WO2020085305A1 - 鋳片の製造方法および制御装置 - Google Patents
鋳片の製造方法および制御装置 Download PDFInfo
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- WO2020085305A1 WO2020085305A1 PCT/JP2019/041319 JP2019041319W WO2020085305A1 WO 2020085305 A1 WO2020085305 A1 WO 2020085305A1 JP 2019041319 W JP2019041319 W JP 2019041319W WO 2020085305 A1 WO2020085305 A1 WO 2020085305A1
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- casting
- rolling
- slab
- casting drum
- drum
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 29
- 238000005096 rolling process Methods 0.000 claims abstract description 378
- 238000005266 casting Methods 0.000 claims abstract description 342
- 230000005489 elastic deformation Effects 0.000 claims abstract description 50
- 238000000034 method Methods 0.000 claims description 63
- 238000009749 continuous casting Methods 0.000 claims description 42
- 238000004364 calculation method Methods 0.000 claims description 29
- 229910052751 metal Inorganic materials 0.000 claims description 14
- 239000002184 metal Substances 0.000 claims description 14
- 238000009826 distribution Methods 0.000 description 16
- 239000000463 material Substances 0.000 description 15
- 238000012360 testing method Methods 0.000 description 13
- 238000003825 pressing Methods 0.000 description 9
- 239000008186 active pharmaceutical agent Substances 0.000 description 6
- 238000006243 chemical reaction Methods 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 6
- 238000005259 measurement Methods 0.000 description 6
- 238000012986 modification Methods 0.000 description 5
- 230000004048 modification Effects 0.000 description 5
- 238000011144 upstream manufacturing Methods 0.000 description 4
- 238000004804 winding Methods 0.000 description 4
- 238000005452 bending Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000005098 hot rolling Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000013000 roll bending Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/02—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling heavy work, e.g. ingots, slabs, blooms, or billets, in which the cross-sectional form is unimportant ; Rolling combined with forging or pressing
- B21B1/04—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling heavy work, e.g. ingots, slabs, blooms, or billets, in which the cross-sectional form is unimportant ; Rolling combined with forging or pressing in a continuous process
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/06—Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
- B21B37/58—Roll-force control; Roll-gap control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/12—Accessories for subsequent treating or working cast stock in situ
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/02—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling heavy work, e.g. ingots, slabs, blooms, or billets, in which the cross-sectional form is unimportant ; Rolling combined with forging or pressing
- B21B2001/028—Slabs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
- B21B37/58—Roll-force control; Roll-gap control
- B21B37/66—Roll eccentricity compensation systems
Definitions
- the present invention relates to a slab manufacturing method and a control device.
- the present application claims priority based on Japanese Patent Application No. 2018-198356 filed in Japan on October 22, 2018, the content of which is incorporated herein.
- a twin drum type continuous casting device For manufacturing a metal ribbon (hereinafter referred to as a cast piece), for example, as shown in Patent Document 1, a twin drum type continuous casting device is used.
- the twin-drum type continuous casting apparatus has a pair of continuous casting casting drums (hereinafter referred to as casting drums) arranged in parallel, and the opposing circumferential surfaces are rotated downward from above, respectively, and formed by the circumferential surfaces of these casting drums.
- the molten metal is poured into the formed pool, and the molten metal is cooled and solidified on the peripheral surface of the casting drum to continuously cast a thin metal strip.
- the pair of casting drums presses the slab with a predetermined pressing force while maintaining the parallel rotation axes during casting.
- the reaction force from the slab to the casting drum changes depending on the solidification state and may become non-uniform in the width direction, and it is difficult to keep the parallelism of the rotating shafts of the pair of casting drums strictly. Therefore, a so-called wedge may occur in the slab at a difference in plate thickness between both ends in the width direction.
- meandering may occur in the rolling mill arranged downstream of the casting drum in the casting direction, which may cause a threading trouble.
- Patent Document 1 As a method of suppressing meandering in a rolling mill, in Patent Document 1, the opening and closing of the casting drum, the crossing angle, and the offset amount are controlled while maintaining a state in which the pair of casting drums are parallel to each other, and Techniques for adjusting crowns and wedges are disclosed.
- Patent Document 2 discloses a twin-drum type continuous casting machine that casts a molten metal into the surface gap of two drums that have parallel rotation axes and rotate in opposite directions while holding an arbitrary gap and cast a thin plate.
- a reduction control method is disclosed. In such a method, the pressing force at both ends of one drum is detected and added, and a signal based on this is used to hydraulically press both ends of the other drum so that the sum of the pressing forces at both ends of the one drum becomes a predetermined value. Wedges are reduced by moving the cylinders in parallel.
- Patent Document 3 discloses a rolling start method for narrowing the roll interval of an inline mill to a target position during rolling after detecting the passage of a dummy sheet attached to the tip of a cast piece sent from a twin drum with a mill exit side plate thickness gauge. It is disclosed. In this method, the roll cross angle or roll bending force of the rolling mill is changed to suppress the meandering of the slab.
- Patent Document 4 discloses a technique relating to a meandering control method for controlling the meandering of a strip cast produced by a twin-drum type continuous casting machine.
- the meandering amount of the strip slab is suppressed by adjusting the left and right gap difference in the hot rolling mill based on the difference between the slab meandering amounts detected at two or more locations on the inlet side of the rolling mill.
- Patent Document 5 discloses a technique relating to a control method for controlling meandering in a rolling mill.
- the method of this document discloses a technique of controlling the wedge ratio between the inlet side and the outlet side based on the plate thickness detected by a sensor provided between rolling stands.
- Patent Document 6 in a rolling reduction control method of a rolling mill, when a plate thickness is obtained when a plate thickness gauge is not installed, the mill stretch is a contribution of each work roll deformation and a deformation other than the work roll. It is disclosed that the plate thickness is estimated separately from the contribution of
- Japanese Patent Laid-Open No. 2017-196636 Japanese Patent Laid-Open No. 01-166863 Japanese Patent Laid-Open No. 2000-343103 Japanese Patent Laid-Open No. 2003-039108 Japanese Unexamined Patent Publication No. 09-168810 Japanese Patent Laid-Open No. 60-030508
- a thickness distribution meter or the like for measuring the plate thickness is installed downstream of the casting drum in the casting direction, and the thickness distribution meter is installed. It is conceivable to carry out a feedback control for controlling the plate thickness using the measurement result according to. At this time, in order to reduce the dead time until the measured value of the thickness is reflected in the wedge control, it is desirable that the thickness distribution meter is installed as close to the casting apparatus as possible. However, if the thickness distribution meter is installed directly below the casting device, if the molten metal extraction fails, the molten metal may fall on the thickness distribution meter and damage the thickness distribution meter.
- the thickness distribution meter needs to be installed at a position separated from the casting drum by a certain distance. The farther the thickness distribution meter is from the casting drum, the longer the dead time until the measurement value of the thickness distribution meter is reflected in the wedge control. Therefore, it is difficult to perform feedback control of the wedge with high precision to suppress it.
- the rigidity of the casting drum is not always equal at both ends, and even if the casting cylinder is moved in parallel by the hydraulic cylinder so as to target the sum of the pressing forces, the wedge is reduced. It is not always possible to suppress meandering.
- Patent Document 3 there is no description regarding reduction of wedges, and even if an attempt is made to suppress the wedges by the technique described in Patent Document 3, if the wedges are large, there is a possibility that threading trouble due to meandering or narrowing may occur. .
- the present invention has been made in view of the above problems, and an object of the present invention is to produce a slab in a continuous casting facility having a twin-drum type continuous casting device and a rolling mill, It is an object of the present invention to provide a new and improved casting method of cast slab and a control device capable of further reducing meandering in a rolling mill and reducing threading troubles.
- a twin drum type continuous casting device that solidifies a molten metal by a pair of rotating casting drums to cast a cast product, and a cast cast product
- a method for producing a cast product by using a rolling machine for rolling with a work roll of a deformation characteristic of a housing supporting a casting drum obtained before the start of casting of the cast product and a reduction of the casting drum
- the estimated plate thickness of the widthwise ends of the slab is calculated from the following formula 1, and the estimated plate thickness calculated from the formula 1 is obtained.
- the inlet wedge ratio indicating the ratio of the inlet wedge and the inlet plate thickness of the slab, which is the difference in the sheet thickness of both ends on the inlet side of the rolling mill, and both ends on the outlet side of the rolling mill.
- the difference between the plate thickness of the outlet side wedge and that of the slab Calculating the exit side wedge ratio that indicates the ratio of the thickness, so that the difference between the inlet side wedge ratio and the exit-side wedge ratio is within a predetermined range, adjusting the rolling positions of the rolling mill.
- the delivery side plate thickness used for calculating the delivery side wedge ratio may be a measured value of the thickness of the slab on the delivery side of the rolling mill. .
- the rolling characteristics of the casting drum housing rolling system are determined by a pair of side weirs provided at the widthwise ends of the casting drum.
- the zero point adjustment of the rolling position of the casting drum is performed by a pair of side weirs provided at the widthwise ends of the casting drum. May be opened, and a plate having a plate width longer than the drum length of the casting drum and a plate having a uniform plate thickness may be sandwiched between the casting drums.
- a twin-drum type continuous casting device that solidifies molten metal by a pair of rotating casting drums to cast a slab, and a pair of work rolls for the cast slab
- a rolling mill for rolling according to and a control device for adjusting a rolling position of the rolling mill in a production facility for a cast product having a control device, wherein the control device is a housing supporting a casting drum obtained before the start of casting the cast product.
- the plate thickness for calculating the estimated plate thickness at both ends in the width direction of the slab from the following formula 1
- the inlet side wedge which is the difference between the sheet thicknesses at both ends on the inlet side of the rolling mill, and the inlet side wedge ratio indicating the ratio of the inlet side plate thickness of the slab are obtained, and rolled.
- the present invention it is possible to further reduce the meandering in the rolling mill and reduce the threading trouble when producing a slab in a continuous casting facility having a twin-drum type continuous casting device and a rolling mill. .
- the numerical range represented by “to” means the range including the numerical values before and after “to” as the lower limit value and the upper limit value.
- the term “process” is used not only as an independent process, but also when the intended purpose of the process is achieved even when it cannot be clearly distinguished from other processes. included. Further, it is obvious that the respective elements of the following embodiments can be combined with each other.
- FIG. 1 is a diagram showing a continuous casting facility 1 for producing cast slabs.
- FIG. 2 is a plan view showing an example of a configuration of the continuous casting apparatus 10 seen from directly above in the casting direction.
- the continuous casting equipment 1 includes a twin-drum type continuous casting apparatus 10 (hereinafter referred to as a continuous casting apparatus 10), a first pinch roll 20, a rolling mill 30, a control device 100, and a meandering. A total of 110, a second pinch roll 40, and a winding device 50 are provided.
- the continuous casting device 10 has a pair of casting drums including a first casting drum 11 and a second casting drum 12.
- the pair of casting drums are arranged to face each other in the horizontal direction.
- the continuous casting device 10 rotates the first casting drum 11 and the second casting drum 12 in different circumferential directions so that the facing surfaces of the pair of casting drums are fed downward, and the circumferential surfaces of these casting drums are rotated.
- the molten metal poured into the molten metal pool formed by is cooled and solidified on the peripheral surface of the casting drum, and the cast slab S is continuously cast.
- the configuration of the continuous casting apparatus 10 will be described with reference to FIG.
- the first casting drum 11 and the second casting drum 12 are arranged so as to face each other in the horizontal direction, and the slab is cast between the first casting drum 11 and the second casting drum 12. Is cast.
- the first casting drum 11 and the second casting drum 12 are rotated by the drive of the motor M and send the slab S downstream in the casting direction.
- the side weir 15d is provided at both ends of the first casting drum 11 and the second casting drum 12 in the width direction so as to surround a gap formed by the first casting drum 11 and the second casting drum 12 facing each other. And the side weir 15w is provided.
- the molten metal is stored in a region surrounded by the first casting drum 11 and the second casting drum 12, and the side weir 15d and the side weir 15w, and the cast slab S is sequentially cast.
- Both ends of the shafts in the width direction of the first casting drum 11 and the second casting drum 12 are supported by the housing 13d and the housing 13w, respectively. Both ends of the shaft of the second casting drum 12 are in a horizontal direction in which the casting drum is opposed, and on the side opposite to the side on which the first casting drum 11 is arranged, the both ends of the shaft of the second casting drum 12 are connected.
- a section 19 is provided.
- the connecting portion 19 is connected to the cylinder 17 on the side opposite to the side where the second casting drum 12 is arranged.
- the cylinder 17 can reduce the casting drum in the horizontal direction in which the casting drum faces.
- the second casting drum 12 is movable in the horizontal direction in which the casting drum is opposed by the cylinder 17 pressing down the connecting portion 19. The movement of the second casting drum 12 enables the reduction of the cast slab S by the first casting drum 11 and the second casting drum 12.
- a load cell 14d and a load cell 14w for measuring the load applied to the first casting drum 11 are provided on the opposite side to the side where the cylinder 17 is arranged. Thereby, the load due to the reduction of the cylinder 17 can be measured.
- the slab S cast by the continuous casting apparatus 10 is sent to the rolling mill 30 by the first pinch roll 20.
- the rolling mill 30 rolls the slab S into a desired plate thickness.
- the rolling mill 30 includes an upper work roll 31 and a lower work roll 32, and an upper backup roll 33 and a lower backup roll 34 that support the upper work roll 31 and the lower work roll 32.
- the rolling mill 30 sandwiches the slab S by the upper work roll 31 and the lower work roll 32 and rolls it down.
- a control device 100 and a meandering gauge 110 are provided upstream of the rolling mill 30 shown in FIG. 1 in the rolling direction.
- the meandering gauge 110 has a function of acquiring position information of the slab S with respect to the work roll of the rolling mill 30.
- the meander gauge 110 also has a function of outputting the acquired position information to the control device 100.
- the meander gauge 110 may be an image pickup device such as a camera.
- the positional information of the slab S can be acquired by performing image processing on the captured image.
- the meander gauge 110 is used as an example for acquiring the position information, but the form is not limited as long as the position information can be acquired.
- a thermometer in the width direction may be used to acquire the positional information of the slab S, and the path line of the slab S may be provided with a split-type looper to obtain the position information.
- the position information of the slab S may be acquired using the tension.
- the meandering gauge 110 is installed upstream of the rolling mill 30 in the rolling direction, but the meandering gauge 110 may be installed downstream of the rolling direction.
- the location of the meandering gauge 110 is upstream or downstream of the rolling mill 30 in the rolling direction, and the closer to the rolling mill 30, the more quickly the position information of the slab S can be acquired.
- the control device 100 includes a plate thickness calculation unit, a ratio calculation unit, and a control unit.
- the control device 100 has a function of acquiring position information in the width direction of the slab S from the meandering gauge 110 and controlling the rolling mill 30 based on the position information. Details of the operation of the control device 100 will be described later.
- the rolling mill 30 is controlled by the control device 100.
- the control device 100 controls the rolling positions of the upper work roll 31 and the lower work roll 32 based on the measurement result of the meander gauge 110.
- the cast slab S rolled to a desired plate thickness by the rolling mill 30 is sent to the winding device 50 by the second pinch roll 40 and wound into a coil by the winding device 50.
- the rolling method of a slab described below relates to a technique of further reducing the meandering of the slab by a rolling mill in a continuous casting facility having a twin-drum type continuous casting device and a rolling mill to reduce passing problems.
- FIG. 3 is a schematic plan view showing how the slab S meanders in the rolling mill 30, and is a view of the plate surface of the slab S from the upper work roll 31 side.
- FIG. 4 is a schematic plan view showing how to cast a slab with wedges.
- the slab S rolled by the upper work roll 31 and the lower work roll 32 does not proceed in parallel with the rolling direction, and the passing position of the slab with respect to the rolling direction.
- the meandering is caused by asymmetric rolling of one end and the other end of the upper work roll 31 and the lower work roll 32, that is, left and right.
- Such meandering of the slab S may occur before being rolled by the rolling mill 30, that is, due to the shape of the plate thickness of the slab S at the time of casting.
- the continuous casting apparatus 10 may cast a slab S whose plate thickness gradually changes from one end in the width direction to the other end.
- the plate thickness t 1 at one end is thicker than the plate thickness t 2 at the other end.
- the thick plate portion is stretched more than the thin plate portion.
- the rolling reduction in the rolling mill 30 is larger at the end on the sheet thickness t 1 side than on the sheet thickness t 2 side on the rolling mill 30 entry side.
- the material speed on the inlet side of the rolling mill 30 of the slab S during rolling is smaller at the end on the t 1 side than on the inlet side plate thickness t 2 side.
- the difference in material speed between one end and the other end of the cast slab S that is, rotation in the plane of the cast slab S, causes meandering.
- it is effective to suppress the difference in material speed between the one end and the other end of the cast slab S as described above and perform rolling so as to obtain a desired exit side plate thickness.
- the present inventors diligently studied a rolling method for rolling so as to obtain a desired exit side plate thickness by suppressing the difference in material speed between the one end and the other end of the cast slab S, and using the rolling mill 30.
- FIG. 5A shows a state in which the slab S in which wedges are generated in the rolling mill 30 is being rolled, and a cross-section in the width direction of the slab S on the inlet side and the outlet side of the rolling mill 30.
- FIG. 5 is an example of a cross-sectional view in which a slab that causes meandering is viewed in a cross section in the longitudinal direction (conveying direction).
- the slab S before rolling, i.e. at the inlet side of the rolling mill 30, the slab S is thinner than the plate thickness H W of the other end plate thickness H D of the end, one in the width direction The thickness gradually changes from one side to the other side.
- the slab S on the exit side of the rolling mill 30 has, for example, a plate thickness h D at one end and other It is assumed that the end has a shape having a plate thickness h W.
- the wedges are made to have substantially the same reduction rate in the width direction of the slab S.
- the cast slab S in which is generated is rolled.
- the inlet wedge ratio ((sheet thickness H D ⁇ sheet thickness H W ) / inlet side sheet thickness) and the outlet side wedge ratio ((sheet thickness h D ⁇ sheet thickness h W ) / outlet sheet thickness) are calculated. From these differences, it is determined whether or not the reduction ratio of the slab S in the width direction is substantially the same, and the reduction position of the rolling mill 30 is controlled. If the rolling reduction of the slab S in the width direction is substantially the same, the material speed difference does not occur in the width direction of the slab S, and the in-plane rotation of the slab S does not occur. Can be suppressed.
- the plate thickness calculation unit of the control device 100 first sets the entrance side wedge (plate thickness H D which is the difference in plate thickness between both ends of the slab S on the entrance side of the rolling mill. -Inlet wedge ratio (%) indicating the ratio of the sheet thickness H W ) to the inlet plate thickness of the slab is calculated.
- the entry side plate thickness of the slab S may be the plate thickness H C of the slab S at the center in the width direction.
- the plate thickness calculating section outlet side wedge is the difference in plate thickness between both ends in the delivery side of the mill - indicates the ratio of (the thickness h D thickness h W) and the billet of the delivery side thickness Prefecture Calculate the outgoing wedge ratio (%).
- the outgoing plate thickness of the slab S may be the plate thickness h C of the slab S at the center in the width direction.
- the ratio calculation unit of the control device 100 obtains the difference between the incoming wedge ratio (%) and the outgoing wedge ratio (%).
- the control unit of the control device 100 adjusts the rolling position of the rolling mill so that the difference falls within a predetermined range.
- the predetermined range of the difference between the entrance-side wedge ratio and the exit-side wedge ratio may be empirically obtained from, for example, the amount of meandering allowable in the actual operation.
- the value may be 0% or more and 2% or less.
- the slab S rolled by the rolling mill 30 is cast by the continuous casting device 10 arranged upstream of the rolling mill 30 in the rolling direction.
- the plate thickness of the cast slab S cast by the continuous casting apparatus 10 is calculated and used as the inlet side plate thickness of the rolling mill 30 to calculate the rolling mill inlet side wedge ratio. Accordingly, the plate thickness of the cast slab S on the entrance side of the rolling mill 30 can be acquired without installing a plate thickness gauge or the like on the entrance side of the rolling mill 30.
- the plate thickness of the cast slab S on the entrance side of the rolling mill 30 is estimated from the drum gap of the casting drum.
- the drum gap of the casting drum changes due to the load applied to the casting drum, contact with the cast slab, and the like, in addition to the change due to the cylinder rolling position.
- the change in the drum gap due to the load applied to the casting drum and the contact with the slab is due to the elastic deformation of the casting drum and the elastic deformation other than the drum, and the change of the drum profile of the casting drum. You can think separately.
- the elastic deformation contribution other than the casting drum is referred to as casting drum housing rolling system deformation. From this, the inlet plate thickness of the rolling mill 30 can be estimated by the following formula 1 using various conditions of the casting drum.
- the rolling position of the casting cylinder and the rolling system deformation of the casting drum housing represent the differences from when the rolling position zero point was adjusted.
- the difference may be a difference with respect to the cylinder rolling position and the deformation of the casting drum housing when the rolling position zero point is adjusted.
- the pressure reduction position of the cylinder indicates the pressure reduction position of the cylinder 17 in the pressing direction of the cylinder 17 of the continuous casting apparatus 10 shown in FIG.
- the rolling position of the cylinder refers to a position based on a difference from an initial value, which is a zero point where the position of the cylinder is zero-adjusted.
- the rolling position of the cylinder can be obtained from the displacement in the direction of the arrow a in FIG. 2 or 7.
- the rolling position of the cylinder can be timely measured by a position sensor or the like (not shown) capable of measuring the movement amount of the cylinder 17.
- the elastic deformation of the casting drum during casting refers to the elastic deformation of the casting drum at any time from the start of casting to the end of casting.
- the shaft of the casting drum is bent or the casting drum is flattened due to the reaction force from the slab contacting the casting drum and the influence of the external force applied to the casting drum.
- These deformations are called elastic deformations of the casting drum during casting.
- the elastic deformation of the casting drum can be obtained by means such as analysis using the theory of elasticity.
- the bending of the shaft of the casting drum which contributes to the deformation of the casting drum, can be calculated from the deflection of the beam in material mechanics by regarding the casting drum as a support beam at both ends.
- the load distribution in the width direction used when calculating the deflection there is no problem assuming a linear distribution in the width direction based on load cell values provided at both ends of the shaft of the casting drum.
- the casting drum housing rolling system deformation characteristics include a characteristic that the housing 13d and the housing 13w are deformed under the influence of the rolling load applied to the casting drum, and a characteristic that the structure that rolls down the casting drum including the cylinder 17 is deformed.
- the included deformation properties are shown.
- the deformation of the casting drum housing rolling system of the above formula 1 indicates the amount of deformation of the casting drum housing calculated using the casting drum housing rolling system deformation characteristics.
- the casting drum housing rolling system deformation characteristics can be obtained using the method described in Patent Document 6.
- the casting drum housing rolling system deformation can be calculated based on the load measured by the load cell 14d (or the load cell 14w), as will be described later.
- the drum profile of the casting drum is an index indicating the amount of thermal expansion of the casting drum or the amount of wear of the casting drum.
- the amount of thermal expansion calculates the amount of deformation of the casting drum surface shape in consideration of the heat applied to the casting drum.
- the wear amount may be measured by actually measuring the drum profile before casting, or may be estimated from casting conditions. For example, since the surface shape at the time of designing the casting drum is known, the deformation amount of the drum profile can be obtained by adding the shape deformation due to thermal expansion and wear to the surface shape.
- the elastic deformation of the casting drum at the time of adjusting the rolling position zero point refers to the elastic deformation of the casting drum at the time of adjusting the rolling position zero point, which determines the initial value of the rolling position of the casting drum before the start of casting.
- the rolling position zero point adjustment is performed while a load is applied to the casting drum, so that elastic deformation occurs in the casting drum.
- the amount of elastic deformation at that time is the elastic deformation of the casting drum when the zero point of the rolling position is adjusted.
- This elastic deformation amount can be calculated from the deflection calculation of the beam of material mechanics in which the drum is regarded as a support beam at both ends, similarly to the elastic deformation of the casting drum during casting.
- the estimated plate thickness is calculated from the sum of the values of the “rolling position of the casting cylinder”, the “elastic deformation of the casting drum”, the “casting drum housing rolling system deformation”, and the “drum profile of the casting drum”. It is obtained by subtracting the value of "elastic deformation of the casting drum when adjusting the zero point of the rolling position of the casting drum”.
- the outlet plate thickness of the continuous casting apparatus 10 Since the outlet plate thickness of the continuous casting apparatus 10 due to the gap between the casting drums obtained by the above formula 1 is equal to the plate thickness of the cast piece on the inlet side of the rolling mill 30, the outlet plate thickness of the continuous casting apparatus 10 is The plate thickness of both ends of the cast slab S can be obtained from the above. Then, the entry side wedge ratio can be calculated from the plate thickness difference between the both ends and the plate thickness of the slab S at the center in the width direction.
- the delivery side plate thickness can be estimated using, for example, the following Equation 2 for calculating the gap between the upper work roll 31 and the lower work roll 32. If the distribution of the gap between the upper work roll 31 and the lower work roll 32 in the width direction is known, the profile of the slab S rolled by the upper work roll 31 and the lower work roll 32 can also be estimated.
- the rolling position of the rolling cylinder indicates the position of the rolling cylinder in the direction in which the rolling roll of the rolling mill rolls down the work roll.
- the rolling position of the cylinder refers to a position based on a difference from an initial value, which is a zero point where the position of the cylinder is zero-adjusted.
- the elastic deformation of the work roll refers to the elastic deformation of the work roll at any time from the start of rolling to the end of rolling.
- the work roll shaft may be bent or the work roll may be deformed flat. To do.
- These deformations are called elastic deformation of the work roll.
- the bending of the shaft of the work roll and the flat deformation of the work roll, which are elastic deformations of the work roll, can be obtained using, for example, the method described in Patent Document 6.
- the rolling mill housing rolling-down system deformation characteristics under the influence of the rolling load applied to the work rolls, the characteristics of deforming the housing supporting the work rolls and the like, and the characteristics of deforming the configuration of rolling down the work rolls including the cylinders, Deformation characteristics including is shown.
- the rolling mill housing rolling-down system deformation characteristics can be obtained using the method described in Patent Document 6.
- the roll profile of the work roll is an index that indicates the amount of thermal expansion of the work roll or the amount of wear of the casting drum.
- the amount of thermal expansion calculates the amount of deformation of the surface shape of the work roll in consideration of the heat applied to the work roll.
- the amount of wear may be obtained by actually measuring a roll profile before rolling or by estimating it from rolling conditions. For example, since the surface shape of the work roll at the time of designing the rolling mill is known, the deformation amount of the roll profile can be obtained by adding the shape deformation due to thermal expansion to the surface shape.
- the elastic deformation of the work roll at the time of adjusting the rolling position zero point refers to the elastic deformation of the work roll at the time of adjusting the rolling position zero point that determines the initial value of the rolling position of the rolling mill before the start of rolling. Since the rolling position zero point adjustment is performed while a load is applied to the work roll, elastic deformation occurs in the work roll.
- the amount of elastic deformation at that time is the elastic deformation of the work roll when the zero point of the rolling position is adjusted. This elastic deformation amount can be calculated in the same manner as the elastic deformation of the work roll during rolling.
- the gap between the work rolls on the delivery side of the rolling mill is defined by "rolling cylinder rolling position”, “work roll elastic deformation”, “rolling mill housing rolling system deformation”, and “work roll roll profile”. It is obtained by subtracting the value of “elastic deformation of work roll at the time of adjusting the rolling position zero point” from the sum of the values.
- the position of the slab S in the width direction with respect to the upper work roll 31 and the lower work roll 32 of the rolling mill 30 in the above formula 2 is specified. is necessary.
- the position of the reaction point of the reaction force from the slab in contact with the work roll changes, or the widthwise distribution of the reaction force exerted on the work roll from the slab S or the backup roll changes, This is because the elastic deformation of the work roll changes and the widthwise distribution of the gap between the upper work roll 31 and the lower work roll 32 changes.
- the plate thickness calculation unit acquires the position information of the slab S from the meandering gauge 110, and specifies the position of the slab S in the width direction with respect to the rolling mill 30. Then, the plate thickness calculation unit determines the gap between the work rolls corresponding to the position in the width direction of the slab S to be the outgoing plate thickness of the slab S from the distribution of the gap between the work rolls obtained by the above formula 2. . From this, the plate thickness corresponding to both ends of the cast slab S is obtained. The plate thickness calculation unit calculates the exit wedge ratio based on the plate thickness difference between both ends of the slab S and the plate thickness at the center of the slab in the width direction.
- FIG. 6 is a diagram schematically showing the rolling mill 30 viewed from the rolling direction.
- the position information is position information of the slab S with respect to the work roll.
- the position information may be information indicating the position of the position where the slab S is in contact with the work roll.
- the position information is in a straight line connecting the center point Sc in the width direction of the slab S to the center point 31c in the width direction of the upper work roll 31 and the center point 32c in the width direction of the lower work roll 32. It may be the distance Y to the point W C.
- the strip thickness calculating unit and the ratio calculating unit calculate the inlet wedge ratio and the outlet wedge ratio of the rolling mill 30.
- the ratio calculator outputs the calculated inlet wedge ratio and outlet wedge ratio to the controller.
- the control unit acquires the incoming wedge ratio and the outgoing wedge ratio from the ratio calculation unit, and obtains the difference between the incoming wedge ratio and the outgoing wedge ratio.
- the control unit adjusts the rolling position of the rolling mill 30 so that this difference falls within a predetermined range.
- the adjustment of the rolling mill 30 is performed by a cylinder provided in the rolling mill 30.
- the predetermined range (that is, the size of the difference between the allowable inlet wedge ratio and the allowable outlet wedge ratio) can be appropriately determined according to the material of the slab, the state of the rolling mill 30, etc., but is, for example, 0%. It may be 2% or less. By setting the difference between the entrance wedge ratio and the exit wedge ratio to be 2% or less, it is possible to more reliably suppress the meandering of the rolling mill 30.
- the plate thickness calculation unit of the control device 100 calculates the entry side plate thickness on the entry side of the rolling mill 30.
- the entrance side plate thickness is calculated based on the above equation 1.
- the continuous casting apparatus 10 is provided with various measuring instruments such as a temperature measuring instrument for the first casting drum 11 and the second casting drum 12 and a load cell 14d and a load cell 14w for measuring a load.
- the plate thickness calculation unit acquires various values from these various measuring devices and calculates the estimated plate thickness at both ends of the cast piece by the above-mentioned formula 1.
- the plate thickness calculation unit uses the plate thickness at both ends of the cast slab S having the entrance side plate thickness calculated by the above formula 1 to calculate the entrance side wedge.
- the strip thickness calculation unit calculates the strip thickness on the delivery side of the rolling mill 30.
- the delivery side plate thickness is calculated based on the above equation 2.
- the rolling mill 30 is provided with various measuring instruments such as a temperature measuring instrument for the upper work roll 31 and the lower work roll 32 and a load measuring instrument for measuring the load.
- the plate thickness calculating unit acquires various values from these various measuring devices and calculates the outgoing plate thickness from the above equation 2.
- the plate thickness calculation unit acquires the position information of the slab S from the meander gauge 110.
- the plate thickness calculation unit uses the position information to specify the position of the slab S with respect to the work roll.
- the plate thickness calculation unit estimates the plate thickness corresponding to both ends of the cast slab S from the specified position of the cast slab S and the output-side strip thickness calculated by the above-described equation 2, and calculates the output-side wedge.
- the ratio calculation unit determines the wedge from the wedge of the slab S on the inlet side and the outlet side of the rolling mill 30 and the plate thickness of the slab on the inlet side and the outlet side of the rolling mill 30 calculated by the sheet thickness calculation unit. Calculate the ratio. Specifically, the ratio calculation unit calculates the entry wedge ratio using the entry wedge and the widthwise center plate thickness of the entry slab or the average plate thickness of the entry slab. The outlet wedge ratio is calculated using the outlet wedge and the thickness of the outlet slab at the center in the width direction or the average thickness of the outlet slab.
- control unit calculates the difference between the inlet wedge ratio and the outlet wedge ratio calculated by the ratio calculation unit, and the cylinder of the rolling mill 30 (not shown) so that the difference falls within a predetermined range. Adjust the rolling position of (No.).
- the plate thickness of the cast slab S on the entrance side of the rolling mill 30 is estimated based on the above formula 1 using various conditions of the casting drum.
- the casting drum housing rolling-down system deformation characteristic showing the deformation characteristic of the configuration other than the drum largely depends on the delicate shape of the contact surface particularly in the low load region, and the characteristic changes. It is easy, and it is difficult to exactly grasp the geometric shape even by using a known physical model. Therefore, the present inventors have studied a method for acquiring the deformation characteristics of the casting drum housing rolling system, and have come up with the following method.
- FIG. 7 is a diagram showing an example of a method for obtaining the deformation characteristic of the casting drum housing rolling system deformation system.
- the casting drum housing rolling system deformation characteristics can be obtained by sandwiching the test plate 16 between the first casting drum 11 and the second casting drum 12.
- the test plate 16 has a length in the longitudinal direction longer than the barrel length in the width direction of the casting drum, and has a uniform plate thickness. From this state, the test plate 16 is pressed and tightened by the cylinder 17, so that the test plate 16 is pressed by the first casting drum 11 and the second casting drum 12.
- the length of the test plate 16 in the direction perpendicular to the longitudinal direction is not limited, but the first casting drum 11 and the second casting drum 11 may be sufficiently contacted with the first casting drum 11 and the second casting drum 12. It is more preferable that the length is about 50 to 100 cm, which is about twice the drum diameter of 12.
- the test plate 16 By using the test plate 16 longer than the barrel length in this way, it is possible to apply a uniform load to both ends of the casting drum, and it is possible to accurately obtain the deformation of the casting drum housing rolling system.
- the deformation of the casting drum housing rolling system shows the relationship between the load change and the amount of deformation of the casting drum housing rolling system.
- a predetermined load larger than the load at the time of zero adjustment is applied to the test plate 16.
- the casting drum is tightened by the load, the rolling position of the casting drum and the load measured by the load cells 14d and 14w are acquired, and the deformation amount of the casting drum under each load is calculated. Then, the deformation amount of the casting drum is subtracted from the pressing position of the casting drum to obtain the deformation amount of the casting drum housing pressing system for each load. This makes it possible to obtain the casting drum housing rolling system deformation characteristic indicating the casting drum housing rolling system deformation amount according to the load applied to the casting slab S when casting the slab S.
- the first casting drum 11 and the second casting drum 12 are rotated with the test plate 16 sandwiched therebetween, and the casting drum is tightened with the above-described predetermined load for a predetermined time.
- the load may be held and an average value of the load and the rolling position of the casting drum may be acquired.
- the load of the casting drum may be further changed, and the changed load may be held for a predetermined time to obtain an average value of another level of load and the rolling position of the casting drum.
- the time for holding each load may be two rotations of the casting drum. Further, this average value may be calculated from time averages of time series data of the load and the rolling position obtained.
- the amount of deformation of the casting drum under each load is calculated, and the amount of deformation of the casting drum is subtracted from the rolling position of the casting drum, so that the amount of deformation of the casting drum housing rolling system for each load is acquired.
- the casting drum due to the load applied to the casting drum during casting is obtained.
- the deformation amount of the rolling system including the housing, the cylinder, and the like can be obtained and reflected in the equation 1. As a result, the accuracy of the estimated plate thickness obtained by Expression 1 can be increased.
- the acquisition of the deformation characteristics of the casting drum housing rolling system should be performed once before the start of a series of casting operations. Further, by performing it when a part of the configuration of the housing or the rolling reduction system is exchanged, it is possible to obtain the deformation characteristics of the rolling reduction system of the casting drum housing according to the equipment condition.
- the test plate 16 is formed of a material softer than the first casting drum 11 and the second casting drum 12 so as not to crush the dimples and the like formed on the surfaces of the first casting drum 11 and the second casting drum 12, for example. More preferably. Although not limited, the test plate 16 is more preferably formed of, for example, an aluminum alloy.
- the pair of side dams provided at the widthwise end portions of the casting drum are opened so that the length between the casting drums is longer than the length of the casting drum.
- the casting drum may be clamped with a plate having a uniform plate thickness sandwiched.
- the slab drum is tightened in a state where the rotating shafts of the casting drum are held in parallel, so that an even load can be applied to both ends of the casting drum, and the precision of the rolling position zero point adjustment is improved. Therefore, the accuracy of the estimated plate thickness on the entrance side of the rolling mill can be improved.
- the zero point of the rolling position of the casting drum is adjusted before the operation is started.
- the zero point adjustment in the casting drum be performed accurately.
- FIGS. 8 to 10 are diagrams schematically showing the casting drum at the time of adjusting the rolling position zero point before the start of casting. 8 to 10, the concave shape of the profile is emphasized for the sake of explanation.
- the drum profile of the casting drum before the start of casting has a concave shape in the plate width direction. This is because the first casting drum 11 and the second casting drum 12 undergo thermal expansion and change with the lapse of time from the start of casting until the arrival at the steady casting.
- the initial profile of the casting drum is set so that the plate profile (crown) of the slab during steady casting in which thermal expansion is observed becomes a desired plate profile. That is, the initial profile of the casting drum is set to a concave crown in which the drum diameter at the center of the width of the casting drum is smaller than the drum diameter at both ends of the casting drum.
- the rolling position zero point adjustment is performed by bringing the pair of casting drums into contact (kissing) with each other and setting the rolling position (pressing position) when the predetermined load F is applied to zero. Done.
- the initial value of the rolling position of the cylinder that presses the casting drum and the like can be set.
- the casting drum has a concave crown as described above. Therefore, when the casting drums are brought into contact (kiss) with each other and a predetermined load F is applied to the casting drums, only both end portions of the casting drums come into contact with each other. Therefore, for example, as shown in FIG. 8, the positions in the width direction of the casting drum do not completely match, and when a predetermined load F is applied to the casting drum, both ends of the first casting drum 11 and 2 The contact points at both ends of the casting drum 12 are displaced, and a displacement amount x is generated, resulting in an unstable state. Therefore, the precision of the rolling position zero point adjustment decreases.
- the rolling position zero point adjustment is performed with a thin plate 18 sandwiched between the casting drums.
- the middle point 18C of the width direction of the thin plate 18 corresponds to the middle point 11C of the width direction of the first casting drum 11 and the middle point 12C of the length direction of the second casting drum 12. Since they are arranged on the connecting straight line, no deviation occurs at both ends of the casting drum. If no deviation occurs, the rotation axis Ar1 of the first casting drum 11 and the rotation axis Ar2 of the second casting drum 12 are parallel to each other, so that the rolling position zero point adjustment can be stably performed.
- the middle point 18C of the width direction of the thin plate 18 is the first point.
- the thin plate 18 is not arranged on a straight line connecting the midpoint 11C of the length of the casting drum 11 in the width direction and the midpoint 12C of the length of the second casting drum 12 in the width direction, and one of the thin plates 18 in the width direction of the casting drum It may be placed closer to the edge of the. In this case, as shown in FIG.
- the left and right (first An error occurs at both ends of the first casting drum 11 and the second casting drum 12 in the width direction. If an error is included in the rolling position zero point adjustment, the rolling position of the casting drum during casting contains an error, so that the accuracy in estimating the plate thickness of the rolling mill 30 decreases. Therefore, if the precision of the rolling position zero point adjustment can be improved, the meandering in the rolling mill 30 can be further reduced.
- a pair of side weirs provided at the widthwise end portions of the casting drum are opened to obtain the casting drum housing between the casting drums, as in the case of obtaining the casting drum housing rolling system deformation characteristics.
- the rolling position zero point adjustment is performed with the test plate 16 having a plate width longer than the drum length and a uniform plate thickness sandwiched therebetween. Thereby, the rolling position zero point adjustment can be accurately performed.
- the casting drum housing rolling system deformation characteristic may be acquired in the rolling position zero point adjustment.
- FIG. 11 is the figure which showed an example of the modification of the manufacturing method of the slab concerning the said embodiment.
- control device 200 In the method for manufacturing a slab using the continuous casting facility 1 for a slab shown in FIG. 11, instead of the meandering gauge 110 shown in FIG. 1, the control device 200 outputs the actually measured thickness obtained from the thickness gauge 210. The difference is that it is used when calculating the side wedge.
- a plate thickness gauge 210 is installed downstream of the rolling mill 30 of the continuous casting facility 1 for slabs in the rolling direction.
- the plate thickness meter 210 may be, for example, a thickness distribution meter capable of measuring the plate thickness of the slab S in the width direction.
- the delivery side plate thickness used for calculating the delivery side wedge ratio is an actual measurement value of the strip thickness gauge 210 on the delivery side of the rolling mill 30.
- the control device 200 acquires the measured values of the plate thicknesses at both ends of the cast slab S from the plate thickness gauge 210, and obtains the exit wedge ratio.
- the entrance wedge ratio is obtained in the same manner as in the above-described embodiment.
- the control device 200 further obtains the difference between the obtained inlet wedge ratio and outlet wedge ratio.
- the control device 200 adjusts the rolling position of the rolling mill 30 so that the calculated difference falls within a predetermined range. Accordingly, it is possible to suppress the error in the calculation process, calculate the exit wedge, and control the rolling mill 30 with high accuracy.
- the plate thickness gauge 210 may be installed at least downstream of the rolling mill 30 in the rolling direction.
- a cast piece was manufactured using the continuous casting facility 1 shown in the above embodiment.
- the casting drum used in this example had a drum barrel length of 1000 mm.
- the steady part is performed so that the difference between the inlet wedge ratio and the outlet wedge ratio of the rolling mill is small for the material to be rolled, and the rolling position change due to the rolling position control of the cylinders on the left and right sides of the rolling mill. It means the smaller part.
- the average value of each value during the time from 1 minute 30 seconds after the start of rolling to 1 minute 40 seconds was used.
- the zero point of the rolling position of the casting drums as shown in FIG. 7, a pair of side dams provided at the widthwise end portions of the casting drums are opened, and the casting drums are provided between the casting drums.
- the zero point of the rolling position was adjusted with a plate having a plate thickness longer than the drum length and having a uniform plate thickness.
- this rolling position zero point adjusting method is indicated as A.
- the rolling mill was controlled by controlling the rolling positions of the cylinders on the left and right sides of the rolling mill so that the difference between the wedge ratio on the rolling mill inlet side and the wedge ratio on the rolling mill side became small.
- Example 2 as a method for adjusting the rolling position zero point of the casting drum, a plate shorter than the drum barrel length of the casting drum as shown in FIG. 9 was sandwiched between a pair of casting drums to perform the rolling position zero point adjustment.
- this rolling position zero point adjusting method is described as B.
- the rolling mill was controlled by controlling the rolling positions of the cylinders on the left and right sides of the rolling mill so that the difference between the wedge ratio on the rolling mill inlet side and the wedge ratio on the rolling mill side became small.
- Example 3 as a method for adjusting the rolling position zero point of the casting drum, a plate shorter than the drum barrel length of the casting drum as shown in FIG. 9 was sandwiched between a pair of casting drums to perform the rolling position zero point adjustment.
- this rolling position zero point adjusting method is described as B.
- a plate thickness gauge was installed on the exit side of the rolling mill. The rolling mill was controlled by controlling the rolling positions of the left and right cylinders provided at both ends of the rolling mill so that the difference between the inlet wedge ratio and the outlet wedge ratio was zero.
- Comparative Example 1 as a method for adjusting the zero point of the pressure reduction position of the casting drum, as in the case of Example 2, a plate shorter than the drum barrel length of the casting drum as shown in FIG. Position zero adjustment was performed.
- this rolling position zero point adjusting method is described as B.
- the rolling mill was controlled by controlling the rolling positions of the left and right cylinders of the rolling mill so that the rolling force of the rolling mill was the same on the left and right sides.
- Comparative Example 2 as a method for adjusting the zero point of the pressure reduction position of the casting drum, as in Example 2, a plate shorter than the drum barrel length of the casting drum as shown in FIG. Position zero adjustment was performed.
- this rolling position zero point adjusting method is described as B.
- the rolling mill was controlled by controlling the rolling positions of the cylinders on the left and right sides of the rolling mill so that the rolling positions of the rolling mill were the same on the left and right sides.
- the slabs according to Examples 1 to 3 and Comparative Examples 1 and 2 had a measured plate thickness at the steady part on the rolling mill entrance side, in which the plate thickness at the end of the drive side DS was 1.760 mm.
- the plate thickness at the end of WS was 1.820 mm, and the wedge (wedge amount) was -60 ⁇ m. Further, the wedge ratio with respect to the plate thickness of the cast piece on the inlet side was ⁇ 3.35%.
- Example 1 the plate thickness at both ends on the rolling mill entrance side was estimated using the above formula 1, and the plate thickness at both ends on the rolling mill exit side was estimated using the above formula 2.
- the rolling mill was controlled based on these estimated sheet thicknesses.
- the plate thickness at the end portion of the drive side DS on the rolling mill outlet side is 1.232 mm
- the plate thickness at the end portion of the work side WS is 1.287 mm.
- the wedge ratio to the plate thickness of the cast piece on the outlet side was ⁇ 4.35%. From this, the difference in wedge ratio was 0.99%.
- the maximum amount of meandering in the rolling mill was about 20 mm, and rolling could be performed from the tip to the tail of the slab S without any problem.
- Example 2 the plate thickness at both ends on the rolling mill entrance side was estimated using the above formula 1, and the plate thickness at both ends on the rolling mill exit side was estimated using the above formula 2.
- the rolling mill was controlled based on these estimated sheet thicknesses.
- the measured values of the cast strips on the rolling mill exit side were that the plate thickness at the end of the drive side DS at the mill exit was 1.243 mm, the plate thickness at the end of the work side WS was 1.259 mm, and the wedge Was -17 ⁇ m. Further, the wedge ratio with respect to the plate thickness of the cast piece on the delivery side was ⁇ 1.35%. From this, the difference in wedge ratio was 2.00%.
- the maximum amount of meandering in the rolling mill was about 70 mm, and rolling from the tip to the tail of the slab S could be carried out without any problem.
- Example 3 the plate thicknesses at both ends on the rolling mill entrance side were estimated using the above formula 1, and the plate thicknesses at both ends on the rolling mill exit side were measured by a thickness gauge and estimated plate thicknesses were obtained.
- the rolling mill was controlled based on the measured sheet thickness.
- the plate thickness at the end of the drive side DS on the rolling mill exit side is 1.232 mm
- the plate thickness at the end of the work side WS is 1.284 mm
- the wedge Was -52 ⁇ m.
- the wedge ratio with respect to the plate thickness of the cast piece on the delivery side was ⁇ 4.13%. From this, the difference in wedge ratio was 0.78%.
- the maximum amount of meandering in the rolling mill was about 15 mm, and rolling from the tip end to the tail end of the slab S could be carried out without problems.
- Comparative Example 1 the measured values of the cast piece on the rolling mill outlet side were 1.285 mm at the end portion of the drive side DS on the rolling mill outlet side and 1.25 mm at the end portion of the work side WS. 238 mm and the wedge was 47 ⁇ m. Further, the wedge ratio with respect to the plate thickness of the cast piece on the outgoing side was 3.74%. From this, the difference in wedge ratio was 7.09%. The maximum amount of meandering in the rolling mill was about 200 mm, and narrowing occurred at the tail end of the slab S.
- the measured values of the cast piece on the rolling mill exit side were 1.285 mm for the plate thickness at the end of the drive side DS on the mill exit side and 1.25 mm for the plate thickness at the end of the work side WS. 219 mm and the wedge was 65 ⁇ m. Further, the wedge ratio with respect to the plate thickness of the cast piece on the outlet side was 5.22%. From this, the difference in wedge ratio was 8.58%.
- the meandering amount in the rolling mill was about 250 mm at maximum, and the slab contacted and folded into the side guide on the rolling mill entry side, leading to fracture.
- the deformation characteristics of the housing supporting the casting drum and the deformation characteristics of the reduction system for rolling down the casting drum which are obtained before the start of casting of the slab.
- the thickness of the cast slab S is estimated by using the deformation characteristics of the casting drum housing rolling system, and the rolling mill is rolled down so that the difference between the inlet side wedge ratio and the outlet side wedge ratio of the rolling mill falls within a predetermined range. By adjusting the position, it is possible to reduce meandering in the rolling mill and reduce threading troubles.
- the present invention when producing a slab in a continuous casting facility having a twin-drum type continuous casting device and a rolling mill, it is possible to further reduce the meandering in the rolling mill and reduce the threading trouble. High industrial availability.
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Abstract
Description
本願は、2018年10月22日に日本に出願された特願2018-198356号に基づき優先権を主張し、その内容をここに援用する。
(圧延機入側の推定板厚)=(鋳造シリンダの圧下位置)
+(鋳造ドラムの弾性変形)
+(鋳造ドラムハウジング圧下系変形)
+(鋳造ドラムのドラムプロフィル)
-(圧下位置零点調整時における鋳造ドラムの弾性変形)・・・式1
(2)上記(1)に記載の鋳片の製造方法では、出側ウェッジ比率の算出に用いられる出側板厚は、ロールバイト直下での鋳片の幅方向の位置情報を用いて、下記の式2により推定されてもよい。
(圧延機出側の推定板厚)=(圧延シリンダの圧下位置)
+(ワークロールの弾性変形)
+(圧延機ハウジング圧下系変形)
+(ワークロールのロールプロフィル)
-(圧下位置零点調整時におけるワークロールの弾性変形)・・・式2
(3)上記(1)に記載の鋳片の製造方法では、出側ウェッジ比率の算出に用いられる出側板厚は、圧延機の出側における鋳片の板厚の実測値であってもよい。
(4)上記(1)から(3)のいずれか一項に記載の鋳片の製造方法では、鋳造ドラムハウジング圧下系変形特性は、鋳造ドラムの幅方向端部に設けられた一対のサイド堰を開放し、鋳造ドラムの間に鋳造ドラムのドラム長よりも板幅が長く板厚が均一な板を挟んだ状態で締込みを実施することにより得られた鋳造シリンダの圧下位置および荷重に基づき取得されてもよい。
(5)上記(1)から(4)のいずれか一項に記載の鋳片の製造方法では、鋳造ドラムの圧下位置零点調整は、鋳造ドラムの幅方向端部に設けられた一対のサイド堰を開放して、鋳造ドラムの間に鋳造ドラムのドラム長よりも板幅が長く板厚が均一な板を挟んだ状態で行われてもよい。
(圧延機入側の推定板厚)=(鋳造シリンダの圧下位置)
+(鋳造ドラムの弾性変形)
+(鋳造ドラムハウジング圧下系変形)
+(鋳造ドラムのドラムプロフィル)
-(圧下位置零点調整時における鋳造ドラムの弾性変形)・・・式1
図1および図2を参照して、鋳片を製造する連続鋳造設備の構成の一例を説明する。図1は、鋳片を製造する連続鋳造設備1を示した図である。図2は、連続鋳造装置10を鋳造方向の直上から見た構成の一例を示す平面図である。
以下に記載する鋳片の圧延方法は、双ドラム式連続鋳造装置と圧延機とを有する連続鋳造設備において、圧延機により鋳片の蛇行をより低減し、通板トラブルを低減する技術に関する。
まず、板厚算出部における入側ウェッジ比率の算出方法を説明する。圧延機30にて圧延される鋳片Sは圧延機30よりも圧延方向上流に配置される連続鋳造装置10にて鋳造される。本実施形態では、連続鋳造装置10にて鋳造される鋳片Sの板厚を算出し、圧延機30の入側板厚として圧延機入側ウェッジ比率の算出に用いる。これにより、圧延機30の入側に板厚計等を設置しなくとも、圧延機30の入側での鋳片Sの板厚を取得することができる。
+(鋳造ドラムの弾性変形)
+(鋳造ドラムハウジング圧下系変形)
+(鋳造ドラムのドラムプロフィル)
-(圧下位置零点調整時における鋳造ドラムの弾性変形)・・・式1
シリンダの圧下位置とは、図2に示した連続鋳造装置10のシリンダ17の押圧方向におけるシリンダ17の圧下位置を示す。例えば、シリンダの圧下位置とは、シリンダの位置が零点調整された零点である初期値からの差分による位置を示す。シリンダの圧下位置は、図2又は図7の矢印aに沿った方向の変位から求めることができる。シリンダの圧下位置は、シリンダ17の移動量を計測可能な位置センサ等(図示せず)により適時測定することができる。
鋳造時における鋳造ドラムの弾性変形とは、鋳造を開始してから鋳造を終了するまでの任意の時点における鋳造ドラムの弾性変形を示す。鋳造ドラムは、鋳造ドラムと接触する鋳片からの反力や、鋳造ドラムに加えられる外力の影響により、鋳造ドラムの軸に撓みが発生したり、鋳造ドラムに扁平変形が発生したりする。これらの変形を鋳造時における鋳造ドラムの弾性変形と言う。鋳造ドラムの弾性変形は、弾性理論を用いた解析等の手段により、求めることができる。
鋳造ドラムハウジング圧下系変形特性とは、鋳造ドラムにかかる圧下荷重の影響をうけて、ハウジング13dおよびハウジング13wが変形する特性と、シリンダ17を含む鋳造ドラムを圧下する構成が変形する特性と、を包含した変形特性を示す。上記式1の鋳造ドラムハウジング圧下系変形は、鋳造ドラムハウジング圧下系変形特性を用いて算出された鋳造ドラムハウジングの変形量を示す。例えば、鋳造ドラムハウジング圧下系変形特性は、特許文献6に記載の方法を用いて求めることができる。鋳造ドラムハウジング圧下系変形は、後述するように、ロードセル14d(又はロードセル14w)が測定した荷重等に基づいて算出できる。
鋳造ドラムのドラムプロフィルとは、鋳造ドラムの熱膨張量または、鋳造ドラムの摩耗量を示す指標である。鋳造ドラムのドラムプロフィルでは、熱膨張量は、鋳造ドラムにかかる熱を踏まえて、鋳造ドラム表面形状の変形量を算出する。摩耗量は、鋳造前のドラムプロフィルを実測しても良いし、鋳造条件から推定しても良い。例えば、鋳造ドラム設計時の表面形状は既知であるため、その表面形状に熱膨張および摩耗による形状変形を加算することで、ドラムプロフィルの変形量を求めることができる。
圧下位置零点調整時における鋳造ドラムの弾性変形とは、鋳造開始前に鋳造ドラムの圧下位置の初期値を決定する圧下位置零点調整の時の鋳造ドラムの弾性変形を示す。圧下位置零点調整は、鋳造ドラムに対して荷重をかけた状態で行うため、鋳造ドラムに弾性変形が発生する。その時の弾性変形量を圧下位置零点調整時の鋳造ドラムの弾性変形としている。この弾性変形量は、鋳造時の鋳造ドラムの弾性変形と同様に、ドラムを両端支持梁とみなした材料力学の梁のたわみ計算から算出することができる。
次に、圧延機30の出側ウェッジ比率の算出方法を説明する。出側板厚は、例えば、上ワークロール31と下ワークロール32との間のギャップを算出する下記の式2を用いて推定できる。幅方向における上ワークロール31と下ワークロール32との間のギャップの分布がわかれば、上ワークロール31および下ワークロール32で圧延される鋳片Sのプロフィルも推定し得る。
+(ワークロールの弾性変形)
+(圧延機ハウジング圧下系変形)
+(ワークロールのロールプロフィル)
-(圧下位置零点調整時におけるワークロールの弾性変形)・・・式2
制御部は、比率算出部から入側ウェッジ比率および出側ウェッジ比率を取得して、入側ウェッジ比率と出側ウェッジ比率との差分を求める。制御部は、この差分が、所定の範囲になるように、圧延機30の圧下位置を調整する。圧延機30の調整は、圧延機30に設けられたシリンダにより行われる。所定の範囲(すなわち、許容し得る入側ウェッジ比率と出側ウェッジ比率との差分の大きさ)は、鋳片の材質、圧延機30の状態等に応じて適宜決定し得るが、例えば0%以上2%以下であってもよい。入側ウェッジ比率と出側ウェッジ比率との差分の大きさを2%以下とすることで、より確実に圧延機30の蛇行の発生を抑制できる。
以下、上記実施形態に係る鋳片の製造方法に関して、具体的な全体の手順について、説明する。
本実施形態において、圧延機30の入側での鋳片Sの板厚は、上記式1に基づき、鋳造ドラムの各種条件を用いて推定する。上記式1による板厚の推定精度が高いほど、入側ウェッジ比率と出側ウェッジ比率との差分の精度が高まり、その結果、圧延機30の蛇行もさらに抑制することができる。
図7を参照して鋳造ドラムハウジング圧下系変形特性の取得方法を説明する。図7は、鋳造ドラムハウジング圧下系変形特性の取得方法の一例を示した図である。
さらに、鋳造ドラムの圧下位置零点調整において、図7のように、鋳造ドラムの幅方向端部に設けられる一対のサイド堰を開放して、鋳造ドラムの間に、鋳造ドラムのドラム長よりも長く板厚が均一な板を挟み、鋳造ドラムを締めこんでもよい。これにより、鋳造ドラムの回転軸が平行な状態が保持された状態で鋳片ドラムが締め込まれるので、鋳造ドラムの両端に均等な負荷を付与することができ、圧下位置零点調整の精度を高めることで圧延機の入側の推定板厚の精度を高めることができる。
次に、図11を参照して、上記実施形態にかかる鋳片の製造方法の変形例の一例について説明する。図11は、上記実施形態にかかる鋳片の製造方法の変形例の一例を示した図である。
11 第1鋳造ドラム
12 第2鋳造ドラム
20 第1ピンチロール
30 圧延機
40 第2ピンチロール
50 巻取装置
100 制御装置
110 蛇行計
200 制御装置
210 板厚計
111、112 軸受け箱(又はチョック)
Claims (6)
- 回転する一対の鋳造ドラムにより金属溶湯を凝固させて鋳片を鋳造する双ドラム式連続鋳造装置と、鋳造された前記鋳片を一対のワークロールにより圧延する圧延機と、を用いて鋳片を製造する鋳片の製造方法において、
前記鋳片の鋳造開始前に取得された前記鋳造ドラムを支持するハウジングの変形特性と前記鋳造ドラムを圧下する圧下系の変形特性とを示す鋳造ドラムハウジング圧下系変形特性を用いて、下記の式1より前記鋳片の幅方向の両端部の推定板厚を算出し、
前記式1より算出された前記推定板厚に基づいて、前記圧延機の入側における前記両端部の板厚の差である入側ウェッジと前記鋳片の入側板厚との比率を示す入側ウェッジ比率とを算出し、
前記圧延機の出側における前記両端部の板厚の差である出側ウェッジと前記鋳片の出側板厚との比率を示す出側ウェッジ比率とを算出し、
前記入側ウェッジ比率と前記出側ウェッジ比率との差分が所定の範囲になるように、前記圧延機の圧下位置を調整する、鋳片の製造方法。
(圧延機入側の推定板厚)=(鋳造シリンダの圧下位置)
+(鋳造ドラムの弾性変形)
+(鋳造ドラムハウジング圧下系変形)
+(鋳造ドラムのドラムプロフィル)
-(圧下位置零点調整時における鋳造ドラムの弾性変形)・・・式1 - 前記出側ウェッジ比率の算出に用いられる出側板厚は、ロールバイト直下での前記鋳片の幅方向の位置情報を用いて、下記の式2により推定される、請求項1に記載の鋳片の製造方法。
(圧延機出側の推定板厚)=(圧延シリンダの圧下位置)
+(ワークロールの弾性変形)
+(圧延機ハウジング圧下系変形)
+(ワークロールのロールプロフィル)
-(圧下位置零点調整時におけるワークロールの弾性変形)・・・式2 - 前記出側ウェッジ比率の算出に用いられる出側板厚は、前記圧延機の出側における鋳片の板厚の実測値である、請求項1に記載の鋳片の製造方法。
- 前記鋳造ドラムハウジング圧下系変形特性は、前記鋳造ドラムの幅方向端部に設けられた一対のサイド堰を開放し、前記鋳造ドラムの間に前記鋳造ドラムのドラム長よりも板幅が長く板厚が均一な板を挟んだ状態で締込みを実施することにより得られた前記鋳造シリンダの圧下位置および荷重に基づき取得される、請求項1~3のいずれか一項に記載の鋳片の製造方法。
- 前記鋳造ドラムの圧下位置零点調整は、前記鋳造ドラムの幅方向端部に設けられた一対のサイド堰を開放して、前記鋳造ドラムの間に前記鋳造ドラムのドラム長よりも板幅が長く板厚が均一な板を挟んだ状態で行われる、請求項1~4のいずれか一項に記載の鋳片の製造方法。
- 回転する一対の鋳造ドラムにより金属溶湯を凝固させて鋳片を鋳造する双ドラム式連続鋳造装置と、鋳造された前記鋳片を一対のワークロールにより圧延する圧延機と、を有する鋳片の製造設備における、前記圧延機の圧下位置を調整する制御装置であって、
前記制御装置は、
前記鋳片の鋳造開始前に取得された前記鋳造ドラムを支持するハウジングの変形特性と前記鋳造ドラムを圧下する圧下系の変形特性とを示す鋳造ドラムハウジング圧下系変形特性を用いて、下記の式1より前記鋳片の幅方向の両端部の推定板厚を算出する板厚算出部と、 前記推定板厚を用いて、前記圧延機の入側における前記両端部の板厚の差である入側ウェッジと、前記鋳片の入側板厚との比率を示す入側ウェッジ比率を求め、
前記圧延機の出側における前記両端部の板厚の差である出側ウェッジと、前記鋳片の出側板厚との比率を示す出側ウェッジ比率と、を求める比率算出部と、
前記入側ウェッジ比率と前記出側ウェッジ比率との差分が所定の範囲になるように、前記圧延機の圧下位置を調整する制御部と、を備える、制御装置。
(圧延機入側の推定板厚)=(鋳造シリンダの圧下位置)
+(鋳造ドラムの弾性変形)
+(鋳造ドラムハウジング圧下系変形)
+(鋳造ドラムのドラムプロフィル)
-(圧下位置零点調整時における鋳造ドラムの弾性変形)・・・式1
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