CN209968950U - Automatic full-inspection machine for belt pulley - Google Patents
Automatic full-inspection machine for belt pulley Download PDFInfo
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- CN209968950U CN209968950U CN201920593344.6U CN201920593344U CN209968950U CN 209968950 U CN209968950 U CN 209968950U CN 201920593344 U CN201920593344 U CN 201920593344U CN 209968950 U CN209968950 U CN 209968950U
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Abstract
The utility model discloses an automatic machine of examining entirely of belt pulley. Comprises a workbench, a feeding conveyer belt, a turntable, a measuring station and a discharging conveyer belt; a feeding conveyer belt and a discharging conveyer belt are respectively arranged on two sides of the workbench, a turntable and a measuring station are arranged on the workbench, a workpiece is placed on the turntable by the feeding conveyer belt, and the workpiece is taken out of the turntable by the discharging conveyer belt; the measuring station comprises a CCD photographing detection group, a turning group and a groove inner diameter measurement group, the turntable rotates to sequentially photograph through the CCD in the process of detection, turning and groove inner diameter measurement groups, an upper ejection group corresponding to the measuring station is arranged on the turntable, and the workpiece is subjected to parameter detection through the measuring station. The utility model provides high measurement accuracy has reduced the manual work, has improved production efficiency, has reduced manufacturing cost.
Description
The technical field is as follows:
the utility model belongs to the technical field of the belt pulley detects, in particular to automatic machine of examining entirely of belt pulley.
Background art:
the existing belt pulley adopts manual inspection when detecting, 4 individual inspection 1 products, because the dimensional tolerance to the belt pulley requires the precision higher, and detection personnel intensity of labour is high, causes the risk of lou examining easily, also can cause the erroneous judgement because of tired dazzling when judging the outward appearance.
The information disclosed in this background section is only for enhancement of understanding of the general background of the invention and should not be taken as an acknowledgement or any form of suggestion that this information constitutes prior art already known to a person skilled in the art.
The utility model has the following contents:
an object of the utility model is to provide an automatic machine of examining entirely of belt pulley to overcome the defect among the above-mentioned prior art.
In order to achieve the above object, the utility model provides an automatic machine of examining entirely of belt pulley, include: the device comprises a workbench, a feeding conveyer belt, a turntable, a measuring station and a discharging conveyer belt; a feeding conveyer belt and a discharging conveyer belt are respectively arranged on two sides of the workbench, a turntable and a measuring station are arranged on the workbench, a workpiece is placed on the turntable by the feeding conveyer belt, and the workpiece is taken out of the turntable by the discharging conveyer belt; the measuring station comprises a CCD photographing detection group, a turning group and a groove inner diameter measuring group, the CCD photographing detection group, the turning group and the groove inner diameter measuring group sequentially pass through the rotating process of the turntable, an upper jacking group corresponding to the measuring station is arranged on the turntable, and the measuring station is used for carrying out parameter detection on the workpiece;
the CCD photographing detection group comprises a clamping mechanism, a CCD camera, a camera base, a workpiece seat, a rotary cylinder and a rotary table, wherein the clamping mechanism, the camera base and the workpiece seat are respectively arranged on a workbench; the clamping mechanism comprises a support, a lifting rail, a lifting cylinder, a clamping jaw support, a translation rail, a translation cylinder, a clamping jaw seat, an inner supporting clamping jaw and a clamping jaw cylinder, the support is arranged on one side of the workpiece seat, the lifting rail and the lifting cylinder are arranged on the support, the clamping jaw support is arranged on the lifting rail, the lifting cylinder is connected with the clamping jaw support, the translation rail and the translation cylinder are arranged on the clamping jaw support, the clamping jaw seat is arranged on the translation rail and connected with the translation cylinder, the inner supporting clamping jaw and the clamping jaw cylinder are arranged on the clamping jaw seat, the inner supporting clamping jaw comprises two symmetrical clamping jaws, and each clamping jaw is connected with the corresponding clamping jaw cylinder; the lifting cylinder drives the clamping jaw support to lift, the translation cylinder drives the clamping jaw seat to translate, and the clamping jaw cylinder drives the inner supporting clamping jaw to tighten and contract; the belt pulley is driven to rotate through the rotary cylinder, the belt pulley is shot by the CCD camera in 360 degrees in opposite arrangement, and whether the appearance size of the belt pulley is qualified or not is judged by comparing shot images with specified sizes.
Preferably, among the technical scheme, the material loading conveyer belt includes that charging tray separation group, charging tray keep in group, servo feeder, feeding are transplanted group, guide rail, motor, the guide rail passes through chain drive with the motor, be provided with the charging tray on the guide rail, the guide rail end has set gradually charging tray separation group, charging tray and keeps in the group, charging tray keeps in group the place ahead and is provided with the feeding and transplants the group, the feeding is transplanted and is provided with the clamping jaw on the group, advances to the feeding through servo feeder control charging tray and transplants the group below, and the feeding is transplanted and is organized the work piece in with the charging tray through the clamping jaw and move to the.
Preferably, among the technical scheme, upset group includes clamping jaw, rotatory jar pivot, lift group, fixing base, be provided with the lift group on the fixing base, the clamping jaw sets up on the lift group through rotatory jar pivot, the clamping jaw below is provided with the top group, and the work piece is through the top group removal to the clamping jaw in, through rotatory 180 back relocations on the carousel of rotatory jar pivot.
Preferably, in the technical scheme, the groove inner diameter measuring group comprises a transplanting mechanical arm and a groove inner diameter measuring seat, the groove inner diameter measuring seat is arranged below the transplanting mechanical arm, the transplanting mechanical arm moves a workpiece on the turntable into the groove inner diameter measuring seat, and a pneumatic contact is arranged in the groove inner diameter measuring seat to measure the groove inner diameter of the workpiece.
Preferably, among the technical scheme, the unloading conveyer belt includes that charging tray separation group, material returned keep in group, servo material returned machine, material returned transplant group, guide rail, motor, the guide rail passes through chain drive with the motor, be provided with the charging tray on the guide rail, the guide rail end has set gradually charging tray separation group, material returned keep in the group, material returned keep in group the place ahead and is provided with material returned and transplants the group, material returned transplants and is provided with the clamping jaw on organizing, moves to the charging tray through the clamping jaw with the work piece in the carousel on, and the charging tray passes through servo material returned machine and removes to the unloading conveyer belt.
Preferably, among the technical scheme, the automatic machine that examines entirely of belt pulley still includes the defective products conveyer, the defective products conveyer sets up in unloading conveyer belt one side, and when the work piece was the defective products, the material returned is transplanted the group and is removed the defective products and place in the defective products conveyer.
Preferably, in the technical scheme, the automatic full inspection machine for the belt pulley further comprises a material returning detection group, the material returning detection group is arranged in the front position of the turntable corresponding to the material returning and transplanting group, the material returning detection group is an infrared sensor, if no object is sensed, the material returning detection group is normal, otherwise, the material returning and transplanting group does not clamp the workpiece, namely, the material returning is not completed.
Compared with the prior art, the utility model discloses following beneficial effect has:
the automatic full inspection machine for the belt pulley combines multiple detected processes into one machine for operation, so that the labor is reduced, the production efficiency is improved, and the production cost is reduced.
Description of the drawings:
FIG. 1 is a schematic view of the automatic full inspection machine for belt pulleys of the present invention;
FIG. 2 is a top view of the automatic full inspection machine for belt pulleys of the present invention;
FIG. 3 is a schematic view of the CCD photo-taking detection set of the present invention;
FIG. 4 is a schematic view of the turning set of the present invention;
FIG. 5 is a schematic view of the measuring set for measuring the inside diameter of the groove of the present invention;
FIG. 6 is a schematic view of the material returning detection unit of the present invention;
the reference signs are: 1-workbench, 2-feeding conveyer belt, 3-turntable, 4-CCD photographing detection group, 5-turnover group, 6-groove inner diameter measurement group, 7-blanking conveyer belt, 8-defective product conveyer, 9-material returning detection group, 10-top group, 20-material tray separation group, 21-material tray temporary storage group, 22-servo feeder, 23-feeding transplanting group, 24-guide rail, 25-motor, 30-clamping mechanism, 31-CCD camera, 32-camera base, 33-workpiece base, 34-rotary cylinder, 35-rotary table, 36-bracket, 37-lifting rail, 38-lifting cylinder, 39-clamping jaw bracket, 40-translation rail, 41-translation cylinder, 42-clamping jaw base, 43-internal supporting clamping jaws, 44-clamping jaw air cylinders, 45-belt pulleys, 50-clamping jaws, 51-rotating cylinder rotating shafts, 52-lifting groups, 53-fixed seats, 60-transplanting mechanical arms, 61-groove inner diameter measuring seats, 62-pneumatic contacts, 70-material tray separating groups, 71-material returning temporary storage groups, 72-servo material returning machines, 73-material returning and transplanting groups, 74-guide rails and 75-motors.
The specific implementation mode is as follows:
the following detailed description of the embodiments of the present invention is provided, but it should be understood that the scope of the present invention is not limited by the embodiments.
Throughout the specification and claims, unless explicitly stated otherwise, the word "comprise", or variations such as "comprises" or "comprising", will be understood to imply the inclusion of a stated element or component but not the exclusion of any other element or component.
As shown in fig. 1-2, an automatic full inspection machine for belt pulleys comprises: the device comprises a workbench 1, a feeding conveyer belt 2, a turntable 3, a measuring station and a discharging conveyer belt 7; a feeding conveyer belt 2 and a discharging conveyer belt 7 are respectively arranged on two sides of the workbench 1, a turntable 3 and a measuring station are arranged on the workbench 1, a workpiece is placed on the turntable 3 by the feeding conveyer belt 2, and the workpiece is taken out of the turntable 3 by the discharging conveyer belt 7; the measuring station comprises a CCD photographing detection group 4, a turnover group 5 and a groove inner diameter measurement group 6, the turntable 3 rotates and sequentially passes through the CCD photographing detection group 4, the turnover group 5 and the groove inner diameter measurement group 6, an upper ejection group 10 corresponding to the measuring station is arranged on the turntable 3, and parameters of workpieces are detected through the measuring station.
The feeding conveyer belt 2 includes that the group is transplanted to charging tray separation group 20, charging tray temporary storage group 21, servo feeder 22, feeding 23, guide rail 24, motor 25, guide rail 24 passes through chain drive with motor 25, be provided with the charging tray on the guide rail 23, the guide rail 23 end has set gradually charging tray separation group 20, charging tray temporary storage group 21, the charging tray temporary storage group 21 the place ahead is provided with the feeding and transplants group 23, be provided with the clamping jaw on the group 23 is transplanted in the feeding, transplants the group 23 below to the feeding through servo feeder 22 control charging tray, and the feeding is transplanted group 23 and is moved to carousel 3 through the clamping jaw with the work piece in the charging tray on.
Unloading conveyer belt 7 includes that material tray separation group 70, material returned keep in group 71, servo material returned machine 72, material returned transplant group 73, guide rail 74, motor 75, guide rail 74 and motor 75 pass through chain drive, be provided with the material tray on the guide rail 74, the guide rail 74 end has set gradually material tray separation group 70, material returned and keeps in group 71, material returned keeps in group 71 the place ahead and is provided with material returned and transplants group 73, material returned transplants and is provided with the clamping jaw on the group 73, moves to the material tray through the clamping jaw with the work piece in the carousel 3 on, and the material tray passes through servo material returned machine 72 and removes to the unloading conveyer belt.
The automatic full-automatic belt pulley inspection machine further comprises a defective product conveyor 8, the defective product conveyor 8 is arranged on one side of the discharging conveying belt 7, and when the workpieces are defective products, the returned material transplanting group 73 moves the defective products into the defective product conveyor 8 to be placed.
As shown in fig. 3, the CCD photographing detection group 4 includes a clamping mechanism 30, a CCD camera 31, a camera base 32, a workpiece base 33, a rotary cylinder 34 and a rotary table 35, wherein the clamping mechanism 30, the camera base 32 and the workpiece base 33 are respectively arranged on the workbench 1, the rotary cylinder 34 is arranged on the workpiece base 33, the rotary table 35 is arranged on the rotary cylinder 34, a belt pulley 45 is placed on the rotary table 35, the camera bases 32 are respectively symmetrically arranged at two sides of the workpiece base 33, and the CCD camera 31 is arranged on the camera bases 32; the clamping mechanism 30 comprises a support 36, a lifting rail 37, a lifting cylinder 38, a clamping jaw support 39, a translation rail 40, a translation cylinder 41, a clamping jaw seat 42, an inner supporting clamping jaw 43 and a clamping jaw cylinder 44, the support 36 is arranged on one side of the workpiece seat 33, the lifting rail 37 and the lifting cylinder 38 are arranged on the support 36, the clamping jaw support 39 is arranged on the lifting rail 37, the lifting cylinder 38 is connected with the clamping jaw support 39, the translation rail 40 and the translation cylinder 41 are arranged on the clamping jaw support 39, the clamping jaw seat 42 is connected with the translation cylinder 41, the inner supporting clamping jaw 43 and the clamping jaw cylinder 44 are arranged on the clamping jaw seat 42, the inner supporting clamping jaw 43 comprises two symmetrical clamping jaws, and each clamping jaw is connected with the corresponding clamping jaw cylinder 44; the lifting cylinder 38 drives the clamping jaw bracket 39 to lift, the translation cylinder 41 drives the clamping jaw seat 42 to translate, and the clamping jaw cylinder 44 drives the inner supporting clamping jaw 43 to expand and contract; drive belt pulley 45 through revolving cylinder 34 and rotate, the relative CCD camera 31 that sets up can 360 shoot belt pulley 45, judge whether the external dimension of belt pulley 45 is qualified through comparing shooting image and regulation size, replaced manual observation, improved the detection precision.
As shown in fig. 4, the overturning set 5 includes a clamping jaw 50, a rotating cylinder rotating shaft 51, a lifting set 52 and a fixing base 53, the lifting set 52 is arranged on the fixing base 53, the clamping jaw 50 is arranged on the lifting set 52 through the rotating cylinder rotating shaft 51, an upper jacking set 10 is arranged below the clamping jaw 50, a workpiece is moved into the clamping jaw 50 through the upper jacking set 10, and the workpiece is repositioned on the turntable 3 after being rotated by 180 degrees through the rotating cylinder rotating shaft 51.
As shown in fig. 5, the inner diameter measuring group 6 includes a transplanting manipulator 60, an inner diameter measuring seat 61, and a pneumatic contact 62, the inner diameter measuring seat 61 is disposed below the transplanting manipulator 60, the transplanting manipulator 60 moves the workpiece on the rotary table 3 into the inner diameter measuring seat 61, and the pneumatic contact 62 is disposed in the inner diameter measuring seat 61 to measure the inner diameter of the workpiece groove.
As shown in fig. 6, the automatic full-inspection machine for belt pulleys further comprises a material returning detection group 9, wherein the material returning detection group 9 is arranged at a position in front of the turntable 3 corresponding to the material returning and transplanting group 73, the material returning detection group 9 is an infrared sensor, and if no object is sensed, the operation is normal, otherwise, the operation indicates that the material returning and transplanting group 73 does not clamp the workpiece, i.e., the material returning is not completed.
The working method of the automatic full inspection machine for the belt pulley comprises the following steps:
(1) feeding: starting a motor 25, enabling the material tray to move forwards on a guide rail 24 to a material tray temporary storage group 21, enabling a servo feeder 22 to control the material tray to move forwards below a feeding transplanting group 23, and enabling the feeding transplanting group 23 to move a belt pulley in the material tray to a rotary table 3 through clamping jaws;
(2) and (3) CCD photographing detection: the inner supporting clamping jaw 43 grabs the belt pulley 45 from the turntable 3 and then transfers the belt pulley 45 to the rotating platform 35, the inner supporting clamping jaw 43 is loosened and lifted, the CCD cameras 31 on the two sides of the belt pulley 45 start to shoot, the rotating cylinder 34 drives the rotating platform 35 to rotate, after the rotating platform rotates for a certain angle, the CCD cameras 31 shoot again until the belt pulley 45 finishes 360-degree dead-angle-free shooting, whether the appearance size of the belt pulley 45 is qualified or not is judged by comparing the shot image with the specified size, and according to the comparison result, the belt pulley 45 is taken down by the inner supporting clamping jaw 43 and placed at the corresponding position;
(3) turning over the workpiece: the turntable 3 drives the belt pulley 45 to move to the overturning group 5, the belt pulley 45 moves into the clamping jaw 50 through the upper jacking group 10, and the clamping jaw 50 rotates 180 degrees through the rotating cylinder rotating shaft 51 after being clamped and then is repositioned on the turntable 3;
(4) measuring the inner diameter of the groove: the turntable 3 drives the belt pulley 45 to move to the groove inner diameter measuring group 6, the transplanting manipulator 60 moves the belt pulley 45 on the turntable 3 to the groove inner diameter measuring seat 61 and is sleeved on the pneumatic contact 62, the air outlet end of the pneumatic contact 62 is aligned with the groove inner diameter of the belt pulley 45, the pneumatic contact 62 sprays air, air quantity information of the pneumatic contact 62 and a groove inner diameter part of the belt pulley 45 is measured, and the air quantity information is converted into numerical value information to be compared;
(5) material returning: the material returning and transplanting group 73 moves the belt pulley 45 in the turntable 3 to a material tray through the clamping jaws, an empty material tray is placed in the material returning and temporary storage group 71, and after the material tray on the blanking conveying belt 7 is full, the material tray separation group 70 controls the empty material tray to enter the blanking conveying belt 7;
(6) separating defective products: when the workpiece is a defective product, the material returning and transplanting group 73 moves the defective product into the defective product conveyor 8 to be placed;
(7) material returning detection: when the infrared sensor does not sense the object, the object is normal, otherwise, the material returning and transplanting group 73 does not clamp the workpiece, that is, the material returning is not completed.
The foregoing descriptions of specific exemplary embodiments of the present invention have been presented for purposes of illustration and description. It is not intended to limit the invention to the precise form disclosed, and obviously many modifications and variations are possible in light of the above teaching. The exemplary embodiments were chosen and described in order to explain certain principles of the invention and its practical application to enable one skilled in the art to make and use various exemplary embodiments of the invention and various alternatives and modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the claims and their equivalents.
Claims (7)
1. An automatic full inspection machine for belt pulleys comprises a workbench, a feeding conveyer belt, a turntable, a measuring station and a discharging conveyer belt; a feeding conveyer belt and a discharging conveyer belt are respectively arranged on two sides of the workbench, a turntable and a measuring station are arranged on the workbench, a workpiece is placed on the turntable by the feeding conveyer belt, and the workpiece is taken out of the turntable by the discharging conveyer belt; the measuring station comprises a CCD photographing detection group, a turning group and a groove inner diameter measuring group, the CCD photographing detection group, the turning group and the groove inner diameter measuring group sequentially pass through the rotating process of the turntable, an upper jacking group corresponding to the measuring station is arranged on the turntable, and the measuring station is used for carrying out parameter detection on the workpiece; the method is characterized in that: the CCD photographing detection group comprises a clamping mechanism, a CCD camera, a camera base, a workpiece seat, a rotary cylinder and a rotary table, wherein the clamping mechanism, the camera base and the workpiece seat are respectively arranged on a workbench; the fixture includes the support, the lift track, the lift cylinder, the clamping jaw support, the translation track, the translation cylinder, press from both sides the claw seat, the internal stay clamping jaw, the clamping jaw cylinder, the support sets up in work piece seat one side, be provided with the lift track on the support, the lift cylinder, be provided with the clamping jaw support on the lift track, lift cylinder and clamping jaw leg joint, be provided with the translation track on the clamping jaw support, the translation cylinder, be provided with the clamping jaw seat on the translation track, the clamping jaw seat is connected with the translation cylinder, be provided with the internal stay clamping jaw on the clamping jaw seat, the clamping jaw cylinder, the internal stay clamping jaw includes the clamping jaw of two symmetries, every clamping jaw is connected.
2. The automatic full inspection machine for pulleys as claimed in claim 1, wherein: the feeding conveyer belt includes that charging tray separation group, charging tray keep in group, servo feeder, feeding transplant group, guide rail, motor, the guide rail passes through chain drive with the motor, be provided with the charging tray on the guide rail, the guide rail end has set gradually charging tray separation group, charging tray and keeps in the group, charging tray keep in group the place ahead and is provided with the feeding and transplant the group, the feeding is transplanted and is organized and be provided with the clamping jaw, and it transplants the group below to advance to the feeding through servo feeder control charging tray, and the feeding is transplanted and is organized and move the work piece in the charging tray to the carousel through the clamping jaw.
3. The automatic full inspection machine for pulleys as claimed in claim 1, wherein: upset group is including clamping jaw, rotatory jar pivot, lift group, fixing base, be provided with the lift group on the fixing base, the clamping jaw sets up on the lift group through rotatory jar pivot, the clamping jaw below is provided with the top group, and the work piece is through pushing up in the group removes to the clamping jaw, relocates on the carousel after rotatory 180o through rotatory jar pivot.
4. The automatic full inspection machine for pulleys as claimed in claim 1, wherein: the groove inner diameter measuring group comprises a transplanting mechanical arm and a groove inner diameter measuring seat, the groove inner diameter measuring seat is arranged below the transplanting mechanical arm, a workpiece on the rotary table is moved to the groove inner diameter measuring seat by the transplanting mechanical arm, a pneumatic contact is arranged in the groove inner diameter measuring seat, and the groove inner diameter of the workpiece is measured.
5. The automatic full inspection machine for pulleys as claimed in claim 1, wherein: the unloading conveyer belt includes that charging tray separation group, material returned keep in group, servo material returned machine, material returned transplant group, guide rail, motor, the guide rail passes through chain drive with the motor, be provided with the charging tray on the guide rail, the guide rail end has set gradually charging tray separation group, material returned and keeps in the group, material returned keeps in group the place ahead and is provided with material returned and transplants the group, material returned transplants and is provided with the clamping jaw on organizing, moves to the charging tray through the clamping jaw with the work piece in the carousel on, and the charging tray passes through servo material returned machine and removes to the unloading conveyer belt.
6. The automatic full inspection machine for pulleys as claimed in claim 5, wherein: the automatic full-inspection machine of belt pulley still includes defective products conveyer, the defective products conveyer sets up in unloading conveyer belt one side, and when the work piece was the defective products, the material returned is transplanted the group and is removed the defective products and place in the defective products conveyer.
7. The automatic full inspection machine for pulleys as claimed in claim 5, wherein: the automatic full machine that examines of belt pulley still includes material returned detection group, material returned detection group sets up on the carousel the place ahead position that the group corresponds is transplanted to the material returned, material returned detection group is infrared inductor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920593344.6U CN209968950U (en) | 2019-04-28 | 2019-04-28 | Automatic full-inspection machine for belt pulley |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920593344.6U CN209968950U (en) | 2019-04-28 | 2019-04-28 | Automatic full-inspection machine for belt pulley |
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| CN209968950U true CN209968950U (en) | 2020-01-21 |
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| CN201920593344.6U Active CN209968950U (en) | 2019-04-28 | 2019-04-28 | Automatic full-inspection machine for belt pulley |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111389751A (en) * | 2020-04-09 | 2020-07-10 | 福建威而特旋压科技有限公司 | Belt pulley appearance defect and total height detection equipment and control method thereof |
| CN112110177A (en) * | 2020-08-27 | 2020-12-22 | 宁波丞达精机有限公司 | Intelligent recognition balance machine |
| CN113446941A (en) * | 2021-07-28 | 2021-09-28 | 蚌埠威而特旋压科技有限公司 | Intelligent production line for motor belt pulley |
-
2019
- 2019-04-28 CN CN201920593344.6U patent/CN209968950U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111389751A (en) * | 2020-04-09 | 2020-07-10 | 福建威而特旋压科技有限公司 | Belt pulley appearance defect and total height detection equipment and control method thereof |
| CN111389751B (en) * | 2020-04-09 | 2021-10-12 | 福建威而特旋压科技有限公司 | Belt pulley appearance defect and total height detection equipment and control method thereof |
| CN112110177A (en) * | 2020-08-27 | 2020-12-22 | 宁波丞达精机有限公司 | Intelligent recognition balance machine |
| CN113446941A (en) * | 2021-07-28 | 2021-09-28 | 蚌埠威而特旋压科技有限公司 | Intelligent production line for motor belt pulley |
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