CN109516197B - Automatic plate splitting feeding and discharging device - Google Patents

Automatic plate splitting feeding and discharging device Download PDF

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Publication number
CN109516197B
CN109516197B CN201811636796.4A CN201811636796A CN109516197B CN 109516197 B CN109516197 B CN 109516197B CN 201811636796 A CN201811636796 A CN 201811636796A CN 109516197 B CN109516197 B CN 109516197B
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China
Prior art keywords
blanking
feeding
vertical lifting
frame
discharging
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CN201811636796.4A
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CN109516197A (en
Inventor
李峰西
戴红斌
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Shandong Leiming CNC Laser Equipment Co Ltd
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Shandong Leiming CNC Laser Equipment Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90Devices for picking-up and depositing articles or materials
    • B65G47/901Devices for picking-up and depositing articles or materials provided with drive systems with rectilinear movements only

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Laser Beam Processing (AREA)

Abstract

The invention provides a technical scheme of an automatic plate splitting feeding and discharging device, which comprises a frame body, wherein the frame body comprises two longitudinal beams which are arranged in parallel, a plurality of support columns are arranged on the lower side of each longitudinal beam, a main sliding rail is arranged on each longitudinal beam, and the main sliding rail is equal to each longitudinal beam in length. The invention can realize the automation of feeding, discharging, cutting and processing of the machine tool, improves the processing efficiency and reduces the labor intensity; is visual, convenient, controllable and various. The method is suitable for mechanical flow line production and also suitable for single-piece diversified production.

Description

Automatic plate splitting feeding and discharging device
Technical Field
The invention relates to the field of laser processing machine tools, in particular to an automatic plate splitting feeding and discharging device.
Background
With the rapid development of global industry, machining tends to be continuous in a large-scale production line to achieve production efficiency and reduce labor cost. The traditional laser cutting machine adopts a manual feeding mode, so that the labor intensity of workers is high, the production efficiency is low, and the machine is not suitable for modern industrial mass production.
Disclosure of Invention
The technical scheme of the automatic plate splitting feeding and discharging device aims at overcoming the defects of the prior art, achieves integration of automatic feeding, splitting, cutting and discharging of plates, reduces labor intensity of workers and improves production efficiency.
The scheme is realized by the following technical measures: the utility model provides a unloader in automatic split of panel, includes a support body, the support body includes two parallel arrangement's longeron, the longeron downside is equipped with many spinal branch daggers, install main slide rail on the longeron, main slide rail is isometric with the longeron, two sets of sliders are installed to the cooperation on the main slide rail, respectively install a set of two-way adjustment mechanism on two sets of sliders, two sets of install fork and sucking disc on the two-way adjustment mechanism respectively, laser cutting board lathe and two sets of station unloading mechanisms have been placed at the support body downside.
The invention further improves, the bidirectional regulating mechanism comprises a cross beam, a vertical lifting mechanism and a horizontal driving mechanism, wherein the cross beam is provided with the vertical lifting mechanism, the lower side of the vertical lifting mechanism is fixedly provided with a fork or a sucker, and two sides of the cross beam are provided with the horizontal driving mechanism which enables the bidirectional regulating mechanism to move along the main sliding rail.
The invention further improves, the vertical lifting mechanism comprises a fixed frame and a blanking vertical lifting plate, two blanking vertical sliding rails are arranged on the blanking vertical lifting plate, a blanking fixed sliding block is slidably matched on the blanking vertical sliding rails, the blanking fixed sliding block is fixedly arranged on the fixed frame, the blanking vertical lifting plate moves up and down relative to the fixed frame, a fork or a sucker is fixedly arranged on the lower side of the blanking vertical lifting plate, a blanking motor is arranged in the middle of the fixed frame, an output shaft of the blanking motor is connected with a blanking gear, a blanking rack is arranged in the middle of the blanking vertical lifting plate, and the blanking rack is matched with the blanking gear.
The horizontal driving mechanism comprises a blanking horizontal motor, a blanking tripod is arranged on the lower side of the cross beam, the blanking horizontal motor is arranged on the blanking tripod, the blanking horizontal motor is connected with a double-output-shaft gear reducer, the double-output-shaft gear reducer is connected with a blanking transmission gear fixed in a gear box on two sides of the cross beam through a transmission shaft, and the blanking transmission gear is matched with a longitudinal rack arranged on the longitudinal beam.
According to a further improvement of the invention, the station blanking mechanism comprises two guide rails arranged on the ground, and the guide rails are perpendicular to the longitudinal beams. The guide rail is provided with a discharging car, the discharging car comprises a frame, a plurality of roller shafts are arranged on the lower side of the frame, rollers are arranged on the roller shafts, and the rollers can move along the guide rail. The sorting table is arranged on the upper side of the frame, and the left side of the sorting table is provided with a discharging stop fork.
In a further development of the invention, a central beam is provided on the frame, on which a drive motor is mounted, which drive motor is connected to the rollers via an output shaft.
According to a further improvement of the invention, a magnetic force separating mechanism is arranged right below the sucker, the magnetic force separating mechanism comprises an installation beam fixed between two support columns, a sliding guide rail is arranged on the installation beam, an air cylinder is arranged on the installation beam, a telescopic rod of the air cylinder is connected with a push plate, and a powerful magnet is arranged on the push plate.
According to a further improvement of the invention, the laser cutting machine tool comprises a machine tool mounting frame, two exchange platforms are arranged on the machine tool mounting frame, a laser cutting assembly is arranged on the machine tool mounting frame, a plurality of sword teeth are arranged on the exchange platforms, and the sword teeth are higher than the exchange platforms in height.
The beneficial effects of the invention are as follows:
the invention can realize the automation of feeding, discharging, cutting and processing of the machine tool, improves the processing efficiency and reduces the labor intensity; is visual, convenient, controllable and various. The method is suitable for mechanical flow line production and also suitable for single-piece diversified production.
It can be seen that the present invention has outstanding substantial features and significant advances over the prior art, as well as the benefits of its implementation.
Drawings
FIG. 1 is a schematic three-dimensional structure of the present invention;
FIG. 2 is a front view of the present invention;
FIG. 3 is an enlarged view of a portion of FIG. 1 at A;
FIG. 4 is a partial enlarged view at B in FIG. 1;
FIG. 5 is an enlarged view of a portion of FIG. 1 at C;
FIG. 6 is a partial enlarged view at D in FIG. 2;
FIG. 7 is an enlarged view of a portion of FIG. 2 at E;
FIG. 8 is a schematic three-dimensional structure of a portion of a loading manipulator mechanism;
FIG. 9 is a front view of the feed robot mechanism;
fig. 10 is a cross-sectional view of the loading manipulator mechanism.
In the figure: 1 a frame body, 2 a discharging fork arm mechanism, 3 a first station discharging mechanism, 4 a second station discharging mechanism, 5 a laser plate cutting machine, 6 a feeding mechanical arm mechanism, 7 a magnetic force separating mechanism,
11 supporting columns, 12 longitudinal beams, 13 main sliding rails, 14 first sliding blocks, 15 longitudinal racks,
21 cross beam, 22 blanking tripod, 23 fixing frame, 24 blanking fixed slide block, 25 blanking vertical lifting plate, 26 blanking vertical slide rail, 27 blanking rack, 28 blanking motor, 29 fork arm, 210 blanking horizontal motor, 211 double-output shaft gear reducer, 212 gear box, 213 transmission shaft,
41 sorting table, 42 frame, 43 central beam, 44 driving motor, 45 output shaft, 46 roller shaft, 47 discharging baffle fork, 48 guide rail,
51 machine tool mounting frame, 52 slide rail slide block component, 53 laser cutting component, 54 first exchange platform, 55 second exchange platform,
the suckers 61, 71 are provided with beams, 72 cylinders, 73 pushing plates, 74 powerful magnets and 75 sliding guide rails.
Detailed Description
In order to clearly illustrate the technical features of the present solution, the present solution is described below by means of a specific embodiment in combination with the accompanying drawings.
As shown in fig. 1 to 10, an automatic plate splitting feeding and discharging device is mainly applicable to plates with the thickness of 1 to 5 mm and comprises a frame body 1, wherein a discharging fork mechanism 2 and a feeding manipulator mechanism 6 are respectively in sliding fit with the two ends of the frame body 1, and a laser plate cutting machine 5, a first station discharging mechanism 3 and a second station discharging mechanism 4 are arranged on the lower side of the frame body 1. The plate is split at the feeding mechanical arm mechanism, then the plate is driven by the feeding mechanical arm to move to a laser plate cutting machine to be cut by laser, and then the cut plate is inserted and taken to the first station blanking mechanism or the second station blanking mechanism by the blanking fork mechanism to be sorted.
The first station mechanism and the second station blanking mechanism are different in placement positions at the lower side of the frame body and are used as two different stations.
The invention will be further analyzed with reference to the following specific drawings.
As shown in fig. 1 to 3, the frame 1 includes two parallel stringers 12, and a plurality of support columns 11 are disposed at the lower sides of the stringers for supporting the frame and adjusting the height of the stringers. The longitudinal beam is provided with a main sliding rail 13, and the main sliding rail is equal in length with the longitudinal beam. The main slide rail is provided with a first slide block 14 in a matched mode, and the first slide block can move along the main slide rail.
As shown in fig. 3, the two first sliding blocks are provided with a discharging fork mechanism 2.
The blanking fork arm mechanism 2 comprises a bidirectional adjusting mechanism and a fork arm 29, the bidirectional adjusting mechanism comprises a cross beam 21, a vertical lifting mechanism and a horizontal driving mechanism, the cross beam is provided with the vertical lifting mechanism, and the lower side of the vertical lifting mechanism is fixedly provided with the fork arm 29. And two sides of the cross beam are provided with a horizontal driving mechanism, and the horizontal driving mechanism can enable the discharging fork hand mechanism to move along the main sliding rail.
The scheme refines, vertical elevating system includes a mount 23 and unloading vertical lifter plate 25, be equipped with two unloading vertical slide rail 26 on the unloading vertical lifter plate, sliding fit has unloading fixed slide 24 on the unloading vertical slide rail, unloading fixed slide fixed mounting is on the mount, and unloading vertical lifter plate can reciprocate for the mount, has fork 29 at unloading vertical lifter plate downside fixed mounting.
A blanking motor 28 is arranged in the middle of the fixing frame, a blanking gear is connected with an output shaft of the blanking motor, a blanking rack 27 is arranged in the middle of the blanking vertical lifting plate, and the blanking rack is matched with the blanking gear. The blanking motor can be rotated to drive the blanking vertical lifting plate to move in the vertical direction, so that the fork is driven to move.
The scheme refines, horizontal actuating mechanism includes blanking horizontal motor 210, is equipped with blanking tripod 22 in the crossbeam downside, install blanking horizontal motor 210 on the blanking tripod, the blanking horizontal motor is connected with two play axle gear reducer 211 be connected with the unloading drive gear of fixing in crossbeam both sides gear box 212 through transmission shaft 213, the unloading drive gear cooperatees with the longitudinal rack 15 that sets up on longeron 12. Through the rotation of the horizontal blanking motor, power can be transmitted to the blanking transmission gear and the longitudinal rack, and under the cooperation of the blanking transmission gear and the longitudinal rack, the blanking fork mechanism 2 moves along the longitudinal beam.
Because the first station mechanism and the second station blanking mechanism have the same structure, explanation will be given by taking the second station blanking mechanism as an example.
As shown in fig. 4 and 6, the second station blanking mechanism includes two guide rails 48 disposed on the ground, and the guide rails are perpendicular to the longitudinal beam. The guide rail is provided with a discharging vehicle, the discharging vehicle comprises a vehicle frame 42, the lower side of the vehicle frame is provided with a plurality of roller shafts 46, rollers are arranged on the roller shafts, and the rollers can move along the guide rail. A sorting table 41 is mounted on the upper side of the frame, and a discharge stop fork 47 is arranged on the left side of the sorting table.
The scheme optimal design still is equipped with a centre sill 43 on the frame, install driving motor 44 on the centre sill, driving motor is connected with the gyro wheel through output shaft 45. The roller can be driven to move along the guide rail by the rotation of the driving motor. Wherein the connection mode of the output shaft and the idler wheels can be realized by adopting a small transmission case.
As shown in fig. 1, 5 and 7, the laser cutting machine 5 includes a machine tool mounting frame 51, on which a first exchange platform 54 and a second exchange platform 55 are disposed, and the first exchange platform 54 and the second exchange platform 55 can be pushed to move on the machine tool mounting frame by a slide rail and slide block assembly 52 and a driving component, as can be clearly seen in fig. 7, the first exchange platform and the second exchange platform are respectively located at different heights, so that when one exchange platform performs laser cutting, the other exchange platform is located at the lower side of the frame body to facilitate the blanking after the cutting of the board. The machine tool mounting frame is provided with a laser cutting assembly 53. This part is the prior art and is not described too much.
The scheme is refined, a plurality of sword teeth are arranged on the first exchange platform and the second exchange platform, and the sword teeth are higher than the first exchange platform and the second exchange platform by enough fork passing heights.
The feeding manipulator mechanism 6 is shown in fig. 8 to 10.
The mechanism is a comprehensive mechanism which sucks single plates by using a sucker according to a vacuum negative pressure principle (generated by a vacuum pump or a vacuum generator mechanism), and can enable the whole mechanism to vertically lift and horizontally move according to requirements through a self-provided vertical driving and horizontal driving mechanism. Three actions can be implemented: vacuum suction, vertical lifting and horizontal conveying. The vacuum suction means that a vacuum pump or a vacuum generator in the vacuum chuck assembly generates vacuum, a plurality of uniformly distributed vacuum chucks suck plates through a relevant vacuum gas circuit, a switch valve is arranged in the vacuum gas circuit, a certain chuck suction function can be independently closed or opened according to the requirement, the suction is completed when a relevant sensor detects that the vacuum negative pressure reaches a required value in the suction process, and otherwise, the negative pressure recovery means that a plate is not sucked or is put down. The vertical lifting refers to that the feeding manipulator mechanism adopts a servo motor, a speed reducer and a gear rack to drive to realize the lifting and positioning functions of the mechanism, and adopts a linear guide rail for vertical guiding. The horizontal conveying means that the horizontal moving mechanism of the feeding manipulator mechanism adopts a servo motor, a speed reducer and a gear rack to drive to realize the horizontal moving and positioning functions of the mechanism.
The feeding manipulator mechanism 6 comprises a bidirectional adjusting mechanism and a sucker 61, the bidirectional adjusting mechanism comprises a cross beam 21, a vertical lifting mechanism and a horizontal driving mechanism, the cross beam is provided with the vertical lifting mechanism, and the sucker 61 is fixedly arranged on the lower side of the vertical lifting mechanism. And two sides of the cross beam are provided with a horizontal driving mechanism, and the horizontal driving mechanism can enable the discharging fork hand mechanism to move along the main sliding rail.
The feeding manipulator mechanism is different from the discharging fork manipulator mechanism 2 in that the end effector is different, one is a fork, and the other is a sucker.
A magnetic force separating mechanism 7 is arranged right below the feeding manipulator mechanism. When the carbon steel sheet pile is split by the sucker manipulator, the adhesion can be prevented and two sheets can be sucked simultaneously.
The magnetic force separating mechanism comprises a mounting beam 71 fixed between two support columns 11, wherein a sliding guide rail 75 is arranged on the mounting beam and can be used for being matched with and receiving plate bases from other working procedures, an air cylinder 72 is arranged on the mounting beam, a telescopic rod of the air cylinder is connected with a push plate 73, and a powerful magnet 74 is arranged on the push plate. When the sucker starts to suck a single plate and starts to lift, the cylinder stretches out to enable the powerful magnet to be close to the plate, so that the magnetizing and separating effects are achieved; when the feeding manipulator mechanism 6 carries the sheet Zhang Likai for a required distance, the cylinder contracts to enable the powerful magnet to be relatively far away from the plate.
The working principle is that the slide rail guide rail at the magnetic force separating mechanism receives the plate base from other working procedures, a plurality of metal plates are placed on the plate base, the feeding manipulator mechanism moves down to the sucker to be adsorbed on the surface of the metal plates, meanwhile, the cylinder stretches out to enable the powerful magnet to be close to the metal plates, and the homopolar magnetization of the steel plates to be separated is carried out by using the superstrong magnetic field of the cylinder, so that the mutual repulsive force is generated between the multi-layer steel plates to realize the separation. After the sucker sucks the metal plate on the uppermost layer, the metal plate is moved to a first exchange platform or a second exchange platform of the laser plate cutting machine 5, then the laser cutting is carried out on the moving position of the exchange platform, and the other exchange platform receives the other metal plate. After a sheet metal is cut by laser, the two exchange platforms exchange positions, at this time, the fork of the discharging fork hand mechanism 2 stretches to the lower side of the sword tooth of the exchange platform to insert and take the laser cutting piece on the first exchange platform or the second exchange platform, then the fork moves upwards, the discharging checking and collecting mechanism moves right above the sorting table at the position of the first station discharging mechanism or the second station discharging mechanism, the fork descends, at this time, the fork height is lower than the height of the discharging blocking fork 47, and the discharging fork hand mechanism continues to move horizontally, so that the laser cutting piece is left on the sorting table under the action of the discharging blocking fork. The sorting table moves out of the lower part of the frame body, and the other sorting table is positioned below the frame body and waits for the next blanking of the laser cutting piece. The two station blanking mechanisms cooperate.
While the foregoing description of the embodiments of the invention has been presented in conjunction with the drawings, it will be appreciated by those skilled in the art that variations or modifications may be made without the benefit of the teachings of the present invention.

Claims (4)

1. The automatic plate splitting and feeding and discharging device comprises a frame body, wherein the frame body comprises two longitudinal beams which are arranged in parallel, a plurality of support columns are arranged on the lower side of each longitudinal beam, a main sliding rail is arranged on each longitudinal beam, and the main sliding rails are equal in length with the longitudinal beams; the bidirectional regulating mechanism comprises a cross beam, a vertical lifting mechanism and a horizontal driving mechanism, wherein the cross beam is provided with the vertical lifting mechanism, the lower side of the vertical lifting mechanism is fixedly provided with a fork or a sucker, and two sides of the cross beam are provided with the horizontal driving mechanism which enables the bidirectional regulating mechanism to move along the main sliding rail; the vertical lifting mechanism comprises a fixed frame and a blanking vertical lifting plate, two blanking vertical sliding rails are arranged on the blanking vertical lifting plate, a blanking fixed sliding block is slidably matched on the blanking vertical sliding rails, the blanking fixed sliding block is fixedly arranged on the fixed frame, the blanking vertical lifting plate moves up and down relative to the fixed frame, a fork or a sucker is fixedly arranged on the lower side of the blanking vertical lifting plate, a blanking motor is arranged in the middle of the fixed frame, a blanking gear is connected with an output shaft of the blanking motor, a blanking rack is arranged in the middle of the blanking vertical lifting plate, and the blanking rack is matched with the blanking gear; the magnetic force separating mechanism is arranged right below the sucker and comprises an installation beam fixed between two support columns, a sliding guide rail is arranged on the installation beam, a cylinder is arranged on the installation beam, a telescopic rod of the cylinder is connected with a push plate, and a powerful magnet is arranged on the push plate; the laser cutting machine tool comprises a machine tool mounting frame, two exchange platforms are arranged on the machine tool mounting frame, a laser cutting assembly is arranged on the machine tool mounting frame, a plurality of sword teeth are arranged on the exchange platforms, and the sword teeth are higher than the exchange platforms.
2. The automatic plate splitting feeding and discharging device according to claim 1, wherein the horizontal driving mechanism comprises a feeding horizontal motor, a feeding tripod is arranged on the lower side of the cross beam, the feeding horizontal motor is installed on the feeding tripod and is connected with a double-output-shaft gear reducer, the double-output-shaft gear reducer is connected with feeding transmission gears fixed in gearboxes on two sides of the cross beam through transmission shafts, and the feeding transmission gears are matched with longitudinal racks arranged on the longitudinal beams.
3. The automatic plate splitting feeding and discharging device according to claim 1, wherein the station discharging mechanism comprises two guide rails arranged on the ground, the guide rails are perpendicular to the longitudinal beams, a discharging vehicle is mounted on the guide rails and comprises a vehicle frame, a plurality of roller shafts are arranged on the lower side of the vehicle frame, rollers are mounted on the roller shafts and can move along the guide rails, a sorting table is mounted on the upper side of the vehicle frame, and a discharging stop fork is arranged on the left side of the sorting table.
4. The automatic plate splitting feeding and discharging device according to claim 3, wherein a central beam is arranged on the frame, a driving motor is arranged on the central beam, and the driving motor is connected with a roller through an output shaft.
CN201811636796.4A 2018-12-29 2018-12-29 Automatic plate splitting feeding and discharging device Active CN109516197B (en)

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Application Number Priority Date Filing Date Title
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CN110181186B (en) * 2019-06-20 2021-06-18 山东镭鸣数控激光装备有限公司 Laser cutting board lathe unloading system
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CN110615281A (en) * 2019-09-27 2019-12-27 深圳市乔本金刚石刀具有限公司 Automatic unloader that goes up of metal cutting
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CN111250845A (en) * 2020-01-21 2020-06-09 日照海泰克工具设备有限公司 Carrying mechanism, cutting system and method for metal plate
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