WO2022032770A1 - 一种机械加工用废料回收再利用装置 - Google Patents
一种机械加工用废料回收再利用装置 Download PDFInfo
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- WO2022032770A1 WO2022032770A1 PCT/CN2020/113718 CN2020113718W WO2022032770A1 WO 2022032770 A1 WO2022032770 A1 WO 2022032770A1 CN 2020113718 W CN2020113718 W CN 2020113718W WO 2022032770 A1 WO2022032770 A1 WO 2022032770A1
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- WIPO (PCT)
- Prior art keywords
- bolted
- box
- seat
- inner cavity
- screening
- Prior art date
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- 239000002699 waste material Substances 0.000 title claims abstract description 33
- 238000004064 recycling Methods 0.000 title claims abstract description 30
- 238000003754 machining Methods 0.000 title claims abstract description 25
- 238000012216 screening Methods 0.000 claims abstract description 67
- 238000001125 extrusion Methods 0.000 claims description 43
- 230000001681 protective effect Effects 0.000 claims description 11
- 239000000463 material Substances 0.000 claims description 9
- 238000003825 pressing Methods 0.000 claims description 8
- 238000004904 shortening Methods 0.000 abstract 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 44
- 229910052742 iron Inorganic materials 0.000 description 22
- 238000004519 manufacturing process Methods 0.000 description 9
- 238000000034 method Methods 0.000 description 7
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/28—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
- B07B1/34—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens jigging or moving to-and-fro perpendicularly or approximately perpendiculary to the plane of the screen
- B07B1/343—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens jigging or moving to-and-fro perpendicularly or approximately perpendiculary to the plane of the screen with mechanical drive elements other than electromagnets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/42—Drive mechanisms, regulating or controlling devices, or balancing devices, specially adapted for screens
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/46—Constructional details of screens in general; Cleaning or heating of screens
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
- B09B3/20—Agglomeration, binding or encapsulation of solid waste
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
- B30B9/32—Presses specially adapted for particular purposes for consolidating scrap metal or for compacting used cars
- B30B9/327—Presses specially adapted for particular purposes for consolidating scrap metal or for compacting used cars for briquetting scrap metal
Definitions
- the invention relates to the field of mechanical processing, in particular to a waste recycling device for mechanical processing.
- Machining refers to the process of changing the external dimensions or properties of the workpiece through a mechanical device. According to the difference in processing methods, it can be divided into cutting processing and pressure processing.
- the production process of the machine refers to the production process from raw materials (or semi-finished products).
- the entire process of the product, for machine production, includes the transportation and preservation of raw materials, production preparation, blank manufacturing, parts processing and heat treatment, product assembly, and debugging, painting and packaging, etc.
- the content of the production process is very extensive. , Modern enterprises use the principles and methods of systems engineering to organize and guide production, and regard the production process as a production system with input and output.
- the invention provides a waste recycling device for machining, which solves the problem that most of the existing recycling devices are relatively simple, most of the scraps are manually loaded, and the scraps cannot be pre-screened and are inconvenient to use. The problem of manual unloading operation by the user.
- the device for recycling and reusing wastes for machining includes: a transport frame and a screening box, the left side of the bottom of the transport frame is hinged with a support leg through the first hinge seat, and the bottom of the transport frame is hinged with a support leg.
- the right side of the screen is hinged with a lifting rod through the second hinge seat, the bottom of the lifting rod is slidably connected with a fixed box, the inner cavity of the fixed box is provided with a lifting mechanism, the front of the screening box is hinged with a box door, the The top of the inner cavity of the screening box is provided with a through groove, and the center of the top of the screening box is connected with a feeding hopper.
- a fixing frame a high platform is bolted to the bottom of the inner cavity of the first fixing frame, a screening mechanism is arranged in the inner cavity of the screening box and the first fixing frame, and uprights are bolted around the bottom of the screening box,
- the bottom of the column is bolted with a squeeze box, the top of the front of the squeeze box is bolted with a control panel, the side facing the screening box and the squeeze box is connected with a discharge hopper, and the front of the squeeze box is connected with a discharge hopper.
- the bottom is hinged with a discharge door through hinges, the bottoms on both sides of the squeeze box are bolted with a second fixing frame, and the inner cavity of the squeeze box and the second fixing frame is provided with a squeeze mechanism.
- the lifting mechanism includes a first chute, a first hydraulic cylinder, a movable seat and a first sliding block, a first chute is vertically opened on both sides of the front and back of the fixed box, and the fixed box
- a first hydraulic cylinder is bolted at the center of the bottom of the inner cavity
- the piston rod of the first hydraulic cylinder is bolted with a movable seat
- both sides of the front and the back of the movable seat are bolted with sliding fit with the first chute.
- the top of the movable seat and the bottom of the lifting rod are bolted.
- the screening mechanism includes a third hinged seat, a screening frame, a connecting plate, a motor, a cam plate, a pulley, a lifting column, a sliding sleeve and a return spring, and the top of the left side of the inner cavity of the screening box passes through the third hinged seat
- a screening frame is hinged, the side of the screening frame away from the third hinge seat penetrates the through groove and is bolted with a connecting plate, the right side of the inner cavity of the connecting plate is embedded with a sliding sleeve, and the back of the top of the high platform is bolted
- a motor the output shaft of the motor is bolted with a cam plate, the top of the cam plate is rotatably connected with a pulley, and the top of the pulley is bolted with a lifting column that slides with the sliding sleeve, and the surface of the lifting column is sleeved
- a return spring is provided, and the opposite side of the return spring is bolted to
- the pressing mechanism includes a second hydraulic cylinder, a pressing seat, a pressing head and a buffer spring
- a second hydraulic cylinder is bolted to the outer side of the inner cavity of the second fixing frame
- the second hydraulic cylinder is The piston rod penetrates the extrusion box and is bolted with an extrusion seat
- the bottom of the extrusion seat is slidably connected with the bottom of the extrusion box
- an extrusion head is bolted on the opposite side of the extrusion seat
- the extrusion A buffer spring is bolted laterally around the opposite side of the seat and the extrusion box.
- a first material guide frame is bolted to the bottom of the inner cavity of the screening box, the first material guide frame is located at the outer end of the top of the discharge hopper, and the shape of the first material guide frame is set to be a right-angled trapezoid.
- buffer grooves are laterally opened on the bottoms of both sides of the inner cavity of the squeeze box, and a second material guide frame is bolted to the top of the squeeze seat to engage with the buffer groove.
- the racks are distributed in a symmetrical inclined structure along the center of the inner cavity of the extrusion box.
- a baffle plate is laterally embedded in the inner cavity of the discharge hopper, a pull handle is bolted on the front of the baffle plate, and the center of the pull handle is provided with anti-skid burlap.
- a second chute is vertically opened on the top of the inner cavity of the first fixing frame on the right side, the inner cavity of the second chute is slidably connected with a second sliding block, and the left side of the second sliding block is slidably connected. It penetrates through the second chute and is bolted to the right side of the connecting plate.
- protective baffles are bolted laterally on the front and back of the top of the transport frame, and protective chamfered edges are provided on both sides of the protective baffle.
- the waste recycling device for machining provided by the present invention has the following beneficial effects:
- the invention provides a waste recycling device for machining
- the present invention can adjust the height of the transport rack through the cooperation of the first chute, the first hydraulic cylinder, the movable seat and the first slider, so as to meet the feeding requirements of the transport rack for equipment of different heights, and to speed up the scrap and waste.
- the feeding rate can shorten the feeding time of scraps and waste, and the driving source is provided by the motor.
- the connecting plate drives the screening frame to the screen.
- the scraps on the surface are regularly vibrated and screened, and the scraps with the same diameter are pre-screened, so that it is convenient for users to separate and recycle iron scraps with different diameters.
- the second hydraulic cylinder, extrusion seat, extrusion head In cooperation with the buffer spring, the scraps in the extrusion box can be squeezed into blocks, which is convenient for users to reclaim the block iron scraps and further accelerate the recycling efficiency of iron scraps;
- the present invention can guide the iron scraps dropped in the screening box through the first guide frame, so as to prevent the iron scraps from accumulating in the corners of the inner cavity of the screening box and waste waste.
- the second guide frame can guide the scrap iron scraps dropped in the extrusion box to prevent the scrap scraps from falling to the outside of the extrusion seat and affect the normal extrusion operation of the extrusion seat.
- the pull handle is convenient for the user to manually open and close the hopper.
- the second chute and the second slider can limit the sliding of the connecting plate, enhance the stability of the connecting plate during the lifting process, and avoid connecting The plate is tilted and swayed due to uneven force. Through the protective baffle, the iron scraps transported on the surface of the transport rack can be effectively prevented, and the iron scraps can be prevented from falling from the surface of the transport rack.
- FIG. 1 is a schematic structural diagram of a preferred embodiment of a waste recycling device for machining provided by the present invention
- Fig. 2 is the structural front view of the transport frame shown in Fig. 1;
- Fig. 3 is the structural cross-sectional view of the screening box and the first fixing frame shown in Fig. 1;
- FIG. 4 is a top view of the structure of the motor and the cam disc shown in FIG. 3;
- FIG. 5 is a structural cross-sectional view of the squeeze box and the second fixing frame shown in FIG. 1;
- FIG. 6 is a cross-sectional view of the structure of the fixing box shown in FIG. 2 .
- FIG. 1 is a schematic structural diagram of a preferred embodiment of the apparatus for recycling and reusing waste material for machining provided by the present invention
- Fig. 2 Fig. 1 is a structural front view of the transport frame shown in Fig. 1
- Fig. 3 is a structural cross-sectional view of the screening box and the first fixing frame shown in Fig. 1
- Fig. 4 is a structural top view of the motor and the cam plate shown in Fig. 3
- Fig. 5 is Fig. 1
- FIG. 6 is the structure sectional view of the fixing box shown in FIG. 2 .
- a waste recycling device for machining comprising: a transport rack 1 and a screening box 2, the left side of the bottom of the transport rack 1 is hinged with a support leg 4 through a first hinge seat 3, and the right side of the bottom of the transport rack 1 is connected with a supporting leg 4.
- the second hinge seat 5 is hinged with a lift rod 6, the bottom of the lift rod 6 is slidably connected with a fixed box 7, the inner cavity of the fixed box 7 is provided with a lift mechanism 8, and the front of the screening box 2 is hinged with a box door , the top of the inner cavity of the screening box 2 is provided with a through groove, the center of the top of the screening box 2 is connected with a feeding hopper 9, and the feeding hopper 9 is located directly below the right side of the transport frame 1.
- the screening The right side of the box 2 is bolted with a first fixing frame 10, the bottom of the inner cavity of the first fixing frame 10 is bolted with a high platform 11, and the inner cavity of the screening box 2 and the first fixing frame 10 is provided with a screening mechanism 12.
- Upright columns 13 are bolted around the bottom of the screening box 2, a squeeze box 15 is bolted to the bottom of the column 13, and a control panel is bolted to the top of the front of the squeeze box 15.
- a discharge hopper 14 is communicated with the side opposite to the extrusion box 15.
- the bottom of the front of the extrusion box 15 is hinged with a discharge door 16 through hinges, and the bottoms of both sides of the extrusion box 15 are bolted with a second
- the inner cavity of the fixing frame 17 , the squeeze box 15 and the second fixing frame 17 is provided with a pressing mechanism 18 .
- the lifting mechanism 8 includes a first chute 81, a first hydraulic cylinder 82, a movable seat 83 and a first sliding block 84, and a first chute 81 is vertically opened on both sides of the front and the back of the fixed box 7.
- a first hydraulic cylinder 82 is bolted to the center of the bottom of the inner cavity of the fixed box 7, and a movable seat 83 is bolted to the piston rod of the first hydraulic cylinder 82, and both sides of the front and back of the movable seat 83 are bolted
- a first sliding block 84 is connected with the first sliding slot 81, the top of the movable seat 83 is bolted to the bottom of the lifting rod 6, and the height of the transport frame 1 can be adjusted to meet the different heights of the transport frame 1.
- the feeding requirements of the equipment can speed up the feeding rate of scraps and shorten the feeding time of scraps.
- the screening mechanism 12 includes a third hinged seat 121, a screening frame 122, a connecting plate 123, a motor 124, a cam plate 125, a pulley 126, a lifting column 127, a sliding sleeve 128 and a return spring 129.
- the inner cavity of the screening box 2 is on the left side.
- the top of the side is hinged with a screening frame 122 through the third hinge seat 121, the side of the screening frame 122 away from the third hinge seat 121 penetrates the through groove and is bolted with a connecting plate 123, the right side of the inner cavity of the connecting plate 123 A sliding sleeve 128 is embedded, a motor 124 is bolted to the back of the top of the high platform 11, a cam plate 125 is bolted to the output shaft of the motor 124, and a pulley 126 is rotatably connected to the top of the cam plate 125.
- the pulley The top of the 126 is bolted with a lifting column 127 that is slidably matched with the sliding sleeve 128.
- the surface of the lifting column 127 is sleeved with a return spring 129.
- the opposite side of the return spring 129 is bolted to the outside of the sliding sleeve 128.
- Scrap scraps with the same diameter are pre-screened, so that users can separate and recycle iron scraps with different diameters.
- the pressing mechanism 18 includes a second hydraulic cylinder 181 , a pressing seat 182 , a pressing head 183 and a buffer spring 184 , and a second hydraulic cylinder 181 is bolted to the outer side of the inner cavity of the second fixing frame 17 .
- the piston rods of the two hydraulic cylinders 181 penetrate through the squeeze box 15 and are bolted with a squeeze seat 182.
- the bottom of the squeeze seat 182 is slidably connected to the bottom of the squeeze box 15, and the opposite side of the squeeze seat 182 is bolted
- the extrusion head 183 is connected, and buffer springs 184 are bolted laterally around the opposite side of the extrusion seat 182 and the extrusion box 15, which can extrude the scraps in the extrusion box 15 into blocks. It is convenient for users to reclaim the massive iron scrap waste, and further accelerate the recycling efficiency of the iron scrap scrap.
- the bottom of the inner cavity of the screening box 2 is bolted with a first guide frame 19, the first guide frame 19 is located at the outer end of the top of the discharge hopper 14, and the shape of the first guide frame 19 is set to a right-angled trapezoid , the iron scraps dropped in the screening box 2 can be guided to prevent the iron scraps from accumulating in the corners of the inner cavity of the screening box 2, resulting in waste of waste.
- the bottoms of both sides of the inner cavity of the squeeze box 15 are laterally provided with buffer grooves 20 , and the top of the squeeze seat 182 is bolted with a second material guide frame 21 that is snap-fitted with the buffer groove 20 .
- the material guide frame 21 is distributed in a symmetrical inclined structure along the center of the inner cavity of the extrusion box 15 , which can guide the scrap iron scraps dropped in the extrusion box 15 to prevent the scrap scraps from falling to the outside of the extrusion seat 182 , affecting the normal extrusion operation of the extrusion seat 182 .
- the inner cavity of the discharge hopper 14 is laterally embedded with a baffle plate 22 , a pull handle is bolted on the front of the baffle plate 22 , and the center of the pull handle is provided with anti-slip lines, which is convenient for the user to manually adjust the discharge hopper. 14 opening and closing operation.
- a second chute 23 is vertically opened on the top of the inner cavity of the first fixing frame 10 on the right side, and the inner cavity of the second chute 23 is slidably connected with a second sliding block 24 .
- the left side runs through the second chute 23 and is bolted to the right side of the connecting plate 123, which can limit the sliding of the connecting plate 123, enhance the stability of the connecting plate 123 during the lifting process, and prevent the connecting plate 123 from tilting due to uneven force. shaking.
- the front and back of the top of the transport frame 1 are horizontally bolted with protective baffles 25, and both sides of the protective baffle 25 are provided with protective chamfering edges, which can effectively carry out the iron scraps transported on the surface of the transport frame 1. Anti-blocking to prevent scrap scraps from falling off the surface of the transport frame 1.
- the user adjusts the inclination height of the transport frame 1 according to the total height of the screening box 2 and the squeeze box 15 in advance, then the control panel controls the first hydraulic cylinder 82 to expand and contract upward, and then the first hydraulic cylinder 82 drives the moving seat 83 to move upward,
- the movable seat 83 drives the first slider 84 to slide in the first chute 81 to enhance the lifting stability of the movable seat 83, and then the movable seat 83 drives the two lifting rods 6 to move upward, through the first hinged seat 3 and the second hinged connection
- the hinged cooperation of the seat 5, the supporting legs 4 are used as fixed supports, so that the lifting rod 6 drives the inclination height of the transport frame 1 to adjust, so that the right side of the transport frame 1 is located directly above the feeding hopper 9, and then the transport frame 1 will be recycled.
- the scrap iron scraps are transported into the screening box 2 through the hopper 9, and then the scrap scrap scraps fall to the surface of the screening rack 122.
- the control panel controls the motor 124 to turn on.
- the motor 124 drives the pulley 126 to move up and down through the cam plate 125.
- the pulley 126 drives the lifting column 127 to move up and down, and through the elastic support and cooperation of the return spring 129, the lifting column 127 drives the connecting plate 123 to move up and down, and is connected by the hinged cooperation of the third hinge seat 121.
- the plate 123 drives the screening rack 122 to vibrate up and down to screen, and the smaller diameter scraps fall into the discharge hopper 14 through the screening rack 122, while the larger diameter scraps accumulate on the surface of the screening rack 122, and the user opens the
- the box door manually cleans and recycles the larger diameter debris, and then the user manually pulls the handle outward, and the handle drives the baffle 22 to be pulled out from the discharge hopper 14, and the screened debris in the screening box 2 falls off.
- the second guide frame 21 conducts pre-feeding treatment on the falling iron scraps, and the control panel controls the two second hydraulic cylinders 181 to open synchronously.
- the second hydraulic cylinder 181 drives the extruding seat 182 to move inward, and the extruding head 183 presses the screened iron scraps into blocks, and the user opens the discharging door 16 to take out the block iron scraps, namely Can.
- the waste recycling device for machining provided by the present invention has the following beneficial effects:
- the present invention can adjust the height of the transport frame 1 through the cooperation of the first chute 81, the first hydraulic cylinder 82, the movable seat 83 and the first slider 84, so as to meet the feeding requirements of the transport frame 1 for equipment of different heights.
- Speed up the feeding rate of scraps, shorten the feeding time of scraps provide the driving source through the motor 124, and then pass the third hinge seat 121, the cam plate 125, the pulley 126, the lifting column 127, the sliding sleeve 128 and the return spring
- the connecting plate 123 drives the screening frame 122 to regularly vibrate and screen the scraps on the surface, and pre-screen scraps with the same diameter, so that it is convenient for users to separate and recycle iron scraps with different diameters.
- the scraps in the extrusion box 15 can be extruded into blocks, which is convenient for the user to dispose of the block iron scraps. Carry out reclaiming to further speed up the recycling efficiency of scrap iron scraps.
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Abstract
一种机械加工用废料回收再利用装置,包括:运输架(1)和筛选箱(2),运输架(1)底部的左侧通过第一铰接座(3)铰接有支撑腿(4),运输架(1)底部的右侧通过第二铰接座(5)铰接有升降杆(6),升降杆(6)的底部滑动连接有固定箱(7),固定箱(7)的内腔设置有升降机构(8),筛选箱(2)的正面铰接有箱门,筛选箱(2)内腔右侧的顶部开设有通槽,筛选箱(2)顶部的中心处连通有加料斗(9),加料斗(9)位于运输架(1)右侧的正下方,筛选箱(2)的右侧栓接有第一固定架(10)。该机械加工用废料回收再利用装置通过第一滑槽(81)、第一液压气缸(82)、移动座(83)和第一滑块(84)的配合,可对运输架(1)的高度进行调节,满足运输架(1)对不同高度设备的上料需求,加快碎屑废料的上料速率,缩短碎屑废料的上料工时,通过电机(124)提供驱动来源。
Description
本发明涉及机械加工领域,尤其涉及一种机械加工用废料回收再利用装置。
机械加工是指通过一种机械设备对工件的外形尺寸或性能进行改变的过程,按加工方式上的差别可分为切削加工和压力加工,机器的生产过程是指从原材料(或半成品)制成产品的全部过程,对机器生产而言包括原材料的运输和保存,生产的准备,毛坯的制造,零件的加工和热处理,产品的装配、及调试,油漆和包装等内容,生产过程的内容十分广泛,现代企业用系统工程学的原理和方法组织生产和指导生产,将生产过程看成是一个具有输入和输出的生产系统。
在使用者对零部件进行机械加工作业时,会产生大量碎屑废料,为了节约成本起见,会对需要回收的碎屑粉料进行利用处理,从而需要用到回收利用装置,然而现有的回收利用装置大多较为简易,大多为人工对碎屑废料进行上料处理,极大的增强使用者的劳动强度,且由于碎屑废料的颗粒直径差异性较大,不可对碎屑废料进行预先筛选处理,同时在碎屑废料处理后,碎屑的状态仍然是颗粒散状形态,不可对筛选后的碎屑废料受力挤压,从而不便于使用者对其进行手动下料作业。
因此,有必要提供一种机械加工用废料回收再利用装置解决上述技术问题。
发明内容
本发明提供一种机械加工用废料回收再利用装置,解决了现有回收利用装置大多较为简易,大多为人工对碎屑废料进行上料处理,不可对碎屑废料进行预先筛选处理以及不便于使用者对其进行手动下料作业的问题。
为解决上述技术问题,本发明提供的机械加工用废料回收再利用装置,包括:运输架和筛选箱,所述运输架底部的左侧通过第一铰接座铰接有支撑腿,所述运输架底部的右侧通过第二铰接座铰接有升降杆,所述升降杆的底部滑动连接有固定箱,所述固定箱的内腔设置有升降机构,所述筛选箱的正面铰接有箱门,所述筛选箱内腔右侧的顶部开设有通槽,所述筛选箱顶部的中心处连通有加料斗,所述加料斗位于运输架右侧的正下方,所述筛选箱的右侧栓接有第一固定架,所述第一固定架内腔的底部栓接有高台,所述筛选箱和第一固定架的内腔均设置有筛选机构,所述筛选箱底部的四周均栓接有立柱,所述立柱的底部栓接有挤压箱,所述挤压箱正面的顶部栓接有控制面板,所述筛选箱和挤压箱相向的一侧连通有出料斗,所述挤压箱正面的底部通过铰链铰接有出料门,所述挤压箱两侧的底部均栓接有第二固定架,所述挤压箱和第二固定架的内腔均设置有挤压机构。
优选的,所述升降机构包括第一滑槽、第一液压气缸、移动座和第一滑块,所述固定箱正面和背面的两侧均竖向开设有第一滑槽,所述固定箱内腔底部的中心处栓接有第一液压气缸,所述第一液压气缸的活塞杆栓接有移动座,所述移动座正面和背面的两侧均栓接有与第一滑槽滑动配合的第一滑块,所述移动座的顶部和升降杆的底部栓接。
优选的,所述筛选机构包括第三铰接座、筛选架、连接板、电机、凸轮盘、滑轮、升降柱、滑套和复位弹簧,所述筛选箱内腔左侧的顶部通过第三铰接座铰接有筛选架,所述筛选架远离第三铰接座的一侧贯穿通槽并栓接有连接板,所述连接板内腔的右侧嵌设有滑套,所述高台顶部的背面栓接有电机,所述电机的输出轴栓接有凸轮盘,所述凸轮盘的顶部转动连接有滑轮,所述滑轮的顶部栓接有与滑套滑动配合的升降柱,所述升降柱的表面套设有复位弹簧,所述复位弹簧相向的一侧与滑套的外侧栓接。
优选的,所述挤压机构包括第二液压气缸、挤压座、挤压头和缓冲弹簧,所述第二固定架内腔的外侧栓接有第二液压气缸,所述第二液压气缸的活塞杆贯穿挤压箱并栓接有挤压座,所述挤压座的底部与挤压箱的底部滑动连接,所述挤压座相向的一侧栓接有挤压头,所述挤压座和 挤压箱相向一侧的四周均横向栓接有缓冲弹簧。
优选的,所述筛选箱内腔的底部栓接有第一导料架,所述第一导料架位于出料斗顶部的外端,所述第一导料架的形状设置为直角梯形。
优选的,所述挤压箱内腔两侧的底部均横向开设有缓冲槽,所述挤压座的顶部栓接有与缓冲槽卡接配合的第二导料架,所述第二导料架沿挤压箱内腔的中心处呈对称倾斜结构分布。
优选的,所述出料斗的内腔横向嵌设有挡料板,所述挡料板的正面栓接有拉柄,且拉柄的中心处开设有防滑麻纹。
优选的,所述第一固定架内腔右侧的顶部竖向开设有第二滑槽,所述第二滑槽的内腔滑动连接有第二滑块,所述第二滑块的左侧贯穿第二滑槽并与连接板的右侧栓接。
优选的,所述运输架顶部的正面和背面均横向栓接有防护挡板,所述防护挡板的两侧均开设有防护倒角边。
与相关技术相比较,本发明提供的机械加工用废料回收再利用装置具有如下有益效果:
本发明提供一种机械加工用废料回收再利用装置,
1、本发明通过第一滑槽、第一液压气缸、移动座和第一滑块的配合,可对运输架的高度进行调节,满足运输架对不同高度设备的上料需求,加快碎屑废料的上料速率,缩短碎屑废料的上料工时,通过电机提供驱动来源,接着通过第三铰接座、凸轮盘、滑轮、升降柱、滑套和复位弹簧的配合,由连接板带动筛选架对表面的碎屑废料进行规律振动筛选,对直径相同的碎屑废料进行预先筛选,从而便于使用者对不同直径的铁屑废料进行分开回收处理,通过第二液压气缸、挤压座、挤压头和缓冲弹簧的配合,可对挤压箱内的碎屑废料进行挤压成块状,便于使用者对块状铁屑废料进行取料,进一步加快铁屑废料的回收利用效率;
2、本发明通过第一导料架,可对掉落在筛选箱内的铁屑废料进行导料处理,避免铁屑废料积留在筛选箱内腔角落内,出现废料浪费,通过缓冲槽和第二导料架,可对掉落在挤压箱内的铁屑废料进行导料处理,避免铁屑废料落至挤压座外侧,影响挤压座的正常挤压作业,通过挡料板和拉柄,便于使用者手动对出料斗的开合和关闭进行操作,通过 第二滑槽和第二滑块,可对连接板进行滑动限位,增强连接板升降过程中的平稳性,避免连接板受力不均出现倾斜晃动,通过防护挡板,可对运输架表面运输的铁屑废料进行有效防挡,避免铁屑废料从运输架表面发生掉落。
图1为本发明提供的机械加工用废料回收再利用装置的一种较佳实施例的结构示意图;
图2为图1所示运输架的结构主视图;
图3为图1所示筛选箱和第一固定架的结构剖视图;
图4为图3所示电机和凸轮盘的结构俯视图;
图5为图1所示挤压箱和第二固定架的结构剖视图;
图6为图2所示固定箱的结构剖视图。
图中标号:1、运输架;2、筛选箱;3、第一铰接座;4、支撑腿;5、第二铰接座;6、升降杆;7、固定箱;8、升降机构;81、第一滑槽;82、第一液压气缸;83、移动座;84、第一滑块;9、加料斗;10、第一固定架;11、高台;12、筛选机构;121、第三铰接座;122、筛选架;123、连接板;124、电机;125、凸轮盘;126、滑轮;127、升降柱;128、滑套;129、复位弹簧;13、立柱;14、出料斗;15、挤压箱;16、出料门;17、第二固定架;18、挤压机构;181、第二液压气缸;182、挤压座;183、挤压头;184、缓冲弹簧;19、第一导料架;20、缓冲槽;21、第二导料架;22、挡料板;23、第二滑槽;24、第二滑块;25、防护挡板。
下面结合附图和实施方式对本发明作进一步说明。
请结合参阅图1、图2、图3、图4、图5和图6,其中图1为本发明提供的机械加工用废料回收再利用装置的一种较佳实施例的结构示意图;图2为图1所示运输架的结构主视图;图3为图1所示筛选箱和第一固定架的结构剖视图;图4为图3所示电机和凸轮盘的结构俯视图; 图5为图1所示挤压箱和第二固定架的结构剖视图;图6为图2所示固定箱的结构剖视图。机械加工用废料回收再利用装置,包括:运输架1和筛选箱2,所述运输架1底部的左侧通过第一铰接座3铰接有支撑腿4,所述运输架1底部的右侧通过第二铰接座5铰接有升降杆6,所述升降杆6的底部滑动连接有固定箱7,所述固定箱7的内腔设置有升降机构8,所述筛选箱2的正面铰接有箱门,所述筛选箱2内腔右侧的顶部开设有通槽,所述筛选箱2顶部的中心处连通有加料斗9,所述加料斗9位于运输架1右侧的正下方,所述筛选箱2的右侧栓接有第一固定架10,所述第一固定架10内腔的底部栓接有高台11,所述筛选箱2和第一固定架10的内腔均设置有筛选机构12,所述筛选箱2底部的四周均栓接有立柱13,所述立柱13的底部栓接有挤压箱15,所述挤压箱15正面的顶部栓接有控制面板,所述筛选箱2和挤压箱15相向的一侧连通有出料斗14,所述挤压箱15正面的底部通过铰链铰接有出料门16,所述挤压箱15两侧的底部均栓接有第二固定架17,所述挤压箱15和第二固定架17的内腔均设置有挤压机构18。
所述升降机构8包括第一滑槽81、第一液压气缸82、移动座83和第一滑块84,所述固定箱7正面和背面的两侧均竖向开设有第一滑槽81,所述固定箱7内腔底部的中心处栓接有第一液压气缸82,所述第一液压气缸82的活塞杆栓接有移动座83,所述移动座83正面和背面的两侧均栓接有与第一滑槽81滑动配合的第一滑块84,所述移动座83的顶部和升降杆6的底部栓接,可对运输架1的高度进行调节,满足运输架1对不同高度设备的上料需求,加快碎屑废料的上料速率,缩短碎屑废料的上料工时。
所述筛选机构12包括第三铰接座121、筛选架122、连接板123、电机124、凸轮盘125、滑轮126、升降柱127、滑套128和复位弹簧129,所述筛选箱2内腔左侧的顶部通过第三铰接座121铰接有筛选架122,所述筛选架122远离第三铰接座121的一侧贯穿通槽并栓接有连接板123,所述连接板123内腔的右侧嵌设有滑套128,所述高台11顶部的背面栓接有电机124,所述电机124的输出轴栓接有凸轮盘125,所述凸轮盘125的顶部转动连接有滑轮126,所述滑轮126的顶部栓接 有与滑套128滑动配合的升降柱127,所述升降柱127的表面套设有复位弹簧129,所述复位弹簧129相向的一侧与滑套128的外侧栓接,对直径相同的碎屑废料进行预先筛选,从而便于使用者对不同直径的铁屑废料进行分开回收处理。
所述挤压机构18包括第二液压气缸181、挤压座182、挤压头183和缓冲弹簧184,所述第二固定架17内腔的外侧栓接有第二液压气缸181,所述第二液压气缸181的活塞杆贯穿挤压箱15并栓接有挤压座182,所述挤压座182的底部与挤压箱15的底部滑动连接,所述挤压座182相向的一侧栓接有挤压头183,所述挤压座182和挤压箱15相向一侧的四周均横向栓接有缓冲弹簧184,可对挤压箱15内的碎屑废料进行挤压成块状,便于使用者对块状铁屑废料进行取料,进一步加快铁屑废料的回收利用效率。
所述筛选箱2内腔的底部栓接有第一导料架19,所述第一导料架19位于出料斗14顶部的外端,所述第一导料架19的形状设置为直角梯形,可对掉落在筛选箱2内的铁屑废料进行导料处理,避免铁屑废料积留在筛选箱2内腔角落内,出现废料浪费。
所述挤压箱15内腔两侧的底部均横向开设有缓冲槽20,所述挤压座182的顶部栓接有与缓冲槽20卡接配合的第二导料架21,所述第二导料架21沿挤压箱15内腔的中心处呈对称倾斜结构分布,可对掉落在挤压箱15内的铁屑废料进行导料处理,避免铁屑废料落至挤压座182外侧,影响挤压座182的正常挤压作业。
所述出料斗14的内腔横向嵌设有挡料板22,所述挡料板22的正面栓接有拉柄,且拉柄的中心处开设有防滑麻纹,便于使用者手动对出料斗14的开合和关闭进行操作。
所述第一固定架10内腔右侧的顶部竖向开设有第二滑槽23,所述第二滑槽23的内腔滑动连接有第二滑块24,所述第二滑块24的左侧贯穿第二滑槽23并与连接板123的右侧栓接,可对连接板123进行滑动限位,增强连接板123升降过程中的平稳性,避免连接板123受力不均出现倾斜晃动。
所述运输架1顶部的正面和背面均横向栓接有防护挡板25,所述 防护挡板25的两侧均开设有防护倒角边,可对运输架1表面运输的铁屑废料进行有效防挡,避免铁屑废料从运输架1表面发生掉落。
本发明提供的机械加工用废料回收再利用装置的工作原理如下:
使用者预先根据筛选箱2和挤压箱15的总高度对运输架1的倾斜高度进行调节,则控制面板控制第一液压气缸82向上伸缩,则第一液压气缸82带动移动座83向上移动,移动座83带动第一滑块84在第一滑槽81内滑动,增强移动座83的升降平稳性,接着移动座83带动两根升降杆6向上移动,通过第一铰接座3和第二铰接座5的铰接配合,支撑腿4作为固定支撑,从而升降杆6带动运输架1的倾斜高度进行调节,使运输架1的右侧位于加料斗9的正上方,接着运输架1将待回收利用的铁屑废料通过加料斗9输送至筛选箱2内,接着铁屑废料掉落至筛选架122表面,同时控制面板控制电机124开启,电机124通过凸轮盘125带动滑轮126进行上下移动,通过滑套128的滑动配合,从而滑轮126带动升降柱127进行上下移动,通过复位弹簧129的弹性支撑配合,从而升降柱127带动连接板123进行上下移动,通过第三铰接座121的铰接配合,从而连接板123带动筛选架122进行上下震动筛选,直径较小的碎屑废料通过筛选架122掉落至出料斗14内,同时直径较大的碎屑废料积留在筛选架122表面,则使用者打开箱门将直径较大的碎屑废料进行手动清理回收,接着使用者手动向外拉动拉柄,拉柄带动挡料板22从出料斗14内抽出,则筛选箱2内筛选完成的碎屑废料落至挤压箱15内,第二导料架21对下落的铁屑废料进行预先导料处理,则控制面板控制两个第二液压气缸181同步开启,通过缓冲弹簧184的缓冲配合,从而两个第二液压气缸181带动挤压座182向内侧移动,则挤压头183对筛选后的铁屑废料进行受力挤压成块状,则使用者打开出料门16取出块状铁屑废料即可。
与相关技术相比较,本发明提供的机械加工用废料回收再利用装置具有如下有益效果:
本发明通过第一滑槽81、第一液压气缸82、移动座83和第一滑块84的配合,可对运输架1的高度进行调节,满足运输架1对不同高度设备的上料需求,加快碎屑废料的上料速率,缩短碎屑废料的上料工时, 通过电机124提供驱动来源,接着通过第三铰接座121、凸轮盘125、滑轮126、升降柱127、滑套128和复位弹簧129的配合,由连接板123带动筛选架122对表面的碎屑废料进行规律振动筛选,对直径相同的碎屑废料进行预先筛选,从而便于使用者对不同直径的铁屑废料进行分开回收处理,通过第二液压气缸181、挤压座182、挤压头183和缓冲弹簧184的配合,可对挤压箱15内的碎屑废料进行挤压成块状,便于使用者对块状铁屑废料进行取料,进一步加快铁屑废料的回收利用效率。
以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其它相关的技术领域,均同理包括在本发明的专利保护范围内。
Claims (10)
- 一种机械加工用废料回收再利用装置,其特征在于,包括:运输架(1)和筛选箱(2),所述运输架(1)底部的左侧通过第一铰接座(3)铰接有支撑腿(4),所述运输架(1)底部的右侧通过第二铰接座(5)铰接有升降杆(6),所述升降杆(6)的底部滑动连接有固定箱(7),所述固定箱(7)的内腔设置有升降机构(8),所述筛选箱(2)的正面铰接有箱门,所述筛选箱(2)内腔右侧的顶部开设有通槽,所述筛选箱(2)顶部的中心处连通有加料斗(9),所述加料斗(9)位于运输架(1)右侧的正下方,所述筛选箱(2)的右侧栓接有第一固定架(10),所述第一固定架(10)内腔的底部栓接有高台(11),所述筛选箱(2)和第一固定架(10)的内腔均设置有筛选机构(12),所述筛选箱(2)底部的四周均栓接有立柱(13),所述立柱(13)的底部栓接有挤压箱(15),所述筛选箱(2)和挤压箱(15)相向的一侧连通有出料斗(14),所述挤压箱(15)正面的底部通过铰链铰接有出料门(16),所述挤压箱(15)两侧的底部均栓接有第二固定架(17),所述挤压箱(15)和第二固定架(17)的内腔均设置有挤压机构(18)。
- 根据权利要求1所述的机械加工用废料回收再利用装置,其特征在于,所述升降机构(8)包括第一滑槽(81)、第一液压气缸(82)、移动座(83)和第一滑块(84),所述固定箱(7)正面和背面的两侧均竖向开设有第一滑槽(81),所述固定箱(7)内腔底部的中心处栓接有第一液压气缸(82),所述第一液压气缸(82)的活塞杆栓接有移动座(83),所述移动座(83)正面和背面的两侧均栓接有与第一滑槽(81)滑动配合的第一滑块(84),所述移动座(83)的顶部和升降杆(6)的底部栓接。
- 根据权利要求1所述的机械加工用废料回收再利用装置,其特征在于,所述筛选机构(12)包括第三铰接座(121)、筛选架(122)、连接板(123)、电机(124)、凸轮盘(125)、滑轮(126)、升降柱(127)、滑套(128)和复位弹簧(129),所述筛选箱(2)内腔左侧的顶部通过第三铰接座(121)铰接有筛选架(122),所述筛选架(122)远离第三铰接座(121)的一侧贯穿通槽并栓接有连接板(123),所述连接板(123)内腔的右侧嵌设有滑套(128),所述高台(11)顶部的背面栓接有电机(124),所述电 机(124)的输出轴栓接有凸轮盘(125),所述凸轮盘(125)的顶部转动连接有滑轮(126),所述滑轮(126)的顶部栓接有与滑套(128)滑动配合的升降柱(127),所述升降柱(127)的表面套设有复位弹簧(129),所述复位弹簧(129)相向的一侧与滑套(128)的外侧栓接。
- 根据权利要求1所述的机械加工用废料回收再利用装置,其特征在于,所述挤压机构(18)包括第二液压气缸(181)、挤压座(182)、挤压头(183)和缓冲弹簧(184),所述第二固定架(17)内腔的外侧栓接有第二液压气缸(181),所述第二液压气缸(181)的活塞杆贯穿挤压箱(15)并栓接有挤压座(182),所述挤压座(182)的底部与挤压箱(15)的底部滑动连接,所述挤压座(182)相向的一侧栓接有挤压头(183),所述挤压座(182)和挤压箱(15)相向一侧的四周均横向栓接有缓冲弹簧(184)。
- 根据权利要求1所述的机械加工用废料回收再利用装置,其特征在于,所述筛选箱(2)内腔的底部栓接有第一导料架(19),所述第一导料架(19)位于出料斗(14)顶部的外端,所述第一导料架(19)的形状设置为直角梯形。
- 根据权利要求4所述的机械加工用废料回收再利用装置,其特征在于,所述挤压箱(15)内腔两侧的底部均横向开设有缓冲槽(20),所述挤压座(182)的顶部栓接有与缓冲槽(20)卡接配合的第二导料架(21),所述第二导料架(21)沿挤压箱(15)内腔的中心处呈对称倾斜结构分布。
- 根据权利要求1所述的机械加工用废料回收再利用装置,其特征在于,所述出料斗(14)的内腔横向嵌设有挡料板(22),所述挡料板(22)的正面栓接有拉柄,且拉柄的中心处开设有防滑麻纹。
- 根据权利要求3所述的机械加工用废料回收再利用装置,其特征在于,所述第一固定架(10)内腔右侧的顶部竖向开设有第二滑槽(23),所述第二滑槽(23)的内腔滑动连接有第二滑块(24),所述第二滑块(24)的左侧贯穿第二滑槽(23)并与连接板(123)的右侧栓接。
- 根据权利要求1所述的机械加工用废料回收再利用装置,其特征在于,所述运输架(1)顶部的正面和背面均横向栓接有防护挡板(25),所述防护挡板(25)的两侧均开设有防护倒角边。
- 根据权利要求1所述的机械加工用废料回收再利用装置,其特征 在于,所述挤压箱(15)正面的顶部栓接有控制面板。
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