CN103381965B - 一种液晶面板的气浮式导向轮传送装置 - Google Patents

一种液晶面板的气浮式导向轮传送装置 Download PDF

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CN103381965B
CN103381965B CN201310275138.8A CN201310275138A CN103381965B CN 103381965 B CN103381965 B CN 103381965B CN 201310275138 A CN201310275138 A CN 201310275138A CN 103381965 B CN103381965 B CN 103381965B
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liquid crystal
crystal panel
air
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陈增宏
林昆贤
汪永强
杨卫兵
齐明虎
李晨阳子
杨国坤
蒋运芍
舒志优
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TCL China Star Optoelectronics Technology Co Ltd
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Shenzhen China Star Optoelectronics Technology Co Ltd
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Abstract

本发明提供了一种液晶面板的气浮式导向轮传送装置，用于导向传送液晶面板，其包括：气浮式支撑平台、两个导向轮组和磁力轮驱动装置，其中，所述气浮式支撑平台上开设有若干个气孔，所述两导向轮组平行地排布于气浮式支撑平台的两侧，所述磁力轮驱动装置与所述导向轮相连动，并通过磁力轮驱动装置的滚动而驱动导向轮组的转动，由气浮式支撑平台的气孔鼓吹送气，并通过导向轮组对液晶面板的两侧进行导向限位，以沿导向轮组转动方向传送所述液晶面板。

Description

一种液晶面板的气浮式导向轮传送装置
技术领域
本发明涉及液晶面板的传送装置，尤其是指一种采用气体鼓吹的方式将液晶面板支撑并进行传送的导向轮传送装置。
背景技术
随着有机发光显示技术(OLED)的不断发展，有机发光屏很快将成为下一代显示屏，尤其以触摸屏更为普遍，在有机发光屏的制造过程中，一般通过清洗、镀膜、镭射、曝光、蚀刻、去光阻等工序，而这些工序需要在不同的制程机台设备加工。目前一般通过背靠轮传送玻璃(如图1所示)，将液晶面板送到不同的制程机台设备加工，但由于采用背靠轮传送玻璃(即接触式传送方式)会在液晶面板表面会留下背靠轮的轮印，由于触摸屏需要在表面镀一层膜，这对于后期在液晶面板表面镀触摸膜会产生影响，造成产品良率下降。
发明内容
基于现有技术的不足，本发明的主要目的在于提供一种通过无接触式、气浮式的导向轮传送装置，用于在生产过程中传送所述液晶面板。
本发明提供了一种液晶面板的气浮式导向轮传送装置，用于导向传送液晶面板，其包括：气浮式支撑平台、两个导向轮组和磁力轮驱动装置，其中，所述气浮式支撑平台上开设有若干个气孔，所述两导向轮组平行地排布于气浮式支撑平台的两侧，所述磁力轮驱动装置与所述导向轮相连动，并通过磁力轮驱动装置的滚动而驱动导向轮组的转动，由气浮式支撑平台的气孔鼓吹送气，并通过导向轮组对液晶面板的两侧进行导向限位，以沿导向轮组转动方向传送所述液晶面板。
优选地，所述气浮式支撑平台的气孔相互平行，两侧气孔密度多于中部气孔密度，使得液晶面板可更为平整地悬浮于气浮式支撑平台上，保证液晶面板传送的平整性。其中，所述气浮式支撑平台的两侧气孔的间距为50mm～80mm，其中部气孔的间距为80mm～120mm。
优选地，所述导向轮包括轮抓和传动轴，所述传动轴与磁力轮驱动装置连动，轮抓与液晶面板抵持，在磁力轮驱动装置驱动传送轴的转动下，带动轮抓转动，使之同步带动液晶面板沿轮抓转动方向传送。所述轮抓包括上座、下座和导向柱，所述导向柱设于上座和下座之间，所述液晶面板与导向柱相抵持，所述上座和下座的外径大于导向柱的外径，以对所述液晶面板起到限定作用。
优选地，所述导向柱的周壁上设有弹性层，所述弹性层与液晶面板相接触，以减小因导向轮的接触摩擦对液晶面板造成的刮伤或污染等问题。
所述磁力轮驱动装置上设有相互间隔设置的磁力轮，其分别与各个导向轮相连动。在一组导向轮组中，所述相邻导向轮之间间距为100mm；所述两组导向轮的导向柱设于同一水平面上，使得液晶面板保持水平且平稳地传送。
与现有技术相比，本发明一种液晶面板的气浮式导向轮传送装置，具有无接触且气浮传送的特性，在液晶面板的两侧将其夹紧，替代了原有的中部滚轮的方式来传送液晶面板，可最大限度地减小液晶面板与导向传送装置的接触，以解决因两者摩擦而导致液晶面板的刮伤、污染及变形的问题，同时可减少因摩擦而产生的静电量，提高液晶面板的良率和产能；同时，采用非接触式的磁力轮驱动装置替代原有的齿轮传递，可减少颗粒产生，避免在液晶面板在传送过程中受污染；另外，在气浮式支撑平台的两侧气孔的密度大于中部气孔的密度，以保证液晶面板传送的平整性。在导向轮上设置弹性层，对液晶面板和导向轮的摩擦传动起缓冲作用，避免液晶面板因导向轮驱动挤压造成破碎。
附图说明
图1为现有液晶面板的传送装置的结构示意图；
图2为本发明一种液晶面板的气浮式导向轮传送装置的整体结构图；
图3为本发明一种液晶面板的气浮式导向轮传送装置的导向轮组和磁力轮驱动装置的组合状态图；
图4为本发明一种液晶面板的气浮式导向轮传送装置的导向轮与液晶面板相配合的组合状态图；
图5为本发明一种液晶面板的气浮式导向轮传送装置的俯视图。
具体实施方式
参照图2所示，本发明提供了一种液晶面板的气浮式导向轮传送装置100，采用气动式传动的方式对液晶面板2进行导向传输，其包括：气浮式支撑平台10、两个导向轮组11和磁力轮驱动装置12，其中，所述气浮式支撑平台10上开设有若干个气孔101，所述两导向轮组11平行地排布于气浮式支撑平台10的两侧，所述磁力轮驱动装置12与所述导向轮组11相连动，并通过磁力轮驱动装置12的滚动而驱动导向轮组11的转动，由气浮式支撑平台10的气孔101鼓吹送气，并通过导向轮组11对液晶面板2的两侧进行导向限位，以沿导向轮组11转动方向传送所述液晶面板2。
在本发明中，所述气浮式支撑平台10与液晶面板2相平行，且宽度与液晶面板2相当，其上沿液晶面板2的传送方向纵向开设有若干组气孔101，所述气孔101与气泵相连，通过气泵向气孔鼓吹气体。所有的气孔101与同一个气泵相连，由其统一向气孔提供气源。所述各组气孔101相互平行，其与气体喷射装置(图未示)相连接，从气体喷射装置导入气体，并由所述气孔101中向上吹出，以将液晶面板2吹起并悬浮于其上方，通过不断鼓吹的气体对液晶面板的传递起支撑作用，使液晶面板的下平面在传送过程中不与传送装置相接触，避免其因与传送装置接触而造成的刮伤、污染或变形等问题，且减少玻璃基板因摩擦而产生的静电量。
在本发明的优选实施例中，所述气浮式支撑平台10的气孔相互平行，两侧气孔密度多于中部气孔密度，即采用两侧气孔比中间气孔密集的方式，两侧的气压比中部的气压大，使得液晶面板2能平整地悬浮于气浮式支撑平台10的上方，可有效避免在密闭空间内增强气浮式支撑平台两侧漏气问题，保证液晶面板传送的平整性，提高产品良率。参照图5所示，优选地，所述气浮式支撑平台的两侧气孔的间距d1为50mm～80mm，优选值为65mm，其中部气孔的间距d2为80mm～110mm，优选值为95mm。
在本发明的又一个优选实施例中，所述导向轮组11包括有若干个导向轮110，所述导向轮110上设有弹性层，通过所述弹性层与液晶面板2接触。通过若干个导向轮110连成直线，放置于气浮式支撑平台10的两侧边，通过架设液晶面板2而使之悬浮于其上。通过弹性层与液晶面板2的相互接触，以减小液晶面板2因摩擦而造成的刮伤。
其中，所述导向轮110包括轮抓110a和传动轴110b，所述传动轴110b一端支撑轮抓110a，另一端与磁力轮驱动装置12相连动，以将磁力轮驱动装置12的动力传送至轮抓110a，以驱动其同步转动。所述轮抓110a与液晶面板2抵持，在磁力轮驱动装置12驱动传送轴110b的转动下，带动轮抓110a转动，使之同步带动液晶面板2沿轮抓110a转动方向传送。所述磁力轮驱动装置12分别与两侧的导向轮组11相连动，以向其提供动力，使之带动液晶面板2向前推动。
所述轮抓110a包括上座30、下座31和导向柱32，所述导向柱32设于上座30和下座31之间，所述液晶面板2与导向柱32相抵持，所述上座30和下座31的外径大于导向柱32的外径，使得液晶面板2夹在上座30和下座31之间，两者对液晶面板2起到限位作用，防止液晶面板2在传送过程中脱落或滑出。所述导向柱32呈圆柱形，使得其与液晶面板2的接触更为顺畅平滑，导向柱32的周壁上设有弹性层，所述弹性层与液晶面板2相接触，既可以有效解决传送装置对液晶面板的接触性刮伤、污染和变形等问题，又可以减少液晶面板因摩擦而产生的静电量，使得液晶面板在各制程中良率得到有效提高，进而提高产能。所述弹性层由弹性橡胶圈构成，可有效地缓冲液晶面板与导向轮之间的接触，避免液晶面板因导向轮驱动挤压造成液晶面板破裂等现象。
所述磁力轮驱动装置12包括相互间隔设置的磁力轮120和磁力传动轴122，磁力轮120装配于磁力传动轴122上，其分别与各个导向轮110相连动，所述导向轮110亦为磁力轮，导向轮和磁力轮同磁性，两者呈90度相交，采用直交型布置，并相互排斥，使得两者处于非接触状态。通过AC电机带动磁力传动轴122转动，磁力传动轴122转动后将动力传递至磁力轮120，带动各磁力轮120旋转，导向轮110同步转动，随之带动轮抓110同步旋转来传送液晶面板。在一组导向轮组中，所述相邻导向轮之间间距为100mm。所述两组导向轮的导向柱32设于同一水平面上，使得所限定的液晶面板保持水平且平稳。所述导向轮110的个数可根据液晶面板尺寸的要求进行配置。

Claims (9)

1.一种液晶面板的气浮式导向轮传送装置，用于导向传送液晶面板，其特征在于包括：气浮式支撑平台、两个导向轮组和磁力轮驱动装置，其中，所述气浮式支撑平台上开设有若干个气孔，所述两导向轮组平行地排布于气浮式支撑平台的两侧，所述磁力轮驱动装置与所述导向轮相连动，并通过磁力轮驱动装置的滚动而驱动导向轮组的转动，由气浮式支撑平台的气孔鼓吹送气，并通过导向轮组对液晶面板的两侧进行导向限位，以沿导向轮组转动方向传送所述液晶面板，所述导向轮组包括有若干个导向轮，所述导向轮包括轮抓和传动轴，所述传动轴与磁力轮驱动装置连动，轮抓与液晶面板抵持，在磁力轮驱动装置驱动传送轴的转动下，带动轮抓转动，使之同步带动液晶面板沿轮抓转动方向传送。
2.根据权利要求1所述的液晶面板的气浮式导向轮传送装置，其特征在于：所述气浮式支撑平台的两侧气孔密度多于中部气孔密度。
3.根据权利要求2所述的液晶面板的气浮式导向轮传送装置，其特征在于：所述气浮式支撑平台的两侧气孔的间距为50mm～80mm，其中部气孔的间距为80mm～120mm。
4.根据权利要求2所述的液晶面板的气浮式导向轮传送装置，其特征在于：所述导向轮上设有弹性层，通过所述弹性层与液晶面板接触。
5.根据权利要求1所述的液晶面板的气浮式导向轮传送装置，其特征在于：所述轮抓包括上座、下座和导向柱，所述导向柱设于上座和下座之间，所述液晶面板与导向柱相抵持，所述上座和下座的外径大于导向柱的外径。
6.根据权利要求5所述的液晶面板的气浮式导向轮传送装置，其特征在于：所述导向柱的周壁上设有弹性层，所述弹性层与液晶面板相接触。
7.根据权利要求2所述的液晶面板的气浮式导向轮传送装置，其特征在于：所述气浮式支撑平台的气孔相互平行。
8.根据权利要求2所述的液晶面板的气浮式导向轮传送装置，其特征在于：所述磁力轮驱动装置上设有相互间隔设置的磁力轮，其分别与各个导向轮相连动。
9.根据权利要求8所述的液晶面板的气浮式导向轮传送装置，其特征在于：在一组导向轮组中，所述相邻导向轮之间间距为100mm；所述两组导向轮的导向柱设于同一水平面上。
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