WO2019102764A1 - リチウムイオン電池廃材の処理方法 - Google Patents
リチウムイオン電池廃材の処理方法 Download PDFInfo
- Publication number
- WO2019102764A1 WO2019102764A1 PCT/JP2018/039198 JP2018039198W WO2019102764A1 WO 2019102764 A1 WO2019102764 A1 WO 2019102764A1 JP 2018039198 W JP2018039198 W JP 2018039198W WO 2019102764 A1 WO2019102764 A1 WO 2019102764A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- lithium ion
- ion battery
- copper
- converter
- battery waste
- Prior art date
Links
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 title claims abstract description 125
- 229910001416 lithium ion Inorganic materials 0.000 title claims abstract description 125
- 239000002699 waste material Substances 0.000 title claims abstract description 113
- 238000000034 method Methods 0.000 title claims abstract description 95
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 155
- 239000010949 copper Substances 0.000 claims abstract description 155
- 229910052802 copper Inorganic materials 0.000 claims abstract description 154
- 238000003723 Smelting Methods 0.000 claims abstract description 67
- 238000011282 treatment Methods 0.000 claims abstract description 67
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 11
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 11
- 239000001301 oxygen Substances 0.000 claims abstract description 11
- 238000007664 blowing Methods 0.000 claims abstract description 7
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 claims description 32
- 229910052731 fluorine Inorganic materials 0.000 claims description 32
- 239000011737 fluorine Substances 0.000 claims description 32
- 239000008151 electrolyte solution Substances 0.000 claims description 18
- 238000003672 processing method Methods 0.000 claims description 4
- 238000007599 discharging Methods 0.000 claims description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 abstract description 42
- 229910052751 metal Inorganic materials 0.000 abstract description 40
- 239000002184 metal Substances 0.000 abstract description 40
- 229910052759 nickel Inorganic materials 0.000 abstract description 21
- -1 e.g. Substances 0.000 abstract description 3
- 150000002739 metals Chemical class 0.000 description 27
- 238000002485 combustion reaction Methods 0.000 description 25
- 239000007789 gas Substances 0.000 description 20
- 238000002844 melting Methods 0.000 description 14
- 230000008018 melting Effects 0.000 description 14
- 238000010309 melting process Methods 0.000 description 12
- 239000002994 raw material Substances 0.000 description 12
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 10
- 239000011574 phosphorus Substances 0.000 description 10
- 229910052698 phosphorus Inorganic materials 0.000 description 10
- 238000011084 recovery Methods 0.000 description 9
- 208000028659 discharge Diseases 0.000 description 8
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 6
- 239000005416 organic matter Substances 0.000 description 6
- 239000012141 concentrate Substances 0.000 description 5
- 239000002893 slag Substances 0.000 description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 239000007864 aqueous solution Substances 0.000 description 4
- 229910052799 carbon Inorganic materials 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- 239000003792 electrolyte Substances 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- OMZSGWSJDCOLKM-UHFFFAOYSA-N copper(II) sulfide Chemical compound [S-2].[Cu+2] OMZSGWSJDCOLKM-UHFFFAOYSA-N 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- LGQLOGILCSXPEA-UHFFFAOYSA-L nickel sulfate Chemical class [Ni+2].[O-]S([O-])(=O)=O LGQLOGILCSXPEA-UHFFFAOYSA-L 0.000 description 3
- 229910000363 nickel(II) sulfate Chemical class 0.000 description 3
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 239000010941 cobalt Substances 0.000 description 2
- 229910017052 cobalt Inorganic materials 0.000 description 2
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 239000012495 reaction gas Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- OIFBSDVPJOWBCH-UHFFFAOYSA-N Diethyl carbonate Chemical compound CCOC(=O)OCC OIFBSDVPJOWBCH-UHFFFAOYSA-N 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- KMTRUDSVKNLOMY-UHFFFAOYSA-N Ethylene carbonate Chemical compound O=C1OCCO1 KMTRUDSVKNLOMY-UHFFFAOYSA-N 0.000 description 1
- 229910001290 LiPF6 Inorganic materials 0.000 description 1
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- 229910004298 SiO 2 Inorganic materials 0.000 description 1
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- JBDIVCUIIIVNHR-UHFFFAOYSA-M [Li]F.OP(O)(O)=O Chemical compound [Li]F.OP(O)(O)=O JBDIVCUIIIVNHR-UHFFFAOYSA-M 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000003929 acidic solution Substances 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 239000003575 carbonaceous material Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 150000001879 copper Chemical class 0.000 description 1
- 239000011889 copper foil Substances 0.000 description 1
- BWFPGXWASODCHM-UHFFFAOYSA-N copper monosulfide Chemical class [Cu]=S BWFPGXWASODCHM-UHFFFAOYSA-N 0.000 description 1
- 229910000365 copper sulfate Inorganic materials 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- IEJIGPNLZYLLBP-UHFFFAOYSA-N dimethyl carbonate Chemical compound COC(=O)OC IEJIGPNLZYLLBP-UHFFFAOYSA-N 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 239000006148 magnetic separator Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 229910052987 metal hydride Inorganic materials 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 230000036961 partial effect Effects 0.000 description 1
- RUOJZAUFBMNUDX-UHFFFAOYSA-N propylene carbonate Chemical compound CC1COC(=O)O1 RUOJZAUFBMNUDX-UHFFFAOYSA-N 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 229910052938 sodium sulfate Inorganic materials 0.000 description 1
- 235000011152 sodium sulphate Nutrition 0.000 description 1
- 238000000638 solvent extraction Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B7/00—Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
- C22B7/001—Dry processes
- C22B7/004—Dry processes separating two or more metals by melting out (liquation), i.e. heating above the temperature of the lower melting metal component(s); by fractional crystallisation (controlled freezing)
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B15/00—Obtaining copper
- C22B15/0026—Pyrometallurgy
- C22B15/0028—Smelting or converting
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B7/00—Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
- C22B7/001—Dry processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
- B09B3/40—Destroying solid waste or transforming solid waste into something useful or harmless involving thermal treatment, e.g. evaporation
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B1/00—Preliminary treatment of ores or scrap
- C22B1/005—Preliminary treatment of scrap
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B15/00—Obtaining copper
- C22B15/0026—Pyrometallurgy
- C22B15/0028—Smelting or converting
- C22B15/003—Bath smelting or converting
- C22B15/0032—Bath smelting or converting in shaft furnaces, e.g. blast furnaces
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B15/00—Obtaining copper
- C22B15/0026—Pyrometallurgy
- C22B15/0056—Scrap treating
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B23/00—Obtaining nickel or cobalt
- C22B23/04—Obtaining nickel or cobalt by wet processes
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/54—Reclaiming serviceable parts of waste accumulators
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
- H01M10/0525—Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/20—Waste processing or separation
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/84—Recycling of batteries or fuel cells
Definitions
- the present invention relates to a method for treating lithium ion battery waste material, and relates to a treatment method for recovering valuable metals such as copper and nickel from lithium ion battery waste material.
- Lithium ion batteries are lighter in weight, larger in battery capacity, and larger in repetition capacity than conventional nickel hydrogen batteries, lead storage batteries, etc. In such lithium ion batteries, after reaching the life or after being used a certain number of times, those which have deteriorated due to a decrease in charge capacity or those which have been damaged are discarded. In addition, defective products generated in the manufacturing process of lithium ion batteries are also disposed of.
- lithium ion battery waste material The used lithium ion battery, the defective battery of the battery generated in the manufacturing process of the lithium ion battery, etc. are generally referred to as "lithium ion battery waste material".
- Lithium ion batteries generally use an oxide such as nickel, cobalt, manganese, or iron as the positive electrode, aluminum as the current collector of the positive electrode, a carbon material as the negative electrode, and copper as the current collector of the negative electrode.
- the amount of each metal used is less in terms of the overall weight of the battery than nickel-metal hydride batteries and lead-acid batteries, and it takes a lot of time and money to recover all of them, which is economically disadvantageous.
- lithium ion batteries have a relatively small amount ratio of valuable metals such as nickel and copper as compared to nickel hydrogen batteries and lead storage batteries, so recycling of these valuable metals is inferior in profitability.
- the method of disposal by landfill etc. without being recycled is the mainstream.
- an electrolytic solution using fluorine or phosphorus such as lithium fluoride phosphate may be used, and a fluorine resin may be used as a separator for the positive electrode and the negative electrode.
- Fluorine is used as an element.
- Such fluorine and phosphorus tend to be a hindrance in recovering metals such as nickel and copper, and in particular, when metals are recycled by wet processing, they remain as impurities and reduce the value of recovered metals. There is.
- Patent Documents 1 to 4 after the lithium ion battery waste material is roasted, it is finely crushed using a crusher (mill), and it is separated into individual materials by a sieve or a vibrating device, and valuable metals are obtained from each of them.
- a method for recovering require a crusher to break up finely, a sieve to separate them, a magnetic separator and other separation devices, and it takes time and effort for investment and operation to introduce them, electric power, consumables, and various items. It takes time and money, such as maintenance, and the burden is not small.
- Patent Document 5 lithium ion battery waste material is put into a copper smelting furnace (self-burning furnace) and subjected to a melting process (smelting process) to recover the metal, and the contained electrolyte is used as a fuel Methods are disclosed. According to such a method, it is considered that investment in various devices, labor and the like can be suppressed.
- the electrolyte of the lithium ion battery contains a compound of phosphorus or fluorine. Therefore, if lithium ion battery waste material is put into the case of copper smelting furnace and treated, phosphorus contained in the lithium ion battery waste material will be melted and distributed to slag, but it will Since it is easy to adhere, it is difficult to completely remove the adhered component, and a great deal of cost and labor are required to ensure the quality of valuable metals such as nickel.
- the fluorine contained in lithium ion battery waste material is volatilized by melting treatment and becomes exhaust gas, but the gas is accumulated in the copper case with heavy specific gravity and the volume is increased, and then it is suddenly raised and removed In the smelting furnace, splash (scattering) occurs and valuable metal adheres to the furnace wall, or valuable metal is taken in smoke ash, Metal recovery losses may occur.
- the fluorine that is vaporized and contained in the exhaust gas is transferred to the inside of the smelting furnace or to the exhaust gas treatment process to promote the corrosion of the facility, and it is also released to the atmosphere and waste water. There is concern about the impact on
- the processing method which recovers valuable nickel and copper by putting a lithium ion battery waste material into a copper smelting process is effective from the viewpoint of time, cost, etc., it is possible to recover valuable metals by melting process. Losses may occur, and components such as phosphorus and fluorine contained in the battery may affect the recovery of valuable metals.
- Patent No. 5657730 gazette Patent No. 3079285 gazette Patent No. 3450684 gazette Patent No. 3079287 International Publication No. 2015/096945
- the present invention has been proposed in view of such circumstances, and when recovering valuable metals such as nickel and copper from lithium ion battery waste materials using treatment in a copper smelting process, recovery loss of valuable metals It aims at providing a method that can be processed more efficiently and stably while reducing.
- the inventor of the present invention throws lithium ion battery waste material, which is a raw material, into a converter in a copper smelting process and burns it using residual heat remaining inside the converter, and then converts the material.
- the inventors have found that the above-mentioned problems can be solved by charging the furnace with the copper mat obtained from an autogenous furnace in the copper smelting process and performing the smelting process, and the present invention has been completed.
- a first invention according to the present invention is a method for treating lithium ion battery waste material using a converter in a copper smelting process, wherein a converter is equipped with a copper mat obtained from an automatic furnace in the copper smelting process.
- a converter Prior to the treatment to obtain crude copper by introducing oxygen and injecting oxygen, lithium ion battery waste material is charged into a ladle used for charging a copper mat into the converter or the converter, and the converter or the ladle is It is a processing method of lithium ion battery waste material which burns the lithium ion battery waste material by residual heat inside.
- the amount of the lithium ion battery waste material charged into the converter or the ladle is the amount of fluorine contained in the lithium ion battery waste material. It is a processing method of a lithium ion battery waste material adjusted so that it may become quantity equivalent to 10 ppm or more and less than 35 ppm to a quantity of copper supplied to the converter in the copper smelting process.
- the lithium ion battery waste material is discharged, and then the electrolyte solution contained in the lithium ion battery waste material after discharge is removed, and then the lithium is removed.
- a method of treating lithium ion battery waste material comprising charging ion battery waste material to the converter or the ladle for burning.
- the present invention is a method of treating lithium ion battery waste material, which is a treatment method for recovering valuable metals from lithium ion battery waste material.
- lithium ion battery waste material is a generic term for scraps such as waste materials generated in the manufacturing process of used lithium ion batteries and lithium ion batteries.
- the treatment method according to the present invention is a treatment method for recovering valuable metals such as nickel and copper from the lithium ion battery waste material.
- the method for treating lithium ion battery waste material according to the present invention is a treatment method using a converter in a copper smelting process, and charging a copper mat obtained from an automatic furnace in the copper smelting process into the converter.
- a ladle ladle
- the present invention is characterized in that lithium ion battery waste material is burned by residual heat inside the battery.
- the method for treating lithium ion battery waste material according to the present invention utilizes a converter or a ladle used in a copper smelting process, and is obtained from the usual treatment in the converter, ie, from a self-burning furnace in a copper smelting process.
- the lithium ion battery waste material is put into the converter or ladle, and the combustion processing is performed by the internal residual heat. I want to do it.
- the converter and the ladle are in an empty state containing no copper mat or the like, and the residual heat causes the process to be performed in a so-called open state.
- a copper mat is inserted into the converter and the melting process is performed.
- the lithium-ion battery waste material is not introduced into the smelting furnace (here, converter) housing, but the converter before melting processing And it is put into the ladle and it is made to burn by the residual heat of the inside.
- the organic matter contained in the lithium ion battery waste material is almost completely removed by the combustion in the converter or the ladle, so the carbon constituting the organic matter is taken into the casing and valuable It can prevent that it becomes an oxide in the form which rolled in metal.
- the amount is adjusted.
- the amount of fluorine contained in the lithium ion battery is equivalent to 10 ppm or more and less than 35 ppm with respect to the amount of copper supplied to the furnace in the copper smelting process. It is preferable to adjust the input amount.
- the lithium ion battery waste material is charged into the converter or ladle and combustion treatment is performed with residual heat, whereby the fluorine contained in the lithium ion battery waste material is vaporized.
- the amount of lithium ion battery waste material is charged based on the amount of the fluorine.
- the exhaust gas facility is an important facility for converting the sulfur contained in the raw material into sulfuric acid, but the equipment from fluorine which volatilized and contained in the exhaust gas It is important to reduce the impact on the environment as much as possible.
- the amount of fluorine contained by adjusting the amount of lithium ion battery waste material input, that is, the amount of combustion processing of lithium ion battery waste material in the converter or ladle, corrosion of equipment due to fluorine It can be effectively prevented.
- environmental impacts can be reduced.
- the lithium ion battery waste material to be treated is discharged, and then the electrolytic solution contained in the lithium ion battery waste material after discharge is removed.
- the lithium ion battery waste material was discharged, and the thing from which the electrolyte solution was removed after that are also called "lithium ion battery waste material.”
- Lithium ion batteries mainly contain phosphorus as a component of the electrolyte solution.
- phosphorus is easily mixed as an impurity of the valuable metals.
- phosphorus is mixed in the recovery of valuable metals by discharging the lithium ion battery waste material and then removing the electrolytic solution contained in the lithium ion battery waste material after the discharge before performing the combustion process described later. Can reduce the possibility of
- the treatment of the discharge can be performed, for example, by immersing the lithium ion battery waste material in the aqueous solution using a discharge liquid such as an aqueous solution of sodium sulfate or an aqueous solution of sodium chloride.
- a discharge liquid such as an aqueous solution of sodium sulfate or an aqueous solution of sodium chloride.
- the removal process of the electrolytic solution which is the organic substance contained in the lithium ion battery waste material after the discharge is not particularly limited, but for example, holes or partials in advance in the case (case) made of plastic of lithium ion battery waste material etc. It can carry out by the process which withdraw
- the copper smelting process converter before being introduced into the copper smelting process converter, it may be introduced into a small furnace provided separately, where the electrolytic solution may be subjected to a pretreatment (pre-combustion process) such as thermal decomposition.
- a pretreatment pre-combustion process
- the treatment in the converter can be performed more stably, which is preferable.
- a removal process of electrolyte solution it can also be performed by the process which wash
- the lithium ion battery waste contains, for example, an organic solvent such as ethylene carbonate, propylene carbonate, diethyl carbonate, dimethyl carbonate or the like, or an electrolyte such as lithium hexafluorophosphate (LiPF6).
- an organic solvent such as ethylene carbonate, propylene carbonate, diethyl carbonate, dimethyl carbonate or the like
- an electrolyte such as lithium hexafluorophosphate (LiPF6).
- lithium ion battery waste material is treated using a converter in a copper smelting process, but the usual treatment in the converter, that is, mounting a copper mat obtained from an automatic furnace in a copper smelting process Prior to carrying out the treatment to obtain crude copper by blowing in oxygen, lithium ion battery waste material is added to the converter before charging the copper mat or to the ladle used for charging the copper mat to the converter. throw into.
- the charged lithium ion battery waste material is burned using the residual heat existing inside thereof.
- the converter and the ladle are in an empty state not containing a copper mat or the like, and the residual heat remaining in the inside thereof performs the burning treatment in a so-called dry state.
- the converter and ladle in the copper smelting process carry considerable high temperature heat (for example, high temperature heat of about 500 ° C. to 1100 ° C.) even if empty condition is maintained by repeated operation.
- the heat remaining inside such an empty converter or ladle is called “remaining heat", and the remaining heat is used to burn the lithium ion battery waste material.
- the copper mat is not inserted into the converter, and naturally, the melting process is not performed to the copper mat, which is the processing in a normal converter, Under no circumstances.
- the converter in the copper smelting process is a smelting furnace that concentrates copper from the copper mat recovered from the self-burning furnace to refine crude copper.
- the recovered copper mat is charged, and oxygen is blown into the copper mat to oxidize FeS in the copper mat to form converter slag, and copper sulfide in the copper mat is used. Settle and separate.
- crude copper is generated.
- the temperature exceeds 1086 ° C, which is the melting point of copper, in order to accept the copper mat melted copper, and the heat of oxidation is also generated during the melting reaction in the usual converter and the higher temperature It is in the state of The same is true for the ladle. Furthermore, if it is cooled to about room temperature when the converter or ladle is empty, heat shock will damage the constituent materials such as bricks, so it has a temperature of at least 500 ° C or more at the time of reaction and is empty It is common to keep the temperature at the same level or higher.
- ladle that is used when inserting a copper mat into the converter, and receives the copper mat discharged from the self-burning furnace, hangs it with a crane, transports it to the converter, and inclines it by tilting. Is a facility to charge copper mats.
- This ladle is also referred to as a "ladle”.
- the self-burning furnace (sometimes referred to as "self-smelting furnace") in the copper smelting process is a smelting furnace that melts smelting raw materials such as sulfide concentrate and concentrates copper contained in the raw materials. It is.
- a smelting raw material such as sulfide concentrate is blown into the reaction tower from the concentrate burner together with the preheated reaction gas, and is melted by reacting with the high temperature reaction gas.
- the copper mat mainly composed of copper sulfide and the slag mainly composed of 2FeO ⁇ SiO 2 are separated due to the difference in specific gravity.
- the usual treatment in the converter that is, the treatment to obtain crude copper by charging the copper mat obtained from the autothermal furnace in the copper smelting process and blowing in oxygen
- the lithium ion battery waste material is charged into a converter before charging the copper mat or a ladle used for charging the copper mat into the converter.
- the converter and the ladle contain residual heat inside, the lithium ion battery waste material put into the converter and the ladle is burned by the residual heat.
- combustion occurs at a high temperature of about 500 ° C. to 1100 ° C., so organic substances contained in the lithium ion battery are easily volatilized and removed, and the copper converter is inserted into the converter thereafter.
- the melting process it is possible to prevent carbon constituting the organic matter from becoming an oxide while involving valuable metals.
- lithium ion battery waste material by subjecting lithium ion battery waste material to combustion treatment, adhesion of phosphorus contained in lithium ion battery waste material to valuable metals such as copper and nickel can be suppressed, and the quality of valuable metal such as nickel can be reduced. It can also be enhanced.
- fluorine contained in lithium ion battery waste material is also volatilized by combustion and becomes exhaust gas, it is prevented that fluorine is brought in in the melting process after the copper mat is inserted into the converter thereafter, and the copper foil is eliminated. It is possible to prevent bumping and the like from occurring in the body.
- the input amount of lithium ion battery waste material to a converter or a ladle is not particularly limited, it is preferable to adjust based on the amount of fluorine contained in the lithium ion battery waste material.
- the lithium ion battery waste material is such that the amount of fluorine contained in the lithium ion battery waste material corresponds to 10 ppm or more and less than 35 ppm with respect to the amount of copper supplied to the converter in the copper smelting process. It is preferable to adjust the input amount of Moreover, it is more preferable to adjust the input amount so that it may become the quantity of 20 to 30 ppm with respect to the quantity of copper supplied to the converter in a copper smelting process.
- the amount of copper supplied to the converter in the copper smelting process is not the amount of copper contained in the lithium ion battery waste material to be treated, but the raw material to be treated in the usual converter in the copper smelting process ( Copper amount in copper mat).
- the lithium ion battery waste contains fluorine, and when it is charged into a converter or a ladle and subjected to a combustion treatment, the fluorine is volatilized to be an exhaust gas. At this time, if the treatment is carried out with the expected input amount, the fluorine concentration in the exhaust gas may be too high, which may affect the exhaust gas system of the converter such as corrosion.
- the amount of lithium ion battery waste material charged into the converter or ladle to the above-mentioned range, the influence on the exhaust gas system can be prevented, and the influence on the copper smelting process is also stable and stable. Enable various processing operations.
- the amount of lithium ion battery waste material is increased and the amount of fluorine contained in the lithium ion battery waste material is 35 ppm or more relative to the amount of copper supplied to the converter in the copper smelting process,
- the concentration of fluorine in the exhaust gas system of the smelting furnace increases due to volatilization and becoming exhaust gas due to combustion treatment in the furnace or the ladle, which may affect the exhaust gas system.
- environmental emission standards may be exceeded, and as a result of the need to adjust input amounts, efficient operation may not be possible.
- the amount of lithium ion battery waste material is reduced and the amount of fluorine contained in the lithium ion battery waste material is less than 10 ppm with respect to the amount of copper supplied to the converter in the copper smelting process.
- the amount of lithium ion battery waste materials that can be treated is reduced, productivity may be reduced, and practical operation may not be possible.
- a copper mat is inserted into the converter and a melting treatment (smelting treatment) is performed to generate crude copper in a normal copper smelting process.
- the copper mat is mainly composed of copper sulfides generated and recovered in the autogenous furnace in the copper smelting process, and becomes a raw material for forming rough copper in the converter.
- the combustion treatment using residual heat is performed in the converter or the ladle.
- the copper mat is inserted into the converter after the combustion process and the melting process is performed.
- the combustion treatment is performed in a ladle, the lithium ion battery waste material after the combustion treatment is charged into the converter, and a copper mat is inserted to perform melting treatment.
- the melting process in the converter may be performed in the same manner as the normal converter in the copper smelting process. Specifically, after the raw material (copper mat) is charged into the converter, oxygen is blown in. While being oxidized, it produces crude copper.
- the melting treatment including lithium ion battery waste material is performed in the converter in the copper smelting process, but prior to the melting treatment, the lithium ion battery waste material is placed in the converter or Since the combustion process using the residual heat is performed in the ladle, the lithium ion battery waste material from which the organic matter and the like are removed is treated in the melting process. From this, it can prevent that carbon which comprises organic substance transfers to converter slag in the form which included valuable metal, and can suppress the recovery loss of valuable metal.
- Valuable metals to be recovered such as copper and nickel, contained in lithium ion battery waste materials will be included in the crude copper obtained by the melting process in the converter in the copper smelting process, but the obtained crude copper Can be separated and recovered as high purity copper or nickel metal by purifying the same by a known method such as electrolytic smelting. Alternatively, it can be effectively recovered in the form of a copper or nickel sulfate or the like by purification treatment.
- Example 1 A used waste product of a commercially available lithium ion battery was discharged and detoxified using a known method, then a hole was made in the battery case, and the electrolytic solution was removed therefrom. In addition, it was used as the raw material without separating the battery case and the like.
- the lithium ion battery waste material (raw material) which was detoxified and the electrolytic solution was removed was charged into a converter in the copper smelting process and subjected to a combustion treatment.
- the converter is in a state prior to the usual treatment in the copper smelting process, that is, the treatment of charging the copper mat and blowing in oxygen to produce crude copper, and the copper mat is charged. No, it's empty.
- the converter is in a hot state due to repeated operations of the copper smelting process. Therefore, the charged lithium ion battery waste material was burned by the residual heat.
- the amount of lithium ion battery waste material input to the converter is such that the amount of fluorine contained in the lithium ion battery waste material corresponds to 30 ppm with respect to the amount of copper supplied to the converter in the copper smelting process. It was thrown in as it became.
- the converter was charged with a copper mat, and the usual treatment (melting treatment) in the converter in the copper smelting process was carried out to produce crude copper.
- the crude copper produced and recovered from the converter was cast as it is on a purified anode.
- the cast purified anode is charged into an electrolytic cell filled with an electrolytic solution of a sulfuric acid acidic solution (liquid temperature: 60 ° C.) having a composition of 45 g / L of copper concentration and 190 g / L of free sulfuric acid concentration.
- a stainless steel cathode plate was inserted face to face, and copper was electrodeposited and collected on the cathode by passing a current of 300 A / m 2 between the anode and the cathode.
- nickel is crystallized by crystallizing with nickel sulfate crystals, and is further dissolved and purified by means such as solvent extraction to obtain highly pure nickel sulfate.
- Comparative Example 1 In Comparative Example 1, as in Example 1, after lithium ion battery waste material (raw material) was charged into a converter and subjected to a combustion treatment, a copper mat was inserted into the converter to carry out ordinary processing in a copper smelting process. Melting process was performed. At this time, the amount of lithium ion battery waste material input to the converter corresponds to 50 ppm of the amount of fluorine contained in the raw material of the lithium ion battery with respect to the amount of copper supplied to the converter in the copper smelting process. Make it into the amount and put it in. The rest of the process was performed in the same manner as in Example 1.
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Abstract
Description
本発明に係る処理方法においては、好ましくは先ず、処理対象であるリチウムイオン電池廃材を放電し、次いで放電後のリチウムイオン電池廃材に含まれる電解液を除去する。なお、リチウムイオン電池廃材が放電されたもの、またその後に電解液が除去されたものも、「リチウムイオン電池廃材」と称する。
本発明に係る処理方法では、リチウムイオン電池廃材を、銅製錬プロセスにおける転炉を用いて処理するが、転炉での通常の処理、すなわち銅製錬プロセスにおける自熔炉から得られた銅マットを装入して酸素を吹き込むことで粗銅を得る処理を実行するに先立ち、銅マット装入前の転炉、又は、転炉に銅マットを装入するのに用いる取鍋に、リチウムイオン電池廃材を投入する。
次に、本発明に係る処理方法では、転炉内に銅マットを装入し、通常の銅製錬プロセスにおける粗銅を生成する熔融処理(熔錬処理)を行う。ここで、銅マットは、銅製錬プロセスにおける自熔炉にて生成し回収した銅の硫化物を主成分とするものであり、転炉での粗銅生成の原料となる。
市販のリチウムイオン電池の使用済みとなった廃品を、公知の方法を用いて放電して無害化処理した後、電池ケースに穴をあけ、そこから電解液を除去した。なお、電池ケース等の分離を行わないまま原料とした。
比較例1では、実施例1と同様に、リチウムイオン電池廃材(原料)を転炉に投入して燃焼処理を行ったのち、その転炉に銅マットを装入して銅製錬プロセスにおける通常の熔融処理を行った。このとき、転炉へのリチウムイオン電池廃材の投入量を、そのリチウムイオン電池の原料に含まれるフッ素の物量が、銅製錬プロセスにおける転炉に供給される銅の物量に対して50ppmに相当する量となるようにして、投入した。なお、それ以外は、実施例1と同様にして処理した。
Claims (3)
- 銅製錬プロセスにおける転炉を用いたリチウムイオン電池廃材の処理方法であって、
前記銅製錬プロセスにおける自熔炉から得られた銅マットを転炉に装入して酸素を吹き込むことで粗銅を得る処理に先立ち、
前記転炉又は転炉に銅マットを装入するのに用いる取鍋にリチウムイオン電池廃材を投入し、該転炉又は該取鍋の内部の余熱により該リチウムイオン電池廃材を燃焼させる
リチウムイオン電池廃材の処理方法。 - 前記転炉又は前記取鍋への前記リチウムイオン電池廃材の投入量を、該リチウムイオン電池廃材に含まれるフッ素の物量が、前記銅製錬プロセスにおける該転炉に供給される銅の物量に対して10ppm以上35ppm未満に相当する量となるように調整する
請求項1に記載のリチウムイオン電池廃材の処理方法。 - 前記リチウムイオン電池廃材を放電し、次いで放電後のリチウムイオン電池廃材に含まれる電解液を除去した後、該リチウムイオン電池廃材を前記転炉又は前記取鍋に投入して燃焼させる
請求項1又は2に記載のリチウムイオン電池廃材の処理方法。
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US16/647,932 US20200263276A1 (en) | 2017-11-22 | 2018-10-22 | Method for treating lithium ion battery waste |
EP18881892.6A EP3715485B1 (en) | 2017-11-22 | 2018-10-22 | Method for treating lithium ion battery waste |
KR1020207008410A KR102470940B1 (ko) | 2017-11-22 | 2018-10-22 | 리튬 이온 전지 폐재의 처리 방법 |
CA3075424A CA3075424C (en) | 2017-11-22 | 2018-10-22 | Method for treating lithium ion battery waste |
CN201880036920.5A CN110719963B (zh) | 2017-11-22 | 2018-10-22 | 锂离子电池废料的处理方法 |
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JP6798080B2 (ja) | 2017-11-24 | 2020-12-09 | 住友金属鉱山株式会社 | 廃リチウムイオン電池の処理方法 |
JP7352499B2 (ja) * | 2020-03-11 | 2023-09-28 | 太平洋セメント株式会社 | 廃リチウムイオン電池の処理装置及び処理方法 |
CN112820970B (zh) * | 2020-12-30 | 2023-04-14 | 中科南京绿色制造产业创新研究院 | 一种废锂电池电解液无害化的处理方法 |
JP7195509B2 (ja) | 2021-03-11 | 2022-12-26 | 三菱マテリアル株式会社 | 使用済みlibから有価金属を回収する方法 |
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CN114250369A (zh) * | 2021-12-31 | 2022-03-29 | 湘潭大学 | 一种废铅蓄电池与废锂离子电池协同回收的工艺 |
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