CN112110177A - Intelligent recognition balance machine - Google Patents
Intelligent recognition balance machine Download PDFInfo
- Publication number
- CN112110177A CN112110177A CN202010879167.5A CN202010879167A CN112110177A CN 112110177 A CN112110177 A CN 112110177A CN 202010879167 A CN202010879167 A CN 202010879167A CN 112110177 A CN112110177 A CN 112110177A
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- conveyer belt
- tray
- output
- conveying belt
- input
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention discloses an intelligent recognition plate arranging machine which comprises a machine base, wherein a material plate output mechanism is arranged at the left side position of the top of the machine base, a workpiece input mechanism is arranged at the right side position of the top of the machine base, a material plate conveying mechanism is arranged at the rear side position of the top of the machine base, and a grabbing mechanism is arranged at the top of the machine base corresponding to the connecting positions of the material plate output mechanism, the workpiece input mechanism and the material plate conveying mechanism. The invention provides an intelligent identification plate arranging machine which is ingenious in structural arrangement and reasonable in layout, an output conveying belt and an input conveying belt can run all the time during working, the conveying and supplementing of a material plate are carried out by the material plate conveying belt, the output conveying belt does not need to run and pause according to the stock of the material plate, the service life of the output conveying belt is prolonged, the influence of the pause of the output conveying belt on the subsequent processing station operation is avoided, meanwhile, the plate arranging machine is small in size and flexible to use, can be matched with various production lines for production operation, and is wide in application range and high in application value.
Description
Technical Field
The invention relates to the technical field of a balance placing machine, in particular to an intelligent identification balance placing machine.
Background
The existing flexible circuit board is required to be detected and packaged after being punched, and the mode of conveying the FPC in the general tray arranging machine is that the FPC is placed on a conveying belt in a specific state through manual work, so that the FPC is detected by a CCD camera conveniently and the FPC is packaged by a mechanical arm. However, this method still requires manual placement of the FPC, and cannot fully realize automatic detection and packaging, thereby reducing work efficiency.
Simultaneously because artifical the participation detects, when placing again on the assembly line conveyer belt after detecting the completion, the condition that the front and back was put in reverse can appear, especially carry out under the condition of night shift production, it is relatively poor to produce line personnel concentration, the error is bigger, and current manipulator utilizes CCD camera to judge the shape of work piece and snatchs, can adjust through rotating the manipulator when the work piece direction is different, and when the work piece front and back is wrong, often can only pause the machine and light the trouble lamp and get rid of by the manual work, not only intelligent enough, and further reduced work efficiency.
Disclosure of Invention
The invention aims to provide an intelligent identification disc placing machine to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides an intelligent recognition balance machine, includes the frame, the top left side position is provided with charging tray output mechanism on the frame, and frame top right side position is provided with work piece input mechanism, and frame top rear side position is provided with charging tray conveying mechanism, and the top corresponds charging tray output mechanism, work piece input mechanism and charging tray conveying mechanism's the position of meeting and installs and snatch the mechanism on the frame.
The material tray output mechanism comprises an output conveying belt arranged at the left side of the top of the base, the left end of the output conveying belt extends towards the left side of the base, the right side of the output conveying belt supports against the left side of the material tray conveying mechanism, and the height of the output conveying belt is slightly lower than that of the material tray conveying mechanism.
The workpiece input mechanism comprises an input conveying belt arranged at the right side of the top of the base, the right end of the input conveying belt extends towards the right side of the base, the left side of the input conveying belt abuts against the right side of the tray conveying mechanism, and the height of the input conveying belt is slightly lower than that of the tray conveying mechanism.
The material tray conveying mechanism comprises a material tray conveying belt arranged at the rear side of the base, the rear end of the material tray conveying belt extends towards the rear side of the base, the front end of the material tray conveying belt exceeds the end position of the output conveying belt and the input conveying belt in a butt joint mode, a material tray is evenly arranged on the material tray conveying belt, the material tray is slightly higher than the output conveying belt and the input conveying belt, and positioning rubber blocks for positioning the material tray are arranged on the material tray conveying belts at the front side and the rear side of the material tray respectively.
The grabbing mechanism comprises a first multi-axis manipulator and a second multi-axis manipulator, the first multi-axis manipulator corresponds to the position above the position, close to the end part, of the input conveying belt, the second multi-axis manipulator corresponds to the position above the material tray, and the second CCD camera is installed at the position of a sucking disc of the second multi-axis manipulator.
Wherein, the frame is gone up the top position and is provided with the dust free box, in charging tray conveyer belt, input conveyer belt all extended the dust free box with the output conveyer belt, wherein on charging tray conveyer belt tip in the dust free box was fixed in the bracket, the bracket bottom was connected with pneumatic lifting arm, and pneumatic lifting arm links to each other with the cylinder of installation in the frame, a multiaxis manipulator is installed in dust free box right side top position, and No. two multiaxis manipulators are installed in dust free box left side top position, and the right side corresponds the input conveyer belt directly over the position and installs a CCD camera in the dust free box.
The position of a positioning rubber block on the front side of the charging tray on the charging tray conveying belt is provided with a light reflecting block, the light reflecting block corresponds to a positioner arranged on the left side in the dust-free box, and the positioner is connected with the PLC.
The automatic feeding device comprises a base, a first CCD camera, a second CCD camera, a first multi-axis manipulator, a second multi-axis manipulator, a PLC phase control connection cylinder and an alarm, wherein the first CCD camera, the second CCD camera, the first multi-axis manipulator and the second multi-axis manipulator are connected with an SIMATIC S7-1200 PLC phase control installed in the base, a conveying belt motor of a material tray conveying belt is also connected with the PLC phase control connection cylinder, the PLC phase control connection cylinder and the alarm are connected, and laser correlation detectors are arranged at.
Compared with the prior art, the invention has the advantages that:
according to the intelligent turnover device, the two multi-axis manipulators are arranged, the shapes of the workpieces are identified by the CCD camera, so that the workpieces with wrong front and back sides can be turned over intelligently, when the equipment encounters the wrong front and back sides of the workpieces, a fault alarm is not needed to be eliminated manually, the downtime is greatly shortened, the yield is effectively increased, meanwhile, the burden of personnel is obviously reduced, and the production benefit of an enterprise is higher.
In the invention, the output conveyer belt and the input conveyer belt can run all the time during working, the material tray conveyer belt carries out conveying supplement of the material tray, and the output conveyer belt does not need to run and pause according to the stock of the material tray any more, so that the service life of the output conveyer belt is prolonged, and the influence of the pause of the output conveyer belt on the subsequent processing station operation is also avoided.
The balance has the advantages of small size, flexible use, wide application range and high application value, and can be matched with various flow lines for production operation.
Drawings
Fig. 1 is a front view of an intelligent recognition balance machine.
Fig. 2 is a top view of an intelligent recognition balance machine.
Fig. 3 is a system modularization block diagram of an intelligent recognition balance machine.
In the figure: 1. a machine base; 2. an output conveyor belt; 3. a dust-free box; 4. a second multi-axis manipulator; 5. a first multi-axis manipulator; 6. a first CCD camera; 7. inputting a conveying belt; 8. a material tray conveying belt; 9. a bracket; 10. a material tray; 11. a positioner; 12. a light reflecting block; 13. positioning a rubber block; 14. a laser correlation detector; 15. a PLC; 16. a second CCD camera; 17. a conveyor belt motor; 18. a cylinder; 19. an alarm.
Detailed Description
The following further describes embodiments of the present invention with reference to the drawings. It should be noted that the description of the embodiments is provided to help understanding of the present invention, but the present invention is not limited thereto. In addition, the technical features involved in the embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.
Referring to fig. 1 to 3, an intelligent recognition tray placing machine includes a base 1, a dust-free box 3 is disposed at a top portion of the base 1, the dust-free box 3 is a positive pressure type in the prior art, and includes a booster pump and an air filter, which are not described in detail for the prior art, the dust-free box 3 is preferably made of a transparent material, so as to facilitate checking of working conditions of the machine by a worker, an output conveyer belt 2 is disposed at a left side portion of the base 1, an input conveyer belt 7 is disposed at a right side portion of the base 1, a tray conveyer belt 8 is disposed at a rear side portion of the base 1, the tray conveyer belt 8, the input conveyer belt 7 and the output conveyer belt 2 extend into the dust-free box 3, wherein an end portion of the tray conveyer belt 8 in the dust-free box 3 is fixed on a bracket 9, a pneumatic lifting arm (not shown in the figure) is connected to a bottom portion of the bracket 9, and the pneumatic lifting, the bracket 9 can be lifted and lowered;
a second multi-axis manipulator 4 is arranged at the top of the left side in the dust-free box 3, a sucker of the second multi-axis manipulator 4 corresponds to a material tray 10 on a material tray conveyer belt 8 below, the left end and the right end of the material tray 10 are respectively positioned slightly above an output conveyer belt 2 and an input conveyer belt 7, a first multi-axis manipulator 5 is arranged at the top of the right side in the dust-free box 3, a sucker of the first multi-axis manipulator 5 corresponds to the position close to the end part of the input conveyer belt 7, a first CCD camera 6 is arranged at the position right above the input conveyer belt 7 corresponding to the right side in the dust-free box 3, and a second CCD camera 16 is arranged at the end part of the second;
the first CCD camera 6 and the second CCD camera 16, the first multi-axis manipulator 5 and the second multi-axis manipulator 4 are connected with an SIMATIC S7-1200 PLC15 phase control installed in the machine base 1, so that the PLC is superior to other control chips in the industry in cost operation difficulty and application effect in control, a conveyer belt motor 17 of the tray conveyer belt 7 is also connected with the PLC15 phase control, the PLC15 simultaneously controls and connects a cylinder 18 and an alarm 19, the alarm 19 is used for alarming abnormal operation faults of the machine, the setting position is not fixed according to different production lines, laser correlation detectors 14 are arranged at positions slightly above the input conveyer belt 7 at the front side and the rear side in the dust-free box 3 and used for detecting whether workpieces exist on the conveyer belt, a positioner 11 is also installed at the left side position in the dust-free box 3, the positioner 11 corresponds to reflective blocks 12 uniformly arranged on the tray conveyer belt 8, the automatic positioning device is used for positioning the position of the charging tray, the positioner 11 is connected with the PLC15, the positioning rubber blocks 13 are arranged on the front side and the rear side of the light reflecting blocks 12 on the charging tray conveying belt 8, the light reflecting blocks 12 can be protected, meanwhile, the position of the charging tray can be limited, and the operation of the process is facilitated.
The working principle of the invention is as follows: the invention provides an intelligent identification plate placing machine which is ingenious in structural arrangement and reasonable in layout, is matched with an existing production line for use when in use, conveys a workpiece to be placed on a plate by an input conveying belt 7, is firstly shot and identified by a CCD camera 6 when entering a dust-free box 3, identifies the shape of the workpiece when judging whether the workpiece exists or not, is detected by a laser correlation detector 14 when being conveyed to the end part, receives a workpiece in-place signal by a PLC15, controls a multi-shaft manipulator 4 to grab the workpiece on the input conveying belt 7, simultaneously identifies the shape of the workpiece again by a CCD camera 16 on the multi-shaft manipulator 4, rotates the multi-shaft manipulator to adjust the direction to the correct direction according to the identified shape when judging that the front and the back of the workpiece are correct, then is placed on a material plate 10 of a material plate conveying belt 8 to place the plate for placing, when judging that the front and the back of the workpiece are wrong, the first multi-shaft manipulator 4 grabs the workpiece to rotate and stand up, the second multi-shaft manipulator 4 takes over to grab the workpiece, the direction is adjusted simultaneously, the workpiece is placed on the material tray 10 to swing, the intelligent recognition of the direction and the front and back of the workpiece is realized, when the material tray 10 is full, the PLC15 controls the work of the control cylinder 18, the pneumatic lifting arm drives the bracket 9 to descend, the two ends of the material tray 10 are in contact with the output conveyer belt 2 and the input conveyer belt 7, the output conveyer belt 2 and the input conveyer belt 7 rotate all the time, so the material tray 10 is pushed to move up the output conveyer belt 2, the fully-swung material tray is conveyed by the output conveyer belt 2 to be packaged, when the next material tray 10 is in place, the bracket 9 ascends again, the movement is avoided, the full-automatic operation is realized, and the operation.
The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the described embodiments. It will be apparent to those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, and the scope of protection is still within the scope of the invention.
Claims (8)
1. The utility model provides an intelligent recognition balance machine, includes frame (1), its characterized in that, frame (1) is gone up the top left side position and is provided with charging tray output mechanism, and frame (1) top right side position is provided with work piece input mechanism, and frame (1) top rear side position is provided with charging tray conveying mechanism, and frame (1) is gone up the top and is corresponded charging tray output mechanism, work piece input mechanism and charging tray conveying mechanism's the position of meeting and install and snatch the mechanism.
2. The intelligent identification balance machine according to claim 1, wherein the tray output mechanism comprises an output conveyer belt (2) installed at the left side of the top of the base (1), the left end of the output conveyer belt (2) extends towards the left side of the base (1), the right side of the output conveyer belt abuts against the left side of the tray conveying mechanism, and the height of the output conveyer belt is slightly lower than that of the tray conveying mechanism.
3. An intelligent recognition balance machine according to claim 1, wherein the workpiece input mechanism comprises an input conveyor belt (7) mounted at the right side of the top of the machine base (1), the right end of the input conveyor belt (7) extends towards the right side of the machine base (1), and the left side of the input conveyor belt is against the right side of the material tray conveying mechanism and is slightly lower than the material tray conveying mechanism.
4. The intelligent identification balance machine according to claim 1, wherein the tray conveying mechanism comprises a tray conveying belt (8) installed at the rear side of the base (1), the rear end of the tray conveying belt (8) extends towards the rear side of the base (1), the front end of the tray conveying belt exceeds the end position of the output conveying belt (2) abutting against the input conveying belt (7), the tray conveying belt (8) is uniformly provided with trays (10), the trays (10) are slightly higher than the output conveying belt (2) and the input conveying belt (7), and the tray conveying belts (8) at the front side and the rear side of the tray (10) are respectively provided with positioning rubber blocks (13) for positioning the trays (10).
5. An intelligent recognition balance machine according to claim 1, wherein the grabbing mechanism comprises a first multi-axis manipulator (5) and a second multi-axis manipulator (4), the first multi-axis manipulator (5) corresponds to the input conveyer belt (7) and is close to the position above the end part, the second multi-axis manipulator (4) corresponds to the position above the material tray (10), and a second CCD camera (16) is installed at the sucking disc position of the second multi-axis manipulator (4).
6. The intelligent identification plate arranging machine according to any one of claims 1 to 5, wherein a dust-free box (3) is arranged at the top of the machine base (1), the tray conveyer belt (8), the input conveyer belt (7) and the output conveyer belt (2) all extend into the dust-free box (3), wherein the end part of the tray conveyer belt (8) in the dust-free box (3) is fixed on a bracket (9), a pneumatic lifting arm is connected to the bottom of the bracket (9), the pneumatic lifting arm is connected with a cylinder (18) installed in the machine base (1), the first multi-shaft manipulator (5) is installed at the top of the right side in the dust-free box (3), the second multi-shaft manipulator (4) is installed at the top of the left side in the dust-free box (3), and the first CCD camera (6) is installed at the position right above the input conveyer belt (7) and corresponding to the right side in the dust-free box (3).
7. The intelligent identification plate arranging machine according to claim 6, wherein a light reflecting block (12) is installed at a position of a positioning rubber block (13) on the front side of a charging tray (10) on the charging tray conveying belt (8), the light reflecting block (12) corresponds to a positioner (11) installed on the left side in the dust-free box (3), and the positioner (11) is connected with the PLC (15).
8. The intelligent identification balance machine according to claim 6, wherein the first CCD camera (6) and the second CCD camera (16) and the first multi-axis manipulator (5) and the second multi-axis manipulator (4) are respectively in control connection with a SIMATIC S7-1200 PLC (15) phase installed in the base (1), a conveyer belt motor (17) of the tray conveyer belt (8) is also in control connection with the PLC (15) phase, the PLC (15) simultaneously controls and connects the cylinder (18) and the alarm (19), and laser correlation detectors (14) are arranged in the dust-free box (3) at positions slightly above the corresponding input conveyer belt (7) on the front side and the rear side.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010879167.5A CN112110177A (en) | 2020-08-27 | 2020-08-27 | Intelligent recognition balance machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010879167.5A CN112110177A (en) | 2020-08-27 | 2020-08-27 | Intelligent recognition balance machine |
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| CN112110177A true CN112110177A (en) | 2020-12-22 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202010879167.5A Pending CN112110177A (en) | 2020-08-27 | 2020-08-27 | Intelligent recognition balance machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117300709A (en) * | 2023-11-03 | 2023-12-29 | 广东科杰技术股份有限公司 | Manipulator feeding and discharging system matched with visual positioning and control method thereof |
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| CN206142431U (en) * | 2016-10-10 | 2017-05-03 | 杨萌茜 | A conveyer for gearbox assembly |
| CN107042406A (en) * | 2017-04-24 | 2017-08-15 | 朗捷威（上海）智能装备有限公司 | Pressure regulator valve current limliting holder assembly automatic assembling and detection means |
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| CN110137558A (en) * | 2019-05-22 | 2019-08-16 | 广东东博自动化设备有限公司 | A kind of battery film laminator |
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Application publication date: 20201222 |
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