CA2139016C - Process for preparing refractory molded articles and binders therefor - Google Patents
Process for preparing refractory molded articles and binders thereforInfo
- Publication number
- CA2139016C CA2139016C CA002139016A CA2139016A CA2139016C CA 2139016 C CA2139016 C CA 2139016C CA 002139016 A CA002139016 A CA 002139016A CA 2139016 A CA2139016 A CA 2139016A CA 2139016 C CA2139016 C CA 2139016C
- Authority
- CA
- Canada
- Prior art keywords
- binder
- metal
- molded article
- group
- casting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000011230 binding agent Substances 0.000 title claims abstract description 120
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 229910052751 metal Inorganic materials 0.000 claims abstract description 63
- 239000002184 metal Substances 0.000 claims abstract description 63
- 239000011159 matrix material Substances 0.000 claims abstract description 48
- 150000004703 alkoxides Chemical class 0.000 claims abstract description 40
- 150000001875 compounds Chemical class 0.000 claims abstract description 22
- 239000000203 mixture Substances 0.000 claims abstract description 16
- 230000001476 alcoholic effect Effects 0.000 claims abstract description 10
- 230000000737 periodic effect Effects 0.000 claims abstract description 9
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 8
- 229910052783 alkali metal Inorganic materials 0.000 claims abstract description 8
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 8
- 150000001340 alkali metals Chemical class 0.000 claims abstract description 7
- 229910052784 alkaline earth metal Inorganic materials 0.000 claims abstract description 5
- 150000001342 alkaline earth metals Chemical class 0.000 claims abstract description 5
- 150000003839 salts Chemical class 0.000 claims abstract description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 74
- 239000004576 sand Substances 0.000 claims description 25
- -1 alkyl silicate Chemical compound 0.000 claims description 23
- 235000012239 silicon dioxide Nutrition 0.000 claims description 22
- 230000007062 hydrolysis Effects 0.000 claims description 21
- 238000006460 hydrolysis reaction Methods 0.000 claims description 21
- 239000000377 silicon dioxide Substances 0.000 claims description 21
- 229910052681 coesite Inorganic materials 0.000 claims description 19
- 229910052906 cristobalite Inorganic materials 0.000 claims description 19
- 229910052682 stishovite Inorganic materials 0.000 claims description 19
- 229910052905 tridymite Inorganic materials 0.000 claims description 19
- 125000004432 carbon atom Chemical group C* 0.000 claims description 18
- 229910044991 metal oxide Inorganic materials 0.000 claims description 17
- 150000004706 metal oxides Chemical class 0.000 claims description 17
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 13
- 125000000217 alkyl group Chemical group 0.000 claims description 8
- 229910052845 zircon Inorganic materials 0.000 claims description 7
- GFQYVLUOOAAOGM-UHFFFAOYSA-N zirconium(iv) silicate Chemical compound [Zr+4].[O-][Si]([O-])([O-])[O-] GFQYVLUOOAAOGM-UHFFFAOYSA-N 0.000 claims description 7
- 125000004183 alkoxy alkyl group Chemical group 0.000 claims description 5
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 5
- 125000005160 aryl oxy alkyl group Chemical group 0.000 claims description 5
- 230000003301 hydrolyzing effect Effects 0.000 claims description 5
- 150000004760 silicates Chemical class 0.000 claims description 5
- 239000002904 solvent Substances 0.000 claims description 5
- 125000003118 aryl group Chemical group 0.000 claims description 4
- KZHJGOXRZJKJNY-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Si]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O KZHJGOXRZJKJNY-UHFFFAOYSA-N 0.000 claims description 4
- 229910052863 mullite Inorganic materials 0.000 claims description 4
- 229910052739 hydrogen Inorganic materials 0.000 claims description 3
- 239000001257 hydrogen Substances 0.000 claims description 3
- 239000010453 quartz Substances 0.000 claims description 3
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 2
- 150000002148 esters Chemical class 0.000 claims description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 claims 1
- 238000005266 casting Methods 0.000 abstract description 34
- 238000010304 firing Methods 0.000 abstract description 27
- 238000001035 drying Methods 0.000 abstract description 12
- 229910000831 Steel Inorganic materials 0.000 abstract description 10
- 150000002739 metals Chemical class 0.000 abstract description 10
- 238000002360 preparation method Methods 0.000 abstract description 10
- 239000010959 steel Substances 0.000 abstract description 10
- 239000000463 material Substances 0.000 abstract description 6
- 230000007547 defect Effects 0.000 abstract description 5
- 239000007789 gas Substances 0.000 abstract description 5
- 230000008901 benefit Effects 0.000 abstract description 4
- 150000004679 hydroxides Chemical class 0.000 abstract description 2
- 230000006872 improvement Effects 0.000 abstract description 2
- 229910001234 light alloy Inorganic materials 0.000 abstract description 2
- 230000002265 prevention Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 35
- 230000008569 process Effects 0.000 description 32
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 27
- 239000000243 solution Substances 0.000 description 16
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 15
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 15
- BOTDANWDWHJENH-UHFFFAOYSA-N Tetraethyl orthosilicate Chemical compound CCO[Si](OCC)(OCC)OCC BOTDANWDWHJENH-UHFFFAOYSA-N 0.000 description 13
- 235000019441 ethanol Nutrition 0.000 description 12
- 229920005989 resin Polymers 0.000 description 12
- 239000011347 resin Substances 0.000 description 12
- 239000000919 ceramic Substances 0.000 description 10
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 8
- 229920001568 phenolic resin Polymers 0.000 description 8
- 239000005011 phenolic resin Substances 0.000 description 8
- 229910052708 sodium Inorganic materials 0.000 description 8
- 239000011734 sodium Substances 0.000 description 8
- 239000001993 wax Substances 0.000 description 8
- 238000010586 diagram Methods 0.000 description 6
- 238000005495 investment casting Methods 0.000 description 6
- 238000005245 sintering Methods 0.000 description 6
- LFQCEHFDDXELDD-UHFFFAOYSA-N tetramethyl orthosilicate Chemical compound CO[Si](OC)(OC)OC LFQCEHFDDXELDD-UHFFFAOYSA-N 0.000 description 6
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 5
- 238000004512 die casting Methods 0.000 description 5
- 238000005470 impregnation Methods 0.000 description 5
- 235000011121 sodium hydroxide Nutrition 0.000 description 5
- 229920001187 thermosetting polymer Polymers 0.000 description 5
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- WQDUMFSSJAZKTM-UHFFFAOYSA-N Sodium methoxide Chemical compound [Na+].[O-]C WQDUMFSSJAZKTM-UHFFFAOYSA-N 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 235000019353 potassium silicate Nutrition 0.000 description 3
- QDRKDTQENPPHOJ-UHFFFAOYSA-N sodium ethoxide Chemical compound [Na+].CC[O-] QDRKDTQENPPHOJ-UHFFFAOYSA-N 0.000 description 3
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 3
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 2
- 238000005238 degreasing Methods 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 2
- 235000013312 flour Nutrition 0.000 description 2
- 239000005350 fused silica glass Substances 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- ZSIAUFGUXNUGDI-UHFFFAOYSA-N hexan-1-ol Chemical compound CCCCCCO ZSIAUFGUXNUGDI-UHFFFAOYSA-N 0.000 description 2
- 125000004051 hexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
- ZXEKIIBDNHEJCQ-UHFFFAOYSA-N isobutanol Chemical compound CC(C)CO ZXEKIIBDNHEJCQ-UHFFFAOYSA-N 0.000 description 2
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 2
- 239000012188 paraffin wax Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 2
- 229910052700 potassium Inorganic materials 0.000 description 2
- 239000011591 potassium Substances 0.000 description 2
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 2
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- 239000011819 refractory material Substances 0.000 description 2
- 238000010112 shell-mould casting Methods 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 239000004094 surface-active agent Substances 0.000 description 2
- 125000003944 tolyl group Chemical group 0.000 description 2
- XNWFRZJHXBZDAG-UHFFFAOYSA-N 2-METHOXYETHANOL Chemical compound COCCO XNWFRZJHXBZDAG-UHFFFAOYSA-N 0.000 description 1
- POAOYUHQDCAZBD-UHFFFAOYSA-N 2-butoxyethanol Chemical compound CCCCOCCO POAOYUHQDCAZBD-UHFFFAOYSA-N 0.000 description 1
- ZNQVEEAIQZEUHB-UHFFFAOYSA-N 2-ethoxyethanol Chemical compound CCOCCO ZNQVEEAIQZEUHB-UHFFFAOYSA-N 0.000 description 1
- YEYKMVJDLWJFOA-UHFFFAOYSA-N 2-propoxyethanol Chemical compound CCCOCCO YEYKMVJDLWJFOA-UHFFFAOYSA-N 0.000 description 1
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- 229910001018 Cast iron Inorganic materials 0.000 description 1
- 229910001208 Crucible steel Inorganic materials 0.000 description 1
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- AMQJEAYHLZJPGS-UHFFFAOYSA-N N-Pentanol Chemical compound CCCCCO AMQJEAYHLZJPGS-UHFFFAOYSA-N 0.000 description 1
- 229910003849 O-Si Inorganic materials 0.000 description 1
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 1
- 229910003872 O—Si Inorganic materials 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 150000001346 alkyl aryl ethers Chemical class 0.000 description 1
- SMZOGRDCAXLAAR-UHFFFAOYSA-N aluminium isopropoxide Chemical compound [Al+3].CC(C)[O-].CC(C)[O-].CC(C)[O-] SMZOGRDCAXLAAR-UHFFFAOYSA-N 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 125000004429 atom Chemical group 0.000 description 1
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- FPCJKVGGYOAWIZ-UHFFFAOYSA-N butan-1-ol;titanium Chemical compound [Ti].CCCCO.CCCCO.CCCCO.CCCCO FPCJKVGGYOAWIZ-UHFFFAOYSA-N 0.000 description 1
- BSDOQSMQCZQLDV-UHFFFAOYSA-N butan-1-olate;zirconium(4+) Chemical compound [Zr+4].CCCC[O-].CCCC[O-].CCCC[O-].CCCC[O-] BSDOQSMQCZQLDV-UHFFFAOYSA-N 0.000 description 1
- YTJUXOIAXOQWBV-UHFFFAOYSA-N butoxy(trimethyl)silane Chemical compound CCCCO[Si](C)(C)C YTJUXOIAXOQWBV-UHFFFAOYSA-N 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000008119 colloidal silica Substances 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- HPXRVTGHNJAIIH-UHFFFAOYSA-N cyclohexanol Chemical compound OC1CCCCC1 HPXRVTGHNJAIIH-UHFFFAOYSA-N 0.000 description 1
- GQNWJCQWBFHQAO-UHFFFAOYSA-N dibutoxy(dimethyl)silane Chemical compound CCCCO[Si](C)(C)OCCCC GQNWJCQWBFHQAO-UHFFFAOYSA-N 0.000 description 1
- ZMAPKOCENOWQRE-UHFFFAOYSA-N diethoxy(diethyl)silane Chemical compound CCO[Si](CC)(CC)OCC ZMAPKOCENOWQRE-UHFFFAOYSA-N 0.000 description 1
- VSYLGGHSEIWGJV-UHFFFAOYSA-N diethyl(dimethoxy)silane Chemical compound CC[Si](CC)(OC)OC VSYLGGHSEIWGJV-UHFFFAOYSA-N 0.000 description 1
- UFWOWQYGXPYINE-UHFFFAOYSA-N diethyl(diphenoxy)silane Chemical compound C=1C=CC=CC=1O[Si](CC)(CC)OC1=CC=CC=C1 UFWOWQYGXPYINE-UHFFFAOYSA-N 0.000 description 1
- ZWPNXHXXRLYCHZ-UHFFFAOYSA-N diethyl-di(propan-2-yloxy)silane Chemical compound CC(C)O[Si](CC)(CC)OC(C)C ZWPNXHXXRLYCHZ-UHFFFAOYSA-N 0.000 description 1
- JJQZDUKDJDQPMQ-UHFFFAOYSA-N dimethoxy(dimethyl)silane Chemical compound CO[Si](C)(C)OC JJQZDUKDJDQPMQ-UHFFFAOYSA-N 0.000 description 1
- SWLVAJXQIOKFSJ-UHFFFAOYSA-N dimethyl(diphenoxy)silane Chemical compound C=1C=CC=CC=1O[Si](C)(C)OC1=CC=CC=C1 SWLVAJXQIOKFSJ-UHFFFAOYSA-N 0.000 description 1
- ZIDTUTFKRRXWTK-UHFFFAOYSA-N dimethyl(dipropoxy)silane Chemical compound CCCO[Si](C)(C)OCCC ZIDTUTFKRRXWTK-UHFFFAOYSA-N 0.000 description 1
- BPXCAJONOPIXJI-UHFFFAOYSA-N dimethyl-di(propan-2-yloxy)silane Chemical compound CC(C)O[Si](C)(C)OC(C)C BPXCAJONOPIXJI-UHFFFAOYSA-N 0.000 description 1
- YYLGKUPAFFKGRQ-UHFFFAOYSA-N dimethyldiethoxysilane Chemical compound CCO[Si](C)(C)OCC YYLGKUPAFFKGRQ-UHFFFAOYSA-N 0.000 description 1
- GVGUFUZHNYFZLC-UHFFFAOYSA-N dodecyl benzenesulfonate;sodium Chemical compound [Na].CCCCCCCCCCCCOS(=O)(=O)C1=CC=CC=C1 GVGUFUZHNYFZLC-UHFFFAOYSA-N 0.000 description 1
- 125000006232 ethoxy propyl group Chemical group [H]C([H])([H])C([H])([H])OC([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- DFJDZTPFNSXNAX-UHFFFAOYSA-N ethoxy(triethyl)silane Chemical compound CCO[Si](CC)(CC)CC DFJDZTPFNSXNAX-UHFFFAOYSA-N 0.000 description 1
- RSIHJDGMBDPTIM-UHFFFAOYSA-N ethoxy(trimethyl)silane Chemical compound CCO[Si](C)(C)C RSIHJDGMBDPTIM-UHFFFAOYSA-N 0.000 description 1
- 125000005448 ethoxyethyl group Chemical group [H]C([H])([H])C([H])([H])OC([H])([H])C([H])([H])* 0.000 description 1
- ITAHRPSKCCPKOK-UHFFFAOYSA-N ethyl trimethyl silicate Chemical compound CCO[Si](OC)(OC)OC ITAHRPSKCCPKOK-UHFFFAOYSA-N 0.000 description 1
- SBRXLTRZCJVAPH-UHFFFAOYSA-N ethyl(trimethoxy)silane Chemical compound CC[Si](OC)(OC)OC SBRXLTRZCJVAPH-UHFFFAOYSA-N 0.000 description 1
- HGWSCXYVBZYYDK-UHFFFAOYSA-N ethyl(triphenoxy)silane Chemical compound C=1C=CC=CC=1O[Si](OC=1C=CC=CC=1)(CC)OC1=CC=CC=C1 HGWSCXYVBZYYDK-UHFFFAOYSA-N 0.000 description 1
- MYEJNNDSIXAGNK-UHFFFAOYSA-N ethyl-tri(propan-2-yloxy)silane Chemical compound CC(C)O[Si](CC)(OC(C)C)OC(C)C MYEJNNDSIXAGNK-UHFFFAOYSA-N 0.000 description 1
- 229920006248 expandable polystyrene Polymers 0.000 description 1
- HDNHWROHHSBKJG-UHFFFAOYSA-N formaldehyde;furan-2-ylmethanol Chemical compound O=C.OCC1=CC=CO1 HDNHWROHHSBKJG-UHFFFAOYSA-N 0.000 description 1
- 239000007849 furan resin Substances 0.000 description 1
- 150000002240 furans Chemical class 0.000 description 1
- 229910052733 gallium Inorganic materials 0.000 description 1
- 229910052732 germanium Inorganic materials 0.000 description 1
- 125000004435 hydrogen atom Chemical class [H]* 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 229940035429 isobutyl alcohol Drugs 0.000 description 1
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 1
- 229910052745 lead Inorganic materials 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- POPACFLNWGUDSR-UHFFFAOYSA-N methoxy(trimethyl)silane Chemical compound CO[Si](C)(C)C POPACFLNWGUDSR-UHFFFAOYSA-N 0.000 description 1
- HRDXJKGNWSUIBT-UHFFFAOYSA-N methoxybenzene Chemical group [CH2]OC1=CC=CC=C1 HRDXJKGNWSUIBT-UHFFFAOYSA-N 0.000 description 1
- CQKJKOOGNRRFGH-UHFFFAOYSA-N methyl tripropan-2-yl silicate Chemical compound CC(C)O[Si](OC)(OC(C)C)OC(C)C CQKJKOOGNRRFGH-UHFFFAOYSA-N 0.000 description 1
- DRXHEPWCWBIQFJ-UHFFFAOYSA-N methyl(triphenoxy)silane Chemical compound C=1C=CC=CC=1O[Si](OC=1C=CC=CC=1)(C)OC1=CC=CC=C1 DRXHEPWCWBIQFJ-UHFFFAOYSA-N 0.000 description 1
- RJMRIDVWCWSWFR-UHFFFAOYSA-N methyl(tripropoxy)silane Chemical compound CCCO[Si](C)(OCCC)OCCC RJMRIDVWCWSWFR-UHFFFAOYSA-N 0.000 description 1
- HLXDKGBELJJMHR-UHFFFAOYSA-N methyl-tri(propan-2-yloxy)silane Chemical compound CC(C)O[Si](C)(OC(C)C)OC(C)C HLXDKGBELJJMHR-UHFFFAOYSA-N 0.000 description 1
- HXHRHZNQGGIWMZ-UHFFFAOYSA-N methyl-tris(2-methylphenoxy)silane Chemical compound CC1=CC=CC=C1O[Si](C)(OC=1C(=CC=CC=1)C)OC1=CC=CC=C1C HXHRHZNQGGIWMZ-UHFFFAOYSA-N 0.000 description 1
- BFXIKLCIZHOAAZ-UHFFFAOYSA-N methyltrimethoxysilane Chemical compound CO[Si](C)(OC)OC BFXIKLCIZHOAAZ-UHFFFAOYSA-N 0.000 description 1
- 125000000740 n-pentyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 229910052706 scandium Inorganic materials 0.000 description 1
- 125000002914 sec-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 125000001424 substituent group Chemical group 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- UQMOLLPKNHFRAC-UHFFFAOYSA-N tetrabutyl silicate Chemical compound CCCCO[Si](OCCCC)(OCCCC)OCCCC UQMOLLPKNHFRAC-UHFFFAOYSA-N 0.000 description 1
- TWMWZRUDJDOLDG-UHFFFAOYSA-N tetrakis(2-methylphenyl) silicate Chemical compound CC1=CC=CC=C1O[Si](OC=1C(=CC=CC=1)C)(OC=1C(=CC=CC=1)C)OC1=CC=CC=C1C TWMWZRUDJDOLDG-UHFFFAOYSA-N 0.000 description 1
- ADLSSRLDGACTEX-UHFFFAOYSA-N tetraphenyl silicate Chemical compound C=1C=CC=CC=1O[Si](OC=1C=CC=CC=1)(OC=1C=CC=CC=1)OC1=CC=CC=C1 ADLSSRLDGACTEX-UHFFFAOYSA-N 0.000 description 1
- ZUEKXCXHTXJYAR-UHFFFAOYSA-N tetrapropan-2-yl silicate Chemical compound CC(C)O[Si](OC(C)C)(OC(C)C)OC(C)C ZUEKXCXHTXJYAR-UHFFFAOYSA-N 0.000 description 1
- ZQZCOBSUOFHDEE-UHFFFAOYSA-N tetrapropyl silicate Chemical compound CCCO[Si](OCCC)(OCCC)OCCC ZQZCOBSUOFHDEE-UHFFFAOYSA-N 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- GYZQBXUDWTVJDF-UHFFFAOYSA-N tributoxy(methyl)silane Chemical compound CCCCO[Si](C)(OCCCC)OCCCC GYZQBXUDWTVJDF-UHFFFAOYSA-N 0.000 description 1
- HSDAZXVGQVMFAY-UHFFFAOYSA-N tributyl methyl silicate Chemical compound CCCCO[Si](OC)(OCCCC)OCCCC HSDAZXVGQVMFAY-UHFFFAOYSA-N 0.000 description 1
- DENFJSAFJTVPJR-UHFFFAOYSA-N triethoxy(ethyl)silane Chemical compound CCO[Si](CC)(OCC)OCC DENFJSAFJTVPJR-UHFFFAOYSA-N 0.000 description 1
- CPUDPFPXCZDNGI-UHFFFAOYSA-N triethoxy(methyl)silane Chemical compound CCO[Si](C)(OCC)OCC CPUDPFPXCZDNGI-UHFFFAOYSA-N 0.000 description 1
- QYBKVVRRGQSGDC-UHFFFAOYSA-N triethyl methyl silicate Chemical compound CCO[Si](OC)(OCC)OCC QYBKVVRRGQSGDC-UHFFFAOYSA-N 0.000 description 1
- HUZZQXYTKNNCOU-UHFFFAOYSA-N triethyl(methoxy)silane Chemical compound CC[Si](CC)(CC)OC HUZZQXYTKNNCOU-UHFFFAOYSA-N 0.000 description 1
- UCUKUIPXDKEYLX-UHFFFAOYSA-N triethyl(propan-2-yloxy)silane Chemical compound CC[Si](CC)(CC)OC(C)C UCUKUIPXDKEYLX-UHFFFAOYSA-N 0.000 description 1
- WRECIMRULFAWHA-UHFFFAOYSA-N trimethyl borate Chemical compound COB(OC)OC WRECIMRULFAWHA-UHFFFAOYSA-N 0.000 description 1
- NNLPAMPVXAPWKG-UHFFFAOYSA-N trimethyl(1-methylethoxy)silane Chemical compound CC(C)O[Si](C)(C)C NNLPAMPVXAPWKG-UHFFFAOYSA-N 0.000 description 1
- PHPGKIATZDCVHL-UHFFFAOYSA-N trimethyl(propoxy)silane Chemical compound CCCO[Si](C)(C)C PHPGKIATZDCVHL-UHFFFAOYSA-N 0.000 description 1
- 150000003673 urethanes Chemical class 0.000 description 1
- 125000005023 xylyl group Chemical group 0.000 description 1
- 229910052727 yttrium Inorganic materials 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C1/00—Compositions of refractory mould or core materials; Grain structures thereof; Chemical or physical features in the formation or manufacture of moulds
- B22C1/16—Compositions of refractory mould or core materials; Grain structures thereof; Chemical or physical features in the formation or manufacture of moulds characterised by the use of binding agents; Mixtures of binding agents
- B22C1/20—Compositions of refractory mould or core materials; Grain structures thereof; Chemical or physical features in the formation or manufacture of moulds characterised by the use of binding agents; Mixtures of binding agents of organic agents
- B22C1/205—Compositions of refractory mould or core materials; Grain structures thereof; Chemical or physical features in the formation or manufacture of moulds characterised by the use of binding agents; Mixtures of binding agents of organic agents of organic silicon or metal compounds, other organometallic compounds
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
- C04B35/63—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
- C04B35/632—Organic additives
- C04B35/6325—Organic additives based on organo-metallic compounds
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Inorganic Chemistry (AREA)
- Organic Chemistry (AREA)
- Materials Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Mold Materials And Core Materials (AREA)
- Compositions Of Oxide Ceramics (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP35414893 | 1993-12-28 | ||
| JP354148/1993 | 1993-12-28 | ||
| JP183048/1994 | 1994-07-13 | ||
| JP06183048A JP3139918B2 (ja) | 1993-12-28 | 1994-07-13 | 耐火物成形品の製造方法および耐火物成形品用バインダ |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CA2139016A1 CA2139016A1 (en) | 1995-06-29 |
| CA2139016C true CA2139016C (en) | 1999-05-04 |
Family
ID=26501623
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA002139016A Expired - Fee Related CA2139016C (en) | 1993-12-28 | 1994-12-23 | Process for preparing refractory molded articles and binders therefor |
Country Status (9)
| Country | Link |
|---|---|
| US (2) | US5569320A (OSRAM) |
| EP (1) | EP0661246B1 (OSRAM) |
| JP (1) | JP3139918B2 (OSRAM) |
| KR (1) | KR0128008B1 (OSRAM) |
| CN (3) | CN1195708C (OSRAM) |
| AU (1) | AU685194B2 (OSRAM) |
| CA (1) | CA2139016C (OSRAM) |
| DE (2) | DE69420377T2 (OSRAM) |
| TW (1) | TW270905B (OSRAM) |
Families Citing this family (47)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6200631B1 (en) * | 1997-10-27 | 2001-03-13 | Praxair Technology, Inc. | Method for producing corrosion resistant refractories |
| US6238595B1 (en) * | 1998-02-17 | 2001-05-29 | Schlumberger Technology Corp. | Target for testing perforating systems |
| EP2359959B1 (en) * | 1998-11-20 | 2016-11-16 | Rolls-Royce Corporation | Green ceramic casting mold system and refractory casting mold obtainable thereof |
| DE19943789A1 (de) * | 1999-09-13 | 2001-03-15 | Fraunhofer Ges Forschung | Verfahren zur Abscheidung von Zirkonoxid-Schichten unter Verwendung von löslichen Pulvern |
| JP4002200B2 (ja) * | 2002-03-13 | 2007-10-31 | 花王株式会社 | 鋳物製造用抄造部品 |
| JP4471629B2 (ja) * | 2002-11-13 | 2010-06-02 | 花王株式会社 | 鋳物製造用部品の製造方法 |
| US20070151702A1 (en) * | 2003-01-07 | 2007-07-05 | Francois Batllo | Method of improving the removal of investment casting shells |
| PL1661639T3 (pl) * | 2003-09-02 | 2019-01-31 | Sintokogio, Ltd. | Sposób formowania formy i rdzenia do odlewania metali |
| KR20050041888A (ko) * | 2003-10-30 | 2005-05-04 | 니폰 파이오니쿠스 가부시키가이샤 | 절연막 성막용 원료 및 그것을 이용한 성막 방법 |
| US20060081350A1 (en) * | 2004-10-14 | 2006-04-20 | Francois Batllo | Method of improving the removal of investment casting shells |
| US20090211717A1 (en) * | 2005-11-30 | 2009-08-27 | Kao Corporation | Part for Producing Castings and Process of Making the Same |
| WO2009093663A1 (ja) * | 2008-01-22 | 2009-07-30 | Agc Ceramics Co., Ltd. | 鋳型用骨材粒子 |
| JP5491382B2 (ja) * | 2008-03-19 | 2014-05-14 | 旭有機材工業株式会社 | シェルモールド用フェノール樹脂組成物及びシェルモールド用レジンコーテッドサンド並びにそれを用いて得られる鋳型 |
| JP5213059B2 (ja) * | 2008-07-18 | 2013-06-19 | 株式会社キャディック | 鋳型用組成物 |
| JP4975050B2 (ja) * | 2009-02-05 | 2012-07-11 | 株式会社豊田中央研究所 | シリカ構造体の製造方法 |
| US9056795B2 (en) * | 2009-08-09 | 2015-06-16 | Rolls-Royce Corporation | Support for a fired article |
| JP5553410B2 (ja) * | 2010-08-03 | 2014-07-16 | 株式会社キャディック | 高温鋳型を用いた鋳造方法 |
| US9227241B2 (en) | 2010-12-08 | 2016-01-05 | Nalco Company | Investment casting shells having an organic component |
| JP5360633B2 (ja) | 2011-08-03 | 2013-12-04 | 日立金属株式会社 | セラミック中子およびその製造方法 |
| KR101273361B1 (ko) * | 2011-10-17 | 2013-07-04 | 주식회사 성일터빈 | 실리카 전구체를 이용한 주조 주형 및 주조 주형의 제조방법 |
| JP6037756B2 (ja) * | 2012-10-12 | 2016-12-07 | 三菱重工業株式会社 | 鋳型製造方法及び鋳型 |
| JP5347077B1 (ja) | 2013-03-19 | 2013-11-20 | テクノメタル株式会社 | 砂型鋳造方法 |
| CN104338892A (zh) * | 2013-07-31 | 2015-02-11 | 见得行股份有限公司 | 用于添加湿砂模的安定剂 |
| US10137499B2 (en) | 2015-12-17 | 2018-11-27 | General Electric Company | Method and assembly for forming components having an internal passage defined therein |
| US10099284B2 (en) | 2015-12-17 | 2018-10-16 | General Electric Company | Method and assembly for forming components having a catalyzed internal passage defined therein |
| US10099276B2 (en) | 2015-12-17 | 2018-10-16 | General Electric Company | Method and assembly for forming components having an internal passage defined therein |
| US10150158B2 (en) | 2015-12-17 | 2018-12-11 | General Electric Company | Method and assembly for forming components having internal passages using a jacketed core |
| US9968991B2 (en) | 2015-12-17 | 2018-05-15 | General Electric Company | Method and assembly for forming components having internal passages using a lattice structure |
| US10118217B2 (en) | 2015-12-17 | 2018-11-06 | General Electric Company | Method and assembly for forming components having internal passages using a jacketed core |
| US9579714B1 (en) | 2015-12-17 | 2017-02-28 | General Electric Company | Method and assembly for forming components having internal passages using a lattice structure |
| US10099283B2 (en) | 2015-12-17 | 2018-10-16 | General Electric Company | Method and assembly for forming components having an internal passage defined therein |
| US9987677B2 (en) | 2015-12-17 | 2018-06-05 | General Electric Company | Method and assembly for forming components having internal passages using a jacketed core |
| US10046389B2 (en) | 2015-12-17 | 2018-08-14 | General Electric Company | Method and assembly for forming components having internal passages using a jacketed core |
| US10335853B2 (en) | 2016-04-27 | 2019-07-02 | General Electric Company | Method and assembly for forming components using a jacketed core |
| US10286450B2 (en) | 2016-04-27 | 2019-05-14 | General Electric Company | Method and assembly for forming components using a jacketed core |
| JP6923533B2 (ja) * | 2016-08-31 | 2021-08-18 | 旭有機材株式会社 | 鋳型の製造方法 |
| EP3568245A4 (en) | 2017-01-11 | 2020-09-23 | HA-International LLC | COMPOSITIONS AND PROCESSES FOR HIGH PRESSURE CASTING CORES |
| US10494305B2 (en) | 2017-03-16 | 2019-12-03 | Magneco/Metrel, Inc. | Method of making refractory article resistant to high temperature shock and creep |
| US10429130B2 (en) * | 2017-03-16 | 2019-10-01 | Magneco/Metrel, Inc. | Refractory kiln car resistant to high temperature shock and creep |
| US9994486B1 (en) * | 2017-03-16 | 2018-06-12 | Magneco/Metrel, Inc. | Refractory composition resistant to high temperature shock and creep |
| CN108080576B (zh) * | 2017-12-01 | 2020-11-10 | 东方电气集团东方汽轮机有限公司 | 一种中温蜡熔模精密铸造用陶瓷型芯预处理方法 |
| EP3501690A1 (en) * | 2017-12-20 | 2019-06-26 | Imertech Sas | Method of making particulate refractory material foundry articles, and product made by such method |
| WO2020122312A1 (ko) * | 2018-12-14 | 2020-06-18 | 창원대학교 산학협력단 | 대형 주조품을 위한 고강도 주형 및 중자의 제조방법 |
| RU2713049C1 (ru) * | 2018-12-17 | 2020-02-03 | Федеральное государственное автономное образовательное учреждение высшего образования "Национальный исследовательский технологический университет "МИСиС" | Способ изготовления керамических плавильных тиглей |
| KR102243038B1 (ko) * | 2020-01-28 | 2021-04-21 | 창원대학교 산학협력단 | 무기바인더를 이용하는 사형 주조용 주형 및 중자의 제조방법과 이를 이용하는 주조품 제조방법 |
| CN115319018B (zh) * | 2022-08-14 | 2024-09-20 | 湖南洛兰新材料有限公司 | 一种钇溶胶及其制备方法 |
| CN117531959B (zh) * | 2023-11-15 | 2024-06-25 | 广东金志利科技股份有限公司 | 一种球墨铸铁铸造成型装置及铸造方法 |
Family Cites Families (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0063034A3 (en) * | 1981-04-10 | 1983-04-20 | Zirconal Processes Limited | Rigid coherent gel |
| JPS629739A (ja) * | 1985-07-05 | 1987-01-17 | Nissan Chem Ind Ltd | 精密鋳型作製用結合剤 |
| JPS62173053A (ja) * | 1986-01-27 | 1987-07-29 | M C L:Kk | 中空鋳物の製造方法 |
| JPH0815636B2 (ja) * | 1986-07-29 | 1996-02-21 | 日産化学工業株式会社 | 精密鋳型作製用結合剤 |
| JPS6349343A (ja) * | 1986-08-14 | 1988-03-02 | Nobuyoshi Sasaki | 中子、その製造方法およびインベストメント鋳造用鋳型の製造方法 |
| GB8621714D0 (en) * | 1986-09-09 | 1986-10-15 | Manchem Ltd | Binders for refractories |
| JP2568402B2 (ja) * | 1987-01-08 | 1997-01-08 | リョービ株式会社 | 崩壊性中子の製造方法 |
| US4834165A (en) * | 1987-08-03 | 1989-05-30 | Ryobi Ltd. | Collapsible core and method for producing the collapsible core feasible for high speed high pressure casting |
| US5271768A (en) * | 1988-02-02 | 1993-12-21 | Hitachi Chemical Co., Ltd. | Coating for forming an oxide coating |
| JP2655275B2 (ja) * | 1988-05-20 | 1997-09-17 | 株式会社佐々木信義事務所 | インベストメント鋳造用鋳型の製造方法 |
| WO1990002157A1 (fr) * | 1988-08-24 | 1990-03-08 | Catalysts & Chemicals Industries Co., Ltd. | Fluide de revetement formant un revetement ceramique conducteur transparent, materiau de base revetu de ceramique conductrice transparente, production dudit materiau et applications de ce materiau de base revetu de ceramique conductrice transparente |
| GB9115153D0 (en) * | 1991-07-12 | 1991-08-28 | Patel Bipin C M | Sol-gel composition for producing glassy coatings |
-
1994
- 1994-07-13 JP JP06183048A patent/JP3139918B2/ja not_active Expired - Lifetime
- 1994-12-22 AU AU81694/94A patent/AU685194B2/en not_active Ceased
- 1994-12-23 EP EP94309748A patent/EP0661246B1/en not_active Expired - Lifetime
- 1994-12-23 CA CA002139016A patent/CA2139016C/en not_active Expired - Fee Related
- 1994-12-23 TW TW083112123A patent/TW270905B/zh not_active IP Right Cessation
- 1994-12-23 DE DE69420377T patent/DE69420377T2/de not_active Expired - Lifetime
- 1994-12-23 DE DE0661246T patent/DE661246T1/de active Pending
- 1994-12-27 CN CNB001201417A patent/CN1195708C/zh not_active Expired - Fee Related
- 1994-12-27 CN CN94119913A patent/CN1067358C/zh not_active Expired - Fee Related
- 1994-12-28 US US08/365,111 patent/US5569320A/en not_active Expired - Lifetime
- 1994-12-28 KR KR1019940038053A patent/KR0128008B1/ko not_active Expired - Fee Related
-
1996
- 1996-07-16 US US08/680,635 patent/US5611848A/en not_active Expired - Lifetime
-
2000
- 2000-07-14 CN CN00120142A patent/CN1116943C/zh not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| CN1195708C (zh) | 2005-04-06 |
| KR950017809A (ko) | 1995-07-20 |
| DE69420377T2 (de) | 2000-03-02 |
| AU685194B2 (en) | 1998-01-15 |
| CN1067358C (zh) | 2001-06-20 |
| CN1289655A (zh) | 2001-04-04 |
| US5569320A (en) | 1996-10-29 |
| EP0661246B1 (en) | 1999-09-01 |
| CN1111601A (zh) | 1995-11-15 |
| AU8169494A (en) | 1995-07-06 |
| CA2139016A1 (en) | 1995-06-29 |
| EP0661246A1 (en) | 1995-07-05 |
| JPH07232967A (ja) | 1995-09-05 |
| CN1116943C (zh) | 2003-08-06 |
| DE661246T1 (de) | 1996-02-15 |
| US5611848A (en) | 1997-03-18 |
| TW270905B (OSRAM) | 1996-02-21 |
| CN1289739A (zh) | 2001-04-04 |
| JP3139918B2 (ja) | 2001-03-05 |
| KR0128008B1 (ko) | 1998-04-02 |
| DE69420377D1 (de) | 1999-10-07 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| EEER | Examination request | ||
| MKLA | Lapsed |
Effective date: 20141223 |