WO2020107707A1 - 电子雷管生产线 - Google Patents

电子雷管生产线 Download PDF

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Publication number
WO2020107707A1
WO2020107707A1 PCT/CN2019/073957 CN2019073957W WO2020107707A1 WO 2020107707 A1 WO2020107707 A1 WO 2020107707A1 CN 2019073957 W CN2019073957 W CN 2019073957W WO 2020107707 A1 WO2020107707 A1 WO 2020107707A1
Authority
WO
WIPO (PCT)
Prior art keywords
welding
chip
finished product
equipment
wire
Prior art date
Application number
PCT/CN2019/073957
Other languages
English (en)
French (fr)
Inventor
冯明生
罗小林
王晓峰
刘志伟
陈小芳
张光寿
张忠
万小伟
Original Assignee
东莞市创者自动化科技有限公司
前进民爆股份有限公司
广东宏大韶化民爆有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 东莞市创者自动化科技有限公司, 前进民爆股份有限公司, 广东宏大韶化民爆有限公司 filed Critical 东莞市创者自动化科技有限公司
Publication of WO2020107707A1 publication Critical patent/WO2020107707A1/zh

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Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F42—AMMUNITION; BLASTING
    • F42C—AMMUNITION FUZES; ARMING OR SAFETY MEANS THEREFOR
    • F42C19/00—Details of fuzes
    • F42C19/08—Primers; Detonators
    • F42C19/12—Primers; Detonators electric
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F42—AMMUNITION; BLASTING
    • F42B—EXPLOSIVE CHARGES, e.g. FOR BLASTING, FIREWORKS, AMMUNITION
    • F42B3/00—Blasting cartridges, i.e. case and explosive
    • F42B3/10—Initiators therefor
    • F42B3/195—Manufacture
    • F42B3/198—Manufacture of electric initiator heads e.g., testing, machines

Definitions

  • the invention relates to civil explosive production equipment, in particular to an electronic detonator production line.
  • the technical problem to be solved by the present invention is to provide an electronic detonator production line with high production efficiency.
  • an electronic detonator production line which includes a conveyor belt and a transport jig driven by the conveyor belt, and also includes an automatic winding and binding device provided in sequence along one side of the conveyor belt Peeling and splitting line shaping equipment, injection molding equipment, peeling endothelial equipment, welding equipment, base pipe loading bayonet equipment and finished product reclaiming equipment, the other side of the conveyor belt is provided with a junction box lower cover assembly equipment and junction box Cover assembly equipment, the junction box lower cover assembly equipment and the junction box upper cover assembly equipment are all located between the peeling and line-shaping equipment and the finished product reclaiming equipment;
  • the automatic winding and binding device is used to wind the cable into a wire handle and place the wire handle on the transport jig;
  • the stripping and wire-shaping equipment is used to strip the outer skins of the two ends of the wire handle and separate the two core wires at the end of the wire;
  • the injection molding equipment is used for injection molding an end of the thread bar and forming an injection body at the end;
  • the endothelial stripping device is used to strip the endothelium of the end of the handle;
  • the welding equipment is used to weld a chip and a drug head to the wire with one end of the injection molded body;
  • the base tube loading bayonet device is used to sleeve the base tube outside the chip and fix the base tube to the injection body bayonet;
  • the terminal box lower cover assembly device is used for assembling and conducting the end of the wire handle away from the injection body to the terminal box lower cover;
  • the upper cover assembly device of the junction box is used for assembling and closing the upper cover of the junction box and the lower cover of the junction box;
  • the finished product reclaiming equipment is used to remove finished products from the conveyor belt.
  • FIG. 1 is a simplified schematic diagram of an electronic detonator production line according to Embodiment 1 of the present invention.
  • FIG. 2 is a schematic diagram of the overall structure of an automatic winding and binding device in an electronic detonator production line according to Embodiment 1 of the present invention
  • Figure 3 is an enlarged view of detail A in Figure 2;
  • FIG. 4 is an enlarged view of detail B in FIG. 2;
  • FIG. 5 is a schematic structural diagram of a transport jig in an electronic detonator production line according to Embodiment 1 of the present invention.
  • FIG. 6 is an enlarged view of detail C in FIG. 5;
  • FIG. 7 and 8 are schematic diagrams of the overall structure of the peeling and line-shaping equipment in the electronic detonator production line according to Embodiment 1 of the present invention.
  • 9 to 12 are schematic diagrams of a part of the structure of the peeling and line-shaping equipment in the electronic detonator production line according to Embodiment 1 of the present invention.
  • FIG. 13 is a schematic diagram of the overall structure of the injection molding equipment in the electronic detonator production line of Embodiment 1 of the present invention.
  • FIG. 15 is a schematic structural diagram of a first injection lower mold in an electronic detonator production line according to Embodiment 1 of the present invention.
  • FIG. 23 is a schematic diagram of the overall structure of a finished product reclaiming device in an electronic detonator production line according to Embodiment 1 of the present invention.
  • the fourth driving part 462. Flattening the upper pressing block; 463. Flattening the lower pressing block; 464. Flattening the guide plate; 47.
  • the second supporting part for line-shaping shaping 49, cable clamping mechanism; 40, scrap collection guide; 5, injection molding equipment; 51, second injection lower mold; 52, lower mold receiving groove; 531, first groove section; 532, second groove section 533, the third groove section; 54, core wire block; 55, core wire stopper; 56, injection molding lifting mechanism; 50, injection molded body; 6, peeling endothelial equipment; 7, welding equipment; 71, chip reclaimer ; 72, the first turntable; 721, chip bearing fixture; 73, chip material tape loading mechanism; 731, chip material tape lifting mechanism; 732, material frame; 733, push-pull mechanism; 734, material transfer mechanism; 735, the first A clamping drive; 736, the first clamping block; 737, the second clamping drive; 738, the
  • the most critical concept of the present invention is to carry out a reasonable production line layout and component optimization, so that the electronic detonator can realize fully automated production.
  • an electronic detonator production line includes a conveyor belt 1 and a transport jig 2 driven by the conveyor belt 1, and also includes an automatic winding and binding device 3 and a peeling device that are sequentially arranged along the side of the conveyor belt 1
  • Line shaping equipment 4 injection molding equipment 5, peeling endothelial equipment 6, welding equipment 7, base pipe loading bayonet equipment 8 and finished product reclaiming equipment 9, the other side of the conveyor belt 1 is provided with a junction box lower cover in turn Assembly equipment 11 and junction box upper cover assembly equipment 12, the junction box lower cover assembly equipment 11 and the junction box upper cover assembly equipment 12 are located between the stripping and line-shaping equipment 4 and the finished product reclaiming equipment 9
  • the automatic winding and binding device 3 is used to wind the cable into a wire and put the wire on the transport jig 2;
  • the stripping and wire-shaping equipment 4 is used to strip the two of the wire The outer skin of each end and separate the two core wires at the end;
  • the injection equipment 5 is used to inject one end of the
  • the automatic winding and binding device 3 cuts the wire and puts the cable winding and binding into the transport jig 2, and then the automatic winding and binding device 3 or the external device Push the transport jig 2 onto the transport belt 1; the transport jig 2 equipped with wire grips is moved to the working area of the stripping and splitting and shaping device 4, the stripping and splitting and shaping device 4 strips the outer skin of the end and connects the line Separate the two core wires at the end (It should be noted that the stripping and splitting and shaping device 4 can be either one or two oppositely arranged on both sides of the conveyor belt 1, wherein one end of the wire handle There is a core wire sheath on the head, and the other end of the handlebar has no core wire sheath); the conveyor belt 1 will continue to split the core wire forward to the welding equipment 7 working area, the welding equipment 7 pairs of wire One end is injection-molded to form an injection body 50 (note that some core wires are exposed at the front end of the injection body 50
  • the junction box lower cover assembly device 11 pairs the junction box lower cover with the wire Assemble the end; while the base pipe loading bayonet device 8 is working, the junction box lower cover assembly device 11 assembles the junction box lower cover and the junction box upper cover; After the other end of the wire handle is assembled with the junction box, the finished product retrieving device 9 takes the finished product out of the conveyor belt 1.
  • the transport jig 2 is provided with an end clamping member 21 for clamping the end of the wire grip
  • the automatic winding and binding device 3 includes a wire grip shifting device 33
  • the material transferring device 33 includes a tip abutting assembly for pressing the tip of the wire into the tip holder 21.
  • the end clamp assembly is provided on the transportation jig to fix the end of the cable, which is convenient for subsequent processing, and is conducive to ensuring the stability of the work of the electronic detonator production line.
  • an injection lower mold which includes a matched first injection lower mold 22 and a second injection lower mold 51, and the first injection lower mold 22 is provided on the transport jig 2,
  • the second injection lower mold 51 is provided on the injection molding device 5, and the injection body 50 is supported on the first injection lower mold 22.
  • the first injection lower mold is arranged on the transport jig to support the injection body to prevent the injection body from being affected by gravity and affecting subsequent work, which further ensures the stability of the electronic detonator production line.
  • the welding equipment 7 includes a welding frame and a chip processing device, a chip welding device and a chip retrieving device 71 respectively provided on the welding frame.
  • the chip processing device includes a first turntable 72 and a A turntable 72 is provided with a chip material feeding mechanism 73, a chip material punching mechanism 74, and a chip-on-tin mechanism 75 in this order, and the first turntable 72 is provided with a chip bearing jig 721;
  • the chip welding device includes A second turntable 76 and a medicine head unloading mechanism 77, a first welding device 781, and a second welding device 782 that are sequentially provided along the circumference of the second turntable 76, and a welding jig assembly 761 is provided on the second turntable 76;
  • the chip retrieving device 71 is located between the first turntable 72 and the second turntable 76.
  • the integrated automatic welding equipment of a series of processes such as blanking, head chip welding, chip wire welding, etc.
  • the quantity not only reduces the manufacturing cost of the welding equipment, but also reduces the material flow time, further improving the production efficiency; in addition, the welding equipment is small in size, which is conducive to occupying space.
  • the chip material tape feeding mechanism 73, the chip material tape punching mechanism 74, the chip tin-bonding mechanism 75 and the chip reclaiming device 71 are evenly distributed around the central axis of the first turntable 72, and the first turntable 72 is
  • the number of the chip loading jigs 721 is four, and the four chip loading jigs 721 are evenly distributed around the central axis of the first turntable 72;
  • the second welding device 782 and the chip reclaiming device 71 are evenly distributed around the central axis of the second turntable 76, the number of the welding jig assemblies 761 on the second turntable 76 is four, four
  • the welding jig assembly 761 is evenly distributed around the central axis of the second turntable 76.
  • each rotation of the first and second turntables is 90°, and the above mechanism can work at the same time, shorten the working hours, and further improve the production efficiency.
  • the chip-on-tin mechanism 75 includes an upper-tin bracket 751, an upper-tin lifting plate 752, an upper-tin first lifting drive 753, a solder paste tray 754, an upper-tin first drive and a scraper 756, the upper
  • the first tin lifting drive 753 is connected to the upper tin bracket 751 and the upper tin lifting plate 752 and drives the upper tin lifting plate 752 to move up and down.
  • the bottom plate 7614 of the solder paste tray 754 is provided with a tin leakage hole 757, the first driving member on the tin is connected to the scraper 756 and drives the scraper 756 along the solder paste
  • the longitudinal direction of the disk 754 reciprocates, and the scraper 756 is located in the solder paste disk 754.
  • the scraper scrapes the solder paste in the solder paste tray, so that the solder paste falls to the soldering area of the chip through the tin leakage hole, thereby completing the soldering work of the chip; automating the soldering is beneficial to further improve the production efficiency; the chip
  • the thickness of the tin on the welding area is uniform, and the quality of the tin is high.
  • the chip soldering device further includes a first abutment driving member 791
  • the soldering jig assembly 761 includes a soldering base 7611, a base 7612, and a guide bar 7613, the soldering base 7611 and the base 7612 pass along the vertical
  • the guide rod 7613 provided in the straight direction is connected, the welding seat 7611 is located above the second turntable 76, the base 7612 is located below the second turntable 76, and the second turntable 76 is provided with the guide rod 7613 is a matching guide hole, and a welding groove is provided on the top surface of the welding seat 7611;
  • the first abutment driving member 791 is fixed on the welding frame and is located below the second welding device 782.
  • the first abutment driving member 791 is used to abut the base 7612 to drive the welding seat 7611 to rise.
  • the chip welding device further includes a second ejection driving member 792
  • the welding jig assembly 761 further includes a thimble assembly
  • the thimble assembly includes a bottom plate 7614 and a thimble provided on the bottom plate 7614
  • the bottom plate 7614 is sleeved on the guide rod 7613
  • the bottom of the welding groove is provided with a pinhole matching with the thimble
  • the second abutment driving member 792 is fixed on the welding frame and is located Below the second welding device 782, the second abutment driving member 792 is used to abut the bottom plate 7614 to drive the thimble up.
  • the thimble assembly is used to push the electronic detonator chip that has been soldered with the wire out of the welding groove to ensure that the electronic detonator production line can operate normally.
  • it also includes an appearance detector and/or a power-on detector and/or a code recorder 13 disposed along the conveyor belt 1 and located between the injection molding device 5 and the finished product reclaiming device 9.
  • the appearance detector is used to detect the appearance of the electronic detonator
  • the power-on detector is used to detect whether the circuit of the electronic detonator is normal
  • the code recorder is used to record the code of the electronic detonator (such as a two-dimensional code), which is convenient for later traceability.
  • the finished product reclaiming device 9 includes a finished product reclaiming frame 91, a finished product reclaiming first driving member 92, a finished product reclaiming support frame 93, a finished product reclaiming lifting drive member 94, a finished product reclaiming fixing frame 95, a finished product
  • the reclaiming lifting assembly 96 and the two thread clamp assemblies 97, the first reclaiming first driving member 92 respectively connects the finished product reclaiming frame 91 and the finished product reclaiming support frame 93 and drives the finished product reclaiming support frame 93 reciprocates
  • the finished product picking and lifting drive member 94 connects the finished product picking support frame 93 and the finished product picking fixing frame 95 respectively, and drives the finished product picking fixing frame 95 to move up and down
  • the two thread gripping assemblies 97 are respectively installed on the finished product reclaiming fixing frame 95, and the finished product reclaiming and lifting assembly 96 is located between the two thread gripping assemblies 97.
  • an electronic detonator production line includes a conveyor belt 1 and a transport jig 2 driven by the conveyor belt 1, and further includes a conveyor belt 1
  • the automatic winding and binding equipment 3, the peeling and splitting and shaping equipment 4, the injection molding equipment 5, the peeling endothelial equipment 6, the welding equipment 7, the base pipe loading bayonet equipment 8 and the finished product reclaiming equipment 9 are provided in sequence on one side.
  • the other side of the conveyor belt 1 is provided with a junction box lower cover assembly device 11 and a junction box upper cover assembly device 12 in sequence, the junction box lower cover assembly device 11 and the junction box upper cover assembly device 12 are located in the peeling Between the line-shaping and shaping equipment 4 and the finished product reclaiming equipment 9; preferably, the transport belt 1 is a double-layer transport structure, and the transport directions of the upper and lower layers of the double-layer transport structure are opposite.
  • the automatic winding and binding device 3 is used to wind the cable into a wire handle and place the wire handle on the transport jig 2.
  • the automatic winding and binding device 3 includes a binding rack 31, and the binding rack 31 is provided with a winding binding assembly 32, a wire shifting device 33 and a transport jig placement position, transportation The jig placement position is used to place the transportation jig 2, and the wire transfer device 33 is located above the transportation jig placement position;
  • the winding binding assembly 32 includes a wire feeding device 321, a winding device 322, The binding device 323 and the shifting device 324;
  • the wire feeding device 321 is used to feed the wire to the winding device 322,
  • the winding device 322 is used to wind the wire into a wire handle,
  • the transfer device 324 is used to The thread bar is transferred to the binding device 323, the binding device 323 is used to bind the thread bar, and the thread bar transfer device 33 is used to transfer the bundled thread bar from the binding device 323 to the The
  • the wire handle shifting device 33 includes a handle gripping assembly, and the handle gripping assembly is provided with two tip abutment assemblies, the tip abutment assembly includes a tip abutment driving member 331 and a tip abutment block At 332, the tip abutting driving member 331 is fixed on the handle gripping assembly and connected to the tip abutting block 332.
  • the wire handle shifting device 33 further includes a wire handle shifting first drive member, a wire handle shifting first bracket, and a wire handle shifting first elevating drive member.
  • the handle gripping assembly includes The first handle holding plate and the first holding plate and the second holding plate provided on the first supporting plate are respectively arranged on the first supporting plate.
  • the output end of the first driving member is connected to the first feeder bracket of the wire feeder and drives the first feeder bracket of the wire feeder to reciprocate along the transportation direction of the conveyor belt 1;
  • the first lifting drive member of the wire feeder is installed On the first handle shifting bracket, the output end of the first lifting drive member of the handle shifting is connected to the first supporting plate of the shifting gripper, and the first gripping assembly of the shifting gripper is located at two shifting grips Clamping between the second clamping components;
  • two of the tip abutment components are respectively provided on the first supporting plate of the gripping gripper, one of the tip abutting components is close to one of the gripping gripping second
  • the clamping assembly is arranged, and the other end is pressed against the assembly and arranged close to the other gripping lever to take the second clamping assembly.
  • the bar rack 31 is provided with a U-shaped transportation limit block assembly 341, and the transportation limit block assembly 341 surrounds the transportation fixture placement position. Further, a first push-pull device 342 for transport jig for pushing out or pulling the transport jig 2 into the transport jig placement position is further provided on the bar rack 31.
  • the first push-pull device 342 of the transport jig includes a second drive member of the first push-pull device of the transport jig, a second bracket of the first push-pull device of the transport jig, a first rotary drive member of the first push-pull device of the transport jig, and A push-pull block of the first push-pull device of the transport jig, a second drive member of the first push-pull device of the transport jig is installed on the bar frame 31, and an output end of the second drive member of the first push-pull device of the transport jig
  • the second support of the first push-pull device of the transport jig is connected to drive the second support of the first push-pull device of the transport jig to reciprocate, and the first rotary drive member of the first push-pull device of the transport jig is installed on the transport jig On the second bracket with the first push-pull device, the output end of the first rotary driving
  • the winding device 322 includes a winding turntable, a winding second rotation driving member, and two winding third clamping assemblies mounted on the bar frame 31, the winding second rotation driving member is installed On the handle frame 31, the output end of the second rotation driving member of the winding is connected to the winding turntable, and the winding turntable is located between the two third clamping assemblies of the winding handle.
  • the binding device 323 includes a wire binding feed assembly, a wire binding central clamping assembly, a wire binding winding assembly, and two wire binding fourth clamping assemblies, and the wire binding central clamping assembly is located at the two wire binding fourth clamps Between the holding components, the wire binding winding component is located above the middle binding component of the wire binding, and the wire feeding component is used to transport the wire to the middle clamping component of the wire binding.
  • the middle binding assembly of the wire binding includes a second wire-lifting driving member for wire binding, a double-sided rack for wire binding, and two oppositely arranged arc-shaped claws for wire binding.
  • the output end of the wire-binding second lifting driving member is connected to the wire-binding double-sided rack and drives the wire-binding double-sided rack to lift, and the wire-binding arc claw One end is rotatably connected to the tie bar frame 31, and the outer peripheral wall of the end of the wire tie arc claw connected to the tie bar frame 31 has a plurality of A plurality of tooth slots, a plurality of the tooth slots are arranged in a circle.
  • the wire binding winding assembly includes a wire binding third drive member, a wire binding third bracket, a wire binding third lifting drive member, a wire binding second support plate, and a wire winding rotating clamping assembly
  • the third wire-wound third drive member is installed on the tie frame 31, and the output end of the third wire-wound drive member is connected to the third wire-wound third bracket and drives the third wire-wound third bracket Moving along the X-axis direction
  • the binding wire winding third lifting drive member is installed on the binding wire winding third bracket, and the output end of the binding wire winding third lifting drive member is connected to the binding wire winding second support plate
  • the wire binding winding rotation clamping assembly is installed on the wire binding second supporting plate.
  • the wire-binding winding rotation clamping assembly includes a wire-binding winding third rotation driving member and a wire-binding winding clamping jaw, and an output end of the wire binding winding third rotation driving member is connected to the wire binding winding clamping jaw.
  • the handle shifting device 324 has the same structure as the wire handle shifting device 33, except that the handle shifting direction of the handle shifting device 324 is provided along the X-axis direction.
  • the transport jig 2 is provided with an end clamping member 21 for clamping the end of the wire handle.
  • the end clamping member 21 includes two sets of elasticity A clamping piece, the elastic clamping piece comprises an elastic piece and an end clamping block, one end of the elastic piece is connected to the end clamping block, the other end of the elastic piece is connected to the transport jig, and the wire clamps the end to Between the two end clamps.
  • the working principle of the automatic winding and binding device 3 is briefly described as follows: the wire feeding device 321 conveys the wire, the moving device 324 clamps the wire end of the wire and moves in the X-axis direction, and then clamps the third clamping component to the end of the wire , The shifting device 324 releases the wire, and the second rotary driving member drives the winding turntable to wind the wire.
  • the shifting device 324 moves the wire to the binding device 323 to bind the wire
  • the second lifting drive member drives the rack down so that the two wire-binding arc claws clamp the middle of the wire, and accordingly, the wire-wrap clamping jaws clamp the two ends of the wire-binding and rotate, so that the wire-binding is tied Hold the thread grip
  • the thread shifting device 33 removes the thread grip from the binding device 323 and puts it on the transport jig 2 in the transport jig placement position, in the process of placing the thread grip on the transport jig 2
  • the tip abutment driving member 331 drives the tip abutment blocking block 332 to allow the tip abutment blocking block 332 to press the two thread ends of the cord into the tip holding member 21 corresponding to the transport jig 2 to allow the tip holding member 21
  • the end of the cable can be clamped, and finally, the first push-pull device 342 of the transport jig pushes the transport jig 2
  • the stripping and splitting shaping device 4 is used to strip the outer skins of the two ends of the wire handle and separate the two core wires at the end of the wire.
  • the number of stripping and line-shaping and shaping equipment 4 is two, the two stripping and line-shaping and shaping equipment 4 are oppositely arranged, and the conveyor belt 1 is located between the two stripping and line-shaping and shaping equipment 4.
  • the stripping and line-shaping and shaping device 4 includes a line-shaping and shaping frame 41, a line-shaping and shaping first drive member 42, a line-shaping and shaping first support member 43, and a cutter assembly 44, the line-shaping and shaping first drive member 42 Installed on the line-shaping frame 41 and driving the line-shaping first support 43 in the X-axis direction, the cutter assembly 44 is provided on the line-shaping first support 43, and the cutter The assembly 44 includes a matching line-shaping upper cutter mechanism and a line-shaping lower cutter mechanism.
  • the line-shaping and shaping upper cutter mechanism includes a line-shaping and shaping upper cutter drive, a line-shaping and shaping upper knife holder, and a line-shaping and shaping upper blade, and the line-shaping and shaping upper cutter drive is installed on the On the line-shaping first support member 43, the output end of the line-shaping upper cutter driving member is connected to the line-shaping upper knife holder and drives the line-shaping upper knife holder to move in the Z-axis direction (ie Lifting movement), the line-shaping upper blade is installed on the line-shaping upper knife holder.
  • the line-shaping lower knife mechanism includes a line-shaping lower knife drive member, a line-shaping lower knife holder and A line-shaping lower blade
  • the line-shaping lower cutter drive is installed on the line-shaping lower support member 43
  • the output end of the line-shaping lower cutter drive is connected to the line-shaping lower knife holder
  • the line-shaping lower blade holder drives the line-shaping lower blade holder to move along the Z-axis direction (that is, lifting movement)
  • the line-shaping lower blade is installed on the line-shaping lower blade holder, and the line-shaping upper blade and the line-shaping lower blade The blade fits.
  • the stripping and wire-shaping shaping device 4 further includes a wire-splitting assembly 45 provided on the cutter assembly 44, the wire-shaping shaping frame 41 or the wire-shaping first support 43, and the wire-separating assembly 45 includes a wire-dividing second The driving part 451, the branching thimble assembly 452 and the branching third driving part 453, the branching second driving part 451 and the branching third driving part 453 are respectively connected to the branching thimble assembly 452, and the branching second drive
  • the piece 451 drives the thread dividing thimble assembly 452 in the Z-axis direction
  • the thread dividing third driving piece 453 drives the thread dividing thimble assembly 452 in the X-axis direction
  • the thread dividing thimble assembly 452 is close to the cutter assembly
  • the knife edge of 44 is set, and the thread dividing thimble assembly 452 includes at least one thread dividing thimble.
  • the stripping and line-shaping equipment 4 further includes a flattening fourth driving member 461 and a flattening assembly
  • the flattening assembly includes a flattening upper pressing block 462 and a flattening lower pressing block 463
  • the flattening The upper pressing block 462 is provided on the line-shaping upper cutter mechanism
  • the flattening lower pressing block 463 is provided on the line-shaping lower cutter mechanism
  • the flattening fourth driving member 461 is installed on the cutter On the assembly 44 or the line-shaping first support member 43, the flattening fourth driving member 461 is used to drive the flattening upper pressing block 462 and the flattening lower pressing block 463 to open and close.
  • the flattening fourth driving member 461 is provided on the line-shaping upper knife holder, the output end of the flattening fourth driving member 461 is connected with a flattening mounting plate, and the flattening upper pressing block 462 is fixed on the flattening mounting plate, the flattening lower pressing block 463 is fixed on the line-shaping lower knife holder, and the flattening fourth driving member 461 drives the flattening upper pressing block 462 to move up and down along the Z-axis direction
  • the upper and lower flat pressing blocks 463 are opened and closed.
  • the flattening fourth driving member 461 may be installed on the flattening lower pressure block 463 and drive the flattening lower pressure block 463 to move up and down; as an extension, the flattening fourth drive
  • the number of the members 461 may be two, one of the flattening fourth driving members 461 drives the flattening upper pressing block 462 to move up and down, and the other of the flattening fourth driving members 461 drives the flattening lower pressing block 463 Rise and fall.
  • the tip of the branching thimble is provided with a sharp tip, and the sharp tip is disposed close to the flattening assembly.
  • the sharp tip is disposed near the flattening lower pressing block 463.
  • the flattening assembly further includes a flattening guide plate 464 having a guide gap, the flattening guide plate 464 is connected to the output end of the flattening fourth driving member 461, in detail, the flattening The guide plate 464 is installed on the flattening mounting plate.
  • the flattening guide plate 464 abuts against the flattening upper pressing block 462.
  • the thread splitting thimble assembly 452 includes a thimble sleeve 4521 and a thimble base 4522, the thread splitting thimble is connected to the thimble base 4522 and is movably arranged along the X-axis direction, and the thread splitting second driving member 451 is connected to the The thimble base 4522; the thimble sleeve 4521 has a thimble hole provided along the Z-axis direction, the branching thimble can be raised and lowered in the thimble hole, and the third driving member 453 of the branching line is connected to the thimble Set 4521.
  • the branch-line thimble has a branch-line positioning column provided along the X-axis direction, and the thimble base 4522 is provided with a branch-line positioning hole that cooperates with the branch-line positioning column; or, the thimble
  • the seat 4522 has a branching positioning column (not shown) provided along the X axis direction, and the branching thimble is provided with a branching positioning hole matched with the branching positioning column.
  • the stripping and splitting shaping device 4 further includes a splitting and shaping second support 48 installed on the splitting and shaping frame 41, the splitting and shaping A cable clamping mechanism 49 is provided on the second support 48.
  • the cable clamping mechanism 49 is located on the side of the branching assembly 45 away from the cutter assembly 44.
  • the cable clamping mechanism 49 includes an upper pressing driving member and an upper pressing member, the upper pressing driving member is installed on the line-shaping second support member 48, and the output end of the upper pressing driving member Connecting the upper pressing member and driving the upper pressing member to move along the Z-axis direction, preferably, the upper pressing member is provided with a plurality of buffer members, and the plurality of buffer members are arranged in a row along the Y-axis direction at intervals The buffer is used to press the cable on the transport jig and prevent the cable from being scratched by the upper pressing member.
  • the cable clamping mechanism 49 further includes a lower pressing driving member and a lower pressing member, the lower pressing driving member is installed on the line-shaping second support member 48, and the lower pressing driving member The output end of the is connected to the lower pressing member and drives the lower pressing member to move along the Z-axis direction.
  • the lower pressing member is used to resist the transport jig 2.
  • the lower pressing member can It plays the role of supporting the transportation jig 2 to avoid the situation that the transportation jig 2 is tilted and the upper pressing member cannot stably press the cable, which further improves the stability of the stripping and splitting shaping device 4.
  • it further includes a waste collection guide 40 installed on the line-shaping first support 43, and the waste collection guide 40 is disposed near the cutting edge of the cutter assembly 44.
  • the working process of the stripping and splitting and shaping device 4 of this embodiment is briefly described as follows: After the cable is transported to a predetermined position by the transport jig, A, the upper pressing drive member drives the upper pressing member down to press the cable, and the lower pressing driver Drive the lower pressure piece to rise against the transport jig; B.
  • the line-shaping upper cutter drive member drives the line-shaping upper blade to fall, the line-shaping lower cutter drive member drives the line-shaping lower blade to rise, and the cable enters the upper line In the peeling gap of the shaping lower blade, the cable sheath is cut; C.
  • the line-shaping first drive 42 drives the line-shaping first support 43 to move away from the transport jig, and the upper line-shaping lower blade drags The sheath of the cable end recedes, resulting in a half-stripping of the sheath of the cable end.
  • the half-stripping has the effect of gathering the core end and preventing the core end from splitting to cause the cable to be chaotic, so as to ensure the subsequent separation
  • the consistency of the thread thimble branching (characterized by the distance between the two core wires), so as to ensure the accuracy of subsequent processing;
  • flattening the fourth driving member 461 drives the flattening guide plate 464 and the flattening upper pressing block 462 to fall,
  • the flattening upper pressing block 462 cooperates with the flattening lower pressing block 463 to flatten the two core wires;
  • the splitter second drive 451 drives the thimble base 4522 to drive the splitting thimble up, and the thimble is inserted between the two core wires, Let the two core wires be partly separated, and then the third driving member 453 drives the thimble sleeve 4521 to reciprocate along the X-axis direction, lengthening the gap between the two core wires;
  • F the line-shaping upper cutter drive the driving line The shaping upper blade rises, and the line-shaping lower cutter driver drives the line-shaping lower blade to lower;
  • the flattening fourth driving member 461 drives the flattening guide plate 464 and the flattening upper pressing block 462 to rise, and the branching second driving member 451 drives
  • the thimble seat 4522 drives the branching thimble down, and the core wire is separated from the peeling gap;
  • G the branching shaping first drive member 42 drives the branching shaping first support member 43 to move slightly toward the transportation jig (this step is set by the manufacturer
  • the line-shaping upper cutter driver drives the line-shaping upper blade down, and the line-shaping lower cutter driver drives the line-shaping lower blade up, cutting off the end of the original cable to form a new line
  • the cable end, the new cable end is two separate core ends; the original cable end falls into the waste collection area via the waste collection guide 40; J.
  • the stripping and line-shaping equipment 4 is reset.
  • the injection molding device 5 is used to inject one end of the thread bar and form an injection body 50 at the end.
  • the injection molding apparatus 5 further includes an injection lower mold, the injection lower mold includes a matched first injection lower mold 22 and a second injection lower mold 51, and the first injection lower mold 22 is provided in the transportation On the jig 2, the second injection lower mold 51 is provided on the injection molding device 5, and the injection body 50 is supported on the first injection lower mold 22.
  • the injection molding apparatus 5 includes an injection molding apparatus body and an injection upper mold, the injection molding upper mold cooperates with the injection molding lower mold, the injection molding upper mold is provided on the injection molding apparatus body, preferably, the second injection molding
  • the lower mold 51 is provided with a lower mold accommodating groove 52 for accommodating at least a part of the first injection lower mold 22.
  • an injection groove is provided on the lower injection mold, and the injection groove includes a first groove section 531, a second groove section 532 and a third groove section 533 which are sequentially connected, and the second groove section 532 is provided on the On the first injection lower mold 22, the first groove section 531 and the third groove section 533 are respectively provided on the second injection lower mold 51.
  • the injection apparatus 5 of this embodiment injects the injection body 50 to the end of the wire with two core wires
  • the end of the first groove section 531 away from the second groove section 532 is provided with a core wire Spacer block 54 is provided with a core wire stopper 55 on both sides of the core wire spacer block 54 respectively
  • the core wire stopper 55 is provided on the second injection lower mold 51
  • the core wire stopper 55 and The core wire spacers 54 are respectively provided with guide surfaces.
  • the guiding surfaces on the core wire spacer 54 are inclined surfaces, and the inclined surfaces are provided on both sides of the core wire spacer 54 respectively, that is, the top of the core wire spacer 54 is triangular;
  • the guide surface on the core wire stopper 55 is an arc surface, and the arc surface is provided on the side of the core wire stopper 55 close to the core wire spacer 54.
  • the injection molding device 5 further includes an injection lifting mechanism 56 for lifting and lowering the transport jig 2 so as to avoid the first injection lower mold 22 and the second injection molding when the transport jig 2 is transported to the working area of the injection molding device 5
  • the lower mold 51 interferes.
  • it further includes an ejection and retracting mechanism (not shown), which is provided on the injection lifting mechanism 56 or the injection molding apparatus body, and the ejection and retracting mechanism is used to transport the jig 2 Pull up from the conveyor belt 1 to the injection lifting mechanism 56 and push the transport jig 2 on the injection lifting mechanism 56 back onto the conveyor belt 1.
  • the injection lifting mechanism 56 includes an injection lifting drive (not shown) and an injection lifting platform.
  • a blocking bar is provided on the top surface of the lifting platform, and the transport jig 2 is placed on the injection lifting platform.
  • An injection lifting drive is installed on the body of the injection molding equipment, and the injection lifting drive is connected to the injection lifting platform and drives the lifting platform to move up and down to drive the transportation jig 2 up and down, and the transportation jig 2 up and down
  • the first injection-molded lower mold 22 is driven to rise or fall from the lower mold accommodating groove 52 into the lower mold accommodating groove 52.
  • the endothelial stripping device 6 is used for stripping the endothelium of the end of the handle.
  • the endothelial stripping device 6 may be a wire stripping machine in the prior art.
  • the welding device 7 is used to solder the chip and the medicine head to the end of the injection body 50; in detail, the welding device 7 includes a welding frame and a A chip processing device, a chip welding device, and a chip retrieving device 71 on the welding frame, the chip processing device includes a first turntable 72 and a chip material tape loading mechanism 73 and chips arranged sequentially along the circumference of the first turntable 72 A tape punching mechanism 74 and a chip-on-tin mechanism 75, a chip bearing jig 721 is provided on the first turntable 72; the chip welding device includes a second turntable 76 and medicine heads arranged sequentially along the circumference of the second turntable 76 A blanking mechanism 77, a first welding device 781 and a second welding device 782, a welding jig assembly 761 is provided on the second turntable 76; the chip reclaiming device 71 is located on the first turntable 72 and the second turntable Between 76.
  • the chip processing device includes a first turntable 72 and a chip
  • the first turntable 72 and the second turntable 76 are driven by different driving members, respectively.
  • the first welding device 781 and the second welding device 782 can be selected from the welding machines in the prior art.
  • the chip material tape is a 10-plate material tape, that is, there are 10 chips on each material tape.
  • the chip material tape feeding mechanism 73, the chip material tape punching mechanism 74, the chip on-tin mechanism 75 and the chip reclaiming device 71 are evenly distributed around the central axis of the first turntable 72, and the first turntable 72
  • the number of the chip loading jigs 721 is four, and the four chip loading jigs 721 are evenly distributed around the central axis of the first turntable 72; the medicine head blanking mechanism 77 and the first welding device 781 ,
  • the second welding device 782 and the chip reclaiming device 71 are evenly distributed around the central axis of the second turntable 76, the number of the welding jig assemblies 761 on the second turntable 76 is four, four
  • the welding jig assembly 761 is evenly distributed around the central axis of the second turntable 76.
  • the chip tape loading mechanism 73 includes a chip tape lifting mechanism 731, a material frame 732, a push-pull mechanism 733 and a material moving mechanism 734; a chip tape lifting mechanism 731, a push-pull mechanism 733 and a material moving mechanism 734 are respectively arranged on the welding frame, the material frame 732 is placed on the chip material tape lifting mechanism 731, the chip material tape lifting mechanism 731 drives the material frame 732 to move up and down, the material frame 732 There are a plurality of loading plates arranged in parallel, a reclaiming table is provided on the welding frame, a side of the material frame 732 near the reclaiming table is provided with an opening, and the push-pull mechanism 733 is used to place the material frame The loading plate loaded with the chip tape in 732 is transferred to the reclaiming table and the empty loading plate on the reclaiming table is pushed back into the material frame 732, and the material moving mechanism 734 is used to remove the material
  • the chip tape on the upper loading plate in the stage is
  • the push-pull mechanism 733 includes a push-pull first drive member, a push-pull second drive member, and a push-pull jaw.
  • the push-pull first drive member is provided on the welding frame, and the push-pull first drive member drives the The push-pull second driving member performs linear reciprocating motion, and the push-pull second driving member is connected with the push-pull jaw and drives the push-pull jaw to open and close.
  • the chip material tape lifting mechanism 731 includes a chip material tape lifting table and a chip material tape lifting table lifting drive member, the chip material tape lifting table lifting drive member is provided on the welding frame, and the chip material tape lifting table The lifting driving member is connected to the chip material tape lifting table and drives the chip material tape lifting table to move up and down.
  • the material shifting mechanism 734 includes a connected material shifting nozzle and a first three-axis moving mechanism.
  • the material shifting nozzle can be moved along the X-axis direction under the drive of the first three-axis moving mechanism. It can also move in the Y-axis direction and also in the Z-axis direction.
  • the chip retrieving device 71 includes a connected retrieving suction nozzle and a second three-axis moving mechanism. The retrieving suction nozzle can be moved along the X-axis direction and the Y-axis under the driving of the second three-axis moving mechanism Moving in the axis direction, you can also move in the Z axis direction.
  • the reclaiming table is provided with a first roller and a second roller
  • the first roller is provided at the bottom of the reclaiming table
  • a second roller and a first roller are provided on both sides of the reclaiming table It is used to support the loading plate in the reclaiming table.
  • the second roller interferes with the side wall of the loading plate in the reclaiming table to guide the loading plate.
  • the setting of the first roller and the second roller can change the loading plate
  • the sliding friction with the reclaiming table becomes rolling friction, which is beneficial to prolong the service life of the loading plate.
  • the chip tape loading mechanism 73 further includes a first clamping drive 735 and a first clamping block 736, and the first clamping drive 735 is mounted on the chip tape lifting platform and connected to the The first clamping block 736 is used for clamping the material frame 732 located on the chip tape lifting table, so as to prevent the material frame 732 from accidentally falling.
  • the chip tape loading mechanism 73 further includes a second clamping drive 737 and a second clamping block 738, and the second clamping drive 737 is mounted on the welding frame and connected to the second Clamping block 738, the second clamping block 738 is used to clamp the loading plate located in the reclaiming table, so that the loading plate tightly abuts the second roller on one side, thereby allowing the loading plate in the reclaiming table
  • the positioning is more precise, so that the material moving mechanism 734 can accurately absorb the chip material tape.
  • the chip material tape punching mechanism 74 includes a connected chip material tape punching drive member and a chip material tape cutter, the chip material tape punching drive member is installed on the welding frame, and the chip material tape punching
  • the cutting drive member drives the chip tape cutter to move up and down.
  • the die-cutting and driving parts of the chip material tape may be cylinders, linear push rods and the like.
  • the tin-on-chip mechanism 75 includes a tin-on-bracket 751, a tin-on-elevation plate 752, a tin-on-first lift drive 753, a solder paste tray 754, a tin-on drive 755, and a scraper 756.
  • the upper tin first lifting driving member 753 is connected to the upper tin bracket 751 and the upper tin lifting plate 752 respectively to drive the upper tin lifting plate 752 to move up and down, and the upper tin driving member 755 and the solder paste tray 754 are respectively provided On the upper tin lifting plate 752, a tin leakage hole 757 is provided on the bottom plate of the solder paste tray 754, and the upper tin driving member 755 is directly or indirectly connected to the scraper 756 and drives the scraper 756 along The length of the solder paste tray 754 reciprocates.
  • the scraper 756 is located in the solder paste tray 754.
  • the scraper 756 is used to scrape the solder paste in the solder paste tray 754 (via the tin leakage hole 757) to the electron.
  • the welding area of the detonator chip is used to scrape the solder paste in the solder paste tray 754 (via the tin leakage hole 757) to the electron.
  • the bottom surface of the solder paste tray 754 is provided with an escape groove provided along the longitudinal direction of the solder paste tray 754, and the two sides of the escape groove are respectively provided with the tin leakage holes 757.
  • the avoiding groove is used to avoid the raised area in the middle of the chip, so that the bottom surface of the periphery of the tin leakage hole 757 can press the periphery of the area of the chip to be tinned.
  • the tin-on-chip mechanism 75 further includes a second tin-driving drive member, an output end of the second tin-lifting drive member is connected to the scraper 756, and the tin-driving drive 755 passes through the The second lifting drive member on the tin is indirectly connected to the scraper 756.
  • the height of the scraper 756 relative to the solder paste tray 754 is adjustable, which facilitates later maintenance of the scraper 756.
  • the medicine head unloading mechanism 77 includes a medicine head unloading driving member 771, a medicine head unloading connection frame, a medicine head unloading cutter mechanism 772, and a medicine head unloading gripper mechanism 773 ,
  • the medicine head blanking driving member 771 is fixed on the welding frame and drives the medicine head blanking connecting frame to reciprocate along the conveying direction of the medicine head blank belt
  • the medicine head unloading gripper mechanisms 773 are respectively provided on the medicine head unloading connection frame
  • the medicine head unloading connection frame is provided with a medicine head material belt driving member 774.
  • the medicine head material belt driving member 774 includes a rotation driving member and a rotation wheel, the rotation driving member is fixed on the medicine head blanking connection frame and connected to the rotation wheel, and the rotation wheel is in contact with the medicine head The top surface of the material belt and drive the medicine head material belt forward.
  • the medicine head blanking connection frame is provided with a medicine head material strip waste cutting mechanism 775, and the medicine head material strip waste cutting mechanism 775 includes a connected waste cutting second cutter and a waste cutting second punching
  • a driving member, the medicine head material band waste cutting mechanism 775 is used to cut off the remaining medicine head material band base material after the medicine head is taken out.
  • a medicine head code scanning device 776 is provided on the medicine head blanking connection frame, and the medicine head code scanning device 776 is used to scan and record the code on the medicine head for later product traceability.
  • the medicine head blanking gripper mechanism 773 can grasp the medicine head before the medicine head blanking cutter mechanism 772 cuts the medicine head, or it can hold the medicine after the cutter 73 cuts the medicine head In this embodiment, the medicine head unloading gripper mechanism 773 has been holding the medicine head during the medicine head unloading cutter mechanism 772 cutting off the medicine head to avoid contamination of the medicine head falling.
  • the chip material tape loading mechanism 73 is used to load the chip material tape; the chip material tape punching mechanism 74 is used to punch out the excess base material of the chip material tape, so that the chips on the chip carrying jig 721 are not connected to each other ; Chip tin mechanism 75 is used to apply tin to both ends of the chip; chip reclaiming device 71 is used to place the tin-coated chip from the chip carrying jig 721 to the welding groove of the welding jig assembly 761, and the medicine head is discharged The mechanism 77 is used to take out the medicine head on the medicine head material belt and place the medicine head into the welding groove of the welding jig assembly 761.
  • the chips and the medicine head in the same welding groove are close to or in contact with each other.
  • the first welding device 781 is used to The chip and the medicine head in the welding groove are welded; the second welding device 782 welds the end of the injection body 50 with the chip and the wire.
  • the chip soldering device further includes a second thrust driver 792
  • the soldering jig assembly 761 further includes a thimble assembly
  • the thimble assembly includes a bottom plate 7614 and a soldering thimble 7615 provided on the bottom plate 7614
  • the bottom plate 7614 is sleeved on the guide rod 7613
  • the bottom of the welding groove is provided with a pinhole that matches the welding thimble 7615
  • the second abutment driving member 792 is fixed on the welding machine
  • the second abutment driving member 792 is used to abut against the bottom plate 7614 to drive the soldering thimble 7615 to rise
  • the soldering thimble 7615 is used to place the soldered chip Eject the welding groove.
  • the base tube loading bayonet device 8 is used to sleeve the base tube outside the chip and fix the base tube to the injection body bayonet; the base tube loading bayonet device 8 adopts the prior art
  • the combination of the base pipe feeding equipment and the bayonet equipment can be used.
  • the detonator bayonet device of the detonator can be slightly modified.
  • the Chinese invention patent with the application number 201721706329.5 discloses a bayonet device , On the basis of this device, the process of filling the rubber plug is omitted, and after a little change, it can be used as the base pipe feeding bayonet device of this embodiment in combination with the base pipe feeding device. This method is not necessary for those skilled in the art Creative work can be achieved.
  • the junction box lower cover assembly device 11 is used to assemble and conduct the end of the wire rod away from the injection body with the junction box lower cover; the junction box upper cover assembly device 12 is used to assemble the junction box upper cover and the The lower cover of the junction box is assembled and closed.
  • the crimping upper die of the upper cover assembly device 12 of the junction box is provided with a vacuum suction hole for absorbing the upper cover of the junction box; the lower cover assembly device 11 of the junction box and the The assembly device 12 for the upper cover of the junction box can respectively use the combination of the crimping terminal machine and the vibrating disk in the prior art. Since the combination of the crimping terminal machine and the vibrating disk is a well-known technology in the industry, it will not be repeated here.
  • the finished product reclaiming device 9 is used to remove the finished product from the conveyor belt 1.
  • the finished product reclaiming device includes a finished product reclaiming frame 91, a finished product retrieving first driving member 92, and a finished product
  • the reclaiming support frame 93, the finished product reclaiming lifting driving member 94, the finished product reclaiming fixing frame 95, the finished product reclaiming lifting assembly 96 and the two thread clamp assemblies 97, and the first reclaiming first driving member 92 is connected to the finished product retrieving respectively
  • the material rack 91 and the finished product reclaiming support frame 93 drive the finished product reclaiming support frame 93 to reciprocate, and the finished product reclaiming lifting drive member 94 is respectively connected to the finished product reclaiming support frame 93 and the finished product reclaiming fixed
  • the rack 95 drives the finished product reclaiming and fixing frame 95 to move up and down, and the finished product reclaiming and lifting assembly 96 and the two thread clamp assemblies 97 are respectively installed on the finished product reclaiming and fixing frame 95,
  • the finished product reclaiming and lifting assembly 96 includes a second driving member 961 of the lifting assembly and two lifting wedges 962.
  • the second driving member 961 of the lifting assembly is installed on the finished product retrieving fixing frame 95, and the lifting assembly
  • the two driving members 961 connect the lifting wedge 962 and drive the two lifting wedge 962 close to or away from each other, and the moving direction of the lifting wedge 962 is set along the Y axis.
  • the number of the second driving members 961 of the lifting assembly in the finished material lifting assembly 96 is two, two of the second driving members 961 of the lifting assembly are oppositely arranged, and one second driving member 961 of the lifting assembly is connected One of the lifting wedge 962 and the other of the lifting assembly second driving member 961 are connected to the other of the lifting wedge 962.
  • the finished product reclaiming device 9 further includes a lifting and pressing block 98, which can be lifted and disposed on the finished product reclaiming fixing frame 95 along the Z-axis direction, and the lifting and pressing block 98 is located on the Lift the wedge 962 above.
  • an elastic member is further included. One end of the elastic member is connected to the lifting and pressing block 98, and the other end of the elastic member is connected to the finished product retrieving fixing frame 95.
  • the finished product reclaiming fixing frame 95 has a guide column arranged along the Z axis direction, the lifting and lowering pressure block 98 is sleeved on the guide column, and the elastic member is sleeved on the guide column And it is located above the lifting and pressing block 98.
  • the finished product picking and lifting assembly 96 includes at least one thread head clamping mechanism, and the thread head clamping mechanism includes a thread head clamping drive member and a thread head clamping jaw, and the thread head clamping drive member is installed on the finished product
  • the thread clamp clamping driving member is connected and drives the thread clamp jaws to open and close, and the clamping direction of the thread clamp jaws is set along the Y axis.
  • the finished product reclaiming and lifting assembly 96 each includes a plurality of the thread head clamping mechanisms, and the plurality of thread head clamping mechanisms are arranged in a row along the clamping direction thereof.
  • the number of clamping mechanisms in the two finished product picking and lifting assemblies 96 is the same, and they are provided in one-to-one correspondence.
  • a reciprocating transport mechanism 991 and a revolving plate 992 are provided.
  • the reciprocating transport mechanism 991 is provided on the finished product reclaiming frame 91.
  • the reciprocating transport mechanism 991 connects and drives the revolving plate 992 to reciprocate.
  • the reciprocating transport mechanism 991 is a multi-stage reciprocating transport mechanism. In this embodiment, the transport direction of the reciprocating transport mechanism 991 is set along the Y-axis direction.
  • the turntable 992 is in the shape of a shovel, and employees can sweep the finished product on the turntable 992 from the side of the turntable 992 without side walls.
  • an appearance detector and/or a power-on detector and/or a code recorder 13 disposed along the conveyor belt and located between the injection molding equipment and the finished product reclaiming equipment are also included.
  • the manufacturer may choose to add appearance detectors and/or power-on detectors and/or code recorders 13 to the production line according to actual needs.
  • a base tube coding machine 14 provided between the base tube material loading bayonet device 8 and the finished product reclaiming device 9.
  • a code binding recording device 15 is also included, which is used to bind the chip code and/or the drug head code and/or the base tube code and/or the junction box code to facilitate subsequent traceability .

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Abstract

一种电子雷管生产线，包括运输带（1）和由运输带（1）带动的运输治具（2），还包括沿运输带（1）一侧依次设置的自动绕线扎把设备（3）、剥皮分线整形设备（4）、注塑设备（5）、剥内皮设备（6）、焊接设备（7）、基管上料卡口设备（8）及成品取料设备（9），运输带（1）的另一侧依次设有接线盒下盖组装设备（11）和接线盒上盖组装设备（12），接线盒下盖组装设备（11）及接线盒上盖组装设备（12）均位于剥皮分线整形设备（4）与成品取料设备（9）之间。相比于现有技术中的电子雷管生产线，该电子雷管生产线所有工步均无需人工手动操作，实现了全面自动化生产，在保证人员的人身安全的基础上大大提高了生产效率。

Description

电子雷管生产线 技术领域
本发明涉及民用爆炸物品生产设备，尤其涉及电子雷管生产线。
 背景技术
电子雷管生产线中部分工序需要人工手动完成，采用人工手动生产势必会造成生产效率的不足，也就是说，现有的电子雷管生产线的自动化程度偏低、生产效率有待提升。
 技术问题
本发明所要解决的技术问题是：提供一种生产效率高的电子雷管生产线。
 技术解决方案
为了解决上述技术问题，本发明采用的技术方案为：电子雷管生产线，包括运输带和由运输带带动的运输治具，还包括沿所述运输带一侧依次设置的自动绕线扎把设备、剥皮分线整形设备、注塑设备、剥内皮设备、焊接设备、基管上料卡口设备及成品取料设备，所述运输带的另一侧依次设有接线盒下盖组装设备和接线盒上盖组装设备，所述接线盒下盖组装设备及所述接线盒上盖组装设备均位于所述剥皮分线整形设备与所述成品取料设备之间；
所述自动绕线扎把设备用于将线缆绕成线把并把线把放置在运输治具上；
所述剥皮分线整形设备用于剥除所述线把的两个端头的外皮并将线把端头处的两根芯线分开；
所述注塑设备用于给所述线把的一个端头进行注塑并在该端头形成注塑体；
所述剥内皮设备用于剥除所述线把端头的内皮；
所述焊接设备用于给所述线把具有所述注塑体的一端焊接芯片及药头；
所述基管上料卡口设备用于将基管套在所述芯片的外部并将基管与所述注塑体卡口固定；
所述接线盒下盖组装设备用于将线把远离所述注塑体的一端与接线盒下盖组装并导通；
所述接线盒上盖组装设备用于将接线盒上盖与所述接线盒下盖组装并盖合；
所述成品取料设备用于从运输带上取下成品。
 有益效果
本发明的有益效果在于：相比于现有技术中的电子雷管生产线，本发明的电子雷管生产线所有工步均无需人工手动操作，实现了全面自动化生产，在保证人员的人身安全的基础上大大提高了生产效率。
 附图说明
图1为本发明实施例一的电子雷管生产线的简化示意图；
图2为本发明实施例一的电子雷管生产线中的自动绕线扎把设备的整体结构的示意图；
图3为图2中细节A的放大图；
图4为图2中细节B的放大图；
图5为本发明实施例一的电子雷管生产线中的运输治具的结构示意图；
图6为图5中细节C的放大图；
图7和图8分别为本发明实施例一的电子雷管生产线中的剥皮分线整形设备的整体结构的示意图；
图9至图12分别为本发明实施例一的电子雷管生产线中的剥皮分线整形设备的部分结构的示意图；
图13为本发明实施例一的电子雷管生产线中的注塑设备的整体结构的示意图；
图14为图13中细节D的放大图；
图15为本发明实施例一的电子雷管生产线中的第一注塑下模的结构示意图；
图16和图17分别为本发明实施例一的电子雷管生产线中的焊接设备的整体结构的示意图；
图18为图17中细节E的放大图；
图19为本发明实施例一的电子雷管生产线中的芯片料带上料机构的整体结构的示意图；
图20为本发明实施例一的电子雷管生产线中的芯片上锡机构的整体结构的示意图；
图21为本发明实施例一的电子雷管生产线中的药头下料机构的整体结构的示意图；
图22为图21中细节F的放大图；
图23为本发明实施例一的电子雷管生产线中的成品取料设备的整体结构的示意图；
图24和图25分别为本发明实施例一的电子雷管生产线中的成品取料设备的部分结构的示意图。
标号说明：
1、运输带；2、运输治具；21、端头夹持件；22、第一注塑下模；3、自动绕线扎把设备；31、扎把机架；32、绕线绑把组件；321、送线装置；322、绕把装置；323、绑缚装置；324、移把装置；33、线把移料装置；331、端头顶抵驱动件；332、端头顶抵块；341、运输限位块组件；342、运输治具第一推拉装置；4、剥皮分线整形设备；41、分线整形机架；42、分线整形第一驱动件；43、分线整形第一支撑件；44、切刀组件；45、分线组件；451、分线第二驱动件；452、分线顶针组件；4521、顶针套；4522、顶针座；453、分线第三驱动件；461、压平第四驱动件；462、压平上压块；463、压平下压块；464、压平导向板；47、分线整形第五驱动件；48、分线整形第二支撑件；49、线缆夹紧机构；40、废料收集导向件；5、注塑设备；51、第二注塑下模；52、下模容置槽；531、第一槽段；532、第二槽段；533、第三槽段；54、芯线隔块；55、芯线挡块；56、注塑升降机构；50、注塑体；6、剥内皮设备；7、焊接设备；71、芯片取料装置；72、第一转盘；721、芯片承载治具；73、芯片料带上料机构；731、芯片料带升降机构；732、物料框；733、推拉机构；734、移料机构；735、第一夹紧驱动件；736、第一夹块；737、第二夹紧驱动件；738、第二夹块；74、芯片料带冲切机构；75、芯片上锡机构；751、上锡支架；752、上锡升降板；753、上锡第一升降驱动件；754、锡膏盘；755、上锡驱动件；756、刮具；757、漏锡孔；76、第二转盘；761、焊接治具组件；7611、焊接座；7612、底座；7613、导向杆；7614、底板；7615、焊接顶针；77、药头下料机构； 771、药头下料驱动件；772、药头下料切刀机构；773、药头下料抓手机构；774、药头料带驱动件；775、药头料带废料切除机构；776、药头编码扫描装置；781、第一焊接装置；782、第二焊接装置；791、第一顶抵驱动件；792、第二顶抵驱动件；8、基管上料卡口设备；9、成品取料设备；91、成品取料机架；92、成品取料第一驱动件；93、成品取料支撑架；94、成品取料升降驱动件；95、成品取料固定架；96、成品取料抬升组件；961、抬升组件第二驱动件；962、抬升楔块；97、线头夹持组件；98、升降压块；991、往复运输机构；992、周转盘；11、接线盒下盖组装设备；12、接线盒上盖组装设备；13、外观检测仪和/或通电检测仪和/或编码记录仪；14、基管打码机；15、编码绑定记录装置。
 本发明的实施方式
为详细说明本发明的技术内容、所实现目的及效果，以下结合实施方式并配合附图予以说明。
本发明最关键的构思在于：进行合理的产线布局及零部件优化，使得电子雷管能够实现全面自动化生产。
请参照图1至图25，电子雷管生产线，包括运输带1和由运输带1带动的运输治具2，还包括沿所述运输带1一侧依次设置的自动绕线扎把设备3、剥皮分线整形设备4、注塑设备5、剥内皮设备6、焊接设备7、基管上料卡口设备8及成品取料设备9，所述运输带1的另一侧依次设有接线盒下盖组装设备11和接线盒上盖组装设备12，所述接线盒下盖组装设备11及所述接线盒上盖组装设备12均位于所述剥皮分线整形设备4与所述成品取料设备9之间；所述自动绕线扎把设备3用于将线缆绕成线把并把线把放置在运输治具2上；所述剥皮分线整形设备4用于剥除所述线把的两个端头的外皮并将线把端头处的两根芯线分开；所述注塑设备5用于给所述线把的一个端头进行注塑并在该端头形成注塑体50；所述剥内皮设备6用于剥除所述线把端头的内皮；所述焊接设备7用于给所述线把具有所述注塑体50的一端焊接芯片及药头；所述基管上料卡口设备8用于将基管套在所述芯片的外部并将基管与所述注塑体50卡口固定；所述接线盒下盖组装设备11用于将线把远离所述注塑体50的一端与接线盒下盖组装并导通；所述接线盒上盖组装设备12用于将接线盒上盖与所述接线盒下盖组装并盖合；所述成品取料设备9用于从运输带1上取下成品。
本发明的工作原理简述如下：自动绕线扎把设备3裁线并将线缆绕把、扎把后将线把放入运输治具2中，然后自动绕线扎把设备3或外部设备将运输治具2推送到运输带1上；搭载线把的运输治具2被移动到剥皮分线整形设备4的工作区域，剥皮分线整形设备4剥除线把端头的外皮并将线把端头的两个芯线分开（需要说明的是，剥皮分线整形设备4既可以是一台也可以相对设置在所述运输带1两侧的两台，其中，线把的一端的端头留有芯线外皮，线把的另一端的端头无芯线外皮）；运输带1将分好芯线的线把继续向前运输到焊接设备7工作区域，焊接设备7对线把的一端进行注塑形成注塑体50（需要说明的是注塑体50的前端有部分芯线外露）；运输带1将注塑完成的线把继续向前运输到剥内皮设备6工作区域，剥内皮设备6对线把具有注塑体50的一端进行芯线外皮（即线缆端头的内皮）剥除；运输带1将剥完内皮的线把继续向前运输到焊接设备7工作区域，焊接设备7对线把具有注塑体50的一端进行焊芯片与药头（可选的，焊接设备7预先将芯片与药头焊接在一起）；运输带1将焊接好芯片的线把继续向前运输到基管上料卡口设备8工作区域，基管上料卡口设备8将基管套在芯片外部并将基管卡口到注塑体50上；上述均是对线把具有注塑体50一端的工艺过程的描述，在上述过程中，线把无注塑体50的一端亦能够找到合适的时机完成接线盒组装，比如在剥内皮设备6工作的同时，接线盒下盖组装设备11对接线盒下盖与线把端头进行装配；在基管上料卡口设备8工作的同时，接线盒下盖组装设备11对接线盒下盖与接线盒上盖进行装配；当线把的一端卡口好基管，线把的另一端装配好接线盒之后，成品取料设备9将成品取出运输带1。
从上述描述可知，本发明的有益效果在于：相比于现有技术中的电子雷管生产线，本发明的电子雷管生产线所有工步均无需人工手动操作，实现了全面自动化生产，在保证人员的人身安全的基础上大大提高了生产效率。
进一步的，所述运输治具2上设有用于夹持所述线把端头的端头夹持件21，所述自动绕线扎把设备3包括线把移料装置33，所述线把移料装置33包括用于将所述线把端头压入所述端头夹持件21的端头顶抵组件。
由上述描述可知，运输治具上设置端头夹持组件使得线缆的端头被固定住，方便后续加工，利于保证电子雷管生产线工作的稳定性。
进一步的，还包括注塑下模，所述注塑下模包括相配合的第一注塑下模22和第二注塑下模51，所述第一注塑下模22设于所述运输治具2上，所述第二注塑下模51设于所述注塑设备5上，所述注塑体50支撑于所述第一注塑下模22上。
由上述描述可知，第一注塑下模设置在运输治具上以支撑注塑体可以防止注塑体受重力垂落而影响后续工作，进一步保证了电子雷管生产线工作的稳定性。
进一步的，所述焊接设备7包括焊接机架和分别设于所述焊接机架上的芯片加工装置、芯片焊接装置和芯片取料装置71，所述芯片加工装置包括第一转盘72及沿第一转盘72圆周依次设置的芯片料带上料机构73、芯片料带冲切机构74和芯片上锡机构75，所述第一转盘72上设有芯片承载治具721；所述芯片焊接装置包括第二转盘76及沿第二转盘76圆周依次设置的药头下料机构77、第一焊接装置781和第二焊接装置782，所述第二转盘76上设有焊接治具组件761；所述芯片取料装置71位于所述第一转盘72和第二转盘76之间。
由上述描述可知，设置第一、二转盘并通过优化芯片加工装置和芯片焊接装置组成机构的布局，制造出了一台能够实现芯片料带上料、芯片料带冲切、芯片上锡、药头料带下料、药头芯片焊接、芯片导线焊接等一系列工序的一体化自动焊接设备，极大程度上提高了电子雷管的生产效率；另外，第一、二转盘的设置减少了周转设备的数量，不仅降低了焊接设备的制造成本，还减少了物料流转耗时，进一步提高了生产效率；另外，焊接设备体积小，利于占用空间。
进一步的，芯片料带上料机构73、芯片料带冲切机构74、芯片上锡机构75和芯片取料装置71绕所述第一转盘72的中心轴均布，所述第一转盘72上的所述芯片承载治具721的数量为四个，四个所述芯片承载治具721绕所述第一转盘72的中心轴均布；所述药头下料机构77、第一焊接装置781、第二焊接装置782和芯片取料装置71绕所述第二转盘76的中心轴均布，所述第二转盘76上的所述焊接治具组件761的数量为四个，四个所述焊接治具组件761绕所述第二转盘76的中心轴均布。
由上述描述可知，第一、二转盘每次转动均为90°，上述机构可同时工作，缩短工时，进一步提高生产效率。
进一步的，所述芯片上锡机构75包括上锡支架751、上锡升降板752、上锡第一升降驱动件753、锡膏盘754、上锡第一驱动件和刮具756，所述上锡第一升降驱动件753分别连接所述上锡支架751和所述上锡升降板752并驱动所述上锡升降板752升降，所述上锡第一驱动件和锡膏盘754分别设于所述上锡升降板752上，所述锡膏盘754的底板7614上设有漏锡孔757，所述上锡第一驱动件连接所述刮具756并驱动所述刮具756沿锡膏盘754的长度方向往复运动，所述刮具756位于所述锡膏盘754内。
由上述描述可知，刮具刮动锡膏盘中的锡膏，使锡膏经由漏锡孔落到芯片的焊接区，从而完成芯片的上锡工作；自动化上锡，利于进一步提高生产效率；芯片焊接区的上锡厚度均匀，上锡质量高。
进一步的，所述芯片焊接装置还包括第一顶抵驱动件791，所述焊接治具组件761包括焊接座7611、底座7612和导向杆7613，所述焊接座7611与所述底座7612通过沿竖直方向设置的所述导向杆7613相连，焊接座7611位于所述第二转盘76的上方，底座7612位于所述第二转盘76的下方，所述第二转盘76上设有与所述导向杆7613相配合的导向孔，所述焊接座7611的顶面设有焊接槽；所述第一顶抵驱动件791固定在所述焊接机架上且位于所述第二焊接装置782的下方，所述第一顶抵驱动件791用于顶抵底座7612以驱使所述焊接座7611上升。
由上述描述可知，为避免流水线将导线流动到焊接位置时，导线与焊接治具组件发生干涉，焊接治具组件中的电子雷管芯片要位于导线焊接端的下方，在第二焊接装置工作之前，第一顶抵驱动件将会顶起底座，从而使得焊接座上的电子雷管芯片与导线接触/靠近，进而让第二焊接装置能够焊接电子雷管芯片与导线。
进一步的，所述芯片焊接装置还包括第二顶抵驱动件792，所述焊接治具组件761还包括顶针组件，所述顶针组件包括底板7614和设于所述底板7614上的顶针，所述底板7614套设在所述导向杆7613上，所述焊接槽的底部设有与所述顶针相配合的针孔，所述第二顶抵驱动件792固定在所述焊接机架上且位于所述第二焊接装置782的下方，所述第二顶抵驱动件792用于顶抵底板7614以驱使所述顶针上升。
由上述描述可知，顶针组件用于将与导线完成焊接的电子雷管芯片顶出焊接槽，确保电子雷管生产线能够正常地运转。
进一步的，还包括沿所述运输带1设置的且位于所述注塑设备5和所述成品取料设备9之间的外观检测仪和/或通电检测仪和/或编码记录仪13。
由上述描述可知，外观检测仪用于检测电子雷管的外观，通电检测仪用于检测电子雷管的电路是否正常，编码记录仪用于记录电子雷管的编码（例如二维码），方便后期追溯。
进一步的，所述成品取料设备9包括成品取料机架91、成品取料第一驱动件92、成品取料支撑架93、成品取料升降驱动件94、成品取料固定架95、成品取料抬升组件96和两个线头夹持组件97，成品取料第一驱动件92分别连接所述成品取料机架91与所述成品取料支撑架93并驱动所述成品取料支撑架93往复运动，成品取料升降驱动件94分别连接所述成品取料支撑架93与所述成品取料固定架95并驱动所述成品取料固定架95升降，所述成品取料抬升组件96及两个所述线头夹持组件97分别安装在所述成品取料固定架95上，所述成品取料抬升组件96位于两个所述线头夹持组件97之间。
由上述描述可知，线头夹持组件和抬升组件的配合能够直接从运输治具上取出线把，无需手工操作，利于提高生产效率，降低了生产员工的工作强度，节约生产成本。
实施例一
请参照图1至图25，本发明的实施例一为：如图1所示，电子雷管生产线，包括运输带1和由运输带1带动的运输治具2，还包括沿所述运输带1一侧依次设置的自动绕线扎把设备3、剥皮分线整形设备4、注塑设备5、剥内皮设备6、焊接设备7、基管上料卡口设备8及成品取料设备9，所述运输带1的另一侧依次设有接线盒下盖组装设备11和接线盒上盖组装设备12，所述接线盒下盖组装设备11及所述接线盒上盖组装设备12均位于所述剥皮分线整形设备4与所述成品取料设备9之间；优选的，所述运输带1为双层运输结构，该双层运输结构的上下层的运输方向相反。
请结合图2至图6，所述自动绕线扎把设备3用于将线缆绕成线把并把线把放置在运输治具2上。本实施例中，自动绕线扎把设备3包括扎把机架31，所述扎把机架31上设有绕线绑把组件32、线把移料装置33和运输治具放置位，运输治具放置位用于放置运输治具2，所述线把移料装置33位于所述运输治具放置位的上方；所述绕线绑把组件32包括送线装置321、绕把装置322、绑缚装置323和移把装置324；所述送线装置321用于给绕把装置322输送线材，所述绕把装置322用于将线材绕成线把，所述移把装置324用于将所述线把转移到绑缚装置323上，所述绑缚装置323用于捆绑线把，所述线把移料装置33用于将捆绑后的线把从绑缚装置323上转移到所述运输治具放置位内的运输治具2中。
所述线把移料装置33包括移把夹取组件，所述移把夹取组件上设有两个端头顶抵组件，所述端头顶抵组件包括端头顶抵驱动件331和端头顶抵块332，所述端头顶抵驱动件331固定在所述移把夹取组件上并连接所述端头顶抵块332。本实施例中，所述线把移料装置33还包括线把移料第一驱动件、线把移料第一支架和线把移料第一升降驱动件，所述移把夹取组件包括移把夹取第一支撑板和分别设于所述移把夹取第一支撑板上的移把夹取第一夹持组件及两个移把夹取第二夹持组件，所述移把夹取第一驱动件的输出端与线把移料第一支架相连并驱动所述线把移料第一支架沿运输带1运输方向往复运动；所述线把移料第一升降驱动件安装在所述线把移料第一支架上，线把移料第一升降驱动件的输出端连接所述移把夹取第一支撑板，移把夹取第一夹持组件位于两个移把夹取第二夹持组件之间；两个所述端头顶抵组件分别设于所述移把夹取第一支撑板上，一个所述端头顶抵组件靠近一个所述移把夹取第二夹持组件设置，另一个所述端头顶抵组件靠近另一个所述移把夹取第二夹持组件设置。
所述扎把机架31上设有呈U字型的运输限位块组件341，所述运输限位块组件341围成所述运输治具放置位。进一步的，所述扎把机架31上还设有用于将运输治具2推出或拉入运输治具放置位的运输治具第一推拉装置342。
详细的，所述运输治具第一推拉装置342包括运输治具第一推拉装置第二驱动件、运输治具第一推拉装置第二支架、运输治具第一推拉装置第一旋转驱动件和运输治具第一推拉装置推拉块，所述运输治具第一推拉装置第二驱动件安装在所述扎把机架31上，所述运输治具第一推拉装置第二驱动件的输出端连接所述运输治具第一推拉装置第二支架并驱动所述运输治具第一推拉装置第二支架往复运动，所述运输治具第一推拉装置第一旋转驱动件安装在所述运输治具第一推拉装置第二支架上，所述运输治具第一推拉装置第一旋转驱动件的输出端连接所述运输治具第一推拉装置推拉块。
所述绕把装置322包括绕把转盘、绕把第二旋转驱动件和安装在所述扎把机架31上的两个绕把第三夹持组件，所述绕把第二旋转驱动件安装在所述扎把机架31上，所述绕把第二旋转驱动件的输出端连接所述绕把转盘，所述绕把转盘位于两个所述绕把第三夹持组件之间。
所述绑缚装置323包括绑线送料组件、绑线中部夹持组件、绑线缠绕组件和两个绑线第四夹持组件，绑线中部夹持组件位于两个所述绑线第四夹持组件之间，所述绑线缠绕组件位于所述绑线中部夹持组件的上方，所述绑线送料组件用于向绑线中部夹持组件输送绑线。本实施例中，所述绑线中部夹持组件包括绑线第二升降驱动件、绑线双面齿条和两个相对设置的绑线弧形爪，所述绑线第二升降驱动件安装在所述扎把机架31上，所述绑线第二升降驱动件的输出端连接所述绑线双面齿条并驱动所述绑线双面齿条升降，所述绑线弧形爪的一端与所述扎把机架31可转动连接，所述绑线弧形爪与所述扎把机架31连接的一端的外周壁上具有与所述绑线双面齿条相配合的多个齿槽，多个所述齿槽呈圆周排布。
可选的，所述绑线缠绕组件包括绑线缠绕第三驱动件、绑线缠绕第三支架、绑线缠绕第三升降驱动件、绑线缠绕第二支撑板和绑线缠绕旋转夹持组件，所述绑线缠绕第三驱动件安装在所述扎把机架31上，绑线缠绕第三驱动件的输出端连接所述绑线缠绕第三支架并驱动所述绑线缠绕第三支架沿X轴方向移动，所述绑线缠绕第三升降驱动件安装在所述绑线缠绕第三支架上，绑线缠绕第三升降驱动件的输出端连接所述绑线缠绕第二支撑板，所述绑线缠绕旋转夹持组件安装在所述绑线缠绕第二支撑板上。所述绑线缠绕旋转夹持组件包括绑线缠绕第三旋转驱动件和绑线缠绕夹爪，绑线缠绕第三旋转驱动件的输出端连接所述绑线缠绕夹爪。
本实施例中，移把装置324与线把移料装置33结构相同，只是所述移把装置324的移把方向沿X轴方向设置。
请结合图3和图6，所述运输治具2上设有用于夹持所述线把端头的端头夹持件21，可选的，所述端头夹持件21包括两组弹性夹持片，所述弹性夹持片包括弹性件和端头夹块，所述弹性件的一端连接端头夹块，弹性件的另一端连接所述运输治具，线把端头夹持于两个所述端头夹块之间。
自动绕线扎把设备3工作原理简述如下：送线装置321输送线材，移把装置324夹持线材的线头并沿X轴方向移动，然后绕把第三夹持组件夹持住线材端头，移把装置324松开线材，绕把第二旋转驱动件驱动绕把转盘转动以对线材进行绕把，线材绕把完成后，移把装置324将线材移动到绑缚装置323上，绑线第二升降驱动件驱动齿条下降从而使两个绑线弧形爪夹持住线材的中部，相应的，绑线缠绕夹爪夹住绑线的两个端头并旋转，从而使得绑线绑住线把，接着线把移料装置33将线把从绑缚装置323上取出并放入运输治具放置位中的运输治具2上，在将线把放置在运输治具2上的过程中，端头顶抵驱动件331驱动端头顶抵块332让端头顶抵块332将线把的两个线头压入运输治具2对应的端头夹持件21中，让端头夹持件21能够夹持住线缆端头，最后，运输治具第一推拉装置342将运输治具2从运输治具放置位推到运输带1上。
请结合图7至图12，所述剥皮分线整形设备4用于剥除所述线把的两个端头的外皮并将线把端头处的两根芯线分开。本实施例中，剥皮分线整形设备4的数量为两台，两台所述剥皮分线整形设备4相对设置且运输带1位于两台剥皮分线整形设备4之间。具体的，剥皮分线整形设备4包括分线整形机架41、分线整形第一驱动件42、分线整形第一支撑件43和切刀组件44，所述分线整形第一驱动件42安装在所述分线整形机架41上并沿X轴方向驱动分线整形第一支撑件43，所述切刀组件44设于所述分线整形第一支撑件43上，所述切刀组件44包括相配合的分线整形上切刀机构和分线整形下切刀机构。本实施例中，所述分线整形上切刀机构包括分线整形上切刀驱动件、分线整形上刀架和分线整形上刀片，所述分线整形上切刀驱动件安装在所述分线整形第一支撑件43上，所述分线整形上切刀驱动件的输出端连接所述分线整形上刀架并驱动所述分线整形上刀架沿Z轴方向移动（即升降运动），所述分线整形上刀片安装在所述分线整形上刀架上，同理，所述分线整形下切刀机构包括分线整形下切刀驱动件、分线整形下刀架和分线整形下刀片，所述分线整形下切刀驱动件安装在所述分线整形第一支撑件43上，所述分线整形下切刀驱动件的输出端连接所述分线整形下刀架并驱动所述分线整形下刀架沿Z轴方向移动（即升降运动），所述分线整形下刀片安装在所述分线整形下刀架上，分线整形上刀片与分线整形下刀片相配合。
剥皮分线整形设备4还包括设于所述切刀组件44、分线整形机架41或分线整形第一支撑件43上的分线组件45，所述分线组件45包括分线第二驱动件451、分线顶针组件452和分线第三驱动件453，分线第二驱动件451和分线第三驱动件453分别连接所述分线顶针组件452，所述分线第二驱动件451沿Z轴方向驱动所述分线顶针组件452，所述分线第三驱动件453沿X轴方向驱动所述分线顶针组件452，所述分线顶针组件452靠近所述切刀组件44的刀口设置，所述分线顶针组件452包括至少一个分线顶针。
进一步的，剥皮分线整形设备4还包括压平第四驱动件461和压平组件，所述压平组件包括相配合的压平上压块462和压平下压块463，所述压平上压块462设于所述分线整形上切刀机构上，所述压平下压块463设于所述分线整形下切刀机构上，压平第四驱动件461安装在所述切刀组件44或分线整形第一支撑件43上，压平第四驱动件461用于驱使所述压平上压块462与压平下压块463开合。本实施例中，所述压平第四驱动件461设于所述分线整形上刀架上，压平第四驱动件461的输出端连接有一压平安装板，所述压平上压块462固定在所述压平安装板上，所述压平下压块463固定在分线整形下刀架上，压平第四驱动件461沿Z轴方向驱动所述压平上压块462升降从而实现上压平下压块463的开合。容易理解的，在某些实施例中，所述压平第四驱动件461可以安装在压平下压块463上并驱动压平下压块463升降；作为拓展，所述压平第四驱动件461的数量可以是两个，一个所述压平第四驱动件461驱动所述压平上压块462升降，另一个所述压平第四驱动件461驱动所述压平下压块463升降。
作为优选，所述分线顶针的端头设有锋尖，所述锋尖贴近所述压平组件设置，本实施例中，所述锋尖靠近所述压平下压块463设置。
可选的，所述压平组件还包括具有导向豁口的压平导向板464，所述压平导向板464与所述压平第四驱动件461的输出端连接，详细的，所述压平导向板464安装在所述压平安装板上，优选的，所述压平导向板464抵靠所述压平上压块462。
具体的，所述分线顶针组件452包括顶针套4521和顶针座4522，所述分线顶针连接所述顶针座4522且沿X轴方向可活动设置，所述分线第二驱动件451连接所述顶针座4522；所述顶针套4521具有沿Z轴方向设置的顶针孔，所述分线顶针在所述顶针孔内可升降设置，所述分线第三驱动件453连接所述顶针套4521。
更详细的，所述分线顶针上具有沿X轴方向设置的分线定位柱，所述顶针座4522上设有与所述分线定位柱相配合的分线定位孔；或者，所述顶针座4522上具有沿X轴方向设置的分线定位柱（图未示），所述分线顶针上设有与所述分线定位柱相配合的分线定位孔。
还包括设于所述分线整形机架41上的分线整形第五驱动件47，所述分线整形第五驱动件47连接所述分线整形第一支撑件43并驱动所述分线整形第一支撑件43沿Y轴方向移动，所述分线整形上刀片和分线整形下刀片分别包括楔形刀锋，每个所述楔形刀锋上分别具有至少一个剥皮缺口，且分线整形上刀片上的剥皮缺口与所述分线整形下刀片上的剥皮缺口一一对应设置。
为避免剥皮、分线、整形的过程中线缆发生位移，剥皮分线整形设备4还包括安装在所述分线整形机架41上的分线整形第二支撑件48，所述分线整形第二支撑件48上设有线缆夹紧机构49，所述线缆夹紧机构49位于所述分线组件45远离所述切刀组件44的一侧。可选的，所述线缆夹紧机构49包括上压紧驱动件和上压件，上压紧驱动件安装在所述分线整形第二支撑件48上，上压紧驱动件的输出端连接所述上压件并驱动所述上压件沿Z轴方向移动，优选的，所述上压件上设有多个缓冲件，所述多个缓冲件沿Y轴方向呈一排间隔设置，所述缓冲件用于压紧运输治具上的线缆并避免线缆被上压件刮伤。可选的，所述线缆夹紧机构49还包括下压紧驱动件和下压件，所述下压紧驱动件安装在所述分线整形第二支撑件48上，下压紧驱动件的输出端连接所述下压件并驱动所述下压件沿Z轴方向移动，所述下压件用于抵持运输治具2，在上压件下压的过程中，下压件能够起到支撑运输治具2的作用，避免出现运输治具2受力倾斜而致使上压件不能稳定地压住线缆的情况，进一步提高了剥皮分线整形设备4工作的稳定性。
可选的，还包括安装在所述分线整形第一支撑件43上的废料收集导向件40，所述废料收集导向件40靠近所述切刀组件44的刀口设置。
本实施例的剥皮分线整形设备4工作过程简述如下：线缆被运输治具运送到预定位置后，A、上压紧驱动件驱动上压件下降压住线缆，下压紧驱动件驱动下压件上升抵持运输治具；B、分线整形上切刀驱动件驱动分线整形上刀片下降，分线整形下切刀驱动件驱动分线整形下刀片上升，线缆进入上分线整形下刀片的剥皮缺口中，线缆外皮被切断；C、分线整形第一驱动件42驱动分线整形第一支撑件43朝远离运输治具的方向移动，上分线整形下刀片拖动线缆端头的外皮后退，造成线缆端头外皮的半剥，半剥相比于全剥具有收拢芯线端头、防止芯线端头叉开致使缆线混乱的作用，以便保证后续分线顶针分线的一致性（表征为两根芯线之间的间距），从而保证后续加工精度；D、压平第四驱动件461驱动压平导向板464和压平上压块462下降，压平上压块462与压平下压块463配合，压平两根芯线；E、分线第二驱动件451驱动顶针座4522带动分线顶针上升，顶针插入两根芯线之间，让两根芯线局部分开，然后分线第三驱动件453驱动顶针套4521沿X轴方向往复运动，加长两根芯线之间的缝隙；F、分线整形上切刀驱动件驱动分线整形上刀片上升，分线整形下切刀驱动件驱动分线整形下刀片下降；压平第四驱动件461驱动压平导向板464和压平上压块462上升，分线第二驱动件451驱动顶针座4522带动分线顶针下降，芯线脱离剥皮缺口；G、分线整形第一驱动件42驱动分线整形第一支撑件43朝靠近运输治具的方向轻微位移（此步骤厂商按需设置，可要可不要）；H、分线整形第五驱动件47驱动分线整形第一支撑件43沿Y轴方向位移一小段距离，使得芯线的上下方分别对应于上分线整形下刀片的非剥皮缺口区域；I、分线整形上切刀驱动件驱动分线整形上刀片下降，分线整形下切刀驱动件驱动分线整形下刀片上升，切断原线缆端头，形成新的线缆端头，新的线缆端头为两根分开的芯线头；原线缆端头经由废料收集导向件40落入废料收集区；J、剥皮分线整形设备4复位。
请结合图5、图6及图13至图15，所述注塑设备5用于给所述线把的一个端头进行注塑并在该端头形成注塑体50。进一步的，所述注塑设备5还包括注塑下模，所述注塑下模包括相配合的第一注塑下模22和第二注塑下模51，所述第一注塑下模22设于所述运输治具2上，所述第二注塑下模51设于所述注塑设备5上，所述注塑体50支撑于所述第一注塑下模22上。详细的，所述注塑设备5包括包括注塑设备本体和注塑上模，注塑上模与注塑下模相配合，所述注塑上模设于所述注塑设备本体上，优选的，所述第二注塑下模51上设有容纳所述第一注塑下模22至少一部分的下模容置槽52。
进一步的，所述注塑下模上设有注塑槽，所述注塑槽包括依次连通的第一槽段531、第二槽段532和第三槽段533，所述第二槽段532设于所述第一注塑下模22上，第一槽段531和第三槽段533分别设于所述第二注塑下模51上。
由于本实施例的注塑设备5是给具有两根芯线的线材的端头注塑注塑体50的，因此，优选所述第一槽段531远离所述第二槽段532的一端设有芯线隔块54，所述芯线隔块54的两侧分别设有芯线挡块55，所述芯线挡块55设于所述第二注塑下模51上，所述芯线挡块55和所述芯线隔块54上分别设有导向面。详细的，所述芯线隔块54上的导向面为斜面，所述芯线隔块54的两侧分别设有所述斜面，即所述芯线隔块54的顶部呈三角状；所述芯线挡块55上的导向面为圆弧面，所述芯线挡块55靠近所述芯线隔块54的一侧设有所述圆弧面。
注塑设备5还包括注塑升降机构56，所述注塑升降机构56用于升降运输治具2，从而避免运输治具2在被运到注塑设备5工作区域时第一注塑下模22与第二注塑下模51发生干涉。优选的，还包括推出拉回机构（图未示），所述推出拉回机构设于所述注塑升降机构56或所述注塑设备本体上，所述推出拉回机构用于将运输治具2从运输带1上拉到注塑升降机构56上以及将注塑升降机构上56的运输治具2推回运输带1上。
所述注塑升降机构56包括注塑升降驱动件（图未示）和注塑升降台，所述升降台的顶面设有阻挡条，所述运输治具2置于所述注塑升降台上，所述注塑升降驱动件安装在所述注塑设备本体上，所述注塑升降驱动件连接所述注塑升降台并驱动所述升降台升降以带动所述运输治具2升降，所述运输治具2的升降带动所述第一注塑下模22从所述下模容置槽52中升起或下降到所述下模容置槽52内。
所述剥内皮设备6用于剥除所述线把端头的内皮，所述剥内皮设备6可选用现有技术中的剥线机。
请结合图16至图18，所述焊接设备7用于给所述线把具有所述注塑体50的一端焊接芯片及药头；详细的，所述焊接设备7包括焊接机架和分别设于所述焊接机架上的芯片加工装置、芯片焊接装置和芯片取料装置71，所述芯片加工装置包括第一转盘72及沿第一转盘72圆周依次设置的芯片料带上料机构73、芯片料带冲切机构74和芯片上锡机构75，所述第一转盘72上设有芯片承载治具721；所述芯片焊接装置包括第二转盘76及沿第二转盘76圆周依次设置的药头下料机构77、第一焊接装置781和第二焊接装置782，所述第二转盘76上设有焊接治具组件761；所述芯片取料装置71位于所述第一转盘72和第二转盘76之间。本实施例中，所述第一转盘72和第二转盘76分别通过不同的驱动件进行驱动。第一焊接装置781和第二焊接装置782可选用现有技术中的焊接机。可选的，所述芯片料带为10联板料带，即每个料带上均均有10个芯片。
优选的，芯片料带上料机构73、芯片料带冲切机构74、芯片上锡机构75和芯片取料装置71绕所述第一转盘72的中心轴均布，所述第一转盘72上的所述芯片承载治具721的数量为四个，四个所述芯片承载治具721绕所述第一转盘72的中心轴均布；所述药头下料机构77、第一焊接装置781、第二焊接装置782和芯片取料装置71绕所述第二转盘76的中心轴均布，所述第二转盘76上的所述焊接治具组件761的数量为四个，四个所述焊接治具组件761绕所述第二转盘76的中心轴均布。
如图19所示，所述芯片料带上料机构73包括芯片料带升降机构731、物料框732、推拉机构733和移料机构734；芯片料带升降机构731、推拉机构733和移料机构734分别设于所述焊接机架上，所述物料框732放置在所述芯片料带升降机构731上，所述芯片料带升降机构731驱动所述物料框732升降，所述物料框732内具有多个平行设置的上料板，所述焊接机架上设有取料台，所述物料框732靠近所述取料台的一侧设有开口，所述推拉机构733用于将物料框732中装载芯片料带的上料板转移到所述取料台上以及将所述取料台上空载的上料板推回物料框732中，所述移料机构734用于将取料台中的上料板上的芯片料带转移到所述第一转盘72的所述芯片承载治具721中。详细的，所述推拉机构733包括推拉第一驱动件、推拉第二驱动件和推拉夹爪，所述推拉第一驱动件设于所述焊接机架上，所述推拉第一驱动件驱动所述推拉第二驱动件做直线往复运动，所述推拉第二驱动件与所述推拉夹爪相连并驱动所述推拉夹爪开合。所述芯片料带升降机构731包括芯片料带升降台和芯片料带升降台升降驱动件，所述芯片料带升降台升降驱动件设于所述焊接机架上，所述芯片料带升降台升降驱动件连接所述芯片料带升降台并驱动所述芯片料带升降台升降。
本实施例中，所述移料机构734包括相连的移料吸嘴和第一三轴移动机构，移料吸嘴在所述第一三轴移动机构的驱动下既可以沿X轴方向移动，又可以沿Y轴方向移动，还可以沿Z轴方向移动。所述芯片取料装置71包括相连的取料吸嘴和第二三轴移动机构，取料吸嘴在所述第二三轴移动机构的驱动下既可以沿X轴方向移动，又可以沿Y轴方向移动，还可以沿Z轴方向移动。
优选的，所述取料台内设有第一滚轮和第二滚轮，所述第一滚轮设于所述取料台的底部，取料台的两侧分别设有第二滚轮，第一滚轮用于支撑取料台内的上料板，第二滚轮抵触进入取料台内的上料板的侧壁以对上料板进行导向，第一滚轮和第二滚轮的设置可以将上料板与取料台之间的滑动摩擦变为滚动摩擦，利于延长上料板的使用寿命。
可选的，所述芯片料带上料机构73还包括第一夹紧驱动件735和第一夹块736，第一夹紧驱动件735安装在所述芯片料带升降台上并连接所述第一夹块736，第一夹块736用于夹持位于芯片料带升降台上的物料框732，从而防止物料框732意外掉落。可选的，所述芯片料带上料机构73还包括第二夹紧驱动件737和第二夹块738，第二夹紧驱动件737安装在所述焊接机架上并连接所述第二夹块738，第二夹块738用于夹持位于取料台内的上料板，使上料板紧紧抵靠一侧的所述第二滚轮，从而让取料台内的上料板定位更精准，进而让移料机构734能够准确地吸取芯片料带。
所述芯片料带冲切机构74包括相连的芯片料带冲切驱动件和芯片料带切刀，所述芯片料带冲切驱动件安装在所述焊接机架上，所述芯片料带冲切驱动件驱动所述芯片料带切刀升降。芯片料带冲切驱动件可以是气缸、直线推杆等。
如图20所示，所述芯片上锡机构75包括上锡支架751、上锡升降板752、上锡第一升降驱动件753、锡膏盘754、上锡驱动件755和刮具756，所述上锡第一升降驱动件753分别连接所述上锡支架751和所述上锡升降板752并驱动所述上锡升降板752升降，所述上锡驱动件755和锡膏盘754分别设于所述上锡升降板752上，所述锡膏盘754的底板上设有漏锡孔757，所述上锡驱动件755直接或间接连接所述刮具756并驱动所述刮具756沿锡膏盘754的长度方向往复运动，所述刮具756位于所述锡膏盘754内，所述刮具756用于将锡膏盘754中的锡膏（经由漏锡孔757）刮到电子雷管芯片的焊接区。
所述锡膏盘754的底面具有沿锡膏盘754的长度方向设置的避位槽，所述避位槽的两侧分别设有所述漏锡孔757。所述避位槽用于对芯片中部凸起区域进行避空，从而使得漏锡孔757的周边底面可以压住芯片的待上锡区的外围。
可选的，所述芯片上锡机构75还包括上锡第二升降驱动件，所述上锡第二升降驱动件的输出端连接所述刮具756，所述上锡驱动件755通过所述上锡第二升降驱动件间接连接所述刮具756。刮具756相对于锡膏盘754的高度是可调的，方便后期维护刮具756。
如图21和图22所示，所述药头下料机构77包括药头下料驱动件771、药头下料连接架、药头下料切刀机构772和药头下料抓手机构773，所述药头下料驱动件771固定在所述焊接机架上并沿药头料带的输送方向驱动所述药头下料连接架往复移动，所述药头下料切刀机构772和所述药头下料抓手机构773分别设于所述药头下料连接架上，所述药头下料连接架上设有药头料带驱动件774。本实施例中，所述药头料带驱动件774包括转动驱动件和转动轮，转动驱动件固定在所述药头下料连接架上并连接所述转动轮，所述转动轮抵触药头料带的顶面并驱动药头料带前进。可选的，所述药头下料连接架上设有药头料带废料切除机构775，所述药头料带废料切除机构775包括相连的废料切除第二切刀和废料切除第二冲切驱动件，所述药头料带废料切除机构775用于切除取出药头后的残存药头料带基材。所述药头下料连接架上设有药头编码扫描装置776，所述药头编码扫描装置776用于扫描并记录药头上的编码，以便后期进行产品追溯。
本实施例中，所述药头下料切刀机构772包括相连的药头下料第三冲切驱动件和药头下料第三切刀，药头下料第三冲切驱动件固定安装在所述药头下料连接架上；所述药头下料抓手机构773包括药头下料二轴移动机构和药头下料夹取组件，假设药头料带的移动方向是Y轴方向，则药头下料夹取组件在所述药头下料二轴移动机构的带动下既可以沿X轴方向移动，又可以沿Z轴方向移动。在其他实施例中，所述药头下料抓手机构773还可以是更多自由度的驱动机构。另外，需要说明的是，药头下料抓手机构773既可以在药头下料切刀机构772切下药头之前就抓着药头，也可以在切刀73切下药头之后再抓着药头，本实施例中，药头下料抓手机构773在药头下料切刀机构772切下药头的过程中一直抓着药头，以避免药头坠落受到污染。
所述芯片焊接装置还包括第一顶抵驱动件791，所述焊接治具组件761包括焊接座7611、底座7612和导向杆7613，所述焊接座7611与所述底座7612通过沿竖直方向设置的所述导向杆7613相连，焊接座7611位于所述第二转盘76的上方，底座7612位于所述第二转盘76的下方，所述第二转盘76上设有与所述导向杆7613相配合的导向孔，所述焊接座7611的顶面设有焊接槽；所述第一顶抵驱动件791固定在所述焊接机架上且位于所述第二焊接装置782的下方，所述第一顶抵驱动件791用于顶抵底座7612以驱使所述焊接座7611上升，从而承接达到剥掉外皮的芯线使剥掉外皮后的芯线与焊接槽内的芯片接触或靠近。
芯片料带上料机构73用于上料芯片料带；芯片料带冲切机构74用于将芯片料带多余的基材冲切掉，使得芯片承载治具721上的芯片相互之间不相连；芯片上锡机构75用于给芯片两端上锡；芯片取料装置71用于将上锡后的芯片从芯片承载治具721放置到焊接治具组件761的焊接槽中，药头下料机构77用于取出药头料带上的药头并将药头放置到焊接治具组件761的焊接槽中，同一焊接槽内的芯片与药头相互靠近或接触，第一焊接装置781用于焊接焊接槽内的芯片与药头；第二焊接装置782用将芯片与线把具有注塑体50的一端焊接。
可选的，所述芯片焊接装置还包括第二顶抵驱动件792，所述焊接治具组件761还包括顶针组件，所述顶针组件包括底板7614和设于所述底板7614上的焊接顶针7615，所述底板7614套设在所述导向杆7613上，所述焊接槽的底部设有与所述焊接顶针7615相配合的针孔，所述第二顶抵驱动件792固定在所述焊接机架上且位于所述第二焊接装置782的下方，所述第二顶抵驱动件792用于顶抵底板7614以驱使所述焊接顶针7615上升，所述焊接顶针7615用于将焊接后的芯片顶出焊接槽。
所述基管上料卡口设备8用于将基管套在所述芯片的外部并将基管与所述注塑体卡口固定；所述基管上料卡口设备8采用现有技术中的基管上料设备加卡口设备的组合即可，如将导爆管雷管卡口装置稍加改变即可，又如申请号为201721706329 .5的中国发明专利就公开了一种卡口装置，在该装置基础上省略掉装填胶塞的工序再稍加改变后与基管上料装置组合即可用作本实施例的基管上料卡口设备，此手段是本领域技术人员无需付出创造性劳动即可实现的。
所述接线盒下盖组装设备11用于将线把远离所述注塑体的一端与接线盒下盖组装并导通；所述接线盒上盖组装设备12用于将接线盒上盖与所述接线盒下盖组装并盖合，详细的，接线盒上盖组装设备12的压接上模上设有用于吸附接线盒上盖的真空吸孔；所述接线盒下盖组装设备11和所述接线盒上盖组装设备12分别可选用现有技术中的压接端子机加振动盘的组合，由于压接端子机加振动盘的组合是业内公知技术，此处便不再赘述。
请结合图23至图25，所述成品取料设备9用于从运输带1上取下成品，所述成品取料设备包括成品取料机架91、成品取料第一驱动件92、成品取料支撑架93、成品取料升降驱动件94、成品取料固定架95、成品取料抬升组件96和两个线头夹持组件97，成品取料第一驱动件92分别连接所述成品取料机架91与所述成品取料支撑架93并驱动所述成品取料支撑架93往复运动，成品取料升降驱动件94分别连接所述成品取料支撑架93与所述成品取料固定架95并驱动所述成品取料固定架95升降，所述成品取料抬升组件96及两个所述线头夹持组件97分别安装在所述成品取料固定架95上，所述成品取料抬升组件96位于两个所述线头夹持组件97之间。本实施例中，所述成品取料第一驱动件92的驱动方向沿X轴方向设置。
所述成品取料抬升组件96包括抬升组件第二驱动件961和两个抬升楔块962，所述抬升组件第二驱动件961安装在所述成品取料固定架95上，所述抬升组件第二驱动件961连接所述抬升楔块962并驱动两个所述抬升楔块962相互靠近或远离，所述抬升楔块962的运动方向沿Y轴设置。本实施例中，成品取料抬升组件96中抬升组件第二驱动件961的数量为两个，两个所述抬升组件第二驱动件961相对设置，一个所述抬升组件第二驱动件961连接一个所述抬升楔块962，另一个所述抬升组件第二驱动件961连接另一个所述抬升楔块962。
所述成品取料设备9还包括升降压块98，所述升降压块98沿Z轴方向可升降设置在所述成品取料固定架95上，所述升降压块98位于所述抬升楔块962的上方。可选的，还包括弹性件，所述弹性件的一端连接所述升降压块98，所述弹性件的另一端连接所述成品取料固定架95。详细的，所述成品取料固定架95上具有沿Z轴方向设置的导柱，所述升降压块98套设在所述导柱上，所述弹性件套设在所述导柱上且位于所述升降压块98的上方。
本实施例中，所述成品取料抬升组件96包括至少一个线头夹持机构，所述线头夹持机构包括线头夹持驱动件和线头夹爪，所述线头夹持驱动件安装在所述成品取料固定架95上，所述线头夹持驱动件连接并驱动所述线头夹爪开合，所述线头夹爪的夹持方向沿Y轴设置。
进一步的，所述成品取料抬升组件96均包括多个所述线头夹持机构，多个所述线头夹持机构沿其夹持方向呈一排设置。两个所述成品取料抬升组件96中的夹持机构的数量相同，且一一对应设置。
可选的，还包括往复运输机构991和周转盘992，所述往复运输机构991设于所述成品取料机架91上，所述往复运输机构991连接并驱动所述周转盘992往复运动。所述往复运输机构991为多段式往复运输机构，本实施例中，所述往复运输机构991的运输方向沿Y轴方向设置。
所述周转盘992呈面铲状，员工可以将周转盘992上的成品从周转盘992无侧壁的一侧扫落。
可选的，还包括沿所述运输带设置的且位于所述注塑设备和所述成品取料设备之间的外观检测仪和/或通电检测仪和/或编码记录仪13。厂商可根据实际需要选择在生产线中加入外观检测仪和/或通电检测仪和/或编码记录仪13。
进一步的，还包括设于所述基管上料卡口设备8和所述成品取料设备9之间的基管打码机14。可选的，还包括编码绑定记录装置15，编码绑定记录装置15用于将芯片编码和/或药头编码和/或基管编码和/或接线盒编码绑定在一起，方便后续追溯。
综上所述，本发明提供的电子雷管生产线，相比于现有技术中的电子雷管生产线，本发明的电子雷管生产线所有工步均无需人工手动操作，实现了全面自动化生产，在保证人员的人身安全的基础上大大提高了生产效率。
以上所述仅为本发明的实施例，并非因此限制本发明的专利范围，凡是利用本发明说明书及附图内容所作的等同变换，或直接或间接运用在相关的技术领域，均同理包括在本发明的专利保护范围内。

Claims (10)

  1. 电子雷管生产线，包括运输带和由运输带带动的运输治具，其特征在于：还包括沿所述运输带一侧依次设置的自动绕线扎把设备、剥皮分线整形设备、注塑设备、剥内皮设备、焊接设备、基管上料卡口设备及成品取料设备，所述运输带的另一侧依次设有接线盒下盖组装设备和接线盒上盖组装设备，所述接线盒下盖组装设备及所述接线盒上盖组装设备均位于所述剥皮分线整形设备与所述成品取料设备之间；
    所述自动绕线扎把设备用于将线缆绕成线把并把线把放置在运输治具上；
    所述剥皮分线整形设备用于剥除所述线把的两个端头的外皮并将线把端头处的两根芯线分开；
    所述注塑设备用于给所述线把的一个端头进行注塑并在该端头形成注塑体；
    所述剥内皮设备用于剥除所述线把端头的内皮；
    所述焊接设备用于给所述线把具有所述注塑体的一端焊接芯片及药头；
    所述基管上料卡口设备用于将基管套在所述芯片的外部并将基管与所述注塑体卡口固定；
    所述接线盒下盖组装设备用于将线把远离所述注塑体的一端与接线盒下盖组装并导通；
    所述接线盒上盖组装设备用于将接线盒上盖与所述接线盒下盖组装并盖合；
    所述成品取料设备用于从运输带上取下成品。
  2. 根据权利要求1所述的电子雷管生产线，其特征在于：所述运输治具上设有用于夹持所述线把端头的端头夹持件，所述自动绕线扎把设备包括线把移料装置，所述线把移料装置包括用于将所述线把端头压入所述端头夹持件的端头顶抵组件。
  3. 根据权利要求1所述的电子雷管生产线，其特征在于：还包括注塑下模，所述注塑下模包括相配合的第一注塑下模和第二注塑下模，所述第一注塑下模设于所述运输治具上，所述第二注塑下模设于所述注塑设备上，所述注塑体支撑于所述第一注塑下模上。
  4. 根据权利要求1所述的电子雷管生产线，其特征在于：所述焊接设备包括焊接机架和分别设于所述焊接机架上的芯片加工装置、芯片焊接装置和芯片取料装置，所述芯片加工装置包括第一转盘及沿第一转盘圆周依次设置的芯片料带上料机构、芯片料带冲切机构和芯片上锡机构，所述第一转盘上设有芯片承载治具；所述芯片焊接装置包括第二转盘及沿第二转盘圆周依次设置的药头下料机构、第一焊接装置和第二焊接装置，所述第二转盘上设有焊接治具组件；所述芯片取料装置位于所述第一转盘和第二转盘之间。
  5. 根据权利要求4所述的电子雷管生产线，其特征在于：芯片料带上料机构、芯片料带冲切机构、芯片上锡机构和芯片取料装置绕所述第一转盘的中心轴均布，所述第一转盘上的所述芯片承载治具的数量为四个，四个所述芯片承载治具绕所述第一转盘的中心轴均布；所述药头下料机构、第一焊接装置、第二焊接装置和芯片取料装置绕所述第二转盘的中心轴均布，所述第二转盘上的所述焊接治具组件的数量为四个，四个所述焊接治具组件绕所述第二转盘的中心轴均布。
  6. 根据权利要求4所述的电子雷管生产线，其特征在于：所述芯片上锡机构包括上锡支架、上锡升降板、上锡第一升降驱动件、锡膏盘、上锡第一驱动件和刮具，所述上锡第一升降驱动件分别连接所述上锡支架和所述上锡升降板并驱动所述上锡升降板升降，所述上锡第一驱动件和锡膏盘分别设于所述上锡升降板上，所述锡膏盘的底板上设有漏锡孔，所述上锡第一驱动件连接所述刮具并驱动所述刮具沿锡膏盘的长度方向往复运动，所述刮具位于所述锡膏盘内。
  7. 根据权利要求4所述的电子雷管生产线，其特征在于：所述芯片焊接装置还包括第一顶抵驱动件，所述焊接治具组件包括焊接座、底座和导向杆，所述焊接座与所述底座通过沿竖直方向设置的所述导向杆相连，焊接座位于所述第二转盘的上方，底座位于所述第二转盘的下方，所述第二转盘上设有与所述导向杆相配合的导向孔，所述焊接座的顶面设有焊接槽；所述第一顶抵驱动件固定在所述焊接机架上且位于所述第二焊接装置的下方，所述第一顶抵驱动件用于顶抵底座以驱使所述焊接座上升。
  8. 根据权利要求7所述的电子雷管生产线，其特征在于：所述芯片焊接装置还包括第二顶抵驱动件，所述焊接治具组件还包括顶针组件，所述顶针组件包括底板和设于所述底板上的顶针，所述底板套设在所述导向杆上，所述焊接槽的底部设有与所述顶针相配合的针孔，所述第二顶抵驱动件固定在所述焊接机架上且位于所述第二焊接装置的下方，所述第二顶抵驱动件用于顶抵底板以驱使所述顶针上升。
  9. 根据权利要求1所述的电子雷管生产线，其特征在于：还包括沿所述运输带设置的且位于所述注塑设备和所述成品取料设备之间的外观检测仪和/或通电检测仪和/或编码记录仪。
  10. 根据权利要求1所述的电子雷管生产线，其特征在于：所述成品取料设备包括成品取料机架、成品取料第一驱动件、成品取料支撑架、成品取料升降驱动件、成品取料固定架、成品取料抬升组件和两个线头夹持组件，成品取料第一驱动件分别连接所述成品取料机架与所述成品取料支撑架并驱动所述成品取料支撑架往复运动，成品取料升降驱动件分别连接所述成品取料支撑架与所述成品取料固定架并驱动所述成品取料固定架升降，所述成品取料抬升组件及两个所述线头夹持组件分别安装在所述成品取料固定架上，所述成品取料抬升组件位于两个所述线头夹持组件之间。
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CN113758382A (zh) * 2021-10-11 2021-12-07 葛洲坝易普力(湖南)科技有限公司 一种二氧化碳相变膨胀激发管全自动化生产线
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CN113353336A (zh) * 2021-07-16 2021-09-07 重庆衍裕机电科技有限公司 雷管全自动高效装盒系统
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CN117548891B (zh) * 2024-01-12 2024-03-22 四川省宜宾威力化工有限责任公司 一种基于电子雷管加工焊接装置

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