CN206900704U - Automatic balance streamline - Google Patents

Abstract

The utility model discloses an automatic plate swing assembly line, which relates to the technical field of injection molding process auxiliary equipment. It includes a frame, on which two conveyor belts with the same conveying direction are installed in parallel, and a swing plate mechanism is installed in the middle of the extending direction of the two conveyor belts, and the conveyor belts located on both sides of the swing plate mechanism The belts are respectively used to transport empty trays and full trays; the swing mechanism includes a jacking power device installed below the two conveyor belts and between the two conveyor belts, and is installed on the two conveyor belts. A centering device above the conveyor belt is used to position the tray lifted by the jacking power device; the tray swing mechanism also includes a manipulator for placing products into the tray. The utility model has the advantages of simple structure, convenient and safe use, and effectively solves the problems of low efficiency of manual arranging and large manpower input under the premise of ensuring product quality, and improves production efficiency.

Description

Automatic plate placement line

technical field

The utility model relates to the technical field of injection molding process auxiliary equipment, in particular to an automatic plate swing assembly line.

Background technique

At present, during the turnover storage process of injection-molded products, in order to ensure product quality and facilitate product turnover, they are generally stored in trays, packing boxes, etc., but manual placement is generally used in the storage process. Not only the production efficiency is low, but also the production quality of the product cannot be fully guaranteed in the placement process.

With the continuous increase of the company's projects and product orders, in order to meet the production demand, it is necessary to invest a large amount of manpower for production. However, during the peak production period of the project, the production cannot guarantee the timely output of manpower, which leads to the lag of on-site operations and delays in product delivery. , At the same time, the molding quality of the injection molding product will be threatened during the manual operation process, and the molding quality of the product cannot be fully guaranteed, which wastes high raw material cost input.

In order to meet the needs of the current production situation, optimize the existing plate production process, and realize efficient automatic production, an automatic plate arrangement line is urgently needed to solve the major problems of low efficiency of manual plate arrangement and large manpower investment.

Utility model content

Aiming at the above defects, the technical problem to be solved by this utility model is to provide an automatic plate-placement assembly line, which has a simple structure, is convenient and safe to use, and effectively solves the problem of low efficiency of manual plate-placement and large manpower input on the premise of ensuring product quality. problem, improving production efficiency.

For solving the problems of the technologies described above, the technical solution of the utility model is:

An automatic plate swing assembly line, comprising a frame, two conveyor belts with the same conveying direction are installed in parallel on the frame, and a plate swing mechanism is installed in the middle of the extending direction of the two conveyor belts, which is located on the plate The conveyor belts on both sides of the mechanism are respectively used to convey the empty tray and the full tray; power device, and a centering device installed above the two conveying belts for positioning the tray raised by the jacking power device; Describe the manipulator in the tray.

As an improvement, the centering device includes two oppositely arranged laterally moving power devices and two oppositely arranged longitudinally moving power devices.

As an improvement, the power output components of the two laterally moving power devices and the two longitudinally moving power devices are equipped with elastic members for clamping the tray.

As an improvement, the two laterally moving power devices and the two longitudinally moving power devices are installed above the two conveying belts through a support frame.

As an improvement, a supporting plate is installed horizontally on the output part of the jacking power device, and the width of the supporting plate is smaller than the distance between the two conveying belts.

As an improvement, a protective cover is provided on the peripheral side of the wobble mechanism.

As an improvement, the frame corresponding to the pan mechanism is provided with a first photoelectric detection device; Second photodetection device.

As an improvement, the frame includes a bracket located below and two beams installed in parallel on the bracket, two transmission shafts are installed in rotation between the two beams, and the two transmission shafts are respectively located on the two beams. The two conveyor belts are respectively installed on the two transmission shafts through pulley transmission.

As an improvement, the two beams are connected by three sections, including a horizontal section in the middle and inclined sections on both sides, and a The supporting shafts, the two supporting shafts are parallel to the two transmission shafts, and the positions corresponding to the passing of the two conveying belts on the two supporting shafts are all rotatably equipped with supporting wheels.

As an improvement, the bracket includes a plurality of vertical pillars, and the bottom end of each of the vertical pillars is equipped with feet that can be adjusted up and down. to the wheel.

After adopting above-mentioned technical scheme, the beneficial effect of the utility model is:

Since the automatic plate swing assembly line provided by the utility model includes a frame, two conveyor belts with the same conveying direction are installed in parallel on the frame, and a plate swing mechanism is installed in the middle of the extension direction of the two conveyor belts. The conveyor belts on the side are used to convey the empty tray and the full tray respectively; the swinging mechanism includes a jacking power device installed under the two conveyor belts and between the two conveyor belts, and installed above the two conveyor belts for A centering device for positioning the tray lifted by the jacking power unit; the swing mechanism also includes a manipulator for placing products into the tray. When the automatic pan-swing assembly line is working, the operator places the empty tray on the two conveying belts on the side of the pan-swing mechanism, and transports the pan to the pan-swing mechanism through the two conveyor belts, and then uses the jacking power to The device pushes out the empty material tray to the centering device above the two conveyor belts for positioning. After the positioning is completed, the manipulator fills the empty material tray with products, and then resets the centering device. The jacking power device drives the full material tray back to the two conveyor belts. On the belt, the full tray is conveyed by two conveyor belts located on the other side of the swing mechanism. Through the above working process, the utility model has the following advantages compared with the prior art:

1. Improve on-site production progress and avoid delivery delays caused by low production efficiency during the peak production period;

2. It avoids the product defects caused by human factors in the manual operation, ensures the quality of the product, improves the production yield of the product, and further saves the input cost of raw materials;

3. It greatly saves manpower and shortens the production cycle;

4. The design structure of the automatic operation line is simple, the idea is novel, and the whole operation process is safe and fast, the production process is optimized, the automatic production is realized, and the production progress and work efficiency are improved;

5. Mechanical automation production can shield the unstable factors of manual operation, improve the stability of the production process, and have high consistency and repeatability.

Since the centering device includes two oppositely arranged laterally moving power devices and two relatively arranged longitudinally moving power devices; elastic piece. The material tray is centered and positioned by two relatively arranged lateral moving power devices and two relatively arranged longitudinal moving power devices, which improves the accuracy of placing products by the manipulator and ensures the stable operation of the equipment.

The first photoelectric detection device is provided on the frame corresponding to the plate swing mechanism; the second photoelectric detection device is provided on the frame on the conveyor belt side for conveying the full tray. With such a structure, if the machine or manipulator is abnormal during the production process and the material tray or product is not placed in place, the first photoelectric detection device will sound a siren at the first time, and the on-site technicians will discharge the abnormality in time after hearing it; When the tray full of products reaches the tail of the two conveying belts that transport the full tray on the side of the swinging mechanism, and the operator fails to remove the tray in time, the second photoelectric detection device will emit a prompt sound to remind the operator Remove the tray in time. Adopting such a structure ensures the timeliness of handling equipment abnormalities and the stability of the tray during the turnover process, and improves the operating efficiency of the equipment.

Since the frame includes a bracket located below and two beams installed in parallel on the bracket, two transmission shafts are installed rotating between the two beams, and the two transmission shafts are respectively located at the ends of the two beams, and the two conveyor belts are respectively driven by pulleys Installed on two transmission shafts. By adjusting the position of the two pulleys on the transmission shaft, the distance between the two conveying belts can be adjusted, so that different types of trays can be conveyed. This structure improves the versatility and operating efficiency of the equipment.

To sum up, the automatic panning assembly line provided by the utility model has a simple structure, is convenient and safe to use, and effectively solves the problems of low efficiency of manual panning and large manpower investment under the premise of ensuring product quality, and realizes automatic panning. Disc production, improving production efficiency.

Description of drawings

Fig. 1 is the structure schematic diagram of the utility model automatic plate swing assembly line;

Fig. 2 is a top view schematic diagram of Fig. 1;

Fig. 3 is an enlarged schematic view of part A in Fig. 2;

Among the figure: 1. frame, 11. bracket, 12. beam, 13. transmission shaft, 14. pulley, 15. support shaft, 16. support foot, 17. universal wheel, 2. the first conveying belt, 3 .Second conveyor belt, 4. Swing plate mechanism, 41. Second cylinder, 42. Pallet, 5. Material tray, 6. Elastic member, 7. Support frame, 8. Protective cover, 9. First photoelectric detection device , 10. The second photoelectric detection device, 18. Electric control cabinet.

detailed description

Below in conjunction with accompanying drawing and embodiment, further set forth the utility model.

The orientations involved in this manual are all based on the orientation of the automatic pan-swing assembly line of the utility model when it is in normal operation, and do not limit its orientation during storage and transportation, and only represent relative positional relationships, not absolute positional relationships.

As shown in Fig. 1 and Fig. 2, the automatic plate swinging assembly line includes a frame 1, on which a first conveying belt 2 and a second conveying belt 3 with the same conveying direction are installed in parallel, on the first conveying belt 2 and the second conveying belt The middle part on the extension direction of the two conveyor belts 3 is equipped with a pan mechanism 4, and the first conveyor belt 2 and the second conveyor belt 3 positioned at both sides of the pan mechanism 4 are used to transport empty trays 5 and full trays 5 respectively , The peripheral side of the swing mechanism 4 is provided with a protective cover 8 , and an electric control cabinet 18 is installed on the frame 1 below the swing mechanism 4 .

As shown in Figures 2 and 3, the swing mechanism 4 includes a jacking power device installed below the first conveyor belt 2 and the second conveyor belt 3 and between the first conveyor belt 2 and the second conveyor belt 3. Embodiment preferred jacking power device is the first cylinder, and the output part of the first cylinder is horizontally equipped with supporting plate 42, and the width of supporting plate 42 is less than the spacing between the first conveyor belt 2 and the second conveyor belt 3; The mechanism 4 also includes a centering device installed above the first conveying belt 2 and the second conveying belt 3 for positioning the tray 5 lifted by the pallet 42, and the centering device includes two oppositely arranged laterally moving power devices and two oppositely arranged longitudinally moving power devices, the preferred two relatively arranged horizontally moving power devices and two relatively arranged longitudinally moving power devices in this embodiment are all second cylinders 41, and the power output of four second cylinders 41 Elastic parts 6 for clamping the material tray 5 are all installed on the components. The material of the preferred elastic parts 6 in this embodiment is foam, silica gel, rubber or thermoplastic elastomer, etc., and the four second cylinders 41 are all installed through the support frame 7 Above the first conveying belt 2 and the second conveying belt 3;

As shown in Figures 1 and 2, a first photoelectric detection device 9 is provided on the frame 1 corresponding to the pan mechanism 4; the first conveyor belt 2 and the second conveyor belt 3 for conveying the full material tray The frame 1 on the side is provided with a second photoelectric detection device 10 .

As shown in Figures 1 to 3, the frame 1 includes a bracket 11 located below and two beams 12 installed in parallel on the bracket 11, two transmission shafts 13 are installed in rotation between the two beams 12, and the two transmission shafts 13 are respectively Located at the ends of the two beams 12, the first conveying belt 2 and the second conveying belt 3 are respectively installed on the two transmission shafts 13 through pulleys 14; the two beams 12 are connected by three sections, respectively including the horizontal belt in the middle The section and the inclined section on both sides are in the shape of an "eight". A supporting shaft 15 is installed at the joint between the horizontal section and the two inclined sections. The two supporting shafts 15 are parallel to the two transmission shafts 13, and the two supporting shafts On 15, supporting wheels are all rotatably installed at the positions where the first conveying belt 2 and the second conveying belt 3 pass.

As shown in Figure 1, the bracket 11 includes a plurality of vertical pillars, the bottom end of each vertical pillar is equipped with a foot 16 that can be adjusted up and down, and a universal wheel is installed under the bracket 11 located at the four corners. 17.

During use, the operator places the empty material tray 5 on the first conveying belt 2 and the second conveying belt 3 that convey the empty material tray 5 on one side of the swinging mechanism 4, and pass through the first conveying belt 2 and the second conveying belt. The belt 3 transports the tray 5 to the tray 42 of the swing mechanism 4, and then pushes the empty tray 5 out to the centering device above the first conveyor belt 2 and the second conveyor belt 3 through the first cylinder for positioning. During positioning, the power output parts of the four second cylinders 41 drive the elastic member 6 to clamp the four side walls of the tray 5. After the positioning is completed, the manipulator fills the empty tray 5 with products, and then the four second cylinders 41 Reset, the first cylinder drives the full material tray 5 back to the first conveying belt 2 and the second conveying belt 3, and the first conveying belt 2 and the second conveying belt 3 located on the other side of the swing mechanism 4 will fill the full The tray 5 is conveyed.

During the whole work process, if the material tray 5 or the product is not placed in place due to the abnormality of the machine or the manipulator, the first photoelectric detection device 9 will sound a siren at the first time, and the on-site technicians will discharge the abnormality in time after hearing it; When the full product tray 5 arrives at the end of the first conveyor belt 2 and the second conveyor belt 3 that are positioned at the side of the swinging mechanism 4 to transport the full tray 5, the operator fails to take the full tray 5 away in time, and the second The photoelectric detection device 10 will send out a prompt sound to remind the operator to take away the tray in time.

The utility model has the advantages of simple structure, convenient and safe use, and effectively solves the problems of low efficiency and large manpower investment under the premise of ensuring product quality, realizes automatic plate production, and improves production efficiency , is worth promoting.

The utility model is not limited to the above-mentioned specific implementation manners, and various transformations made by those skilled in the art starting from the above-mentioned ideas without creative work all fall within the protection scope of the utility model.

Claims (10)

1. The automatic panning assembly line is characterized in that it includes a rack, Two conveyor belts with the same conveying direction are installed in parallel on the frame, and a swing mechanism is installed in the middle of the extending direction of the two conveyor belts, and the conveyor belts on both sides of the swing mechanism are respectively used for conveying empty trays and full said trays; The swing plate mechanism includes a jacking power device installed below the two conveyor belts and between the two conveyor belts, and a jacking power device installed above the two conveyor belts for jacking up the jacking power device. A centering device for positioning the tray; The plate-setting mechanism also includes a manipulator for placing products into the material tray. 2. The automatic plate swing assembly line according to claim 1, characterized in that: the centering device includes two oppositely arranged lateral movement power devices and two oppositely arranged longitudinal movement power devices. 3. The automatic plate swing assembly line according to claim 2, characterized in that: the power output parts of the two laterally moving power devices and the two longitudinally moving power devices are equipped with elastic springs for clamping the tray. pieces. 4. The automatic plate swing assembly line according to claim 3, characterized in that: the two laterally moving power devices and the two longitudinally moving power devices are installed above the two conveying belts through a support frame. 5. The automatic pan assembly line according to claim 1, characterized in that: a supporting plate is installed horizontally on the output part of the jacking power device, and the width of the supporting plate is smaller than the distance between the two conveying belts . 6. The automatic plate swing assembly line according to claim 1, characterized in that: a protective cover is provided around the plate swing mechanism. 7. The automatic plate swing assembly line according to claim 1, characterized in that: the frame corresponding to the plate swing mechanism is provided with a first photoelectric detection device; The frame at the side of the conveying belt is provided with a second photoelectric detection device. 8. The automatic plate swing assembly line according to any one of claims 1 to 7, characterized in that: the frame includes a bracket located below and two beams installed in parallel on the bracket, the two Two transmission shafts are rotatably installed between the crossbeams, and the two transmission shafts are respectively located at the ends of the two crossbeams, and the two conveying belts are installed on the two transmission shafts through pulley transmission respectively. 9. The automatic pan assembly line according to claim 8, characterized in that: the two beams are connected by three sections, respectively comprising a horizontal section in the middle and inclined sections on both sides, the horizontal section and the inclined section on both sides A supporting shaft is respectively installed at the connecting parts of the two inclined sections, and the two supporting shafts are parallel to the two transmission shafts, and the positions corresponding to the passing of the two conveyor belts on the two supporting shafts are all rotated and installed. There are supporting wheels. 10. The automatic plate swing assembly line according to claim 8, characterized in that: the support includes a plurality of vertical pillars, and the bottom end of each of the vertical pillars is equipped with feet that can be adjusted up and down. A universal wheel is respectively installed under the bracket at the corner position.