WO2019149253A1 - 一种扎带工具的送料分料推料机构、自动扎带工具及自动扎带方法 - Google Patents
一种扎带工具的送料分料推料机构、自动扎带工具及自动扎带方法 Download PDFInfo
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- WO2019149253A1 WO2019149253A1 PCT/CN2019/074247 CN2019074247W WO2019149253A1 WO 2019149253 A1 WO2019149253 A1 WO 2019149253A1 CN 2019074247 W CN2019074247 W CN 2019074247W WO 2019149253 A1 WO2019149253 A1 WO 2019149253A1
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- WIPO (PCT)
- Prior art keywords
- wheel
- slider
- cable tie
- cable
- automatic
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/02—Applying and securing binding material around articles or groups of articles, e.g. using strings, wires, strips, bands or tapes
- B65B13/025—Hand-held tools
- B65B13/027—Hand-held tools for applying straps having preformed connecting means, e.g. cable ties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/02—Applying and securing binding material around articles or groups of articles, e.g. using strings, wires, strips, bands or tapes
- B65B13/16—Applying and securing binding material around articles or groups of articles, e.g. using strings, wires, strips, bands or tapes with means for severing the binding material from supply and then applying it around the articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/18—Details of, or auxiliary devices used in, bundling machines or bundling tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/18—Details of, or auxiliary devices used in, bundling machines or bundling tools
- B65B13/185—Details of tools
- B65B13/187—Motor means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B59/00—Arrangements to enable machines to handle articles of different sizes, to produce packages of different sizes, to vary the contents of packages, to handle different types of packaging material, or to give access for cleaning or maintenance purposes
- B65B59/003—Arrangements to enable adjustments related to the packaging material
Definitions
- the invention relates to the technical field of strapping equipment, in particular to a feeding and feeding pushing mechanism of a cable tie tool, an automatic cable tying tool and an automatic cable tying method.
- Ordinary plastic cable ties are square, and the existing automatic tying tools are automatically positioned using the zipper head of the Founder, and the integrated fixing ties are widely used in cars, trains, motorcycles and other vehicles.
- the integrated fixed strap is a combination of a conventional strap function and an additional head securing feature, and the fixing feature of the strap head is mainly used to fasten on the frame or the housing of the appliance.
- Common integrated fixed strap head feature types are: cedar head plus butterfly, or cedar head plus wing combination, arrow plus butterfly, or arrow plus wing combination, with locking hole plate Type and so on.
- An object of the present disclosure includes providing an automatic tying tool to solve the technical problem of high labor intensity and low efficiency of manual work of the ties.
- the present disclosure is primarily designed for automatic strapping of bulk or tie-wound integrated straps or tagged straps having different head shapes, but the present disclosure is equally applicable to bulk or regular joints of head shapes.
- the automatic strapping operation of the conventional cable ties is described in the following text for convenience of description, and the different types of cable ties are collectively referred to as cable ties.
- the automatic strapping tool includes a slider, a guide rail, a first guiding claw, a second guiding claw, a frame, a tensioning wheel, a cutting blade, a step feeding mechanism and a pushing rod, and the first guiding a claw and the second guiding claw are mounted on the frame by a rotating center pin, the cutting blade and the tensioning wheel are mounted in the frame, the guide rail is adjacent to the frame, the sliding a block is engaged with the guide rail and slid along a length direction of the guide rail, and a symmetric center plane of the first guide claw, the second guide claw, the slider and the guide rail is disposed on the automatic cable tie
- the step-feed mechanism is mounted on the frame or on the housing of the automatic cable ties tool, the step-feed mechanism can be loaded with a ties, and in each strapping cycle Feeding the cable tie at a fixed pitch to a position where a symmetric center plane of the cable tie coincides with a center plane of the automatic cable tie tool
- the step feeding mechanism comprises a wheel that performs intermittent indexing movement, and is configured to rotate the cable to be indexed and fed; or the step feeding mechanism comprises a panning stepping
- the material pin is configured to step the stepping of the cable tie; or the step feeding mechanism comprises a reciprocatingly oscillating material pin configured to swing the cable belt in a stepwise manner.
- the rotating disc for intermittent indexing movement, the shifting stepping material pin and the reciprocating swinging material pin are capable of conveying one of the cable ties to the tying in each strapping cycle
- the symmetrical center plane of the belt coincides with the center plane of the automatic tying tool.
- the outer circumference of the wheel disc is provided with a contoured dimple matching the shape of the head of the strap, the number of the contoured dimples being plural, and each of the profiling pits Uniformly distributed on the outer circumference of the wheel at a fixed pitch.
- the slider and the guide rail are both located inside the circumference of the wheel disc, and the push rod is installed outside the circumference of the wheel disc, and is arranged to be in a direction close to the center of the wheel disc The strap is pushed toward the slider;
- the slider and the guide rail are both located outside the circumference of the wheel disc, and the push rod is mounted on the inner side of the circumference of the wheel disc, and is configured to be in a direction away from the center of the wheel disc The belt is pushed toward the slider.
- the slider cooperates with the rail, the rail being configured to limit five spatial degrees of freedom of the slider such that the slider can only slide over the rail.
- the slider is provided with a rib configured to catch the head of the ligature
- the slider is provided with a contoured recess matching the shape of the head of the strap, configured to catch the head of the strap.
- the cable tie is a connected cable tie
- the automatic cable tie tool further includes a cable tie configured to connect each of the connected cable tie and the connected cable tie a separating knife that separates the plates, the dividing knife is mounted on the slider, or the dividing knife is mounted on the pushing rod.
- the knives are provided with ribs.
- the dispensing knife is driven by aerodynamic or electric power.
- the cable tie is a connected cable tie
- the wheel plate is provided with a positioning post
- the cable tie plate of the connected cable tie is provided with a positioning hole, the positioning hole and the positioning hole Positioning column fit
- the wheel disc is provided with a positioning hole
- the cable tie plate of the connected cable tie is provided with a positioning post, and the positioning post cooperates with the positioning hole.
- the wheel disc is provided with a pitch pin, the number of the pitch pins is plural, and the pitch pins are evenly spaced along the circumferential direction of the wheel disc, and the wheel disc is also pivotally connected.
- An indexing cam having a contour abutting the outer peripheral surface of the pitch pin and configured to drive the wheel to rotate.
- the wheel is provided with a pitch pin and a pitch roller that is sleeved on the pitch pin, each of the pitch pins being evenly spaced along the circumferential direction of the wheel, the wheel also An indexing cam is pivotally connected, the contour of the indexing cam abutting an outer peripheral surface of the pitch roller, configured to drive the wheel to rotate or lock the wheel by the indexing cam, to realize Intermittent indexing movement of the roulette;
- the circumference of the wheel disc is provided with internal teeth, and the gears mesh with the internal teeth of the wheel disc to drive or lock the wheel disc to realize intermittent indexing movement of the wheel disc;
- the outer circumference of the wheel is provided with external teeth, and the gear is engaged with the external teeth of the wheel to drive or lock the wheel to realize intermittent indexing movement of the wheel;
- the wheel disc is provided with a pitch pin, the number of the pitch pins is plural, and the pitch pins are distributed along the circumferential direction of the wheel disc, and the automatic cable tie tool further includes a pivotal connection.
- a uniformly distributed ratchet is disposed on the circumference of the wheel, a pawl is provided to drive the wheel to rotate, and a locking block is provided to lock the wheel to realize intermittent indexing movement of the wheel;
- an alternately uniform incomplete tooth profile and a concave arc are disposed on the circumference of the wheel, and the teeth of the incomplete gear are engaged with the incomplete tooth profile of the wheel to drive the wheel to rotate, the The outer convex arc of the complete gear cooperates with the concave arc of the wheel to lock the wheel to realize intermittent indexing movement of the wheel;
- an alternately uniform radial groove and a concave arc are disposed on the wheel, and a driving disk is disposed, the driving disk is provided with a dial pin and an outer convex arc, and the dial on the driving plate and the wheel are
- the slot engagement of the disk drives the rotation of the wheel, and the convex arc on the drive plate cooperates with the concave arc of the wheel to lock the wheel to effect intermittent indexing movement of the wheel.
- the step feeding mechanism comprises a translational stepping material
- the step feeding mechanism further comprises a guiding plate, a feeding cylinder and a discharging pin cylinder, wherein the guiding plate is fixedly arranged
- the rack is configured to guide the connected cable ties
- the feeding cylinder is mounted on the frame
- the hopper pin cylinder is mounted on a power output end of the feeding cylinder
- the material is arranged
- the pin is fixed to the power output end of the discharge pin cylinder;
- the feed cylinder is configured to linearly advance the discharge pin cylinder by the fixed pitch, and the discharge pin cylinder is configured to insert the feed pin into the tie-wound plate of the connected cable tie In the positioning hole, the connected cable tie is driven to move stepwise.
- a binder assembly configured to press the tie plate to the guide plate
- the binder assembly is mounted on the frame.
- the binder assembly includes a pressure plate and a pressure roller pivotally connected to the pressure plate, and a spring is connected between the pressure plate and the frame, under the action of the spring The pressure roller presses the cable tie plate against the guide plate, or the pressure roller presses the cable tie plate against the wheel.
- the step feeding mechanism comprises a reciprocatingly oscillating material, the step feeding mechanism further comprising a guiding plate, a swinging bracket and a shifting pin cylinder, wherein the guiding plate is fixedly disposed on the The rack is configured to guide the connected cable ties, the swing bracket is pivotally connected to the frame, and is reciprocally oscillating in a guiding direction, and the discharging pin cylinder is mounted on the swinging bracket.
- the feed pin is fixed to the power output end of the discharge pin cylinder;
- the swing bracket is configured to swing one of the fixed pitches
- the feed pin cylinder is configured to insert the feed pin into a positioning hole of the tie-wound plate of the connected cable tie to drive the The Siamese cable tie swings in and out.
- the step feeding mechanism, the first guiding claw, the slider, the pushing rod and the cutting blade are driven by pneumatic or electric power.
- the second guiding pawl is driven by aerodynamic force or by electric power or by a manual trigger through a connecting rod.
- a waste bin mounted on the frame is further included, the waste bin being configured to collect the cut waste.
- a bottom of the waste box is provided with a discharge port, and the discharge port is provided with a waste box door panel, and the waste box door panel is pivotally connected to the box of the waste box through a door panel pivot.
- the object of the present disclosure also includes providing an automatic tying method to solve the technical problem of inefficient manual operation of the ties.
- the automatic strapping method provided by the present disclosure is used for bundling a bulk strap, and includes the following steps:
- the slider moves to drive the cable tie to slide from the predetermined position in the step S2 to the binding working position, and the guiding groove of the strap body in the first guiding claw and the second guiding claw during the sliding of the sliding block Curling and rotating the first guiding pawl to pass the tail of the strap through the hole in the head of the strap;
- the object of the present disclosure also includes providing another automatic tying method to solve the technical problem of inefficient tying of the manual tying and inconvenience of the tying of the tying strap.
- the automatic strapping method provided by the present disclosure is used for bundling a connected strap, and includes the following steps:
- step S20 the feeding knife moves, so that the cable tie that is moved in position in step S10 is separated from the cable tie plate of the connected cable tie;
- the slider moves to drive the cable tie to slide from the predetermined position in the step S30 to the binding working position, and the guiding groove of the strap body in the first guiding claw and the second guiding claw during the sliding of the sliding block Curling and rotating the first guiding pawl to pass the tail of the strap through the hole in the head of the strap;
- S60 The strap head exits the slider, and the slider returns along the guide rail from the strapping position to the predetermined position.
- the ligature is placed on the step feeding mechanism during the tying operation, and the ties are conveyed one by one to the symmetrical center surface of the ties by the intermittent feeding characteristics of the step feeding mechanism.
- the center of the automatic cable tying tool is in a coplanar position; then, the push rod is moved to push the cable to the pre-positioning position on the slider; then, the slider moves to drive the cable ties to slide from the predetermined position to the binding working position.
- a separating knife can also be arranged in the automatic strapping tool to separate the strap from the strap connecting plate before the pushing rod is actuated, thereby implementing the subsequent strapping operation.
- the object of the present disclosure also includes providing a feeding and splitting pushing mechanism of a cable tie tool to solve the technical problem of inefficient hand-tapping operation and inconvenient in-line strapping.
- the feeding and feeding pushing mechanism of the cable ties comprises an intermittent indexing mechanism, a dispensing mechanism, a pushing mechanism, and a slider mechanism; sequentially: the intermittent indexing mechanism will each have a cable tie Delivered to a working position of the dispensing mechanism, the dispensing mechanism separates the cable tie from the cable tie plate of the connected cable tie, and the pushing mechanism pushes the separated cable tie into the slider to be positioned;
- the slider mechanism slides the cable tie from the predetermined position to the binding working position;
- the intermittent indexing mechanism, the feeding mechanism, the pushing mechanism, and the slider mechanism are all driven by electric power, and are controlled by the controller in order of time logic
- the action, and the intermittent indexing mechanism, the dispensing mechanism, and the pushing mechanism are driven by a motor to operate in time series.
- the feeding and feeding mechanism, the automatic cable tying tool and the automatic tying method of the cable tying tool provided by the disclosure realize automatic strapping, improve the labor intensity of the manual tying operation and the low binding efficiency, and the automatic tying
- the belt tool is not only suitable for automatic strapping of bulk or irregular head-shaped fixed-type fixed straps, but also for automatic strapping of ordinary nylon straps in bulk or conjoined head shape rules. The work is highly generalized and brings great convenience to the strapping operation.
- FIG. 1 is an isometric view of an automatic cable ties tool when applied to a connected cable ties according to an embodiment of the present disclosure
- FIG. 2 is an isometric view of an automatic cable ties tool applied to a bulk or connected cable ties according to an embodiment of the present disclosure
- FIG. 3 is a perspective view of the automatic cable tying tool according to an embodiment of the present disclosure, wherein the cable ties are opened, the pressure plate is opened, and the slider and the guide rail are on the inner side of the circumference of the wheel.
- the rod is above the wheel;
- FIG. 4 is a perspective view of the automatic cable tying tool according to an embodiment of the present disclosure, wherein the cable ties are pressed, the pressure plate is pressed, and the slider and the guide rail are pushed on the inner side of the wheel.
- the rod is above the wheel;
- FIG. 5 is a perspective view of an automatic cable ties tool applied to a bulk or connected cable ties according to an embodiment of the present disclosure, wherein a cable tie is provided, the wheel disk is above the slider and the guide rail, and the pusher bar is on the wheel disk. Inside the circumference;
- Figure 6 is a plan view corresponding to Figure 7;
- Figure 7 is a front view of the automatic cable splicing tool provided by the present disclosure, wherein the wheel is used as a step feeding mechanism, the slider and the guide rail are on the inner side of the circumference of the wheel, and the pushing rod is above the wheel;
- Figure 8 is a plan view corresponding to Figure 9;
- Figure 9 is a front elevational view of the automatic cable splicing tool provided by the present disclosure, wherein the wheel disk is used as a step feeding mechanism, the slider and the guide rail are on the inner side of the circumference of the wheel disk, and the pushing rod is above the wheel plate, and the cable ties are provided. ;
- Figure 10 is a cross-sectional view taken along line A-A corresponding to Figure 8;
- Figure 11 is a cross-sectional view taken along line B-B corresponding to Figure 10, wherein the gear drive wheel performs intermittent indexing movement;
- Figure 12 is a cross-sectional view taken along line A-A of Figure 8, wherein the separating knife separates the cable tie from the connecting plate;
- Figure 13 is a cross-sectional view taken along line A-A corresponding to Figure 8, wherein the push rod pushes the cable tie into the slider and the dispensing knife is retracted;
- Figure 14 is a cross-sectional view taken along line A-A of Figure 8, wherein the slider pushes the cable tie into the guide grooves in the first guide claw and the second guide claw;
- Figure 15 is a cross-sectional view taken along line A-A of Figure 8, wherein the first guiding claw is hooked, and the tail of the cable tie is inserted into the hole of the head of the cable tie;
- Figure 16 is a cross-sectional view taken along line A-A of Figure 8, wherein the cutting blade cuts the tensioned cable tie, the second guiding claw is opened, and the cable tie is to be withdrawn from the slider;
- Figure 17 is a cross-sectional view taken along line A-A corresponding to Figure 8, wherein the slitting mechanism is driven by a combination of a toggle mechanism and a cylinder;
- Figure 18 is an enlarged cross-sectional view taken along line C-C of Figure 15, wherein the indexing cam drives the wheel to rotate;
- Figure 19 is an enlarged cross-sectional view taken along line D-D of Figure 16, wherein the indexing cam locks the wheel;
- Figure 20 is an enlarged cross-sectional view taken along line D-D of Figure 16, wherein the indexing cam drives the wheel to rotate;
- Figure 21 is a plan view corresponding to Figure 22;
- Figure 22 is a front elevational view of the automatic cable ties tool according to an embodiment of the present disclosure, wherein the wheel is above the slider and the rail, and the pusher bar is on the inner side of the circumference of the wheel;
- Figure 23 is a cross-sectional view taken along line E-E of Figure 21, wherein the pusher bar is on the inner side of the circumference of the wheel;
- FIG. 24 is a perspective view of the automatic cable tying tool according to an embodiment of the present disclosure, which is applied to a continuous type tying strap, wherein a translational step feeding mechanism is adopted;
- Figure 25 is a plan view corresponding to Figure 26, wherein a translational step feeding mechanism is used, and it is applied to the connected cable tie;
- Figure 26 is a front elevational view of the automatic cable ties tool according to the embodiment of the present disclosure, corresponding to the F-F cross-sectional view of Figure 25;
- Figure 27 is a cross-sectional view taken along the line G-G corresponding to Figure 26, wherein the feed step pin is in a retracted state;
- Figure 28 is a cross-sectional view taken along line G-G of Figure 26, wherein the feed step pin is inserted into the positioning hole of the connected type cable tie plate;
- Figure 29 is a cross-sectional view taken along the line G-G of Figure 26, wherein the feed-through type feeding mechanism is used, and the feed pin feeds the connected cable tie into a pitch;
- Figure 30 is a front elevational view of the automatic cable splicing tool according to an embodiment of the present disclosure, wherein the reciprocating oscillating feed pin is used for feeding;
- Figure 31 is a cross-sectional view taken along line H-H of Figure 30, in which the dispensing pin is to push the conjoined cable tie;
- Figure 32 is a cross-sectional view taken along line H-H of Figure 30, wherein the dispensing pin feeds the connected cable tie to a pitch;
- 33 is an isometric view of an all-electric automatic cable ties tool according to an embodiment of the present disclosure applied to a connected cable ties;
- Figure 34 is a front elevational view of the all-electric automatic cable ties tool according to an embodiment of the present disclosure.
- Figure 35 is a plan view corresponding to Figure 34;
- 36 is a perspective view of an all-electric automatic cable ties tool according to an embodiment of the present disclosure, with the outer casing removed;
- FIG. 37 is a perspective view of an all-electric automatic strapping tool according to an embodiment of the present disclosure, with the outer casing, the guiding claw, and the tensioning wheel mechanism removed, mainly showing the indexing of the wheel, the dividing knife, and the pushing rod. Linkage action
- Figure 38 is a cross-sectional view taken along line T-T of Figure 35, wherein the wheel just completes the indexing action, and the splitting knife cam is about to act on the splitting knife jack link;
- Figure 39 is a cross-sectional view taken along line TT of Figure 35, in which the splitting knife cam is about to act on the splitting knife top rod link, the dispensing knife top rod pushes the dispensing knife upward, and the dispensing knife connects the cable tie from the cable tie Separation on the board;
- Figure 40 is a cross-sectional view of the T-T corresponding to Figure 35, wherein the pusher bar cam is about to act on the pusher bar link, the pusher bar pushes the tie and the splitting knife downward, and the cable tie is positioned in the slider;
- Figure 41 is a right side view corresponding to Figures 38, 39, and 40;
- Figure 42 is a perspective view of the assembly of the guide rail, the slider and the dispensing knife according to the embodiment of the present disclosure, and the partial ribs on the slider are integrated with the dividing knife, and the dividing knife can be in the direction of the arrow in the figure. Slide up and down;
- Figure 43 is a rear view with reference to Figure 34, with the outer casing, the guide claws, and the tensioning wheel mechanism removed, mainly showing the indexing of the wheel, the feeding knife, and the linkage action mechanism of the pushing rod, the slider is being tied With a predetermined position;
- Figure 44 is a rear view with reference to Figure 34, with the outer casing, the guide claws, and the tensioning wheel mechanism removed, mainly showing the indexing of the wheel, the separating knife, and the linkage action mechanism of the pushing rod, and the slider together with the slider
- the belt is sent to the strapping position;
- Figure 45 is a cross-sectional view taken along line T-T of Figure 35, wherein the push rod is retracted to the upper end, and the strap is positioned within the slider;
- Figure 46 is a bottom view corresponding to Figure 45;
- Figure 47 is a cross-sectional view taken along line T-T of Figure 35, the second guiding claw is closed, and the slider (along with the cable tie) is sent to the binding working position;
- Figure 48 is a cross-sectional view taken along line T-T of Figure 35, the first guiding claw swings inward, and the tail of the strap is inserted into the hole of the head of the strap;
- Figure 49 is a cross-sectional view of the T-T corresponding to Figure 35, the tensioning wheel is tensioned by the motor, the cutting blade is cut by the motor, the second guiding claw is opened, and the head of the cable is pulled out of the slider;
- Figure 50 is a rear elevational view taken in reference to Figure 34, with the outer casing removed, showing that the second guiding claw is connected by the trigger through the link mechanism, the second guiding claw is in the open state, the slider is in the predetermined position of the cable tie, and the pulling is also shown.
- the tension wheel is driven by a motor;
- Figure 51 is a rear elevational view of Figure 34, with the outer casing removed, showing that the second guiding claw is driven by the trigger through the connecting rod, the slider sends the cable tie to the binding position, and the tensioning wheel is driven by the motor;
- Figure 52 is a rear elevational view taken in reference to Figure 34, with the outer casing removed, showing that the second guide pawl is driven closed by the trigger through the link, the slider sends the strap to the strapping position, and the first guide pawl is driven by the cam to the inward hook
- the tensioning wheel is driven by the motor;
- Figure 53 is a rear elevational view taken in reference to Figure 34, with the outer casing removed, showing that the second guiding pawl is driven by the cam, the second guiding pawl is in an open state, and the slider is in a predetermined position of the cable tie;
- Figure 54 is a rear elevational view taken in reference to Figure 34, with the outer casing removed, showing that the second guiding pawl is driven by the cam, the second guiding pawl is in a closed state, and the slider sends the strap to the strapping position;
- Figure 55 is an alternative to the intermittent indexing mechanism shown in Figures 37 and 41, the cam dials the pitch roller, and the locking block locks the wheel;
- Figure 56 is an alternative to the intermittent indexing mechanism shown in Figures 37 and 41, driven or locked by an incomplete gear;
- Figure 57 shows an isometric view of an integral fixed strap with an irregularly shaped head, a mushroom head, a cedar head, and the like, a labeled strap, and a conventional strap with a regular head shape.
- Figures 1 - 32 mainly show that the slider, the first guiding claw, the second guiding claw, the tensioning wheel, the cutting knife, the step feeding mechanism, the feeding knife and the pushing rod are designed by electric or pneumatic.
- Fig. 33- Fig. 56 mainly shows that the slider, the first guiding claw, the second guiding claw, the tensioning wheel, the cutting knife, the step feeding mechanism (intermittent indexing mechanism), the dividing knife and the pushing rod are all Electric drive design.
- the A-A section, the E-E section, the F-F section, and the G-G section are the center planes of an automatic cable tying tool; the A-A section, the E-E section, the F-F section, and the G-G section are also the symmetrical center planes of the ties that have entered the predetermined position.
- the embodiment provides an automatic cable tying tool comprising: a slider 1, a guide rail 2, a first guiding claw 3, a second guiding claw 4, a frame 5, a tensioning pulley 6, and a cutting
- the cutter 7, the step feeding mechanism 8 and the push rod 9, the first guiding claw 3 and the second guiding claw 4 are mounted on the frame 5 by the rotating center pin, and the cutting blade 7 and the tensioning wheel 6 are mounted on the frame 5.
- the guide rail 2 is tightly fastened to the frame 5, and the slider 1 is engaged with the guide rail 2 and slid along the length direction of the guide rail 2, except for sliding along the longitudinal direction of the guide rail 2, the other five spaces of the slider 1 are free.
- the degree is limited by the guide rail 2, and the symmetric center planes of the first guiding claw 3, the second guiding claw 4, the slider 1 and the guide rail 2 are disposed coplanar on the center surface of the automatic cable tying tool, wherein the AA section shown in FIG.
- the FF section shown in Fig. 25 is the center plane of the automatic cable ties tool.
- the cylinder holder 102 is attached to the frame 5, and the cylinder of the slider cylinder 101 is mounted on the cylinder holder 102, and the slider cylinder 101
- the piston rod is connected to the slider 1 through the connecting sleeve 103.
- the slider cylinder 101 drives the slider 1 to slide on the guide rail 2.
- the slider 1 is provided with a vertical guiding groove, and the separating knife 30 is mounted on the slider 1.
- the cylinder 301 is mounted on the cylinder holder 102 through its cylinder, and the acting rod of the dividing knife cylinder 301 serves as the dividing knife ejector 302.
- the piston rod of the dividing knife cylinder 301 is extended, the feeding knife 30 is pushed upward.
- the belt 20 is separated from the cable tie plate 202 to achieve material separation.
- the dispensing knife 30 is mounted on the push rod 9 and follows the push rod 9 to slide up and down; for the bulk tie, the dispensing knife 30) need not be installed.
- the step feeding mechanism 8 is a wheel 801 capable of intermittent indexing movement, and the wheel 801 passes through at least three centering wheels 806 .
- the bearing is mounted on the frame 5 or mounted on the housing 10 of the automatic cable ties tool, and the wheel 801 is circumferentially evenly contoured with contoured pits 807 matching the shape of the head of the cable tie 20, each contoured pocket The 807 is loaded with a cable tie.
- the dial 801 When the strap for strapping is a connected strap, the dial 801 is provided with a positioning post 802, and at the same time, the strap connecting plate 202 of the connected strap is provided with a positioning hole 203, wherein the positioning hole The 203 cooperates with the positioning post 802 such that the positioning post 802 can be inserted in the positioning hole 203.
- the pressure plate 501 and the pressing wheel 502 press the tie-wound plate 202 of the connected cable to the guide plate 821 under the action of the spring (spring is not shown), and the wheel 801 is pressed in each binding cycle.
- the fixed pitch transports a cable tie 20 to a position where the symmetric center plane of the cable tie is coplanar with the center surface of the automatic cable tie tool, and the material distribution knife top bar 302 acts under the action of the splitter cylinder 301 to feed the cutter 30 Ejecting, the separating knife 30 separates the cable tie 20 from the cable tie plate 202, the pusher bar 9 is fixedly mounted on the end of the action bar of the push cylinder 901, and the cylinder of the push cylinder 901 is mounted on the push cylinder bracket.
- the push cylinder bracket 902 is fixedly mounted on the frame 5 or the housing 10, the slider 1 is engaged with the guide rail 2, and the guide rail 2 limits the five degrees of freedom of the slider 1, and the slider 1 can only be on the guide rail 2 Upward sliding, the slider 1 is provided with a rib 104 for clamping the head of the cable tie 20; the pusher bar 9 pushes the separated zipper head 201 onto the slider 1 for a predetermined position.
- the push rod 9 is retracted back to the upper end point, and the slider 1 drives the strap 20 under the driving of the slider cylinder 101.
- the belt body of the cable tie 20 is in the first guide claw 3 and the second guide claw during the sliding of the slider 1
- the guide groove in the 4 is curled, and the first guiding claw 3 rotates around the first guiding claw rotating shaft 31.
- the tail portion of the cable tie 20 passes through the hole of the cable tie head 201, and the tensioning pulley 6 rotates to tighten the cable tie 20 and cut off
- the knife 7 cuts the tensioned cable tie 20, and after the head of the cable tie 20 is withdrawn from the slider 1, the slider 1 is returned to the predetermined position of the cable tie to prepare for the next strapping cycle.
- the automatic cable tying tool may be a structural form in which the positioning post 802 is disposed on the wheel 801 and the positioning hole 203 is disposed on the lanyard connecting plate 202, but is not limited thereto.
- Other arrangements may be used, such as: positioning holes are provided on the wheel 801 and positioning posts are provided on the cable tie plate 202. As long as the arrangement is provided, the cable tie plate 202 can be realized on the wheel 801. Positioning is fine.
- the symmetric center planes of the first guiding claw 3, the second guiding claw 4, the slider 1 and the guide rail 2 are coplanar or coincidently disposed on the center surface of the automatic cable tying tool.
- the symmetrical center planes of the first guiding claw 3, the second guiding claw 4, the slider 1 and the guide rail 2 are overlapped, and the overlapping surface coincides with the center surface of the automatic tying tool (AA section and figure in FIG.
- the FF section in 25 is the center plane of the automatic cable ties tool, that is, when the slider 1 drives the cable ties 20 to slide from the right to the left, when the cable ties 20 are moved to the position of the first guide claws 3 At the time, it can be curled along the curvature of the bottom surface of the guide groove of the first guide claw 3, and when the cable 20 continues to move, it can be curled along the curvature of the bottom surface of the guide groove of the second guide claw 4, and finally the strapping operation can be realized.
- the above-mentioned structure in which the ribs are disposed on the slider 1 to position the head of the cable tie 20 may be used, but it is not limited thereto, and other settings may be adopted, such as: A contoured recess 104 matching the shape of the head of the cable tie 20 is provided on the first. Therefore, as long as the structure is adopted, the positioning of the head of the cable tie 20 can be realized.
- a toggle mechanism 303 may be disposed between the piston rod of the separating knife cylinder 301 and the dispensing knife 30 .
- the cutting force of the separating knife 30 is increased, so that each of the straps 20 in the connected cable strap can be reliably and quickly cut from the strap connecting plate 202, thereby improving the automatic binding of the embodiment. Work reliability with tools.
- the dividing knife cylinder 301 is horizontally disposed, and the toggle mechanism 303 is connected between the piston rod of the dividing knife cylinder 301 and the dispensing knife ejector 302, wherein the piston rod is in the horizontal direction.
- the upper and lower retracting knife ejector pins 302 are moved in the up and down direction.
- the wheel 801 is provided with internal or external teeth, so that the wheel 801 can be driven by the gear 811 to perform intermittent indexing movement.
- the intermittent indexing movement of the wheel 801 can be driven by the gear mechanism, but it is not limited thereto, and other arrangements may be adopted, as shown in FIG. 15, FIG. 16, FIG. 19 and 20 are shown.
- the wheel 801 is driven by the indexing cam 804 for intermittent indexing movement.
- the indexing cam 804 is fitted on the cam shaft 805, and the cam shaft 805 transmits power to the indexing cam 804.
- the rising edge of the indexing cam 804 is in contact with a pitch roller 803 fixed to the wheel 801. At this time, the rotation of the indexing cam 804 will drive the wheel 801 to rotate.
- the contour of the indexing cam 804 is The equal radius is in contact with the two pitch rollers 803 fixed to the wheel 801, at which time the wheel 801 is stopped and is in the locked state.
- the directions of rotation of the wheel 801 and the indexing cam 804 are shown by arrows in Figs. 18, 19 and 20, which are double acting cams.
- the slider 1 and the guide rail 2 may be located on the inner side of the circumference of the wheel 801 and the push rod 9 is located outside the circumference of the wheel 801, but it is not limited thereto.
- Other forms are also possible, as shown in FIG. 2, FIG. 5, FIG. 21, FIG. 22, and FIG.
- the slider 1 and the guide rail 2 are located outside the circumference of the wheel 801, and the push rod 9 is located within the circumference of the wheel 801.
- a plurality of contoured pits 807 matching the shape of the strap head 201 are uniformly disposed on the outer circumferential surface of the wheel 801, and each of the contoured recesses 807 is loaded with one strap 20, and the wheel 801 is rotated every time.
- the pusher bar 9 pushes the strap head 201 onto the slider 1 for a predetermined position.
- the wheel 801 which uses the intermittent indexing movement is used to realize the automatic tying tool structure in which the tying strap 20 is automatically bundled.
- the wheel 801 is equivalent to the "clip". The operator can manually load the bulk straps one by one onto the wheel 801, which is very convenient.
- the automatic cable tying tool can implement the stepwise feeding action of the cable ties 20 by using the above-mentioned wheel 801 for intermittent indexing movement, but not limited thereto, other automatic binding tools can also be used.
- the setting form is shown in Figure 24-29.
- the step-feed mechanism 8 includes a skip pin 826, a guide plate 821, a feed cylinder 823, a feed cylinder bracket 822, and a feed pin cylinder 825 for performing a translational stepping motion.
- the guide plate 821 is fixedly disposed on the frame 5 for guiding the continuous type of cable tie feeding
- the feeding cylinder 823 is mounted on the frame 5
- the discharging pin cylinder 825 is installed at the power output end of the feeding cylinder 823.
- the feed pin 826 is fixed to the power output end of the discharge pin cylinder 825.
- the feeding cylinder 823 is used for linearly advancing the dispensing pin cylinder 825 by a fixed pitch
- the discharging pin cylinder 825 is used for inserting the discharging pin 826 into the positioning hole on the cable tie plate 202 of the connected cable tie. Drive the connected cable tie to move the step.
- the automatic cable tie tool may further include a binder assembly for pressing the cable tie plate 202 against the guide plate 821.
- the binder assembly is mounted on the frame 5.
- the binder assembly includes a pressure plate 501 and a pressure roller 502 pivotally connected to the pressure plate 501, wherein a spring is connected between the pressure plate 501 and the frame 5, and the material is pressed by the spring.
- the 502 can press the cable tie plate 202 against the guide plate 821.
- the working process of the automatic cable tying tool adopting the translational stepping method is as follows: in the initial state, the pressure plate 501 and the pressure roller 502 press the ligature connection plate 202 of the connected ties under the action of the spring. The guide plate 821 is then pushed out; then, the dispensing pin cylinder 825 is pushed out, the materializing pin 826 is inserted into the positioning hole on the connected cable tie plate 202, and the stroke of the feeding cylinder 823 is equal to the section of the connected cable tie.
- the feeding cylinder 823 linearly pushes the connected cable tie to advance a pitch; after one feeding, the discharging pin cylinder 825 drives the discharging pin 826 to return, and the feeding cylinder 823 drives the discharging pin cylinder 825 and the discharging pin 826 to return. , ready for the next feeding.
- the dispensing pin cylinder 825 is fixed on the piston rod of the feeding cylinder 823 through the dispensing cylinder bracket 824.
- the automatic cable tying tool can realize the stepping feeding action of the cable ties 20 by using the above-mentioned wheel 801 for intermittent indexing movement and the material discharging pin 826 for performing the stepping movement.
- the step-feed mechanism 8 includes a feed pin 826 for reciprocating swing, and a guide plate 821, a swing bracket 834, a swing bracket shaft 837, and a discharge pin cylinder 825, wherein the swing bracket 834 is pivoted by the swing bracket 837.
- the pivoting member 5 is pivotally connected to the frame 5 and is reciprocally oscillated along the guiding direction.
- the discharging pin cylinder 825 is mounted on the swinging bracket 834, and the discharging pin 826 is fixed to the piston rod of the discharging pin cylinder 825.
- the automatic cable tying tool adopting the swing feeding also includes the above-mentioned pressing material assembly, and the pressing principle and the pressing process are similar, and details are not described herein again.
- the working process of the automatic cable tying tool adopting the oscillating stepping method is as follows: in the initial state, the pressure plate 501 and the pressure roller 502 press the ligature connecting plate 202 of the connected ties under the action of the spring. On the material plate 821; then, the piston rod of the discharge pin cylinder 825 is extended, and the material discharging pin 826 is inserted into the positioning hole on the cable tie plate 202 of the connected cable tie; then, the swinging bracket 834 is swung and will be connected The body ties push a pitch to achieve feeding. When the feeding is completed, the dispensing pin cylinder 825 drives the dispensing pin 826 to retreat, and the swinging bracket 834 drives the dispensing pin cylinder 825 and the discharging pin 826 to be returned for the next feeding.
- the step-feed mechanism 8 can be driven by electric power or pneumatic power, or can be driven by a combination of electric power and aerodynamic power.
- the first guiding claw 3, the slider 1, the pushing rod 9, the cutting blade 7 and the separating knife 30 can be driven by electric power or pneumatic power, and can also be powered by electric power. Combined with aerodynamic power drive.
- the second guiding claw 4 can be driven by aerodynamic force or by electric power, and a connecting rod can be disposed between the second guiding claw 4 and the trigger 11 to be manually operated.
- the trigger 11 drives the link to thereby effect the rotation of the second guide claw 4 about the second guide claw shaft 41.
- the trigger 11 is rotated about the trigger central axis 118.
- the automatic cable tie tool may further include a waste box 12 mounted on the frame 5, wherein the waste box 12 is used to collect the cut waste.
- a waste box 12 mounted on the frame 5, wherein the waste box 12 is used to collect the cut waste.
- the waste box 12 is disposed below the tensioning pulley 6, and communicates with the passage of the frame 5 that extends the tail of the cable tie 20. Moreover, the bottom of the waste box 12 is provided with a discharge opening, and a waste box door 121 is disposed at the discharge opening, and the waste box door 121 is pivotally connected to the box of the waste box 12 through the door hinge 122.
- the waste box door 121 can be rotated and opened to achieve centralized processing of the waste in the waste box 12.
- the automatic cable tying tool enables automatic tying of an integral fixed ties that are irregular in shape of the head. Moreover, as shown in FIG. 1, when an automatic strapping operation is required to be performed by using an ordinary strap, the convex ribs of the slider 1 or the contoured pits 104 and the contoured pits 807 on the wheel 801 can be made ordinary. The shape of the head of the cable tie matches, and at this time, the automatic cable tie tool can be applied to the automatic strapping of the conventional cable tie with the regular shape of the head.
- the cable tie 20 may be a nylon cable tie.
- the embodiment further provides an automatic cable tying method.
- the automatic cable tying method uses a bundled cable ties for bundling, the following steps are included:
- the cable tie 20 is placed on the step feeding mechanism 8, the step feeding mechanism 8 performs intermittent indexing movement and rotates a pitch, and the cable tie 20 is transported to the symmetrical center surface of the cable tie 20 and the automatic binding. Positioned with the center of the tool coincident;
- the push rod 9 acts to push the cable tie 20 to the predetermined position on the slider 1;
- the slider 1 moves, and the cable tie 20 is driven to slide from the predetermined position in the step S2 to the binding working position.
- the belt of the cable tie 20 is at the first guiding claw 3 and the second guiding.
- the guiding groove in the claw 4 is curled, and the first guiding claw 3 is rotated to pass the tail of the cable strap through the hole of the strap head 201;
- the first guiding claw 3, the slider 1, the pushing rod 9, the cutting blade 7, and the dividing knife 30 are all driven by a motor.
- FIG. 33 is a perspective view of the embodiment of the present disclosure
- FIG. 34 is a front view
- FIG. 35 is a plan view thereof
- FIG. 36 is an isometric view of the outer casing, showing the layout of the main internal parts
- FIG. 36 also shows the wheel 801.
- the push rod 9 and the dividing knife 30 are interlocking mechanisms driven by a motor 800.
- the motor 100, the reduction gearbox 110, the motor 600, the reduction gearbox 610, the motor 800, and the gearbox 813 are all mounted on the frame 5.
- the main display of the wheel 801, the push rod 9 and the dispensing knife 30 are the movement of the linkage mechanism and the slider 1 driven by a motor 800 (see FIG. 36). Relationship, omitting other parts.
- FIGS. 36 and 37 is an assembled isometric view of the wheel 801, the pusher 9, the separating knife 30, and the slider 1, and the motor 800, the gear box 813, and the casing are omitted.
- the power of the motor 800 is transmitted to the gear shaft 812 through the gear box 813 (the gear shaft 812 is the output shaft of the reduction gear box 813), and the gear shaft 812 is provided with a gear 820, and the gear 820 transmits power to
- the indexing cam 804 and the cam shaft 907 specifically, the cam shaft 907 are axially spaced apart from each other with a separating knife cam 308 and a push rod cam 908, and the separating knife cam 308 and the pushing rod cam 908 are fixedly fitted to the cam
- the splitter ejector link 305 and the pusher bar link 904 are all rotatable about the axis of the link central axis 905.
- the indexing cam 804 and the axis of the wheel 801 are spatially perpendicular but not intersecting, and the indexing cam 804 is rotated by one pitch per revolution of the wheel 801, so that the wheel 801 performs intermittent indexing movement, and the indexing cam 804 also has Self-locking function double acting cam.
- the indexing cam 804 has just completed the indexing operation on the wheel 801.
- the gear 820 drives the indexing cam 804 to continue to rotate and the wheel 801 is locked by the indexing cam 804;
- the camshaft 907 is at the gear 820.
- the rising edge of the lower drive splitter cam 308 is applied to the cam roller 307 such that the splitter ejector link 305 rotates clockwise about the link central axis 905, and the splitter ejector link 305 passes through the pin 304.
- the splitter ejector lever 302 is driven to move upward, and the splitter ejector lever 302 drives the splitter blade 30 upwardly, and slides upward within the slider 1 to separate the strap 20 from the strap tie plate 202.
- the separating knife 30 has cut the separation of the cable tie 20 from the cable tie plate 202.
- the gear 820 drives the indexing cam 804 to continue to rotate and the wheel 801 is locked by the indexing cam 804; the camshaft 907 is in motion.
- the rising edge of the driven lower push rod cam 908 of the gear 820 acts on the cam roller 906 such that the push rod link 904 rotates counterclockwise about the link central axis 905, and the push rod link 904 is driven by the pin 903
- the push rod 9 moves downward, and the push rod 9 presses the already cut cable tie 20 against the bottom plate of the separating knife 30.
- the falling edge of the separating knife cam 308 is in contact with the cam roller 307, and the dividing knife top rod
- the return spring 309 pulls the dispensing knife ejector 302 downward to reset.
- the pusher bar 9 pushes the already disconnected cable tie 20 and the dispensing knife 30 together into the slider 1, and the gear 820 drives the indexing cam 804 to continue to rotate and the wheel 801 is locked by the cam 804.
- the cam shaft 907 drives the falling edge of the push rod cam 908 under the driving of the gear 820 to contact the cam roller 906, and the push rod return spring 909 pulls the push rod 9 upward.
- the motor 800 During operation of the motor 800, it outputs power to the intermediate gear 820 via the gearbox 810 such that the upper gear 820 and the lower gear 820 that mesh with the intermediate gear 820 rotate, wherein the lower gear 820 will drive
- the degree cam 804 rotates, and the indexing cam 804 realizes the indexing feeding of the wheel 801; at the same time, the upper gear 820 drives the cam shaft 907 to rotate, and during the rotation of the cam shaft 907, the separating knife cam 308 rotates, and finally realizes When the feeding knife 30 is raised, the cutting action is completed; when the cam shaft 907 is rotated, the pushing rod cam 908 is rotated to realize the pressing operation of the pushing rod 9.
- the wheel 801 is rotated and fed; then, the dividing knife 30 is raised and cut; after that, the pushing rod 9 presses the dividing knife 30; finally, the pushing rod 9 is retracted to the highest position (Fig. 38), which is A working cycle realizes the resetting of the feeding, cutting and dispensing knives 30.
- the continuous cutting of multiple work cycles can realize the automatic cutting action of the connected cable tie.
- the all-electric drive arrangement is such that the feed feeding of the wheel 801, the rising cutting of the separating knife 30, and the pressing action of the pushing rod 9 are all driven by a motor 800, and the steps are sequentially performed.
- the mutual interference does not only reduce the installation cost of the power device, but also makes the space arrangement more compact, and the degree of automation is higher.
- the control logic is simplified.
- FIGS. 38, 39, and 40 are a right side views corresponding to FIGS. 38, 39, and 40, in which the direction of the arrow indicates the feeding direction of the cable tie 20.
- FIG. 42 shows a slider 1, a guide rail 2, a separating knife 30, a cable tie 20, and a swing arm 111 and a pin shaft 112 for driving the slider 1.
- An isometric view of the assembly relationship with the connecting rod 113; and Figs. 43 and 44 are partial structural views of the automatic cable tying tool.
- the separating knife 30 is disposed in an L-shape, including a vertical section and a horizontal section, wherein the vertical section serves as a cutting portion for realizing the doping, and the horizontal section serves as a sliding for sliding on the guide rail 2. unit.
- the four ribs 104 two ribs 104 are integrated with the slider 1; and two ribs 104 are integrally formed with the hopper 30 and can be combined with the hopper 30 as shown in FIG. The direction of the arrow slides up and down relative to the slider 1.
- the four ribs 104 are integrally formed with the hopper 30 and can slide up and down with respect to the slider 1 in the direction indicated by the arrow in Fig. 42 together with the hopper 30.
- the four ribs 104 are integrally formed with the slider 1.
- the motor 100 drives the swing arm 111 to rotate in the counterclockwise direction (the direction of the arrow in FIG. 43) through the reduction gear box 110, and the swing arm 111 passes through the pin shaft.
- 112 drive link 113, the link 113 drives the slider 1 through the pin 114 and the cable tie 20 to slide from the predetermined position along the guide rail 2 to the binding position, that is, from the right side in FIG. 43 to the left side, to FIG. The location.
- the strap head 201 is withdrawn from the slider 1, and the motor 100 drives the swing arm 111 to rotate in the clockwise direction (the direction of the arrow in FIG. 44), and the swing arm 111 is driven by the pin 112.
- the rod 113, the link 113 drives the slider 1 through the pin 114 and the cable tie 20 to slide from the binding position along the guide rail 2 to a predetermined position.
- FIGS. 50-52 are schematic longitudinal cross-sectional views of the automatic cable tying tool.
- the trigger 11 is pivotally connected to the frame 5 through the trigger center shaft 118, and the trigger 11 is L-shaped, including Extending the pulling portion of the frame 5 and the connecting portion located inside the frame 5.
- one end of the second guiding claw link 43 is provided with a strip hole, and the pin 45 is inserted into the strip hole, and the pin The shaft 45 is fastened to one end of the trigger 11, wherein the middle portion of the second guide claw link 43 is pivotally connected to the frame 5 through the link center shaft 44, and the other end of the second guide claw link 43 is also provided with a strip shape.
- a pin 42 is inserted into the strip hole, wherein the pin 42 is fixed to an end of the second guiding claw 4, the second guiding claw 4 is shaped like a W, and the second guiding claw 4 is set in
- the second guide claw central shaft 41 is fixedly mounted on the frame 5 on the second guide claw central shaft 41.
- the principle that the second guiding claw 4 is closed relative to the first guiding claw 3 by using the trigger 11 is: pulling the triggering portion of the trigger 11 so that the trigger 11 rotates around the trigger central axis 118, at the trigger During the rotation of the 11th, the connecting portion drives the second guiding claw link 43 to rotate counterclockwise about the connecting rod central shaft 44 through the pin 45. Further, the second guiding claw link 43 drives the second guiding claw 4 through the pin 42.
- the second guide claw central shaft 41 is rotated clockwise so as to be closed with respect to the first guide claw 3.
- FIGS. 45, 47, 48, and 49 are all TT cross-sectional views in FIG. 35, in which, in FIG. 45, the second guiding claw 4 is in an open state, At the time, the cable tie 20 is positioned within the slider 1 and is in a predetermined position.
- the bundling process is as follows: as shown in FIG. 47, the trigger 11 is pulled to close the second guiding claw 4 and the first guiding claw 3, and the slider 1 drives the cable tie 20 to slide from the right end of the guide rail 2 to the left end, that is, from the predetermined position.
- the belt body of the lanyard 20 is curled in the guiding grooves in the first guiding claw 3 and the second guiding claw 4; as shown in Fig. 48, the first guiding claw 3 Rotating around the first guiding claw central axis 31 under the driving of the motor 600 passes the tail of the cable tie 20 through the hole of the strap head 201, and the tensioning pulley 6 is rotated by the motor 600 to tighten the cable tie 20, cutting off The knife 7 cuts the tensioned cable tie 20 under the driving of the motor 600, and the bundling is completed; as shown in FIG.
- the motor 100 drives the swing arm 111 to rotate clockwise, and the swing arm 111 drives the link 113 through the pin 112.
- the link 113 drives the slider 1 through the pin 114 to return to the predetermined position of the strap to prepare for the next strapping cycle.
- the motor 600 drives the cycle control gear 620 through the reduction gearbox 610, and the cycle control gear 620 drives the tension gear 630 to have an induction on the cycle control gear 620.
- the portion 621, the sensor 622 is disposed on the end surface of the cycle control gear 620, and the sensor 622 detects that the sensing portion 621 sends a signal, so that the motor 600 stops running, and the cycle control gear 620 rotates once during each strapping tension cycle;
- the claw cam 38 is coaxially fixed with the cycle control gear 620. As shown in FIGS.
- the first guide claw cam 38 drives the driven link 36 to rotate counterclockwise around the driven link central axis 37, and the driven link 36
- the pin 33 drives the connecting rod 33 to rotate clockwise around the central axis of the connecting rod 34
- the connecting rod 33 drives the first guiding claw 3 to rotate counterclockwise around the central axis 31 of the first guiding claw through the pin 32.
- the guide pawl 3 is rotated counterclockwise about the central axis 31 of the first guide pawl such that the tail of the strap penetrates into the hole of the head of the strap.
- the first guiding claw 3 and the second guiding claw 4 are all reset by a spring.
- the sensing portion 621 when the sensor 622 is a magnetic induction sensor, the sensing portion 621 can be disposed as a matching magnet; when the sensor 622 is a proximity sensor, the sensing portion 621 can be configured to cooperate with the sensor 622. When the sensor 622 is a photoelectric sensor, the sensing portion 621 can be a hole that cooperates with it.
- the second guiding claw cam 47 is used to drive the second guiding claw 4 instead of the trigger 11 , and the second guiding claw cam 47 is coaxially fixed with the periodic control gear 620 .
- the two guide claw cams 47 are rotated in the counterclockwise direction (the direction of the arrow shown in Figs. 53 and 54), the second guide claw cam 47 drives the roller 46, the roller 46 is fitted on the pin 45, and the pin 45 is fastened.
- the connecting rod central shaft 44 is fastened to the frame 5, and the roller 46 drives the second guiding claw link 43 to rotate counterclockwise about the connecting rod central shaft 44, and the second guiding claw is connected
- the rod 43 drives the second guiding claw 4 to rotate clockwise around the second guiding claw central axis 41 by the pin 42 to close the first guiding claw 3.
- the return spring 119 resets the second guide pawl 4, and the trigger return spring 117 (shown in Figures 12-17) resets the trigger 11.
- an indexing cam (single acting) 804 acts on the pitch roller 803, and the locking block 809 is placed in the The pin 814 is swingable about the pin 814, and the pin 814 is fastened to the frame 5.
- the thrust of the spring 815 abuts the two inclined faces of the locking block 809 against the outer circumferential surface of the two adjacent pitch rollers 803.
- the cam 804 rotates one pitch of the pitch pin 808 of the wheel 801 for one rotation, and the locking block 809 locks the indexed wheel.
- the indexing cam 804 continues to rotate.
- the rising edge of the cam 308 acts to raise the dispensing knife ejector 302, the dispensing knife ejector return spring 309 is hooked on the dispensing arbor 302, and the dispensing ejector return spring 309 will be a dispensing knife.
- the ejector 302 is pulled downward to be reset, and the apex of the cam 308 pushes the dispensing ejector lever 302 to the highest point or after the highest point, and the rising edge of the cam 908 starts to move the push rod 9 downward, and the push rod returns the spring.
- 909 is hooked on the push rod 9, and the push rod return spring 909 causes the push rod 9 to move upward and reset; the structure shown in Fig. 55 is Similar works pawl wheel.
- the incomplete gear 810 is used instead of the cam driving wheel 801 for intermittent indexing movement.
- the circumference of the partial gear 810 has only one tooth and a convex arc.
- the wheel 801 is provided with a plurality of uniform and capable of being uniformly distributed.
- the wheel disc 801 is further provided with a plurality of concave arcs that are uniform and can cooperate with the convex arc of the incomplete gear 810, and the teeth and wheels of the incomplete gear 810
- the outer convex arc of the partial gear 810 is out of contact with the concave arc of the wheel 801, and the wheel 801 is in an indexing motion state, when the teeth of the incomplete gear 810 and the wheel
- the convex arc of the incomplete gear 810 is kept in contact with the concave arc of the wheel 801, the wheel 801 is in the indexed locked state, and the incomplete gear 810 continues to rotate, sequentially, the cam.
- the rising edge of 308 causes the dispensing knife ejector 302 to rise, the rising edge of the cam 908 acts to move the ejector rod 9 downward;
- the partial gear 810 can also be disposed outside the circumference of the wheel 801, when the incomplete gear 810 is set When working outside the circumference of the wheel 801, its working principle and the sheave
- the slot mechanism is used to replace the incomplete gear mechanism of the above-mentioned incomplete gear 810 and the wheel 801, that is, a uniform radial groove and a uniform concave arc are arranged on the wheel 801,
- a driving disc is arranged instead of the incomplete gear 810, the dial is mounted on the driving disc and the outer convex arc is arranged, and the dial on the driving disc engages with the slot of the wheel 801 to drive the roulette 801 to rotate, when the outer disc of the driving disc is convex
- the wheel is locked when engaged with the concave arc of the wheel 801, and the intermittent indexing movement of the
- the use of the incomplete gear 810 or the single-acting indexing cam 804 as shown in FIGS. 55 and 56 achieves the form of indexing the wheel 801, which reduces the manufacturing difficulty of the indexing mechanism, thereby reducing the The manufacturing cost of the automatic cable tying tool, and by providing the incomplete gear 810 or the indexing cam 804 inside the wheel 801, greatly saves the external space and improves the compactness of the automatic tying tool.
- an integrated fixed strap with irregular head shape such as an airplane head, a mushroom head, a cedar head, a labeled strap, and an ordinary strap with a regular head shape are displayed
- the lowermost cable tie 20 in the figure is an ordinary cable tie having a regular head shape
- the present disclosure can achieve automatic tying of various tie-type ties that are irregular in shape of the head, or ties that are labeled, or ordinary ties that have a regular head shape.
- the controller 000 of the automatic cable ties tool is connected to an external power source through a line 001, and the controller 000 is used to control the opening and closing action or start of each motor or solenoid valve. Stopping, or completely embedding the battery and controller 000 in the housing 10, or connecting the rechargeable battery to the housing by snapping or screwing and integrating with the automatic cable tying tool, so that the automatic cable ties tool can be independently Use at high altitude or in the field.
- the feeding and feeding pushing mechanism, the automatic cable tying tool and the automatic tying method of the cable tying tool realize the automatic tying of the cable ties, and improve the labor intensity of the manual tying operation and the low binding efficiency.
- the present disclosure is especially designed for automatic tying of bulk or tie-up ties or tagged ties with different head shapes, but the present disclosure is equally applicable to bulk-shaped bulk or
- the automatic strapping operation of the conjoined ordinary cable ties is highly generalized, which brings great convenience to the tying operation.
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Abstract
Description
Claims (21)
- 一种自动扎带工具,其特征在于:包括滑块、导轨、第一导向爪、第二导向爪、机架、拉紧轮、切断刀、步进式送料机构和推料杆,所述第一导向爪及所述第二导向爪通过转动中心销安装在所述机架上,所述切断刀及所述拉紧轮安装在所述机架内,所述导轨紧邻所述机架,所述滑块与所述导轨配合并沿着所述导轨的长度方向滑动,所述第一导向爪、所述第二导向爪、所述滑块及所述导轨的对称中心面设置在所述自动扎带工具的中心面上,所述步进式送料机构安装在所述机架上或者所述自动扎带工具的壳体上,所述步进式送料机构能够装载扎带,并在每个捆扎周期中按固定节距将所述扎带输送到使扎带的对称中心面与所述自动扎带工具的中心面重合的位置上,所述推料杆安装在所述机架上或者所述自动扎带工具的壳体上,所述推料杆将位于所述自动扎带工具中心面上的所述扎带推到所述滑块上预定位,所述滑块带动所述扎带从预定位位置滑动到捆扎工作位置。
- 根据权利要求1所述的自动扎带工具,其特征在于:所述步进式送料机构包括做间歇分度运动的轮盘,配置成使所述扎带转动分度进给;或者,所述步进式送料机构包括平动步进的拨料销,配置成使所述扎带平动步进;或者,所述步进式送料机构包括往复摆动的拨料销,配置成使所述扎带摆动步进输送;其中,所述做间歇分度运动的轮盘、所述平动步进的拨料销及所述往复摆动的拨料销均能够在每次捆扎周期中将一个所述扎带输送到使扎带的对称中心面与所述自动扎带工具的中心面重合的位置上。
- 根据权利要求2所述的自动扎带工具,其特征在于:所述轮盘的外圆周上设置有与所述扎带的头部形状相匹配的仿形凹坑,所述仿形凹坑的数量为多个,各所述仿形凹坑按固定节距均布在所述轮盘的外圆周上。
- 根据权利要求2所述的自动扎带工具,其特征在于:所述滑块及所述导轨均位于所述轮盘的圆周内侧,所述推料杆安装在所述轮盘的圆周外侧,配置成向靠近所述轮盘中心的方向将所述扎带推向所述滑块;或者,所述滑块及所述导轨均位于所述轮盘的圆周外侧,所述推料杆安装在所述轮盘的圆周内侧,配置成向远离所述轮盘中心的方向将所述扎带推向所述滑块。
- 根据权利要求1所述的自动扎带工具,其特征在于:所述滑块与所述导轨配合,所述导轨配置成限制所述滑块的五个空间自由度,使所述滑块只能在所述导轨上滑动。
- 根据权利要求1所述的自动扎带工具,其特征在于:所述滑块上设置有凸筋,配置成卡住所述扎带的头部;或者,所述滑块上设置有与所述扎带的头部形状相匹配的仿形凹坑,配置成卡住 所述扎带的头部。
- 根据权利要求2所述的自动扎带工具,其特征在于:所述扎带为连体式扎带,所述自动扎带工具还包括配置成将所述连体式扎带中的各扎带与所述连体式扎带中的扎带连板相分离的分料刀,所述分料刀安装在所述滑块上,或者,所述分料刀安装在所述推料杆上;所述分料刀上设置有凸筋。
- 根据权利要求7所述的自动扎带工具,其特征在于:所述分料刀由气动力或电动力驱动。
- 根据权利要求8所述的自动扎带工具,其特征在于:所述扎带为连体式扎带,所述轮盘上设置有定位柱,所述连体式扎带的扎带连板上设置有定位孔,所述定位孔与所述定位柱配合;或者,所述轮盘上设置有定位孔,所述连体式扎带的扎带连板上设置有定位柱,所述定位柱与所述定位孔配合。
- 根据权利要求2或9所述的自动扎带工具,其特征在于:所述轮盘设置有节距销,所述节距销的数量为多个,各所述节距销沿所述轮盘的周向间隔均布,所述轮盘还枢接有分度凸轮,所述分度凸轮的轮廓与所述节距销的外周面抵接,配置成驱动所述轮盘转动。或者,所述轮盘设置有节距销以及空套在所述节距销上的节距滚子,各所述节距销沿所述轮盘的周向间隔均布,所述轮盘还枢接有分度凸轮,所述分度凸轮的轮廓与所述节距滚子的外周面抵接,配置成由所述分度凸轮驱动所述轮盘转动或者锁定所述轮盘,实现所述轮盘的间歇分度运动;或者,所述轮盘的圆周上设有内齿,由齿轮与所述轮盘的内齿啮合,以驱动或锁定所述轮盘,实现所述轮盘的间歇分度运动;或者,所述轮盘的圆周上设有外齿,由齿轮与所述轮盘的外齿啮合,以驱动或锁定所述轮盘,实现所述轮盘的间歇分度运动;或者,所述轮盘设置有节距销,所述节距销的数量为多个,各所述节距销沿所述轮盘的周向间隔分布,所述自动扎带工具还包括枢接于所述机架的分度凸轮及弹性连接于所述机架的锁定块,其中,所述分度凸轮配置成拨动所述节距销转动进给,所述锁定块始终具有卡入相邻两所述节距销之间的趋势,以锁定所述轮盘;或者,在所述轮盘圆周上设置均布的棘齿,设置棘爪驱动所述轮盘转动,并设置锁定块锁定所述轮盘,实现所述轮盘的间歇分度运动;或者,在所述轮盘圆周上设置交替均布的不完全齿廓及内凹弧,设置不完全齿轮 的齿与所述轮盘的不完全齿廓啮合驱动所述轮盘转动,所述不完全齿轮的外凸弧与所述轮盘的内凹弧配合锁定所述轮盘,实现所述轮盘的间歇分度运动;或者,在所述轮盘上设置交替均布的径向槽及内凹弧,设置驱动盘,所述驱动盘上安装拨销及外凸弧,所述驱动盘上的拨销与所述轮盘的槽啮合驱动所述轮盘转动,所述驱动盘上的外凸弧与所述轮盘的内凹弧配合锁定所述轮盘,实现所述轮盘的间歇分度运动。
- 根据权利要求2或7所述的自动扎带工具,其特征在于:所述步进式送料机构包括平动步进的拨料销,所述步进式送料机构还包括导料板、送料气缸和拨料销气缸,所述导料板固定设置在所述机架上,配置成引导所述连体式扎带,所述送料气缸安装在所述机架上,所述拨料销气缸安装在所述送料气缸的动力输出端,所述拨料销固设于所述拨料销气缸的动力输出端;所述送料气缸配置成将所述拨料销气缸直线推进一个所述固定节距,所述拨料销气缸配置成将所述拨料销插入所述连体式扎带的扎带连板上的定位孔中,驱动所述连体式扎带平动步进。
- 根据权利要求11所述的自动扎带工具,其特征在于:还包括配置成将所述扎带连板压在所述导料板上的压料组件;所述压料组件安装在所述机架上。
- 根据权利要求12所述的自动扎带工具,其特征在于:所述压料组件包括压料板和枢接于所述压料板的压料轮,所述压料板与所述机架之间连接有弹簧,在所述弹簧的作用下,所述压料轮将所述扎带连板压在所述导料板上,或者所述压料轮将所述扎带连板压在所述轮盘上。
- 根据权利要求8所述的自动扎带工具,其特征在于:所述步进式送料机构包括往复摆动的拨料销,所述步进式送料机构还包括导料板、摆动支架和拨料销气缸,所述导料板固定设置在所述机架上,配置成引导所述连体式扎带,所述摆动支架枢接于所述机架,并能够沿导料方向往复摆动,所述拨料销气缸安装在所述摆动支架上,所述拨料销固设于所述拨料销气缸的动力输出端;所述摆动支架配置成摆动一个所述固定节距,所述拨料销气缸配置成将所述拨料销插入所述连体式扎带的扎带连板上的定位孔中,驱动所述连体式扎带摆动进给。
- 根据权利要求1所述的自动扎带工具,其特征在于:所述步进式送料机构、所述第一导向爪、所述滑块、所述推料杆和所述切断刀由气动力或电动力驱动。
- 根据权利要求1所述的自动扎带工具,其特征在于:所述第二导向爪由气动力驱动或者由电动力驱动、或者由手动扳机通过连杆驱动。
- 根据权利要求1-16所述的自动扎带工具,其特征在于:还包括安装在所述机架上的废料盒,所述废料盒配置成收集切断废料。
- 根据权利要求17所述的自动扎带工具,其特征在于:所述废料盒的底部开设有出料口,所述出料口处设置有废料盒门板,所述废料盒门板通过门板转轴枢接于所述废料盒的盒体上。
- 一种自动扎带方法,其特征在于:利用权利要求1-6、15及16中任一项所述的自动扎带工具对散装扎带进行捆扎,包括如下步骤:S1:将扎带置于步进式送料机构上,步进式送料机构动作,将扎带输送到使扎带的对称中心面与自动扎带工具的中心面重合的位置上;S2:推料杆动作,将扎带推到滑块上预定位;S3:滑块运动,带动扎带从步骤S2中的预定位位置滑动到捆扎工作位置,在滑块滑动的过程中,扎带的带身在第一导向爪和第二导向爪内的导向槽卷曲,并使第一导向爪转动以将扎带尾部穿过扎带头部的孔中;S4:拉紧轮转动将扎带拉紧,切断刀将拉紧后的扎带切断;S5:扎带头部退出滑块,滑块沿导轨从捆扎位置退回到预定位位置。
- 一种自动扎带方法,其特征在于:利用权利要求2-14中任一项所述的自动扎带工具对连体式扎带进行捆扎,包括如下步骤:S10:将扎带置于步进式送料机构上,步进式送料机构动作,将扎带输送到使扎带的对称中心面与自动扎带工具的中心面重合的位置上;S20:分料刀动作,使步骤S10中运动到位的扎带与连体式扎带的扎带连板相分离;S30:推料杆动作,将步骤S20中与扎带连板相分离的扎带推导滑块上预定位;S40:滑块运动,带动扎带从步骤S30中的预定位位置滑动到捆扎工作位置,在滑块滑动的过程中,扎带的带身在第一导向爪和第二导向爪内的导向槽卷曲,并使第一导向爪转动将扎带尾部穿过扎带头部的孔中;S50:拉紧轮转动将扎带拉紧,切断刀将拉紧后的扎带切断;S60:扎带头部退出滑块,滑块沿导轨从捆扎位置退回到预定位位置。
- 一种扎带工具的送料分料推料机构,其特征在于:包括间歇分度机构、分料机构、推料机构、和滑块机构;顺序地:所述间歇分度机构将每次将一个扎带输送至所述分料机构的工作位置,所述分料机构将扎带与连体式扎带的扎带连板分离,所述推料机构将已经分离的扎带推入滑块内定位;滑块机构将扎带从预定位位置滑动到捆扎工作位置;所述间歇分度机构、分料机构、推料机构、和滑块机构全部用电动力驱动,由控制器控制按时间逻辑依次顺序动作、并且间歇分度机构、分料机构、推料机构由 一个电机驱动按时序动作。
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- 2019-01-31 KR KR1020207018107A patent/KR102407373B1/ko active IP Right Grant
- 2019-01-31 ES ES19747727T patent/ES2914813T3/es active Active
- 2019-01-31 JP JP2020536588A patent/JP6980971B2/ja active Active
- 2019-01-31 US US16/955,770 patent/US11643231B2/en active Active
- 2019-01-31 EP EP19747727.6A patent/EP3712076B1/en active Active
- 2019-01-31 WO PCT/CN2019/074247 patent/WO2019149253A1/zh unknown
- 2019-01-31 PL PL19747727T patent/PL3712076T3/pl unknown
- 2019-01-31 HU HUE19747727A patent/HUE058703T2/hu unknown
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112927933A (zh) * | 2021-01-25 | 2021-06-08 | 深圳奥凯普电容器有限公司 | 一种自动化电容器组立装置 |
CN112927933B (zh) * | 2021-01-25 | 2022-04-22 | 深圳奥凯普电容器有限公司 | 一种自动化电容器组立装置 |
CN114313365A (zh) * | 2021-12-28 | 2022-04-12 | 国网山东省电力公司平原县供电公司 | 一种多根电缆集束捆扎固定装置 |
CN116713842A (zh) * | 2023-07-20 | 2023-09-08 | 联创(新乡)精密电子科技有限公司 | 一种微电机轴轴端精磨加工装置 |
CN116713842B (zh) * | 2023-07-20 | 2023-11-17 | 联创(新乡)精密电子科技有限公司 | 一种微电机轴轴端精磨加工装置 |
CN117228672A (zh) * | 2023-11-16 | 2023-12-15 | 山西炭科新材科技股份有限公司 | 一种多孔活性炭制备成型模具 |
CN117228672B (zh) * | 2023-11-16 | 2024-01-23 | 山西炭科新材科技股份有限公司 | 一种多孔活性炭制备成型模具 |
Also Published As
Publication number | Publication date |
---|---|
EP3712076B1 (en) | 2022-03-02 |
US20200391891A1 (en) | 2020-12-17 |
KR102407373B1 (ko) | 2022-06-10 |
ES2914813T3 (es) | 2022-06-16 |
KR20200085886A (ko) | 2020-07-15 |
JP2021509384A (ja) | 2021-03-25 |
PL3712076T3 (pl) | 2022-06-13 |
HUE058703T2 (hu) | 2022-09-28 |
US11643231B2 (en) | 2023-05-09 |
EP3712076A1 (en) | 2020-09-23 |
EP3712076A4 (en) | 2021-03-24 |
JP6980971B2 (ja) | 2021-12-15 |
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