CN104801968B - Automatic assembly system and its method based on security protection industry camera core component - Google Patents

Automatic assembly system and its method based on security protection industry camera core component Download PDF

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Publication number
CN104801968B
CN104801968B CN201510075876.7A CN201510075876A CN104801968B CN 104801968 B CN104801968 B CN 104801968B CN 201510075876 A CN201510075876 A CN 201510075876A CN 104801968 B CN104801968 B CN 104801968B
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China
Prior art keywords
pcb board
nailing
screw
pedestal
turnable
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CN201510075876.7A
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Chinese (zh)
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CN104801968A (en
Inventor
李正刚
范卫国
许睿
陈国旗
朱琳光
秦炜
章旦轶
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Hangzhou Xin Song Robot Automation Co Ltd
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Hangzhou Xin Song Robot Automation Co Ltd
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Priority to CN201510075876.7A priority Critical patent/CN104801968B/en
Publication of CN104801968A publication Critical patent/CN104801968A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • B23P21/004Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
    • B23P21/006Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)

Abstract

The present invention relates to a kind of automatic assembly system, more particularly to a kind of automatic assembly system and its method based on security protection industry camera core component.Including operating area, crosshead is provided with described operating area, the top of described crosshead is provided with the operation disk mutually fixed with crosshead, the rotation of described operation disk passes through protractor control, controller is provided with described crosshead, the edge of described operation disk is provided with the equally distributed operative position component of at least six, operating area includes localization tool may be reversed, eyeglass feeding robot component, pedestal feeding robot component, side nailing component, pcb board feeding robot component, rotating disk fixture calibration assemblies, pcb board nailing component, bolt detection components, blanking component, screw feed point screw assembly.Automatic assembly system and its method based on security protection industry camera core component improve efficiency of assembling, and automaticity is high, and Improving The Quality of Products reduces cost of labor.

Description

Automatic assembly system and its method based on security protection industry camera core component
Technical field
The present invention relates to a kind of automatic assembly system, more particularly to it is a kind of based on security protection industry camera core component Automatic assembly system and its method.
Background technology
The core component of camera is made up of pcb board, eyeglass, pedestal, is originally manually assembled, first eyeglass It is fitted into pedestal, tightens screw, then pcb board is put, tighten two screws, desk checking storage seems and do not have several workpiece, but Screw is too small, wastes time and energy, and bad assembling, efficiency is too low, and quality is affected by human factors.
In order to reduce production cost, product seriation, modularization, the monitoring camera core group of current security protection industry are realized Part substantially carries out design typification, by pcb board, eyeglass, band lens base composition.During homologous series change of product, it is not necessary to change mirror Head pedestal and eyeglass, it is only necessary to needed to carry out hardware design and software development to PCB again according to function, and pcb board all has Identical outward appearance and mounting hole.
Before this invention for apparatus, core members assembling is all completed by workman in purification room hand assembled.First eyeglass is inserted Enter into pedestal, drawing M1.5 Screws with the small bottle opener for setting torsion is screwed into, and one is fixed on from side by inserted sheet and pedestal Rise.The screw for drawing two M2.0 with electric screw driver again is screwed into, and pcb board and pedestal is fixed together, last desk checking enters Storehouse.
Although above-mentioned process engineering Assembly part number is few, screw is too small, and the process pole for taking screw to play screw has some setbacks Freely, and workman needs to tighten thousands of such primary screws daily, efficiency is low, works uninteresting, people is easily tired, quality easily by Think that factor influences.
The content of the invention
The present invention mainly solves the deficiencies in the prior art and whole product is automatically filled there is provided one kind Match somebody with somebody, three workpiece materials storehouses carry out Automatic-feedings, workpiece using intelligent robot automatic transporting feeding and assemble based on security protection The automatic assembly system and its method of industry camera core component.
The above-mentioned technical problem of the present invention is mainly what is be addressed by following technical proposals:
A kind of automatic assembly system based on security protection industry camera core component, including operating area, described behaviour Make to be provided with crosshead in region, the top of described crosshead is provided with the operation disk mutually fixed with crosshead, described operation The rotation of disk is provided with controller by protractor control in described crosshead, the edge of described operation disk is provided with extremely Few 6 equally distributed operative position components, described operative position component, which is provided with, may be reversed localization tool, described crosshead The eyeglass feeding robot component and pedestal feeder of the distribution that matches with operation disk are sequentially provided with 4th quadrant from left to right Device people's component, the 4th quadrant of described crosshead is provided with the side nailing component for the distribution that matches with operation disk, described The pcb board feeding robot component and rotating disk fixture calibration group of the distribution that matches with operation disk are provided with crosshead third quadrant Part, the interior pcb board nailing component for being provided with the distribution that matches with operation disk of the 2nd quadrant of described crosshead, described operation 2nd quadrant of frame is provided with to match the bolt detection components of distribution with operation disk, is set in the 1st quadrant of described crosshead Have and match the blanking component of distribution with operation disk, be respectively equipped with and grasp in the third quadrant and the 2nd quadrant of described crosshead Match the screw feed point screw assembly of distribution as disk;
Described eyeglass feeding robot component is included on eyeglass feeding robot and eyeglass supply assembly, described eyeglass Expect to be provided with eyeglass front end take-off assembly in robot, described eyeglass front end take-off assembly is fed with operation disk with eyeglass respectively Component matches distribution;
Described pedestal feeding robot component is included on pedestal feeding robot and pedestal supply assembly, described pedestal Expect to be provided with pedestal handling gripper in robot, described pedestal handling gripper is respectively with operating disk and eyeglass supply assembly phase With distribution;
Described pcb board feeding robot component includes pcb board feeding robot and pcb board supply assembly, described PCB Pcb board handling gripper is provided with plate feeding robot, described pcb board handling gripper is respectively with operating disk and eyeglass feed group Part matches distribution;
Described eyeglass feeding robot, pedestal feeding robot are identical with the structure of pcb board feeding robot three, institute The pedestal handling gripper stated is identical with the structure of both pcb board handling grippers, described eyeglass supply assembly, pedestal supply assembly It is identical with the structure of pcb board supply assembly three;
Described operative position component includes being located at the upset breach that operation disk border is in inner concavity, described upset breach Middle-end be provided with vertical positive stop end, the two side ends of described vertical positive stop end are respectively equipped with Horizontal limiting end;
Described turnable localization tool includes upset component and jacking return component, and described upset component includes turning over Turn fixture installing plate and turnable oscillating bearing, described turnable jig installing plate is located in upset breach, and described turns over Turn fixture installing plate mutually to touch with vertical positive stop end and Horizontal limiting end respectively, the two side ends of described turnable jig installing plate Be respectively equipped with turnable bearing block, described turnable bearing block is mutually fixed with operation disk, described turnable bearing block with By the way that rotary shaft phase locating rotation, the turnable rotary shaft and turnable joint shaft of one end may be reversed between turnable jig installing plate The upper end held rotates connection, described provided with swing arm may be reversed between described turnable rotary shaft and turnable oscillating bearing Turnable jig installing plate top be provided with may be reversed locating dowel;
Described jacking return component includes returning device mounting seat and the turnable axis of guide may be reversed, and described may be reversed The bottom of returning device mounting seat is described provided with the turnable return slide plate with the turnable perpendicular distribution of returning device mounting seat Turnable return slide plate be provided with return slide rail may be reversed, described turnable return slide rail is provided with and turnable return is slided The turnable linear slider that rail is mutually slidably connected, described turnable linear slider, which is provided with, may be reversed contiguous block, and described can The lower end of the upset axis of guide is mutually fixedly connected with turnable contiguous block, the upper end of the described turnable axis of guide and turnable return Device mounting seat is mutually positioned, and described turnable contiguous block is oriented between centers provided with return spring may be reversed with may be reversed, described The lower section of contiguous block may be reversed provided with the turnable jacking cylinder with turnable contiguous block phase jacking;
Described eyeglass supply assembly includes being provided with and storage in storage rack, cradle and ball-screw, described storage rack Layer is put provided with equally distributed material in the mobile bin of bin upper and lower displacement, described mobile bin, described material, which is put in layer, to be set There is charging tray, the upper end of described storage rack, which is provided with servomotor, described servomotor, is provided with shaft coupling, described ball wire The upper end of thick stick is mutually fixedly connected by component on ball-screw with shaft coupling, and the lower end of described ball-screw passes through ball-screw Lower component is mutually positioned with storage rack, and described ball-screw drives mobile bin to carry out upper and lower displacement by nut seat, described The outer end of storage rack is provided with cradle, and the top of described cradle is provided with articles holding table, and described articles holding table matches with charging tray It is provided with distribution, described articles holding table without bar cylinder, the top without bar cylinder hooks plate provided with charging tray, and described material, which is put in layer, expects Disk hooks plate with charging tray and moved on articles holding table, and described eyeglass feeding robot and the charging tray on articles holding table match distribution;
Described eyeglass front end take-off assembly includes pedestal front end installing plate, and the top of described pedestal front end installing plate leads to Cross pedestal front end flange disk to be mutually fixedly connected with eyeglass feeding robot, at least provided with one group on described pedestal front end installing plate Pedestal front end pickup component, the pedestal front end pickup that pickup component in pedestal front end includes being located at below the installing plate of pedestal front end is installed Plate, the top of described pedestal front end installing plate is provided with pedestal front end cylinder, and described pedestal front end cylinder takes with pedestal front end Mutually it is located by connecting by pedestal front end floating junction between part installing plate, it is straight provided with pedestal front end in described pedestal front end installing plate Bobbin is held, and the pedestal front end axis of guide, the bottom of the described pedestal front end axis of guide are provided with described pedestal front end linear bearing Mutually it is fixedly connected with pedestal front end pickup installing plate, the bottom of described pedestal front end pickup installing plate is provided with pedestal fore vacuum Connector, described pedestal fore vacuum connector is mutually fixedly connected with vacuum cup, described pedestal fore vacuum connector In be provided with pedestal front end gas-tpe fitting;
Described pcb board handling gripper include pcb board installing plate, pcb board visual component, pcb board cylinder guidance component and Pcb board clamp assembly, described pcb board installing plate is provided with to be connected with the pcb board flange that pcb board feeding robot is mutually fixed Seat;
Described pcb board cylinder guidance component includes the high-precision linear bearing of pcb board and the high-precision axis of guide of pcb board, institute Provided with the high-precision linear bearing of pcb board in the pcb board installing plate stated, pcb board is provided with the high-precision linear bearing of described pcb board The high-precision axis of guide;
The quantity of cylinder guidance component is identical with the quantity of pcb board clamp assembly in described pcb board installing plate;
The bottom of described pcb board installing plate is at least provided with a pcb board clamp assembly;
Described pcb board clamp assembly includes pcb board clamping jaw cylinder mounting plate, described pcb board clamping jaw cylinder mounting plate In be provided with pcb board clamping jaw cylinder, described pcb board installing plate is provided with pcb board cylinder, the bottom of described pcb board cylinder with It is connected positioning by pcb board floating junction between pcb board clamping jaw cylinder mounting plate, the bottom of the high-precision axis of guide of described pcb board Portion is mutually fixedly connected with pcb board clamping jaw cylinder mounting plate, and described pcb board clamping jaw cylinder mounting plate is oriented in high precision with pcb board Axle and upper and lower displacement, the bottom of described pcb board clamping jaw cylinder are provided with the adjustable interior distance block of pcb board, in described pcb board is adjustable Pcb board valve is provided between the pcb board clamping jaw being distributed in distance block provided with a pair of spaced, described pcb board clamping jaw, it is described Pcb board gas-tpe fitting is provided with pcb board clamping jaw cylinder;
Described pcb board visual component includes pcb board robotic vision system support, described pcb board robot vision System frame is mutually fixed with pcb board installing plate, and the upper end of described pcb board robotic vision system support is provided with pcb board vision System camera, described pcb board vision system camera bottom is mutually fixedly connected with pcb board camera lens, described pcb board machine The lower end of human visual system's support is provided with pcb board light source bracket, described pcb board light source bracket and pcb board camera lens phase The pcb board annular light source of Corresponding matching;
Described side nailing component includes side nailing crosshead, and the inwall of described side nailing crosshead is provided with side Face nailing longitudinal slide rail, the upper end of described side nailing longitudinal slide rail is provided with what is be mutually slidably connected with side nailing longitudinal slide rail Screw assembly is taken, the described lower section for taking screw assembly is provided with the nailing component being mutually slidably connected with side nailing longitudinal slide rail, described Side nailing longitudinal slide rail lower section provided with side nailing horizontal slide rail with the perpendicular distribution of side nailing longitudinal slide rail, institute The side nailing horizontal slide rail stated is provided with and side nailing horizontal slide rail is mutually slidably connected connects screw assembly;
It is described to take screw assembly to include and side nailing longitudinal slide rail is mutually slidably connected takes nail guide rail slide block, described side The top of face nailing crosshead is provided with nail cylinder mounting plate is taken, and described takes in nail cylinder mounting plate provided with nail cylinder is taken, described Take in nail guide rail slide block provided with taking nail Cylinder mount bracket, it is described to take nail cylinder and take nail Cylinder mount bracket by taking nail Floating junction is mutually located by connecting;
Described nailing component includes the nailing installing plate being mutually slidably connected with side nailing longitudinal slide rail, and described takes nail It is provided with nailing cylinder in cylinder mounting plate, described nailing cylinder is with passing through the nailing floating junction mutually company of positioning between nailing installing plate Connect, the nailing being distributed in described nailing installing plate provided with a pair of spaced tightens rifle, and the bottom that described nailing tightens rifle is set There is nailing electric screwdriver;
The described screw assembly that connects includes and side nailing horizontal slide rail is mutually slidably connected connects nail sliding block installing plate, described Provided with nail cylinder is connect in the nailing crosshead of side, described connects nail cylinder with connecing nail sliding block installing plate by connecing nail floating junction phase Be located by connecting, it is described to connect nail sliding block installing plate and connect nailing flange provided with what a pair of spaced was distributed, it is described connect nailing flange with Nailing electric screwdriver is in matching distribution up and down;
Described rotating disk fixture calibration assemblies include sizing stop and mounting bracket, and the outer wall of described sizing stop is installed There is calibration slide rail, described mounting bracket is mutually slidably connected by calibrating slide rail with sizing stop, the bottom of described mounting bracket Portion is provided with the calibration alignment pin for the distribution that matches with upset breach;
Described screw feed point screw assembly includes screw and is fed bottom plate, and the top of described screw feed bottom plate is provided with spiral shell Screw feeder channel, described screw are provided with nail feed support and screw feed vibrating disk, described screw feed vibrating disk The top of support is fed provided with screw feed point nail bottom plate, the top of described screw feed point nail bottom plate is fed provided with screw It is fed in frame, described screw feed frame provided with screw in slide, described screw feed slide provided with screw feed point nail, The top of described screw feed point nail is fed in nail pulling block, described screw feeder channel provided with screw feed provided with screw Pressing plate, screw feeder channel is connected with a screw feed point nail, and nail pulling component is provided with described screw feed frame, described Nail pulling component and screw feed nail pulling block match fixation, the bottom of described screw feed point nail bottom plate provided with two separately The screw feed of distribution falls nail joint head, and described screw feed falls nail joint head and is fed point nail phase mobile communication with screw, described Screw feed bottom plate in be provided with and be fed the corresponding screw feed of nail joint with screw and fall nail, described screw feed point The top for following closely bottom plate is fed cylinder provided with screw, and described screw feed cylinder drives screw feed push pedal to carry out left and right displacement, Described screw feed push pedal is mutually fixedly connected with screw feed slide;
Described pcb board nailing component includes pcb board nailing frame, and the outer wall of described pcb board nailing frame is beaten provided with pcb board Sliding panel is followed closely, described pcb board nailing sliding panel is described with being mutually slidably connected by pcb board nailing sliding block between pcb board nailing frame Pcb board nailing sliding panel be provided with least one set of pcb board nailing operating assembly, described pcb board nailing operating assembly includes The pcb board nailing upper mounted plate of pcb board nailing sliding panel upper end is located at, the lower end of described pcb board nailing sliding panel is provided with PCB Plate nailing bottom plate, is tightened between described pcb board nailing upper mounted plate and pcb board nailing bottom plate provided with pcb board nailing Rifle installing plate, described pcb board nailing is tightened fixed provided with pcb board nailing interval between rifle installing plate and pcb board nailing bottom plate Plate, the top of described pcb board nailing upper mounted plate is provided with pcb board nailing cylinder, described pcb board nailing cylinder and pcb board Nailing is mutually located by connecting between tightening rifle installing plate by pcb board nailing floating junction, and described pcb board nailing tightens rifle installing plate In tighten rifle provided with pcb board nailing, described pcb board nailing upper mounted plate and pcb board nailing is tightened between rifle installing plate provided with upper Lower linear bearing, described upper linear bearing and lower linear bearing are provided with linear bearing, described pcb board nailing interval fixed board Between by pcb board nailing axis of guide phase guide-localization, pcb board nailing interval is stretched out in the lower end of the described pcb board nailing axis of guide Fixed board, described pcb board nailing interval fixed board and pcb board nailing are provided with pcb board nailing guiding screw pole, institute between tightening rifle installing plate Pcb board nailing return spring is cased with outside the pcb board nailing guiding screw pole stated, the bottom that described pcb board nailing tightens rifle is provided with Pcb board nailing screw dop, leads between described pcb board nailing screw dop and pcb board nailing interval fixed board provided with pcb board nailing To set, ailhead is connect provided with pcb board nailing in described pcb board nailing screw dop;
Described bolt detection components include bolt and detect support, and the top of described bolt detection support is examined provided with side Survey and push component, the top that described side detection pushes component is provided with positive detection components, described side detection push group Part includes the side detection push cylinder for being located at bolt detection frame upper, and the outer wall of described side detection push cylinder is provided with Side detection push pedal, the outer wall of described side detection push pedal is provided with side detection probe, and described side detection probe is with side Face detection push cylinder is displaced outwardly;Described positive detection components include front detection cylinder mounting plate, described front inspection The top of cylinder mounting plate is surveyed provided with front detection cylinder, the lower section of described front detection cylinder mounting plate is detected provided with front Operation panel, described front detection operation panel between front detection cylinder by front detection floating junction with being mutually located by connecting, institute Front detection cylinder mounting plate, positive detection operation panel, the bolt stated detect the axis of guide between detecting support provided with front, described Provided with positive detection of straight lines bearing between the front detection axis of guide and front detection operation panel, described front detection operation panel is with just Cylinder is detected to bottom offset in face, and described front detection operation panel is provided with front detection mounting bracket, described front detection It is provided with mounting bracket in opening sensor, described front detection operation panel provided with positive detection probe, described front inspection The top of probing head is mutually fixedly connected with opening sensor;
Described blanking component has included material slide assemblies and blanking conveying assembly, and the described material slide assemblies that rise include Expect support and a material slide plate, the described top for playing material support is provided with the material installing plate, institute that distribution is tilted with playing material support The top for playing material installing plate stated has been provided with material guide rail, and the described material guide rail that rises is provided with and rising that a material guide rail is mutually slidably connected Expect slide plate, the described top for playing material slide plate is provided with push cylinder above and below feeding, and the described lower section for playing material slide plate is provided with gripping Structure push pedal, described grasping structures push pedal between push cylinder above and below feeding by feeding floating junction with being mutually located by connecting, institute Rising for stating has been provided with material linear bearing in material slide plate, described rising has been provided with the material axis of guide in material linear bearing, and described plays material The bottom of the axis of guide is mutually fixed with grasping structures push pedal, and the bottom of described grasping structures push pedal is provided with least one set of catching device Structure, described gripping body includes gripping slim jaw, and the slim jaw of described gripping is mutually fixed with grasping structures push pedal, described The bottom of the slim jaw of gripping grab pin provided with the gripping that a pair of spaced is distributed, it is described to rise before a material installing plate be provided with and expect Feeding cylinder afterwards, it is described play material before and after feeding cylinder be mutually located by connecting with playing material slide plate by playing the front and rear floating junction of material;
Described blanking conveying assembly includes being provided with before hopper conveyer belt, described hopper in hopper, described hopper End matches distribution with playing a material slide plate, and the top of described hopper is ventilated block provided with equally distributed blanking, and described blanking is logical Blanking nozzle is provided with air parcel.
Preferably, described operation disk is provided with least one set of antistatic blowing component, described antistatic blowing Component includes the antistatic fan of distribution corresponding with operative position component, and described antistatic fan passes through axle and mounting flange phase Positioning.
Preferably, the height of described vertical positive stop end is less than the height at Horizontal limiting end;
The top of described turnable returning device mounting seat is provided with turnable be located by connecting post, described turnable connection Provided with adjustable link may be reversed in the rectangular shape of block, described turnable oscillating bearing, turnable jig installing plate is with that can turn over Rotate provided with connector may be reversed between rotating shaft, described turnable connector is mutually fixedly connected with turnable rotary shaft, described The cross section that connector may be reversed is in " U " type.
The top of described storage rack is provided with upper light curtain transmitter and receiver, and the bottom of described storage rack is sent out provided with lower light curtain Penetrate receiving terminal, described upper light curtain transmitter and receiver with lower light curtain transmitter and receiver in linear symmetrical up and down, it is described The outside of articles holding table is provided with Robot calibration block, and described eyeglass feeding robot is located on cradle;
The two side ends of described pedestal front end cylinder are respectively equipped with pedestal front end linear bearing, and described pedestal front end is installed The lower section of plate is provided with two groups of pedestal front end pickup components being separately distributed;
It is described provided with the high-precision linear bearing of two pcb boards being separately distributed in one pcb board cylinder guidance component Pcb board cylinder is located between the high-precision linear bearing of two pcb boards;
The back side of described side nailing crosshead is provided with spacing hole, the upper end of described spacing hole provided with take nail on it is spacing Block, the bottom of described spacing hole, which is provided with, takes nail lower position block, and the described back side for taking nail cylinder mounting plate is extended in spacing hole, Take nail cylinder mounting plate respectively with take nail on limited block and take follow closely lower position block phase activity touch;
The outer wall of described sizing stop is located at mounting bracket provided with calibration stop screw, described calibration stop screw Lower section, the rectangular shape in cross section of described mounting bracket;
The top of described screw feed frame is provided with the upper sensor stand of screw feed, the described upper sensor of screw feed It is provided with support in upper opposite type sensor, described screw feed bottom plate and is fed lower sensor support, screw feed provided with screw Lower opposite type sensor is provided with lower sensor support, described upper opposite type sensor, screw feed fall nail, lower opposite type sensor In linear distribution up and down;
The top of described pcb board nailing frame is provided with pcb board nailing sliding cylinder, described pcb board nailing sliding cylinder Pcb board nailing sliding panel is driven to carry out left and right displacement along pcb board nailing sliding block;Pcb board nailing sliding panel is relative provided with two groups Claim the pcb board nailing operating assembly of distribution;
The top of described bolt detection support is provided with limiting bracket up and down, and described limiting bracket up and down is located at front and examined The lower section of operation panel is surveyed, limited block, described bolt detection are detected in the bottom of the described front end of limiting bracket up and down provided with front Support is mutually fixed with crosshead;
Described gripping is provided with two pairs separately between grabbing pin provided with gripping ventilation block, the bottom of described grasping structures push pedal The gripping body of distribution, the described material installing plate that rises is provided with and the material slide plate material limited block that mutually activity is abutted against;Described Hopper mutually supports positioning by hopper support frame, and described blanking ventilation block is mutually fixed with hopper by blanking ventilation mounting bracket Position, the rear end of described hopper is provided with band light buzzer, and described band light buzzer passes through buzzer mounting bracket and material Groove is mutually positioned.
The method of automatic assembly system based on security protection industry camera core component, it is characterised in that according to the following steps Carry out:
(1) disk subregion, is operated:
Provided with 8 equally distributed operative position components on operation disk, put on successively on crosshead station 1, station 2, Station 3, station 4, station 5, station 6, station 7 and station 8;
(2) each component, is assembled:
Each component is arranged in operating area and crosshead by Spreading requirements, component is debugged, it is ensured that can be normal Operation;
(3), lens base station is assembled:
The charging tray of pedestal will be filled by expecting storehouse Automatic-feeding to a fixed position by pedestal supply assembly, then by pedestal Pedestal in charging tray is transported to the station 1 on operation disk by the pedestal front end take-off assembly in feeding robot, due to charging tray Precision is very low, therefore robot is carried out finding positioning accurately when picking up pedestal with robotic vision system to pedestal;
Mobile bin in pedestal supply assembly is vertically divided into multilayer, and the full charging tray of supplied materials state is directly placed on by workman On each layer, a full charging tray is transferred on fixed articles holding table by conveying, then robot feeding from charging tray, then put On the station 1 for putting operation disk, because the plastic sucking disc that electronics industry is used is generally more frivolous, precision is poor, therefore robot With robotic vision system pedestal is carried out finding positioning accurately when picking up pedestal;
After one biscuit takes, robot automatically returns to empty charging tray in mobile bin, further takes out next disk and completely expects, workman Used empty charging tray on bin can be replaced with full charging tray at any time, it is ensured that do not lack material and shut down, in order to avoid being stained with ash on camera lens A blow-through plasma wind carrys out antistatic in dirt, assembling process;
(4), eyeglass station is assembled:
Lens base is installed to after station 1, makes 45 degree of operation disc rotary by protractor, operation disk is reached station Start to fill next lens base on 2 assembling eyeglasses, station 1, successively circulate operation;
The charging tray of eyeglass will be filled by expecting storehouse Automatic-feeding to a fixed position by eyeglass supply assembly, then by eyeglass Eyeglass in charging tray is transported to the station 2 on operation disk by the eyeglass front end take-off assembly in feeding robot;
Mobile bin in eyeglass supply assembly is vertically divided into multilayer, and the full charging tray of supplied materials state is directly placed on by workman On each layer, a full charging tray is transferred on fixed articles holding table by conveying, then robot feeding from charging tray, then put On the station 2 for putting operation disk;
Robot is placed on eyeglass on turnable localization tool, and eyeglass is pushed into lens base by turnable localization tool In;
Because eyeglass has plane not to be adapted to the feature captured but, therefore robot passes through the position for remembering a whole disk all materials Put to draw feeding;
Plastic sucking disc low precision, this equipment guarantees to be drawn to each material, Ran Houfang by the flexibility of vacuum cup Fixed position is put, the states such as the angle position direction that eyeglass is inserted are adjusted by guide device, then insert the lens into In band lens base, a blow-through plasma wind carrys out antistatic in assembling process;
(5) screw operation, is played:
Eyeglass is attached to after station 2,45 degree of operation disc rotary is made by protractor, operation disk is reached station 3 Progress, which is beaten on screw operation, station 2, to be started to fill next eyeglass, successively circulate operation;
Automatic screw of beating is carried out by side nailing component to operate, and plays M1.5 screws automatically.
Side nailing component is fed using vibrating disk, 2 screws are separated automatically is blown into and tighten near rifle, due to work Make platform spaces compact, and workpiece is small, the location space for twisting screw is also extremely limited, and screw is sent into two tightens immediately below rifle simultaneously Correcting, makes the prepackage screw hole on product be in shape vertically upward while the turnable localization tool on rotating disk is carried out into upset State, then avoid gas upset from dropping the lens base on turnable localization tool and eyeglass compression, tighten electric sling and move magnetic electricity Batch rotation, which declines, draws screw, tightens rifle and declines again and inserts screws into hole position;
(6) disc calibration, is operated:
Station 4 is set to calibrate station, operates all turnable localization tools on disk to sequentially pass through station 4, It is required that the turnable localization tool on operation disk will be fixed position when resting on station 4;
Station 4 is provided with rotating disk fixture calibration assemblies, and all turnable positioning that can be quickly on correct operation disk are controlled Tool, after turnable localization tool working stability, can remove rotating disk fixture calibration assemblies, and station 4 can be used for device extension Function;
(7), pcb board station is assembled:
Carry out after nailing operation, 45 degree of operation disc rotary is made by protractor, operation disk is reached station 5 and carry out Pcb board is installed, and starts next nailing operation on station 3, successively circulate operation;
The charging tray of pcb board will be filled by expecting storehouse Automatic-feeding to a fixed position, Ran Houyou by pcb board supply assembly Eyeglass in charging tray is transported to the station 5 on operation disk by the pcb board handling gripper in pcb board feeding robot, due to material Disk precision is very low, therefore robot is carried out finding positioning accurately when picking up eyeglass with robotic vision system to pedestal;
Mobile bin in pcb board supply assembly is vertically divided into multilayer, and workman directly places the full charging tray of supplied materials state On each layer, a full charging tray is transferred on fixed articles holding table by conveying, then robot feeding from charging tray, then On the station 5 for being placed into operation disk, because the plastic sucking disc that electronics industry is used is generally more frivolous, precision is poor, therefore machine People is carried out finding positioning accurately when picking up pedestal with robotic vision system to pedestal;
After one biscuit takes, robot automatically returns to empty charging tray in mobile bin, further takes out next disk and completely expects, workman Used empty charging tray on bin can be replaced with full charging tray at any time, it is ensured that do not lack material and shut down, in order to avoid being stained with ash on camera lens A blow-through plasma wind carrys out antistatic in dirt, assembling process;
(8) it is, automatic to play screw operation:
After pcb board feeding, 45 degree of operation disc rotary is made by protractor, operation disk is reached station 6 and carries out certainly Dynamic beat on screw operation, station 5 starts next pcb board operation, successively circulate operation;
Two screws are made a call to automatically by pcb board nailing component, pcb board connected with pedestal, screw is supplied by screw Material point screw assembly carries out Automatic-feeding and automatic feed dividing;
Because pcb board is beaten at screw, space is sufficient, and directly screw is blown in the screw dop directly over pcb board, then by Tighten rifle to be screwed into, upward, station 6 need not overturn turnable localization tool to pcb board screw;
(9), automatic checked operation:
Pcb board is tightened after screw, 45 degree of operation disc rotary is made by protractor, operation disk is reached station 7 certainly Start next operation on dynamic checked operation, station 6, successively circulate operation;
By bolt detection components detect on each product 3 screws whether no marking, two pieces of optical filters in eyeglass want root Automatically switch according to day and night, so eyeglass can not twist too tight, detection screw is screwed into depth whether in OK range;
(10), blanking is operated:
After automatic checked operation, 45 degree of operation disc rotary is made by protractor, operation disk is reached station 8 and enters Row blanking is operated, and starts next operation on station 7, successively circulate operation;
Product is put on the hopper conveyer belt of hopper by playing material slide assemblies, flowed in next equipment;
When the poor products that station 7 is detected go to station 8, band light buzzer can point out workman's this time blanking to be poor products.
Advantage:Product quality is stable, reliable, avoid human factor.Full-automatic unmanned makeup is matched somebody with somebody, and production efficiency improves 10 times More than.Due to use intelligent robot and reserved station (station 4), greatly improve the flexibility of equipment, when like product more When changing, as long as changing corresponding fixture.Equipment also possesses the autgmentability to ancillary equipment simultaneously.
The present invention provides automatic assembly system and its method based on security protection industry camera core component, improves assembling Efficiency, automaticity is high, Improving The Quality of Products, reduces cost of labor.
Brief description of the drawings
Fig. 1 is overlooking structure figure of the invention;
Fig. 2 is side structure schematic view of the invention;
Fig. 3 is crosshead in the present invention and the assembling dimensional structure diagram for operating disk;
Fig. 4 is the dimensional structure diagram of operative position component in the present invention;
Fig. 5 is the dimensional structure diagram of turnable localization tool in the present invention;
Fig. 6 is the assembling structure schematic diagram of turnable localization tool in the present invention;
Fig. 7 is Fig. 6 overlooking the structure diagram;
Fig. 8 is the dimensional structure diagram of eyeglass supply assembly in the present invention;
Fig. 9 is the side perspective structural representation of eyeglass supply assembly in the present invention;
Figure 10 is the dimensional structure diagram of eyeglass feeding robot in the present invention;
Figure 11 is the dimensional structure diagram of eyeglass front end take-off assembly in Figure 10;
Figure 12 is the dimensional structure diagram of pedestal feeding robot in the present invention;
Figure 13 is the dimensional structure diagram of pedestal handling gripper in Figure 12;
Figure 14 is Figure 13 main structure diagram;
Figure 15 is the dimensional structure diagram of side nailing component in the present invention;
Figure 16 is Figure 15 side perspective structural representation;
Figure 17 is the dimensional structure diagram of transfer plate clamp calibration assemblies of the present invention;
Figure 18 divides the dimensional structure diagram of screw assembly for screw feed in the present invention;
Figure 19 is A-A cross section structure diagrams in Figure 18;
Figure 20 is the dimensional structure diagram of pcb board nailing component in the present invention;
Figure 21 is Figure 20 overlooking the structure diagram;
Figure 22 is the dimensional structure diagram of pcb board nailing component another side in the present invention;
Figure 23 is the dimensional structure diagram of bolt detection components in the present invention;
Figure 24 is the side perspective structural representation of bolt detection components in the present invention;
Figure 25 is the dimensional structure diagram of blanking component in the present invention;
Figure 26 is the side perspective structural representation of blanking component in the present invention;
Figure 27 expects the dimensional structure diagram of slide assemblies to be risen in Figure 25;
Figure 28 is amplification dimensional structure diagram in A portions in Figure 26;
Figure 29 is the dimensional structure diagram of antistatic blowing component in the present invention.
Embodiment
Below by embodiment, and with reference to accompanying drawing, technical scheme is described in further detail.
Embodiment 1:As shown in Figure 1, Figure 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, Fig. 8, Fig. 9 Figure 10, Figure 11, Figure 12, Figure 13, figure 14th, Figure 15, Figure 16, Figure 17, Figure 18, Figure 19, Figure 20, Figure 21, Figure 22, Figure 23, Figure 24, Figure 25, Figure 26, Figure 27, Figure 28 and figure Shown in 29, a kind of automatic assembly system based on security protection industry camera core component, including operating area 1, described behaviour Make to be provided with crosshead 2 in region 1, the top of described crosshead 2 is provided with the operation disk 3 mutually fixed with crosshead 2, described The rotation of operation disk 3 is controlled by protractor 4, and controller 5, the described side for operating disk 3 are provided with described crosshead 2 Edge is provided with the equally distributed operative position component 6 of at least six, and described operative position component 6, which is provided with, may be reversed localization tool 7, institute The eyeglass feeding robot group for the distribution that matches with operation disk 3 is sequentially provided with 4th quadrant of the crosshead 2 stated from left to right Part and pedestal feeding robot component, the 4th quadrant of described crosshead 2 are provided with the side for the distribution that matches with operation disk 3 The pcb board feeding robot for the distribution that matches with operation disk 3 is provided with face nailing component 8, the described third quadrant of crosshead 2 It is provided with and matches distribution with operation disk 3 in component and rotating disk fixture calibration assemblies 9, the 2nd quadrant of described crosshead 2 Pcb board nailing component 10, the 2nd quadrant of described crosshead 2 is provided with the bolt detection group for the distribution that matches with operation disk 3 Part 11, the interior blanking component 12 for being provided with the distribution that matches with operation disk 3 of the 1st quadrant of described crosshead 2, described operation The screw feed point screw assembly 13 for the distribution that matches with operation disk 3 is respectively equipped with the third quadrant of frame 2 and the 2nd quadrant;
Described eyeglass feeding robot component includes eyeglass feeding robot 14 and eyeglass supply assembly 15, described mirror Eyeglass front end take-off assembly 16 is provided with piece feeding robot 14, described eyeglass front end take-off assembly 16 is respectively with operating disk 3 match distribution with eyeglass supply assembly 15;
Described pedestal feeding robot component includes pedestal feeding robot 17 and pedestal supply assembly 18, described base Pedestal handling gripper 19 is provided with seat feeding robot 17, described pedestal handling gripper 19 is respectively with operating disk 3 and eyeglass Supply assembly 15 matches distribution;
Described pcb board feeding robot component includes pcb board feeding robot 20 and pcb board supply assembly 21, described Pcb board feeding robot 20 in be provided with pcb board handling gripper 22, described pcb board handling gripper 22 respectively with operation disk 3 Match distribution with eyeglass supply assembly 15;
Described eyeglass feeding robot 14, pedestal feeding robot 17 and the structure of the three of pcb board feeding robot 20 It is identical, described pedestal handling gripper 19 eyeglass supply assembly identical with the structure of both pcb board handling grippers 22, described 15th, pedestal supply assembly 18 is identical with the structure of the three of pcb board supply assembly 21;
Described operative position component 6 includes being located at the upset breach 23 that operation disk 3 edge is in inner concavity, described upset The middle-end of breach 23 is provided with vertical positive stop end 24, and the two side ends of described vertical positive stop end 24 are respectively equipped with Horizontal limiting end 25;
Described turnable localization tool 7 includes upset component and jacking return component, and described upset component includes can Turnover fixture installing plate 26 and turnable oscillating bearing 27, described turnable jig installing plate 26 are located in upset breach 23, Described turnable jig installing plate 26 is mutually touched with vertical positive stop end 24 and Horizontal limiting end 25 respectively, described turnable folder The two side ends of tool installing plate 26 are respectively equipped with turnable bearing block 28, and described turnable bearing block 28 and operation disk 3 is mutually solid Fixed, described turnable bearing block 28 is with passing through the turnable phase locating rotation of rotary shaft 29, one between turnable jig installing plate 26 The turnable rotary shaft 29 at end rotates with the upper end of turnable oscillating bearing 27 and is connected, described turnable rotary shaft 29 and can Provided with swing arm 30 may be reversed between upset oscillating bearing 27, the top of described turnable jig installing plate 26 is determined provided with turnable Position post 31;
Described jacking return component includes returning device mounting seat 32 and the turnable axis of guide 33 may be reversed, and described can The bottom of returning device mounting seat 32 is overturn provided with the turnable return with the perpendicular distribution of turnable returning device mounting seat 32 Slide plate 34, described turnable return slide plate 34, which is provided with, may be reversed on return slide rail 35, described turnable return slide rail 35 Provided with the turnable linear slider 36 being mutually slidably connected with turnable return slide rail 35, set in described turnable linear slider 36 There is turnable contiguous block 37, the lower end of the described turnable axis of guide 33 is mutually fixedly connected with turnable contiguous block 37, described The upper end that the axis of guide 33 may be reversed mutually is positioned with turnable returning device mounting seat 32, and described turnable contiguous block 37 is with that can turn over Turn to be provided with and turnable contiguous block provided with turnable return spring 38, the lower section of described turnable contiguous block 37 between the axis of guide 33 The turnable jacking cylinder 39 of 38 phase jackings;
Described eyeglass supply assembly 15 includes storage rack 40, cradle 41 and ball-screw 42, described storage rack 40 In provided with mobile bin 43 with the upper and lower displacement of storage rack 40, put layer provided with equally distributed material in described mobile bin 43 44, described material is put and charging tray 45 is provided with layer 44, and the upper end of described storage rack 40 is provided with servomotor 46, described servo electricity Shaft coupling 47 is provided with machine 46, the upper end of described ball-screw 42 is mutually fixed by component on ball-screw 48 with shaft coupling 47 Connection, the lower end of described ball-screw 42 is mutually positioned by component under ball-screw 49 with storage rack 40, described ball wire Thick stick 42 drives mobile bin 43 to carry out upper and lower displacement by nut seat 50, and the outer end of described storage rack 40 is provided with cradle 41, The top of described cradle 41 is provided with articles holding table 51, and described articles holding table 51 and charging tray 45 match distribution, described glove It is provided with platform 51 without bar cylinder 52, the top without bar cylinder 52 hooks plate 53 provided with charging tray, and described material puts charging tray 45 in layer 44 Plate 53 is hooked with charging tray to move on articles holding table 51, described eyeglass feeding robot 14 matches with the charging tray 45 on articles holding table 51 Distribution;
Described eyeglass front end take-off assembly 16 includes pedestal front end installing plate 54, described pedestal front end installing plate 54 Top is mutually fixedly connected by pedestal front end flange disk 55 with eyeglass feeding robot 14, on described pedestal front end installing plate 54 At least provided with one group of pedestal front end pickup component, pickup component in pedestal front end includes the base for being located at the lower section of pedestal front end installing plate 54 Seat front end pickup installing plate 56, the top of described pedestal front end installing plate 54 is provided with pedestal front end cylinder 57, described pedestal Mutually it is located by connecting by pedestal front end floating junction 58 between front end cylinder 57 and pedestal front end pickup installing plate 56, described pedestal It is provided with pedestal front end linear bearing 59, described pedestal front end linear bearing 59 and is led provided with pedestal front end in front end installing plate 54 To axle 60, the bottom of the described pedestal front end axis of guide 60 is mutually fixedly connected with pedestal front end pickup installing plate 56, described base The bottom of seat front end pickup installing plate 56 is provided with pedestal fore vacuum connector 61, described pedestal fore vacuum connector 61 with Vacuum cup 62 is mutually fixedly connected, and pedestal front end gas-tpe fitting 63 is provided with described pedestal fore vacuum connector 61;
Described pcb board handling gripper 22 includes pcb board installing plate 64, pcb board visual component, pcb board cylinder guidance group Part and pcb board clamp assembly, described pcb board installing plate 64 are provided with the pcb board method mutually fixed with pcb board feeding robot 20 Blue connecting seat 65;
Described pcb board cylinder guidance component includes the high-precision linear bearing 66 of pcb board and the high-precision axis of guide of pcb board 67, provided with the high-precision linear bearing 66 of pcb board in described pcb board installing plate 64, the high-precision linear bearing 66 of described pcb board In provided with the high-precision axis of guide 67 of pcb board;
The quantity of cylinder guidance component is identical with the quantity of pcb board clamp assembly in described pcb board installing plate 64;
The bottom of described pcb board installing plate 64 is at least provided with a pcb board clamp assembly;
Described pcb board clamp assembly includes pcb board clamping jaw cylinder mounting plate 68, and described pcb board clamping jaw cylinder is installed Pcb board clamping jaw cylinder 69 is provided with plate 68, described pcb board installing plate 64 is provided with pcb board cylinder 70, described pcb board gas It is connected positioning, described pcb board by pcb board floating junction 71 between the bottom of cylinder 70 and pcb board clamping jaw cylinder mounting plate 68 The bottom of the high-precision axis of guide 67 is mutually fixedly connected with pcb board clamping jaw cylinder mounting plate 68, and described pcb board clamping jaw cylinder is installed The upper and lower displacement with the high-precision axis of guide 67 of pcb board of plate 68, the bottom of described pcb board clamping jaw cylinder 69 is adjustable provided with pcb board The pcb board clamping jaw 73 being distributed in interior distance block 72, described pcb board is adjustable interior distance block 72 provided with a pair of spaced, it is described It is provided between pcb board clamping jaw 73 in pcb board valve 74, described pcb board clamping jaw cylinder 69 and is provided with pcb board gas-tpe fitting 75;
Described pcb board visual component includes pcb board robotic vision system support 76, and described pcb board robot is regarded Feel that system frame 76 is mutually fixed with pcb board installing plate 64, the upper end of described pcb board robotic vision system support 76 is provided with Pcb board vision system camera 77, the described bottom of pcb board vision system camera 77 is mutually fixedly connected with pcb board camera lens 78, The lower end of described pcb board robotic vision system support 76 is provided with pcb board light source bracket 79, described pcb board light source bracket With the pcb board annular light source 80 of the corresponding matching of pcb board camera lens 78 in 79;
Described side nailing component includes side nailing crosshead 81, and the inwall of described side nailing crosshead 81 is set There is side nailing longitudinal slide rail 82, the upper end of described side nailing longitudinal slide rail 82 is provided with and the phase of side nailing longitudinal slide rail 82 What is be slidably connected takes screw assembly, and the described lower section for taking screw assembly is provided with and beating that side nailing longitudinal slide rail 82 is mutually slidably connected Screw assembly, the lower section of described side nailing longitudinal slide rail 82 is provided with the side with the perpendicular distribution of side nailing longitudinal slide rail 82 Nailing horizontal slide rail 83, described side nailing horizontal slide rail 83 is provided with what is be mutually slidably connected with side nailing horizontal slide rail 83 Connect screw assembly;
It is described to take screw assembly to include and side nailing longitudinal slide rail 82 is mutually slidably connected takes nail guide rail slide block 84, it is described Side nailing crosshead 81 top provided with taking nail cylinder mounting plate 85, it is described to take in nail cylinder mounting plate 85 provided with taking nail Cylinder 86, described takes provided with nail Cylinder mount bracket 87 is taken in nail guide rail slide block 84, and described taking follows closely cylinder 86 and take nail gas Cylinder mounting bracket 87 is by taking nail floating junction 88 to be mutually located by connecting;
Described nailing component includes the nailing installing plate 89 being mutually slidably connected with side nailing longitudinal slide rail 82, described Take in nail cylinder mounting plate 85 and be provided with nailing cylinder 90, floated between described nailing cylinder 90 and nailing installing plate 89 by nailing Joint 91 is mutually located by connecting, and the nailing being distributed in described nailing installing plate 89 provided with a pair of spaced tightens rifle 92, described The bottom that nailing tightens rifle 92 is provided with nailing electric screwdriver 93;
The described screw assembly that connects includes and side nailing horizontal slide rail 83 is mutually slidably connected connects nail sliding block installing plate 94, institute Provided with nail cylinder 95 is connect in the side nailing crosshead 81 stated, described connects nail cylinder 95 with connecing nail sliding block installing plate 94 by connecing Nail floating junction 96 is mutually located by connecting, and the described nail sliding block installing plate 94 that connects connects nailing flange provided with what a pair of spaced was distributed 97, the described nailing flange 97 that connects matches distribution with nailing electric screwdriver 93 above and below;
Described rotating disk fixture calibration assemblies include sizing stop 98 and mounting bracket 99, described sizing stop 98 it is outer Wall is mutually slidably connected provided with calibration slide rail 100, described mounting bracket 99 by calibrating slide rail 100 with sizing stop 98, institute The bottom for the mounting bracket 99 stated is provided with the calibration alignment pin 101 for the distribution that matches with upset breach 23;
Described screw feed point screw assembly includes screw and is fed bottom plate 102, and described screw is fed the top of bottom plate 102 It is fed provided with screw in support 103 and screw feed vibrating disk 104, described screw feed vibrating disk 104 provided with screw feed Bottom plate 106, described screw feed point nail are followed closely provided with screw feed point in passage 105, the top of described screw feed support 103 The top of bottom plate 106 is provided with screw feed frame 107, described screw feed frame 107 is fed slide 108 provided with screw, described Screw feed slide 108 in be provided with spiral shell provided with a screw feed point nail 109, the top of described screw feed point nail 109 Be fed pressing plate 111 provided with screw in nail feed nail pulling block 110, described screw feeder channel 105, screw feeder channel 105 with Screw feed point nail 109 is connected, and nail pulling component 112, described nail pulling component are provided with described screw feed frame 107 112 match fixation with screw feed nail pulling block 110, and a bottom for described screw feed point nail bottom plate 102 is alternate provided with two Fall nail joint first 113 every the screw feed of distribution, described screw feed falls nail joint first 113 and mutually lived with screw feed point nail 109 It is provided with dynamic connection, described screw feed bottom plate 102 and is fed the corresponding screw feed of nail joint first 113 with screw and falls nail 114, the top of described screw feed point nail bottom plate 106 is fed cylinder 115, described screw feed cylinder 115 provided with screw Screw feed push pedal 116 is driven to carry out left and right displacement, described screw feed push pedal 116 is mutually fixed with screw feed slide 108 Connection;
Described pcb board nailing component includes pcb board nailing frame 117, and the outer wall of described pcb board nailing frame 117 is provided with Pcb board nailing sliding panel 118, is slided between described pcb board nailing sliding panel 118 and pcb board nailing frame 117 by pcb board nailing Block 119 is mutually slidably connected, and described pcb board nailing sliding panel 118 is provided with least one set of pcb board nailing operating assembly, described Pcb board nailing operating assembly include being located at the pcb board nailing upper mounted plate 120 of the upper end of pcb board nailing sliding panel 118, it is described Pcb board nailing sliding panel 118 lower end be provided with pcb board nailing bottom plate 121, described pcb board nailing upper mounted plate 120 Rifle installing plate 122 is tightened provided with pcb board nailing between pcb board nailing bottom plate 121, described pcb board nailing tightens rifle peace Fill and be provided with fixed on pcb board nailing interval fixed board 123, described pcb board nailing between plate 122 and pcb board nailing bottom plate 121 The top of plate 120 is provided with pcb board nailing cylinder 124, and described pcb board nailing cylinder 124 tightens rifle installing plate with pcb board nailing Mutually it is located by connecting by pcb board nailing floating junction 125 between 122, described pcb board nailing is tightened to be provided with rifle installing plate 122 Pcb board nailing tightens rifle 126, and described pcb board nailing upper mounted plate 120 and pcb board nailing are provided between tightening rifle installing plate 122 Lower linear bearing 128, described upper linear bearing are provided with upper linear bearing 127, described pcb board nailing interval fixed board 123 By the phase guide-localization of the pcb board nailing axis of guide 129 between 127 and lower linear bearing 128, the described pcb board nailing axis of guide 129 Lower end stretch out pcb board nailing interval fixed board 123, described pcb board nailing interval fixed board 123 tightens rifle peace with pcb board nailing It is provided between dress plate 122 outside pcb board nailing guiding screw pole 130, described pcb board nailing guiding screw pole 130 and is cased with pcb board nailing time Position spring 131, the bottom that described pcb board nailing tightens rifle 126 is provided with pcb board nailing screw dop 132, described pcb board Pcb board nailing guide sleeve 133, described pcb board nailing are provided between nailing screw dop 132 and pcb board nailing interval fixed board 123 In screw dop 132 ailhead 134 is connect provided with pcb board nailing;
Described bolt detection components include bolt and detect support 135, and the top of described bolt detection support 135 is provided with Side detection pushes component, and the top that described side detection pushes component is provided with positive detection components, described side detection The side detection push cylinder 136 that component includes being located at bolt detection support 135 top is pushed, described side detection pushes gas The outer wall of cylinder 136 is provided with side detection probe provided with side detection push pedal 137, the outer wall of described side detection push pedal 137 138, described side detection probe 138 is displaced outwardly with side detection push cylinder 136;Described positive detection components include Front detection cylinder mounting plate 139, the top of described front detection cylinder mounting plate 139 is provided with front detection cylinder 140, institute The lower section for the front detection cylinder mounting plate 139 stated is provided with front detection operation panel 141, described front detection operation panel 141 Mutually it is located by connecting by front detection floating junction 142 between front detection cylinder 140, described front detection cylinder mounting plate 139th, provided with the front detection axis of guide 143 between front detection operation panel 141, bolt detection support 135, described front detection is led To between axle 143 and front detection operation panel 141 provided with positive detection of straight lines bearing 144, described front detection operation panel 141 with Front detection cylinder 140 is to bottom offset, and described front detection operation panel 141 is described provided with front detection mounting bracket 145 Front detection mounting bracket 145 in be provided with opening sensor 146, described front detection operation panel 141 provided with front inspection Probing first 147, the top of described positive detection probe 147 is mutually fixedly connected with opening sensor 146;
Described blanking component has included material slide assemblies and blanking conveying assembly, and the described material slide assemblies that rise include Expect support 148 and play material slide plate 149, the described top for playing material support 148 is provided with tilts rising for distribution with playing material support 148 Expect installing plate 150, the described top for playing material installing plate 150 has been provided with material guide rail 151, and the described material guide rail 151 that rises is provided with With playing the material slide plate 149 that material guide rail 151 is mutually slidably connected, the described top for playing material slide plate 149 is provided with push above and below feeding Cylinder 152, the described lower section for playing material slide plate 149 is provided with grasping structures push pedal 153, and described grasping structures push pedal 153 is with taking Mutually it is located by connecting by feeding floating junction 154 between push cylinder 152 above and below material, described rising in material slide plate 149 has been provided with material Linear bearing 155, described rising has been provided with the material axis of guide 156, the described bottom for playing the material axis of guide 156 in material linear bearing 155 Portion is mutually fixed with grasping structures push pedal 153, and the bottom of described grasping structures push pedal 153 is provided with least one set of gripping body, institute The gripping body stated includes gripping slim jaw 157, and the slim jaw 157 of described gripping is mutually fixed with grasping structures push pedal 153, Pin 158 is grabbed in the bottom of the described slim jaw 157 of gripping provided with the gripping that a pair of spaced is distributed, and described plays material installing plate 150 have been provided with feeding cylinder 159 before and after material, it is described play material before and after feeding cylinder 159 with playing material slide plate 149 by rising before material Floating junction 160 is mutually located by connecting afterwards;
Described blanking conveying assembly includes being provided with hopper conveyer belt 162 in hopper 161, described hopper 161, described The front end of hopper 161 matches distribution with playing a material slide plate 149, and the top of described hopper 161 leads to provided with equally distributed blanking Blanking nozzle 164 is provided with air parcel 163, described blanking ventilation block 163.
Described operation disk 3 is provided with least one set of antistatic blowing component, and described antistatic blowing component includes With the antistatic fan 165 of the corresponding distribution of operative position component 6, described antistatic fan 165 passes through axle 166 and mounting flange 167 mutually position.
The height of described vertical positive stop end 24 is less than the height at Horizontal limiting end 25;
The top of described turnable returning device mounting seat 32 is provided with may be reversed the post 168 that is located by connecting, and described turns over Turn in the rectangular shape of contiguous block 37, described turnable oscillating bearing 27 provided with turnable adjustable link 169, turnable jig Provided with connector 170 may be reversed between installing plate 26 and turnable rotary shaft 29, described turnable connector 170 is with may be reversed rotation Rotating shaft 29 is mutually fixedly connected, and the cross section of described turnable connector 170 is in " U " type.
The top of described storage rack 40 is provided with upper light curtain transmitter and receiver 171, and the bottom of described storage rack 40 is provided with Lower light curtain transmitter and receiver 172, described upper light curtain transmitter and receiver 171 and lower light curtain transmitter and receiver 172 are in straight line up and down Shape is symmetrical, and the outside of described articles holding table 51 is provided with Robot calibration block 173, and described eyeglass feeding robot 14 is located at On cradle 41;
The two side ends of described pedestal front end cylinder 57 are respectively equipped with pedestal front end linear bearing 59, described pedestal front end The lower section of installing plate 54 is provided with two groups of pedestal front end pickup components being separately distributed;
It is described provided with the high-precision linear bearing 66 of two pcb boards being separately distributed in one pcb board cylinder guidance component Pcb board cylinder 70 be located between the high-precision linear bearings 66 of two pcb boards;
The back side of described side nailing crosshead 81 is provided with spacing hole 174, and the upper end of described spacing hole 174, which is provided with, to be taken Limited block 175 is nailed on, the bottom of described spacing hole 174, which is provided with, takes nail lower position block 176, and described takes nail cylinder mounting plate 85 The back side extend in spacing hole 174, take nail cylinder mounting plate 85 respectively with take nail on limited block 175 and take follow closely lower position block 176 Phase activity is touched;
The outer wall of described sizing stop 98 is located at peace provided with calibration stop screw 177, described calibration stop screw 177 Fill the lower section of support 99, the rectangular shape in cross section of described mounting bracket 99;
The top of described screw feed frame 107 is fed provided with the upper sensor stand 178 of screw feed, described screw It is provided with sensor stand 178 in upper opposite type sensor 179, described screw feed bottom plate 102 and is fed lower sense provided with screw It is provided with lower opposite type sensor 181 in device support 180, screw feed lower sensor support 180, described upper opposite type sensor 179, Screw feed falls nail 114, lower opposite type sensor 181 in linear distribution up and down;
The top of described pcb board nailing frame 117 is provided with pcb board nailing sliding cylinder 182, and described pcb board nailing is slided Cylinder 182 of taking offence drives pcb board nailing sliding panel 118 to carry out left and right displacement along pcb board nailing sliding block 119;Pcb board nailing sliding panel The 118 pcb board nailing operating assemblies provided with two groups of symmetrical distributions;
The top of described bolt detection support 135 is provided with limiting bracket 183, described limiting bracket 183 up and down up and down Positioned at the lower section of front detection operation panel 141, limited block is detected in the bottom of the described front end of limiting bracket up and down 183 provided with front 184, described bolt detection support 135 is mutually fixed with crosshead 2;
Described gripping is provided with gripping ventilation block 185 between grabbing pin 158, and the bottom of described grasping structures push pedal 153 is provided with Two pairs of gripping bodies for being separately distributed, the described material installing plate 150 that rises is provided with and risen mutually the rising of abutting against of activity of material slide plate 149 Expect limited block 186;Described hopper 161 mutually supports positioning by hopper support frame 187, and described blanking ventilation block 163 passes through Blanking ventilation mounting bracket 188 is mutually positioned with hopper 161, and the rear end of described hopper 161 is provided with band light buzzer 189, institute The band light buzzer 189 stated mutually is positioned by buzzer mounting bracket 190 with hopper 161.
The method of automatic assembly system based on security protection industry camera core component, is carried out according to the following steps:
(1) disk subregion, is operated:
Provided with 8 equally distributed operative position components on operation disk, put on successively on crosshead station 1, station 2, Station 3, station 4, station 5, station 6, station 7 and station 8;
(2) each component, is assembled:
Each component is arranged in operating area and crosshead by Spreading requirements, component is debugged, it is ensured that can be normal Operation;
(3), lens base station is assembled:
The charging tray of pedestal will be filled by expecting storehouse Automatic-feeding to a fixed position by pedestal supply assembly, then by pedestal Pedestal in charging tray is transported to the station 1 on operation disk by the pedestal front end take-off assembly in feeding robot, due to charging tray Precision is very low, therefore robot is carried out finding positioning accurately when picking up pedestal with robotic vision system to pedestal;
Mobile bin in pedestal supply assembly is vertically divided into multilayer, and the full charging tray of supplied materials state is directly placed on by workman On each layer, a full charging tray is transferred on fixed articles holding table by conveying, then robot feeding from charging tray, then put On the station 1 for putting operation disk, because the plastic sucking disc that electronics industry is used is generally more frivolous, precision is poor, therefore robot With robotic vision system pedestal is carried out finding positioning accurately when picking up pedestal;
After one biscuit takes, robot automatically returns to empty charging tray in mobile bin, further takes out next disk and completely expects, workman Used empty charging tray on bin can be replaced with full charging tray at any time, it is ensured that do not lack material and shut down, in order to avoid being stained with ash on camera lens A blow-through plasma wind carrys out antistatic in dirt, assembling process;
(4), eyeglass station is assembled:
Lens base is installed to after station 1, makes 45 degree of operation disc rotary by protractor, operation disk is reached station Start to fill next lens base on 2 assembling eyeglasses, station 1, successively circulate operation;
The charging tray of eyeglass will be filled by expecting storehouse Automatic-feeding to a fixed position by eyeglass supply assembly, then by eyeglass Eyeglass in charging tray is transported to the station 2 on operation disk by the eyeglass front end take-off assembly in feeding robot;
Mobile bin in eyeglass supply assembly is vertically divided into multilayer, and the full charging tray of supplied materials state is directly placed on by workman On each layer, a full charging tray is transferred on fixed articles holding table by conveying, then robot feeding from charging tray, then put On the station 2 for putting operation disk;
Robot is placed on eyeglass on turnable localization tool, and eyeglass is pushed into lens base by turnable localization tool In;
Because eyeglass has plane not to be adapted to the feature captured but, therefore robot passes through the position for remembering a whole disk all materials Put to draw feeding;
Plastic sucking disc low precision, this equipment guarantees to be drawn to each material, Ran Houfang by the flexibility of vacuum cup Fixed position is put, the states such as the angle position direction that eyeglass is inserted are adjusted by guide device, then insert the lens into In band lens base, a blow-through plasma wind carrys out antistatic in assembling process;(5) screw operation, is played:
Eyeglass is attached to after station 2,45 degree of operation disc rotary is made by protractor, operation disk is reached station 3 Progress, which is beaten on screw operation, station 2, to be started to fill next eyeglass, successively circulate operation;
Automatic screw of beating is carried out by side nailing component to operate, and plays M1.5 screws automatically.
Side nailing component is fed using vibrating disk, 2 screws are separated automatically is blown into and tighten near rifle, due to work Make platform spaces compact, and workpiece is small, the location space for twisting screw is also extremely limited, and screw is sent into two tightens immediately below rifle simultaneously Correcting, makes the prepackage screw hole on product be in shape vertically upward while the turnable localization tool on rotating disk is carried out into upset State, then avoid gas upset from dropping the lens base on turnable localization tool and eyeglass compression, tighten electric sling and move magnetic electricity Batch rotation, which declines, draws screw, tightens rifle and declines again and inserts screws into hole position;
(6) disc calibration, is operated:
Station 4 is set to calibrate station, operates all turnable localization tools on disk to sequentially pass through station 4, It is required that the turnable localization tool on operation disk will be fixed position when resting on station 4;
Station 4 is provided with rotating disk fixture calibration assemblies, and all turnable positioning that can be quickly on correct operation disk are controlled Tool, after turnable localization tool working stability, can remove rotating disk fixture calibration assemblies, and station 4 can be used for device extension Function;
(7), pcb board station is assembled:
Carry out after nailing operation, 45 degree of operation disc rotary is made by protractor, operation disk is reached station 5 and carry out Pcb board is installed, and starts next nailing operation on station 3, successively circulate operation;
The charging tray of pcb board will be filled by expecting storehouse Automatic-feeding to a fixed position, Ran Houyou by pcb board supply assembly Eyeglass in charging tray is transported to the station 5 on operation disk by the pcb board handling gripper in pcb board feeding robot, due to material Disk precision is very low, therefore robot is carried out finding positioning accurately when picking up eyeglass with robotic vision system to pedestal;
Mobile bin in pcb board supply assembly is vertically divided into multilayer, and workman directly places the full charging tray of supplied materials state On each layer, a full charging tray is transferred on fixed articles holding table by conveying, then robot feeding from charging tray, then On the station 5 for being placed into operation disk, because the plastic sucking disc that electronics industry is used is generally more frivolous, precision is poor, therefore machine People is carried out finding positioning accurately when picking up pedestal with robotic vision system to pedestal;
After one biscuit takes, robot automatically returns to empty charging tray in mobile bin, further takes out next disk and completely expects, workman Used empty charging tray on bin can be replaced with full charging tray at any time, it is ensured that do not lack material and shut down, in order to avoid being stained with ash on camera lens A blow-through plasma wind carrys out antistatic in dirt, assembling process;
(8) it is, automatic to play screw operation:
After pcb board feeding, 45 degree of operation disc rotary is made by protractor, operation disk is reached station 6 and carries out certainly Dynamic beat on screw operation, station 5 starts next pcb board operation, successively circulate operation;
Two screws are made a call to automatically by pcb board nailing component, pcb board connected with pedestal, screw is supplied by screw Material point screw assembly carries out Automatic-feeding and automatic feed dividing;
Because pcb board is beaten at screw, space is sufficient, and directly screw is blown in the screw dop directly over pcb board, then by Tighten rifle to be screwed into, upward, station 6 need not overturn turnable localization tool to pcb board screw;
(9), automatic checked operation:
Pcb board is tightened after screw, 45 degree of operation disc rotary is made by protractor, operation disk is reached station 7 certainly Start next operation on dynamic checked operation, station 6, successively circulate operation;
By bolt detection components detect on each product 3 screws whether no marking, two pieces of optical filters in eyeglass want root Automatically switch according to day and night, so eyeglass can not twist too tight, detection screw is screwed into depth whether in OK range;
(10), blanking is operated:
After automatic checked operation, 45 degree of operation disc rotary is made by protractor, operation disk is reached station 8 and enters Row blanking is operated, and starts next operation on station 7, successively circulate operation;
Product is put on the hopper conveyer belt of hopper by playing material slide assemblies, flowed in next equipment;
When the poor products that station 7 is detected go to station 8, band light buzzer can point out workman's this time blanking to be poor products.

Claims (4)

1. a kind of automatic assembly system based on security protection industry camera core component, it is characterised in that:Including operating area (1) crosshead (2), is provided with described operating area (1), the top of described crosshead (2) is provided with mutually solid with crosshead (2) Fixed operation disk (3), the rotation of described operation disk (3) is controlled by protractor (4), is set in described crosshead (2) There is controller (5), the edge of described operation disk (3) is provided with the equally distributed operative position component (6) of at least six, described Operative position component (6), which is provided with, may be reversed localization tool (7), be set successively from left to right in the 4th quadrant of described crosshead (2) There are the eyeglass feeding robot component and pedestal feeding robot component of the distribution that matches with operation disk (3), described operation 4th quadrant of frame (2) is provided with the side nailing component (8) for the distribution that matches with operation disk (3), described crosshead (2) The pcb board feeding robot component and rotating disk fixture calibration assemblies of the distribution that matches with operation disk (3) are provided with third quadrant (9) the pcb board nailing component (10) for the distribution that matches with operation disk (3), is provided with the 2nd quadrant of described crosshead (2), 2nd quadrant of described crosshead (2) is provided with the bolt detection components (11) for the distribution that matches with operation disk (3), described Crosshead (2) 1st quadrant in be provided with and match the blanking component (12) of distribution, described crosshead with operation disk (3) (2) a screw feed point screw assembly (13) for the distribution that matches with operation disk (3) is respectively equipped with third quadrant and the 2nd quadrant;
Described eyeglass feeding robot component includes eyeglass feeding robot (14) and eyeglass supply assembly (15), described mirror Be provided with eyeglass front end take-off assembly (16) in piece feeding robot (14), described eyeglass front end take-off assembly (16) respectively with behaviour Make disk (3) and eyeglass supply assembly (15) to match distribution;
Described pedestal feeding robot component includes pedestal feeding robot (17) and pedestal supply assembly (18), described base Pedestal handling gripper (19) is provided with seat feeding robot (17), described pedestal handling gripper (19) is respectively with operating disk (3) match distribution with eyeglass supply assembly (15);
Described pcb board feeding robot component includes pcb board feeding robot (20) and pcb board supply assembly (21), described Pcb board feeding robot (20) in be provided with pcb board handling gripper (22), described pcb board handling gripper (22) respectively with behaviour Make disk (3) and eyeglass supply assembly (15) to match distribution;
Described eyeglass feeding robot (14), pedestal feeding robot (17) and the knot of pcb board feeding robot (20) three Structure is identical, described pedestal handling gripper (19) and pcb board handling gripper (22) identical, the described eyeglass feed of structure of the two Component (15), pedestal supply assembly (18) are identical with the structure of pcb board supply assembly (21) three;
Described operative position component (6) includes being located at the upset breach (23) that operation disk (3) edge is in inner concavity, and described turns over The middle-end for turning breach (23) is provided with vertical positive stop end (24), and the two side ends of described vertical positive stop end (24) are respectively equipped with level limit Position end (25);
Described turnable localization tool (7) includes upset component and jacking return component, and described upset component includes turning over Turn fixture installing plate (26) and turnable oscillating bearing (27), described turnable jig installing plate (26) is located at upset breach (23) in, described turnable jig installing plate (26) is mutually touched with vertical positive stop end (24) and Horizontal limiting end (25) respectively, The two side ends of described turnable jig installing plate (26) are respectively equipped with turnable bearing block (28), described turnable bearing block (28) mutually fixed with operation disk (3), by can between described turnable bearing block (28) and turnable jig installing plate (26) Rotary shaft (29) phase locating rotation is overturn, the turnable rotary shaft (29) of one end turns with the upper end phase of turnable oscillating bearing (27) Dynamic connection, it is described provided with swing arm (30) may be reversed between described turnable rotary shaft (29) and turnable oscillating bearing (27) Turnable jig installing plate (26) top be provided with may be reversed locating dowel (31);
Described jacking return component includes returning device mounting seat (32) and the turnable axis of guide (33) may be reversed, and described can The bottom for overturning returning device mounting seat (32) is provided with turnable with the perpendicular distribution of turnable returning device mounting seat (32) Return slide plate (34), described turnable return slide plate (34), which is provided with, may be reversed return slide rail (35), and described may be reversed back Position slide rail (35) is provided with the turnable linear slider (36) being mutually slidably connected with turnable return slide rail (35), and described turns over Turn linear slider (36) and be provided with turnable contiguous block (37), the lower end of the described turnable axis of guide (33) is connected with may be reversed Block (37) is mutually fixedly connected, and the upper end of the described turnable axis of guide (33) and turnable returning device mounting seat (32) are mutually fixed Position, provided with return spring (38) may be reversed between described turnable contiguous block (37) and the turnable axis of guide (33), described can The lower section of contiguous block (37) is overturn provided with the turnable jacking cylinder (39) with turnable contiguous block (37) phase jacking;
Described eyeglass supply assembly (15) includes storage rack (40), cradle (41) and ball-screw (42), described storing Provided with the mobile bin (43) with storage rack (40) upper and lower displacement in frame (40), provided with uniform point in described mobile bin (43) The material of cloth puts layer (44), and described material is put and charging tray (45) is provided with layer (44), and the upper end of described storage rack (40) is provided with servo Shaft coupling (47) is provided with motor (46), described servomotor (46), the upper end of described ball-screw (42) passes through ball Component (48) is mutually fixedly connected with shaft coupling (47) on leading screw, and the lower end of described ball-screw (42) passes through ball-screw the following group Part (49) is mutually positioned with storage rack (40), and described ball-screw (42) drives mobile bin (43) to carry out by nut seat (50) Upper and lower displacement, the outer end of described storage rack (40) is provided with cradle (41), and the top of described cradle (41) is provided with glove Platform (51), described articles holding table (51) and charging tray (45) match distribution, provided with without bar cylinder (52) in described articles holding table (51), The described top without bar cylinder (52) hooks plate (53) provided with charging tray, and described material puts charging tray (45) in layer (44) and hooks plate with charging tray (53) move on articles holding table (51), described eyeglass feeding robot (14) matches with the charging tray (45) on articles holding table (51) Distribution;
Described eyeglass front end take-off assembly (16) includes pedestal front end installing plate (54), described pedestal front end installing plate (54) Top be mutually fixedly connected with eyeglass feeding robot (14) by pedestal front end flange disk (55), described pedestal front end is installed At least provided with one group of pedestal front end pickup component on plate (54), pickup component in pedestal front end includes being located at pedestal front end installing plate (54) the pedestal front end pickup installing plate (56) below, the top of described pedestal front end installing plate (54) is provided with pedestal front end gas Cylinder (57), pedestal front end floating junction is passed through between described pedestal front end cylinder (57) and pedestal front end pickup installing plate (56) (58) mutually it is located by connecting, pedestal front end linear bearing (59), described pedestal is provided with described pedestal front end installing plate (54) The pedestal front end axis of guide (60), the bottom of the described pedestal front end axis of guide (60) and pedestal are provided with front end linear bearing (59) Front end pickup installing plate (56) is mutually fixedly connected, and the bottom of described pedestal front end pickup installing plate (56) is true provided with pedestal front end Empty connector (61), described pedestal fore vacuum connector (61) is mutually fixedly connected with vacuum cup (62), described pedestal Pedestal front end gas-tpe fitting (63) is provided with fore vacuum connector (61);
Described pcb board handling gripper (22) includes pcb board installing plate (64), pcb board visual component, pcb board cylinder guidance group Part and pcb board clamp assembly, described pcb board installing plate (64) are provided with the PCB mutually fixed with pcb board feeding robot (20) Plate flange connecting seat (65);
Described pcb board cylinder guidance component includes the high-precision linear bearing (66) of pcb board and the high-precision axis of guide of pcb board (67), provided with the high-precision linear bearing (66) of pcb board, the high-precision straight line of described pcb board in described pcb board installing plate (64) Provided with the high-precision axis of guide (67) of pcb board in bearing (66);
The quantity of cylinder guidance component is identical with the quantity of pcb board clamp assembly in described pcb board installing plate (64);
The bottom of described pcb board installing plate (64) is at least provided with a pcb board clamp assembly;
Described pcb board clamp assembly includes pcb board clamping jaw cylinder mounting plate (68), described pcb board clamping jaw cylinder mounting plate (68) pcb board clamping jaw cylinder (69) is provided with, described pcb board installing plate (64) is provided with pcb board cylinder (70), described It is connected fixed by pcb board floating junction (71) between the bottom of pcb board cylinder (70) and pcb board clamping jaw cylinder mounting plate (68) Position, the bottom of the high-precision axis of guide (67) of described pcb board is mutually fixedly connected with pcb board clamping jaw cylinder mounting plate (68), described Pcb board clamping jaw cylinder mounting plate (68) upper and lower displacement, described pcb board clamping jaw gas with the high-precision axis of guide (67) of pcb board The bottom of cylinder (69) is provided with the adjustable interior distance block (72) of pcb board, described pcb board is adjustable interior distance block (72) provided with a pair of phases Pcb board valve (74), described pcb board folder are provided between the pcb board clamping jaw (73) being spaced apart, described pcb board clamping jaw (73) Pcb board gas-tpe fitting (75) is provided with pawl cylinder (69);
Described pcb board visual component includes pcb board robotic vision system support (76), described pcb board robot vision System frame (76) is mutually fixed with pcb board installing plate (64), and the upper end of described pcb board robotic vision system support (76) is set There are pcb board vision system camera (77), described pcb board vision system camera (77) bottom and pcb board camera lens (78) phase It is fixedly connected, the lower end of described pcb board robotic vision system support (76) is provided with pcb board light source bracket (79), described The pcb board annular light source (80) of matching corresponding with pcb board camera lens (78) in pcb board light source bracket (79);
Described side nailing component includes side nailing crosshead (81), and the inwall of described side nailing crosshead (81) is set There is side nailing longitudinal slide rail (82), the upper end of described side nailing longitudinal slide rail (82) is provided with and side nailing longitudinal slide rail (82) what is be mutually slidably connected takes screw assembly, and the described lower section for taking screw assembly with side nailing longitudinal slide rail (82) provided with mutually sliding The nailing component of connection, the lower section of described side nailing longitudinal slide rail (82) is provided with mutually hangs down with side nailing longitudinal slide rail (82) The side nailing horizontal slide rail (83) being directly distributed, described side nailing horizontal slide rail (83) is provided with laterally sliding with side nailing What rail (83) was mutually slidably connected connects screw assembly;
It is described to take screw assembly to include and side nailing longitudinal slide rail (82) is mutually slidably connected takes nail guide rail slide block (84), it is described Side nailing crosshead (81) top provided with nail cylinder mounting plate (85) is taken, described take in nail cylinder mounting plate (85) sets Nail cylinder (86) is taken, described takes provided with nail Cylinder mount bracket (87) is taken in nail guide rail slide block (84), and described takes nail gas Cylinder (86) is with taking nail Cylinder mount bracket (87) by taking nail floating junction (88) to be mutually located by connecting;
Described nailing component includes the nailing installing plate (89) being mutually slidably connected with side nailing longitudinal slide rail (82), described Take and nailing cylinder (90) is provided with nail cylinder mounting plate (85), pass through between described nailing cylinder (90) and nailing installing plate (89) Nailing floating junction (91) is mutually located by connecting, and the nailing being distributed in described nailing installing plate (89) provided with a pair of spaced is tightened Rifle (92), the bottom that described nailing tightens rifle (92) is provided with nailing electric screwdriver (93);
The described screw assembly that connects includes and side nailing horizontal slide rail (83) is mutually slidably connected connects nail sliding block installing plate (94), institute Provided with nail cylinder (95) is connect in the side nailing crosshead (81) stated, sliding block installing plate is followed closely in described connecing nail cylinder (95) and connect (94) mutually it is located by connecting by connecing nail floating junction (96), described connects nail sliding block installing plate (94) provided with a pair of spaced point Cloth connects nailing flange (97), and described nailing flange (97) and the nailing electric screwdriver (93) of connecing is in up and down matching distribution;
Described rotating disk fixture calibration assemblies include sizing stop (98) and mounting bracket (99), described sizing stop (98) Outer wall is equiped with calibration slide rail (100), and described mounting bracket (99) is mutually slided by calibrating slide rail (100) with sizing stop (98) Dynamic connection, the bottom of described mounting bracket (99) is provided with the calibration alignment pin (101) for the distribution that matches with upset breach (23);
Described screw feed point screw assembly includes screw feed bottom plate (102), and described screw is fed the top of bottom plate (102) Provided with screw feed support (103) and screw feed vibrating disk (104), spiral shell is provided with described screw feed vibrating disk (104) Feeder channel (105) is followed closely, nail bottom plate (106) is divided in the top of described screw feed support (103) provided with screw feed, described The top of screw feed point nail bottom plate (106), which is provided with screw feed frame (107), described screw feed frame (107), is provided with spiral shell Provided with screw feed point nail (109) in nail feed slide (108), described screw feed slide (108), described screw is supplied The top of material point nail (109) is fed in nail pulling block (110), described screw feeder channel (105) provided with screw is provided with screw Pressing plate (111) is fed, screw feeder channel (105) is connected with screw feed point nail (109), described screw feed frame (107) it is provided with nail pulling component (112) in, described nail pulling component (112) and screw feed nail pulling block (110) match fixation, The bottom of described screw feed point nail bottom plate (102) falls nail joint head (113), institute provided with two screw being separately distributed feed The screw feed stated falls nail joint head (113) and is fed point nail (109) phase mobile communication, described screw feed bottom plate with screw (102) it is provided with and is fed the corresponding screw feed of nail joint head (113) with screw and falls nail (114), described screw feed Divide the top of nail bottom plate (106) provided with screw feed cylinder (115), described screw feed cylinder (115) drive screw feed Push pedal (116) carries out left and right displacement, and described screw feed push pedal (116) is mutually fixedly connected with screw feed slide (108);
Described pcb board nailing component includes pcb board nailing frame (117), and the outer wall of described pcb board nailing frame (117) is provided with Pcb board nailing sliding panel (118), pcb board is passed through between described pcb board nailing sliding panel (118) and pcb board nailing frame (117) Nailing sliding block (119) is mutually slidably connected, and described pcb board nailing sliding panel (118) is provided with least one set of pcb board nailing operation Component, described pcb board nailing operating assembly, which includes being located on the pcb board nailing of pcb board nailing sliding panel (118) upper end, to be fixed Plate (120), the lower end of described pcb board nailing sliding panel (118) is provided with pcb board nailing bottom plate (121), described PCB Rifle installing plate (122) is tightened provided with pcb board nailing between plate nailing upper mounted plate (120) and pcb board nailing bottom plate (121), Described pcb board nailing is tightened fixed provided with pcb board nailing interval between rifle installing plate (122) and pcb board nailing bottom plate (121) Plate (123), the top of described pcb board nailing upper mounted plate (120) is provided with pcb board nailing cylinder (124), described pcb board Nailing cylinder (124) and pcb board nailing are tightened between rifle installing plate (122) by pcb board nailing floating junction (125) the mutually company of positioning Connect, described pcb board nailing is tightened in rifle installing plate (122) and to tighten rifle (126), described pcb board nailing provided with pcb board nailing Upper mounted plate (120) and pcb board nailing are provided with upper linear bearing (127) between tightening rifle installing plate (122), and described pcb board is beaten Lower linear bearing (128) is provided with nail interval fixed board (123), between described upper linear bearing (127) and lower linear bearing (128) By the pcb board nailing axis of guide (129) phase guide-localization, pcb board is stretched out in the lower end of the described pcb board nailing axis of guide (129) Nailing interval fixed board (123), described pcb board nailing interval fixed board (123) and pcb board nailing are tightened between rifle installing plate (122) Provided with pcb board nailing guiding screw pole (130), pcb board nailing return bullet is cased with outside described pcb board nailing guiding screw pole (130) Spring (131), the bottom that described pcb board nailing tightens rifle (126) is provided with pcb board nailing screw dop (132), described PCB Pcb board nailing guide sleeve (133) is provided between plate nailing screw dop (132) and pcb board nailing interval fixed board (123), it is described In pcb board nailing screw dop (132) ailhead (134) is connect provided with pcb board nailing;
Described bolt detection components include bolt detection support (135), and the top of described bolt detection support (135) is provided with Side detection pushes component, and the top that described side detection pushes component is provided with positive detection components, described side detection The side detection push cylinder (136) that component includes being located at bolt detection support (135) top is pushed, described side detection is pushed away Supply gas cylinder (136) outer wall provided with side detection push pedal (137), the outer wall of described side detection push pedal (137) is provided with side Detection probe (138), described side detection probe (138) is displaced outwardly with side detection push cylinder (136);It is described just Face detection components include front detection cylinder mounting plate (139), and the top of described front detection cylinder mounting plate (139) is provided with Front detection cylinder (140), the lower section of described front detection cylinder mounting plate (139) is provided with front detection operation panel (141), Described front detection operation panel (141) between front detection cylinder (140) by front detection floating junction (142) with mutually being positioned Connection, described front is detected to be set between cylinder mounting plate (139), front detection operation panel (141), bolt detection support (135) There is the front detection axis of guide (143), provided with just between the described front detection axis of guide (143) and front detection operation panel (141) Face detection of straight lines bearing (144), described front detection operation panel (141) detects cylinder (140) to bottom offset with front, described Front detection operation panel (141) provided with front detection mounting bracket (145), described front detection mounting bracket (145) In be provided with opening sensor (146), described front detection operation panel (141) provided with positive detection probe (147), it is described The top of positive detection probe (147) is mutually fixedly connected with opening sensor (146);
Described blanking component has included material slide assemblies and blanking conveying assembly, and the described material slide assemblies that rise have included material branch Frame (148) and a material slide plate (149), the described top for playing material support (148) is provided with tilts distribution with playing a material support (148) Play material installing plate (150), the described top for playing material installing plate (150) be provided with material guide rail (151), a described material guide rail (151) it is provided with playing the material slide plate (149) that material guide rail (151) is mutually slidably connected, the described top for playing material slide plate (149) Provided with push cylinder above and below feeding (152), the described lower section for playing material slide plate (149) is provided with grasping structures push pedal (153), described Grasping structures push pedal (153) with being mutually located by connecting by feeding floating junction (154) between push cylinder above and below feeding (152), Described rising has been provided with material linear bearing (155) in material slide plate (149), described rising in material linear bearing (155) has been provided with material The axis of guide (156), the described bottom for playing the material axis of guide (156) is mutually fixed with grasping structures push pedal (153), described gripping knot The bottom of structure push pedal (153) is provided with least one set of gripping body, and described gripping body includes gripping slim jaw (157), institute The slim jaw of gripping (157) stated mutually is fixed with grasping structures push pedal (153), the bottom of the slim jaw of described gripping (157) Pin (158) is grabbed in the gripping being distributed provided with a pair of spaced, and the described material installing plate (150) that rises has been provided with feeding cylinder before and after material (159), the described front and rear feeding cylinder (159) of material that rises expects that slide plate (149) is mutually fixed by playing the front and rear floating junction (160) of material with rising Position connection;
Described blanking conveying assembly includes being provided with hopper conveyer belt (162) in hopper (161), described hopper (161), described The front end of hopper (161) match distribution with playing a material slide plate (149), the top of described hopper (161), which is provided with, to be uniformly distributed Blanking ventilation block (163), be provided with blanking nozzle (164) in described blanking ventilation block (163).
2. the automatic assembly system according to claim 1 based on security protection industry camera core component, its feature exists In:Described operation disk (3) is provided with least one set of antistatic blowing component, and described antistatic blowing component includes and behaviour Make the antistatic fan (165) of hyte part (6) corresponding distribution, described antistatic fan (165) passes through axle (166) and installation Flange (167) is mutually positioned.
3. the automatic assembly system according to claim 1 or 2 based on security protection industry camera core component, its feature It is:The height of described vertical positive stop end (24) is less than the height of Horizontal limiting end (25);
The top of described turnable returning device mounting seat (32) is provided with may be reversed the post (168) that is located by connecting, and described turns over Turn in contiguous block (37) at right angles shape, described turnable oscillating bearing (27) provided with adjustable link (169) may be reversed, can turn over Turn between fixture installing plate (26) and turnable rotary shaft (29) provided with turnable connector (170), described turnable connector (170) mutually it is fixedly connected with turnable rotary shaft (29), the cross section of described turnable connector (170) is in " U " type;
The top of described storage rack (40) is provided with upper light curtain transmitter and receiver (171), and the bottom of described storage rack (40) is set There is lower light curtain transmitter and receiver (172), described upper light curtain transmitter and receiver (171) is in lower light curtain transmitter and receiver (172) Linear symmetrical up and down, the outside of described articles holding table (51) is provided with Robot calibration block (173), described eyeglass feeding Robot (14) is located on cradle (41);
Pedestal front end take-off assembly:The two side ends of described pedestal front end cylinder (57) are respectively equipped with pedestal front end linear bearing (59), the lower section of described pedestal front end installing plate (54) is provided with two groups of pedestal front end pickup components being separately distributed;
It is described provided with the high-precision linear bearing (66) of two pcb boards being separately distributed in one pcb board cylinder guidance component Pcb board cylinder (70) is located between the high-precision linear bearing (66) of two pcb boards;
Side nailing component:The back side of described side nailing crosshead (81) is provided with spacing hole (174), described spacing hole (174) upper end, which is provided with to take, nails on limited block (175), and the bottom of described spacing hole (174), which is provided with, takes nail lower position block (176), the described back side for taking nail cylinder mounting plate (85) is extended in spacing hole (174), takes nail cylinder mounting plate (85) respectively With take nail on limited block (175) and take nail lower position block (176) phase activity touch;
The outer wall of described sizing stop (98) is located at provided with calibration stop screw (177), described calibration stop screw (177) The lower section of mounting bracket (99), the rectangular shape in cross section of described mounting bracket (99);
The top of described screw feed frame (107) is fed provided with the upper sensor stand (178) of screw feed, described screw It is provided with sensor stand (178) in upper opposite type sensor (179), described screw feed bottom plate (102) provided with screw feed Lower opposite type sensor (181) is provided with lower sensor support (180), screw feed lower sensor support (180), described is upper right Penetrate sensor (179), screw feed and fall nail (114), lower opposite type sensor (181) in linear distribution up and down;
Pcb board nailing component:The top of described pcb board nailing frame (117) is provided with pcb board nailing sliding cylinder (182), described Pcb board nailing sliding cylinder (182) drive pcb board nailing sliding panel (118) along pcb board nailing sliding block (119) carry out left and right Displacement;Pcb board nailing operating assembly of the pcb board nailing sliding panel (118) provided with two groups of symmetrical distributions;
The top of described bolt detection support (135) is provided with limiting bracket (183), described limiting bracket up and down up and down (183) it is located at the lower section of front detection operation panel (141), the bottom of described limiting bracket up and down (183) front end is provided with front Limited block (184) is detected, described bolt detection support (135) is mutually fixed with crosshead (2);
Described gripping is provided with gripping ventilation block (185) between grabbing pin (158), and the bottom of described grasping structures push pedal (153) is set There are two pairs of gripping bodies being separately distributed, described rising is expected that installing plate (150) is provided with and touched with playing material slide plate (149) phase activity What is connect plays material limited block (186);Described hopper (161) mutually supports positioning by hopper support frame (187), and described blanking is led to Air parcel (163) is mutually positioned by blanking ventilation mounting bracket (188) with hopper (161), and the rear end of described hopper (161) is provided with Band light buzzer (189), described band light buzzer (189) passes through buzzer mounting bracket (190) and hopper (161) phase Positioning.
4. according to the method for automatic assembly system of the claim 1 or 2 based on security protection industry camera core component, its feature It is to carry out according to the following steps:
(1) disk subregion, is operated:
Provided with 8 equally distributed operative position components on operation disk, station 1, station 2, station are put on successively on crosshead 3rd, station 4, station 5, station 6, station 7 and station 8;
(2) each component, is assembled:
Each component is arranged in operating area and crosshead by Spreading requirements, component debugged, it is ensured that can normally transport OK;
(3), lens base station is assembled:
The charging tray of pedestal will be filled by expecting storehouse Automatic-feeding to a fixed position by pedestal supply assembly, then by pedestal feeding Pedestal in charging tray is transported to the station 1 on operation disk by the pedestal front end take-off assembly in robot, due to charging tray precision It is very low, therefore robot is carried out finding positioning accurately when picking up pedestal with robotic vision system to pedestal;
Mobile bin in pedestal supply assembly is vertically divided into multilayer, and the full charging tray of supplied materials state is directly placed on each by workman On layer, a full charging tray is transferred on fixed articles holding table by conveying, then robot feeding from charging tray, then be placed into On the station 1 for operating disk, because the plastic sucking disc that electronics industry is used is generally more frivolous, precision is poor, therefore robot is being grabbed Pedestal is carried out with robotic vision system to find positioning accurately when playing pedestal;
After one biscuit takes, robot automatically returns to empty charging tray in mobile bin, further takes out next disk and completely expects, workman can be with Used empty charging tray on bin is replaced with full charging tray, it is ensured that do not lack material and shut down at any time, in order to avoid being stained with dust on camera lens, dress A blow-through plasma wind carrys out antistatic during matching somebody with somebody;
(4), eyeglass station is assembled:
Lens base is installed to after station 1, makes 45 degree of operation disc rotary by protractor, operation disk is reached station 2 and is filled With eyeglass, start to fill next lens base on station 1, successively circulate operation;
The charging tray of eyeglass will be filled by expecting storehouse Automatic-feeding to a fixed position by eyeglass supply assembly, then by eyeglass feeding Eyeglass in charging tray is transported to the station 2 on operation disk by the eyeglass front end take-off assembly in robot;
Mobile bin in eyeglass supply assembly is vertically divided into multilayer, and the full charging tray of supplied materials state is directly placed on each by workman On layer, a full charging tray is transferred on fixed articles holding table by conveying, then robot feeding from charging tray, then be placed into On the station 2 for operating disk;
Robot is placed on eyeglass on turnable localization tool, and eyeglass is pushed into lens base by the way that localization tool may be reversed;
Due to eyeglass have plane but not be adapted to crawl feature, therefore robot by remember a whole disk all materials position come Draw feeding;
Plastic sucking disc low precision, this equipment passes through vacuum cup
Fixed position is then placed into, the angle position direction state that eyeglass is inserted is adjusted by guide device, then by mirror Piece is inserted into band lens base, and a blow-through plasma wind carrys out antistatic in assembling process;
(5) screw operation, is played:
Eyeglass is attached to after station 2,45 degree of operation disc rotary is made by protractor, operation disk is reached station 3 and carries out Beat on screw operation, station 2 and start to fill next eyeglass, successively circulate operation;
Automatic screw of beating is carried out by side nailing component to operate, and plays M1.5 screws automatically;
Side nailing component is fed using vibrating disk, 2 screws are separated automatically is blown into and tighten near rifle, due to workbench Spaces compact, and workpiece is small, the location space for twisting screw is also extremely limited, and screw is sent into two tightens immediately below rifle and lead Just, the prepackage screw hole on product is made to be in state vertically upward while the turnable localization tool on rotating disk is carried out into upset, Again compressing the lens base on turnable localization tool and eyeglass avoids gas upset from dropping, and tightens electric sling and moves the rotation of magnetic electric screwdriver Turn to decline and draw screw, tighten rifle and decline again and insert screws into hole position;
(6) disc calibration, is operated:
Station 4 is set to calibrate station, operates all turnable localization tools on disk to sequentially pass through station 4, it is desirable to Turnable localization tool on operation disk will be fixed position when resting on station 4;
Station 4 is provided with rotating disk fixture calibration assemblies, all turnable localization tools that can quickly on correct operation disk, when It may be reversed after localization tool working stability, rotating disk fixture calibration assemblies can be removed, station 4 can be used for device extension function;
(7), pcb board station is assembled:
Carry out after nailing operation, 45 degree of operation disc rotary is made by protractor, operation disk is reached station 5 and carry out pcb board Install, start next nailing operation on station 3, successively circulate operation;
The charging tray of pcb board will be filled by expecting storehouse Automatic-feeding to a fixed position by pcb board supply assembly, then by pcb board Eyeglass in charging tray is transported to the station 5 on operation disk by the pcb board handling gripper in feeding robot, due to charging tray precision It is very low, therefore robot is carried out finding positioning accurately when picking up eyeglass with robotic vision system to pedestal;
Mobile bin in pcb board supply assembly is vertically divided into multilayer, and the full charging tray of supplied materials state is directly placed on often by workman On one layer, a full charging tray is transferred on fixed articles holding table by conveying, then robot feeding from charging tray, then place Onto the station 5 of operation disk, because the plastic sucking disc that electronics industry is used is generally more frivolous, precision is poor, therefore robot exists With robotic vision system pedestal is carried out finding positioning accurately when picking up pedestal;
After one biscuit takes, robot automatically returns to empty charging tray in mobile bin, further takes out next disk and completely expects, workman can be with Used empty charging tray on bin is replaced with full charging tray, it is ensured that do not lack material and shut down at any time, in order to avoid being stained with dust on camera lens, dress A blow-through plasma wind carrys out antistatic during matching somebody with somebody;
(8) it is, automatic to play screw operation:
After pcb board feeding, 45 degree of operation disc rotary is made by protractor, operation disk is reached station 6 and is beaten automatically Screw is operated, and starts next pcb board operation on station 5, successively circulate operation;
Two screws are made a call to automatically by pcb board nailing component, pcb board is connected with pedestal, screw passes through screw feed point Screw assembly carries out Automatic-feeding and automatic feed dividing;
Because pcb board is beaten at screw, space is sufficient, and directly screw is blown in the screw dop directly over pcb board, then by tightening Rifle is screwed into, and upward, station 6 need not overturn turnable localization tool to pcb board screw;
(9), automatic checked operation:
Pcb board is tightened after screw, 45 degree of operation disc rotary is made by protractor, operation disk is reached station 7 and examines automatically Test on operation, station 6 and start next operation, successively circulate operation;
By bolt detection components detect on each product 3 screws whether no marking, two pieces of optical filters in eyeglass will be according to white Its night automatically switches, so eyeglass can not twist too tight, detection screw is screwed into depth whether in OK range;
(10), blanking is operated:
After automatic checked operation, 45 degree of operation disc rotary is made by protractor, operation disk is reached under the progress of station 8 Start next operation on material operation, station 7, successively circulate operation;
Product is put on the hopper conveyer belt of hopper by playing material slide assemblies, flowed in next equipment;
When the poor products that station 7 is detected go to station 8, band light buzzer can point out workman's this time blanking to be poor products.
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