CN101558904A - Method for producing coarse cereals rice by extruding double screw - Google Patents
Method for producing coarse cereals rice by extruding double screw Download PDFInfo
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Abstract
The invention relates to a method for producing coarse cereals rice by extruding a double screw, wherein, the coarse cereals rice takes five cereals as raw materials. The method comprises the following steps: pretreating the raw materials, stirring the raw materials in a mixing way, extruding and curing the raw materials at one time with a double screw extruder and a double screw extruding technology; graining and shaping the raw materials; drying the raw materials; and cooling the raw materials, etc. The coarse cereals rice absolutely takes five cereals as raw materials without any additives and ancillary materials. The coarse cereals rice has various external shapes according to requirements, has a compact structure without the need for polishing, stable quality, good edible quality, balanced nutrition and strong health function, is free of cleaning and convenient, can be stored for a long time, has good heat stability when being cooked, and can be eaten as staple food as the common rice. The invention has the advantages of high production, continuous production process which is especially suitable for large-scale industrialization production, stable product quality, low cost, small production floor space, etc.
Description
Technical field
Patent of the present invention relates to the method for producing coarse cereals rice, particularly relates to a kind of method of producing coarse cereals rice by extruding double screw.
Background technology
Coarse cereals are the pollution-free green food of generally acknowledging, its contained natural protein-fat-, carbohydrate, vitamin, multiple nutritional components such as mineral matter and dietary fiber, meet the rational proportion that human body is taken in, have high value, the contained multiple unrighted acid of while coarse cereals is as oleic acid, linoleic acid, leukotrienes, have diseases prevention, disease-resistant, enhancing immunity, function in delaying senility with liveliness proof, materials such as phosphatide, compound sugar, many Taihe county flavones.Though coarse cereals have numerous advantages aspect nutrition,, caused certain obstacle for the edible for a long time coarse cereals of people because various places people's mouthfeel is different.How the real coarse food grain of accomplishing is carefully eaten, and does not change the habits and customs that people form for a long time again simultaneously, accomplishes that really convenience, nutrition are the problems that people study all the time.China is coarse cereals big producing countries, and the nutritive value of coarse cereals is generally accepted by people.The processing method of coarse cereals is few at present; rest on simple processing mostly; coarse cereals pulverizing back is admixed together; make the coarse cereals powder; perhaps multiple coarse cereals powder is mixed straight next; adopt general comminutor to carry out granulation; though this processing method has kept the nutritional labeling of coarse cereals; but because processing is simple; the institutional framework of coarse cereals is not brought big variation; not truly to the mouthfeel of coarse cereals; digesting and assimilating of nutrition makes moderate progress; existing processing method subsequent technique more complicated because particle surface that comminutor is made is coarse, also needs to carry out polishing in the back technology simultaneously; in polishing; also need to add binding material in the process of granulation, as starch etc.The edible potential safety hazard of having brought for coarse cereals rice.Peasant household sells raw grain, and is on the low side, if carry out rational deep processing, will promote the price of coarse cereals greatly, allows the grain producer really receive more tangible benefits.
Summary of the invention
It is nutritious that technical problem to be solved by this invention provides a kind of coarse cereals rice of production, the nearly rice of mouthfeel, the method for the producing coarse cereals rice by extruding double screw that the coarse cereals local flavor is outstanding.
In order to solve the problems of the technologies described above, the method for producing coarse cereals rice by extruding double screw provided by the invention, step is:
(1), pretreatment of raw material: various raw material coarse cereals are carried out removal of impurities respectively, go preliminary treatment such as stone;
(2), pulverize: various pretreated raw materials are pulverized respectively, more than fineness degree to 60 order;
(3), mix: various raw meal are weighed according to prescription and mix;
(4), modified: the formula powder after mixing quantitatively adds quality-adjusting device, and adding mass content simultaneously is the water of 5-30% and/or the liquid media of steam, carries out modified;
(5), extrusion modling: the material dosing after modified is added into twin (double) screw extruder, the operating temperature range of setting each cavity of twin (double) screw extruder is between 30-170 ℃, set the screw speed scope between 100-350rpm, set the cutting machine rotating speed between 600-3000rpm, set suction at 0.02-0.09MPa; Material through conveying, the compression of twin (double) screw extruder, mechanism such as shear, vacuumize, cut into a meter shape at twin (double) screw extruder template place;
(6), dry cooling: it is 8～12% that the coarse cereals rice after the extrusion modling is dried to the finished product moisture level through drying machine, is cooled to the package temperature requirement then;
(7), the packing of weighing: dried mass transport to the weighing and packaging system packing of weighing, to finished product.
The technology factory formula that patent of the present invention relates to is mainly with raw material:
(1), cereal: rice, wheat, corn, buckwheat, oat, barley, Chinese sorghum, black rice, the seed of Job's tears, maize, highland barley; (2), beans: soya bean, black soya bean, red bean, mung bean, broad bean, Peas, French beans; (3), tubers: Ipomoea batatas, purplish red potato, konjaku, Chinese yam; (4), edible medicinal material class: cassia seed, the fruit of Chinese wolfberry, Poria cocos; Described various raw material is to make up arbitrarily and arbitrary proportion.
Adopt the method for the producing coarse cereals rice by extruding double screw of technique scheme, the technology corollary equipment system that relates to comprises that equipment mainly contains: pretreatment equipment, pulverizer, mixer, quality-adjusting device, twin (double) screw extruder and supporting solid adding set, liquid appending apparatus, cutter sweep and vacuum extractor, drying machine, weigh, packing machine, advantage of the present invention:
1, the coarse cereals rice of the present invention's production has solved the more coarse problem of coarse cereals mouthfeel.Main cause is because twin (double) screw extruder effect of total high temperature that produces, high pressure, high shear force in the extruder when producing coarse cereals rice, make the institutional framework of coarse cereals that variation take place, under the effect of template moulding place high pressure, coarse cereals reconfigure, the coarse cereals rice of form structure exquisiteness, any surface finish, digesting and assimilating easily;
2, adopt the present invention to produce the coarse cereals rice deisgn product that can become more meticulous according to the demand of all ages and classes, different regions, different sexes, satisfy user's demand to greatest extent;
3, the coarse cereals rice of the present invention's production does not need to use simultaneously with general rice when cooking, and can all cook with coarse cereals rice, and the coarse cereals rice mouthfeel that cooks is fully the same with rice;
4, product moisture after drying can be controlled in below 10%, and shelf life of products is long;
5, the present invention is suitable for the large-scale industrial production coarse cereals rice, constant product quality, and cost is low, and is easy to operate;
Production process of the present invention does not have " three wastes " and produces, and is a kind of processing method of environmental protection, meets the needs of sustainable development, is that a kind of coarse cereals rice of production is nutritious, the nearly rice of mouthfeel, the method for the producing coarse cereals rice by extruding double screw that the coarse cereals local flavor is outstanding.
The specific embodiment
The invention will be further described below in conjunction with embodiment.
The method of producing coarse cereals rice by extruding double screw provided by the invention, step is:
(1), pretreatment of raw material: various raw material coarse cereals are carried out removal of impurities respectively, go preliminary treatment such as stone;
(2), pulverize: various pretreated raw materials are pulverized respectively, more than fineness degree to 60 order;
(3), mix: various raw meal are weighed according to prescription and mix;
(4), modified: the formula powder after mixing quantitatively adds quality-adjusting device, and adding mass content simultaneously is the water of 5-30% and/or the liquid media of steam, carries out modified;
(5), extrusion modling: the material dosing after modified is added into twin (double) screw extruder, the operating temperature range of setting each cavity of twin (double) screw extruder is between 30-170 ℃, set the screw speed scope between 100-350rpm, set the cutting machine rotating speed between 600-3000rpm, set suction at 0.02-0.09MPa; Material through conveying, the compression of twin (double) screw extruder, mechanism such as shear, vacuumize, cut into a meter shape at twin (double) screw extruder template place;
(6), dry cooling: it is 8～12% that the coarse cereals rice after the extrusion modling is dried to the finished product moisture level through drying machine, is cooled to the package temperature requirement then;
(7), the packing of weighing: dried mass transport to the weighing and packaging system packing of weighing, to finished product.
The technology factory formula that patent of the present invention relates to is mainly with raw material:
(1), cereal: rice, wheat, corn, buckwheat, oat, barley, Chinese sorghum, black rice, the seed of Job's tears, maize, highland barley; (2), beans: soya bean, black soya bean, red bean, mung bean, broad bean, Peas, French beans; (3), tubers: Ipomoea batatas, purplish red potato, konjaku, Chinese yam; (4), edible medicinal material class: cassia seed, the fruit of Chinese wolfberry, Poria cocos; Various raw materials are to make up arbitrarily and arbitrary proportion.
Illustrate:
The coarse cereals rice raw material:
1, buckwheat, oat, soya bean, Chinese yam, Poria cocos, the seed of Job's tears, corn are ground into 60-80 purpose powder after removing silt impurity;
2, the powder of above material respectively accounts for the composite material that same ratio is made into the coarse cereals powder;
3, the material that configures enters the twin-screw extrusion system, by the technological parameter that configures material is carried out squeezing, maturing moulding cutting;
4, the coarse cereals grain of rice drying machine behind the excision forming carries out drying, moisture to 10%, and cooling, packing are finished product;
The evaluation of coarse cereals rice and detection:
Sense index:
1, uniform in shaping and general rice shape are quite similar, and institutional framework is tight;
2, bright and clean translucent, the true qualities of appearance with coarse cereals;
3, there are not impurity, disconnected grain, quick-fried waist, fragmentation etc.;
Physical and chemical index sees Table 1
The comparison (content among every 100g) of the general nutrient of table 1 coarse cereals powder (before the extruding) and coarse cereals rice (extruding back)
| Moisture (g) | Protein (g) | Fat (g) | Carbohydrate (g) | Crude fibre (g) | Vitamin B1 (g) | Vitamin B2 (g) | Calcium mg | Iron mg | Zinc mg | |
| The coarse cereals powder | 11.3 | 13.5 | 3.7 | 70.5 | 13.7 | 0.4 | 0.16 | 54 | 7.1 | 3.0 |
| Coarse cereals rice | 10 | 13.9 | 3.8 | 70.8 | 14.2 | 0.31 | 0.126 | 54 | 7.1 | 3.0 |
Claims (2)
1, a kind of method of producing coarse cereals rice by extruding double screw, it is characterized in that: step is:
(1), pretreatment of raw material: various raw material coarse cereals are carried out removal of impurities respectively, go preliminary treatment such as stone;
(2), pulverize: various pretreated raw materials are pulverized respectively, more than fineness degree to 60 order;
(3), mix: various raw meal are weighed according to prescription and mix;
(4), modified: the formula powder after mixing quantitatively adds quality-adjusting device, and adding mass content simultaneously is the water of 5-30% and/or the liquid media of steam, carries out modified;
(5), extrusion modling: the material dosing after modified is added into twin (double) screw extruder, the operating temperature range of setting each cavity of twin (double) screw extruder is between 30-170 ℃, set the screw speed scope between 100-350rpm, set the cutting machine rotating speed between 600-3000rpm, set suction at 0.02-0.09MPa; Material through conveying, the compression of twin (double) screw extruder, mechanism such as shear, vacuumize, cut into a meter shape at twin (double) screw extruder template place;
(6), dry cooling: it is 8～12% that the coarse cereals rice after the extrusion modling is dried to the finished product moisture level through drying machine, is cooled to the package temperature requirement then;
(7), the packing of weighing: dried mass transport to the weighing and packaging system packing of weighing, to finished product.
2, the method for producing coarse cereals rice by extruding double screw according to claim 1 is characterized in that: described raw material is mainly:
(1), cereal: rice, wheat, corn, buckwheat, oat, barley, Chinese sorghum, black rice, the seed of Job's tears, maize, highland barley; (2), beans: soya bean, black soya bean, red bean, mung bean, broad bean, Peas, French beans; (3), tubers: Ipomoea batatas, purplish red potato, konjaku, Chinese yam; (4), edible medicinal material class: cassia seed, the fruit of Chinese wolfberry, Poria cocos; Described various raw material is to make up arbitrarily and arbitrary proportion.
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