CN208245567U - A kind of aluminium sheet intelligence loading and unloading punching multi-robot integrated production line - Google Patents
A kind of aluminium sheet intelligence loading and unloading punching multi-robot integrated production line Download PDFInfo
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- CN208245567U CN208245567U CN201820400584.5U CN201820400584U CN208245567U CN 208245567 U CN208245567 U CN 208245567U CN 201820400584 U CN201820400584 U CN 201820400584U CN 208245567 U CN208245567 U CN 208245567U
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Abstract
The utility model relates to a kind of aluminium sheet intelligence loading and unloading punching multi-robot integrated production lines, including stacking gantry, 180 ° of mechanisms of side to overturn, automatic detection device, pipeline, automatic feeding rack, distribution arm up and down, high-altitude biserial pipeline, four axis gantry of punching, secondary accurate positioning device, 360 ° of rotating platforms and an accurate positioning device, stacking gantry side is provided with 180 ° of mechanisms of side to overturn, left side clamp for stacking side is provided with automatic detection device, material head exhausting line is provided between pipeline and material head recycling bins, and distribution arm is arranged between high-altitude biserial pipeline and automatic feeding rack up and down, four axis gantry of punching is arranged on front side of the stacking gantry of right side, 360 ° of rotating platforms are provided between precise locating mechanism and secondary accurate positioning device, the utility model improves man efficiency, reduce error rate , aluminum alloy pattern plate conveying dispatching is real-time, accurate, stable, and automation, intelligence degree are high, can significantly save man power and material.
Description
Technical field
The utility model relates to printing device field, the integrated life of specially a kind of aluminium sheet intelligence loading and unloading punching multi-robot
Producing line.
Background technique
Aluminium sheet is in 0.2mm thickness with the aluminum material within 500mm or less, 200mm width or more, length 16m
Referred to as aluminium plate or aluminum sheet, 0.2mm are row's material or web within 200mm width (certainly with big the following are aluminium
The progress of equipment, the most wide aluminium sheet for accomplishing 600mm also compare more).Aluminium sheet, which refers to, rolls the rectangular slab being process with aluminium ingot
Material is divided into pure aluminum plate, alloy aluminium sheet, thin aluminum sheet, middle thickness aluminium sheet, Figured aluminium plate.
Traditional aluminum alloy pattern plate transhipment, cutting, punching and detection is complete manually, and aluminum alloy pattern plate needs more entirely in cutting and punching
People combines feeding and blanking, yield are also manually checked entirely, and aluminium skimmings and the material head mill floor of generation are everywhere；Product quality
Information relies on slide calliper rule and tape measure entirely, accidentally survey and test leakage is easy, in conclusion being now badly in need of a kind of aluminium sheet intelligence loading and unloading punching
Multi-robot integrated production line solves the above-mentioned problem.
Utility model content
The utility model aim is to provide a kind of aluminium sheet intelligence loading and unloading punching multi-robot integrated production line, on solving
State that traditional aluminum alloy pattern plate transhipment, cutting, punching and the detection proposed in background technique is complete manually, and aluminum alloy pattern plate is in cutting and punching
When need that more people combine feedings and blanking, yield are also manually checked entirely entirely, the aluminium skimmings of generation with material head mill floor everywhere
It is；The problem of product quality information relies on slide calliper rule and tape measure entirely, is easy accidentally survey and test leakage.
To achieve the above object, the utility model provides the following technical solutions: a kind of aluminium sheet intelligence loading and unloading punching multimachine
Tool hand integrated production line, including stacking gantry, clamp for stacking, 180 ° of mechanisms of side to overturn, automatic detection device, material head recycling bins,
Pipeline, aluminium skimmings recovery system, material head exhausting line, automatic feeding rack, automatic saw, up and down distribute arm, high-altitude biserial pipeline,
Steel platform, four axis gantry of punching, secondary accurate positioning device, punching fixture, secondary punching device, one-off hole-piercing device, 360 ° of rotations
Turn platform and an accurate positioning device, described stacking gantry is fixedly connected with clamp for stacking, and described stacking gantry side is provided with
180 ° of mechanisms of side to overturn, the left side clamp for stacking side are provided with automatic detection device, and the material head recycling bins are arranged in code
Pile fixture lower end, the pipeline setting is provided with aluminium skimmings recovery system on clamp for stacking side, the pipeline, described defeated
It is provided with material head exhausting line between line sending and material head recycling bins, the automatic feeding rack setting is described automatic in pipeline left end
Setting is sawed in automatic feeding rack right end, the steel platform setting conveys line front end, and the distribution arm up and down in high-altitude biserial
It is arranged between high-altitude biserial pipeline and automatic feeding rack, described four axis gantry of punching is arranged on front side of the stacking gantry of right side,
The secondary accurate positioning device is arranged on rear side of an accurate positioning device, and the secondary accurate positioning device setting is in right side stacking dragon
Side in front of the door, the one-off hole-piercing device are arranged inside an accurate positioning device, and the secondary punching device is arranged in secondary fine
Inside positioning device, it is provided with 360 ° of rotating platforms between an accurate positioning device and secondary accurate positioning device, described one
Punching fixture is provided on secondary hole punched device and secondary punching device.
Further, the automatic detection device includes adjustable footed glass, solenoid valve, power drum pipeline, detection electricity
Machine, front end positioning mechanism, lateral positioning mechanism, detection cylinder, movable pulley, distance detect movable plate, encoder, rack and lead
Rail, the adjustable footed glass setting are conveyed in power drum pipeline lower end, the front end positioning mechanism setting in power drum
Line left end, the lateral positioning mechanism setting convey line front end in power drum, and the solenoid valve setting is conveyed in power drum
On line, the detection motor is arranged inside power drum pipeline, and the rack is arranged in power drum pipeline upper surface,
The cylinder is arranged in rack left end, and the guide rail is slidably connected on the rack, and the output shaft and guide rail of the cylinder are fixed to be connected
It connects, in rack right end, the distance detection movable plate is slidably connected on the rack by movable pulley, described for the encoder setting
Detection motor is connected by chain with the output roller of power drum pipeline.
Further, 360 ° of rotating platforms include transfer gantry, pivoting support, inductor, rotating electric machine, rotation branch
Frame, gear, feeder motor and roller, the transfer gantry are rotatably connected on runing rest by pivoting support, the rotation
Motor is arranged inside runing rest, and the pivoting support is fixedly connected with the output end of rotating electric machine, and the roller rotation connects
It connects inside transfer gantry, the feeder motor is arranged inside runing rest, and the output end of the feeder motor passes through gear
It is connected with roller, inductor, the transfer gantry left end setting is provided on the transfer gantry left end and pivoting support
There is head end blocking mechanism, the transfer gantry right end is provided with tail end blocking mechanism.
Further, 180 ° of mechanisms of the side to overturn include vacuum chuck, transhipment seat, shaft, overturning motor, adjustable branch
Frame, synchronizing wheel one, counter-jib, sensor, swinging arm and vacuum generator, the overturning motor are fixedly installed in adjustable branch
On frame, the synchronizing wheel one is fixedly installed in shaft, and the shaft is rotatably connected on transhipment seat inner face, the swinging arm
It is fixed in shaft, the sensor is arranged on the downside of swinging arm, and the vacuum chuck is arranged on swinging arm, institute
It states vacuum generator and is connected with vacuum chuck by suction pipe, the counter-jib is arranged on three groups of swinging arms.
Further, the arm of distribution up and down includes tank chain, retention device, motor, feeding telescopic arm one, feeding
Telescopic arm two, upper section cylinder, lower section cylinder, bottom plate, guide rail and material distribute mounting rack, the material distribution mounting rack setting
In bottom plate upper end, the upper section cylinder and lower section cylinder are installed on material distribution mounting rack, and the upper section cylinder is located at
On the upside of lower section cylinder, the feeding telescopic arm one, which is slidably connected at material distribution by guide rail with feeding telescopic arm two, pacifies
It shelves, the motor and tank chain are arranged at material distribution mounting rack top, and the tank chain is located on the right side of motor,
And the tank chain is connected with the output end of motor, is provided with retention device on the tank chain.
Further, the high-altitude biserial pipeline includes supporting leg, sprocket wheel, synchronizing wheel two, reversion transmission shaft plus glue chain
Item rotates forward transmission shaft, rotates forward conveying continuous belt, drive shaft, reversion conveying continuous belt, biserial feeder motor and crossbeam, the branch
Leg is arranged in crossbeam lower end, and the rotating forward transmission shaft is rotatably connected on right end inside crossbeam, the reversion transmission shaft rotation connection
The left end inside crossbeam, the rotating forward transmission shaft by sprocket wheel and add glue chain in mating connection with reversion transmission shaft, described double
Column feeder motor is arranged on crossbeam, and the reversion transmission shaft is matched and driven by reversion conveying continuous belt and synchronizing wheel two
Axis is connected, and the rotating forward transmission shaft matches and is connected with drive shaft by rotating forward conveying continuous belt and synchronizing wheel two, described
It rotates forward and is provided with tensioning apparatus on conveying continuous belt and reversion conveyance band, be provided with Level tune on described plus glue chain
Universal joint one is provided on device, the rotating forward transmission shaft and reversion transmission shaft.
Further, described four axis gantry of punching includes driver placement cabinet, Y-axis, control cabinet, truss, R axis, fixture company
Fishplate bar, guide rail one, Y-axis drive shaft, drag chain, guide rail two, Z axis, synchronous belt and X axis, the X-axis are slidably connected by guide rail one
In Y-axis, the X-axis and Y-axis are arranged at truss top, and the X-axis and Y-axis are in rectanglar arrangement, the control cabinet setting
In truss left end, on X-axis top, the drag chain is arranged in X-axis top, the drag chain and Y-axis for the driver placement cabinet setting
Drive shaft is fixedly connected, and the Z axis is slidably connected in X-axis by drag chain, and the guide rail is slidably connected at Z axis right side, institute
It states R axis to be slidably connected in X-axis, the clamp connecting plate is fixedly connected with R axis, is equipped with universal joint in the Y-axis drive shaft
Two, be provided with servo motor on the Z axis, X-axis and R axis, the output end of the servo motor on the Z axis by synchronous belt with
Guide rail two is connected, and the Y-axis drive shaft is connected with the output end of the servo motor in X-axis, the R axis and watching on R axis
The output end for taking motor is connected.
Compared with prior art, the utility model has the beneficial effects that the utility model plans as a whole in informationization and PLC is controlled
Under, aluminum alloy pattern plate is subjected to classification conveying using transmission line body, aluminum alloy pattern plate is carried out in conjunction with system and dispenses automatically, and have encoder intelligence
Energy quality inspection function, and cooperate billboard, directive function can be operated to employee in real time, improve man efficiency, reduce mistake
Rate.Aluminum alloy pattern plate conveying dispatching is real-time, accurate, stable, and automation, intelligence degree are high, can significantly save man power and material.Tool
There are data record and statistical function, data, real-time display production status and export can be accessed by mobile phone, the tools such as computer, PDA
Historical production data, produces convenient for analysis optimization, and real time link database may be implemented to alarm in the case where underproducing.
System, which has reached, instructs employee to produce, and monitors, detects, recording, analyzing creation data, full information talks about covering pattern.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model；
Fig. 2-4 is the structural schematic diagram of automatic detection device in the utility model；
Fig. 5 is the structural schematic diagram of 360 ° of rotating platforms in the utility model；
Fig. 6 is the structural schematic diagram of 180 ° of mechanisms of side to overturn in the utility model；
Fig. 7 is the structural schematic diagram for distributing arm in the utility model up and down；
Fig. 8 is the structural schematic diagram of the utility model high and medium biserial pipeline；
Fig. 9 is the structural schematic diagram at four axis gantry of punching in the utility model.
In appended drawing reference: 1. stacking gantry；2. clamp for stacking；3. 180 ° of mechanisms of side to overturn；4. automatic detection device；5. material
Head recycling bins；6. pipeline；7. aluminium skimmings recovery system；8. material head exhausting line；9. automatic feeding rack；10. automatic saw；About 11.
Distribute arm；12. high-altitude biserial pipeline；13. steel platform；14. four axis gantry of punching；15. two accurate positioning devices；16. punching
Hole fixture；17. secondary punching device；18. one-off hole-piercing device；19.360 ° rotating platform；20. an accurate positioning device；
301. vacuum chuck；302. transhipment seats；303. shaft；304. overturning motors；305. adjustable jack post；306. synchronizing wheels one；
307. counter-jib；308. sensor；309. swinging arm；310. vacuum generator；401. chain；402. adjustable footed glasses；
403. solenoid valve；404. power drum pipelines；405. detection motors；406. front end positioning mechanism；407. lateral positioning mechanism；
408. detection cylinders；409. movable pulley；410. distance detection movable plates；411. encoder；412. rack；413. guide rail；1101.
Tank chain；1102. retention device；1103. motor；1104. feeding telescopic arms one；1105. feeding telescopic arms two；1106.
Upper section cylinder；1107. lower section cylinder；1108. bottom plate；1109. guide rail；1110. materials distribute mounting rack；1201. supporting leg；
1202. sprocket wheel；1203. universal joint one；1204. synchronizing wheel two；1205. inverting transmission shaft；1206. add glue chain；1207. horizontal
Regulating device；1208. rotating forward transmission shaft；1209. rotating forward conveying continuous belt；1210. tensioning apparatus；1211. drive shaft；1212.
Invert conveying continuous belt；1213. biserial feeder motor；1214. crossbeam；1401. driver placement cabinet；1402.Y axis；1403.
Control cabinet；1404. truss；1405.R axis；1406. clamp connecting plate；1407. guide rail one；1408. universal joint two；1409.Y axis
Drive shaft；1410. drag chain；1411. servo motor；1412. guide rail two；1413.Z axis；1414. synchronous belt；1415.X axis；
1901. head end blocking mechanism；1902. transfer gantry；1903. pivoting support；1904. inductor；1905. rotating electric machine；
1906. runing rest；1907. gear；1908. tail end blocking mechanism；1909. feeder motor；1910. roller.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
All other embodiment obtained, fall within the protection scope of the utility model.
The utility model provides a kind of technical solution referring to FIG. 1-2: a kind of aluminium sheet intelligence loading and unloading punching multi-robot
Integrated production line, including stacking gantry 1, clamp for stacking 2,180 ° of mechanisms 3 of side to overturn, automatic detection device 4, material head recycling bins 5,
Pipeline 6, aluminium skimmings recovery system 7, material head exhausting line 8, automatic feeding rack 9, automatic saw 10, distribution arm 11, high-altitude are double up and down
Column pipeline 12, steel platform 13, four axis gantry 14 of punching, secondary accurate positioning device 15, punching fixture 16, secondary punching device
17,18,360 ° of rotating platforms 19 of one-off hole-piercing device and an accurate positioning device 20, stacking gantry 1 and clamp for stacking 2 are fixed to be connected
It connecing, 1 side of stacking gantry is provided with 180 ° of mechanisms 3 of side to overturn, and clamp for stacking 2 side in left side is provided with automatic detection device 4,
The setting of material head recycling bins 5 is provided with aluminium on 2 side of clamp for stacking, pipeline 6 in 2 lower end of clamp for stacking, the setting of pipeline 6
It considers recovery system 7 to be worth doing, material head exhausting line 8 is provided between pipeline 6 and material head recycling bins 5, automatic feeding rack 9 is arranged in pipeline
6 left ends, the setting of automatic saw 10 are arranged in 9 right end of automatic feeding rack, steel platform 13 in 12 front end of high-altitude biserial pipeline, and up and down
It distributes arm 11 to be arranged between high-altitude biserial pipeline 12 and automatic feeding rack 9, the setting of four axis gantry 14 of punching is in right side code
1 front side of pile gantry, the secondary setting of accurate positioning device 15 exist in 20 rear side of accurate positioning device, the secondary setting of accurate positioning device 15
1 front side of right side stacking gantry, one-off hole-piercing device 18 are arranged inside an accurate positioning device 20, and secondary punching device 17 is arranged
Inside secondary accurate positioning device 15,360 ° of rotary flats are provided between an accurate positioning device 20 and secondary accurate positioning device 15
Punching fixture 16 is provided on platform 19, one-off hole-piercing device 18 and secondary punching device 17, the utility model is united in informationization
It raises under PLC control, aluminum alloy pattern plate is subjected to classification conveying using 6 body of pipeline, carry out aluminum alloy pattern plate in conjunction with system and dispense automatically, and
Have encoder intelligent quality checking function, and cooperate billboard, directive function can have been operated to employee in real time, improves artificial effect
Rate reduces error rate.Aluminum alloy pattern plate conveying dispatching is real-time, accurate, stable, and automation, intelligence degree are high, can significantly save people
Power and material resources.With data record and statistical function, data can be accessed by mobile phone, the tools such as computer, PDA, real-time display is raw
Occurrence condition and export historical production data, produce, real time link database convenient for analysis optimization, may be implemented underproducing
In the case of alarm.System, which has reached, instructs employee to produce, and monitors, detects, recording, analyzing creation data, full information words covering mould
Formula.
Automatic detection device 4 includes adjustable footed glass 402, solenoid valve 403, power drum pipeline 404, detection motor
405, front end positioning mechanism 406, lateral positioning mechanism 407, detection cylinder 408, movable pulley 409, distance detection movable plate 410,
The setting of footed glass 402 is adjusted in 404 lower end of power drum pipeline, front end positioning in encoder 411, rack 412 and guide rail 413
The setting of mechanism 406 is arranged before power drum pipeline 404 in 404 left end of power drum pipeline, lateral positioning mechanism 407
End, solenoid valve 403 are arranged on power drum pipeline 404, and detection motor 405 is arranged in power drum pipeline 404
Portion, the setting of rack 412 connect in 404 upper surface of power drum pipeline, cylinder setting in 412 left end of rack, the sliding of guide rail 413
It connects in rack 412, the output shaft of cylinder is fixedly connected with guide rail 413, and the setting of encoder 411 is in 412 right end of rack, distance inspection
It surveys movable plate 410 to be slidably connected in rack 412 by movable pulley 409, detection motor 405 is defeated by chain 41 and power drum
The output roller of line sending 404 is connected, 360 ° of rotating platforms include transfer gantry 1902, pivoting support 1903, inductor 1904,
Rotating electric machine 1905, runing rest 1906, gear 1907, feeder motor 1909 and roller 1910, transfer gantry 1902 pass through back
Turn bearing 1903 to be rotatably connected on runing rest 1906, rotating electric machine 1905 is arranged inside runing rest 1906, revolution branch
It holds 1903 to be fixedly connected with the output end of rotating electric machine 1905, roller 1910 is rotatably connected on inside transfer gantry 1902, conveying
Motor 1909 is arranged inside runing rest 1906, and the output end of feeder motor 1909 is connected by gear 1907 with roller 1910
It connects, is provided with inductor 1904 on 1902 left end of transfer gantry and pivoting support 1903,1902 left end of transfer gantry is provided with
Head end blocking mechanism 1901,1902 right end of transfer gantry are provided with tail end blocking mechanism 1908, and 180 ° of mechanisms of side to overturn include true
Suction disk 301, shaft 303, overturning motor 304, adjustable trestle 305, synchronizing wheel 306, counter-jib 307, passes transhipment seat 302
Sensor 308, swinging arm 309 and vacuum generator 310, overturning motor 304 is fixedly installed on adjustable trestle 305, synchronous
Wheel 306 is fixedly installed in shaft 303, and shaft 303 is rotatably connected on transhipment 302 inner face of seat, and the fixation of swinging arm 309 is set
It sets in shaft 303, the setting of sensor 308 is arranged on swinging arm 309 in 309 downside of swinging arm, vacuum chuck 31, very
Empty generator 310 is connected with vacuum chuck 301 by suction pipe, and counter-jib 307 is arranged on three groups of swinging arms 309, described
Distribution arm 11 is stretched including tank chain 1101, retention device 1102, motor 1103, feeding telescopic arm 1, feeding up and down
Draw back one's hand arm 2 1105, upper section cylinder 1106, lower section cylinder 1107, bottom plate 1108, guide rail 1109 and material distribution mounting rack 1110,
Material distributes the setting of mounting rack 1110 and is installed in material in 1108 upper end of bottom plate, upper section cylinder 1106 and lower section cylinder 1107
It distributes on mounting rack 1110, and upper section cylinder 1106 is located at 1107 upside of lower section cylinder, feeding telescopic arm 1 and feeding
Telescopic arm 2 1105 is slidably connected at material by guide rail 1109 and distributes on mounting rack 1110, motor 1103 and tank chain
1101 are arranged at material distribution 1110 top of mounting rack, and tank chain 1101 is located on the right side of motor, and tank chain 1101 and
The output end of motor 1103 is connected, and retention device 1102 is provided on tank chain 1101, and high-altitude biserial pipeline 12 includes branch
Leg 1201, sprocket wheel 1202, synchronizing wheel 2 1204, reversion transmission shaft 1205 plus glue chain 1206 rotate forward transmission shaft 1208, rotate forward
Conveying continuous belt 1209, drive shaft 1211, reversion conveying continuous belt 1212, biserial feeder motor 1213 and crossbeam 1214, supporting leg
1201 settings rotate forward transmission shaft 1208 and are rotatably connected on 1214 inside right end of crossbeam, invert transmission shaft in 1214 lower end of crossbeam
1205 are rotatably connected on 1214 inside left end of crossbeam, rotate forward transmission shaft 1208 and reversion transmission shaft 1205 by sprocket wheel 1202 and
Add glue chain 1206 in mating connection, biserial feeder motor 1213 is arranged on crossbeam 1214, and drive shaft 1211 is rotatably connected on
1214 bosom position of crossbeam, reversion transmission shaft 1205 are matched by reversion conveying continuous belt 1212 and synchronizing wheel 2 1204
Be connected with drive shaft 1211, rotate forward transmission shaft 1208 by rotate forward conveying continuous belt 1209 and synchronizing wheel 2 1204 match with
Drive shaft 1211 is connected, and rotates forward and is provided with tensioning apparatus on conveying continuous belt 1209 and reversion conveying continuous belt 1212
1210, add and be provided with level(l)ing device 1207 on glue chain 1206, rotates forward on transmission shaft 1208 and reversion transmission shaft 1205
It is provided with universal joint 1, four axis gantry 14 of punching includes driver placement cabinet 1401, Y-axis 1402, control cabinet 1403, purlin
Frame 1404, R axis 1405, clamp connecting plate 1406, guide rail 1, Y-axis drive shaft 1409, drag chain 1410, guide rail 2 1412, Z
Axis 1413, synchronous belt 1414 and X-axis 1415, X-axis 1415 are slidably connected in Y-axis 1402 by guide rail 1, X-axis 1415
It is arranged at 1404 top of truss with Y-axis 1402, and X-axis 1415 and Y-axis 1402 are in rectanglar arrangement, control cabinet 1403 is arranged in purlin
1404 left end of frame, the setting of driver placement cabinet 1401 are arranged in 1415 top of X-axis, drag chain 1410 in 1415 top of X-axis, drag chain
1410 are fixedly connected with Y-axis drive shaft 1409, and Z axis 1413 is slidably connected in X-axis 1415 by drag chain 1410, guide rail 2 1412
It is slidably connected at 1413 right side of Z axis, R axis 1405 is slidably connected in X-axis 1415, and clamp connecting plate 1406 and R axis 1405 are solid
It is fixed to connect, universal joint 2 1408 is installed in Y-axis drive shaft 1409, is provided on Z axis 1413, X-axis 1415 and R axis 1405
The output end of servo motor 1411, the servo motor 1411 on Z axis 1413 is connected by synchronous belt 1414 with guide rail 2 1412
It connects, Y-axis drive shaft 1409 is connected with the output end of the servo motor 1411 in X-axis 1415, on R axis 1405 and R axis 1405
The output end of servo motor 1411 is connected.
When the utility model at work: 1, sawing sheet: crane is dispensed into steel platform 13 → be manually put into Dual-conveying tall and send → former material
Material automatic positioning → automatic sawing sheet saw top → telescopic arm opening → distribution arm 11 is held up up and down → that is dispensed into is assigned to and send
Expect on frame → be automatically positioned and small change point → automatic stocking → automatic cutting → automatic aluminium skimmings recycling → automatic code-printing → automatic material
Head recycling → detect length, the depth of parallelism, verticality → automatic side-overturning 180 degree → automatic stacking automatically, automatic light is mentioned with sound
Show that staff fulfils assignment；
2, punching: plate is manually put to drum conveying line 6 → automatic fine positioning → automatic material-absorbing → automatic 90 degree of side-overturning
→ automatic one-off hole-piercing → returns plate → automatic plane rotation 180 degree → automatic fine positioning → automatic 90 degree of side-overturning → certainly automatically
Dynamic secondary punching → return plate → automatic side-overturning 180 degree → automatic stacking automatically, automatic light and sound prompt staff complete
Operation.
Our company aluminium sheet loading and unloading punching multi-robot integrated production line by steel platform 13, high-altitude biserial pipeline 12, up and down
Distribute arm 11, automatic saw 10, aluminium skimmings recovery system 7, automatic code-printing, autocoder detection, 180 ° of mechanisms 3 of side to overturn,
The composition such as 360 ° of rotating platforms 19, hydraulic press, four axis gantry 14 of punching, stacking gantry 1 and clamp for stacking 2.Aluminum alloy pattern plate at present
For industry in order to improve availability ratio of the armor plate, production model is by batch sawing sheet, mixture manufacturing, eight sawing sheet saws and eight hydraulic press
It can automatic switching program.The purpose of our company integrated production line, is mainly, by a large amount of manpowers and cumbersome production technology problem, by certainly
Dynamic manipulator is completed with automatic delivery；Automatic detection length, the depth of parallelism and verticality, will test data and upload to and be
System, automatically analyzes；Efficiency is provided and quality reduces the step of manual handling is with detection.Whole process by MES information system into
Row Data Management Analysis, PLC driving machine execute movement.MES is docked with client's creation data, is obtained order information understanding and is worked as
Its throughput requirements and type prepare raw material quantity, and automatically switch sawing sheet saw program；Aluminum alloy pattern plate is manually sent into biserial conveying
After line 6, cooperates PLC program control that different raw material are dispensed into corresponding sawing sheet automatically by inductor and saw, system is again
With the interaction of client's creation data, product information after obtaining sawing, management quality and quality analysis, count yield hourly with
The total output on the same day forms electronic report forms and is sent to specific office.
The basic principles and main features of the present invention and the advantages of the present invention have been shown and described above, for
For those skilled in the art, it is clear that the present invention is not limited to the details of the above exemplary embodiments, and without departing substantially from this
In the case where the spirit or essential attributes of utility model, the utility model can be realized in other specific forms.Therefore, no matter
From the point of view of which point, the present embodiments are to be considered as illustrative and not restrictive, and the scope of the utility model is by institute
Attached claim rather than above description limit, it is intended that will fall within the meaning and scope of the equivalent elements of the claims
All changes are embraced therein.It should not treat any reference in the claims as limiting related right
It is required that.
While there has been shown and described that the embodiments of the present invention, for the ordinary skill in the art,
It is understood that these embodiments can be carried out with a variety of variations in the case where not departing from the principles of the present invention and spirit, repaired
Change, replacement and variant, the scope of the utility model is defined by the appended claims and the equivalents thereof.
Claims (7)
1. a kind of aluminium sheet intelligence loading and unloading punching multi-robot integrated production line, it is characterised in that: including stacking gantry (1), code
Pile fixture (2), 180 ° of mechanisms (3) of side to overturn, automatic detection device (4), material head recycling bins (5), pipeline (6), aluminium skimmings recycling
System (7), automatic feeding rack (9), automatic saw (10), distributes arm (11), the conveying of high-altitude biserial at material head exhausting line (8) up and down
Line (12), steel platform (13), four axis gantry (14) of punching, secondary accurate positioning device (15), punching fixture (16), secondary punching dress
Set (17), one-off hole-piercing device (18), 360 ° of rotating platforms (19) and an accurate positioning device (20), the stacking gantry (1)
It is fixedly connected with clamp for stacking (2), stacking gantry (1) side is provided with 180 ° of mechanisms (3) of side to overturn, the left side stacking
Fixture (2) side is provided with automatic detection device (4), and the material head recycling bins (5) setting is described in clamp for stacking (2) lower end
Pipeline (6) setting is provided with aluminium skimmings recovery system (7), the conveying on clamp for stacking (2) side, the pipeline (6)
It is provided between line (6) and material head recycling bins (5) material head exhausting line (8), the automatic feeding rack (9) is arranged in pipeline (6)
Left end, in automatic feeding rack (9) right end, the steel platform (13) is arranged in high-altitude biserial pipeline for automatic saw (10) setting
(12) front end, and distribution arm (11) up and down is arranged between high-altitude biserial pipeline (12) and automatic feeding rack (9), institute
The setting of four axis gantry (14) of punching is stated on front side of right side stacking gantry (1), the secondary accurate positioning device (15) is arranged primary
On rear side of accurate positioning device (20), secondary accurate positioning device (15) setting is on front side of right side stacking gantry (1), the primary punching
Aperture apparatus (18) setting is internal in an accurate positioning device (20), and secondary punching device (17) setting is filled in secondary fine positioning
(15) inside is set, 360 ° of rotating platforms are provided between an accurate positioning device (20) and secondary accurate positioning device (15)
(19), punching fixture (16) are provided on the one-off hole-piercing device (18) and secondary punching device (17).
2. a kind of aluminium sheet intelligence loading and unloading punching multi-robot integrated production line according to claim 1, it is characterised in that:
The automatic detection device (4) includes adjustable footed glass (402), solenoid valve (403), power drum pipeline (404), detection electricity
Machine (405), front end positioning mechanism (406), lateral positioning mechanism (407), detection cylinder (408), movable pulley (409), distance inspection
Movable plate (410), encoder (411), rack (412) and guide rail (413) are surveyed, the adjustable footed glass (402) is arranged in power
Drum conveying line (404) lower end, the front end positioning mechanism (406) are arranged in power drum pipeline (404) left end, the side
To positioning mechanism (407) setting in power drum pipeline (404) front end, solenoid valve (403) setting is defeated in power drum
In line sending (404), detection motor (405) setting is internal in power drum pipeline (404), rack (412) setting
In power drum pipeline (404) upper surface, the cylinder is arranged in rack (412) left end, and the guide rail (413) is slidably connected
On rack (412), the output shaft of the cylinder is fixedly connected with guide rail (413), and the encoder (411) is arranged in rack
(412) right end, distance detection movable plate (410) are slidably connected on rack (412) by movable pulley (409), the inspection
Measured motor (405) is connected by chain (41) with the output roller of power drum pipeline (404).
3. a kind of aluminium sheet intelligence loading and unloading punching multi-robot integrated production line according to claim 1, it is characterised in that:
360 ° of rotating platforms (19) include transfer gantry (1902), pivoting support (1903), inductor (1904), rotating electric machine
(1905), runing rest (1906), gear (1907), feeder motor (1909) and roller (1910), the transfer gantry
(1902) it is rotatably connected on runing rest (1906) by pivoting support (1903), rotating electric machine (1905) setting is being revolved
It is internal to turn bracket (1906), the pivoting support (1903) is fixedly connected with the output end of rotating electric machine (1905), the roller
(1910) it is internal to be rotatably connected on transfer gantry (1902), feeder motor (1909) setting is in runing rest (1906)
The output end in portion, the feeder motor (1909) is connected by gear (1907) with roller (1910), the transfer gantry
(1902) it is provided with inductor (1904) on left end and pivoting support (1903), transfer gantry (1902) left end is provided with
Head end blocking mechanism (1901), transfer gantry (1902) right end are provided with tail end blocking mechanism (1908).
4. a kind of aluminium sheet intelligence loading and unloading punching multi-robot integrated production line according to claim 1, it is characterised in that:
180 ° of mechanisms (3) of the side to overturn include vacuum chuck (301), transhipment seat (302), shaft (303), overturning motor (304), can
Mode bracket (305), synchronizing wheel one (306), counter-jib (307), sensor (308), swinging arm (309) and vacuum generator
(310), the overturning motor (304) is fixedly installed on adjustable trestle (305), and the synchronizing wheel one (306) is fixedly mounted
In on shaft (303), the shaft (303) is rotatably connected on transhipment seat (302) inner face, and the swinging arm (309) is fixed
It is arranged on shaft (303), on the downside of swinging arm (309), the vacuum chuck (301) is set for sensor (308) setting
It sets on swinging arm (309), the vacuum generator (310) is connected with vacuum chuck (301) by suction pipe, the balance
Arm (307) is arranged on three groups of swinging arms (309).
5. a kind of aluminium sheet intelligence loading and unloading punching multi-robot integrated production line according to claim 1, it is characterised in that:
Distribution arm (11) up and down includes tank chain (1101), retention device (1102), motor (1103), feeding telescopic arm one
(1104), feeding telescopic arm two (1105), upper section cylinder (1106), lower section cylinder (1107), bottom plate (1108), guide rail
(1109) it is arranged with material distribution mounting rack (1110), material distribution mounting rack (1110) in bottom plate (1108) upper end, institute
It states upper section cylinder (1106) and lower section cylinder (1107) to be installed in material distribution mounting rack (1110), and the upper section cylinder
(1106) it is located on the upside of lower section cylinder (1107), the feeding telescopic arm one (1104) and feeding telescopic arm two (1105) are equal
It is slidably connected in material distribution mounting rack (1110) by guide rail (1109), the motor (1103) and tank chain (1101) are equal
Setting distributes mounting rack (1110) top in material, and the tank chain (1101) is located on the right side of motor, and the tank chain
(1101) it is connected with the output end of motor (1103), is provided with retention device (1102) on the tank chain (1101).
6. a kind of aluminium sheet intelligence loading and unloading punching multi-robot integrated production line according to claim 1, it is characterised in that:
The high-altitude biserial pipeline (12) includes supporting leg (1201), sprocket wheel (1202), synchronizing wheel two (1204), reversion transmission shaft
(1205), add glue chain (1206), rotate forward transmission shaft (1208), rotate forward conveying continuous belt (1209), drive shaft (1211), reversion
Conveying continuous belt (1212), biserial feeder motor (1213) and crossbeam (1214), the supporting leg (1201) are arranged in crossbeam
(1214) lower end, the rotating forward transmission shaft (1208) are rotatably connected on the internal right end of crossbeam (1214), the reversion transmission shaft
(1205) it is rotatably connected on the internal left end of crossbeam (1214), the rotating forward transmission shaft (1208) and reversion transmission shaft (1205) are logical
It crosses sprocket wheel (1202) and adds glue chain (1206) in mating connection, the biserial feeder motor (1213) is arranged in crossbeam (1214)
On, the drive shaft (1211) is rotatably connected on crossbeam (1214) bosom position, and the reversion transmission shaft (1205) passes through
Reversion conveying continuous belt (1212) and synchronizing wheel two (1204) match and are connected with drive shaft (1211), the rotating forward transmission shaft
(1208) it matches and is connected with drive shaft (1211) by rotating forward conveying continuous belt (1209) and synchronizing wheel two (1204), it is described
It rotates forward and is provided with tensioning apparatus (1210) in conveying continuous belt (1209) and reversion conveying continuous belt (1212), described plus glue chain
It is provided on item (1206) level(l)ing device (1207), on the rotating forward transmission shaft (1208) and reversion transmission shaft (1205)
It is provided with universal joint one (1203).
7. a kind of aluminium sheet intelligence loading and unloading punching multi-robot integrated production line according to claim 1, it is characterised in that:
Described four axis gantry (14) of punching include driver placement cabinet (1401), Y-axis (1402), control cabinet (1403), truss (1404),
R axis (1405), clamp connecting plate (1406), guide rail one (1407), Y-axis drive shaft (1409), drag chain (1410), guide rail two
(1412), Z axis (1413), synchronous belt (1414) and X-axis (1415), the X-axis (1415) are connected by guide rail one (1407) sliding
It connects on Y-axis (1402), the X-axis (1415) and Y-axis (1402) are arranged at truss (1404) top, and the X-axis
It (1415) is in rectanglar arrangement with Y-axis (1402), the control cabinet (1403) is arranged in truss (1404) left end, and the driver is put
Cabinet (1401) setting is set on X-axis (1415) top, the drag chain (1410) is arranged in X-axis (1415) top, the drag chain
(1410) it is fixedly connected with Y-axis drive shaft (1409), the Z axis (1413) is slidably connected at X-axis by drag chain (1410)
(1415) on, the guide rail two (1412) is slidably connected at Z axis (1413) right side, and the R axis (1405) is slidably connected at X-axis
(1415) on, the clamp connecting plate (1406) is fixedly connected with R axis (1405), is equipped on the Y-axis drive shaft (1409)
Universal joint two (1408) is provided with servo motor (1411), institute on the Z axis (1413), X-axis (1415) and R axis (1405)
The output end for stating the servo motor (1411) on Z axis (1413) is connected by synchronous belt (1414) with guide rail two (1412), institute
It states Y-axis drive shaft (1409) to be connected with the output end of the servo motor (1411) on X-axis (1415), the R axis (1405) and R
The output end of servo motor (1411) on axis (1405) is connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820400584.5U CN208245567U (en) | 2018-03-22 | 2018-03-22 | A kind of aluminium sheet intelligence loading and unloading punching multi-robot integrated production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820400584.5U CN208245567U (en) | 2018-03-22 | 2018-03-22 | A kind of aluminium sheet intelligence loading and unloading punching multi-robot integrated production line |
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| CN208245567U true CN208245567U (en) | 2018-12-18 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108273900A (en) * | 2018-03-22 | 2018-07-13 | 中山市鑫光智能系统有限公司 | A kind of aluminium sheet intelligence loading and unloading punching multi-robot integrated production line |
| CN110456685A (en) * | 2019-07-15 | 2019-11-15 | 浙江省邮电工程建设有限公司 | A kind of wisdom electronic security(ELSEC) guarantee platform based on communication |
| CN117862598A (en) * | 2023-12-25 | 2024-04-12 | 江苏旭晟电器成套设备有限公司 | Bus duct straightway fire prevention groove continuous grooving equipment |
-
2018
- 2018-03-22 CN CN201820400584.5U patent/CN208245567U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108273900A (en) * | 2018-03-22 | 2018-07-13 | 中山市鑫光智能系统有限公司 | A kind of aluminium sheet intelligence loading and unloading punching multi-robot integrated production line |
| CN110456685A (en) * | 2019-07-15 | 2019-11-15 | 浙江省邮电工程建设有限公司 | A kind of wisdom electronic security(ELSEC) guarantee platform based on communication |
| CN110456685B (en) * | 2019-07-15 | 2020-10-09 | 浙江省邮电工程建设有限公司 | Wisdom electron safety guarantee platform based on communication |
| CN117862598A (en) * | 2023-12-25 | 2024-04-12 | 江苏旭晟电器成套设备有限公司 | Bus duct straightway fire prevention groove continuous grooving equipment |
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| CP03 | Change of name, title or address |
Address after: 528400 No. 60 G Qianjin Second Road, Tanzhou Town, Zhongshan City, Guangdong Province (Residence Declaration) Patentee after: Guangdong Xinguang Intelligent System Co., Ltd. Address before: 528000 No. 8 Torch Road, Tanzhou Town, Zhongshan City, Guangdong Province (1) Patentee before: ZHONGSHAN XINGUANG INTELLIGENT SYSTEMS CO., LTD. |
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| CP03 | Change of name, title or address | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Aluminum plate intelligent feeding, discharging and punching multi-manipulator integrated production line Effective date of registration: 20190830 Granted publication date: 20181218 Pledgee: Science and Technology Branch of Torch Development Zone of Zhongshan Rural Commercial Bank Co., Ltd. Pledgor: Guangdong Xinguang Intelligent System Co., Ltd. Registration number: Y2019980000086 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20210928 Granted publication date: 20181218 Pledgee: Science and Technology Branch of Torch Development Zone of Zhongshan Rural Commercial Bank Co.,Ltd. Pledgor: GUANGDONG XG INTELLIGENT SYSTEM Co.,Ltd. Registration number: Y2019980000086 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right |