WO2020253332A1 - 聚四氟乙烯薄膜及其制造方法 - Google Patents

聚四氟乙烯薄膜及其制造方法 Download PDF

Info

Publication number
WO2020253332A1
WO2020253332A1 PCT/CN2020/083896 CN2020083896W WO2020253332A1 WO 2020253332 A1 WO2020253332 A1 WO 2020253332A1 CN 2020083896 W CN2020083896 W CN 2020083896W WO 2020253332 A1 WO2020253332 A1 WO 2020253332A1
Authority
WO
WIPO (PCT)
Prior art keywords
film
polytetrafluoroethylene
ptfe
cut
ptfe film
Prior art date
Application number
PCT/CN2020/083896
Other languages
English (en)
French (fr)
Inventor
李旭
田松
渡边義宣
Original Assignee
日东电工（上海松江）有限公司
日东电工株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 日东电工（上海松江）有限公司, 日东电工株式会社 filed Critical 日东电工（上海松江）有限公司
Priority to JP2021569209A priority Critical patent/JP7555969B2/ja
Priority to EP20826042.2A priority patent/EP3988616A4/en
Priority to KR1020227001723A priority patent/KR20220024672A/ko
Publication of WO2020253332A1 publication Critical patent/WO2020253332A1/zh

Links

Classifications

    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00—Adhesives in the form of films or foils
    • C09J7/20—Adhesives in the form of films or foils characterised by their carriers
    • C09J7/22—Plastics; Metallised plastics
    • C09J7/24—Plastics; Metallised plastics based on macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18—Manufacture of films or sheets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q15/00—Automatic control or regulation of feed movement, cutting velocity or position of tool or work
    • B23Q15/007—Automatic control or regulation of feed movement, cutting velocity or position of tool or work while the tool acts upon the workpiece
    • B23Q15/08—Control or regulation of cutting velocity
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/22—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length
    • B29C43/24—Calendering
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32—Component parts, details or accessories; Auxiliary operations
    • B29C43/44—Compression means for making articles of indefinite length
    • B29C43/46—Rollers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C55/00—Shaping by stretching, e.g. drawing through a die; Apparatus therefor
    • B29C55/02—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C67/00—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00
    • B29C67/02—Moulding by agglomerating
    • B29C67/04—Sintering
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D7/00—Producing flat articles, e.g. films or sheets
    • B29D7/01—Films or sheets
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L27/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
    • C08L27/02—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L27/12—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
    • C08L27/18—Homopolymers or copolymers or tetrafluoroethene
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00—Adhesives in the form of films or foils
    • C09J7/20—Adhesives in the form of films or foils characterised by their carriers
    • C09J7/22—Plastics; Metallised plastics
    • C09J7/24—Plastics; Metallised plastics based on macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
    • C09J7/245—Vinyl resins, e.g. polyvinyl chloride [PVC]
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2793/00—Shaping techniques involving a cutting or machining operation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/22—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length
    • B29C43/26—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length in several steps
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2027/00—Use of polyvinylhalogenides or derivatives thereof as moulding material
    • B29K2027/12—Use of polyvinylhalogenides or derivatives thereof as moulding material containing fluorine
    • B29K2027/18—PTFE, i.e. polytetrafluorethene, e.g. ePTFE, i.e. expanded polytetrafluorethene
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2995/00—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
    • B29K2995/0037—Other properties
    • B29K2995/0077—Yield strength; Tensile strength
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2327/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers
    • C08J2327/02—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment
    • C08J2327/12—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
    • C08J2327/18—Homopolymers or copolymers of tetrafluoroethylene
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2301/00—Additional features of adhesives in the form of films or foils
    • C09J2301/30—Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier
    • C09J2301/312—Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier parameters being the characterizing feature
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2427/00—Presence of halogenated polymer
    • C09J2427/006—Presence of halogenated polymer in the substrate

Definitions

  • the invention relates to a polytetrafluoroethylene film, a method for manufacturing the polytetrafluoroethylene film, and an adhesive tape containing the polytetrafluoroethylene film.
  • PTFE polytetrafluoroethylene
  • melt molding cutting or extrusion molding it is known to use polytetrafluoroethylene (PTFE) through melt molding cutting or extrusion molding to obtain various PTFE films.
  • PTFE films have a wide range of applications in various fields. For example, they can be used as a base material for adhesive tapes.
  • the PTFE film obtained by melt molding cutting or extrusion molding and calendering in the prior art has the problem that high strength and low shrinkage cannot be satisfied at the same time.
  • it is a film with high strength and high shrinkage or low strength and low shrinkage, which greatly limits Application and service life of PTFE membrane.
  • the present invention has been made in view of the above circumstances, and its object is to provide a PTFE film having high strength and a low shrinkage rate, a method of manufacturing the PTFE film, and an adhesive tape containing the PTFE film.
  • the PTFE film of the present invention has strong abrasion resistance and high strength, and can also suppress high-temperature shrinkage.
  • the manufacturing method of the PTFE film of the present invention is simple and easy to implement, and the production efficiency is high.
  • the inventors of the present invention conducted intensive studies on the above problems, and found that by setting the longitudinal (MD) tensile strength of the PTFE film and the longitudinal (MD) thermal shrinkage rate after heating at 200°C for 30 minutes within a specific range, The above problems are solved, and the present invention has been completed.
  • the present invention is as follows.
  • a polytetrafluoroethylene film wherein the longitudinal (MD) tensile strength of the polytetrafluoroethylene film is 100 MPa or more, and the longitudinal (MD) thermal shrinkage rate is 10 after heating at 200°C for 30 minutes % the following.
  • the cutting film is rolled at a temperature lower than the melting point of polytetrafluoroethylene to obtain a polytetrafluoroethylene film.
  • An adhesive tape comprising the polytetrafluoroethylene film according to any one of [1] to [3] as a base material.
  • the PTFE film of the present invention can improve the film strength while effectively inhibiting heat shrinkage, and also has the advantages of excellent flatness, strong wear resistance, etc., so it is particularly suitable for use in high temperature fields.
  • the manufacturing method of the PTFE film of the present invention is simple and easy to implement, and has high production efficiency.
  • the longitudinal (MD) tensile strength of the PTFE film of the present invention is 100 MPa or more, preferably 100 to 200 MPa, and more preferably 130 to 200 MPa.
  • the longitudinal (MD) tensile strength of the PTFE film is 100 MPa or more, preferably 100 to 200 MPa, and more preferably 130 to 200 MPa.
  • the longitudinal (MD) tensile strength of the PTFE film is less than 100 MPa, the PTFE film is easily deformed or broken due to insufficient strength, which limits the use of the PTFE film.
  • the aforementioned "machine direction (MD)" generally refers to the length direction (machine direction) of the PTFE film.
  • the thermal shrinkage rate at 200°C is the performance of the structural stability of the PTFE film at high temperatures. The lower the value, the more stable the structure, which is more conducive to the use of the film.
  • the thermal shrinkage rate of the PTFE film in the longitudinal (MD) direction after heating at 200°C for 30 minutes is 10% or less, preferably 7% or less, and more preferably 5% or less.
  • thermal shrinkage rate of the PTFE film in the MD direction after heating at 200°C for 30 minutes is greater than 10%, the thermal shrinkage suppression effect is insufficient, and the effect of improving the dimensional stability of the PTFE film cannot be obtained.
  • the heat shrinkage rate is measured by the method described in the examples of this specification.
  • the thickness of the PTFE film is 15 to 150 ⁇ m, preferably 50 to 100 ⁇ m.
  • a PTFE film with high strength and strong wear resistance can be provided.
  • the enthalpy of fusion of the PTFE film is 25 kJ/kg or less, preferably 22 kJ/kg or less.
  • the enthalpy of fusion is a parameter that characterizes the degree of crystallinity. Studies have found that when the crystallinity of the PTFE film decreases, the flexibility of the film increases. The enthalpy of fusion of PTFE film is greater than 25kJ/kg, which often results in poor flexibility of the PTFE film.
  • the term "enthalpy of fusion” refers to the enthalpy of fusion measured in a temperature range of 270 to 345°C.
  • a manufacturing method of a polytetrafluoroethylene film which includes:
  • the cutting film is rolled at a temperature lower than the melting point of polytetrafluoroethylene to obtain a polytetrafluoroethylene film.
  • the obtained molded product can be processed into molded products of various sizes, for example, can be processed into cylinders of various sizes.
  • the polytetrafluoroethylene powder is not particularly limited, and commercial products can be used. According to the different processes of each manufacturer, PTFE powder can contain a small amount of perfluoroalkoxy alkanes (PFA), perfluoroethylene-propylene copolymer (FEP), ethylene-tetrafluoroethylene copolymer (ETFE) ) And at least one of polyvinylidene fluoride (PVDF).
  • PFA perfluoroalkoxy alkanes
  • FEP perfluoroethylene-propylene copolymer
  • ETFE ethylene-tetrafluoroethylene copolymer
  • PVDF polyvinylidene fluoride
  • the temperature for molding the polytetrafluoroethylene powder is not particularly limited.
  • the polytetrafluoroethylene powder is preferably molded at a temperature of 360 to 390°C.
  • PTFE accelerates decomposition to generate toxic gas.
  • the time for molding the polytetrafluoroethylene powder is not particularly limited, and for example, it is usually 10 to 20 hours.
  • the molding time can also be adjusted appropriately according to the molding temperature setting.
  • the molding method is not particularly limited, and for example, a hydraulic press, a sintering furnace, etc. can be used for molding.
  • a precision numerical control lathe can be used to cut the molded product obtained by molding into a PTFE film of various thicknesses.
  • the thickness of the cutting film is 30 to 500 ⁇ m, preferably 30 to 300 ⁇ m, and more preferably 75 to 300 ⁇ m.
  • the thickness of the cutting film falls within the above range, it is advantageous to form the PTFE film of the present invention that has high strength and suppresses shrinkage.
  • the thickness of the cutting film is less than 30 ⁇ m, the processing performance is affected.
  • the thickness of the cutting film is greater than 500 ⁇ m, the practical performance of the PTFE film will be limited.
  • temperature is one of the key indicators.
  • the rolling temperature is not particularly limited as long as it is lower than the melting point of polytetrafluoroethylene.
  • the cut film is rolled at 230 to 310°C; more preferably, the cut film is rolled at 250 to 300°C.
  • the speed at which the cut film is rolled is not particularly limited, and may be, for example, 0.5 to 5 m/min.
  • the rolling speed can also be adjusted appropriately according to the rolling temperature setting.
  • the thickness ratio of the cut film to the polytetrafluoroethylene film that is, the thickness ratio of the cut film before calendering to the polytetrafluoroethylene film obtained after calendering is 5/1 to 1.5/1, more preferably 5 /1 to 2/1, still more preferably 4/1 to 2/1.
  • the thickness ratio in the above range, a PTFE film having high strength can be obtained. If the thickness ratio is too high, the PTFE film will be prone to rupture and uneven structure. If the thickness ratio is too low, it will cause the problem of low strength of the PTFE film.
  • calendering can be completed in one step or two or more steps to achieve the required thickness ratio of the cutting film to the polytetrafluoroethylene film.
  • the high-thickness ratio process can be decomposed into several low-thickness ratio processes.
  • the cutting film can be calendered with a thickness ratio of 1.5/1, and then the thickness ratio is 2/
  • the thickness ratio of the final cut film to the polytetrafluoroethylene film is 3/1.
  • the equipment used for calendering is not particularly limited as long as it can achieve the calendering temperature and thickness ratio required by the present invention.
  • calender rolls of various materials, high-mirror rolls, etc. can be used.
  • the method of manufacturing the PTFE film of the present invention may include other processes in addition to the above-mentioned processes, such as pre-press forming processes.
  • an adhesive tape comprising the PTFE film of the present invention as a substrate, or the PTFE film obtained according to the method of manufacturing a PTFE film of the present invention as a substrate.
  • the PTFE film of the present invention can be used as a substrate, and can be manufactured into various tapes.
  • the adhesive tape according to the present invention preferably includes a PTFE film as a base material and an adhesive layer.
  • the tape of the present invention can be manufactured by any suitable method within the range that does not impair the effect of the present invention.
  • a method of applying a composition as an adhesive layer forming material on a substrate to form an adhesive layer on the substrate can be cited.
  • Examples of such a coating method include roll coating, gravure coating, reverse coating, roll brushing, spray coating, air knife coating, and extrusion coating using a die coater.
  • the PTFE film as the substrate may be subjected to any suitable surface treatment according to the purpose.
  • the surface of the substrate may be subjected to appropriate known or conventional surface treatments such as corona discharge treatment, plasma treatment, or primer treatment.
  • any appropriate adhesive can be used within a range that does not impair the effects of the present invention.
  • adhesives conventionally used in adhesive layers of tapes such as acrylic adhesives, rubber-based adhesives, and silicone-based adhesives, can be cited.
  • an adhesive layer containing a silicone adhesive it is preferable to use as a main component.
  • any appropriate silicone adhesive can be used.
  • a polysiloxane-based adhesive an adhesive obtained by blending or agglomerating a polysiloxane resin (polysiloxane-based polymer, polysiloxane component) can be preferably used.
  • examples of the above-mentioned polysiloxane-based adhesives include addition reaction-curable silicone-based adhesives and peroxide-curable silicone-based adhesives.
  • an addition reaction-curable polysiloxane-based adhesive is preferable from the viewpoint that peroxides (benzoyl peroxide, etc.) are not used and decomposition products are not generated.
  • the curing reaction of the addition reaction curing type polysiloxane-based adhesive for example, in the case of obtaining a polyalkylpolysiloxane-based adhesive, in general, the use of a platinum catalyst to make the polyalkylene hydrogen Method of curing silicone composition.
  • the thickness of the adhesive layer is not particularly limited. For example, it is preferably 5 to 100 ⁇ m, and more preferably 10 to 60 ⁇ m.
  • a tensile testing machine (AG-X plus, manufactured by SHIMADZU) was used to measure the tensile strength of the tape in the MD direction (length direction) at a tensile speed of 300 mm/min. The measurement results are shown in Table 2.
  • GB/T 12027-2004 cut the PTFE film and tape into a film sample (test piece) of 120mm ⁇ 120mm, with a mark length of 100mm ⁇ 100mm, and place it in a thermal environment of 200°C for 30 minutes, and then place it at room temperature for 30 minutes.
  • a vernier caliper measured the size of the mark area of the test piece in the MD direction before and after heating, and the thermal shrinkage rate was calculated using the following formula.
  • Thermal shrinkage (%) [[Length before heating (mm)-Length after heating (mm)]/Length before heating (mm)] ⁇ 100
  • the enthalpy of fusion can be determined by differential scanning calorimetry (DSC measurement) in accordance with GB/T 19466.3-2004. Specifically, a differential scanning calorimeter (DSC 8000, manufactured by PerkinElmer) was used to obtain the enthalpy of fusion. After raising the temperature from room temperature to 380°C at 20°C/min, and then lowering the temperature to room temperature at 20°C/min, use the temperature spectrum at the time of heating to determine the enthalpy of fusion of the PTFE film in accordance with GB/T 19466.3-2004.
  • thermal shrinkage rate of the PTFE film and tape in the MD direction is greater than 10%, the thermal shrinkage is evaluated as " ⁇ ";
  • thermal shrinkage of the PTFE film and tape in the MD direction is greater than 7% and 10% or less, the thermal shrinkage is evaluated as " ⁇ ";
  • the fracture resistance is evaluated as " ⁇ ";
  • the fracture resistance is evaluated as " ⁇ ".
  • the fracture resistance is evaluated as " ⁇ ";
  • the fracture resistance is evaluated as " ⁇ ".
  • the PTFE powder (62X, manufactured by DuPont, USA) was molded in a sintering furnace at 380° C. for 15 hours to obtain a molded product. Then, the obtained molded product was cut on a precision numerical control machine tool to obtain a cut film. The thickness of the cut film was 180 ⁇ m. Next, the obtained cut film was rolled by a calender at a rolling speed of 1.5 m/min at 240° C. to obtain a PTFE film whose thickness was 60 ⁇ m. The thickness ratio of the cut film to the PTFE film, that is, the thickness ratio of the cut film before calendering to the PTFE film obtained after calendering is 3/1.
  • the PTFE powder (62X, manufactured by DuPont, USA) was molded in a sintering furnace at 380° C. for 15 hours to obtain a molded product. Then, the obtained molded product was cut on a precision CNC machine tool to obtain a cut film, and the thickness of the cut film was 240 ⁇ m. Next, the obtained cut film was rolled by a calender at a rolling speed of 1.5 m/min at 240° C. to obtain a PTFE film whose thickness was 60 ⁇ m.
  • the thickness ratio of the cut film to the PTFE film that is, the thickness ratio of the cut film before calendering to the PTFE film obtained after calendering is 4/1.
  • the PTFE powder (62X, manufactured by DuPont, USA) was molded in a sintering furnace at 380°C for 15 hours to obtain a molded product. Then, the obtained molded product was cut on a precision CNC machine tool to obtain a cut film, and the thickness of the cut film was 240 ⁇ m. Next, the obtained cut film was rolled by a calender at a rolling speed of 1.5 m/min at 260°C to obtain a PTFE film. The thickness of the PTFE film was 60 ⁇ m.
  • the thickness ratio of the cut film to the PTFE film that is, the thickness ratio of the cut film before calendering to the PTFE film obtained after calendering is 4/1.
  • the PTFE powder (62X, manufactured by DuPont, USA) was molded in a sintering furnace at 380° C. for 15 hours to obtain a molded product. Then, the obtained molded product was cut on a precision CNC machine tool to obtain a cut film, the thickness of the cut film was 300 ⁇ m. Next, the obtained cut film was rolled by a calender at a calendering speed of 1.5 m/min at 300°C to obtain a PTFE film whose thickness was 60 ⁇ m.
  • the thickness ratio of the cut film to the PTFE film that is, the thickness ratio of the cut film before calendering to the PTFE film obtained after calendering is 5/1.
  • the PTFE powder (62X, manufactured by DuPont, USA) was molded in a sintering furnace at 380° C. for 15 hours to obtain a molded product. Then, the obtained molded product was cut on a precision CNC machine tool to obtain a cut film, and the thickness of the cut film was 240 ⁇ m. Next, the obtained cut film was rolled at 150°C using a calender at a rolling speed of 1.5 m/min to obtain a PTFE film, the thickness of the PTFE film was 60 ⁇ m.
  • the thickness ratio of the cut film to the PTFE film that is, the thickness ratio of the cut film before calendering to the PTFE film obtained after calendering is 4/1.
  • the PTFE powder (62X, manufactured by DuPont, USA) was molded in a sintering furnace at 380° C. for 15 hours to obtain a molded product. Then, the obtained molded product was cut on a precision numerical control machine tool to obtain a cut film. The thickness of the cut film was 90 ⁇ m. Next, the obtained cut film was rolled by a calender at a rolling speed of 1.5 m/min at 150°C to obtain a PTFE film whose thickness was 60 ⁇ m.
  • the thickness ratio of the cut film to the PTFE film that is, the thickness ratio of the cut film before calendering to the PTFE film obtained after calendering is 1.5/1.
  • the PTFE powder (62X, manufactured by DuPont, USA) was molded in a sintering furnace at 380° C. for 15 hours to obtain a molded product. Then, the obtained molded product was cut on a precision numerical control machine tool to obtain a cut film. The thickness of the cut film was 180 ⁇ m. Next, the obtained cut film was rolled by a calender at 240° C. at a rolling speed of 1.5 m/min to obtain a PTFE film. The thickness of the PTFE film was 60 ⁇ m.
  • the thickness ratio of the cut film to the PTFE film that is, the thickness ratio of the cut film before calendering to the PTFE film obtained after calendering is 3/1.
  • silica gel (DOWSIL TM 7657 Adhesive, manufactured by Dow) was coated on the substrate to form an adhesive layer with a thickness of 30 ⁇ m, thereby obtaining an adhesive tape.
  • the PTFE powder (62X, manufactured by DuPont, USA) was molded in a sintering furnace at 380° C. for 15 hours to obtain a molded product. Then, the obtained molded product was cut on a precision CNC machine tool to obtain a cut film, and the thickness of the cut film was 240 ⁇ m. Next, the obtained cut film was rolled by a calender at a rolling speed of 1.5 m/min at 260°C to obtain a PTFE film. The thickness of the PTFE film was 60 ⁇ m.
  • the thickness ratio of the cut film to the PTFE film that is, the thickness ratio of the cut film before calendering to the PTFE film obtained after calendering is 4/1.
  • silica gel (DOWSIL TM 7657 Adhesive, manufactured by Dow) was coated on the substrate to form an adhesive layer having a thickness of 30 ⁇ m, thereby obtaining an adhesive tape.
  • the PTFE powder (62X, manufactured by DuPont, USA) was molded in a sintering furnace at 380° C. for 15 hours to obtain a molded product. Then, the obtained molded product was cut on a precision CNC machine tool to obtain a cut film, the thickness of the cut film was 300 ⁇ m. Next, the obtained cut film was rolled by a calender at a rolling speed of 1.5 m/min at 300° C. to obtain a PTFE film whose thickness was 60 ⁇ m.
  • the thickness ratio of the cut film to the PTFE film that is, the thickness ratio of the cut film before calendering to the PTFE film obtained after calendering is 5/1.
  • silica gel (DOWSIL TM 7657 Adhesive, manufactured by Dow) was coated on the substrate to form an adhesive layer having a thickness of 30 ⁇ m, thereby obtaining an adhesive tape.
  • the PTFE film of the present invention is particularly suitable for high temperature applications.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Polymers & Plastics (AREA)
  • Medicinal Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Materials Engineering (AREA)
  • Manufacture Of Macromolecular Shaped Articles (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Adhesive Tapes (AREA)

Abstract

本发明提供一种聚四氟乙烯薄膜及其制造方法。本发明的聚四氟乙烯薄膜具有高强度且高温低收缩率的优异性能，解决了市场上通常的聚四氟乙烯薄膜高强度高收缩率或者低强度低收缩率、大大限制其应用范围的问题。本发明的聚四氟乙烯薄膜平整度好，耐磨性强，强度高，并且还能有效抑制热收缩。另外，本发明的聚四氟乙烯薄膜的制造方法简单易行，并且生产效率高。

Description

聚四氟乙烯薄膜及其制造方法 技术领域
本发明涉及一种聚四氟乙烯薄膜、该聚四氟乙烯薄膜的制造方法以及包含该聚四氟乙烯薄膜的胶带。
背景技术
已知使用聚四氟乙烯(PTFE)经过熔融成型切削或者挤出成型压延得到各种PTFE薄膜。这些公知的PTFE薄膜在各个领域中有着广泛的应用，例如，可以作为胶带的基材使用。然而，现有技术中熔融成型切削或者挤出成型压延得到的PTFE薄膜存在高强度和低收缩率不能同时满足的问题，一般为高强度高收缩率或者低强度低收缩率的薄膜，大大限制了PTFE薄膜的应用和使用寿命。
发明内容
发明要解决的问题
本发明鉴于以上情况而进行，其目的在于提供具有高强度的同时还具有低收缩率的PTFE薄膜、该PTFE薄膜的制造方法以及包含该PTFE薄膜的胶带。本发明的PTFE薄膜的耐磨性强，强度高，并且还能够抑制高温收缩。另外，本发明的PTFE薄膜的制造方法简单易行，生产效率高。
用于解决问题的方案
本发明人等对上述问题进行了深入研究，结果发现，通过使PTFE薄膜的纵向(MD)的拉伸强度和在200℃下加热30min后纵向(MD)的热收缩率为特定的范围，能够解决上述问题，从而完成了本发明。
即，本发明如下。
[1]一种聚四氟乙烯薄膜，其中，所述聚四氟乙烯薄膜的纵向(MD)的拉伸强度为100MPa以上，在200℃下加热30min后纵向(MD)的热收缩率为10％ 以下。
[2]根据[1]所述的聚四氟乙烯薄膜，其中，所述聚四氟乙烯薄膜的厚度为15～150μm。
[3]根据[1]或[2]所述的聚四氟乙烯薄膜，其中，所述聚四氟乙烯薄膜的熔融热焓为25kJ/kg以下。
[4]一种根据[1]～[3]中任一项所述的聚四氟乙烯薄膜的制造方法，其包括：
将聚四氟乙烯粉状物成型，得到成型品；
将所述成型品进行切削成膜，得到切削膜；和
将所述切削膜在低于聚四氟乙烯的熔点的温度下进行压延，得到聚四氟乙烯薄膜。
[5]根据[4]所述的制造方法，其中，所述切削膜的厚度为30～300μm。
[6]根据[4]或[5]所述的制造方法，其中，所述切削膜与所述聚四氟乙烯薄膜的厚度比，即进行压延前的切削膜与压延后得到的聚四氟乙烯薄膜的厚度比为5/1～1.5/1。
[7]根据[6]所述的制造方法，其中，所述压延经由1步或2步以上完成。
[8]根据[4]或[5]所述的制造方法，其中，所述切削膜在230～310℃下进行压延。
[9]一种胶带，其包含根据[1]～[3]中任一项所述的聚四氟乙烯薄膜作为基材。
[10]一种胶带，其包含根据[4]～[8]中任一项所述的制造方法得到的聚四氟乙烯薄膜作为基材。
发明的效果
本发明的PTFE薄膜能够提高薄膜强度的同时还能够有效抑制热收缩，并且还具有平整度优异、耐磨性强等优点，因此特别适合用于高温领域。另外，本发明的PTFE薄膜的制造方法简单易行，并且生产效率高。
具体实施方式
本发明的PTFE薄膜的纵向(MD)的拉伸强度为100MPa以上，优选为100～200MPa，进一步优选为130～200MPa。通过将PTFE薄膜的纵向(MD)的拉伸强度设定为上述范围内，可以提高强度和耐冲击性。当PTFE薄膜的纵向(MD)的拉伸强度小于100MPa时，由于强度不足，PTFE薄膜容易变形或者断裂，限制了PTFE薄膜的使用。上述“纵向(MD)”一般是指PTFE薄膜的长度方向(纵向)。
需要说明的是，“纵向(MD)的拉伸强度”通过本说明书的实施例中记载的方法测定。
在200℃下的热收缩率是PTFE薄膜在高温下的结构稳定性的表现，数值越低说明结构越稳定，越有利于薄膜的使用。在本发明中，PTFE薄膜在200℃下加热30min后纵向(MD)方向的热收缩率为10％以下，优选为7％以下，更优选为5％以下。通过将热收缩率设定为上述范围，即使在高温下，也能抑制PTFE薄膜的收缩，能够得到结构稳定性优异的PTFE薄膜。如果PTFE薄膜在200℃下加热30min后纵向(MD)方向的热收缩率大于10％，抑制热收缩效果不充分，不能得到PTFE薄膜的尺寸稳定性改善的效果。热收缩率通过本说明书的实施例中记载的方法测定。
在本发明中，PTFE薄膜的厚度为15～150μm，优选为50～100μm。当PTFE薄膜的厚度落入上述范围内时，可以提供强度高、耐磨性强的PTFE薄膜。
根据本发明，PTFE薄膜的熔融热焓为25kJ/kg以下，优选为22kJ/kg以下。熔融热焓是表征结晶度的一个参数，研究发现当PTFE薄膜的结晶度降低时，薄膜的柔韧性提高。PTFE薄膜的熔融热焓大于25kJ/kg，往往导致PTFE薄膜柔韧性变差。在本发明中，术语“熔融热焓”指的是在270～345℃的温度区间内测定的熔融热焓。
根据本发明的另一实施方式，还提供一种聚四氟乙烯薄膜的制造方法，其包括：
将聚四氟乙烯粉状物成型，得到成型品；
将所述成型品进行切削成膜，得到切削膜；和
将所述切削膜在低于聚四氟乙烯的熔点的温度下进行压延，得到聚四氟乙烯薄膜。
聚四氟乙烯粉状物经过成型，排除聚四氟乙烯粉状物之间的气体，使得聚四氟乙烯粉状物熔融为一体，从而得到成型品。在不损害本发明的效果的范围内，可以将得到的成型品加工成各种尺寸的成型品，例如，可以加工成各种尺寸的圆柱体。
聚四氟乙烯粉状物没有特别限定，可以使用市售品。根据各生产厂家的工艺不同，聚四氟乙烯粉状物可以含有少量的全氟烷氧基链烷烃(PFA)、全氟乙烯-丙烯共聚物(FEP)、乙烯-四氟乙烯共聚物(ETFE)和聚偏二氟乙烯(PVDF)中的至少1种。
将聚四氟乙烯粉状物成型的温度没有特别限制，聚四氟乙烯粉状物优选在360～390℃的温度下进行成型，烧结温度过高时PTFE加速分解产生有毒气体。
将聚四氟乙烯粉状物成型的时间没有特别限制，例如通常为10～20h。成型时间也可以根据成型温度设定适当调节。
对于成型方法没有特别限制，例如可以使用液压机、烧结炉等进行成型。
对于切削成膜的方法没有特别限制，例如可以使用精密数控车床将经成型得到的成型品切削成各种厚度的PTFE薄膜。
切削膜的厚度为30～500μm，优选为30～300μm，更优选为75～300μm。当切削膜的厚度落入上述范围内时，有利于形成本发明的具有高强度的同时还能抑制收缩的PTFE薄膜。切削膜的厚度小于30μm时，影响加工性能。切削膜的厚度大于500μm时，会限制PTFE薄膜的实用性能。
在本发明中，将切削膜在低于聚四氟乙烯的熔点的温度下进行压延中，温度是关键指标之一。压延温度只要为低于聚四氟乙烯的熔点则没有特别限制，优选地，将切削膜在230～310℃下进行压延；更优选地，将切削膜在250～300℃下进行压延。通过将温度设定为上述范围，能够得到具有高强度 的同时还具有低热收缩率的PTFE薄膜。
将切削膜压延的速度没有特别限制，例如可以为0.5～5m/min。压延速度也可以根据压延温度设定适当调节。
在本发明中，切削膜与聚四氟乙烯薄膜的厚度比，即进行压延前的切削膜与压延后得到的聚四氟乙烯薄膜的厚度比为5/1～1.5/1，更优选为5/1～2/1，还更优选为4/1～2/1。通过将厚度比设定为上述范围，能够得到具有高强度的PTFE薄膜。厚度比太高，将会导致PTFE薄膜容易产生破裂欠点、结构不均一的问题。厚度比太低，将会导致PTFE薄膜强度低下的问题。
在本发明中，压延可以经由1步或2步以上完成，以达到所需的切削膜与聚四氟乙烯薄膜的厚度比。在不损害本发明效果的范围内，可以将高厚度比工程分解为数个低厚度比的工程，例如可以将切削膜先进行厚度比为1.5/1的压延处理，随后再次进行厚度比为2/1的压延处理，最终得到的切削膜与聚四氟乙烯薄膜的厚度比为3/1。
对于进行压延所用的设备，只要能达到本发明要求的压延温度和厚度比则没有特别限制，例如可以使用各种材质的压延辊、高镜面辊等。
在不损害本发明效果的范围内，本发明的PTFE薄膜的制造方法可以包括除上述工序以外的其他工序，例如预压成型等工序。
根据本发明的另一方面，提供一种胶带，其包含本发明的PTFE薄膜作为基材，或者包含根据本发明的PTFE薄膜的制造方法得到的PTFE薄膜作为基材。
本发明的PTFE薄膜可以作为基材，进而可以制造成各种胶带。例如，根据本发明的胶带优选包括作为基材的PTFE薄膜和粘合剂层。
在不损害本发明的效果的范围内，本发明的胶带可以通过任意合适的方法制造。例如，可列举如下方法：在基材上涂布作为粘合剂层形成材料的组合物，在基材上形成粘合剂层。作为这样的涂布方法，可列举例如：辊涂、凹版涂布、逆向涂布、辊刷、喷涂、气刀涂布法、使用模涂机等进行的挤压涂布等。
另外，作为基材的PTFE薄膜还可以根据目的进行任何适合的表面处理，例如，可以对基材的表面实施例如电晕放电处理、等离子体处理或底涂处理等合适的公知或常规表面处理。
作为粘合剂层的材料，在不损害本发明的效果的范围内可采用任意适当的粘合剂。例如，可列举出：丙烯酸类粘合剂、橡胶类粘合剂、聚硅氧烷类粘合剂等以往在胶带的粘合剂层中使用的粘合剂。从胶带的耐热性的角度出发，优选采用以聚硅氧烷类粘合剂作为主成分的粘合剂层。
在上述粘合剂层中使用聚硅氧烷类粘合剂的情况下，可以采用任意的适当的聚硅氧烷类粘合剂。作为这样的聚硅氧烷类粘合剂，可以优选采用通过使聚硅氧烷树脂(聚硅氧烷类聚合物、聚硅氧烷成分)共混或凝聚而得到的粘合剂。
另外，作为上述聚硅氧烷类粘合剂，可以列举加成反应固化型聚硅氧烷类粘合剂、过氧化物固化型聚硅氧烷类粘合剂。在这些聚硅氧烷类粘合剂中，从不使用过氧化物(过氧化苯甲酰等)且不产生分解产物的方面考虑，优选加成反应固化型聚硅氧烷类粘合剂。
作为上述加成反应固化型聚硅氧烷类粘合剂的固化反应，例如在得到聚烷基聚硅氧烷类粘合剂的情况下，一般而言可以列举利用铂催化剂使聚烷基氢硅氧烷组合物固化的方法。
粘合剂层的厚度没有特别限制，例如优选为5～100μm，更优选为10～60μm。
实施例
以下通过实施例具体说明本发明。然而，本发明不限于实施例。实施例等中的试验和评价方法如下所述。
<PTFE薄膜的纵向(MD)的拉伸强度>
根据GB/T 1040.3-2006，使用拉伸试验机(AG-X plus，SHIMADZU制造)，在拉伸速度为200mm/min下测定各实施例和比较例制作的PTFE薄膜的MD方向(长度方向)的拉伸强度。测定结果如表1和2所示。
<胶带的纵向(MD)的拉伸强度>
根据GB/T 30776-2014，使用拉伸试验机(AG-X plus，SHIMADZU制造)，在拉伸速度为300mm/min下测定胶带的MD方向(长度方向)的拉伸强度。测定结果如表2所示。
<热收缩率>
根据GB/T 12027-2004，将PTFE薄膜和胶带切割成120mm×120mm的薄膜样品(试验片)，标记长度100mm×100mm，在200℃的热环境中放置30min，然后在室温下放置30min，利用游标卡尺测定加热前与加热后的MD方向的试验片标记区域的尺寸，并使用下式求出热收缩率。
热收缩率(％)＝[[加热前的长度(mm)-加热后的长度(mm)]/加热前的长度(mm)]×100
<熔融热焓>
熔融热焓可按照GB/T 19466.3-2004，利用差示扫描量热测定(DSC测定)求出。具体而言，使用差示扫描量热计(DSC 8000，PerkinElmer公司制造)，求出熔融热焓。在以20℃/min从室温升温至380℃，然后以20℃/min降温至室温，利用升温时的温谱图，按照GB/T 19466.3-2004，测定PTFE薄膜的熔融热焓。
<PTFE薄膜和胶带的热收缩性评价>
将PTFE薄膜和胶带的MD方向的热收缩率大于10％的情况，热收缩性评价为“×”；
将PTFE薄膜和胶带的MD方向的热收缩率为大于7％且10％以下的情况，热收缩性评价为“△”；
将PTFE薄膜和胶带的MD方向的热收缩率为大于5％且7％以下的情况，热收缩性评价为“〇”；
将PTFE薄膜和胶带的MD方向的热收缩率为5％以下的情况，热收缩性评价为“◎”。
<PTFE薄膜的抗断裂性评价>
将PTFE薄膜的MD方向的拉伸强度小于100MPa的情况，抗断裂性评价 为“×”；
将PTFE薄膜的MD方向的拉伸强度为100MPa以上且130MPa以下的情况，抗断裂性评价为“〇”；
将PTFE薄膜的MD方向的拉伸强度为大于130MPa且200MPa以下的情况，抗断裂性评价为“◎”。
<胶带的抗断裂性评价>
将胶带的MD方向的拉伸强度小于60N/cm的情况，抗断裂性评价为“×”；
将胶带的MD方向的拉伸强度为60N/cm以上且80N/cm以下的情况，抗断裂性评价为“〇”；
将胶带的MD方向的拉伸强度为大于80N/cm且120N/cm以下的情况，抗断裂性评价为“◎”。
实施例1
将PTFE粉状物(62X，美国杜邦制造)在380℃下于烧结炉中成型15h，得到成型品。然后，将得到的成型品在精密数控机床上进行切削，得到切削膜，切削膜的厚度为180μm。接着，将得到的切削膜在240℃下利用压延机以1.5m/min的压延速度进行压延，得到PTFE薄膜，PTFE薄膜的厚度为60μm。切削膜与PTFE薄膜的厚度比，即进行压延前的切削膜与压延后得到的PTFE薄膜的厚度比为3/1。
实施例2
将PTFE粉状物(62X，美国杜邦制造)在380℃下于烧结炉中成型15h，得到成型品。然后，将得到的成型品在精密数控机床上进行切削，得到切削膜，切削膜的厚度为240μm。接着，将得到的切削膜在240℃下利用压延机以1.5m/min的压延速度进行压延，得到PTFE薄膜，PTFE薄膜的厚度为60μm。切削膜与PTFE薄膜的厚度比，即进行压延前的切削膜与压延后得到的PTFE薄膜的厚度比为4/1。
实施例3
将PTFE粉状物(62X，美国杜邦制造)在380℃下于烧结炉中成型15h，得 到成型品。然后，将得到的成型品在精密数控机床上进行切削，得到切削膜，切削膜的厚度为240μm。接着，将得到的切削膜在260℃下利用压延机以1.5m/min的压延速度进行压延，得到PTFE薄膜，PTFE薄膜的厚度为60μm。切削膜与PTFE薄膜的厚度比，即进行压延前的切削膜与压延后得到的PTFE薄膜的厚度比为4/1。
实施例4
将PTFE粉状物(62X，美国杜邦制造)在380℃下于烧结炉中成型15h，得到成型品。然后，将得到的成型品在精密数控机床上进行切削，得到切削膜，切削膜的厚度为300μm。接着，将得到的切削膜在300℃下利用压延机以1.5m/min的压延速度进行压延，得到PTFE薄膜，PTFE薄膜的厚度为60μm。切削膜与PTFE薄膜的厚度比，即进行压延前的切削膜与压延后得到的PTFE薄膜的厚度比为5/1。
比较例1
将PTFE粉状物(62X，美国杜邦制造)在380℃下于烧结炉中成型15h，得到成型品。然后，将得到的成型品在精密数控机床上进行切削，得到切削膜，切削膜的厚度为240μm。接着，将得到的切削膜在150℃下利用压延机以1.5m/min的压延速度进行压延，得到PTFE薄膜，PTFE薄膜的厚度为60μm。切削膜与PTFE薄膜的厚度比，即进行压延前的切削膜与压延后得到的PTFE薄膜的厚度比为4/1。
比较例2
将PTFE粉状物(62X，美国杜邦制造)在380℃下于烧结炉中成型15h，得到成型品。然后，将得到的成型品在精密数控机床上进行切削，得到切削膜，切削膜的厚度为90μm。接着，将得到的切削膜在150℃下利用压延机以1.5m/min的压延速度进行压延，得到PTFE薄膜，PTFE薄膜的厚度为60μm。切削膜与PTFE薄膜的厚度比，即进行压延前的切削膜与压延后得到的PTFE薄膜的厚度比为1.5/1。
实施例5
将PTFE粉状物(62X，美国杜邦制造)在380℃下于烧结炉中成型15h，得到成型品。然后，将得到的成型品在精密数控机床上进行切削，得到切削膜，切削膜的厚度为180μm。接着，将得到的切削膜在240℃下利用压延机以1.5m/min的压延速度进行压延，得到PTFE薄膜，PTFE薄膜的厚度为60μm。切削膜与PTFE薄膜的厚度比，即进行压延前的切削膜与压延后得到的PTFE薄膜的厚度比为3/1。
将上述得到的PTFE薄膜作为基材，将硅胶(DOWSIL TM 7657Adhesive，Dow制造)涂布在基材上，形成厚度为30μm的粘合剂层，由此得到胶带。
实施例6
将PTFE粉状物(62X，美国杜邦制造)在380℃下于烧结炉中成型15h，得到成型品。然后，将得到的成型品在精密数控机床上进行切削，得到切削膜，切削膜的厚度为240μm。接着，将得到的切削膜在260℃下利用压延机以1.5m/min的压延速度进行压延，得到PTFE薄膜，PTFE薄膜的厚度为60μm。切削膜与PTFE薄膜的厚度比，即进行压延前的切削膜与压延后得到的PTFE薄膜的厚度比为4/1。
将上述得到的PTFE薄膜作为基材，将硅胶(DOWSIL TM 7657 Adhesive，Dow制造)涂布在基材上，形成厚度为30μm的粘合剂层，由此得到胶带。
实施例7
将PTFE粉状物(62X，美国杜邦制造)在380℃下于烧结炉中成型15h，得到成型品。然后，将得到的成型品在精密数控机床上进行切削，得到切削膜，切削膜的厚度为300μm。接着，将得到的切削膜在300℃下利用压延机以1.5m/min的压延速度进行压延，得到PTFE薄膜，PTFE薄膜的厚度为60μm。切削膜与PTFE薄膜的厚度比，即进行压延前的切削膜与压延后得到的PTFE薄膜的厚度比为5/1。
将上述得到的PTFE薄膜作为基材，将硅胶(DOWSIL TM 7657 Adhesive，Dow制造)涂布在基材上，形成厚度为30μm的粘合剂层，由此得到胶带。
表1
Figure PCTCN2020083896-appb-000001
表2
Figure PCTCN2020083896-appb-000002
由上可见，通过将PTFE薄膜的纵向(MD)的拉伸强度和在200℃下加热30min后纵向(MD)的热收缩率控制在特定范围内，能够提高PTFE薄膜强度的同时还能有效抑制热收缩，得到具有高强度的同时还具有低热收缩率的PTFE薄膜。因此，本发明的PTFE薄膜特别适合用于高温领域。
与此相对，在比较例1和2中，由于PTFE薄膜的纵向(MD)的拉伸强度和在200℃下加热30min后纵向(MD)的热收缩率的任一者不符合本发明的范围，所得PTFE薄膜的强度或热收缩性差，无法得到具有高强度的同时还具有低收缩率的PTFE薄膜。

Claims (10)

  1. 一种聚四氟乙烯薄膜，其特征在于，所述聚四氟乙烯薄膜的纵向(MD)的拉伸强度为100MPa以上，在200℃下加热30min后纵向(MD)的热收缩率为10％以下。
  2. 根据权利要求1所述的聚四氟乙烯薄膜，其特征在于，所述聚四氟乙烯薄膜的厚度为15～150μm。
  3. 根据权利要求1或2所述的聚四氟乙烯薄膜，其特征在于，所述聚四氟乙烯薄膜的熔融热焓为25kJ/kg以下。
  4. 一种根据权利要求1～3中任一项所述的聚四氟乙烯薄膜的制造方法，其特征在于，其包括：
    将聚四氟乙烯粉状物成型，得到成型品；
    将所述成型品进行切削成膜，得到切削膜；和
    将所述切削膜在低于聚四氟乙烯的熔点的温度下进行压延，得到聚四氟乙烯薄膜。
  5. 根据权利要求4所述的制造方法，其特征在于，所述切削膜的厚度为30～300μm。
  6. 根据权利要求4或5所述的制造方法，其特征在于，所述切削膜与所述聚四氟乙烯薄膜的厚度比，即进行压延前的切削膜与压延后得到的聚四氟乙烯薄膜的厚度比为5/1～1.5/1。
  7. 根据权利要求6所述的制造方法，其特征在于，所述压延经由1步或2步以上完成。
  8. 根据权利要求4或5所述的制造方法，其特征在于，所述切削膜在230～310℃下进行压延。
  9. 一种胶带，其包含根据权利要求1～3中任一项所述的聚四氟乙烯薄膜作为基材。
  10. 一种胶带，其包含根据权利要求4～8中任一项所述的制造方法得到的聚四氟乙烯薄膜作为基材。
PCT/CN2020/083896 2019-06-21 2020-04-09 聚四氟乙烯薄膜及其制造方法 WO2020253332A1 (zh)

Priority Applications (3)

Application Number Priority Date Filing Date Title
JP2021569209A JP7555969B2 (ja) 2019-06-21 2020-04-09 ポリテトラフルオロエチレンフィルム及びその製造方法
EP20826042.2A EP3988616A4 (en) 2019-06-21 2020-04-09 THIN FILM OF POLYTETRAFLUOROETHYLENE AND METHOD FOR MAKING IT
KR1020227001723A KR20220024672A (ko) 2019-06-21 2020-04-09 폴리테트라플루오로에틸렌 필름 및 그 제조 방법

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201910541757.4A CN112111075B (zh) 2019-06-21 2019-06-21 聚四氟乙烯薄膜及其制造方法
CN201910541757.4 2019-06-21

Publications (1)

Publication Number Publication Date
WO2020253332A1 true WO2020253332A1 (zh) 2020-12-24

Family

ID=73796181

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2020/083896 WO2020253332A1 (zh) 2019-06-21 2020-04-09 聚四氟乙烯薄膜及其制造方法

Country Status (6)

Country Link
EP (1) EP3988616A4 (zh)
JP (1) JP7555969B2 (zh)
KR (1) KR20220024672A (zh)
CN (1) CN112111075B (zh)
TW (1) TWI845661B (zh)
WO (1) WO2020253332A1 (zh)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114031871A (zh) * 2021-11-01 2022-02-11 温州大学新材料与产业技术研究院 一种高导热聚四氟乙烯薄膜及其制备方法和应用
CN114103194A (zh) * 2021-11-30 2022-03-01 苏州东轩塑料制品有限公司 一种聚四氟乙烯绝缘膜的制备方法

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP7090064B2 (ja) * 2019-12-20 2022-06-23 日東電工株式会社 耐熱緩衝シート及び熱加圧処理方法
CN112812698B (zh) * 2020-12-31 2022-10-21 嘉兴高正新材料科技股份有限公司 一种聚四氟乙烯有机硅压敏胶带的制作方法

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5474727A (en) * 1991-06-21 1995-12-12 Axon Cable Method of manufacturing a polytetrafluoroethylene tape
JP2002370279A (ja) * 2001-06-19 2002-12-24 Nitto Denko Corp ポリテトラフルオロエチレンシートおよびその製造方法
CN101491945A (zh) * 2009-02-19 2009-07-29 广州市东泓橡塑制品有限公司 一种超薄宽幅聚四氟乙烯定向薄膜的制备方法
WO2012026401A1 (ja) * 2010-08-26 2012-03-01 国立大学法人群馬大学 ポリテトラフルオロエチレン延伸フィルムの製造方法およびポリテトラフルオロエチレン延伸フィルム
CN103867716A (zh) * 2014-03-25 2014-06-18 湖州森诺氟材料科技有限公司 一种密封带
CN105666889A (zh) * 2016-02-01 2016-06-15 天津市天塑科技集团有限公司 一种高强度聚四氟乙烯薄膜的制备方法
CN106042411A (zh) * 2016-06-18 2016-10-26 泰州市亚星塑业有限公司 一种聚四氟乙烯薄膜的生产工艺
CN106700350A (zh) * 2015-11-13 2017-05-24 浙江蓝天环保高科技股份有限公司 一种高耐候的聚氟乙烯薄膜的制备方法
CN107599461A (zh) * 2017-08-04 2018-01-19 镇江春环密封件集团有限公司 一种聚四氟乙烯薄膜成型方法

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3003500B2 (ja) * 1994-04-28 2000-01-31 ダイキン工業株式会社 ポリテトラフルオロエチレン複合多孔膜
DE19544912A1 (de) * 1995-12-01 1997-06-05 Gore W L & Ass Gmbh PTFE-Körper aus mikroporösem Polytetrafluorethylen mit Füllstoff und Verfahren zu dessen Herstellung
JP2001164202A (ja) 1999-12-06 2001-06-19 Nitto Denko Corp 粘着テープ巻回体及び粘着テープの製造方法
EP1605012A1 (en) 2004-06-10 2005-12-14 SOLVAY (Société Anonyme) Fluoropolymer tape, article comprising a fluoropolymer tape and process for manufacturing a fluoropolymer tape
EP2527397A1 (en) 2005-10-31 2012-11-28 Daikin Industries, Ltd. Method for molding polytetrafluoroethylene, polytetrafluoroethylene molded body, crosslinkable polytetrafluoroethylene, powdered polytetrafluoroethylene crosslinked body, resin blend composition of matter and resin blend molded body
US8784710B2 (en) * 2009-07-16 2014-07-22 Phillips Scientific Inc. Expandable polymer membrane and tubes, and a method of manufacturing thereof
JP5473824B2 (ja) 2010-08-05 2014-04-16 ニチアス株式会社 高密度ポリテトラフルオロエチレンテープ及びその製造方法
JP2013067723A (ja) * 2011-09-22 2013-04-18 Nitto Denko Corp 粘着テープおよびそれを用いたエンドレスベルト

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5474727A (en) * 1991-06-21 1995-12-12 Axon Cable Method of manufacturing a polytetrafluoroethylene tape
JP2002370279A (ja) * 2001-06-19 2002-12-24 Nitto Denko Corp ポリテトラフルオロエチレンシートおよびその製造方法
CN101491945A (zh) * 2009-02-19 2009-07-29 广州市东泓橡塑制品有限公司 一种超薄宽幅聚四氟乙烯定向薄膜的制备方法
WO2012026401A1 (ja) * 2010-08-26 2012-03-01 国立大学法人群馬大学 ポリテトラフルオロエチレン延伸フィルムの製造方法およびポリテトラフルオロエチレン延伸フィルム
CN103867716A (zh) * 2014-03-25 2014-06-18 湖州森诺氟材料科技有限公司 一种密封带
CN106700350A (zh) * 2015-11-13 2017-05-24 浙江蓝天环保高科技股份有限公司 一种高耐候的聚氟乙烯薄膜的制备方法
CN105666889A (zh) * 2016-02-01 2016-06-15 天津市天塑科技集团有限公司 一种高强度聚四氟乙烯薄膜的制备方法
CN106042411A (zh) * 2016-06-18 2016-10-26 泰州市亚星塑业有限公司 一种聚四氟乙烯薄膜的生产工艺
CN107599461A (zh) * 2017-08-04 2018-01-19 镇江春环密封件集团有限公司 一种聚四氟乙烯薄膜成型方法

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
See also references of EP3988616A4 *

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114031871A (zh) * 2021-11-01 2022-02-11 温州大学新材料与产业技术研究院 一种高导热聚四氟乙烯薄膜及其制备方法和应用
CN114031871B (zh) * 2021-11-01 2024-02-27 温州大学新材料与产业技术研究院 一种高导热聚四氟乙烯薄膜及其制备方法和应用
CN114103194A (zh) * 2021-11-30 2022-03-01 苏州东轩塑料制品有限公司 一种聚四氟乙烯绝缘膜的制备方法

Also Published As

Publication number Publication date
JP2022537099A (ja) 2022-08-24
TW202108638A (zh) 2021-03-01
CN112111075B (zh) 2023-05-26
EP3988616A1 (en) 2022-04-27
JP7555969B2 (ja) 2024-09-25
CN112111075A (zh) 2020-12-22
TWI845661B (zh) 2024-06-21
EP3988616A4 (en) 2023-07-12
KR20220024672A (ko) 2022-03-03

Similar Documents

Publication Publication Date Title
WO2020253332A1 (zh) 聚四氟乙烯薄膜及其制造方法
KR101013827B1 (ko) 열팽창성 난연 폴리올레핀수지 조성물을 이용한 난연성 복합패널
TW201801928A (zh) 雙軸配向聚丙烯膜
JP5600038B2 (ja) インモールド転写材用粘着離型ポリエステルフィルム
JP7075936B2 (ja) 粘着テープ用基材、粘着テープ及びその製造方法
JP2013141793A (ja) 成形用離型ポリエステルフィルム
CN108463528A (zh) 层合膜
JP2011518937A (ja) ポリオレフィンからなる剥離フィルム及びそのフィルムの使用
JP5074716B2 (ja) 粘着シート
WO2022019192A1 (ja) 積層フィルム
TW201836848A (zh) 積層薄膜
WO2019087992A1 (ja) 積層フィルム
JP6218332B2 (ja) 透明導電性フィルム用表面保護フィルムのロール体の製造方法
JP2016199725A (ja) セラミック電子部品製造用の感温性粘着シートおよびセラミック電子部品の製造方法
JP2012011656A (ja) インモールド転写材用粘着離型ポリエステルフィルム
WO2021007008A1 (en) Surface protection film
TW201627451A (zh) 接著層形成用的組成物、接著層、接著層的製造方法、複合材、片、放熱構件、電子裝置、電池、電容器、汽車用零件及機械機構零件
JP5744607B2 (ja) 粘着フィルム
JP5047994B2 (ja) 二軸配向積層フィルム
JP2007238710A (ja) 粘着テープ
WO2021246262A1 (ja) 熱伝導シートの製造方法、積層体及び熱伝導シート
JP2020534186A (ja) バリア接着剤層を有する積層フィルム構造
JP4317371B2 (ja) エンボス加工樹脂フィルム被覆金属板の製造における冷却制御方法
CN114854317B (zh) 粘合带以及使用该粘合带制备导电极片的方法
JP5171359B2 (ja) 積層体及び粘着テープ

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 20826042

Country of ref document: EP

Kind code of ref document: A1

ENP Entry into the national phase

Ref document number: 2021569209

Country of ref document: JP

Kind code of ref document: A

NENP Non-entry into the national phase

Ref country code: DE

ENP Entry into the national phase

Ref document number: 20227001723

Country of ref document: KR

Kind code of ref document: A

ENP Entry into the national phase

Ref document number: 2020826042

Country of ref document: EP

Effective date: 20220121