CN108001765B - Preorder counting and conveying device for packing cigarettes into boxes - Google Patents

Preorder counting and conveying device for packing cigarettes into boxes Download PDF

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Publication number
CN108001765B
CN108001765B CN201810027527.1A CN201810027527A CN108001765B CN 108001765 B CN108001765 B CN 108001765B CN 201810027527 A CN201810027527 A CN 201810027527A CN 108001765 B CN108001765 B CN 108001765B
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CN
China
Prior art keywords
cylinder
plate
transfer box
mounting plate
weighing
Prior art date
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Application number
CN201810027527.1A
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Chinese (zh)
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CN108001765A (en
Inventor
吴兆良
王吉利
于帅帅
田枫
肖凤卫
马媛
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Etsong Qingdao Tobacco Machinery Co ltd
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Etsong Qingdao Tobacco Machinery Co ltd
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Application filed by Etsong Qingdao Tobacco Machinery Co ltd filed Critical Etsong Qingdao Tobacco Machinery Co ltd
Priority to CN201810027527.1A priority Critical patent/CN108001765B/en
Publication of CN108001765A publication Critical patent/CN108001765A/en
Application granted granted Critical
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00Automatic control, checking, warning, or safety devices
    • B65B57/20Applications of counting devices for controlling the feed of articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/02Supply magazines
    • B65B35/04Supply magazines with buffer storage devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/30Arranging and feeding articles in groups
    • B65B35/44Arranging and feeding articles in groups by endless belts or chains
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B55/00Preserving, protecting or purifying packages or package contents in association with packaging
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00Automatic control, checking, warning, or safety devices
    • B65B57/10Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
    • B65B57/14Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Wrapping Of Specific Fragile Articles (AREA)
  • Manufacturing Of Cigar And Cigarette Tobacco (AREA)

Abstract

The invention discloses a preamble counting and conveying device for packing buccal cigarettes into boxes, which comprises a buccal cigarette small bag packing machine and a circulating conveying line matched with the buccal cigarette small bag packing machine, wherein the circulating conveying line comprises a group of conveyors arranged on each station, and a counting mechanism, a material distributing device, a transfer box, a powder removing weighing mechanism, a rejecting assembly, a buffer mechanism, a lifting pushing assembly, a feeding mechanism and a feeding assembly which are arranged on the circulating conveying line. The advantages are that: the method is characterized in that a transfer box is adopted for receiving and counting from a small bag packaging machine, the removal of tobacco dust on the surface of a small bag of the buccal tobacco and the detection and elimination of unqualified weight products are realized through a dust removal weighing mechanism, then the tobacco dust is conveyed to a feeding mechanism through a conveying mechanism, the empty transfer box is recycled through a conveying belt and enters a counting mechanism again, a buffer storage mechanism can be installed between different station conveyers to realize buffer storage of the transfer box, the transfer of the buccal tobacco from the small bag to the box is completed, and the accurate counting, dust removal weighing buffer storage and conveying of the bagged buccal tobacco are realized.

Description

Preorder counting and conveying device for packing cigarettes into boxes
Technical Field
The invention relates to the field of buccal cigarette packaging equipment, in particular to a preamble counting and conveying device for buccal cigarette packaging boxes.
Background
The conventional small pocket packaging machine for cigarettes has no airflow during discharging, but the surface of the small pocket is easy to be mixed with tobacco powder, although the improved discharging hole of the small pocket packaging machine is additionally provided with a negative pressure generator to generate increased airflow, the small pocket is quick in falling speed and high in gas impact pressure, the tobacco powder removing effect is poor, the small pocket is too fast in falling speed, undershoot airflow is generated, and suspension phenomenon is easy to generate, so that counting is inaccurate.
When the buccal cigarette pouch is transported on a transport line, a pouch with a closed bottom is used for transport, so that the tobacco powder on the buccal cigarette pouch is not convenient to clean, and the weight of the pouch is affected; the specification of the small box is inconvenient to monitor in the conveying process, and the overall quality of the small box is affected.
Disclosure of Invention
The invention aims to overcome the technical defects, and provides a preamble counting and conveying device for packing buccal cigarettes into boxes, which can eliminate gas impact pressure generated when small bags fall down, remove tobacco dust and realize monitoring of small box specifications in the conveying process.
The technical scheme adopted by the invention for realizing the technical purpose is as follows:
the utility model provides a preorder count and conveyor that buccal cigarette packing was packed into box, includes a buccal cigarette pouch packagine machine and rather than complex circulation transfer chain, its characterized in that: the circulating conveyor line comprises a group of conveyors arranged on each station, a counting mechanism, a distributing device, a transfer box, a powder removing weighing mechanism, a rejecting assembly, a buffer mechanism, a lifting pushing assembly, a feeding mechanism and a feeding assembly which are arranged on the circulating conveyor line,
the counting mechanism is arranged on one side of the buccal tobacco pouch packaging machine and one end of the circulating conveying line and is used as a conveying starting station, the last-removing weighing mechanism, the removing assembly, the lifting pushing assembly, the feeding mechanism and the feeding assembly are sequentially arranged on the circulating conveying line and are arranged into continuous stations, a material distributing device is arranged in front of each station, and the material distributing device sequentially conveys the transfer boxes between the stations;
the bottom of the transfer box is of a mesh structure, meshes are used for exhausting and removing tobacco dust, small bags with cigarettes are placed in the transfer box, the small bags are conveyed through a circulating conveying line and poured into a feeding assembly, and the empty transfer box is recovered through a conveyor and can enter the counting mechanism again;
the buffer mechanism is arranged between adjacent station conveyors to buffer the transfer box.
The device can finish the butt joint transfer of the buccal cigarettes from the small bags to the boxes, and realizes the accurate counting, dust removal, weighing, buffering and conveying of the bagged buccal cigarettes.
Preferably, the counting mechanism comprises a workbench, a mounting plate and a blanking baffle are arranged on the workbench, the blanking baffle is arranged on one side above the mounting plate, and a pneumatic bearing seat is further arranged on the other side above the mounting plate; a position detection photoelectric sensor is arranged below the mounting plate and below the stepping motor; a blanking buffer cylinder is arranged above the blanking baffle, a counting sensor is arranged above the blanking buffer cylinder, a receiving cylinder is arranged below the mounting plate and below the blanking buffer cylinder, a receiving baffle is arranged at the bottom of the receiving cylinder, and exhaust diversion holes are formed in the blanking buffer cylinder and the receiving cylinder; a positioning mounting plate is further arranged at one side of the receiving barrel and the lower part of the workbench, and a positioning cylinder and a pushing block connected to the positioning cylinder are arranged on the positioning mounting plate;
the pneumatic bearing seat is provided with a swinging shaft, a pneumatic support is arranged on the mounting plate and on one side of the pneumatic bearing seat, a swinging cylinder is arranged on the pneumatic support and is connected to the swinging shaft through a joint head and a connecting rod, and the swinging cylinder pushes the joint head and the connecting rod to move continuously, so that the swinging shaft is driven to rotate and the blanking baffle is driven to swing;
the position detection photoelectric sensor can sense the falling buccal cigarette pouch and count, and the blanking buffer barrel and the receiving barrel can realize pouch falling.
The exhaust diversion holes arranged on the blanking buffer cylinder and the receiving cylinder can unload the undershoot air flow of the small bag packaging machine, so that the small bag smoothly falls down, the suspension phenomenon is prevented, and the counting is accurate.
Preferably, the dust removing weighing mechanism comprises a frame, wherein a synchronous belt is arranged on one side of the frame, and a dust removing device is arranged on the other side of the frame; one end of the synchronous belt is provided with a power device, the other end of the synchronous belt is provided with a material box transferring device, a weighing assembly is arranged above the dust removing device, and a gas storage tank is arranged at one end of the frame and at the same side of the dust removing device;
the material box transferring device comprises a group of horizontal guide shafts and guide shaft supports arranged at two ends of the horizontal guide shafts, wherein a pushing bottom plate is connected to the horizontal guide shafts through linear bearings, pushing side plates are vertically arranged at two sides of the pushing bottom plate, an air injection bottom plate is arranged above the pushing bottom plate and between the pushing side plates, a vertical guide shaft is connected between the air injection bottom plate and the pushing bottom plate, an air injection pore plate with a plurality of small holes is arranged on the bottom surface of the air injection bottom plate, and a pressing cylinder is arranged below the air injection bottom plate; the air injection bottom plate is connected with the lower air cylinder, can move along the vertical direction through the vertical guide shaft, is also internally provided with an air chamber and a diversion trench, is connected with the air storage tank through a quick connector and an air pipe, and realizes air injection and dust removal through the air injection pore plate;
the power device consists of a stepping motor and a stepping motor bracket, and the dust removing device consists of a dust removing bottom plate, a base plate and a guide limiting plate; the material box transferring device performs movement guiding through the horizontal guide shaft and the linear bearing, the stepping motor is arranged on the frame through a stepping motor bracket, and the material box transferring device is driven by the synchronous belt to realize movement of different stations, and the transfer box moves along with the material box transferring device under the clamping of the material pushing side plate;
the weighing assembly consists of a weighing module, a weighing base plate and a weighing base plate, wherein the weighing base plate and the weighing base plate are arranged above the weighing module, and the weighing base plate can fix the transfer box.
The dust removing and weighing mechanism realizes transfer of the transfer box, dust removal and weighing.
Preferably, the feeding mechanism comprises a supporting plate, one side of the supporting plate is connected with a blowing cylinder mounting plate through a support column, the other side of the supporting plate is connected with a lifting cylinder mounting plate through a support column, a blanking funnel is arranged below the blowing cylinder mounting plate, a blowing cylinder is arranged above the blanking funnel, and a spray head is further arranged on the blowing cylinder; a lifting cylinder is arranged below the lifting cylinder mounting plate, the upper part of the lifting cylinder is connected with a mounting plate through a support column, a servo motor is arranged below the mounting plate, a rotary clamping arm is arranged above the lifting cylinder mounting plate, the rotary clamping arm comprises a rotary arm, a turnover cylinder, a gripper cylinder and a gripper, the rotary arm is arranged above the mounting plate, one end of the rotary arm is connected to the servo motor, the other end of the rotary arm is connected to a fixed plate, the turnover cylinder and the gripper cylinder are both arranged on the fixed plate, and the gripper is connected to the gripper cylinder;
the tongs can be along with the tight transfer box of tongs cylinder shrink clamp, and the lift cylinder can rise the swinging boom, and servo motor drives the swinging boom rotation and reaches blanking funnel top, and the upset cylinder is with transfer box upset, and the cylinder descends and makes the shower nozzle aim at the transfer box jet-propelled, and the swinging boom can be with empty transfer box to the circulation transfer chain. The feeding mechanism is used for realizing the discharging of materials in the transfer box, the materials of the transfer box can be poured into the feeding component, and the empty transfer box is sent to the recycling conveyor, so that the circulation of counting and conveying is realized.
Preferably, the distributing device comprises a positioning plate and a distributing cylinder, the distributing cylinder is arranged on one side of the positioning plate, and the distributing cylinder can push the transfer boxes to the positioning plate and is conveyed by a conveyor, so that the transfer boxes enter stations one by one orderly.
The beneficial effects of the invention are as follows: the invention adopts a transfer box to count materials from a small bag packaging machine, realizes the removal of tobacco powder on the surface of a small bag containing cigarettes and the detection and elimination of unqualified weight products through a dust removing and weighing mechanism, then conveys the small bag containing cigarettes into a feeding net barrel component of a box feeding device through a conveying mechanism, and an empty transfer box is recycled through a conveying belt and enters a counting mechanism again, and a buffer mechanism can be arranged between different station conveyers to realize the buffer of the transfer box, complete the butt joint transfer of the small bag containing cigarettes to the box, and realize the accurate counting, dust removing, weighing, buffer and conveying of the packaged small bags containing cigarettes.
Drawings
Fig. 1 is an overall schematic diagram of the device.
Fig. 2 is a perspective view of the counting mechanism.
Fig. 3 is a diagram showing a structure of a step motor driving of the counting mechanism.
FIG. 4 is a block diagram of a counting mechanism cylinder drive.
Fig. 5 is a structural view of the counting mechanism mounting plate.
Fig. 6 is a construction diagram of the transfer box.
Fig. 7 is a block diagram of the end-of-drive weighing mechanism.
Fig. 8 is a block diagram of the cartridge transfer device.
Fig. 9 is a position diagram of a cartridge transfer device hold-down cylinder.
Fig. 10 is a schematic diagram of a buffering mechanism.
Fig. 11 is a schematic diagram of a feeding mechanism.
Marked in the figure as: 1. a circulation conveyor line; 2. a conveyor; 3. a counting mechanism;
4. a material distributing device; 5. a transfer box; 6. a de-dusting weighing mechanism; 7. removing the components;
8. a buffer mechanism; 9. lifting the pushing component; 10. a feeding mechanism; 11. a feeding assembly;
31. a work table; 32. a mounting plate; 320. an arc-shaped groove; 33. a blanking baffle;
34. pneumatic bearing seat; 35. a position detection photosensor; 36. a blanking buffer cylinder;
37. a counting sensor; 38. receiving a charging basket; 39. a material receiving baffle; 30. an exhaust gas diversion hole;
300. positioning the mounting plate; 301. positioning a cylinder; 302. a pushing block; 303. a stepping motor;
304. a swing shaft; 305. a connecting rod; 306. a joint head; 307. a swing cylinder;
308. a pneumatic support; 61. a frame; 62. a synchronous belt; 63. a dust removal device;
64. a power device; 65. a magazine transfer device; 66. a weighing assembly; 67. a gas storage tank;
631. a dust removal bottom plate; 632. a backing plate; 633. a guide limit plate; 641. a stepping motor;
642. a stepper motor bracket; 651. a horizontal guide shaft; 652. a guide shaft support;
653. a linear bearing; 654. a pushing bottom plate; 655. a pushing side plate; 656. an air injection base plate; 657. a vertical guide shaft; 6560. a jet orifice plate; 658. a pressing cylinder; 103. a blowing cylinder mounting plate; 1070. a lifting cylinder mounting plate; 104. a blanking funnel; 105. a blowing cylinder; 106. a spray head; 107. a lifting cylinder; 108. a mounting plate; 109. a servo motor;
100. rotating the clamping arm; 1001. a rotating arm; 1002. a turnover cylinder;
1003. a gripper cylinder; 1004. a grip; 1005. and a fixing plate.
Detailed Description
The invention will be further described with reference to examples of drawings.
Example 1
As shown in fig. 1-11: the utility model provides a buccal cigarette packet packing box's preface count and conveyor, includes a buccal cigarette pouch packagine machine and rather than complex circulation transfer chain 1, circulation transfer chain 1 includes a set of conveyer 2 that sets up on every station, and set up on circulation transfer chain 1 counter mechanism 3, feed divider 4, transfer box 5, remove last weighing mechanism 6, reject subassembly 7, buffer memory mechanism 8, promote pushing components 9, feed mechanism 10, pan feeding subassembly 11, counter mechanism 3 sets up on one side of buccal cigarette pouch packagine machine, one end of circulation transfer chain 1 is as the transport initial position, remove last weighing mechanism 6, reject subassembly 7, promote pushing components 9, feed mechanism 10, pan feeding subassembly 11 sets up in proper order on circulation transfer chain 1, arrange into continuous station, all set up feed divider 4 in front of every station, feed divider 4 will transfer box 5 is carried in order between the station; the bottom of the transfer box 5 is of a mesh structure, meshes are used for exhausting and removing tobacco dust, small bags containing cigarettes are placed in the transfer box 5, the small bags are conveyed through the circulating conveying line 1 and poured into the feeding assembly 11, and the empty transfer box 5 is recovered through the conveyor 2 and can enter the counting mechanism 3 again; the buffer mechanism 8 is arranged between the adjacent station conveyors 2, and buffer of the transfer box 5 is realized.
The counting mechanism 3 comprises a workbench 31, wherein a mounting plate 32 and a blanking baffle 33 are arranged on the workbench 31, the blanking baffle is arranged on one side above the mounting plate 32, and a pneumatic bearing seat 34 is also arranged on the other side above the mounting plate 32; a position detection photoelectric sensor 35 is arranged below the mounting plate 32 and below the pneumatic bearing seat 34; a blanking buffer cylinder 36 is arranged above the blanking baffle 33, a counting sensor 37 is arranged above the blanking buffer cylinder 36, a receiving cylinder 38 is arranged below the mounting plate 32 and below the blanking buffer cylinder 36, a receiving baffle 39 is arranged at the bottom of the receiving cylinder 38, and the blanking buffer cylinder 36 and the receiving cylinder 38 are provided with an exhaust diversion hole 30; a positioning mounting plate 300 is further arranged on one side of the receiving barrel 38 and the lower part of the workbench 31, and a positioning air cylinder 301 and a pushing block 302 connected to the positioning air cylinder 301 are arranged on the positioning mounting plate 300; the pneumatic bearing seat 34 is provided with a swinging shaft 304, a pneumatic support 308 is arranged on the mounting plate 32 and on one side of the pneumatic bearing seat 34, a swinging air cylinder 307 is arranged on the pneumatic support 308, the swinging air cylinder 307 is connected to the swinging shaft 304 through a joint head 306 and a connecting rod 305, and the swinging air cylinder 307 pushes the joint head 306 and the connecting rod 305 to move continuously, so that the swinging shaft 304 is driven to rotate and the blanking baffle 33 is driven to swing;
the position detection photoelectric sensor 35 can sense the falling buccal cigarette pouch and count, and the blanking buffer cylinder 36 and the receiving cylinder 38 can realize pouch falling.
The dust removing weighing mechanism 6 comprises a frame 61, wherein one side of the frame 61 is provided with a synchronous belt 62, and the other side is provided with a dust removing device 63; one end of the synchronous belt 62 is provided with a power device 64, the other end is provided with a material box transferring device 65, a weighing assembly 66 is arranged above the dust removing device 63, and an air storage tank 67 is arranged at one end of the frame 61 and on the same side of the dust removing device 63; the material box transferring device 65 comprises a group of horizontal guiding shafts 651 and guiding shaft supports 652 arranged at two ends of the horizontal guiding shafts 651, wherein the horizontal guiding shafts 651 are connected with a material pushing base plate 654 through linear bearings 653, material pushing side plates 655 are vertically arranged at two sides of the material pushing base plate 654, an air injection base plate 656 is arranged above the material pushing base plate 654 and between the material pushing side plates 655, a vertical guiding shaft 657 is connected between the air injection base plate 656 and the material pushing base plate 654, an air injection pore plate 6560 with a plurality of small holes is arranged at the bottom surface of the air injection base plate 656, and a lower air pressing cylinder 658 is arranged below the air injection base plate 656; the air injection bottom plate 656 is connected with the lower air cylinder 658, and can move along the vertical direction through the vertical guide shaft 657, and an air chamber and a diversion trench are also arranged in the air injection bottom plate 656, and are connected with the air storage tank 67 through a quick connector and an air pipe, and air injection dust removal is realized through the air injection pore plate 6560; the power device 64 consists of a stepper motor 641 and a stepper motor bracket 642, and the dust removing device 63 consists of a dust removing bottom plate 631, a base plate 632 and a guiding limiting plate 633; the magazine transferring device 65 is guided by the horizontal guide shaft 651 and the linear bearing 653, the stepper motor 641 is arranged on the frame 61 through a stepper motor bracket 642, and drives the magazine transferring device 65 to move at different stations through the synchronous belt 62, and the transfer magazine 5 moves with the magazine transferring device 65 under the clamping of the pushing side plate 655;
the weighing assembly 66 consists of a weighing module, a weighing pad mounted above it, and a weighing base plate, which is able to fix the transfer box 5.
The feeding mechanism 10 comprises a supporting plate 101, one side of the supporting plate 101 is connected with a blowing cylinder mounting plate 103 through a supporting column 102, the other side of the supporting plate is connected with a lifting cylinder mounting plate 1070 through the supporting column 102, a blanking funnel 104 is arranged below the blowing cylinder mounting plate 103, a blowing cylinder 105 is arranged above the blanking funnel, and a nozzle 106 is further arranged on the blowing cylinder 105; a lifting cylinder 107 is arranged below the lifting cylinder mounting plate 1070, the upper part is connected with a mounting plate 108 through a support column 102, a servo motor 109 is arranged below the mounting plate 108, a rotary clamping arm 100 is arranged above the lifting cylinder mounting plate, the rotary clamping arm comprises a rotary arm 1001, a turnover cylinder 1002, a gripper cylinder 1003 and a gripper 1004, the rotary arm 1001 is arranged above the mounting plate 108, one end of the rotary arm 1001 is connected to the servo motor 109, the other end of the rotary arm is connected to a fixing plate 1005, the turnover cylinder 1002 and the gripper cylinder 1003 are both arranged on the fixing plate 1005, and the gripper 1004 is connected to the gripper cylinder 1003; the tongs 1004 can clamp the transfer box 5 along with the contraction of the tongs cylinder 1003, the lifting cylinder 107 can lift the rotary arm 1001, the servo motor 109 drives the rotary arm 1001 to rotate to reach the upper part of the blanking hopper 104, the overturning cylinder 1002 overturns the transfer box 5, the air blowing cylinder 105 descends to enable the spray head 106 to aim at the transfer box 5 for spraying air, and the rotary arm 1001 can send the empty transfer box 5 to the circulating conveyor line 1.
The distributing device 4 comprises a locating plate and a distributing cylinder, the distributing cylinder is arranged on one side of the locating plate, and the distributing cylinder can push the transfer box 5 to the locating plate and is conveyed by the conveyor 2.
The working principle and working process of the invention are as follows:
a counting mechanism:
as shown in fig. 2-6: the pouch packaging machine packages fashioned bag mouth cigarette and falls by bag, fall into blanking buffer tube 36 through the receiving pipe, install count sensor 37 on the fixed seat of blanking buffer tube 36 top, can respond to the mouth cigarette pouch of whereabouts, realize the count, when there is transfer box 5 under the receiving baffle 39 of receiving barrel 38 bottom, blanking baffle 33 is opened, the pouch falls into from blanking buffer tube 36, fall into transfer box 5 through receiving barrel 38, when the count satisfies the settlement quantity, blanking baffle 33 closes under the drive of oscillating axle 304, the pouch falls into temporarily and exists blanking buffer tube 36 bottom after the transfer box 5 trades the box, blanking baffle 33 opens, the pouch of keeping in falls into transfer box 5, realize the continuous count of pouch.
The blanking buffer cylinder 36 is made of stainless steel cylinder or food-grade organic glass material or other material capable of directly contacting food, the surface of the blanking buffer cylinder 36 is provided with a plurality of exhaust guide holes 30 for buffering the impact air flow of the falling small bags of the buccal cigarette small bag packaging machine, so as to prevent the small bags from being suspended on the cylinder wall due to the influence of air turbulence resistance, and in one counting period of the transit box, if the suspended small bags do not fall, the counting error is caused, namely one box with multiple bags and one box with fewer bags;
the blanking baffle 33 is arranged in the arc-shaped groove of the mounting plate 32, the big round end of the blanking baffle 33 is used for blocking the blanking groove hole, the small end of the blanking baffle 33 is connected with the swinging shaft 304 and rotates along with the swinging shaft 304, a plurality of through holes are formed in the blanking baffle 33 and used for exhausting, the position detection photoelectric sensor 35 is used for detecting the position of the blanking baffle 33, the opening and closing control of the blanking baffle 33 is realized, the opening and closing of the blanking baffle 33 can be used for blocking the blanking groove hole and opening the blanking groove hole, and therefore temporary storage of small bags and conversion of the small bags falling into the transfer box 5 during continuous counting are realized; the back of the mounting plate 32 is provided with an arc-shaped groove 320, one end of the arc-shaped groove 320 is provided with a small round hole for connecting the swing shaft 304 with the blanking baffle 33, the other end is provided with a blanking slot hole, and a blanking buffer cylinder 36 is arranged on the blanking slot hole and used for dropping a small mouth-holding cigarette bag. The blanking baffle 33 swings in the arc-shaped groove 320, and can block the blanking slot hole to block the small bag from falling when swinging to one side of the arc-shaped groove 320; swinging to the other side of the arc-shaped groove 320, opening the blanking slot hole, so that the small bag falls down to complete the blanking process.
The swing cylinder 307 pushes the joint head 306 and the connecting rod 305 to move continuously, so that the swing shaft 304 is driven to rotate, and the blanking baffle 22 is driven to swing; the swinging shaft 304 can also be changed into a stepping motor 303, as shown in fig. 3, the stepping motor 303 drives the blanking baffle 33 to swing, and the blanking baffle 33 can be opened and closed to block the blanking slot and open the blanking slot, so that temporary storage of small bags and conversion of falling into the transfer box 5 during continuous counting are realized;
the receiving bucket 38 receives the small bags falling from the blanking slot holes, a plurality of exhaust diversion holes 30 are also arranged on the surface of the receiving bucket 38, the small bags fall smoothly due to the diversion airflow, a receiving baffle 39 is arranged at the bottom of the receiving bucket 38, a receiving transfer box 5 is placed under the bottom of the receiving baffle 39, and the receiving baffle 39 can prevent the small bags from being popped out from the transfer box. The exhaust diversion holes 30 arranged on the blanking buffer cylinder 36 and the receiving cylinder 38 can unload the undershoot air flow of the small bag packing machine, so that the small bag can smoothly fall down, the suspension phenomenon is prevented, and the counting is accurate.
Transfer box:
as shown in fig. 6: the transfer box 5 is used for transferring and storing the buccal cigarette small bag, and the transfer box 5 is made of food grade material and can be made of food grade stainless steel and organic glass; the bottom of the transfer box 5 is of a mesh structure or is provided with a plurality of small holes for exhausting and removing tobacco dust.
The small buccal cigarettes are received from the counting mechanism 3, the transfer boxes 5 are conveyed by the conveyor 2, and the material distributing cylinder is arranged in front of the counting mechanism 3, so that the transfer boxes 5 enter the counting mechanism 3 one by one, when entering the bottom of the blanking baffle 33, the signal induction and positioning cylinder 301 act to push the transfer boxes 5 into the middle of the material receiving baffle 39, namely, the material receiving position, and the accurate positioning of the transfer boxes 5 is realized. After the one-time material receiving counting is completed, the positioning cylinder 301 is retracted, the transfer box 5 is conveyed to the next station by the conveyor 2, the blanking baffle 33 swings to the initial position to block the blanking slot, the temporarily-stored falling small bag is blocked by the next transfer box 5, the material distributing cylinder is released, and the material receiving position is reached, so that continuous counting and material receiving are realized. After passing through the last-removing weighing mechanism, the transfer box 5 is conveyed to the feeding mechanism 10 through the lifting pushing assembly 9, the feeding mechanism 10 is a feeding station, the transfer box 5 is grabbed by a mechanical grabbing hand 1004 of the feeding station, small bags are poured into the blanking funnel 104, and the small bags fall into a feeding ring barrel of the box feeding device.
Remove last weighing machine construct:
as shown in fig. 7: the transfer box 5 with the receiving material is pushed into the dust removing station of the dust removing weighing mechanism 6 through the box transferring device 65, the box transferring device 65 moves and guides through the horizontal guide shaft 651 and the linear bearing 653, the far-end stepping motor 641 drives the box transferring device 65 to move at different stations through the synchronous belt 62, the transfer box 5 moves under the clamping of the two pushing side plates 655 on the box transferring device 65, the air jet pore plate 6560 on the box transferring device 65 presses the top of the transfer box 5 under the action of the air cylinder 658, meanwhile air flow is ejected from the small holes on the air jet pore plate 6560, dust on the small bags is blown out along with the air flow through the bottom meshes of the transfer box, and dust removal of the small bags containing cigarettes is achieved.
Square slots are formed in the dust removing bottom plate 631 and the base plate 632 so that the airflow flushes the smoke dust to fall down, and a dust removing cloth bag can be additionally arranged at the bottom of the dust removing bottom plate 631 for receiving the smoke dust. The air injection bottom plate 656 is connected with the lower air cylinder 658, can move along the vertical direction through a vertical guide shaft 657 and a linear bearing 653 arranged on the pushing bottom plate 654, is internally provided with an air chamber and a diversion trench, is connected with the air storage tank 67 through a quick connector and an air pipe, and is provided with an air injection pore plate 6560 with a plurality of small holes on the bottom surface of the air injection bottom plate 656 for dust removal and air blowing.
The weighing assembly 66 is composed of a weighing module, a weighing base plate and a weighing base plate arranged on the weighing module, after dust removal is completed, the material box transferring device 65 moves the transfer box 5 into a weighing station, the transfer box completes weight detection on the weighing assembly 66, a data signal is transmitted into the PLC, then the small box is moved back to a conveying belt by the material box transferring device 65, and unqualified weight products enter a rejecting station for rejection. The transfer of the transfer box, dust removal and weighing are realized.
And a feeding mechanism:
as shown in fig. 11: the rotary clamping arm 100 in the initial state is located at the working origin, the gripper 1004 of the rotary clamping arm 100 is loosened and parallel to the conveyor 2, the lifting cylinder 107 is located at the low position, when the sensor detects that the transfer box 5 enters the gripper 1004 of the feeding mechanism, the gripper 1004 contracts along with the gripper cylinder 1003 to clamp the transfer box 5, the lifting cylinder 107 lifts the platform where the rotary arm 1001 is located, the servo motor 109 drives the rotary arm 1001 to rotate, the blanking funnel 104 is up, the overturning cylinder 1002 overturns the transfer box 5 to finish pouring a small bag, meanwhile, the blowing cylinder 105 descends, the spray head 106 is aligned with meshes at the bottom of the transfer box 5, the sprayed airflow enables the small bag to fall into the blanking funnel 104 completely, after the pouring action is completed, the blowing cylinder 105 is lifted, the servo motor 109 rotates to drive the rotary clamping arm 100 to enter the upper part of the recycling conveyor, the gripper cylinder 1003 is loosened after the lifting cylinder 107 descends, the transfer box 5 is placed on the recycling conveyor, then the lifting cylinder 107 ascends, the rotary clamping arm 100 rotates back to the origin position on the small box conveyor, the lifting cylinder 107 descends to the origin position, and waits for the arrival of the next transfer box. The positions of the small box conveyor, which are close to the feeding mechanism 10, are provided with a distributing cylinder and a position detecting photoelectric sensor 35, so that the transfer boxes 5 enter the feeding mechanism 10 one by one in order.
According to different production line arrangements, the conveying mechanism of the device can be matched with a vertical lifting conveyor and a landing conveyor to convey the transfer small boxes to different heights so as to flexibly arrange the production lines; the device is provided with a distributing device 4 before each independent mechanism so as to enable transfer boxes 5 to sequentially enter stations one by one, and a lifting pushing assembly 9 can be used for transferring the transfer boxes from the horizontal conveyor to the vertical lifting conveyor. The device can be provided with the buffer mechanism 8 between each station, the buffer mechanism 8 comprises a working machine and a conveyor belt arranged on the working machine, the conveyor belt can buffer the transfer box and also can convey the transfer box, so that buffer can be realized between each station, the fault part can be independently stopped, and the operation of other stations is not influenced.

Claims (1)

1. The utility model provides a preorder count and conveyor that buccal cigarette packing was packed into box, includes a buccal cigarette pouch packagine machine and rather than complex circulation transfer chain, its characterized in that: the circulating conveyor line comprises a group of conveyors arranged on each station, a counting mechanism, a distributing device, a transfer box, a powder removing weighing mechanism, a rejecting assembly, a buffer mechanism, a lifting pushing assembly, a feeding mechanism and a feeding assembly which are arranged on the circulating conveyor line,
the counting mechanism is arranged on one side of the buccal tobacco pouch packaging machine and one end of the circulating conveying line and is used as a conveying starting station, the last-removing weighing mechanism, the removing assembly, the lifting pushing assembly, the feeding mechanism and the feeding assembly are sequentially arranged on the circulating conveying line and are arranged into continuous stations, a material distributing device is arranged in front of each station, and the material distributing device sequentially conveys the transfer boxes between the stations;
the bottom of the transfer box is of a mesh structure, and the meshes are used for exhausting and removing tobacco dust; the transfer box is filled with small bags containing cigarettes, the small bags are conveyed through a circulating conveying line and poured into a feeding assembly, and the empty transfer box is recovered through a conveyor and can enter the counting mechanism again;
the buffer mechanism is arranged between adjacent station conveyors to buffer the transfer box;
the counting mechanism comprises a workbench, a mounting plate and a blanking baffle are arranged on the workbench, the blanking baffle is arranged on one side above the mounting plate, and a pneumatic bearing seat is further arranged on the other side above the mounting plate; a position detection photoelectric sensor is arranged below the mounting plate and below the stepping motor; a blanking buffer cylinder is arranged above the blanking baffle, a counting sensor is arranged above the blanking buffer cylinder, a receiving cylinder is arranged below the mounting plate and below the blanking buffer cylinder, a receiving baffle is arranged at the bottom of the receiving cylinder, and exhaust diversion holes are formed in the blanking buffer cylinder and the receiving cylinder; a positioning mounting plate is further arranged at one side of the receiving barrel and the lower part of the workbench, and a positioning cylinder and a pushing block connected to the positioning cylinder are arranged on the positioning mounting plate;
the pneumatic bearing seat is provided with a swinging shaft, a pneumatic support is arranged on the mounting plate and on one side of the pneumatic bearing seat, a swinging cylinder is arranged on the pneumatic support and is connected to the swinging shaft through a joint head and a connecting rod, and the swinging cylinder pushes the joint head and the connecting rod to move continuously, so that the swinging shaft is driven to rotate and the blanking baffle is driven to swing;
the position detection photoelectric sensor can sense the falling buccal cigarette pouch and count, and the blanking buffer barrel and the receiving barrel can realize pouch falling;
the dust-removing weighing mechanism comprises a frame, wherein a synchronous belt is arranged on one side of the frame, and a dust removing device is arranged on the other side of the frame; one end of the synchronous belt is provided with a power device, the other end of the synchronous belt is provided with a material box transferring device, a weighing assembly is arranged above the dust removing device, and a gas storage tank is arranged at one end of the frame and at the same side of the dust removing device;
the material box transferring device comprises a group of horizontal guide shafts and guide shaft supports arranged at two ends of the horizontal guide shafts, wherein a pushing bottom plate is connected to the horizontal guide shafts through linear bearings, pushing side plates are vertically arranged at two sides of the pushing bottom plate, an air injection bottom plate is arranged above the pushing bottom plate and between the pushing side plates, a vertical guide shaft is connected between the air injection bottom plate and the pushing bottom plate, an air injection pore plate with a plurality of small holes is arranged on the bottom surface of the air injection bottom plate, and a pressing cylinder is arranged below the air injection bottom plate; the air injection bottom plate is connected with the lower air cylinder, can move along the vertical direction through the vertical guide shaft, is also internally provided with an air chamber and a diversion trench, is connected with the air storage tank through a quick connector and an air pipe, and realizes air injection and dust removal through the air injection pore plate;
the power device consists of a stepping motor and a stepping motor bracket, and the dust removing device consists of a dust removing bottom plate, a base plate and a guide limiting plate; the material box transferring device performs movement guiding through the horizontal guide shaft and the linear bearing, the stepping motor is arranged on the frame through a stepping motor bracket, and the material box transferring device is driven by the synchronous belt to realize movement of different stations, and the transfer box moves along with the material box transferring device under the clamping of the material pushing side plate;
the weighing assembly consists of a weighing module, a weighing base plate and a weighing bottom plate, wherein the weighing base plate and the weighing base plate are arranged above the weighing module, and the weighing bottom plate can fix the transfer box;
the feeding mechanism comprises a supporting plate, one side of the supporting plate is connected with a blowing cylinder mounting plate through a support column, the other side of the supporting plate is connected with a lifting cylinder mounting plate through a support column, a blanking funnel is arranged below the blowing cylinder mounting plate, a blowing cylinder is arranged above the blanking funnel, and a spray head is further arranged on the blowing cylinder; a lifting cylinder is arranged below the lifting cylinder mounting plate, the upper part of the lifting cylinder is connected with a mounting plate through a support column, a servo motor is arranged below the mounting plate, a rotary clamping arm is arranged above the lifting cylinder mounting plate, the rotary clamping arm comprises a rotary arm, a turnover cylinder, a gripper cylinder and a gripper, the rotary arm is arranged above the mounting plate, one end of the rotary arm is connected to the servo motor, the other end of the rotary arm is connected to a fixed plate, the turnover cylinder and the gripper cylinder are both arranged on the fixed plate, and the gripper is connected to the gripper cylinder;
the gripper can shrink along with the gripper cylinder to clamp the transfer box, the lifting cylinder can lift the rotary arm, the servo motor drives the rotary arm to rotate to reach the upper part of the blanking funnel, the turnover cylinder turns over the transfer box, the blowing cylinder descends to enable the spray head to aim at the transfer box for spraying air, and the rotary arm can convey the empty transfer box to the circulating conveying line;
the material distributing device comprises a locating plate and a material distributing cylinder, wherein the material distributing cylinder is arranged on one side of the locating plate, and the material distributing cylinder can push the transfer box to the locating plate and is conveyed by the conveyor.
CN201810027527.1A 2018-01-11 2018-01-11 Preorder counting and conveying device for packing cigarettes into boxes Active CN108001765B (en)

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