CN204036002U - A kind of device assembling groups of springs - Google Patents

A kind of device assembling groups of springs Download PDF

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Publication number
CN204036002U
CN204036002U CN201420436036.XU CN201420436036U CN204036002U CN 204036002 U CN204036002 U CN 204036002U CN 201420436036 U CN201420436036 U CN 201420436036U CN 204036002 U CN204036002 U CN 204036002U
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China
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spring
springs
groups
station
assembling
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CN201420436036.XU
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西蒙·马丁·法伊特
叶锐
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KERN-LIEBERS TAICANG Co Ltd
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KERN-LIEBERS TAICANG Co Ltd
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Abstract

The utility model discloses a kind of device assembling groups of springs, comprise base, base is provided with annular rotary table, annular rotary table turns to by it and is disposed with inner spring feeding station, outer spring feeding station, interior outer spring rotary work station, foam feeding station, inner spring pushes station, groups of springs rotary work station, spring force test station, bat printing station, camera detection and discharge station, on base, corresponding each station is provided with inner spring feeder successively, outer spring feeder, interior outer spring whirler, foam feeder, inner spring pushes machine, groups of springs whirler, spring force test machine, pad printer and blanking machine, blanking machine is provided with camera detection part, annular rotary table is provided with spring loaded parts, under the rotation of annular rotary table, spring loaded parts can arrive each station successively.Device of the present utility model automatically can organize each operation spring-loaded, substantially increases production efficiency.

Description

A kind of device assembling groups of springs
Technical field
The utility model relates to a kind of device assembling groups of springs, particularly relates to a kind of device automatically can assembling groups of springs.
Background technology
The groups of springs of Accelerator pedal system is as the critical component of automobile speed up system, and its precision and reliability are subject to the extensive concern of motor-dom always, due to its need in process of production internally, outer spring and foam assemble, production difficulty is larger.The main production adopting the mode of production of man-made assembly to carry out groups of springs at present, but the shortcoming that man-made assembly exists has: (1) poor efficiency consuming time, cannot meet the demand that client is growing; (2) there is more uncertainty, easy maloperation, leakage operation; (3) 100% cannot be carried out to assembling quality entirely to examine.
Utility model content
Because the above-mentioned defect of prior art, technical problem to be solved in the utility model be to provide a kind of simply effective, consuming time less, the device of the assembling groups of springs of high, the automation of steady quality, dependable performance, efficiency.
For achieving the above object, the utility model provides the spring-loaded device of a kind of group, its structure comprises base, described base is provided with annular rotary table, described annular rotary table is disposed with inner spring feeding station by its rotation direction, outer spring feeding station, interior outer spring rotary work station, foam feeding station, inner spring pushes station, groups of springs rotary work station, spring force test station, bat printing station, camera detection and discharge station, on described base, corresponding each station is provided with inner spring feeder successively, outer spring feeder, interior outer spring whirler, foam feeder, inner spring pushes machine, groups of springs whirler, spring force test machine, pad printer, blanking machine, described blanking machine is provided with camera detection part,
Described annular rotary table is provided with spring loaded parts, under the rotation of annular rotary table, described spring loaded parts can arrive described inner spring feeding station successively, described outer spring feeding station, described interior outer spring rotary work station, described foam feeding station, described inner spring push station, described groups of springs rotary work station, described spring force test station, described bat printing station and described camera detection and discharge station.
In of the present utility model group of spring-loaded device, inner spring and outer spring can be transported on described spring loaded parts by described inner spring feeder and described outer spring feeder respectively; Described interior outer spring whirler can rotate described inner spring and described outer spring, makes described inner spring consistent with the direction, termination of described outer spring; Foam can insert in the axial gap of described inner spring by described foam kludge; Described inner spring pushes machine and the described inner spring with described foam can be pushed in described outer spring, thus described inner spring and the assembling of described outer spring form groups of springs; Described groups of springs whirler can rotate described groups of springs, makes foam plane in described groups of springs upward, is convenient to follow-uply carry out coloured marking to it; Described spring force detects machine and is used for carrying out pressure test to described groups of springs, and the groups of springs of spring force in the margin of tolerance is divided and elect up-to-standard groups of springs as; Described pad printer can carry out coloured marking to the described up-to-standard groups of springs sub-elected and foam wherein; Described camera detection and blanking machine have the effect of camera detection and blanking concurrently, the camera detection parts that it is installed can detect the number of colour code, position and color, if the color of colour code, position sign standardization, then described camera detection and blanking machine are by described up-to-standard groups of springs blanking.
Further, described inner spring feeder and outer spring feeder include the automatic separating component of spring, the automatic separating component of described spring is made up of vibrating disk and elevator, engage spring can be fallen into described elevator by described vibrating disk, then described engage spring can be promoted to above described vibrating disk and to fall in described vibrating disk by described engage spring by described elevator, thus makes described engage spring automatically be separated.
Further, described spring loaded parts comprise fixture, and described fixture comprises intermediate plate and V-type groove; During material loading, inner spring and outer spring can fall in each self-corresponding described V-type groove, and the both sides of described inner spring and described outer spring are provided with described intermediate plate, and described inner spring and described outer spring are fixed in each self-corresponding described V-type groove by described intermediate plate; Described intermediate plate can automatic open-close.
Further, described fixture is provided with two, and two described fixtures fix described inner spring and described outer spring respectively.
Further, described fixture is provided with two, is provided with baffle plate between two described fixtures, and described baffle plate is for separating described inner spring and described outer spring, and described baffle plate can automatic lifting; When described spring loaded parts arrive described inner spring push the station at machine place time, described baffle plate declines automatically, so that described inner spring pushes machine assemble described inner spring and described outer spring; When assembling completes, described baffle plate rises automatically.
Further, described interior outer spring whirler comprises rotating end, described rotating end is provided with draw-in groove, and described in described rotating end rotation process, draw-in groove can block the termination of described inner spring or described outer spring thus described inner spring or described outer spring are rotated.
Further, described groups of springs whirler comprises rotating end, and described rotating end is provided with draw-in groove, and described in described rotating end rotation process, draw-in groove can block the termination of outer spring in groups of springs thus described groups of springs is rotated.
Further, described spring force test machine comprises detection termination, described detection termination has slope step, and described slope step can make one end of groups of springs to be detected lift in testing process, produces frictional force to avoid described groups of springs when compressing and between described spring loaded parts.
Further, described groups of springs is inserted in described outer spring by the described inner spring with described foam and formed, have described foam in described outer spring in described groups of springs and the radial clearance of described inner spring, described foam plays the effect of damping and oil product filtration.
Further, in described groups of springs, the termination deviation angle of described inner spring and described outer spring is within ± 10 °.
Further, described spring loaded parts are provided with multiple on described annular rotary table, and multiple described spring loaded parts arrive each station successively on described annular rotary table, thus enable the device of described assembling groups of springs carry out continuous productive process.
The device of assembling groups of springs of the present utility model automatically can complete material loading, rotation, press-in, detection, bat printing, sorting, each operation of blanking, its assembling speed brings up to 3.5 seconds/root by 15 seconds/root of original man-made assembly, substantially increases production efficiency.In the device of assembling groups of springs of the present utility model, inside and outside spring feeder has the spring separating component that vibrating disk and elevator are combined to form, and engage spring can be separated automatically, effectively save manpower and time.In addition, the device of assembling groups of springs of the present utility model can carry out pressure test automatically, avoids the spring assembly quality problem that the uncertain factor such as angle, colour code, position that occurs in man-made assembly process is brought, thus improves product quality.
Be described further below with reference to the technique effect of accompanying drawing to design of the present utility model, concrete structure and generation, to understand the purpose of this utility model, characteristic sum effect fully.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of the device of the assembling groups of springs of a preferred embodiment of the present utility model;
Fig. 2 be a preferred embodiment of the present utility model annular rotary table on station distribution schematic diagram;
Fig. 3 is the schematic diagram of the inner or outer spring feeder of a preferred embodiment of the present utility model;
Fig. 4 is the schematic diagram of the spring loaded parts of a preferred embodiment of the present utility model;
Fig. 5 is the spring loaded parts of a preferred embodiment of the present utility model schematic diagrames when being mounted with inner spring and outer spring;
Fig. 6 is the schematic diagram of the interior outer spring whirler of a preferred embodiment of the present utility model;
Fig. 7 is the schematic diagram of the rotating end in Fig. 6;
Fig. 8 is the schematic diagram of the spring force test machine of a preferred embodiment of the present utility model.
Detailed description of the invention
As depicted in figs. 1 and 2, a preferred embodiment of the present utility model provides a kind of device assembling groups of springs, its structure comprises base 1, base 1 is provided with annular rotary table 2, annular rotary table 2 is disposed with inner spring feeding station 3 by its rotation direction, outer spring feeding station 4, interior outer spring rotary work station 5, foam feeding station 6, inner spring pushes station 7, groups of springs rotary work station 8, spring force test station 9, bat printing station 10, camera detection and discharge station 11, on base 1, corresponding each station is provided with inner spring feeder 30 successively, outer spring feeder 40, interior outer spring whirler 50, foam feeder 60, inner spring pushes machine 70, groups of springs whirler 80, spring force test machine 90, pad printer 100, camera detection and blanking machine 110,
Annular rotary table 2 is provided with spring loaded parts 12, under the rotation of annular rotary table 2, spring loaded parts 12 can arrive inner spring feeding station 3 successively, outer spring feeding station 4, interior outer spring rotary work station 5, foam feeding station 6, inner spring push station 7, groups of springs rotary work station 8, spring force test station 9, bat printing station 10 and camera detection and discharge station 11.
In process of production, because spring pitch is excessive, spring can engage each other together, according to artificial separation, then need at substantial energy, in embodiment of the present utility model, inner spring feeder 30 and outer spring feeder 40 include the automatic separating component of spring, can realize automatically being separated engage spring.As shown in Figure 3, the automatic separating component of this spring is made up of vibrating disk 31 and elevator 32, engage spring can fall into elevator 32 from the blanking port of vibrating disk 31, then engage spring is promoted to above vibrating disk 31 and by engage spring and falls in vibrating disk 31 by elevator 32, thus makes engage spring automatically be separated.
As shown in Figure 4, in the device of the assembling groups of springs of the present embodiment, spring loaded parts 12 comprise fixture, and this fixture comprises intermediate plate 121 and V-type groove 122; During material loading, inner spring 123 and outer spring 124 can fall in each self-corresponding V-type groove 122, and spring 123 and outer spring 124 both sides are provided with intermediate plate 121, and inner spring 123 and outer spring 124 are fixed in each self-corresponding V-type groove 122 by intermediate plate 121; Intermediate plate 121 can automatic open-close.Fixture is provided with two, fixes inner spring 123 and outer spring 124 (see Fig. 5) respectively.Be provided with baffle plate 125 between two fixtures, for separating inner spring 123 and outer spring 124, baffle plate 125 can automatic lifting; When spring loaded parts 12 arrive inner spring push station time, baffle plate 125 declines automatically, so that inner spring pushes machine assembling inner spring 123 and outer spring 124; When assembling completes, baffle plate 125 rises automatically.
In the device of the assembling groups of springs of the present embodiment, interior outer spring whirler 50 has rotating end 51, as shown in Figure 6 and Figure 7, rotating end 51 is provided with draw-in groove 52, in rotating end 51 rotation process, this draw-in groove 52 can block the termination of inner spring or outer spring thus make it rotate.Groups of springs whirler 80 also has mutually isostructural rotating end, and the draw-in groove on this rotating end can block the termination of the outer spring in groups of springs, thus groups of springs is rotated.
In the device of the assembling groups of springs of the present embodiment, spring force test machine 90 comprises detection termination 91, detect on termination 91 and there is slope step 92, as shown in Figure 8, this slope step 92 can make one end of groups of springs lift in testing process, to avoid producing frictional force between the V-type groove of groups of springs when compressing and on spring loaded parts, thus avoid having an impact to testing result.
The course of work of the device of the assembling groups of springs of preferred embodiment of the present utility model is:
(1) annular rotary table rotates and spring loaded parts is stopped at inner spring feeding station, inner spring is delivered in a V-type groove on spring loaded parts by inner spring feeder, inner spring is fixed by intermediate plate automatically simultaneously, and then annular rotary table is rotated further until spring loaded parts move on to outer spring feeding station.
(2) annular rotary table stops at outer spring feeding station, outer spring is delivered in another V-shaped groove on spring loaded parts by outer spring feeder, outer spring is fixed by intermediate plate automatically simultaneously, by baffle plate automatic separation between inner spring and outer spring, then annular rotary table is rotated further until spring loaded parts move on to interior outer spring rotary work station.
(3) annular rotary table stops at interior outer spring whirler station, and the rotating end of interior outer spring whirler rotates inner spring and outer spring, makes inner spring consistent with the direction, termination of outer spring.The interior outer spring whirler of the present embodiment can realize the termination deviation angle of inner spring and outer spring within ± 10 °.Then annular rotary table is rotated further until spring loaded parts move on to foam feeding station.
(4) annular rotary table stops at foam feeding station, and foam inserts in the axial gap of inner spring by foam feeder, and then annular rotary table is rotated further until spring loaded parts move on to inner spring push station.
(5) annular rotary table pushes station stop at inner spring, baffle plate now between inner spring and outer spring is fallen automatically, inner spring pushes machine and pushes in outer spring by the inner spring with foam, thus formation groups of springs, make to be filled with foam in the radial clearance of outer spring and inner spring, then annular rotary table is rotated further until spring loaded parts move on to groups of springs rotary work station.
(6) annular rotary table stops at groups of springs rotary work station, rotating end torsional spring group on groups of springs whirler, make being directed upwardly of the foam plane in groups of springs, make when arriving the pad printer in subsequent step that foam plane can towards pad printer, so that pad printer carries out coloured marking to it, then annular rotary table is rotated further until spring loaded parts move on to spring force test station.
(7) annular rotary table stops in spring force test station, spring force test machine carries out pressure test to groups of springs, and the groups of springs of spring force in the margin of tolerance is divided elect up-to-standard groups of springs as, then annular rotary table is rotated further until spring loaded parts move on to bat printing station.
(8) annular rotary table stops at bat printing station, and pad printer carries out coloured marking to the up-to-standard groups of springs sub-elected and foam wherein, and then annular rotary table is rotated further until spring loaded parts move on to camera detection and discharge station.
(9) annular rotary table stops at camera detection and discharge station, camera detection and blanking machine have the effect of camera detection and blanking concurrently, the camera detection parts that it is arranged are to the number of the colour code in groups of springs, position and color, if the color of colour code, position sign standardization, then camera detection and blanking machine are by this up-to-standard groups of springs blanking, if the colour code in groups of springs does not meet standard, then get back to bat printing station and restain.
In the device of the assembling groups of springs of the present embodiment, multiple spring loaded parts arrive each station on annular rotary table successively, thus carry out continuous productive process.
The device of the assembling groups of springs of the present embodiment automatically can complete material loading, rotation, press-in, detection, bat printing, sorting, each operation of blanking, and its assembling speed brings up to 3.5 seconds/root by 15 seconds/root of original man-made assembly, substantially increases production efficiency.In the device of the assembling groups of springs of the present embodiment, inside and outside spring feeder has the spring separating component that vibrating disk and elevator are combined to form, engage spring can be separated automatically before spring material loading, effectively save manpower and time, improve operating efficiency.In addition, the device of the assembling groups of springs of the present embodiment can carry out pressure test automatically, avoids the spring assembly quality problem that the uncertain factor such as angle, colour code, position that occurs in man-made assembly process is brought, thus improves product quality.
More than describe preferred embodiment of the present utility model in detail.Should be appreciated that those of ordinary skill in the art just can make many modifications and variations according to design of the present utility model without the need to creative work.Therefore, all technical staff in the art according to design of the present utility model on the basis of existing technology by the available technical scheme of logical analysis, reasoning, or a limited experiment, all should by the determined protection domain of claims.

Claims (10)

1. assemble the device of groups of springs for one kind, comprise base, it is characterized in that, described base is provided with annular rotary table, described annular rotary table is disposed with inner spring feeding station by its rotation direction, outer spring feeding station, interior outer spring rotary work station, foam feeding station, inner spring pushes station, groups of springs rotary work station, spring force test station, bat printing station, camera detection and discharge station, on described base, corresponding each station is provided with inner spring feeder successively, outer spring feeder, interior outer spring whirler, foam feeder, inner spring pushes machine, groups of springs whirler, spring force test machine, pad printer, camera detection and blanking machine,
Described annular rotary table is provided with spring loaded parts, under the rotation of annular rotary table, described spring loaded parts can arrive described inner spring feeding station successively, described outer spring feeding station, described interior outer spring rotary work station, described foam feeding station, described inner spring push station, described groups of springs rotary work station, described spring force test station, described bat printing station and described camera detection and discharge station.
2. the device of assembling groups of springs according to claim 1, it is characterized in that, described inner spring feeder and described outer spring feeder include the automatic separating component of spring, the automatic separating component of described spring is made up of vibrating disk and elevator, engage spring can be fallen into described elevator by described vibrating disk, then described engage spring to be promoted to above described vibrating disk and to fall in described vibrating disk by described engage spring by described elevator, thus makes described engage spring automatically be separated.
3. the device of assembling groups of springs according to claim 1, is characterized in that, described spring loaded parts comprise fixture, and described fixture comprises intermediate plate and V-type groove; During material loading, inner spring and outer spring can fall in each self-corresponding described V-type groove, and the both sides of described inner spring and described outer spring are provided with described intermediate plate, and described inner spring and described outer spring are fixed in each self-corresponding described V-type groove by described intermediate plate; Described intermediate plate can automatic open-close.
4. the device of assembling groups of springs according to claim 3, is characterized in that, described fixture is provided with two, and two described fixtures fix described inner spring and described outer spring respectively.
5. the device of assembling groups of springs according to claim 3, is characterized in that, described fixture is provided with two, is provided with baffle plate between two described fixtures, and described baffle plate is for separating described inner spring and described outer spring, and described baffle plate can automatic lifting; When described spring loaded parts arrive described inner spring push the station at machine place time, described baffle plate declines automatically, so that described inner spring pushes machine assemble described inner spring and described outer spring; When assembling completes, described baffle plate rises automatically.
6. the device of assembling groups of springs according to claim 1, it is characterized in that, described interior outer spring whirler comprises rotating end, described rotating end is provided with draw-in groove, and described in described rotating end rotation process, draw-in groove can block the termination of inner spring or outer spring thus described inner spring or described outer spring are rotated.
7. the device of assembling groups of springs according to claim 1, it is characterized in that, described groups of springs whirler comprises rotating end, described rotating end is provided with draw-in groove, and described in described rotating end rotation process, draw-in groove can block the termination of outer spring in groups of springs thus described groups of springs is rotated.
8. the device of assembling groups of springs according to claim 1, it is characterized in that, described spring force test machine comprises detection termination, described detection termination has slope step, described slope step can make one end of groups of springs to be detected lift in testing process, produces frictional force to avoid described groups of springs when compressing and between described spring loaded parts.
9. the device of assembling groups of springs according to claim 8, it is characterized in that, described groups of springs is inserted in described outer spring by the described inner spring with described foam and formed, and has described foam in the described outer spring in described groups of springs and the radial clearance of described inner spring.
10. the device of assembling groups of springs according to claim 8, is characterized in that, in described groups of springs, the termination deviation angle of described inner spring and described outer spring is within ± 10 °.
CN201420436036.XU 2014-08-04 2014-08-04 A kind of device assembling groups of springs Active CN204036002U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104801968A (en) * 2015-02-13 2015-07-29 杭州新松机器人自动化有限公司 Security industry camera core assembly based automatic assembly system and method
CN105935876A (en) * 2016-06-03 2016-09-14 苏州科技学院 Automatic production assembly device for springs
CN106514251A (en) * 2016-12-23 2017-03-22 精英塑胶(珠海)有限公司 Full-automatic spray nozzle assembling machine
CN108994586A (en) * 2018-07-17 2018-12-14 钱江弹簧(杭州)有限公司 The automatic package system of spring combined disk and method
CN109128805A (en) * 2018-07-17 2019-01-04 钱江弹簧(杭州)有限公司 Spring combined disk production system and method

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104801968A (en) * 2015-02-13 2015-07-29 杭州新松机器人自动化有限公司 Security industry camera core assembly based automatic assembly system and method
CN105935876A (en) * 2016-06-03 2016-09-14 苏州科技学院 Automatic production assembly device for springs
CN105935876B (en) * 2016-06-03 2018-08-07 苏州科技学院 Auto spring production and assembly equipment
CN106514251A (en) * 2016-12-23 2017-03-22 精英塑胶(珠海)有限公司 Full-automatic spray nozzle assembling machine
CN108994586A (en) * 2018-07-17 2018-12-14 钱江弹簧(杭州)有限公司 The automatic package system of spring combined disk and method
CN109128805A (en) * 2018-07-17 2019-01-04 钱江弹簧(杭州)有限公司 Spring combined disk production system and method
CN108994586B (en) * 2018-07-17 2020-07-24 钱江弹簧(杭州)有限公司 Automatic assembling system and method for spring combined disc

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