CN108994586A - The automatic package system of spring combined disk and method - Google Patents
The automatic package system of spring combined disk and method Download PDFInfo
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- CN108994586A CN108994586A CN201810784554.3A CN201810784554A CN108994586A CN 108994586 A CN108994586 A CN 108994586A CN 201810784554 A CN201810784554 A CN 201810784554A CN 108994586 A CN108994586 A CN 108994586A
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- spring
- disk
- packing case
- combined disk
- riveting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
- B23P19/048—Springs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/007—Picking-up and placing mechanisms
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Abstract
The invention discloses a kind of automatic package system of spring combined disk and methods, it is intended to and it solves spring combined disk and assembles that the degree of automation is low, and working efficiency is low, large labor intensity, the high deficiency of defect rate.The entire assembling process of spring combined disk is automatically performed, and several groups spring material choosing apparatus can convey the spring of different model, convenient for completing the assembling of different types of spring combined disk.The structural requirement for the spring combined disk that branched pipe on the cutting agency of two groups of spring material choosing apparatus produces as needed corresponds to corresponding spring retention posts in spring positioning tooling, meets the production requirement of spring combined disk.The setting of spring retention posts carries out precise positioning to spring, it is ensured that the assembly precision of spring and spring holder.This automatic package system of spring combined disk is able to achieve automatic assembling, the detection, incasement operation of spring combined disk, and high degree of automation improves work efficiency, reduces labor intensity, avoid the occurrence of wrongly installed phenomenon, reduce defect rate.
Description
Technical field
The present invention relates to a kind of spring combined disk production technologies, more specifically, it relates to which a kind of spring combined disk is automatic
Package system and method.
Background technique
It is needed on automobile clutch using to spring combined disk, spring combined disk includes spring holder and several are mounted on bullet
Spring on spring disk, spring are riveted on spring holder.When spring combined disk assembles, needs for spring to be riveted on and be specified on spring holder
Position.And there are many spring type, have the big one end in one end small, there is left-handed dextrorotation, spring, which is put together, to be easy to mutually wind,
Therefore it needs to select spring before assembling, rejects the spring for not meeting group reload request.After spring combined disk is completed
It cases.Special assembly line completes the automatic assembling of spring combined disk, the assembling work of spring combined disk currently not yet
Make low efficiency, large labor intensity, defect rate height.It is installed on spring holder especially for the spring of different model, operation is more
Inconvenience is easy to appear wrongly installed phenomenon.
Summary of the invention
Assemble that the degree of automation is low, and working efficiency is low the present invention overcomes spring combined disk, large labor intensity, defect rate is high
Deficiency, provide a kind of automatic package system of spring combined disk and method, it is able to achieve automatic assembling, the inspection of spring combined disk
It surveys, incasement operation, high degree of automation improves work efficiency, reduces labor intensity, avoid the occurrence of wrongly installed phenomenon, reduces
Defect rate.
In order to solve the above-mentioned technical problem, the invention adopts the following technical scheme: a kind of spring combined disk assembles automatically and is
System, including several groups spring material choosing apparatus, assembling riveting mechanism, spring holder grasping mechanism, testing agency, boxing apparatus, spring
Material choosing apparatus includes the feed mechanism being obliquely installed, spring seperator, rotation arranging machine, sorting mechanism, cutting agency, spring point
Setting disembark in feed mechanism discharging end position, the feed inlet of the discharge port connection rotation arranging machine of spring seperator, sorting machine
Structure includes sorting belt, profile scan camera, blows material head, and the discharge port of rotation arranging machine is arranged in sorting belt one end
Position, another end position are installed into material seat, connecting spring delivery pipe on charging seat；Cutting agency includes blanking turntable, fixed disk,
Blanking turntable is equipped with blanking hole, and spring delivery pipe lower end may be rotatably mounted on blanking hole, and fixed disk is equipped with several points
Zhi Kong, blanking hole are rotatable through each branched hole, and branched hole lower end is all connected with branched pipe；Assembling riveting mechanism includes assembling
Disk, riveting machine, assembled disc are equipped with spring positioning tooling, in spring positioning tooling and the branched pipe one of all spring material choosing apparatus
One is correspondingly provided with several spring retention posts；Spring holder grasping mechanism can grab spring holder in spring positioning tooling, assembling
Spring positioning tooling can be turned to the riveting that riveting machine carries out spring by disk rotation；The spring assembly that testing agency completes riveting
Disk carries out on-line checking；Boxing apparatus includes conveying pipeline, the packing case feeder by packing box transmission to conveying pipeline
Structure will protect counterdie to be packed into the protection counterdie feed mechanism of packing case, the protection teleblem feeding that teleblem will be protected to be packed into packing case
Mechanism, packing case cutting agency, the spring combined disk for detecting completion are fitted into packing case by grabbing robot.
When spring combined disk assembles automatically, spring is increased by feed mechanism and is transported to spring seperator by the first step,
Spring seperator separates the spring of tangle up, completes isolated spring and enters in rotation arranging machine, rotates arranging machine
Spring is lined up one by one and is output on sorting belt；Second step, profile scan camera carry out profile scan pair to spring
Than the spring of tangle up and front and back concentric reducer are placed spring not pair and blown off sorting belt by blowing material head, is met
It is required that spring be transported in spring delivery pipe；Third step, spring is slipped to down from spring delivery pipe upper end under the effect of gravity
End, and successively pass through branched hole, branched pipe from the blanking hole on discharge tray, the spring that finally set is attached in spring positioning tooling is fixed
On the column of position, once blanking turntable makes next branched hole alignment blanking hole to one spring pivotal in every whereabouts, carries out second spring
Blanking, the spring blanking of all branched holes is completed with this；4th step, all spring retention posts in spring positioning tooling cover
After loading onto spring, assembled disc is turned over into certain angle, the spring holder having good positioning is grabbed spring positioning by spring holder grasping mechanism
Tooling upper end, and the hole location on spring holder is aligned one by one with spring, and assembled disc is turned over to certain angle again later to riveting seat in the plane
It sets, spring and spring holder are riveted together by riveting machine, and assembled disc turns over certain angle again later, and spring combined disk is grabbed
Testing agency carries out on-line checking to the spring combined disk that riveting is completed；5th step, packing case feed mechanism is by packing box transmission
After on to conveying pipeline, protection counterdie feed mechanism grabs a protection counterdie and is packed into packing case bottom, and crawl robot will
The spring combined disk that detection is completed is fitted into predeterminated position in packing case, and after spring has placed one layer, protection counterdie feed mechanism is again
It grabs a protection counterdie to be fitted into packing case, crawl robot starts putting for next layer of spring combined disk, until entire
Packing case is filled；6th step, after packing case is filled, conveying pipeline by packing box transmission to protection teleblem feed mechanism position,
It protects teleblem feed mechanism to grab a protection teleblem to be packed at the top of packing case, completes entire packaging movement；7th step, transport Stream
Waterline carries out down packing box transmission to packing case cutting agency position, packing case cutting agency to the packing case for completing packaging
Material.
The entire assembling process of spring combined disk is automatically performed, and several groups spring material choosing apparatus can convey different model
Spring, convenient for completing the assembling of different types of spring combined disk.Branched pipe on the cutting agency of two groups of spring material choosing apparatus
The structural requirement of the spring combined disk produced as needed corresponds to corresponding spring retention posts in spring positioning tooling, meets bullet
The production requirement of spring combination order.The setting of spring retention posts carries out precise positioning to spring, it is ensured that the assembly of spring and spring holder
Precision.Sorting operation is carried out to spring by sorting mechanism, prevents the wrongly installed phenomenon of spring.This spring combined disk is automatic
Package system is able to achieve automatic assembling, the detection, incasement operation of spring combined disk, and high degree of automation improves work efficiency,
Labor intensity is reduced, wrongly installed phenomenon is avoided the occurrence of, reduces defect rate.
Preferably, being equipped with distribution plate, positioning disk between branched pipe and spring positioning tooling, on distribution plate and spring is fixed
Position column, which corresponds, is equipped with several dispensing orifices, and branched pipe lower end is connected on dispensing orifice, and dispensing orifice lower end is all connected with distribution pipe,
On positioning disk and distribution pipe is correspondingly provided with several location holes, and distribution pipe is connected on location hole, location hole and spring retention posts
Correspond coaxial arrangement.
The spring slid in branched pipe successively passes through dispensing orifice, distribution pipe, location hole rear enclosure and is attached on spring retention posts, leads to
The positioning accuracy that setting distribution plate and positioning disk improve is crossed, so that spring is covered more accurately and is attached on spring retention posts.
Preferably, charging seat is equipped with negative-pressure adsorption charger, the feed inlet of negative-pressure adsorption charger is defeated towards sorting
Band end is sent, the discharge port of negative-pressure adsorption charger is connect with spring delivery pipe.Spring is convenient in the setting of negative-pressure adsorption charger
Reliably enter in spring delivery pipe.
Preferably, be laid with four stations in assembled disc, it is equipped with a spring positioning tooling on each station, four
Station is respectively spring feeding station, spring holder feeding station, riveting station, discharge station, the spring on spring feeding station
Spring retention posts on positioning tool are arranged in a one-to-one correspondence with branched pipe, and riveting machine is close to riveting station setting.It is set in assembled disc
Four stations are set, can be carried out simultaneously under the assembly of spring, the assembly of spring holder, the riveting of spring combined disk, spring combined disk
Material, greatly improves work efficiency.
Preferably, packing case feed mechanism includes packing case laydown area, packing case alignment area, packing case is set on alignment area
There is delivery wheel roller；Protecting on counterdie feed mechanism and protection teleblem feed mechanism includes objective table and crawl robot.
Packing case is deposited in packing case laydown area station, and packing case is transported to defeated by the delivery wheel roller of packing case alignment area
It send on assembly line, by the protection counterdie on objective table and teleblem is protected to grab in packing case by crawl robot, operation side
It can lean on.
It oils station preferably, being equipped with spring holder washing station and spring holder between assembled disc and testing agency, spring
Combination order cleans while rotating in spring holder washing station, spring combined disk spring holder oils that station is .ed while rotating
Injection mist of oil oils.It is cleaned while rotating, cleaning effect is good, sprays mist of oil while rotating and oils, and oils uniformly.
Preferably, spring seperator includes setting barrel, separator disk, separator disk, which is rotatably installed in, to be set in barrel, separator disk
Upper surface is equipped with several collision lightning strips, sets and is equipped with several discharging windows on the barrel of barrel above separator disk, sets material
Drum outer wall top discharge the window's position is equipped with a circle feeding annular groove, and feeding annular groove open end, which is coated on, sets on barrel outer wall, discharging
Window is connected to feeding annular groove, and feeding annular groove is obliquely installed, and feeding annular groove extreme lower position connects the feed pipe being obliquely installed, and is sent
The setting of expects pipe lower end is in rotation arranging machine gating location.
When spring seperator works, separator disk is rotated, and the collision lightning strip on separator disk is constantly collided with spring, will be entangled in
Spring together separates, and under the action of impact force and centrifugal force, spring is ejected into feeding annular groove from discharging window, send
Material annular groove is obliquely installed, and spring is made to be slipped in feed pipe and enter in rotation arranging machine automatically by feed pipe.Discharge window
Size setting is suitable, and a spring can be allowed to pop up, and two spring tangle ups cannot pop up, to improve the separation of spring
Effect.
Preferably, rotation arranging machine includes rack, article putting groove, feeding turntable, reason charging tray, feeding turntable is driven by motor
It rotates and is inclined in article putting groove, reason charging tray structure and is rotatably installed in article putting groove upper end in a ring, feeding disk edge
Extreme higher position is close to reason charging tray inward flange position；Outer stop collar and interior limit are installed close to reason charging tray upper surface inward flange position
Ring forms reason material channel between outer stop collar and interior stop collar, on interior stop collar with feeding disk edge highest point corresponding position
Equipped with charging notch, discharging notch is equipped with close to sorting belt position on outer stop collar, on interior stop collar and discharging notch pair
Position is answered to connect guide baffle, guide baffle stretches out discharging notch to reason charging tray outer edge, the reason material for the notch corresponding position that discharges
Disk outer edge is arranged close to sorting belt upper surface.
The pivot center of feeding turntable and the pivot center of reason charging tray are a certain included angle, and spring is placed on feeding turntable,
In feeding turntable rotation process, spring thereon is stopped by article putting groove inner wall, just right when feeding turntable goes to extreme higher position
Quasi- charging notch, under the action of the centrifugal force, spring are dumped into charging notch and reach in reason material channel, while managing charging tray and not stalling
It is dynamic, spring is transported to discharging gap position, is fallen on sorting belt by the guiding role of guide baffle.Spring is by one
Charging notch is got rid of aly to reach in reason material channel, is lined up conveying in the resonable material channel of spring one by one, is not in that stacking twines
Around phenomenon.It is suitable to feed the setting of notch size, a spring can be allowed to throw away, and two spring tangle ups cannot then be thrown away.This
Kind rotation arranging machine is good to the reason material effect of spring, and spring is made to be lined up conveying one by one, avoids stacking winding.
Spring is increased by feed mechanism and is transported to spring by a kind of automatic assemble method of spring combined disk, the first step
Seperator, spring seperator separate the spring of tangle up, complete isolated spring and enter in rotation arranging machine, rotation
Spring is lined up one by one and is output on sorting belt by arranging machine；Second step, profile scan camera carry out profile to spring
The spring of tangle up and front and back concentric reducer are placed spring not pair and are blown off sorting conveying by blowing material head by scanning comparison
Band, satisfactory spring are transported in spring delivery pipe；Third step, spring is sliding from spring delivery pipe upper end under the effect of gravity
Lower end is fallen on, and successively passes through branched hole, branched pipe from the blanking hole on discharge tray, finally set is attached in spring positioning tooling
On spring retention posts, once blanking turntable makes next branched hole alignment blanking hole to one spring pivotal in every whereabouts, carries out second
The spring blanking of all branched holes is completed in the blanking of a spring with this；4th step, all spring positionings in spring positioning tooling
After column is set with upper spring, assembled disc is turned over into certain angle, the spring holder having good positioning is grabbed bullet by spring holder grasping mechanism
Spring positioning tool upper end, and the hole location on spring holder is aligned one by one with spring, and assembled disc is turned over to certain angle again later to riveting
Pick position, and spring and spring holder are riveted together by riveting machine, and assembled disc turns over certain angle again later, by spring combined disk
It grabs testing agency and on-line checking is carried out to the spring combined disk that riveting is completed；5th step, packing case feed mechanism will be packed
After case is transported on conveying pipeline, protection counterdie feed mechanism grabs a protection counterdie and is packed into packing case bottom, gripper
The spring combined disk that device people will test completion is fitted into predeterminated position in packing case, after spring combined disk has placed one layer, anti-river bottom protection
Film feed mechanism grabs a protection counterdie again and is fitted into packing case, and crawl robot starts the pendulum of next layer of spring combined disk
It puts, until entire packing case is filled；6th step, after packing case is filled, conveying pipeline by packing box transmission to protection teleblem
Feed mechanism position, protection teleblem feed mechanism grab a protection teleblem and are packed at the top of packing case, complete entire packaging movement；
7th step, conveying pipeline is by packing box transmission to packing case cutting agency position, and packing case cutting agency is to completion packaging
Packing case carries out blanking.
Preferably, spring combined disk riveting is completed successively to be cleaned and oiled before being detected, spring when cleaning
Combination order cleans while rotating, and spring combined disk sprays mist of oil while rotating and oils when oiling.
Compared with prior art, the beneficial effects of the present invention are: the automatic package system of spring combined disk is able to achieve groups of springs
Automatic assembling, the detection, incasement operation of disk are closed, high degree of automation improves work efficiency, reduces labor intensity, avoid
There is wrongly installed phenomenon, reduces defect rate.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of the invention；
Fig. 2 is the structural schematic diagram of boxing apparatus of the invention；
Fig. 3 is the structural schematic diagram of cutting agency of the invention；
Fig. 4 is the structural schematic diagram of spring seperator and rotation arranging machine of the invention；
Fig. 5 is the schematic diagram of rotation arranging machine of the invention；
Fig. 6 is a kind of structural schematic diagram of spring combined disk of the invention；
In figure: 1, spring material choosing apparatus, 2, assembling riveting mechanism, 3, spring holder grasping mechanism, 4, testing agency, 5, vanning dress
It sets, 6, feed mechanism, 7, spring seperator, 8, rotation arranging machine, 9, sorting mechanism, 10, cutting agency, 11, sorting belt,
12, profile scan camera, 13, blow material head, 14, charging seat, 15, spring delivery pipe, 16, blanking turntable, 17, fixed disk, 18,
Blanking hole, 19, branched hole, 20, branched pipe, 21, assembled disc, 22, riveting machine, 23, spring positioning tooling, 24, spring retention posts,
25, conveying pipeline, 26, packing case feed mechanism, 27, protection counterdie feed mechanism, 28, protection teleblem feed mechanism, 29, packet
Vanning cutting agency, 30, distribution plate, 31, positioning disk, 32, spring, 33, distribution pipe, 34, spring holder, 35, negative-pressure adsorption charging
Machine, 36, spring feeding station, 37, spring holder feeding station, 38, riveting station, 39, discharge station, 40, packing case laydown area,
41, packing case alignment area, 42, delivery wheel roller, 43, spring holder washing station, 44, spring holder oil station, 45, set barrel, 46,
Separator disk, 47, collision lightning strip, 48, discharging window, 49, feeding annular groove, 50, feed pipe, 51, rack, 52, article putting groove, 53,
Feeding turntable, 54, reason charging tray, 55, outer stop collar, 56, interior stop collar, 57, reason material channel, 58, charging notch, 59, discharging lack
Mouthful, 60, guide baffle.
Specific embodiment
Below by specific embodiment, and in conjunction with attached drawing, technical scheme of the present invention is further described:
Embodiment: a kind of automatic package system of spring combined disk (referring to attached drawing 1 to 6), including several groups spring material choosing apparatus 1,
Riveting mechanism 2, spring holder grasping mechanism 3, testing agency 4, boxing apparatus 5 are assembled, spring material choosing apparatus is equipped in the present embodiment
Two groups, spring material choosing apparatus include the feed mechanism 6 being obliquely installed, spring seperator 7, rotation arranging machine 8, sorting mechanism 9, under
Expect mechanism 10, the setting of spring seperator includes rising material conveyer belt and elevating hopper in feed mechanism discharging end position, feed mechanism,
Material conveying belt inclined arrangement is risen, elevating hopper setting is in a liter material conveyer belt lower end position, and spring disconnecting mechanism setting is in a liter material conveying
Band upper end position.Spring seperator discharge port connection rotation arranging machine feed inlet, sorting mechanism include sorting belt 11,
Profile scan camera 12 blows material head 13, blows and installs control valve on material head, and control valve is connected to high pressure tank, and profile scan is taken the photograph
As head, control valve are electrically connected with the controller.Receiving hopper, receiving hopper are installed close to sorting belt position is corresponding with material head is blown
Feed chute is connected between elevating hopper, feed chute tilts down setting from receiving hopper to elevating hopper end.Sorting belt one end is set
The discharge port position in rotation arranging machine is set, another end position is installed into material seat 14, connecting spring delivery pipe 15 on charging seat；Into
Expect that seat is equipped with negative-pressure adsorption charger 35, the feed inlet of negative-pressure adsorption charger is towards sorting belt end, negative-pressure adsorption
The discharge port of charger is connect with spring delivery pipe.
Cutting agency includes blanking turntable 16, fixed disk 17, and blanking turntable is equipped with blanking hole 18, spring delivery pipe lower end
It may be rotatably mounted on blanking hole, fixed disk is equipped with several branched holes 19, and blanking hole is rotatable through each branched hole,
Branched hole lower end is all connected with branched pipe 20；Assembling riveting mechanism includes assembled disc 21, riveting machine 22, and assembled disc is fixed equipped with spring
Position tooling 23 is corresponded with the branched pipe of all spring material choosing apparatus and is equipped with several spring retention posts in spring positioning tooling
24；Distribution plate 30, positioning disk 31 be installed, on distribution plate and spring retention posts one are a pair of between branched pipe and spring positioning tooling
Several dispensing orifices should be equipped with, branched pipe lower end be connected on dispensing orifice, and dispensing orifice lower end is all connected with distribution pipe 33, on positioning disk
Several location holes are correspondingly provided with distribution pipe, distribution pipe is connected on location hole, and location hole and spring retention posts correspond
Coaxial arrangement.
Spring holder grasping mechanism can grab spring holder in spring positioning tooling, and assembled disc rotation can be by spring positioning work
Dress turns to the riveting that riveting machine carries out spring；It is laid with four stations in assembled disc, is equipped with a spring on each station
Positioning tool, four stations are respectively spring feeding station 36, spring holder feeding station 37, rivet station 38, discharge station 39,
The spring retention posts in spring positioning tooling on spring feeding station are arranged in a one-to-one correspondence with branched pipe, and riveting machine is close to riveting
Station setting.
Testing agency carries out on-line checking to the spring combined disk that riveting is completed.Bullet is equipped between assembled disc and testing agency
Spring disk washing station 43 and spring holder oil station 44, and spring combined disk cleans while rotating in spring holder washing station,
Spring combined disk sprays mist of oil while rotating and oils in the spring holder station that oils.
Boxing apparatus include conveying pipeline 25, by the packing case feed mechanism 26 of packing box transmission to conveying pipeline,
Counterdie will be protected to be packed into the protection counterdie feed mechanism 27 of packing case, the protection teleblem feeder that teleblem will be protected to be packed into packing case
Structure 28, packing case cutting agency 29, the spring combined disk for detecting completion are fitted into packing case by grabbing robot.On packing case
Material mechanism includes packing case laydown area 40, packing case alignment area 41, and packing case alignment area is equipped with delivery wheel roller 42；Protect counterdie
It include objective table and crawl robot on feed mechanism and protection teleblem feed mechanism.
Packing case is stacked on packing case laydown area, and when needing to take packing case, packing case is mobile from packing case laydown area
It to packing case alignment area, is transported on conveying pipeline one by one convenient for packing case, the rotation band that conveying pipeline passes through wheel roller
Dynamic packing case thereon is mobile.Protection counterdie and protection teleblem carry out crawl by crawl robot and are placed into packing case.
Spring seperator includes setting barrel 45, separator disk 46, and separator disk, which is rotatably installed in, to be set in barrel, separator disk upper surface
Several collision lightning strips 47 are equipped with, sets and is equipped with several discharging windows 48 on the barrel of barrel above separator disk, set barrel
Outer wall top discharge the window's position is equipped with a circle feeding annular groove 49, and feeding annular groove open end, which is coated on, sets on barrel outer wall, discharging
Window is connected to feeding annular groove, and feeding annular groove is obliquely installed, and feeding annular groove extreme lower position connects the feed pipe 50 being obliquely installed,
The setting of feed pipe lower end is in rotation arranging machine gating location.It sets and is equipped with support ring, separator disk on material tube inner wall below separator disk
It is supported in support ring, sets barrel lower end installation driving motor, driving motor output shaft transmission connection shaft, shaft upper end is fixed
It is connected on separator disk.It sets the top of the barrel and is removably connected with protective cover, be equipped with through-hole among protective cover, rise material conveyer belt upper end
The spring fallen enters by through-hole to be set in barrel.The window size setting that discharges is suitable, and a spring can be allowed to pop up, and two bullets
Spring tangle up cannot pop up, to improve the separating effect of spring.
Rotation arranging machine includes rack 51, article putting groove 52, feeding turntable 53, reason charging tray 54, and feeding turntable is driven by motor
It rotates and is inclined in article putting groove, reason charging tray structure and is rotatably installed in article putting groove upper end in a ring, feeding disk edge
Extreme higher position is close to reason charging tray inward flange position；Outer stop collar 55 and interior limit are installed close to reason charging tray upper surface inward flange position
Position ring 56 forms reason material channel 57 between outer stop collar and interior stop collar, on interior stop collar with feeding disk edge highest point pair
Answer position to be equipped with charging notch 58, be equipped with discharging notch 59 close to sorting belt position on outer stop collar, on interior stop collar and
The notch corresponding position that discharges connects guide baffle 60, and guide baffle stretches out discharging notch to reason charging tray outer edge, and discharge notch pair
The reason charging tray outer edge of position is answered to be arranged close to sorting belt upper surface.
Spring 32 is increased by feed mechanism and is transported to bullet by a kind of automatic assemble method of spring combined disk, the first step
Spring seperator, spring seperator separate the spring of tangle up, complete isolated spring and enter in rotation arranging machine, rotation
Turn arranging machine and be lined up spring one by one to be output on sorting belt；Second step, profile scan camera take turns spring
The spring of tangle up and front and back concentric reducer are placed spring not pair and are blown off sorting conveying by blowing material head by exterior feature scanning comparison
Band, satisfactory spring are transported in spring delivery pipe；Third step, spring is sliding from spring delivery pipe upper end under the effect of gravity
Lower end is fallen on, and successively passes through branched hole, branched pipe from the blanking hole on discharge tray, finally set is attached in spring positioning tooling
On spring retention posts, once blanking turntable makes next branched hole alignment blanking hole to one spring pivotal in every whereabouts, carries out second
The spring blanking of all branched holes is completed in the blanking of a spring with this；4th step, all spring positionings in spring positioning tooling
After column is set with upper spring, assembled disc is turned over 90 degree, the spring holder 34 having good positioning is grabbed spring by spring holder grasping mechanism
Positioning tool upper end, and the hole location on spring holder is aligned one by one with spring, and assembled disc is turned over to 90 degree again later to riveting seat in the plane
It sets, spring and spring holder are riveted together by riveting machine, and assembled disc turns over 90 degree again later, and spring combined disk is grabbed detection
Mechanism carries out on-line checking to the spring combined disk that riveting is completed, and detection carries out profile surface sweeping using profile surface sweeping camera, will
Surface sweeping to profile and the nominal contour of setting compare；The spring detected on the spring combined disk being riveted together is vertical
Whether degree, left-handed spring and dextrorotation spring arrange as requested, whether the riveting quality between spring and spring holder is qualified；Front
After the completion of detection, spring combined disk is climbed over into 180 degree, profile scan detection is carried out to the back side；5th step, packing case feed mechanism
After in packing box transmission to conveying pipeline, protection counterdie feed mechanism grabs a protection counterdie dress by crawl robot
Enter packing case bottom, the spring combined disk that crawl robot will test completion is fitted into predeterminated position in packing case, spring combined disk
After having placed one layer, protection counterdie feed mechanism grabs a protection counterdie again and is fitted into packing case, under crawl robot starts
One layer of spring combined disk is put, until entire packing case is filled；6th step, after packing case is filled, conveying pipeline will be wrapped
Vanning is transported to protection teleblem feed mechanism position, and protection teleblem feed mechanism grabs a protection teleblem by crawl robot
It is packed at the top of packing case, completes entire packaging movement；7th step, conveying pipeline is by packing box transmission to packing case cutting agency
Position, packing case cutting agency carry out blanking to the packing case for completing packaging.Packing case cutting agency carries out packing case automatic
It stacks, stacking quantity can be by program setting, and different according to packing case height, general stackable 5-10, packing case is stacked to one
After fixed number amount, packing box transmission to sinking extracts station, and packing case sinks to ground automatically, moved by forklift or hand buggy.
Spring combined disk riveting is completed successively to be cleaned and oiled before being detected, spring combined disk is .ed while rotating when cleaning
Cleaning, spring combined disk sprays mist of oil while rotating and oils when oiling.
Above-mentioned embodiment is only a preferred solution of the present invention, not the present invention is made in any form
Limitation, there are also other variations and modifications on the premise of not exceeding the technical scheme recorded in the claims.
Claims (10)
1. a kind of automatic package system of spring combined disk, characterized in that including several groups spring material choosing apparatus, assembling riveting machine
Structure, spring holder grasping mechanism, testing agency, boxing apparatus, spring material choosing apparatus include the feed mechanism being obliquely installed, spring point
It disembarks, rotate arranging machine, sorting mechanism, cutting agency, the setting of spring seperator is in feed mechanism discharging end position, spring separation
The feed inlet of the discharge port connection rotation arranging machine of machine, sorting mechanism include sorting belt, profile scan camera, blow material
The discharge port position of rotation arranging machine is arranged in head, sorting belt one end, and another end position is installed into material seat, connects on charging seat
Connect spring delivery pipe；Cutting agency includes blanking turntable, fixed disk, and blanking turntable is equipped with blanking hole, spring delivery pipe lower end
It may be rotatably mounted on blanking hole, fixed disk is equipped with several branched holes, and blanking hole is rotatable through each branched hole, point
Branch hole lower end is all connected with branched pipe；Assembling riveting mechanism includes assembled disc, riveting machine, and assembled disc is equipped with spring positioning tooling,
It corresponds with the branched pipe of all spring material choosing apparatus in spring positioning tooling and is equipped with several spring retention posts；Spring holder is grabbed
Take mechanism that can grab spring holder in spring positioning tooling, assembled disc rotation spring positioning tooling can be turned to riveting machine into
The riveting of row spring；Testing agency carries out on-line checking to the spring combined disk that riveting is completed；Boxing apparatus includes conveying flowing water
Line is packed on the protection counterdie of packing case by the packing case feed mechanism of packing box transmission to conveying pipeline, by protection counterdie
Protection teleblem feed mechanism, the packing case cutting agency expected mechanism, teleblem will be protected to be packed into packing case, detect the groups of springs of completion
It closes disk and is fitted into packing case by grabbing robot.
2. the automatic package system of spring combined disk according to claim 1, characterized in that branched pipe and spring positioning tooling
Between distribution plate, positioning disk be installed, correspond with spring retention posts on distribution plate and be equipped with several dispensing orifices, under branched pipe
End is connected on dispensing orifice, and dispensing orifice lower end is all connected with distribution pipe, and on positioning disk and distribution pipe is correspondingly provided with several location holes,
Distribution pipe is connected on location hole, and location hole and spring retention posts are corresponded and are coaxially disposed.
3. the automatic package system of spring combined disk according to claim 1, characterized in that charging seat is equipped with negative-pressure adsorption
Charger, the feed inlet of negative-pressure adsorption charger is towards sorting belt end, the discharge port and spring of negative-pressure adsorption charger
Delivery pipe connection.
4. the automatic package system of spring combined disk according to claim 1, characterized in that be laid with four in assembled disc
Station is equipped with a spring positioning tooling on each station, and four stations are respectively spring feeding station, spring holder feeding work
Position rivets station, discharge station, one a pair of spring retention posts and branched pipe in spring positioning tooling on spring feeding station
It should be arranged, riveting machine is close to riveting station setting.
5. the automatic package system of spring combined disk according to claim 1, characterized in that packing case feed mechanism includes packet
Vanning laydown area, packing case alignment area, packing case alignment area are equipped with delivery wheel roller；Protect counterdie feed mechanism and protection teleblem
It include objective table and crawl robot on feed mechanism.
6. according to claim 1 to the automatic package system of spring combined disk described in 5 any one, characterized in that assembled disc and
Spring holder washing station and spring holder is equipped between testing agency to oil station, spring combined disk spring holder washing station on one side
Rotation is cleaned on one side, and spring combined disk sprays mist of oil while rotating and oil in the spring holder station that oils.
7. according to claim 1 to the automatic package system of spring combined disk described in 5 any one, characterized in that spring separation
Machine includes setting barrel, separator disk, and separator disk, which is rotatably installed in, to be set in barrel, and separator disk upper surface is equipped with several collision separation
Item is set and is equipped with several discharging windows on the barrel of barrel above separator disk, sets barrel outer wall top discharge the window's position and be equipped with
One circle feeding annular groove, feeding annular groove open end, which is coated on, sets on barrel outer wall, and discharging window is connected to feeding annular groove, feeding ring
Slot is obliquely installed, and feeding annular groove extreme lower position connects the feed pipe that is obliquely installed, the setting of feed pipe lower end rotation arranging machine into
Material mouth position.
8. according to claim 1 to the automatic package system of spring combined disk described in 5 any one, characterized in that rotation reason material
Machine includes rack, article putting groove, feeding turntable, reason charging tray, and feeding turntable is driven by motor rotation and is inclined in article putting groove,
Reason charging tray structure and is rotatably installed in article putting groove upper end in a ring, and feeding disk edge extreme higher position is close to reason charging tray inward flange position
It sets；Outer stop collar and interior stop collar are installed close to reason charging tray upper surface inward flange position, between outer stop collar and interior stop collar
Reason material channel is formed, is equipped on interior stop collar with feeding disk edge highest point corresponding position and feeds notch, leaned on outer stop collar
Nearly sorting belt position is equipped with discharging notch, and guide baffle, guide gear are connected with discharging notch corresponding position on interior stop collar
Plate stretches out discharging notch to reason charging tray outer edge, the reason charging tray outer edge table on sorting belt for the notch corresponding position that discharges
Face setting.
9. a kind of automatic assemble method of spring combined disk described in claim 1, characterized in that the first step passes through spring upper
Material mechanism increases and is transported to spring seperator, and spring seperator separates the spring of tangle up, completes isolated bullet
Spring enters in rotation arranging machine, and spring is lined up by rotation arranging machine one by one to be output on sorting belt；Second step, profile are swept
It retouches camera and profile scan comparison is carried out to spring, the spring of tangle up and front and back concentric reducer are placed into spring not pair and led to
Over-blowing material head blows off sorting belt, and satisfactory spring is transported in spring delivery pipe；Third step, under the effect of gravity bullet
Spring is slipped to lower end from spring delivery pipe upper end, and successively passes through branched hole, branched pipe, most rear enclosure from the blanking hole on discharge tray
It is attached on the spring retention posts in spring positioning tooling, once blanking turntable makes next branched hole to one spring pivotal in every whereabouts
It is directed at blanking hole, the blanking of second spring is carried out, the spring blanking of all branched holes is completed with this；4th step, spring positioning
After all spring retention posts in tooling are set with upper spring, assembled disc is turned over into certain angle, spring holder grasping mechanism will be determined
The good spring holder in position grabs spring positioning tooling upper end, and the hole location on spring holder is aligned one by one with spring, later will assembling
Disk turns over certain angle to riveting machine position again, and spring and spring holder are riveted together by riveting machine, and assembled disc turns over again later
Spring combined disk is grabbed testing agency and carries out on-line checking to the spring combined disk that riveting is completed by certain angle；5th step,
By after in packing box transmission to conveying pipeline, protection counterdie feed mechanism grabs a protection counterdie and fills packing case feed mechanism
Enter packing case bottom, the spring combined disk that crawl robot will test completion is fitted into predeterminated position in packing case, spring combined disk
After having placed one layer, protection counterdie feed mechanism grabs a protection counterdie again and is fitted into packing case, under crawl robot starts
One layer of spring combined disk is put, until entire packing case is filled；6th step, after packing case is filled, conveying pipeline will be wrapped
Vanning is transported to protection teleblem feed mechanism position, and protection teleblem feed mechanism grabs a protection teleblem and is packed into packing case top
Portion completes entire packaging movement；7th step, conveying pipeline is by packing box transmission to packing case cutting agency position, packing case
Cutting agency carries out blanking to the packing case for completing packaging.
10. the automatic assemble method of spring combined disk according to claim 9, characterized in that spring combined disk riveting is completed
It is successively cleaned and is oiled before being detected, spring combined disk cleans while rotating when cleaning, groups of springs when oiling
Conjunction disk sprays mist of oil while rotating and oils.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810784554.3A CN108994586B (en) | 2018-07-17 | 2018-07-17 | Automatic assembling system and method for spring combined disc |
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| CN201810784554.3A CN108994586B (en) | 2018-07-17 | 2018-07-17 | Automatic assembling system and method for spring combined disc |
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| CN109967685A (en) * | 2019-04-16 | 2019-07-05 | 东莞卓众自动化科技有限公司 | One kind pulling button automatic assembling |
| CN110328507A (en) * | 2019-08-12 | 2019-10-15 | 上海老港申菱电子电缆有限公司 | A kind of spring sub-argument conveying device suitable for the automatic assembly production chain of electric equipment products |
| CN116748869A (en) * | 2023-08-23 | 2023-09-15 | 陕西华秦新能源科技有限责任公司 | Automatic assembly device for water electrolysis hydrogen production tank |
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