CN110328507B - Spring sorting and conveying device suitable for automatic assembly line of electrical products - Google Patents
Spring sorting and conveying device suitable for automatic assembly line of electrical products Download PDFInfo
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- CN110328507B CN110328507B CN201910741838.9A CN201910741838A CN110328507B CN 110328507 B CN110328507 B CN 110328507B CN 201910741838 A CN201910741838 A CN 201910741838A CN 110328507 B CN110328507 B CN 110328507B
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- 239000000463 material Substances 0.000 claims abstract description 106
- 230000007246 mechanism Effects 0.000 claims abstract description 33
- 238000003756 stirring Methods 0.000 claims abstract description 11
- 238000000926 separation method Methods 0.000 claims abstract description 8
- 238000007599 discharging Methods 0.000 claims description 17
- 230000000903 blocking effect Effects 0.000 claims description 5
- 238000000034 method Methods 0.000 claims description 5
- 238000009434 installation Methods 0.000 claims description 4
- 230000000694 effects Effects 0.000 claims description 3
- 238000004806 packaging method and process Methods 0.000 claims description 3
- 238000004804 winding Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 description 7
- 230000004888 barrier function Effects 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 238000009960 carding Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000007723 transport mechanism Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/002—Article feeders for assembling machines orientating the articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/004—Feeding the articles from hoppers to machines or dispensers
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Feeding Of Articles To Conveyors (AREA)
Abstract
The invention discloses a spring sorting device suitable for an electric appliance assembly line, which comprises: the device comprises a separator, a material guide, a separator, a material pick-up device, a material conveying pipe, a blower and a blast pipe; one side of the material guide is communicated with a discharge hole of the separator; the fixed plate of the sorting device is arranged below the separator, the end part of the fixed plate is provided with a spring outlet block, the middle part of the fixed plate is provided with a sorting strip, the sorting strip is provided with a material stirring plate, the lower part of the sorting strip is provided with a conveying mechanism, and two ends of the conveying mechanism are respectively connected with the spring outlet of the spring outlet block and the inclined guide chute of the guide device; the frame of the pick-up device is arranged below the separator, a receiving port is arranged at the bottom of one end close to the spring outlet, the receiving port is communicated with the feeding port of the separator through a feeding pipe, and a conveying mechanism is arranged at the bottom of the frame; the blast pipe is respectively communicated with the blast blower and a feeding pipe at the feeding port. The invention can make the wound spring centrifugally separate in the separator, and send out after being sorted in the sorting device by the material guide, and the spring which is not required falls into the material pick-up device and is re-gathered into the separator for re-separation by the material receiving opening and the material feeding pipe.
Description
Technical Field
The invention relates to a spring sorting and conveying device suitable for an automatic assembly line of electrical products, and belongs to the technical field of automatic assembly equipment.
Background
The spring is a common mechanical element which uses elastic force to work, and is widely used in various machines, instruments, meters and electric products for controlling the movement of machine parts, relieving impact or vibration, storing energy, measuring the magnitude of force and the like.
In the assembly of products such as instruments, meters, electrical products and the like, various small-specification springs are often used, and as the spring elements are put together and are easy to wind mutually, the springs cannot be used for installation and use without effective separation; especially in the assembly of small-size products.
Therefore, when the springs are installed, firstly, the springs are divided, the springs which are packaged together and possibly intertwined are separated one by one, and the springs are required to be reasonably arranged in corresponding positions of the assembly line according to certain requirements so as to be capable of being effectively and subsequently installed.
Considering that the sorting work of the spring element is tedious, time-consuming and labor-consuming, but is indispensable, the manual sorting efficiency is extremely low, and in the automatic assembly process, the manual sorting of the spring cannot completely meet the actual requirements of the assembly line production.
Disclosure of Invention
In order to meet the requirement of an automatic assembly flow, the invention provides a spring sorting and conveying device suitable for an automatic assembly line of electrical products, so as to achieve the purpose of efficiently and quickly sorting springs.
In order to achieve the above object, the present invention provides a spring sorting and conveying device suitable for an automatic assembly line of electrical products, comprising: the device comprises a separator, a material guide, a separator, a material pick-up device, a material conveying pipe, a blower and a blast pipe;
the separator is a barrel-shaped container, a feeding hole is formed in the upper part of the barrel wall of the barrel-shaped container, and a discharging hole is formed in the wall of the opposite side of the feeding hole;
the material guide device comprises a guide box and a guide chute, one side of the guide box is provided with a material receiving port, the material receiving port is communicated with the material outlet, the bottom of the side, adjacent to the material receiving port, of the guide box is provided with a guide outlet, the guide chute is obliquely arranged, and the high-position end of the obliquely arranged guide chute is connected with the guide outlet;
the sorting device comprises a fixed plate, a spring discharging block, sorting strips, a stirring plate and a conveying mechanism, wherein the fixed plate comprises a T-shaped flat plate with a wide front section and a narrow rear section, the T-shaped flat plate is arranged below the separator, the spring discharging block is arranged at the end part of the rear section of the T-shaped flat plate, a spring discharging opening is formed in the spring discharging block, the sorting strips are arranged on one side of the middle part of the fixed plate, the stirring plate is arranged on the sorting strips, the conveying mechanism is arranged below the sorting strips, and two ends of the conveying mechanism are respectively connected with the spring discharging opening and the low-position end of the chute which is obliquely arranged;
the material picking device comprises a frame and a conveying mechanism, the frame is arranged below the sorting device, a material receiving opening is further formed in the bottom of one end, close to the spring outlet, of the frame, the material receiving opening is communicated with the material feeding opening through the material feeding pipe, and the conveying mechanism is arranged at the bottom of the frame, and one end of the conveying mechanism is connected with the material receiving opening;
one end of the air supply pipe is connected with the air blower, and the other end of the air supply pipe is communicated with the feeding pipe at the feeding port.
Further, the length of the sub-sorting strip is one half to two thirds of the length of the fixing plate, both ends of the sub-sorting strip are inclined planes, and the material stirring plate is arranged in the middle of the sub-sorting strip.
Further, the conveying mechanism includes: a conveyor belt, a belt stop bar and a motor;
the conveyer belt is installed one side of the fixed plate below the sorting strip, the belt barrier strip is fixed on the fixed plate between the upper belt and the lower belt of the conveyer belt, and the motor is installed on the other side of the fixed plate and drives the conveyer belt to rotate through the rotating shaft of the motor.
Further, the splitter further includes: a front baffle and a bottom plate;
the front baffle is located the homonymy of dividing the reason strip, one side of front baffle with the anterior segment end connection of fixed plate, the bottom of front baffle with the one end of bottom plate is connected, one side of bottom plate with the belt blend stop is connected, the total length of bottom plate equals the front baffle extremely divide the distance of the nearest one end of reason strip.
Further, the frame includes: a front clamping plate, a rear clamping plate, a material baffle and a material guide plate;
the front clamping plate, the rear clamping plate, the material blocking plate and the obliquely arranged material guiding plate enclose to form a rectangular frame, and the material receiving opening is arranged on one side of the material blocking plate.
Further, the conveying mechanism comprises: the conveying belt, the motor and the belt pulley;
the conveyer belt sets up the lower part in the rectangular frame, the motor with the belt pulley sets up the both sides of front bezel bottom, the motor passes through the belt pulley drive the conveyer belt rotates.
Further, the conveying mechanism further comprises: a belt support;
the belt support is arranged in the middle of the upper layer of conveying belt and the lower layer of conveying belt.
Further, the pick-up device further includes: a guide block;
the guide block comprises two triangular blocks, and the two triangular blocks are respectively arranged on the front clamping plate and the rear clamping plate at two sides of the material receiving opening.
The sorting method of the spring sorting and conveying device suitable for the automatic assembly line of the electrical products is as follows:
1) Pouring the spring elements in the packaging bag into the material picking device, starting the blower, using the negative pressure diversion airflow formed in the blast pipe to enable the spring elements scattered in the material picking device to enter the inner cavity of the separator from the feed inlet of the separator through the feed pipe, and enabling all the spring elements entering the material picking device to do circular motion along the inner wall of the material picking device under the continuous air inlet effect of the blast pipe, so that some spring elements which are originally wound together are separated; simultaneously, the spring element moves circularly along the inner wall, and is discharged from a discharge hole of the separator into the material guide by utilizing the centrifugal force obtained by the spring element;
2) Spring elements discharged from a discharge hole of the separator firstly enter a guide box, enter a guide chute which is obliquely arranged downwards through a guide hole at the lower part of the guide box, slide downwards and fall into the separator for sorting and conveying;
3) The spring elements falling into the separator are scattered on a conveying belt driven by a motor, and along with the movement of the conveying belt, when all the spring elements scattered on the conveying belt are at the positions of the separating strips and the shifting plates which are arranged through the fixing plate of the separator, the spring elements with parts still in winding state fall into the pick-up device and continuously enter the separator through the feeding pipe, and the springs in single state continuously move along the separating strips until entering the spring outlet to participate in the spring installation of the electric products.
Based on the technical scheme, the beneficial effects and remarkable progress of the invention are as follows:
(1) The spring sorting and conveying device suitable for the automatic assembly line of the electrical products provided by the embodiment of the invention is characterized in that through the combination of a separator, a material guide device, a sorting device, a material pick-up device, a material conveying pipe, a blower and a blast pipe, the mutually wound springs are led in the blast air blown by the blower through the blast pipe, centrifugal rotation is carried out in the separator to achieve separation, then the springs are led out one by one through the material guide device, and under the pushing of a conveying mechanism in the sorting device, the springs with overlapped and wrong directions are removed through the sorting strip and a material shifting plate, and are orderly arranged and sent out from a spring outlet, and then the springs are selected by subsequent equipment; the non-standard arranged springs sent out by the separator fall into the pick-up again, and are collected into the separator again to be centrifugally separated under the drive of wind blown by the blower introduced by the blast pipe through the material receiving port, so that the purposes of efficiently and quickly separating the springs are achieved;
(2) The spring sorting and conveying device suitable for the automatic assembly line of the electrical products is compact in structure, safe and convenient to operate, capable of greatly improving working efficiency, reducing production cost and meeting the requirement of automatic production;
(3) The spring sorting and conveying device suitable for the automatic assembly line of the electrical products is novel in design and convenient to manufacture, and therefore has great popularization and application values.
Drawings
In order to more clearly illustrate the technical solution of the embodiments of the present invention, the drawings used in the description of the embodiments are briefly described below.
It is obvious that the drawings in the following description correspond to embodiments of the invention, from which other drawings can be obtained, without inventive effort for a person skilled in the art.
FIG. 1 is a schematic perspective view of a spring separating and conveying device for an automatic assembly line of electrical products;
FIG. 2 is a schematic diagram of a front view of a spring separating and conveying device for an automatic assembly line of electrical products;
FIG. 3 is a schematic top view of a spring separating and conveying device for an automatic assembly line of electrical products according to the present invention;
FIG. 4 is a schematic perspective view of a disposer in accordance with the present invention;
FIG. 5 is a schematic diagram of an exploded construction of a disposer in accordance with the present invention;
fig. 6 is a schematic perspective view of a pick-up according to the present invention;
fig. 7 is an exploded view of a pick-up according to the present invention.
Reference numerals in the drawings:
1-a separator, 11-a feed inlet and 12-a discharge outlet;
2-material guide, 21-material guide box, 211-material receiving port, 22-chute and 212-material guide port;
3-sorter, 31-fixing plate, 32-spring-out block, 321-spring-out port, 33-sorter, 34-material-shifting plate, 351-conveyor belt, 352-belt baffle, 353-motor, 36-front baffle and 37-base plate;
4-pick-up devices, 411-front clamping plates, 412-rear clamping plates, 413-baffle plates, 414-guide plates, 421-conveying belts, 422-motors, 423-belt pulleys, 424-belt brackets, 43-material receiving openings and 44-material guide blocks;
5-a feeding pipe;
6-a blower;
7-blast pipe.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions of the embodiments of the present invention will be more clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention, and it is apparent that the embodiments described below are only some but not all embodiments of the present invention.
All other embodiments, which can be made by those skilled in the art based on the described embodiments of the invention without making any inventive effort, shall fall within the scope of the invention.
It should be understood that in the description of the present invention, the terms "upper," "lower," "top," "bottom," "upper," "lower," and the like are used in an orientation or position as shown in the drawings based on embodiments of the present invention, merely to facilitate description of the embodiments of the present invention and to simplify the description, and do not denote or imply that the apparatus or elements described must have a particular orientation, a particular orientation configuration, or operation, and thus should not be construed as limiting the present invention.
In the present invention, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected or movably connected, or integrally formed; either directly, indirectly, through intermediaries, or through any combination of two elements in communication or in interaction, unless explicitly stated otherwise. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
The following describes the technical scheme of the present invention in detail by using specific examples.
Examples
The schematic perspective view of a spring sorting and conveying device for an automatic assembly line of electrical products as described in the embodiment of the present invention in fig. 1, the schematic front view of a spring separating and conveying device for an automatic assembly line of electrical products as described in the embodiment of the present invention in fig. 2, and the schematic top view of a spring separating and conveying device for an automatic assembly line of electrical products as described in the embodiment of the present invention in fig. 3 are shown in the schematic top view of the following embodiments:
the embodiment of the invention provides a spring sorting and conveying device suitable for an automatic assembly line of an electrical product, which comprises the following components: the device comprises a separator 1, a material guide 2, a separator 3, a material pick-up 4, a material conveying pipe 5, a blower 6 and a blast pipe 7;
the separator 1 is a barrel-shaped container, a feed inlet 11 is formed in the upper part of the barrel wall of the barrel-shaped container, and a discharge outlet 12 is formed in the opposite side barrel wall of the feed inlet 11;
the material guide device 2 comprises a guide box 21 and a guide chute 22, one side of the guide box 21 is provided with a material receiving port 211, the material receiving port 211 is communicated with the material outlet 12, the bottom of the guide box 21, which is adjacent to the material receiving port 211, is provided with a guide port 212, the guide chute 22 is arranged in a downward inclined manner, and the high-position end of the obliquely arranged guide chute 22 is connected with the guide port 212;
the sorting device 3 comprises a fixed plate 31, a spring discharging block 32, a sorting strip 33, a stirring plate 34 and a conveying mechanism, wherein the fixed plate 31 is a T-shaped flat plate with a wide front section and a narrow rear section, the T-shaped flat plate is arranged below the separator 1, the spring discharging block 32 is arranged at the end part of the rear section of the T-shaped flat plate, a spring discharging port 321 is arranged on the spring discharging block 32, the sorting strip 33 is arranged on the inner side of the middle part of the fixed plate 31, the stirring plate 34 is arranged on the sorting strip 33, the conveying mechanism is arranged below the sorting strip 33, and two ends of the conveying mechanism 35 are respectively connected with the spring discharging port 321 and the low-position end of a chute 22 which is arranged in a downward inclined mode;
the pick-up device 4 comprises a frame and a conveying mechanism, the frame is arranged below the separator 3, a receiving port 43 is further arranged at the bottom of one end, close to the spring outlet 321, of the frame, the receiving port 43 is communicated with the feeding port 11 through a feeding pipe 5, the conveying mechanism is arranged at the bottom of the frame, and one end of the conveying mechanism is connected with the receiving port 43;
one end of the blast pipe 7 is connected with the blower 6, and the other end of the blast pipe 7 is communicated with the feeding pipe 5 at the feeding port 11.
From the spring sorting and conveying device for the automatic assembly line of the electrical products provided by the embodiment, the following can be seen:
the spring sorting and conveying device suitable for the automatic assembly line of the electrical products is characterized in that the combination of a separator 1, a material guide 2, a sorting device 3, a material pick-up 4, a material conveying pipe 5, a blower 6 and a blast pipe 7 is adopted, the mutually wound springs are led into the blast air blown by the blower 6 through the blast pipe 7, centrifugal rotation is carried out in the separator 1 to achieve separation, then the springs are led out one by one through the material guide 2, and under the pushing of a conveying mechanism in the sorting device 3, the springs with wrong overlapping and arrangement directions are removed through a sorting strip 33 and a material stirring plate 34, and the springs are orderly arranged and then are sent out from a spring outlet 321, and are selected by subsequent equipment; the springs which are removed by the separator 3 and do not meet the selection requirement of subsequent equipment fall into the pick-up device 4, pass through the feed pipe 5 through the material receiving opening 43 and are collected into the separator 1 again to be centrifugally separated under the drive of wind blown by the blower 6 introduced by the blast pipe 7, so that the purpose of efficiently and rapidly separating the springs is achieved.
The method comprises the following specific steps:
1) Pouring the spring elements in the packaging bag into the material picking device 4, starting the blower 6, using the negative pressure diversion airflow formed in the blast pipe 7 to enable the spring elements scattered in the material picking device 4 to enter the inner cavity of the separator from the feed inlet 11 of the separator 1 through the feed pipe 2, and enabling all the spring elements entering the material picking device 4 to do circular motion along the inner wall of the material picking device under the continuous air inlet effect of the blast pipe 7, so that some spring elements which are originally wound together are separated; at the same time, the spring element moves along the inner wall in a circular manner, and is discharged from the discharge hole 12 of the separator 1 into the material guide 2 by utilizing the centrifugal force obtained by the spring element;
2) Spring elements discharged from a discharge hole 12 of the separator 1 firstly enter a guide-out box 21, enter a guide chute 22 which is obliquely arranged downwards through a guide-out hole 212 at the lower part of the guide-out box 21, slide downwards, fall into a separator 3 and are separated and conveyed;
3) The spring elements which are dropped into the dispenser 3 are scattered on the conveyor belt 351 which is driven by the motor 353, and as the conveyor belt 351 moves, all the spring elements which are scattered on the conveyor belt 351, when passing through the positions of the sorting bars 33 and the deflector 34 which are arranged on the fixed plate 31 of the dispenser 3, make part of the spring elements which are still in a wound state drop into the pick-up device 4 and continue to enter the separator 1 through the feed pipe 5, while the spring elements which are already in a single state continue to move along the sorting bars 33 until entering the spring outlet 321 to participate in the spring installation of the electric product.
Further, as a possible technical scheme, fig. 4 is a schematic perspective view of a sorting and conveying device for a spring for an automatic assembly line of electrical products, and fig. 5 is a schematic view of an exploded structure of a sorting and conveying device for a spring for an automatic assembly line of electrical products, which is described in the embodiment of the present invention, and is shown in the schematic view:
the length of the sub-dividing strip 33 is one half to two thirds of the length of the fixed plate 31, both ends of the sub-dividing strip 33 are inclined planes, and the material stirring plate 34 is arranged in the middle of the sub-dividing strip;
by the design, the sorting device 3 has more spring sorting time and longer sorting distance, and better sorting quality of the springs is ensured;
the conveying mechanism comprises: conveyor belt 351, belt bar 352, and motor 353;
the conveyor belt 351 is installed at one side of the fixed plate 31 below the dividing strip 33, the belt barrier strip 352 is fixed on the fixed plate 31 between the upper and lower belts of the conveyor belt 351, the motor 353 is installed at the other side of the fixed plate 31, and the conveyor belt 351 is driven to rotate by the rotating shaft of the motor 353;
the belt barrier strips 352 are arranged in the conveying mechanism, so that the running process of the conveying belt 351 can be better ensured to be stable, and the sorting of springs is ensured;
the sub-processor 3 further comprises: a front baffle 36 and a bottom plate 37;
the front baffle 36 is positioned on the same side of the sub-carding bar 33, one side of the front baffle 36 is connected with the front end of the fixed plate 31, the bottom of the front baffle 36 is connected with one end of the bottom plate 37, one side of the bottom plate 37 is connected with the belt baffle 352, and the total length of the bottom plate 37 is equal to the distance from the front baffle 36 to the nearest end of the sub-carding bar 33;
after the front baffle 36 and the bottom plate 37 are arranged, the spring entering the separator 3 from the guide chute 22 can be better ensured to smoothly reach the conveying belt 351 for subsequent separation operation.
Further, as a possible technical scheme, fig. 6 is a schematic perspective view of a pick-up device of a spring sorting and conveying device for an automatic assembly line of electrical products, and fig. 7 is a schematic view of an exploded structure of a pick-up device of a spring separating and conveying device for an automatic assembly line of electrical products, which is described in the embodiment of the invention, and the schematic view is shown in the following:
the frame comprises: a front clamping plate 411, a rear clamping plate 412, a striker plate 413 and a guide plate 414;
the front clamping plate 411, the rear clamping plate 412, the material baffle 413 and the obliquely arranged material guide plate 414 are enclosed to form a frame, and the material receiving opening 43 is arranged at one side of the material baffle 413;
the material guide plate 414 is obliquely arranged, so that springs which are removed from the separator 3 and do not meet the requirements of subsequent equipment are selected, the springs can fall into the material pick-up device 4 more smoothly, then the springs are conveyed into the material receiving opening 43 through the conveying belt 421, and the springs are converged into the separator 1 again for centrifugal separation under the driving of wind blown by the blower 6 introduced by the blast pipe 7 through the material conveying pipe 5;
a transport mechanism comprising: a conveyor belt 421, a motor 422, and a pulley 423;
the conveyer belt 421 is arranged in the frame, the motor 422 and the belt pulley 423 are arranged at two sides of the bottom of the front clamping plate 411, and the motor 422 drives the conveyer belt 421 to rotate through the belt pulley 423;
further, the conveying mechanism further comprises: a belt bracket 424, the belt bracket 424 being disposed in the middle of the upper and lower conveyor belts 421;
the belt bracket 424 is added in the conveying mechanism, so that the running stability of the conveying belt 421 can be further ensured, and the vibration of the whole device is reduced;
further, the pick-up device further comprises: the material guiding block 44, wherein the material guiding block 44 comprises two triangular blocks, and the two triangular blocks are respectively arranged on a front clamping plate 411 and a rear clamping plate 412 at two sides of the material receiving opening 43;
obviously, after the guide block 44 is arranged, the spring on the conveyer belt 421 can smoothly enter the material receiving opening 43, so that the smooth operation of the device is ensured.
The final description is as follows:
the spring sorting and conveying device suitable for the automatic assembly line of the electrical products is applied to the practical application of an elevator button assembly line by the applicant, and the springs which are mutually wound are separated in the separator by the combination of the separator, the material guide, the sorting device, the material pick-up device, the material conveying pipe, the blower and the blast pipe, and the blast blown by the blower is introduced through the blast pipe. Then, the spring elements are led out through a material guide, sorted in a sorting device, and orderly arranged and sent out from a spring outlet, and selected by subsequent equipment; spring elements which are removed by the separator and do not meet the requirements of subsequent equipment are selected and fall into the pick-up device, and the spring elements are re-gathered into the separator through the material receiving port through the material feeding pipe for re-separation, so that the purpose of efficiently and quickly sorting the springs is achieved;
in addition, the spring sorting and conveying device suitable for the automatic assembly line of the electrical products is compact in structure, safe and convenient to operate, capable of greatly improving working efficiency, reducing production cost and meeting the requirement of automatic production;
finally, the cable reel transfer device provided by the embodiment of the invention is novel in design and convenient to manufacture, so that the cable reel transfer device has great popularization and application values.
In the description of the above specification:
the terms "this embodiment," "an embodiment of the invention," "one possible solution," "as … …," "further," and the like, describe the particular features, structures, materials, or characteristics of the embodiment or example described herein are included in at least one embodiment or example of the invention; in this specification, a schematic representation of the above terms is not necessarily directed to the same embodiment or example, and the particular features, structures, materials, or characteristics described, etc. may be combined or combined in any suitable manner in any one or more embodiments or examples; furthermore, various embodiments or examples, as well as features of various embodiments or examples, described in this specification may be combined or combined by one of ordinary skill in the art without undue experimentation.
Finally, it should be noted that:
the above embodiments are only for illustrating the technical solution of the present invention, and are not limiting; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some or all of the technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit of the invention.
Claims (9)
1. Spring divides reason conveyor suitable for automatic assembly line of electrical product is used, its characterized in that includes: the device comprises a separator (1), a material guide (2), a separator (3), a material pick-up device (4), a material conveying pipe (5), a blower (6) and a blast pipe (7);
the separator (1) is a barrel-shaped container, a feeding hole (11) is formed in the upper part of the barrel wall of the barrel-shaped container, and a discharging hole (12) is formed in the side barrel wall facing the feeding hole (11);
the material guide device (2) comprises a guide box (21) and a guide chute (22), one side of the guide box (21) is provided with a material receiving opening (211), the material receiving opening (211) is communicated with the material outlet (12), the bottom of the adjacent side of the material receiving opening (211) of the guide box (21) is provided with a guide outlet (212), the guide chute (22) is obliquely arranged, and the high-position end of the guide chute (22) which is arranged in a downward oblique manner is connected with the guide outlet (212);
the sorting device (3) comprises a fixed plate (31), a spring discharging block (32), a sorting strip (33), a stirring plate (34) and a conveying mechanism, wherein the fixed plate (31) is a T-shaped flat plate with a wide front section and a narrow rear section, the T-shaped flat plate is arranged below the separator (1), the spring discharging block (32) is arranged at the end part of the rear section of the T-shaped flat plate, a spring discharging opening (321) is arranged on the spring discharging block (32), the sorting strip (33) is arranged on one side of the middle part of the fixed plate (31), the stirring plate (34) is arranged on the sorting strip (33), the conveying mechanism is arranged below the sorting strip (33), and two ends of the conveying mechanism are respectively connected with the spring discharging opening (321) and the low-position end of the chute (22) which is arranged in a downward inclined mode;
the pick-up device (4) comprises a frame and a conveying mechanism, the frame is arranged below the sub-processor (3), a receiving opening (43) is further formed in the bottom of the frame, which is close to one end of the spring outlet (321), the receiving opening (43) is communicated with the feeding opening (11) through the feeding pipe (5), and the conveying mechanism is arranged at the bottom of the frame, and one end of the conveying mechanism is connected with the receiving opening (43);
one end of the air supply pipe (7) is connected with the air blower (6), and the other end of the air supply pipe (7) is communicated with the feeding pipe (5) at the feeding hole (11).
2. The spring sorting and conveying device suitable for an automatic assembly line of electrical products according to claim 1, wherein: the length of the sub-sorting strip (33) is one half to two thirds of the length of the fixing plate (31), two ends of the sub-sorting strip are inclined planes, and the material stirring plate (34) is arranged in the middle of the sub-sorting strip (33).
3. The spring sorting and conveying device suitable for an automatic assembly line of electrical products according to claim 1, wherein the conveying mechanism comprises: a conveyor belt (351), a belt bar (352) and a motor (353);
the conveying belt (351) is arranged on one side of a fixed plate (31) below the sorting strip (33), the belt blocking strip (352) is fixed on the fixed plate (31) between the upper belt and the lower belt of the conveying belt (351), and the motor (353) is arranged on the other side of the fixed plate (31) and drives the conveying belt (351) to rotate through a rotating shaft of the motor.
4. A spring sorting and conveying device suitable for use in an automatic assembly line for electrical products according to claim 3, wherein the sorting and conveying device (3) further comprises: a front baffle (36) and a bottom plate (37);
the front baffle (36) is located on the same side of the sorting strip (33), one side of the front baffle (36) is connected with the front section end of the fixed plate (31), the bottom of the front baffle (36) is connected with one end of the bottom plate (37), one side of the bottom plate (37) is connected with the belt baffle strip (352), and the total length of the bottom plate (37) is equal to the distance from the front baffle (36) to the nearest end of the sorting strip (33).
5. A spring sorting and conveying device suitable for use in an automatic assembly line for electrical products according to claim 1, wherein the frame comprises: a front clamping plate (411), a rear clamping plate (412), a baffle plate (413) and a guide plate (414);
the front clamping plate (411) and the rear clamping plate (412), the material blocking plate (413) and the inclined material guiding plate (414) are enclosed to form a rectangular frame, and the material receiving opening (43) is arranged on one side of the material blocking plate (413).
6. The spring sorting and conveying device suitable for an automatic assembly line of electrical products according to claim 5, wherein the conveying mechanism comprises: a conveyor belt (421), a motor (422) and a belt pulley (423);
the conveyer belt (421) is arranged at the lower part in the rectangular frame, the motor (422) and the belt pulley (423) are arranged at two sides of the bottom of the front clamping plate (411), and the motor (422) drives the conveyer belt (421) to rotate through the belt pulley (423).
7. The spring sorting and conveying device suitable for an automatic assembly line of electrical products according to claim 6, wherein the conveying mechanism further comprises a belt bracket (424);
the belt support (424) is arranged in the middle of the upper layer of the conveying belt (421) and the lower layer of the conveying belt.
8. Spring sorting and conveying device suitable for use in an automatic assembly line for electrical products according to claim 5, characterized in that the pick-up (4) further comprises a guide block (44);
the guide block (44) comprises two triangular blocks, and the two triangular blocks are respectively arranged on the front clamping plate (411) and the rear clamping plate (412) at two sides of the material receiving opening (43).
9. The sorting method of the spring separating and conveying device for the automatic assembly line of the electrical products, which is disclosed in claim 1, comprises the following steps:
1) Pouring the spring elements in the packaging bag into the material picking device (4), starting the blower (6), and then utilizing the negative pressure diversion airflow formed in the blast pipe (7) to enable the spring elements scattered in the material picking device (4) to enter the inner cavity of the separator from the feed inlet (11) of the separator (1) through the feed pipe (5), and enabling all the spring elements entering the material picking device (4) to do circular motion along the inner wall of the material picking device under the continuous air inlet effect of the blast pipe (7), so that some spring elements which are originally wound together are separated; simultaneously, the spring element moves along the inner wall in a circular way, and is discharged from a discharge hole (12) of the separator (1) into the guide device (2) by utilizing the centrifugal force obtained by the spring element;
2) Spring elements discharged from a discharge hole (12) of the separator (1) firstly enter a guide box (21), enter a guide chute (22) which is obliquely arranged downwards through a guide hole (212) at the lower part of the guide box (21) and drop into the separator (3) for separation and conveying;
3) The spring elements falling into the separator (3) are scattered on a conveyor belt (351) driven by a motor (353), and along with the movement of the conveyor belt (351), when passing through the positions of a separating strip (33) and a deflector (34) arranged on a fixed plate (31) of the separator (3), all the spring elements scattered on the conveyor belt (351) enable part of the spring elements still in a winding state to fall into a pick-up device (4) and continue to enter the separator (1) through a feeding pipe (5), and the spring elements in a single state continue to move along the separating strip (33) until entering a spring outlet (321) to participate in spring installation of an electric product.
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| CN201910741838.9A CN110328507B (en) | 2019-08-12 | 2019-08-12 | Spring sorting and conveying device suitable for automatic assembly line of electrical products |
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| CN201910741838.9A CN110328507B (en) | 2019-08-12 | 2019-08-12 | Spring sorting and conveying device suitable for automatic assembly line of electrical products |
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| CN110328507B true CN110328507B (en) | 2024-03-15 |
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Address after: No.8 Tongqiang Road, Laogang Town, Pudong New Area, Shanghai, 201302 Applicant after: Shanghai Hailing Intelligent Elevator Technology Co.,Ltd. Address before: No.302, Tongqiang Road, Pudong New Area, Shanghai Applicant before: SHANGHAI LAOGANG SHENLING ELECTRIC CABLE Co.,Ltd. |
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