WO2022242103A1 - 一种下行式双跨移动模架及施工方法 - Google Patents
一种下行式双跨移动模架及施工方法 Download PDFInfo
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- WO2022242103A1 WO2022242103A1 PCT/CN2021/134664 CN2021134664W WO2022242103A1 WO 2022242103 A1 WO2022242103 A1 WO 2022242103A1 CN 2021134664 W CN2021134664 W CN 2021134664W WO 2022242103 A1 WO2022242103 A1 WO 2022242103A1
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- main
- beams
- outer formwork
- formwork
- parts
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- 238000010276 construction Methods 0.000 title claims abstract description 18
- 238000009415 formwork Methods 0.000 claims abstract description 88
- 229910000831 Steel Inorganic materials 0.000 claims description 13
- 239000010959 steel Substances 0.000 claims description 13
- 239000004567 concrete Substances 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 8
- 238000003780 insertion Methods 0.000 claims description 6
- 230000037431 insertion Effects 0.000 claims description 6
- 239000000725 suspension Substances 0.000 claims description 3
- 241000283690 Bos taurus Species 0.000 claims 1
- 230000000694 effects Effects 0.000 description 6
- 230000008901 benefit Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 238000007664 blowing Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000011513 prestressed concrete Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
Classifications
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D19/00—Structural or constructional details of bridges
- E01D19/10—Railings; Protectors against smoke or gases, e.g. of locomotives; Maintenance travellers; Fastening of pipes or cables to bridges
- E01D19/106—Movable inspection or maintenance platforms, e.g. travelling scaffolding or vehicles specially designed to provide access to the undersides of bridges
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D2/00—Bridges characterised by the cross-section of their bearing spanning structure
- E01D2/04—Bridges characterised by the cross-section of their bearing spanning structure of the box-girder type
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D21/00—Methods or apparatus specially adapted for erecting or assembling bridges
Definitions
- the invention belongs to the technical field of mobile formwork, and in particular relates to a downward double-span mobile formwork and a construction method.
- the mobile formwork cast-in-place equal-section prestressed concrete box girder is an advanced construction method for bridges in the world. There is no need to install formwork supports under the bridge during construction. It has the advantages of simple construction procedures, short construction periods, and continuous construction. The traffic and navigation requirements under the bridge have been widely used at home and abroad.
- the closing place needs to be fixed, so the strength here determines the safety of the entire project.
- the beam is fixed by bolts, which is cumbersome.
- the closing place of the outer formwork It is at the top of the beam, because the gap here runs through up and down, when leakage occurs, it is easy to cause continuous leakage and affect the safety of pouring.
- the present invention provides a downward double-span mobile formwork and a construction method to solve the problems raised in the above background technology.
- a downward double-span mobile formwork including main girder, main nose bridge, corbel, push flat car, cross beam, outer formwork, front hanging beam and rear hanging beam.
- the number of main girders is two, and the main girders are connected by multiple pairs of cross beams.
- the two beams form a group, and their bottom ends are connected by bolts;
- the main beam and the bottom of the main nose beam at both ends of the main beam are used to support the main beam and the main nose beam, and each pair of corbels is connected by a connecting plate.
- the two main nose beams at the same end of the main beam are connected to the two main nose bridges at the two ends of the main beam respectively;
- the outer formwork is composed of two symmetrical parts, and the contact of the two parts is provided with a close connection device, the two parts of the outer formwork are respectively fixedly connected with the two main beams.
- the tight connection device includes a fitting board, the fitting board is embedded into the top of the connection between the two parts of the outer formwork, the bottom of the fitting board is fixedly connected with a plurality of vertical rods, and the bottom ends of the plurality of vertical rods are horizontally plugged with
- a plurality of oblique rods are socketed on the outer side of the horizontal rod, and the tops of the multiple oblique rods are equally divided and hinged on the bottom surfaces of the two parts of the outer formwork;
- One end of the rod is double-ended, and is respectively plugged into two beams of the same pair.
- a plurality of round table caps are sleeved on the outside of the moving rod, and two adjacent round table caps are mirrored with respect to the beam, and the large end of the round table cap is fixedly connected with a plunger, and the end of the plunger can be inserted into the crossbeam.
- the small end of the round platform cap is fixedly connected with a return spring, and the end of the return spring is fixedly connected with the outer surface of the moving rod.
- the small end of the round platform cap is rotatably connected with a stop ring, the diameter of the stop ring is larger than the diameter of the small end of the round platform cap, and the surface of the stop ring is provided with blade grooves.
- a lifting frame is provided at the top edge of the outer formwork, and the lifting frame has a dish-shaped structure.
- the beam is arranged between two main beams and is a steel beam truss structure, which is divided into two at the central axis of the beam, and the two ends are respectively connected with the main beam by bolts.
- the main nose bridge is divided into two parts, front and rear, respectively connected to both ends of the main beam, and is a triangular steel truss structure, which plays a role of guiding and longitudinal balance when passing through the hole in the longitudinal direction.
- the present invention also discloses a construction method using the above-mentioned downward double-span mobile formwork.
- the method includes the following steps,
- Step 1 Place each pair of corbels on both sides of the bridge pier, and then connect them through the connecting plate, so that the corbels are close to the pier, and then hoist the push flat car on the top of the corbels and install them;
- Step 2 Hang the two main beams on the top of the flat car in turn, and connect the horizontal, vertical and vertical hydraulic parts on the flat car with the main beam and the corbel, and then hoist each set of beams on the Between the two main girders, then hang the outer formwork on the top of the beam, and fix the outer formwork on the top of the main girder;
- Step 3 Finally, connect the end of the inclined rod to the bottom of the corresponding outer formwork, push the hydraulic equipment on the flat car to make the two parts of the outer formwork close together, and finally fix the two beams with bolts, and pull the moving rod to move The double ends of the rod are respectively inserted into the two beams of the same pair;
- Step 4 The steel bars are processed and bundled in the steel bar processing plant, then transported and hoisted to the top of the outer formwork, and finally the concrete is poured. Finally, after the concrete is solidified, the outer formwork is demoulded by pushing the flat car, and the beams and the outer formwork are removed. The formwork is disassembled, transported to the next construction site by pushing the flat car, and the outer formwork is re-closed and fixed.
- the two beams of the same pair can be fixed at the same time after the hydraulic equipment on the flat car is pushed to close the two parts of the outer formwork, and the top of the close connection device is embedded into the outer formwork.
- the gap at the joint cannot penetrate up and down, preventing continuous leakage and improving safety;
- the present invention pushes all the round table caps to the cross beam through the wind perpendicular to the cross bar, so the round table caps will drive the insertion rods to be inserted into the inside of the cross beams, thereby improving the stability of the moving rods.
- the return springs will drive The round table cap automatically returns to the original position without the need for follow-up personnel to move out, which improves the convenience.
- the corresponding round table cap can be moved to the cross beam to ensure the above effect;
- the present invention guarantees more contact area with the wind through the existence of the retaining ring, so that the corresponding round platform cap moves to the beam, and in the case of relatively large wind, the fan blade groove on its surface can act as a guide
- the effect of the wind reduces the driving effect of the wind on the retaining ring and prevents the impact force between the plunger and the beam from being too large when the larger wind blows the round table cap.
- Fig. 1 is the overall structural representation of mobile formwork of the present invention
- Fig. 2 is a side view of Fig. 1 in the present invention
- Fig. 3 is an enlarged view of part A of Fig. 2 in the present invention.
- Fig. 4 is a schematic diagram of the positions of the crossbeam and the outer formwork of Fig. 1 in the present invention
- Fig. 5 is a side view of the retaining ring of Fig. 1 in the present invention.
- Fig. 6 is a flowchart of the construction method of the present invention.
- main beam 1 main nose beam 2, corbel 3, push flat car 4, cross beam 5, outer formwork 6, front hanging beam 7, rear hanging beam 8, close connection device 9, joint plate 91, vertical bar 92 , cross bar 93, oblique bar 94, moving bar 95, round platform cap 10, plunger 11, return spring 12, retaining ring 13, blade groove 14, lifting frame 15.
- the present invention provides a downward double-span mobile formwork as shown in Figure 1-2, including main beam 1, main nose beam 2, corbel 3, push flat car 4, beam 5, outer formwork 6, front hanging beam 7 and the rear hanging beam 8, the number of the main beam 1 is two, the main beam 1 is connected by a plurality of pairs of cross beams 5, and the cross beams 5 form a group of two, and their bottom ends are connected by bolts; the main nose bridge 2 is fixedly connected At both ends of the main beam 1, there are three pairs of corbels 3, which are respectively located at the bottom of the main beam 1 and the main nose bridge 2 at both ends of the main beam 1, and are used to support the main beam 1 and the main nose bridge 2, and each pair of corbels 3
- the propulsion flat car 4 is slidably connected to the top of the corbel 3, the front suspension beam 7 and the rear suspension beam 8 are respectively located at the top of the main nose bridge 2 at both ends of the main beam 1, and the two ends of the main beam 1 at the same end
- the main nose bridge 2 is connected;
- the close connection device 9 includes a fitting plate 91, the fitting plate 91 is embedded in the top of the connection between the two parts of the outer formwork 6, and the bottom of the fitting plate 91 is fixedly connected with a plurality of vertical rods 92
- the bottom ends of multiple vertical bars 92 are horizontally connected to the same horizontal bar 93, and the outer side of the horizontal bar 93 is sleeved with a plurality of inclined bars 94, and the tops of the plurality of inclined bars 94 are evenly divided and hinged at the bottom surfaces of the two parts of the outer formwork 6;
- the bottom end of the vertical rod 92 is slidably inserted with a moving rod 95, and the end of the moving rod 95 away from the vertical rod 92 is double-ended, and is respectively plugged into the same pair of two beams 5;
- the thickness of the bonding plate 91 is close to Half of the thickness of the outer formwork 6, the bonding plate 91 can block the closure of the outer formwork 6 to prevent the
- the outer formwork 6, closely connected The device 9 and the crossbeam 5 are in a fully locked state, which improves the overall connection stability, and there is no need to fix the crossbeam 5 with bolts.
- the moving rod 95 is pulled out from the inside of the crossbeam 5, and then pushed through
- the top of the bonding plate 91 will move upwards at this time, and then move to the next station, and when closing again, the outer formwork 6 During the closing process, the fitting plate 91 can automatically move down and fit the outer template 6, which is more convenient to use.
- a plurality of round table caps 10 are sleeved on the outside of the moving rod 95, and two adjacent round table caps 10 are mirrored with respect to the beam 5, and the large end of the round table cap 10 is fixedly connected with an insertion rod 11.
- the small end of the round platform cap 10 is rotatably connected with a retaining ring 13, the diameter of the retaining ring 13 is larger than the diameter of the small end of the round platform cap 10, and the surface of the retaining ring 13 is provided with fan blade grooves 14; when the wind blows the small end of the round platform cap 10, due to the existence of the retaining ring 13, it is guaranteed that there is more contact area with the wind, so that the corresponding round platform cap 10 moves to the cross beam 5, and in the larger In the case of wind, the fan blade groove 14 on its surface can play the role of guiding the wind, reducing the driving effect of the wind on the retaining ring 13, and preventing the large wind from blowing the round table cap 10, causing the insertion rod 11 and the crossbeam 5 to collide. The impact force is too strong.
- lifting frame 15 is dish-shaped structure
- the beam 5 is set between two main beams 1, and is a steel beam truss structure, which is divided into two at the central axis of the beam 5, and bolts are used at both ends to connect with the main beam 1 respectively. coupling.
- the main nose bridge 2 is divided into two parts, the front and the rear, which are respectively connected to the two ends of the main beam 1, and is a triangular steel truss structure, which acts as a guide and a longitudinal balance when passing through the holes in the longitudinal direction.
- the present invention simultaneously discloses a construction method using the above-mentioned downward double-span mobile formwork.
- the method includes the following steps,
- Step 1 Place each pair of corbels 3 on both sides of the bridge pier, and then connect them through connecting plates, so that the corbels 3 are closely attached to the bridge pier, and then hang the push flat car 4 on the top of the corbels 3 and install them;
- Step 2 Hang the two main beams 1 on the top of the push flat car 4 in turn, and connect the horizontal, vertical and vertical hydraulic parts on the push flat car 4 with the main beam 1 and the corbel 3, and then each The group beam 5 is hoisted between the two main beams 1, then the outer formwork 6 is hoisted on the top of the beam 5, and the outer formwork 6 is fixed on the top of the main beam 1;
- Step 3 Finally, connect the end of the inclined rod 94 to the bottom of the corresponding outer formwork 6, push the hydraulic equipment on the flat car 4 to close the two parts of the outer formwork 6, and finally fix the two beams 5 with bolts, and move the Pull the rod 95 so that the double ends of the moving rod 95 are inserted into the same pair of two beams 5 respectively;
- Step 4 The steel bars are processed and bundled in the steel bar processing plant, then transported and hoisted to the top of the outer formwork 6, and finally the concrete is poured. Finally, after the concrete is solidified, the outer formwork 6 is demoulded by pushing the flat car 4, and the The crossbeam 5 and the outer formwork 6 are disassembled, transported to the next construction site by pushing the flat car 4, and the outer formwork 6 is closed and fixed again.
- the working principle of the present invention because the existing mobile formwork needs to be closed, the closing place needs to be fixed, so the strength here determines the safety of the whole project.
- the beam 5 is fixed by bolts, which is cumbersome.
- the closing position of the outer formwork 6 is at the top of the beam 5. Since the gap here runs through up and down, when leakage occurs, it is easy to cause continuous leakage and affect the safety of pouring. Therefore, the main problem of the present invention is how to fix the beam 5.
- the specific measures and use process are as follows: prevent each pair of corbels 3 on both sides of the pier, and then Connect the corbel 3 to the bridge pier by connecting the connecting plate, then hoist the push flat car 4 on the top of the corbel 3 and install it, hoist the two main girders 1 on the top of the push flat car 4 in turn, and push the
- the horizontal, vertical and vertical hydraulic parts on the flat car 4 are connected with the main beam 1 and the corbel 3, and then each group of beams 5 is hoisted between the two main beams 1, and then the outer formwork 6 is hoisted to the The top of the crossbeam 5, and the outer template 6 is fixed on the top of the main beam 1.
- the close connection device 9 After the hydraulic equipment on the push flat car 4 closes the two parts of the outer template 6, the two parts of the same pair can be simultaneously fixed.
- a crossbeam 5 is fixed, and the top of the connecting device 9 is embedded in the joint of the outer formwork 6, the gap at the joint cannot be penetrated up and down, so as to prevent continuous leakage and improve safety.
- the steel bar processing plant performs processing and bundling, then transports and lifts it to the top of the outer formwork 6, and finally pours concrete.
- the outer formwork 6 is demoulded by pushing the flat car 4, and the beam 5 and the outer formwork 6. Disassemble, transport to the next construction site by pushing the flat car 4, and re-close and fix the outer formwork 6.
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Bridges Or Land Bridges (AREA)
- Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)
Abstract
一种下行式双跨移动模架及施工方法,模架包括主梁(1)、主鼻梁(2)、牛腿(3)、推进平车(4)、横梁(5)、外模板(6)、前吊梁(7)和后吊梁(8),所述主梁(1)的数量为两个,主梁(1)通过多对横梁(5)连接,横梁(5)两两为一组,其底端通过螺栓连接;所述主鼻梁(2)固定连接在主梁(1)两端,牛腿(3)为三对,分别位于主梁(1)和主梁(1)两端的主鼻梁(2)底部,用于对主梁(1)和主鼻梁(2)进行支撑,且每对牛腿(3)之间通过连接板连接,所述推进平车(4)滑动连接在牛腿(3)顶部;模架通过贴紧连接装置(9)的设置,在推进平车(4)上的液压设备使外模板(6)两部分合龙后,可同时对同一对的两个横梁(5)进行固定,并且贴紧连接装置(9)的顶部嵌入到外模板(6)的连接处,连接处的空隙无法上下贯通,防止发生连续泄漏的情况,提高了安全性。
Description
本发明属于移动模架技术领域,特别涉及一种下行式双跨移动模架及施工方法。
移动模架现浇等截面预应力混凝土箱梁是世界桥梁先进的施工工法,施工时无需在桥下设置模板支架,具有施工工序简单,施工周期短,可连续施工等优势,且施工期间不影响桥下通车通航要求,在国内外取得广泛运用。
由于现有的移动模架需要进行合龙,合龙处需要进行固定,因此此处的强度决定整个工程的安全性,在进行合龙时,对横梁通过螺栓进行固定,固定繁琐,同时外模板的合龙处处于横梁顶部,由于此处缝隙上下贯通,当发生泄漏时,容易造成连续性泄漏,影响浇筑的安全性。
因此,发明一种下行式双跨移动模架及施工方法来解决上述问题很有必要,其能够在对横梁进行固定时,降低固定的繁琐性,并且提高外模板合龙处的紧密型,进而提高浇筑的安全性。
发明内容
针对上述问题,本发明提供了一种下行式双跨移动模架及施工方法,以解决上述背景技术中提出的问题。
为实现上述目的,本发明提供如下技术方案:一种下行式双跨移动模架,包括主梁、主鼻梁、牛腿、推进平车、横梁、外模板、前吊梁和后吊梁,所述主梁的数量为两个,主梁通过多对横梁连接,横梁两两为一组,其底端通过螺栓连接;所述主鼻梁固定连接在主梁两端,牛腿为三对,分别位于主梁和主梁两端的主鼻梁底部,用于对主梁和主鼻梁进行支撑,且每对牛腿之间通过连接板连接,所述推进平车滑动连接在牛腿顶部,前吊梁和后吊梁分别位于主梁两端处的主鼻梁顶部,对主梁同一端的两个主鼻梁进行连接;所述外模板由对称的两部分组成,且两部分的接触处设置有贴紧连接装置,外模板的两部分分别与两个主梁固定连接。
优选的,所述贴紧连接装置包括贴合板,所述贴合板嵌入到外模板的两部分的连接处顶部,贴合板底部固定连接有多个竖杆,多个竖杆底端水平插接有同一个横杆,横杆外侧套接有多个斜杆,多个斜杆顶端均分的铰接在外模板的两部分底面处;所述竖杆底端滑动插接有移动杆,移动杆远离竖杆的一端为双头,且分别插接在同一对的两个横梁内。
优选的,所述移动杆外侧套接有多个圆台帽,且相邻两个圆台帽关于横梁镜像设置,圆台帽的大头端固定连接有插杆,插杆端部能够插接在横梁内,且圆台帽的小头端固定连接有回位弹簧,回位弹簧端部固定连接在移动杆外表面。
优选的,所述圆台帽的小头端转动连接有挡环,挡环的直径比圆台帽的小头端的直径大,且挡环表面开设有扇叶槽。
优选的,所述外模板顶部边缘处设置有抬升架,抬升架为皿字形结构。
优选的,所述横梁设在两根主梁之间,为型钢梁桁架结构,在横梁的中轴线位置一分为二,两端分别与主梁采用螺栓联结。
优选的,所述主鼻梁分为前后两部分,分别与主梁两端联结,为三角形钢桁结构,在纵向过孔时起导向及纵向平衡作用。
本发明同时公开了使用上述下行式双跨移动模架进行施工的方法,该方法包括以下步骤,
步骤一:将每一对牛腿防止在桥墩的两侧,随后通过连接板连接,使牛腿贴紧在桥墩上,随后将推进平车吊放在牛腿顶部并安装;
步骤二:将两个主梁依次吊放在推进平车顶部,并将推进平车上的横、纵、竖,三个液压部分与主梁和牛腿相连接,随后将每组横梁吊放到两个主梁之间,接着将外模板吊放到横梁顶部,并将外模板固定在主梁顶部;
步骤三:最后将斜杆端部连接在对应的外模板底部,通过推进平车上的液压设备使外模板两部分合龙,最后将两个横梁通过螺栓进行固定,并将移动杆拉动,使移动杆的双头端分别插入到同一对的两个横梁内;
步骤四:钢筋在钢筋加工厂进行加工捆扎,随后运输并吊放到外模板顶部,最后进行混凝土的浇筑,最后待混凝土凝固后,通过推进平车,将外模板脱模,并将横梁和外模板拆卸,通过推进平车运输至下一段施工位,将外模板重新合龙固定即可。
本发明的技术效果和优点:
1、本发明通过贴紧连接装置的设置,在推进平车上的液压设备使外模板两部分合龙后,可同时对同一对的两个横梁进行固定,并且贴紧连接装置的顶部嵌入到外模板的连接处,连接处的空隙无法上下贯通,防止发生连续泄漏的情况,提高了安全性;
2、本发明通过垂直于横杆的风将所有的圆台帽向横梁处推动,因此圆台帽会带动插杆插入到横梁内部,进而提高移动杆的稳定性,在风停止后,回位弹簧带动圆台帽自动回到原位,无需后续人员移出,提高了便利性,在有风沿横杆的长度方向吹动时,能够使相对应的圆台帽向横梁处移动,保证上述效果;
3、本发明通过挡环的存在,保证与风有较多的接触面积,使相应的圆台帽向横梁处移动,并且在较大的风的情况下,其表面的扇叶槽能够起到导风的作用,降低风对挡环的推动效果,防止较大的风吹动圆台帽时,造成插杆与横梁的撞击力过大。
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作一简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。
图1是本发明的移动模架的整体结构示意图;
图2是本发明中图1的侧视图;
图3是本发明中图2的A部放大图;
图4是本发明中图1的横梁与外模板位置示意图;
图5是本发明中图1的挡环的侧视图;
图6是本发明的施工方法的流程图。
图中:主梁1、主鼻梁2、牛腿3、推进平车4、横梁5、外模板6、前吊梁7、后吊梁8、贴紧连接装置9、贴合板91、竖杆92、横杆93、斜杆94、移动杆95、圆台帽10、插杆11、回位弹簧12、挡环13、扇叶槽14、抬升架15。
具体实施方式
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地说明,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围;
在本发明的描述中,需要理解的是,术语“长度”、“宽度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,在本发明的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。
本发明提供了如图1-2所示的一种下行式双跨移动模架,包括主梁1、主鼻梁2、牛腿3、推进平车4、横梁5、外模板6、前吊梁7和后吊梁8,所述主梁1的数量为两个,主梁1通过多对横梁5连接,横梁5两两为一组,其底端通过螺栓连接;所述主鼻梁2固定连接在主梁1两端,牛腿3为三对,分别位于主梁1和主梁1两端的主鼻梁2底部,用于对主梁1和主鼻梁2进行支撑,且每对牛腿3之间通过连接板连接,所述推进平车4滑动连接在牛腿3顶部,前吊梁7和后吊梁8分别位于主梁1两端处的主鼻梁2顶部,对主梁1同一端的两个主鼻梁2进行连接;所述外模板6由对称的两部分组成,且两部分的接触处设置有贴紧连接装置9,外模板6的两部分分别与两个主梁1固定连接。
参照说明书附图2-4,所述贴紧连接装置9包括贴合板91,所述贴合板91嵌入到外模板6的两部分的连接处顶部,贴合板91底部固定连接有多个竖杆92,多个竖杆92底端水平插接有同一个横杆93,横杆93外侧套接有多个斜杆94,多个斜杆94顶端均分的铰接在外模板6的两部分底面处;所述竖杆92底端滑动插接有移动杆95,移动杆95远离竖杆92的一端为双头,且分别插接在同一对的两个横梁5内;贴合板91的厚度趋近于外模板6厚度的一半,贴合板91能够对外模板6的合龙处起到阻挡作用,防止外模板6的接缝处上下贯通,贴合板91两侧与外模板6接触处的缝隙不会上下贯通,因此不会发生混凝土向下泄漏的情况,并且在外模板6合龙后,通过将移动杆95的双头端分别插接在同一对的两个横梁5内,此时外模板6、贴紧连接装置9和横梁5处于完全锁紧的状态,提高了整体的连接稳定性,并且无需再通过螺栓固定横梁5,同时在进行拆卸时,将移动杆95从横梁5内部拔出后,再通过推进平车4带动横梁5相互分离时,在外模板6的两部分的分离作用下,此时贴合板91顶部会向上移动,随后进行移动到下一个工位处,并再次进行合拢时,外模板6合拢的过程中,贴合板91能够自动向下移动并贴合外模板6,使用过程较为便利。
参照说明书附图4,所述移动杆95外侧套接有多个圆台帽10,且相邻两个圆台帽10关于横梁5镜像设置,圆台帽10的大头端固定连接有插杆11,插杆11端部能够插接在横梁5内,且圆台帽10的小头端固定连接有回位弹簧12,回位弹簧12端部固定连接在移动杆95外表面;在有大风天气时,垂直吹在圆台帽10的圆柱面上时,会将所有的圆台帽10向横梁5处推动,因此圆台帽10会带动插杆11插入到横梁5内部,进而提高移动杆95的稳定性,在风停止后,回位弹簧12带动圆台帽10自动回到原位,无需后续人员移出,提高了便利性,在有风沿横杆93的长度方向吹动时,能够使相对应的圆台帽10向横梁5处移动,保证上述效果。
参照说明书附图4-5,所述圆台帽10的小头端转动连接有挡环13,挡环13的直径比圆台帽10的小头端的直径大,且挡环13表面开设有扇叶槽14;在风对圆台帽10的小头端吹动时,由于挡环13的存在,保证与风有较多的接触面积,使相应的圆台帽10向横梁5处移动,并且在较大的风的情况下,其表面的扇叶槽14能够起到导风的作用,降低风对挡环13的推动效果,防止较大的风吹动圆台帽10时,造成插杆11与横梁5的撞击力过大。
参照说明书附图1,所述外模板6顶部边缘处设置有抬升架15,抬升架15为皿字形结构;在下雨天时,防雨布能够搭在抬升架15上。
参照说明书附图1-2,所述横梁5设在两根主梁1之间,为型钢梁桁架结构,在横梁5的中轴线位置一分为二,两端分别与主梁1采用螺栓联结。
参照说明书附图1,所述主鼻梁2分为前后两部分,分别与主梁1两端联结,为三角形钢桁结构,在纵向过孔时起导向及纵向平衡作用。
参照说明书附图6,本发明同时公开了使用上述下行式双跨移动模架进行施工的方法,该方法包括以下步骤,
步骤一:将每一对牛腿3防止在桥墩的两侧,随后通过连接板连接,使牛腿3贴紧在桥墩上,随后将推进平车4吊放在牛腿3顶部并安装;
步骤二:将两个主梁1依次吊放在推进平车4顶部,并将推进平车4上的横、纵、竖,三个液压部分与主梁1和牛腿3相连接,随后将每组横梁5吊放到两个主梁1之间,接着将外模板6吊放到横梁5顶部,并将外模板6固定在主梁1顶部;
步骤三:最后将斜杆94端部连接在对应的外模板6底部,通过推进平车4上的液压设备使外模板6两部分合龙,最后将两个横梁5通过螺栓进行固定,并将移动杆95拉动,使移动杆95的双头端分别插入到同一对的两个横梁5内;
步骤四:钢筋在钢筋加工厂进行加工捆扎,随后运输并吊放到外模板6顶部,最后进行混凝土的浇筑,最后待混凝土凝固后,通过推进平车4,将外模板6脱模,并将横梁5和外模板6拆卸,通过推进平车4运输至下一段施工位,将外模板6重新合龙固定即可。
本发明工作原理:由于现有的移动模架需要进行合龙,合龙处需要进行固定,因此此处的强度决定整个工程的安全性,在进行合龙时,对横梁5通过螺栓进行固定,固定繁琐,同时外模板6的合龙处处于横梁5顶部,由于此处缝隙上下贯通,当发生泄漏时,容易造成连续性泄漏,影响浇筑的安全性,因此本发明主要解决的是如何在对横梁5进行固定时,降低固定的繁琐性,并且提高外模板6合龙处的紧密型,进而提高浇筑的安全性;具体采取的措施及使用过程如下:将每一对牛腿3防止在桥墩的两侧,随后通过连接板连接,使牛腿3贴紧在桥墩上,随后将推进平车4吊放在牛腿3顶部并安装,将两个主梁1依次吊放在推进平车4顶部,并将推进平车4上的横、纵、竖,三个液压部分与主梁1和牛腿3相连接,随后将每组横梁5吊放到两个主梁1之间,接着将外模板6吊放到横梁5顶部,并将外模板6固定在主梁1顶部,通过贴紧连接装置9的设置,在推进平车4上的液压设备使外模板6两部分合龙后,可同时对同一对的两个横梁5进行固定,并且贴紧连接装置9的顶部嵌入到外模板6的连接处,连接处的空隙无法上下贯通,防止发生连续泄漏的情况,提高了安全性,组装完成后,将钢筋在钢筋加工厂进行加工捆扎,随后运输并吊放到外模板6顶部,最后进行混凝土的浇筑,最后待混凝土凝固后,通过推进平车4,将外模板6脱模,并将横梁5和外模板6拆卸,通过推进平车4运输至下一段施工位,将外模板6重新合龙固定即可。
尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。。
Claims (8)
- 一种下行式双跨移动模架,包括主梁(1)、主鼻梁(2)、牛腿(3)、推进平车(4)、横梁(5)、外模板(6)、前吊梁(7)和后吊梁(8),其特征在于:所述主梁(1)的数量为两个,主梁(1)通过多对横梁(5)连接,横梁(5)两两为一组,其底端通过螺栓连接;所述主鼻梁(2)固定连接在主梁(1)两端,牛腿(3)为三对,分别位于主梁(1)和主梁(1)两端的主鼻梁(2)底部,用于对主梁(1)和主鼻梁(2)进行支撑,且每对牛腿(3)之间通过连接板连接,所述推进平车(4)滑动连接在牛腿(3)顶部,前吊梁(7)和后吊梁(8)分别位于主梁(1)两端处的主鼻梁(2)顶部,对主梁(1)同一端的两个主鼻梁(2)进行连接;所述外模板(6)由对称的两部分组成,且两部分的接触处设置有贴紧连接装置(9),外模板(6)的两部分分别与两个主梁(1)固定连接。
- 根据权利要求1所述的一种下行式双跨移动模架,其特征在于:所述贴紧连接装置(9)包括贴合板(91),所述贴合板(91)嵌入到外模板(6)的两部分的连接处顶部,贴合板(91)底部固定连接有多个竖杆(92),多个竖杆(92)底端水平插接有同一个横杆(93),横杆(93)外侧套接有多个斜杆(94),多个斜杆(94)顶端均分的铰接在外模板(6)的两部分底面处;所述竖杆(92)底端滑动插接有移动杆(95),移动杆(95)远离竖杆(92)的一端为双头,且分别插接在同一对的两个横梁(5)内。
- 根据权利要求2所述的一种下行式双跨移动模架,其特征在于:所述移动杆(95)外侧套接有多个圆台帽(10),且相邻两个圆台帽(10)关于横梁(5)镜像设置,圆台帽(10)的大头端固定连接有插杆(11),插杆(11)端部能够插接在横梁(5)内,且圆台帽(10)的小头端固定连接有回位弹簧(12),回位弹簧(12)端部固定连接在移动杆(95)外表面。
- 根据权利要求3所述的一种下行式双跨移动模架,其特征在于:所述圆台帽(10)的小头端转动连接有挡环(13),挡环(13)的直径比圆台帽(10)的小头端的直径大,且挡环(13)表面开设有扇叶槽(14)。
- 根据权利要求1所述的一种下行式双跨移动模架,其特征在于:所述外模板(6)顶部边缘处设置有抬升架(15),抬升架(15)为皿字形结构。
- 根据权利要求1所述的一种下行式双跨移动模架,其特征在于:所述横梁(5)设在两根主梁(1)之间,为型钢梁桁架结构,在横梁(5)的中轴线位置一分为二,两端分别与主梁(1)采用螺栓联结。
- 根据权利要求1所述的一种下行式双跨移动模架,其特征在于:所述主鼻梁(2)分为前后两部分,分别与主梁(1)两端联结,为三角形钢桁结构,在纵向过孔时起导向及纵向平衡作用。
- 一种使用权利要求1-7任意一项所述的下行式双跨移动模架进行施工的方法,其特征在于:该方法包括以下步骤,步骤一:将每一对牛腿(3)防止在桥墩的两侧,随后通过连接板连接,使牛腿(3)贴紧在桥墩上,随后将推进平车(4)吊放在牛腿(3)顶部并安装;步骤二:将两个主梁(1)依次吊放在推进平车(4)顶部,并将推进平车(4)上的横、纵、竖,三个液压部分与主梁(1)和牛腿(3)相连接,随后将每组横梁(5)吊放到两个主梁(1)之间,接着将外模板(6)吊放到横梁(5)顶部,并将外模板(6)固定在主梁(1)顶部;步骤三:最后将斜杆(94)端部连接在对应的外模板(6)底部,通过推进平车(4)上的液压设备使外模板(6)两部分合龙,最后将两个横梁(5)通过螺栓进行固定,并将移动杆(95)拉动,使移动杆(95)的双头端分别插入到同一对的两个横梁(5)内;步骤四:钢筋在钢筋加工厂进行加工捆扎,随后运输并吊放到外模板(6)顶部,最后进行混凝土的浇筑,最后待混凝土凝固后,通过推进平车(4),将外模板(6)脱模,并将横梁(5)和外模板(6)拆卸,通过推进平车(4)运输至下一段施工位,将外模板(6)重新合龙固定即可。
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CN113047152A (zh) | 2021-06-29 |
ZA202209736B (en) | 2022-11-30 |
KR102637048B1 (ko) | 2024-02-14 |
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EP4112815A4 (en) | 2023-08-23 |
EP4112815A1 (en) | 2023-01-04 |
AU2021435256B2 (en) | 2024-01-04 |
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