate; 439. a second limiting plate; 4310. a first mounting groove; 4311. a second mounting groove; 4312. a first sliding chute; 4313. a second chute; 4314. folding the first rod; 4315. a first clamping block; 4316. a first rotating shaft; 4317. a first reset plate; 4318. a first spring; 4319. a second clamping block; 4320. a second folding rod; 4321. a second rotating shaft; 4322. a second reset plate; 4323. a second spring; 4324. briquetting; 4325. a third spring; 4326. a slide bar; 5. a sawing device; 6. a drilling device; 7. a milling device; 8. a blanking device.
Detailed Description
The present application is described in further detail below with reference to the attached drawings.
The embodiment of the application discloses an aluminum alloy section processing technology, which comprises the following steps:
and (4) feeding the section, and conveying the section to be processed to the conveying frame 1.
The section bar is pushed, the section bar sent to the conveying frame 1 is pushed into the feeding device 3 under the action of the auxiliary pushing device 4, the section bar is pushed to the processing station position along the conveying frame 1 through the feeding device 3, and the processing station position is located on the conveying axis of the section bar.
The section bar saw cuts, and material feeding unit 3 transports the section bar to saw cutting station department, saw cuts the section bar according to the size of setting for, makes the section bar accord with the dimensional requirement of design.
And (3) drilling the section, wherein the sawed section is conveyed to a drilling station to be drilled under the conveying of the feeding device 3, so that the positioning holes and the mounting holes of the section are machined.
And (3) milling the section, moving the drilled section to a milling station under the conveying of the feeding device 3, milling the section, and processing a drainage hole on the section.
And (3) blanking the section, wherein the section is moved to a blanking station for blanking under the conveying of the feeding device 3 after being milled.
After the section bar is conveyed to the conveying frame 1, the section bar is conveyed into the feeding device 3 under the driving of the auxiliary material pushing device 4, the section bar is conveyed along the conveying frame 1 through the feeding device 3, and the section bar passes through different processing stations. When the section bar passes through the sawing station, the section bar is sawed into the size meeting the design requirement, the sawed section bar is driven by the feeding device 3 to move to the drilling station, and the positioning holes and the mounting holes are drilled in the drilling station. After the section bar is drilled, the section bar is conveyed to a milling station by a feeding device 3, and a drain hole is milled on the section bar. The section is conveyed to a blanking station for blanking after milling.
The application also provides an aluminum alloy section processing device, refer to fig. 1, including carriage 1, loading attachment 2 that is used for carrying the section bar to carriage 1 is installed to the one end of carriage 1, installs the material feeding unit 3 that is used for propelling movement section bar on carriage 1, and carriage 1 is gone up to be close to loading attachment 2 department and installs supplementary blevile of push 4. And a blanking device 8 is installed at the other end of the conveying frame 1, a saw cutting device 5 is installed on a conveying axis of the conveying frame 1, and the saw cutting device 5 is positioned between the blanking device 8 and the feeding device 2. The conveying axis of the conveying frame 1 is also provided with a drilling device 6 and a milling device 7, the drilling device 6 is positioned between the sawing device 5 and the blanking device 8, and the milling device 7 is positioned between the blanking device 8 and the drilling device 6.
Referring to fig. 1, a profile to be processed is conveyed to a conveying frame 1 through a feeding device 2, then the profile is pushed into a feeding device 3 through an auxiliary pushing device 4 on the conveying frame 1, the profile is conveyed along the conveying frame 1 through the feeding device 3, and the profile sequentially passes through a sawing device 5, a drilling device 6 and a milling device 7, and finally is conveyed to a blanking device 8 for blanking. When the section bar passes through the sawing device 5, the section bar is sawed into the size meeting the design requirement through the sawing device 5, when the section bar passes through the drilling device 6, the section bar is drilled through the drilling device 6, positioning holes and mounting holes are machined in the section bar, and when the section bar passes through the milling device 7, drainage holes are machined in the section bar through the milling device 7.
Referring to fig. 1, the sawing device 5, the drilling device 6 and the milling device 7 are conventional in the art and will not be described herein.
Referring to fig. 2 and 3, the feeding device 2 comprises a synchronous motor 21, a conveyor belt 22 and a synchronous rod 23, the synchronous motor 21 is fixedly installed on the conveying frame 1, and a driving wheel 24 is coaxially installed on an output shaft of the synchronous motor 21. The synchronizing rod 23 is rotatably arranged on the conveying frame 1, the axis of the synchronizing rod 23 is parallel to the conveying axis of the conveying frame 1, a driving wheel 25 is coaxially arranged on the synchronizing rod 23, and the driving wheel 25 is connected with the driving wheel 24 through a synchronous belt 26. A feeding frame 28 is installed on one side of the conveying frame 1, the conveying belt 22 is installed on the feeding frame 28, the conveying direction of the conveying belt 22 is perpendicular to the conveying direction of the conveying frame 1, a first conveying wheel 210 is coaxially installed on the synchronizing rod 23, a second conveying wheel 29 is rotatably installed on the feeding frame 28, the first conveying wheel 210 and the second conveying wheel 29 are connected through the conveying belt 22, and the conveying surface of the conveying belt 22 is higher than the top surface of the feeding frame 28. A plurality of feeding plates 27 are fixedly arranged on the conveyor belt 22, the feeding plates 27 push the profiles to advance, and the feeding plates 27 are arranged on the conveyor belt 22 at intervals along the conveying direction of the conveyor belt 22.
Referring to fig. 2 and 3, the profile is conveyed to the conveyor belt 22, the synchronous motor 21 drives the driving wheel 24 to rotate, the driving wheel 24 drives the driving wheel 25 to rotate through the synchronous belt 26, so as to drive the synchronous rod 23 to rotate, and the synchronous rod 23 drives the first conveyor wheel 210 to rotate, so as to drive the conveyor belt 22 to work. The profile is pushed to travel by the feeding plate 27 on the conveyor belt 22 and pushed into the carriage 1, thus achieving the action of conveying the profile onto the carriage 1.
Referring to fig. 2, the auxiliary pushing device 4 includes a pushing mechanism 42, a material supporting mechanism 41 and a clamping and transporting mechanism 43, the material supporting mechanism 41 is installed on the conveying frame 1, the pushing mechanism 42 is installed on the material supporting mechanism 41, and the clamping and transporting mechanism 43 is installed on the conveying frame 1 near the feeding device 2.
Referring to fig. 2, when the section bar is conveyed to the conveying frame 1, the section bar is supported by the supporting mechanism 41, and under the action of the pushing mechanism 42, the section bar after being supported is pushed by the pushing mechanism 42 in a direction away from the feeding device 2, so that the section bar is aligned with the clamping and conveying mechanism 43, and the section bar is conveyed into the feeding device 3 through the clamping and conveying mechanism 43.
Referring to fig. 4, the material supporting mechanism 41 includes a base 412, a material supporting plate 413, a material supporting cylinder 411, a material supporting column 416, a supporting roller 415 and a blocking roller 414, the base 412 is an L-shaped plate, the base 412 is fixedly installed on the conveying frame 1, the material supporting cylinder 411 is fixedly installed on the base 412, a piston rod of the material supporting cylinder 411 penetrates through a top wall of the base 412, and the material supporting plate 413 is fixedly installed on a piston rod of the material supporting cylinder 411. One end of the material supporting column 416 is fixedly installed on the bottom wall of the material supporting plate 413, and the other end is slidably installed on the base 412. The blocking roller 414 is rotatably installed on the retainer plate 413 in a vertical direction, and the blocking roller 414 is located on the retainer plate 413 away from the feeding device 2. The carrier roller 415 is rotatably mounted on the retainer plate 413 in a horizontal direction, and the axis of the carrier roller 415 is perpendicular to the axis of the profile conveying direction.
Referring to fig. 4, when the section bar is fed into the conveying frame 1, the material supporting cylinder 411 drives the material supporting plate 413 to lift, so that the supporting rollers 415 on the material supporting plate 413 lift the section bar.
Referring to fig. 4, the pushing mechanism 42 includes a pushing cylinder 421, a pushing plate 423, a pushing column 422 and a pushing roller 424, the pushing column 422 is installed on the material supporting plate 413 along a horizontal direction, an axis of the pushing column 422 is parallel to an axis of the supporting roller 415, one end of the pushing column 422 is fixedly connected to a side wall of the material supporting plate 413, the other end extends towards the feeding device 2, and an installation plate 425 is fixedly installed at one end of the pushing column 422 far away from the material supporting plate 413. The material pushing cylinder 421 is fixedly installed on the installation plate 425, and a piston rod of the material pushing cylinder 421 penetrates through the installation plate 425 to extend in a direction departing from the feeding device 2. The material pushing plate 423 is slidably mounted on the material pushing column 422, and after the profile is conveyed onto the carrier roller 415, the bottom wall of the profile is higher than the top wall of the material pushing plate 423, and the side wall of the material pushing plate 423 is fixedly connected with the piston rod of the material pushing cylinder 421. The pusher roller 424 is rotatably mounted on the top wall of the pusher plate 423.
Referring to fig. 4, after the profile is lifted by the material lifting mechanism 41, the material pushing cylinder 421 controls the material pushing plate 423 to move in a direction away from the material pushing cylinder 421, so that the material pushing roller 424 on the material pushing plate 423 drives the profile to move in a direction of the stop roller 414.
Referring to fig. 4 and 5, the clamping and conveying mechanism 43 includes a clamping assembly, a jacking assembly and a moving assembly, the moving assembly is mounted on the conveying frame 1, the jacking assembly is mounted on the moving assembly, and the clamping assembly is mounted on the jacking assembly.
Referring to fig. 4 and 5, after the pushing mechanism 42 pushes the profile into alignment with the clamping assembly, the lifting assembly lifts the clamping assembly to enable the clamping assembly to clamp the profile, and then the profile is fed into the feeding device 3 through the moving assembly.
Referring to fig. 2 and 5, the moving assembly comprises a driving motor 431, a first screw rod 432, a guide post 434 and a sliding plate 433, the driving motor 431 is fixedly installed on the conveying frame 1, the first screw rod 432 is rotatably installed on the conveying frame 1, one end of the first screw rod 432 is coaxially connected with an output shaft of the driving motor 431, and the axis of the first screw rod 432 is consistent with the traveling direction of the section bar on the conveying frame 1. The guide pillar 434 is fixedly installed on the conveying frame 1, the axis of the guide pillar 434 is parallel to the axis of the first screw rod 432, the sliding plate 433 is installed on the guide pillar 434 in a sliding mode, and the sliding plate 433 is in threaded connection with the first screw rod 432. The jacking assembly is installed on the sliding plate 433.
Referring to fig. 5, the screw rod 432 is driven to rotate by the driving motor 431, so that the sliding plate 433 moves along the axis of the screw rod 432, and the jacking assembly is driven to move.
Referring to fig. 5, the jacking assembly includes a jacking cylinder 435 and a jacking seat 437, the jacking cylinder 435 is fixedly mounted on the sliding plate 433, and a piston rod of the jacking cylinder 435 faces a direction away from the sliding plate 433. The jacking seat 437 is fixedly arranged on a piston rod of the jacking cylinder 435, a jacking rod 436 is further arranged on the jacking seat 437, one end of the jacking rod 436 is fixedly connected with the bottom wall of the jacking seat 437, and the other end of the jacking rod 436 is in sliding connection with the sliding plate 433. The clamping assembly is mounted on the jacking seat 437.
Referring to fig. 2 and 5, the lifting seat 437 is driven to ascend by the lifting cylinder 435, so as to drive the clamping assembly to lift the section bar, so as to feed the section bar into the feeding device 3.
Referring to fig. 6 and 7, the clamping assembly includes a first limiting plate 438, a second limiting plate 439, a pressing block 4324, a first folding rod 4314, a second folding rod 4320, a first clamping block 4315 and a second clamping block 4319, the first limiting plate 438 and the second limiting plate 439 are both fixedly mounted on the lifting seat 437, and when the clamping assembly works, the profile is located between the first limiting plate 438 and the second limiting plate 439. The first limiting plate 438 is provided with a first mounting groove 4310 in the vertical direction on the side wall facing the second limiting plate 439, the first mounting groove 4310 is provided with a first sliding groove 4312 in the vertical direction on the side wall, and the first sliding groove 4312 is provided with a first bending part which is bent in the direction away from the second limiting plate 439. The first folding rod 4314 is slidably mounted on the first sliding groove 4312 through a first rotating shaft 4316, the first clamping block 4315 is rotatably mounted at one end, far away from the jacking seat 437, of the first folding rod 4314, a first reset plate 4317 is fixedly mounted on the side wall of the first rotating shaft 4316, the first reset plate 4317 and the first rotating shaft 4316 are integrally formed, a first spring 4318 is mounted on the first reset plate 4317, one end of the first spring 4318 is fixedly connected with the first reset plate 4317, and the other end of the first spring 4314 is fixedly connected with one end, far away from the first clamping block 4315, of the first folding rod 4314.
Referring to fig. 6 and 7, the second limiting plate 439, facing the first limiting plate 438, is provided with a second mounting groove 4311 along the vertical direction, the side wall of the second mounting groove 4311 is provided with a second sliding groove 4313, the second sliding groove 4313 is provided with a second bending portion bending towards the direction away from the first limiting plate 438, and the second folding rod 4320 is slidably mounted on the second sliding groove 4313 through a second rotating shaft 4321. The second clamping block 4319 is rotatably installed at one end, far away from the jacking seat 437, of the second folding rod 4320, the second reset plate 4322 is fixedly installed on the side wall of the second rotating shaft 4321, the second reset plate 4322 and the second rotating shaft 4321 are integrally formed, the second spring 4323 is installed on the second reset plate 4322, one end of the second spring 4323 is fixedly connected with the second reset plate 4322, and the other end of the second spring 4323 is fixedly connected with one end, far away from the second clamping block 4319, of the second folding rod 4320.
Referring to fig. 6, the shapes of the first clamping block 4315 and the second clamping block 4319 can be customized according to the shape of the profile.
Referring to fig. 6, a pressing block 4324 is located between the first limiting plate 438 and the second limiting plate 439, a sliding rod 4326 is fixedly mounted on the bottom wall of the pressing block 4324, the pressing block 4324 is slidably mounted on the jacking seat 437 through the sliding rod 4326, a spring three 4325 is mounted on the sliding rod 4326, one end of the spring three 4325 is fixedly connected with the top wall of the jacking seat 437, the other end of the spring three 4325 is fixedly connected with the bottom wall of the pressing block 4324, the side wall of one side of the pressing block 4324 abuts against the end, away from the first clamping block 4315, of the first folding rod 4314, and the side wall of the other side of the pressing block 4324 abuts against the end, away from the second clamping block 4319, of the second folding rod 4320.
Referring to fig. 6, when the lifting seat 437 is lifted, the profile falls into between the first limit plate 438 and the second limit plate 439, so that the profile presses the pressing block 4324, the pressing block 4324 drives the first folding rod 4314 and the second folding rod 4320 to rotate, and the first clamping block 4315 and the second clamping block 4319 clamp the profile, so that the transfer assembly can feed the profile into the feeding device 3.
Referring to fig. 2 and 6, after one end of the profile enters the feeding device 3, the jacking assembly operates to lower the jacking seat 437, so as to drive the first limiting plate 438 and the second limiting plate 439 to descend, and at this time, the first clamping block 4315 and the second clamping block 4319 are in a clamping state. Therefore, when the first position-limiting plate 438 and the second position-limiting plate 439 descend, the first rotating shaft 4316 and the second rotating shaft 4321 respectively slide in the first sliding groove 4312 and the second sliding groove 4313, the first rotating shaft 4316 slides to the first bending part, and the second rotating shaft 4321 slides to the second bending part, so that the first folding rod 4314 and the second folding rod 4320 drive the pressing block 4324 to move upwards relative to the jacking seat 437, so as to stretch the third spring 4325, and the first rotating shaft 4316 drives the first clamping block 4315 to move in a direction away from the second position-limiting plate 439, so that the second rotating shaft 4321 drives the second clamping block 4319 to move in a direction away from the first position-limiting plate 438, and thus the first clamping block 4315 and the second clamping block 4319 loosen the profile. When the first clamping block 4315 and the second clamping block 4319 loosen the profile, the pressing block 4324 is driven by the third spring 4325 to move toward the jacking seat 437, so as to drive the first folding rod 4314 and the second folding rod 4320 to fall back to the initial positions, and the first folding rod 4314 and the second folding rod 4320 are respectively reset under the action of the first spring 4318 and the second spring 4323, so that the first clamping block 4315 and the second clamping block 4319 are in an open state.
Referring to fig. 8, the feeding device 3 includes a robot 34, a transfer mechanism 31, a lifting mechanism 33, and a traversing mechanism 32, the transfer mechanism 31 includes a transfer motor 312, a transfer gear 313, a transfer plate 311, and a transfer rack 314, the transfer rack 314 is fixedly mounted on the top wall of the carriage 1, and the axis of the transfer rack 314 is parallel to the axis of the carriage 1. The transfer plate 311 is slidably mounted on the top wall of the carriage 1, the transfer motor 312 is fixedly mounted on the transfer plate 311, an output shaft of the transfer motor 312 extends in the direction of the carriage 1 through the transfer plate 311, the transfer gear 313 is coaxially mounted on the output shaft of the transfer motor 312, and the transfer gear 313 is engaged with the transfer rack 314. The traverse mechanism 32 is attached to the transfer plate 311, the elevating mechanism 33 is attached to the traverse mechanism 32, the robot 34 is attached to the elevating mechanism 33, and the moving path of the robot 34 along the carriage 1 for transferring the profile coincides with the axis of the profile at the time of processing. The traverse mechanism 32 is conventional in the art (not shown), and is driven by a traverse motor to rotate a traverse screw, thereby moving the lifting mechanism 33 in a horizontal direction perpendicular to the axis of the carriage 1. The lifting mechanism 33 is also conventional in the art (not shown), such as a lifting motor driving a lifting screw to rotate, thereby moving the manipulator 34 in a vertical direction.
Referring to fig. 8, the manipulator 34 includes a clamping jaw 341 and a clamping cylinder 342, and the clamping cylinder 342 drives the clamping jaw 341 to clamp the profile.
Referring to fig. 1, the feeding devices 3 are provided in at least two groups and are distributed along the length direction of the carriage 1.
Referring to fig. 1, the blanking device 8 is installed at one end of the conveying frame 1 far away from the feeding device 2, and the blanking device 8 and the feeding device 2 adopt the same structure.
The working principle of the embodiment of the application is as follows: the section bar to be processed is conveyed to the feeding device 2, and the section bar is conveyed to the conveying frame 1 by the feeding plate 27 on the conveying belt 22. After the section bar is conveyed to the conveying frame 1, the section bar is supported by the material supporting mechanism 41, and after the section bar is supported, the section bar is pushed towards the direction of the stop rollers 414 by the material pushing mechanism 42, so that one end of the section bar is aligned with the clamping and conveying mechanism 43, and the section bar is positioned between the first limiting plate 438 and the second limiting plate 439. Then, the lifting cylinder 435 drives the lifting seat 437 to ascend, so that the profile falls onto the pressing block 4324, and the first clamping block 4315 and the second clamping block 4319 clamp the profile. One end of the profile is then fed by the transfer assembly to the gripper 341 of the robot 34.
After the clamping jaws 341 of the manipulator 34 clamp the profile, the lifting seat 437 descends, and the first clamping block 4315 and the second clamping block 4319 loosen the profile, so that the manipulator 34 holds the profile and then conveys the profile to the sawing device 5 for sawing through the transfer mechanism 31, and after the sawing is completed, the manipulator 34 on the right side of the sawing device 5 loosens the profile, the manipulator 34 on the left side of the sawing device 5 clamps the profile, and conveys the profile to the drilling device 6 for drilling. When the profile drilling is completed, the profile is transported to the milling device 7 by the manipulator 34 for milling. After milling, the profile is transported to the blanking device 8 by the manipulator 34 for blanking.
The above is a preferred embodiment of the present application, and the scope of protection of the present application is not limited by the above, so: all equivalent changes in the structure, shape and principle of the present application shall be covered by the protection scope of the present application.
Claims (9)
1. The utility model provides an aluminum alloy ex-trusions processing equipment, includes carriage (1), its characterized in that: a feeding device (2) is arranged at one end of the conveying frame (1), a feeding device (3) is arranged on the conveying frame (1) and positioned at the feeding device (2), an auxiliary material pushing device (4) used for pushing the section material into the feeding device (3) is arranged on the conveying frame (1), a sawing device (5) is arranged on the conveying frame (1) in the advancing direction of the section, a drilling device (6) is also arranged on the conveying frame (1) in the advancing direction of the section, the sawing device (5) is positioned between the drilling device (6) and the feeding device (3), a milling device (7) is also arranged on the conveying frame (1) in the advancing direction of the section, the drilling device (6) is positioned between the sawing device (5) and the milling device (7), and the other end of the conveying frame (1) is provided with a blanking device (8); the auxiliary material pushing device (4) comprises a clamping and conveying mechanism (43) arranged on a conveying frame (1), the clamping and conveying mechanism (43) comprises a clamping component, the clamping component comprises a first limiting plate (438), a second limiting plate (439), a pressing block (4324), a first folding rod (4314), a second folding rod (4320), a first clamping block (4315) and a second clamping block (4319), the first limiting plate (438) is arranged on the conveying frame (1), the second limiting plate (439) is arranged on the conveying frame (1), a first mounting groove (4310) is formed in the side wall, facing the second limiting plate (439), of the first limiting plate (438), a first mounting groove (4310) is formed in the side wall of the first mounting groove (4310), a first sliding groove (4312) is formed in the first sliding groove (4312), a first bending part bent towards the direction far away from the second limiting plate (439) is arranged in the first sliding groove (4312), and a first folding rod (4314) is arranged on the first sliding groove (4312) through a first rotating shaft (4316), the first folding rod (4314) is located in the first mounting groove (4310), the first clamping block (4315) is mounted at one end of the first folding rod (4314), a first reset plate (4317) is mounted on the side wall of the first rotating shaft (4316), a first spring (4318) is mounted on the first reset plate (4317), one end of the first spring (4318) is connected with the first reset plate (4317), and the other end of the first spring is connected with one end, far away from the first clamping block (4315), of the first folding rod (4314); a second mounting groove (4311) is formed in the side wall, facing the first limiting plate (438), of the second limiting plate (439), a second sliding groove (4313) is formed in the side wall of the second mounting groove (4311), the second sliding groove (4313) is provided with a second bending portion bent in the direction away from the first limiting plate (438), the second folding rod (4320) is mounted on the second sliding groove (4313) through a second rotating shaft (4321), the second folding rod (4320) is located in the second mounting groove (4311), the second clamping block (4319) is mounted at one end of the second folding rod (4320), a second reset plate (4322) is mounted on the side wall of the second rotating shaft (4321), a second spring (4323) is mounted on the second reset plate (4322), one end of the second spring (4323) is connected with the second reset plate (4322), and the other end of the second folding rod (4320) is connected with one end, away from the second clamping block (4319); the briquetting (4324) is located between limiting plate I (438) and limiting plate II (439), install slide bar (4326) on the diapire of briquetting (4324), briquetting (4324) is installed on carriage (1) through slide bar (4326), install spring three (4325) on slide bar (4326), the one end and the carriage (1) of spring three (4325) are connected, the other end and the diapire of briquetting (4324) of spring three (4325) are connected, the lateral wall and the one end that the clamp splice I (4315) was kept away from to briquetting (4324) one side are connected, the lateral wall and the one end that clamp splice II (4319) was kept away from to folding rod II (4320) of briquetting (4324) opposite side are connected.
2. The aluminum alloy profile processing apparatus according to claim 1, wherein: the clamping and transporting mechanism (43) further comprises a jacking assembly and a moving assembly, the moving assembly comprises a driving motor (431), a first screw rod (432), a guide post (434) and a sliding plate (433), the driving motor (431) is installed on the conveying frame (1), the first screw rod (432) is installed on the conveying frame (1), one end of the first screw rod (432) is coaxially connected with an output shaft of the driving motor (431), the axis of the first screw rod (432) is consistent with the advancing direction of materials on the conveying frame (1), the guide post (434) is installed on the conveying frame (1), the axis of the guide post (434) is parallel to the axis of the first screw rod (432), the sliding plate (433) is installed on the conveying frame (1), the sliding plate (433) is in threaded connection with the first screw rod (432), and the sliding plate (433) is connected with the guide post (434); jacking subassembly includes jacking cylinder (435) and jacking seat (437), install on slide plate (433) jacking cylinder (435), just the piston rod orientation of jacking cylinder (435) deviates from the direction of slide plate (433), install on the piston rod of jacking cylinder (435) jacking seat (437), limiting plate one (438) is installed on jacking seat (437), limiting plate two (439) are installed on jacking seat (437), the one end that briquetting (4324) were kept away from in slide bar (4326) is connected with jacking seat (437), the one end that briquetting (4324) were kept away from in spring three (4325) is connected with jacking seat (437).
3. The aluminum alloy profile processing apparatus according to claim 1, wherein: the auxiliary material pushing device (4) further comprises a material pushing mechanism (42) and a material supporting mechanism (41), the material pushing mechanism (42) is arranged on the conveying frame (1) and located at the position of the material loading device (2), the material supporting mechanism (41) is arranged on the conveying frame (1), the material supporting mechanism (41) is connected with the material pushing mechanism (42), and the clamping and conveying mechanism (43) is connected with the material pushing mechanism (42).
4. The aluminum alloy profile processing apparatus according to claim 3, wherein: the material supporting mechanism (41) comprises a base (412), a material supporting plate (413), a material supporting cylinder (411), a material supporting column (416), a carrier roller (415) and a blocking roller (414), wherein the base (412) is installed on the conveying frame (1), the material supporting cylinder (411) is installed on the base (412), a piston rod of the material supporting cylinder (411) faces upwards, the material supporting plate (413) is installed on a piston rod of the material supporting cylinder (411), the material supporting column (416) is installed on the base (412), the material supporting column (416) is connected with the material supporting plate (413), the carrier roller (415) is installed on the material supporting plate (413), and the blocking roller (414) is installed on one side of the material supporting plate (413).
5. The aluminum alloy profile processing apparatus according to claim 4, wherein: the pushing mechanism (42) comprises a pushing cylinder (421), a pushing plate (423), a pushing column (422) and a pushing roller (424), the pushing column (422) is installed on the supporting plate (413), the axis of the pushing column (422) is parallel to the axis of the carrier roller (415), the pushing cylinder (421) is installed on the pushing column (422), the movement axis of the piston rod of the pushing cylinder (421) is parallel to the axis of the carrier roller (415), the pushing plate (423) is connected with the piston rod of the pushing cylinder (421), the pushing plate (423) is connected with the pushing column (422), the pushing plate (423) is located below the carrier roller (415), and the pushing roller (424) is installed on the top wall of the pushing plate (423).
6. The aluminum alloy profile processing apparatus according to claim 1, wherein: the feeding device (3) comprises a mechanical arm (34), a transfer mechanism (31), a lifting mechanism (33) and a transverse moving mechanism (32), the transfer mechanism (31) is installed on the conveying frame (1), the transverse moving mechanism (32) is installed on the transfer mechanism (31), the lifting mechanism (33) is installed on the transverse moving mechanism (32), the mechanical arm (34) is installed on the lifting mechanism (33), and the mechanical arm (34) is consistent with the axis of the section bar during processing along the moving path of the conveying frame (1) for conveying the section bar.
7. An aluminum alloy profile machining process based on the aluminum alloy profile machining apparatus as recited in any one of claims 1 to 6, characterized by comprising the steps of:
feeding the section, and conveying the section to a conveying frame (1);
pushing the section bar, wherein the section bar is pushed along the conveying frame (1) by the feeding device (3);
the section bar is sawed, the section bar is pushed to a sawing station by a feeding device (3), and the section bar is sawed according to a set size;
drilling the section, wherein the sawed section is conveyed to a drilling station by a feeding device (3) to be drilled;
milling the section, wherein the drilled section is conveyed to a milling station by a feeding device (3) to mill a drain hole;
and (3) blanking the section, wherein the milled section is conveyed to a blanking station by a feeding device (3) for blanking.
8. The aluminum alloy profile machining process according to claim 7, characterized in that: in the step of pushing the section bar, the section bar is positioned through the auxiliary material pushing device (4) after being sent to the conveying frame (1), so that the section bar can be pushed into the feeding device (3).
9. The aluminum alloy profile machining process according to claim 7, characterized in that: in the step of pushing the section bar, the conveying axis of the section bar and the processing axis of the section bar are positioned on the same axis.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211011391.8A CN115106798A (en) | 2022-08-23 | 2022-08-23 | Aluminum alloy section processing technology and equipment thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211011391.8A CN115106798A (en) | 2022-08-23 | 2022-08-23 | Aluminum alloy section processing technology and equipment thereof |
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| Publication Number | Publication Date |
|---|---|
| CN115106798A true CN115106798A (en) | 2022-09-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202211011391.8A Pending CN115106798A (en) | 2022-08-23 | 2022-08-23 | Aluminum alloy section processing technology and equipment thereof |
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Application publication date: 20220927 |
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