WO2019052415A1 - 智慧工业烟气、粉尘治理云平台及其控制方法 - Google Patents

智慧工业烟气、粉尘治理云平台及其控制方法 Download PDF

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Publication number
WO2019052415A1
WO2019052415A1 PCT/CN2018/104776 CN2018104776W WO2019052415A1 WO 2019052415 A1 WO2019052415 A1 WO 2019052415A1 CN 2018104776 W CN2018104776 W CN 2018104776W WO 2019052415 A1 WO2019052415 A1 WO 2019052415A1
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WIPO (PCT)
Prior art keywords
detecting
dust
air
air outlet
detecting sensor
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PCT/CN2018/104776
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English (en)
French (fr)
Inventor
刘伟东
刘瑾
王泽生
陈鸣宇
王飞
鲁华火
邓雅莉
陆亚萍
叶桃锋
朱炎
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苏州协昌环保科技股份有限公司
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Publication of WO2019052415A1 publication Critical patent/WO2019052415A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/02Particle separators, e.g. dust precipitators, having hollow filters made of flexible material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/0084Filters or filtering processes specially modified for separating dispersed particles from gases or vapours provided with safety means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/0084Filters or filtering processes specially modified for separating dispersed particles from gases or vapours provided with safety means
    • B01D46/0086Filter condition indicators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/0084Filters or filtering processes specially modified for separating dispersed particles from gases or vapours provided with safety means
    • B01D46/0095Means acting upon failure of the filtering system, e.g. in case of damage of the filter elements; Failsafes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/02Particle separators, e.g. dust precipitators, having hollow filters made of flexible material
    • B01D46/04Cleaning filters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/42Auxiliary equipment or operation thereof
    • B01D46/44Auxiliary equipment or operation thereof controlling filtration
    • B01D46/46Auxiliary equipment or operation thereof controlling filtration automatic
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N15/00Investigating characteristics of particles; Investigating permeability, pore-volume, or surface-area of porous materials
    • G01N15/06Investigating concentration of particle suspensions

Definitions

  • the invention belongs to the field of industrial dust removal, and particularly relates to an integrated system for controlling dust removal of dust containing flue gas, and a control method adopted by the integrated system.
  • the existing industrial dust removal system does not have an automated management control system, and often adopts a manual manual control scheme based on experience. On the one hand, this control method has high requirements on personnel quality, and on the other hand, the working state of the dust removal system cannot be performed. Perform real-time management and statistics. Therefore, the existing industrial dust removal system is not intelligent and does not meet the development needs.
  • the object of the present invention is to provide a smart industrial smoke and dust control cloud platform capable of automatically controlling the work process and effectively monitoring the work process.
  • a smart industrial flue gas and dust control cloud platform comprises a dust removal system composed of a plurality of executing devices and fixing devices for filtering and dusting flue gas, and a control connected with the dust removing system and controlling the executing device thereof system;
  • the control system includes:
  • a plurality of detecting devices for respectively detecting a plurality of parameters in the dust removing system and outputting corresponding detecting signals
  • Cloud server Communicating with each of the detecting device and each of the executing devices, and for performing parameter monitoring, statistics, and generating control signals and alarm signals for controlling the executing devices based on the monitored parameters.
  • a plurality of mobile monitoring terminals that are in communication with the cloud server and are used for parameter monitoring and alarm signal viewing of the dust removal system.
  • the dust removal system is divided into a filtering subsystem, a drafting subsystem, a cleaning subsystem, and an ash discharging subsystem, and the air guiding subsystem, the cleaning subsystem, and the ash discharging subsystem are all associated with The filter subsystems are connected;
  • the fixing device comprises: a filtering chamber having an air inlet in the filtering subsystem, a plurality of filter bags disposed in the filtering chamber; and an end of the air guiding subsystem connected to the inside of the filtering chamber a gas storage tank for storing a gas for blowing, a pressure pipe connected to the gas storage tank at one end, a gas distribution box disposed at the other end of the pressure pipe, and a gas storage tank a blowing pipe connected to the gas distribution tank, a plurality of nozzles connected to the blowing pipe and corresponding to the inside of each of the filter bags, a nozzle for setting each of the nozzles and the blowing pipe, and having an air outlet a clean air bin; a dust bin connected to the bottom of the filter bin to store dust, and a dust transport system connected to the gray bin;
  • the executing device includes: a fan disposed in the other end of the air guiding duct in the air guiding subsystem; and the electromagnetic cleaning system is disposed on the air distribution box to control electromagnetic flow in which the cleaning air flow is blown a pulse valve, a shutter disposed at an air outlet of the clean air chamber and capable of opening or closing the air outlet; the ash discharge system is connected to the ash silo and the dust discharge valve of the dust conveying system, A pneumatic archer for driving the dust flow in the ash silo.
  • the fan state detecting sensor for detecting whether the fan is turned on, the fan parameter detecting sensor for detecting the current and the number of revolutions of the fan in real time, the fan air volume detecting sensor for detecting the air volume of the air outlet of the fan, detecting the filtering
  • An inlet air volume detecting sensor for measuring the air volume at the air inlet of the silo, an inlet dust concentration detecting sensor for detecting a dust concentration at the air inlet of the filtering chamber, an inlet temperature detecting sensor for detecting a temperature at the air inlet of the filtering chamber, and detecting the net
  • An outlet dust concentration detecting sensor for dust concentration at an air outlet of the air chamber, an outlet temperature detecting sensor for detecting a temperature at an air outlet of the clean air chamber, a differential pressure detecting sensor for detecting a pressure difference between the inside and outside of the filter bag, and detecting each a dust concentration detecting sensor of a dust concentration at a gas outlet of the clean air chamber or in the filter bag or at a total air outlet of the
  • the executing device further includes a spark extinguishing device for extinguishing a spark in the upstream of the air inlet;
  • the detecting device further includes a spark detecting sensor that detects whether a spark is entered in the electromagnetic pulse valve, and detects the spark extinguishing Whether the device turns on the working spark extinguish detection sensor.
  • the executing device further comprises an unloading device for unloading the dust removing system; the detecting device further comprises an unloading detecting sensor for detecting whether the venting device is turned on.
  • the shutter includes a cover plate corresponding to the air outlet, a main driving device that drives the cover to move to open or close the air outlet, and drives the main drive when the main drive fails
  • the cover plate moves to open or close the sub-drive device of the air outlet.
  • the main driving device and the sub driving device of the shutter adopt any one of the following solutions:
  • the main driving device includes a cylinder communicably connected to the cloud server, the cover plate is mounted on a piston rod of the cylinder and moves with the piston rod, and the auxiliary driving device comprises a mounting device a motor on the piston rod and capable of driving the rotation of the piston rod, the motor being signally connected to the cloud server; the detecting device further comprising a cylinder detecting sensor detecting whether the cylinder is working normally;
  • the second air outlet is provided with a duct whose upper end surface is inclined with respect to the plane of the air outlet and located in the clean air chamber;
  • the main driving device includes an upper cylinder, and the cover plate and the piston of the upper cylinder The rod is connected by a cardan shaft, the sub-drive device comprising a lower cylinder located outside the highest point of the duct, an armature mounted on the lower cylinder, the armature being located below the cover plate;
  • the third air outlet is provided with a duct whose upper end surface is inclined with respect to the plane of the air outlet and located in the clean air chamber;
  • the main driving device includes a first cylinder corresponding to the air outlet,
  • a cover plate is coupled to the piston rod of the first cylinder through a cardan shaft;
  • the secondary drive includes a second cylinder located outside of the highest portion of the conduit and corresponding to the cover plate.
  • the mobile monitoring terminal uses a mobile phone.
  • the control method adopted by the above-mentioned smart industrial flue gas and dust control cloud platform is: in the process of dust removal of the dust removal system, the control system separately performs a plurality of parameters in the dust removal system by the detecting device Detecting and outputting a corresponding detection signal, the detection signal is transmitted to the cloud server, where a standard range is preset for each parameter in the cloud server, and when the parameter exceeds its standard range, the cloud server sends a corresponding alarm.
  • the cloud server sends a corresponding control signal to an execution device associated with the parameter, thereby changing an operating state of the executing device to adjust the parameter to return to its standard range; the cloud server pair detecting The obtained parameters are counted and a corresponding report is generated; when the mobile monitoring terminal is used, the cloud server transmits the detection signal and/or the alarm signal to the mobile monitoring terminal for viewing.
  • the cloud server controls to adjust any of the blowing time, the blowing pressure, and the blowing frequency within the adjustment range according to the use time of the filter bag and the pressure difference between the inside and the outside thereof.
  • the cloud server controls to adjust any of the blowing time, the blowing pressure, and the blowing frequency within the adjustment range according to the use time of the filter bag and the pressure difference between the inside and the outside thereof.
  • the present invention has the following advantages compared with the prior art: the smart industrial flue gas and dust control cloud platform of the invention can automatically control and monitor the dust removal process, thereby having high intelligence and adapting technology.
  • the demand for development can reduce the work intensity of personnel and achieve better dust removal and control effects.
  • FIG. 1 is a schematic diagram of the principle of a smart industrial flue gas and dust treatment cloud platform according to the present invention (the curved arrow in the figure indicates the gas flow direction during filtration).
  • Figure 2 is a schematic view of a first embodiment of the shutter of the present invention.
  • Figure 3 is a schematic illustration of a second embodiment of the shutter of the present invention.
  • Figure 4 is a schematic illustration of a second embodiment of the shutter of the present invention.
  • Figure 5 is a schematic view of a third embodiment of the shutter of the present invention.
  • Figure 6 is a schematic view of a third embodiment of the shutter of the present invention.
  • 110 filter subsystem
  • 111 filter bin
  • 112 filter bag
  • 113 air distribution device
  • 114 air inlet
  • 140 ash discharge subsystem
  • 141 ash warehouse
  • 142 ash discharge valve
  • 143 dust delivery system
  • the filtering subsystem 110 is configured to filter the flue gas, and includes a filtering chamber 111 and a plurality of filter bags 112 disposed in the filtering chamber 111.
  • the filter housing 111 has an air inlet 114 along which the to-be-processed air inlet 114 enters the filter housing 111.
  • An air flow distribution device 113 for uniformly distributing the airflow is disposed in the filter housing 111 corresponding to the air inlet 114 thereof.
  • the filter bag 112 is generally suspended from the top of the filter housing 111, and the top of the filter housing 111 is provided with a through hole corresponding to each filter bag 112. When the filter bag 112 is suspended, the inside of the filter bag 112 communicates with the through hole.
  • Filtration is carried out from the outside of the filter bag 112 to the inside of the filter bag 112 via a large number of filter holes on the filter bag 112, and the filtered dust is trapped on the filter bag 112, and the filtered purge gas flows from the inside of the filter bag 112. hole.
  • the filter chamber 111, the filter bag 112, and the air flow distribution device 113 in the filter subsystem 110 are all fixed devices.
  • the air guiding subsystem 120 is configured to guide the circulation of the flue gas in the filtering subsystem 110.
  • the air guiding system 120 includes an air guiding pipe 121 whose one end is directly or indirectly connected to the inside of the filtering chamber 111, and a fan 122 disposed at the other end of the air guiding pipe 121.
  • the air duct 121 is in a fixed device, and the fan 122 is an executing device.
  • the air supply system performs air supply, and its air inlet pipe 121 is connected to the front end of the filter housing 111, that is, the air inlet 114.
  • the first type of drafting subsystem 120 is employed in FIG.
  • the cleaning system 130 is used for cleaning the dust trapped on the filter bag 112, and includes a gas storage tank 131 for storing the blowing gas, a pressure pipe 132 connected to the gas storage tank 131 at one end, and a pressure pipe disposed at the pressure pipe.
  • the gas storage tank 131, the pressure pipe 132, the gas distribution tank 133, the blowing pipe 135, the nozzle 136, and the clean air chamber 137 belong to a fixing device, and the electromagnetic pulse valve 134 and the shutter 138 belong to the executing device.
  • the clean air plenum 137 is usually disposed above the filter housing 111 so as to be connected to the filter housing 111 through the corresponding through holes of the filter bags 112.
  • the filtered airflow of the filter chamber 111 enters the clean air chamber 137 and is discharged by the air outlet 5 in which the clean air chamber 137 is in an open state. Therefore, the air duct 121 can be connected to the air outlet 5 of the clean air chamber 137. It is connected to the filter chamber 111.
  • the main driving device includes a cylinder 8 which is mounted on the piston rod of the cylinder 8 and moves up and down with the expansion and contraction of the piston rod; the auxiliary driving device is mounted on the piston rod and can be driven The motor 7 with the piston rod rotating.
  • An outer casing 9 for accommodating its piston rod and motor 7 can be mounted on the cylinder 8 such that at least a portion of the piston rod passes through the outer casing 9 for transmission connection with the motor 7.
  • a speed reduction mechanism 10 and a transmission mechanism (for example, a worm mechanism) may be disposed between the motor 7 and the piston rod to convert the rotation of the output of the motor 7 into the rotation of the piston rod.
  • the lowermost side wall of the duct 14 is located on the left side of the highest side of the side wall, and the piston rod of the lower cylinder 12 is located on the right side of the duct 14.
  • the control armature 13 is electrically generated, and the lower cylinder 12 is extended upward.
  • the air outlet 5 is provided with a duct 14 whose upper end surface is inclined with respect to the plane of the air outlet 5 and is located in the clean air chamber 137.
  • the main driving device includes a first cylinder 11 disposed corresponding to the air outlet 5, and the cover plate 6 is connected to the piston rod of the first cylinder 11 through a cardan shaft; the auxiliary driving device includes an outer side at the highest point of the duct 14 and the cover The plate 6 corresponds to the second cylinder 12.
  • the ash discharge system 140 is configured to collect and discharge dust detached from the filter bag 112, and includes a ash hopper 141 connected to the bottom of the filter plenum 111 for storing dust, and a dust delivery system 143 connected to the ash hopper 141 for An ash discharge valve 142 that connects the ash silo 141 and the dust delivery system 143 and a broken archer for removing accumulated dust on the side walls of the ash silo 141.
  • the ash silo 141 and the dust conveying system 143 belong to a fixing device
  • the ash discharging valve 142 and the pneumatic breaking archer belong to the executing device.
  • the ash silo 141 can be formed directly at the bottom of the filter silo 111, which has an inverted cone shape.
  • the ash discharge valve 142 is installed at the bottom of the ash silo 141, and the dust transport system 143 is connected to the ash discharge valve 142 from below. It is set in the gray bin 141.
  • the ash discharging valve 142 and the pneumatic breaking archer are activated, so that the dust in the ash silo 141 flows into the dust conveying system 143 to be discharged to a specific position.
  • the above-mentioned clean air chamber 137, filter chamber 111 and ash silo 141 may be integrated in a body 1 which is divided into upper, middle and lower chambers from top to bottom, respectively corresponding to the clean air chamber 137, the filter chamber 111 and the ash.
  • the silo 141, the upper chamber and the middle chamber are separated by a partition plate having a through hole, and the filter bag 112 is disposed on the through hole and below the partition plate, and the air inlet 114 of the filter chamber 111 and the air outlet of the clean air chamber 137 5 are respectively located on both sides of the body 1.
  • the control system includes several detection devices, a cloud server, and a number of mobile control terminals.
  • the detecting device is configured to respectively detect a plurality of parameters in the dust removing system and output corresponding detecting signals.
  • the detecting device includes a combination of any of the following sensors: a fan 122 state detecting sensor that detects whether the fan 122 is turned on, a fan 122 parameter detecting sensor that detects the current and the number of revolutions of the fan 122, and detects the entrance of the fan 122.
  • the air volume detecting sensor of the tuyere air volume, the inlet air volume detecting sensor for detecting the air volume at the air inlet 114 of the filter housing 111, the inlet dust concentration detecting sensor for detecting the dust concentration at the air inlet 114 of the filter housing 111, and the air inlet 114 of the detecting filter chamber 111 An inlet temperature detecting sensor at a temperature, an outlet dust concentration detecting sensor for detecting a dust concentration at the air outlet 5 of the clean air chamber 137 or the filter bag 112 or a total air outlet of the dust removing system, and detecting the clean air chamber 137
  • the cloud server is communicably connected to each detecting device and each executing device.
  • the cloud server is used for parameter monitoring and statistics of the dust removal system for viewing; and generating control signals and alarm signals for controlling each execution device based on the monitored parameters.
  • the cloud server is usually installed in the central control room, so it can be connected to each detecting device and each executing device by wire or wirelessly.
  • Each mobile control terminal is respectively connected with the cloud server, so that the dust control system can perform parameter monitoring and alarm signal viewing through the mobile control terminal.
  • the mobile control terminal can be carried by a relevant technician.
  • the mobile control terminal can be implemented by using a mobile phone with an APP installed, communicating with the cloud server through the mobile communication network, or a mobile phone or a laptop capable of opening a webpage of the cloud server.
  • the cloud server controls to adjust any one or several of the blowing time, the blowing pressure, and the blowing frequency within the adjustment range according to the use time of the filter bag 112 and the pressure difference between the inside and the outside of the filter bag 112. .
  • the filter bag 112 is a new filter bag 112
  • the running resistance of the dust removing system is low, that is, the pressure difference between the two sides of the filter bag 112 is small, and the electromagnetic pulse valve 134 is controlled at a lower injection pressure and blown.
  • Time and lower blowing frequency (ie longer blowing interval, longer blowing cycle, one blowing cycle, including total blowing time and total blowing interval, and during the total blowing period, electromagnetic
  • the pulse valve 134 performs multiple injections in accordance with a single injection time and a single injection interval.
  • the dust removal system works at lower working pressures and frequencies, it can greatly extend their life and save a lot of compressed air.
  • the running resistance of the system is gradually increased, that is, the variation trend of the pressure difference on both sides of the filter bag 112 is gradually increased, and the current injection time, the injection pressure, and the blowing frequency are also set. The optimal working state of the dust removal system cannot be guaranteed.
  • the cloud server needs to adjust any one or several of the blowing time, the blowing pressure and the blowing frequency of the cleaning subsystem 130 to make the cleaning subsystem 130.
  • the ideal cleaning effect is achieved, so that the running resistance of the dust removal system is controlled within an optimal range to achieve the desired dust removal effect.
  • the injection time is preferentially adjusted, and then the injection pressure is adjusted, and the injection frequency is adjusted again.
  • the injection time is not effective, the injection pressure is adjusted, and the injection pressure is adjusted when there is no significant effect.
  • the corresponding adjustment step size can be set in the cloud server according to the standard range of the blowing time, the blowing pressure, and the blowing frequency, respectively, so that the parameters are individually adjusted according to the set step size. If the three parameters are adjusted to the limit value and cannot be effectively cleared, the cloud server will also issue a corresponding alarm signal.
  • the optimum range of the running resistance is usually set to 1000 to 1500 Pa.
  • the optimum range of the injection pressure of the electromagnetic pulse valve 134 is usually set to 0.2 to 0.4 MPa, and the optimum range of the injection time is usually set to 50 to 300 ms.
  • the optimum range value of the blowing interval is usually set to 10 to 30 s, and the optimum range value of the blowing cycle per cycle is usually set to (0, 25) min.
  • control system of the smart industrial flue gas and dust control cloud platform also has the following functions:
  • the air intake subsystem 120 when the system runs dust removal, it is detected whether the fan 122 is normally turned on, and if it is not normally turned on, an alarm signal is output.
  • the fan 122 When the fan 122 is operating, the current and the number of revolutions of the fan 122, as well as the air volume of the air outlet 5 thereof, are monitored in real time. If the parameter of the fan 122 is abnormal, an alarm is also issued. If the air volume of the fan 122 is large or small and the demand cannot be met, the cloud server controls the operation of the fan 122 to adjust the air volume.
  • the air volume at the air inlet 114 of the filter chamber 111, the dust concentration and temperature at the air inlet 114, the dust concentration and the temperature at the air outlet 5 of the clean air chamber 137 are detected in real time, and if the parameter exceeds the set alarm value, Alarm, if the dust concentration is high, the air volume can be reduced to better remove dust.
  • the filter chamber 111 may be composed of a plurality of small filter chambers, and the dust concentration is detected by a dust concentration detecting sensor disposed in each small filter chamber. When the dust concentration in a small filter chamber exceeds a certain vertical level, the dust chamber can be judged. The system runs the powder and determines that the filter bag 112 is broken, thereby alerting.
  • an alarm is required when the amount of ash in the ash silo 141 is excessive, and an alarm may be issued when the pneumatic rupture archer, the ash discharge valve 142, or the dust delivery system 143 fails.
  • the cloud server or the mobile control terminal when any device in the dust removal system fails or is abnormal, the cloud server or the mobile control terminal first alarms to inform the user, and can adjust the working state of the related device according to the system parameters to adjust the desired system parameters.
  • the cloud server After a period of operation, the cloud server has collected a certain amount of data, so that based on the analysis of the data, it automatically generates a smart industrial smoke, dust control cloud platform or any subsystem running report, the system The user is informed of the operation.

Abstract

一种智慧工业烟气、粉尘治理云平台,包括由若干执行装置和固定装置构成的用于对烟气进行过滤除尘的除尘系统、与除尘系统相连接并对其执行装置进行控制的控制系统;控制系统包括:若干台用于对除尘系统中的多项参数分别进行检测并输出对应检测信号的检测装置;与各检测装置和各执行装置相通信连接,并用于对除尘系统进行参数监控、统计和基于所监控的参数产生对各执行装置进行控制的控制信号、报警信号的云端服务器;若干台与云端服务器通信连接,并用于对除尘系统进行参数监控和报警信号查看的移动监控终端。

Description

智慧工业烟气、粉尘治理云平台及其控制方法 技术领域
本发明属于工业除尘领域,具体涉及一种对含有粉尘的烟气进行治理除尘的综合系统,以及该综合系统所采用的控制方法。
背景技术
现有的工业除尘系统不具备自动化的管理控制系统,而往往采用人工依据经验进行手动控制的方案,一方面这种控制方式对人员素质的要求较高,另一方面无法对除尘系统的工作状态进行实时管理和统计。从而使得现有的工业除尘系统不具备智能性,不符合发展的需求。
发明内容
本发明的目的是提供一种能够自动化的控制工作进程,并对工作进程进行有效监控的智慧工业烟气、粉尘治理云平台。
为达到上述目的,本发明采用的技术方案是:
一种智慧工业烟气、粉尘治理云平台,包括由若干执行装置和固定装置构成的用于对烟气进行过滤除尘的除尘系统、与所述除尘系统相连接并对其执行装置进行控制的控制系统;
所述控制系统包括:
若干台用于对所述除尘系统中的多项参数分别进行检测并输出对应检测信号的检测装置;
与各所述检测装置和各所述执行装置相通信连接,并用于对所述除尘系统进行参数监控、统计和基于所监控的参数产生对各所述执行装置进行控制的控制信号、报警信号的云端服务器;
若干台与所述云端服务器通信连接,并用于对所述除尘系统进行参数监控和报警信号查看的移动监控终端。
优选的,所述除尘系统分为过滤子系统、引风子系统、清灰子系统和卸灰子系统,所述引风子系统、所述清灰子系统、所述卸灰子系统均与所述过滤子系统相连接;
所述固定装置包括:所述过滤子系统中具有进风口的过滤仓、设置于所述过滤仓内的若干个滤袋;所述引风子系统中一端与所述过滤仓内部相连通的引风管;所述清灰子系统中用于存储喷吹用气的储气罐、一端与所述储气罐相连接的压力管道、设置于所述压力管道另一端的分气箱、与所述分气箱相连接的喷吹管、若干个与所述喷吹管相连接并与各所述滤袋的 内部相对应的喷嘴、用于设置各所述喷嘴以及所述喷吹管并具有出风口的净气仓;所述卸灰子系统中与所述过滤仓的底部相连接以存储粉尘的灰仓、与所述灰仓相连接的粉尘输送系统;
所述执行装置包括:所述引风子系统中设置于所述引风管另一端的风机;所述清灰子系统中设置于所述分气箱上以控制其中喷吹清灰气流的电磁脉冲阀、设置于所述净气仓的出风口并能够开启或关闭所述出风口的开闭器;所述卸灰子系统中连接所述灰仓和所述粉尘输送系统的卸灰阀、用于驱动所述灰仓中粉尘流动的气动破拱器。
优选的,检测所述风机是否开启工作的风机状态检测传感器、实时检测所述风机的电流和转数的风机参数检测传感器、检测所述风机的出风口风量的风机风量检测传感器、检测所述过滤仓的进风口处风量的入口风量检测传感器、检测所述过滤仓的进风口处粉尘浓度的入口粉尘浓度检测传感器、检测所述过滤仓的进风口处温度的入口温度检测传感器、检测所述净气仓的出风口处粉尘浓度的出口粉尘浓度检测传感器、检测所述净气仓的出风口处温度的出口温度检测传感器、检测所述滤袋内外压差的压差检测传感器、检测各所述净气仓出风口处或所述滤袋内或所述除尘系统的总出风口处粉尘浓度的粉尘浓度检测传感器、检测所述储气罐中压力的气罐压力检测传感器、检测所述压力管道中压力的管道压力检测传感器、检测所述分气箱中压力的气包压力检测传感器、检测所述电磁脉冲阀的工作参数的电磁脉冲阀检测传感器、检测所述开闭器的工作状态的开闭器检测传感器、检测所述灰仓中的料位的料位检测传感器、检测用于除去灰仓侧壁上的灰尘的所述破拱器的工作状态的破拱检测传感器、检测所述卸灰阀状态的卸灰阀检测传感器、检测所述粉尘传输系统是否正常工作的粉尘输送检测传感器。
优选的,所述执行装置还包括用于扑灭所述进风口上游中火花的火花扑灭装置;所述检测装置还包括检测所述电磁脉冲阀中是否进入火花的火花检测传感器、检测所述火花扑灭装置是否开启工作的火花扑灭检测传感器。
优选的,所述执行装置还包括对所述除尘系统进行卸爆的卸爆装置;所述检测装置还包括检测所述泄爆装置是否开启的卸爆检测传感器。
优选的,所述开闭器包括与所述出风口相对应的盖板、驱动所述盖板移动而开启或关闭所述出风口的主驱动装置、在所述主驱动装置失效时驱动所述盖板移动而开启或关闭所述出风口的副驱动装置。
优选的,所述开闭器的主驱动装置和副驱动装置采用以下方案中的任意一种:
方案一:所述主驱动装置包括与所述云端服务器相通信连接的气缸,所述盖板安装于所 述气缸的活塞杆上并随所述活塞杆移动,所述副驱动装置包括安装于所述活塞杆上并能够驱动所述活塞杆转动的电机,所述电机与所述云端服务器相信号连接;所述检测装置还包括检测所述气缸是否正常工作的气缸检测传感器;
方案二:所述出风口设置有上端面相对所述出风口所在平面倾斜并位于所述净气仓内的导管;所述主驱动装置包括上气缸,所述盖板与所述上气缸的活塞杆通过万向轴相连接,所述副驱动装置包括位于所述导管的最高处外侧的下气缸、安装于所述下气缸上的衔铁,所述衔铁位于所述盖板下方;
方案三:所述出风口设置有上端面相对所述出风口所在平面倾斜并位于所述净气仓内的导管;所述主驱动装置包括对应于所述出风口设置的第一气缸,所述盖板与所述第一气缸的活塞杆通过万向轴相连接;所述副驱动装置包括位于所述导管的最高处的外侧并与所述盖板相对应的第二气缸。
优选的,所述移动监控终端采用手机。
一种上述智慧工业烟气、粉尘治理云平台采用的控制方法为:在所述除尘系统进行除尘的过程中,所述控制系统通过所述检测装置对所述除尘系统中的多项参数分别进行检测并输出对应检测信号,所述检测信号传输至所述云端服务器,所述云端服务器中针对每项参数预设有标准范围,当所述参数超出其标准范围时,所述云端服务器发出对应报警信号,且所述云端服务器向与所述参数相关的执行装置发出对应控制信号,从而改变所述执行装置的工作状态来调节所述参数使其回复到其标准范围内;所述云端服务器对检测到的各项参数进行统计并生成对应报表;当使用所述移动监控终端时,所述云端服务器将所述检测信号和/或所述报警信号传输给所述移动监控终端供查看。
优选的,所述清灰子系统中,所述云端服务器根据所述滤袋的使用时间及其内外压差而在调节范围内控制调整其喷吹时间、喷吹压力、喷吹频率中的任意一项或几项。
由于上述技术方案运用,本发明与现有技术相比具有下列优点:本发明的智慧工业烟气、粉尘治理云平台能够对除尘进程进行自动化控制和监控,从而具有较高的智能性,适应技术发展的需求,能够降低人员工作强度,并取得较好的除尘及控制效果。
附图说明
附图1为本发明的智慧工业烟气、粉尘治理云平台的原理示意图(图中弧形箭头表示过滤时气体流向)。
附图2为本发明中开闭器的第一种实施方式的示意图。
附图3为本发明中开闭器的第二种实施方式的示意图。
附图4为本发明中开闭器的第二种实施方式的示意图。
附图5为本发明中开闭器的第三种实施方式的示意图。
附图6为本发明中开闭器的第三种实施方式的示意图。
以上附图中:110、过滤子系统;111、过滤仓;112、滤袋;113、气流分布装置;114、进风口;
120、引风子系统;121、引风管;122、风机;
130、清灰子系统;131、储气罐;132、压力管道;133、分气箱;134、电磁脉冲阀;135、喷吹管;136、喷嘴;137、净气仓;138、开闭器;
140、卸灰子系统;141、灰仓;142、卸灰阀;143、粉尘输送系统;
1、本体;5、出风口;6、盖板;7、电机;8、气缸;9、外壳;10、减速机构;11、上气缸/第一气缸;12、下气缸/第二气缸;13、衔铁;14、导管。
具体实施方式
下面结合附图所示的实施例对本发明作进一步描述。
实施例一:如附图1所示,一种智慧工业烟气、粉尘治理云平台,包括除尘系统以及控制系统。除尘系统用于对烟气进行过滤除尘,其由若干执行装置和固定装置构成。控制系统与除尘系统相连接并对除尘系统中的各执行装置进行控制。
除尘系统分为过滤子系统110、引风子系统120、清灰子系统130和卸灰子系统140四大部分,引风子系统120、清灰子系统130、卸灰子系统140均与过滤子系统110相连接,且每个子系统中均包括不同的执行装置和固定装置。
过滤子系统110用于对烟气进行过滤,它包括过滤仓111、设置于过滤仓111中的若干个滤袋112。过滤仓111具有进风口114,待处理的沿其即由进风口114进入到过滤仓111中。在过滤仓111内对应其进风口114还设置有使气流均匀分布的气流分布装置113。滤袋112通常悬挂于过滤仓111的顶部,且过滤仓111的顶部开设有与各个滤袋112相对应的通孔,当滤袋112悬挂安装后,滤袋112的内部与通孔相连通。当烟气进入过滤仓111后,首先由于气流横截面积突然增大,流速降低,则气流中的一部分大颗粒、密度大的粉尘及凝聚尘粒在离心力、重力的作用下沿过滤仓111仓壁旋落;接着粒度细、密度小的尘粒悬浮于气体中通过气流分布装置113,均匀进入过滤室中部弥散于滤袋112的间隙,通过滤袋112表面的惯性碰撞、筛滤等作用而经由滤袋112上的大量滤孔由滤袋112外侧穿越至滤袋112内 侧,从而进行过滤,过滤下来的粉尘被截留在滤袋112上,过滤后的净化气体则由滤袋112内部流向通孔。该过滤子系统110中的过滤仓111、滤袋112以及气流分布装置113均属于固定装置。
引风子系统120用于引导烟气在过滤子系统110中的流通,它包括一端与过滤仓111内部直接或间接相连通的引风管121、设置于引风管121另一端的风机122。其中引风管121处于固定装置,而风机122属于执行装置。引风子系统120有两类,一类是通过负压抽风的方式进行引风的系统,它的引风管121与除尘子系统的过滤仓111的末端相连接;另一类是通过正压输风的方式进行送风的系统,它的引风管121与过滤仓111的前端,即进风口114相连接。附图1中即采用第一类引风子系统120。
清灰子系统130用于对清理截留在滤袋112上的粉尘,它包括用于存储喷吹用气的储气罐131、一端与储气罐131相连接的压力管道132、设置于压力管道132另一端的分气箱133、设置于分气箱133上以控制其中喷吹清灰气流的电磁脉冲阀134、与分气箱133相连接的喷吹管135、若干个与喷吹管135相连接并与各滤袋112的内部相对应的喷嘴136、用于设置各喷嘴136和喷吹管135局部并具有出风口5的净气仓137、设置于净气仓137的出风口5并能够开启或关闭出风口5的开闭器138。其中,储气罐131、压力管道132、分气箱133、喷吹管135、喷嘴136和净气仓137属于固定装置,而电磁脉冲阀134和开闭器138则属于执行装置。净气仓137通常设置在过滤仓111的上方,从而通过各滤袋112对应的通孔而与过滤仓111相连接。过滤仓111过滤后的气流进入净气仓137中并由净气仓137处于开启状态的出风口5而排出,因此前述引风管121可以连接至净气仓137的出风口5即可相当于与过滤仓111相连接。当过滤子系统110工作一段时间而使得滤袋112上截留的大量粉尘时,即需要进行清灰。此时令开闭器138关闭净气仓137的出风口5,储气罐131中的喷吹用气经过压力管道132的输送至分气箱133,从而通过电磁脉冲阀134的控制以特定的喷吹时间、喷吹压力和喷吹频率经由喷吹管135和喷嘴136向各个滤袋112反向喷气,使得至少部分附着在滤袋112外侧的粉尘脱落。
开闭器138可以采用多种形式,基本形式为:采用电机7和在其驱动下转动或移动的盖板6,从而通过盖板6移动至不同的位置而实现出风口5的开启或关闭。这种基本形式的开闭器138在电机7失效时即会导致除尘流程出现问题,无法正确随除尘流程启闭出风口5。因此,开闭器138采用改进的方案,使得开闭器138包括与出风口5相对应的盖板6、驱动盖板6移动而开启或关闭出风口5的主驱动装置、在主驱动装置失效时驱动盖板6移动而开启或关闭出风口5的副驱动装置。开闭器138的主驱动装置和副驱动装置可以选用以下方案 中的任意一种:
方案一:如附图2所示,主驱动装置包括气缸8,盖板6安装于气缸8的活塞杆上并随活塞杆的伸缩而上下移动;副驱动装置包括安装于活塞杆上并能够驱动活塞杆转动的电机7。可以在气缸8上安装用于容纳其活塞杆和电机7的外壳9,使得活塞杆的至少局部穿过外壳9而与电机7相传动连接。电机7与活塞杆之间可以设置减速机构10以及传动机构(例如蜗杆机构)来将电机7输出的转动转化为活塞杆的转动。一般情况下,通过气缸8带动盖板6移动而实现出风口5的开启或关闭。当气缸8失效时,其活塞杆掉落使得盖板6关闭出风口5,若此时为过滤除尘状态,出风口5要保持开启,则再通过电机7驱动活塞杆转动,从而带动盖板6转动至未覆盖出风口5的位置,使得盖板6不能关闭出风口5。上述气缸8和电机7均属于执行机构。
方案二:如附图3和附图4所示,在出风口5设置上端面相对出风口5所在平面倾斜并位于净气仓137内的导管14,此时主驱动装置包括上气缸11,盖板6与上气缸11的活塞杆通过万向轴相连接;而副驱动装置包括位于导管14的最高处外侧的下气缸12、安装于下气缸12上的衔铁13,衔铁13位于盖板6下方,衔铁13上端面为弧形面。例如导管14侧壁最矮处位于侧壁最高处的左侧,则下气缸12的活塞杆位于导管14的右侧。在上气缸11失效、其活塞杆自由下落导致盖板6封盖于导管14上时,控制衔铁13得电产生磁性,同时下气缸12向上伸出,当衔铁13与盖板6接触后,利用强磁性,使盖板6与衔铁13连接,随后下气缸12可继续上行带动上气缸11的活塞杆以及盖板6一起上行,打开导管14,保证除尘器正常运行,也可在盖板6与衔铁13连接后下气缸12下行,利用导管14的最高点作为支点,衔铁13的吸附力为下拉力,将盖板6翘起,从而打开导管14,同时能在导管14上形成引风板,提高出风口5的出风效率,进而能降低出风口5处抽风机122的功率,降低能耗。
方案三:如附图5所示,出风口5设置有上端面相对出风口5所在平面倾斜并位于净气仓137内的导管14。则主驱动装置包括对应于出风口5设置的第一气缸11,盖板6与第一气缸11的活塞杆通过万向轴相连接;副驱动装置包括位于导管14的最高处的外侧并与盖板6相对应的第二气缸12。在第一气缸11失效、其活塞杆自由下落导致盖板6封盖于导管14上时,第二气缸12的活塞杆下行后从上方推动盖板6,利用导管14的最高点作为支点而将盖板6翘起,从而打开导管14。
卸灰子系统140用于收集和排出由滤袋112脱落的粉尘,它包括与过滤仓111的底部相连接以存储粉尘的灰仓141、与灰仓141相连接的粉尘输送系统143、用于连接灰仓141和 粉尘输送系统143的卸灰阀142以及用于除去灰仓141侧壁上积压的灰尘的破拱器。其中,灰仓141和粉尘输送系统143属于固定装置,卸灰阀142和气动破拱器属于执行装置。灰仓141可以直接在过滤仓111的底部形成,其呈倒锥形,卸灰阀142安装在灰仓141的底部,粉尘输送系统143再由下方与卸灰阀142相连接,气动破拱器设置在灰仓141中。当灰仓141中的粉尘累积到一定量时,启动卸灰阀142和气动破拱器,使得灰仓141中的粉尘流向粉尘输送系统143中而排出至特定位置。
上述净气仓137、过滤仓111和灰仓141可以集成在一个本体1中,该本体1由上至下分为上仓、中仓、下仓分别对应净气仓137、过滤仓111和灰仓141,上仓和中仓之间通过开设有通孔的隔板相分隔,滤袋112设于通孔上且位于隔板下方,过滤仓111的进风口114和净气仓137的出风口5分别位于本体1的两侧。
此外,该过滤子系统110的执行装置还可以包括用于扑灭进风口上游各部件中火花的火花扑灭装置、对电磁脉冲阀134进行卸爆的卸爆装置。
控制系统包括若干台检测装置、云端服务器和若干台移动控制终端。
检测装置用于对除尘系统中的多项参数分别进行检测并输出对应检测信号。具体的,检测装置包括以下传感器中的任意几种的组合:检测风机122是否开启工作的风机122状态检测传感器、实时检测风机122的电流和转数的风机122参数检测传感器、检测风机122的入风口风量的风机风量检测传感器、检测过滤仓111的进风口114处风量的入口风量检测传感器、检测过滤仓111的进风口114处粉尘浓度的入口粉尘浓度检测传感器、检测过滤仓111的进风口114处温度的入口温度检测传感器、检测净气仓137的出风口5处或所述滤袋112内或所述除尘系统的总出风口处粉尘浓度的出口粉尘浓度检测传感器、检测净气仓137的出风口5处温度的出口温度检测传感器、检测滤袋112内外压差的压差检测传感器、检测各滤袋112内粉尘浓度的袋内粉尘浓度检测传感器、检测储气罐131中压力的气罐压力检测传感器、检测压力管道132中压力的管道压力检测传感器、检测分气箱133中压力的气包压力检测传感器、检测电磁脉冲阀134的工作参数的电磁脉冲阀检测传感器、检测开闭器138的工作状态的开闭器138检测传感器、检测灰仓141中的料位的料位检测传感器、检测气动破拱器的工作状态的空气炮检测传感器、检测卸灰阀142状态的卸灰阀142检测传感器、检测粉尘传输系统是否正常工作的粉尘输送检测传感器、检测电磁脉冲阀134中是否进入火花的火花检测传感器、检测气缸8(包括开闭器138的方案一中的气缸8、方案二中的上气缸11、方案三中的第一气缸11)是否正常工作的气缸8检测传感器、检测火花扑灭装置是否开启工作的火花扑灭检测传感器、检测泄爆装置是否开启的卸爆检测传感器。上述各传感器均输 出4~20mA模拟信号以供处理。
云端服务器分别与各检测装置和各执行装置相通信连接。云端服务器用于对除尘系统进行参数监控、统计以供查看;基于所监控的参数产生对各执行装置进行控制的控制信号和报警信号。云端服务器通常设置在中控室中,故可以通过有线或无线方式而与各检测装置和各执行装置相连接。
各移动控制终端分别与云端服务器通信连接,从而通过移动控制终端可以对除尘系统进行参数监控和报警信号查看。移动控制终端可由相关技术人员随身携带。移动控制终端可以采用安装有APP的手机来实现,通过移动通信网络而与云端服务器相通信;也可以是能够打开云端服务器网页的手机或手提电脑。
上述智慧工业烟气、粉尘治理云平台采用的控制方法为:在除尘系统进行除尘的过程中,控制系统通过检测装置对除尘系统中的多项参数分别进行检测并输出对应检测信号,检测信号传输至云端服务器,云端服务器中针对每项参数预设有标准范围,当参数超出其标准范围时,云端服务器发出对应报警信号,且云端服务器向与参数相关的执行装置发出对应控制信号,从而改变执行装置的工作状态来调节参数使其回复到其标准范围内;云端服务器还对检测到的各项参数进行统计并生成对应报表;当使用移动监控终端时,云端服务器将检测信号和/或报警信号传输给移动监控终端供查看。
对于清灰子系统130而言,云端服务器根据滤袋112的使用时间及其内外压差而在调节范围内控制调整其喷吹时间、喷吹压力、喷吹频率中的任意一项或几项。具体的,当滤袋112为新滤袋112时,除尘系统运行阻力较低,即滤袋112两侧的压差较小,则将电磁脉冲阀134控制在较低的喷吹压力、喷吹时间和较低的喷吹频率(即较长的喷吹间隔、较长的喷吹周期,一个喷吹周期中,包括喷吹总时段和喷吹总间隔,而在喷吹总时段中,电磁脉冲阀134会按照单次喷吹时间和单次喷吹间隔进行多次喷吹)。此时由于除尘系统在较低的工作压力和频率下工作,能够大大延长他们的寿命,同时节约了大量的压缩空气。当除尘系统运行了一段时间后,系统运行阻力逐步提高,即滤袋112两侧的压差的变化趋势为逐渐增大,在当前所设置的喷吹时间、喷吹压力、喷吹频率下也无法保证除尘系统的最佳工作状态,这时云端服务器即需要调整清灰子系统130的喷吹时间、喷吹压力、喷吹频率中的任意一项或几项,来使清灰子系统130达到理想的清灰效果,从而使除尘系统的运行阻力控制在最佳范围内,达到理想的除尘效果。通常在调节时,优先调节喷吹时间,其次调节喷吹压力,再次调节喷吹频率。当延长喷吹时间无法有效清灰时再调节喷吹压力,仍无显著效果时再调节喷吹压力。可以在云端服务器中分别按照喷吹时间、喷吹压力、喷 吹频率的标准范围而设置相应的调节步长,从而按照所设定的步长分别调节各参数。若三项参数均调节至极限值仍无法有效清灰,则云端服务器也会发出对应的报警信号。
在除尘系统中的过滤子系统110中,其运行阻力的最佳范围值通常设定为1000~1500Pa。而对于清灰子系统130,其电磁脉冲阀134的喷吹压力的最佳范围值通常设定为0.2~0.4MPa,每次喷吹时间的最佳范围值通常设定为50~300ms,喷吹间隔的最佳范围值通常设定为10~30s,而每个循环的喷吹周期的最佳范围值通常设定为(0,25]min。
此外,该智慧工业烟气、粉尘治理云平台的控制系统还具有以下功能:
对于引风子系统120,系统运行除尘时检测风机122是否正常开启,若未正常开启则输出报警信号。当风机122运行时,实时监控风机122的电流和转数,以及其出风口5的风量。若风机122的参数出现异常情况也进行报警,若风机122的风量较大或较小而无法满足需求时云端服务器控制风机122的运转情况而调整其风量。
对于过滤子系统110,实时检测过滤仓111的进风口114处风量、进风口114处粉尘浓度和温度、净气仓137的出风口5处粉尘浓度和温度,若参数出现超出设置的报警值则报警,若粉尘浓度较高则可以降低风量以便更好地除尘。过滤仓111可以由多个小过滤室组成,通过设置在每个小过滤室内的粉尘浓度检测传感器对粉尘浓度进行检测,当某个小过滤室内的粉尘浓度超过一定的竖直后,可以判断此系统跑粉,确定滤袋112破裂,从而进行报警。
对于排灰子系统,当灰仓141中的灰量超量时需报警,且在气动破拱器、卸灰阀142或粉尘输送系统143出现故障时也许报警。
对于过滤子系统110的进风口114,当有火花进入,第一时间经过网络通过手机或电脑的方式知工作人员,并告知工作人员火花扑灭装置是否开启,扑灭火花。同理采用同样的方式监控卸爆装置的开启情况。
整体而言,当除尘系统中任意装置出现故障或异常时,云端服务器或移动控制终端第一时间进行报警来告知用户,且可以根据系统参数而调整相关装置的工作状态,达到调整想系统参数的目的。经过一段时间运行后,云端服务器已收集到一定量的各项数据,从而其基于这些数据的分析,自动生成智慧工业烟气、粉尘治理云平台或其中任意子系统的运行报告,将此系统的运行情况告知用户。
上述实施例只为说明本发明的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本发明的内容并据以实施,并不能以此限制本发明的保护范围。凡根据本发明精神实质所作的等效变化或修饰,都应涵盖在本发明的保护范围之内。

Claims (10)

  1. 一种智慧工业烟气、粉尘治理云平台,其特征在于:所述智慧工业烟气、粉尘治理云平台包括由若干执行装置和固定装置构成的用于对烟气进行过滤除尘的除尘系统、与所述除尘系统相连接并对其执行装置进行控制的控制系统;
    所述控制系统包括:
    若干台用于对所述除尘系统中的多项参数分别进行检测并输出对应检测信号的检测装置;与各所述检测装置和各所述执行装置相通信连接,并用于对所述除尘系统进行参数监控、统计和基于所监控的参数产生对各所述执行装置进行控制的控制信号、报警信号的云端服务器;
    若干台与所述云端服务器通信连接,并用于对所述除尘系统进行参数监控和报警信号查看的移动监控终端。
  2. 根据权利要求1所述的智慧工业烟气、粉尘治理云平台,其特征在于:所述除尘系统分为过滤子系统、引风子系统、清灰子系统和卸灰子系统,所述引风子系统、所述清灰子系统、所述卸灰子系统均与所述过滤子系统相连接;
    所述固定装置包括:所述过滤子系统中具有进风口的过滤仓、设置于所述过滤仓内的若干个滤袋;所述引风子系统中一端与所述过滤仓内部相连通的引风管;所述清灰子系统中用于存储喷吹用气的储气罐、一端与所述储气罐相连接的压力管道、设置于所述压力管道另一端的分气箱、与所述分气箱相连接的喷吹管、若干个与所述喷吹管相连接并与各所述滤袋的内部相对应的喷嘴、用于设置各所述喷嘴以及所述喷吹管并具有出风口的净气仓;所述卸灰子系统中与所述过滤仓的底部相连接以存储粉尘的灰仓、与所述灰仓相连接的粉尘输送系统;所述执行装置包括:所述引风子系统中设置于所述引风管另一端的风机;所述清灰子系统中设置于所述分气箱上以控制其中喷吹清灰气流的电磁脉冲阀、设置于所述净气仓的出风口并能够开启或关闭所述出风口的开闭器;所述卸灰子系统中连接所述灰仓和所述粉尘输送系统的卸灰阀、用于驱动所述灰仓中粉尘流动的气动破拱器。
  3. 根据权利要求2所述的智慧工业烟气、粉尘治理云平台,其特征在于:所述检测装置包括:检测所述风机是否开启工作的风机状态检测传感器、实时检测所述风机的电流和转数的风机参数检测传感器、检测所述风机的出风口风量的风机风量检测传感器、检测所述过滤仓的进风口处风量的入口风量检测传感器、检测所述过滤仓的进风口处粉尘浓度的入口粉尘浓度检测传感器、检测所述过滤仓的进风口处温度的入口温度检测传感器、检测所述净气仓的出风口处粉尘浓度的出口粉尘浓度检测传感器、检测所述净气仓的出风口处温度的出口温度 检测传感器、检测所述滤袋内外压差的压差检测传感器、检测各所述净气仓出风口处或所述滤袋内或所述除尘系统的总出风口粉尘浓度的粉尘浓度检测传感器、检测所述储气罐中压力的气罐压力检测传感器、检测所述压力管道中压力的管道压力检测传感器、检测各所述分气箱中压力的气包压力检测传感器、检测各所述电磁脉冲阀的工作参数的电磁脉冲阀检测传感器、检测所述开闭器的工作状态的开闭器检测传感器、检测所述灰仓中的料位的料位检测传感器、检测用于除去灰仓侧壁上的灰尘的所述破拱器的工作状态的空气炮检测传感器、检测所述卸灰阀状态的卸灰阀检测传感器、检测所述粉尘传输系统是否正常工作的粉尘输送检测传感器。
  4. 根据权利要求3所述的智慧工业烟气、粉尘治理云平台,其特征在于:所述执行装置还包括用于扑灭所述进风口上游中火花的火花扑灭装置;所述检测装置还包括检测所述电磁脉冲阀中是否进入火花的火花检测传感器、检测所述火花扑灭装置是否开启工作的火花扑灭检测传感器。
  5. 根据权利要求4所述的智慧工业烟气、粉尘治理云平台,其特征在于:所述执行装置还包括对所述除尘系统进行卸爆的卸爆装置;所述检测装置还包括检测所述泄爆装置是否开启的卸爆检测传感器。
  6. 根据权利要求2至5中任一项所述的智慧工业烟气、粉尘治理云平台,其特征在于:所述开闭器包括与所述出风口相对应的盖板、驱动所述盖板移动而开启或关闭所述出风口的主驱动装置、在所述主驱动装置失效时驱动所述盖板移动而开启或关闭所述出风口的副驱动装置。
  7. 根据权利要求6所述的智慧工业烟气、粉尘治理云平台,其特征在于:所述开闭器的主驱动装置和副驱动装置采用以下方案中的任意一种:
    方案一:所述主驱动装置包括与所述云端服务器相通信连接的气缸,所述盖板安装于所述气缸的活塞杆上并随所述活塞杆移动,所述副驱动装置包括安装于所述活塞杆上并能够驱动所述活塞杆转动的电机,所述电机与所述云端服务器相信号连接;所述检测装置还包括检测所述气缸是否正常工作的气缸检测传感器;
    方案二:所述出风口设置有上端面相对所述出风口所在平面倾斜并位于所述净气仓内的导管;所述主驱动装置包括上气缸,所述盖板与所述上气缸的活塞杆通过万向轴相连接,所述副驱动装置包括位于所述导管的最高处外侧的下气缸、安装于所述下气缸上的衔铁,所述衔铁位于所述盖板下方;
    方案三:所述出风口设置有上端面相对所述出风口所在平面倾斜并位于所述净气仓内的导 管;所述主驱动装置包括对应于所述出风口设置的第一气缸,所述盖板与所述第一气缸的活塞杆通过万向轴相连接;所述副驱动装置包括位于所述导管的最高处的外侧并与所述盖板相对应的第二气缸。
  8. 根据权利要求1所述的智慧工业烟气、粉尘治理云平台,其特征在于:所述移动监控终端采用手机。
  9. 一种权利要求1所述的智慧工业烟气、粉尘治理云平台采用的控制方法,其特征在于:所述控制方法为:在所述除尘系统进行除尘的过程中,所述控制系统通过所述检测装置对所述除尘系统中的多项参数分别进行检测并输出对应检测信号,所述检测信号传输至所述云端服务器,所述云端服务器中针对每项参数预设有标准范围,当所述参数超出其标准范围时,所述云端服务器发出对应报警信号,且所述云端服务器向与所述参数相关的执行装置发出对应控制信号,从而改变所述执行装置的工作状态来调节所述参数使其回复到其标准范围内;所述云端服务器对检测到的各项参数进行统计并生成对应报表;当使用所述移动监控终端时,所述云端服务器将所述检测信号和/或所述报警信号传输给所述移动监控终端供查看。
  10. 根据权利要求9所述的智慧工业烟气、粉尘治理云平台采用的控制方法,其特征在于:所述清灰子系统中,所述云端服务器根据所述滤袋的使用时间及其内外压差而在调节范围内控制调整其喷吹时间、喷吹压力、喷吹频率中的任意一项或几项。
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CN110438607A (zh) * 2019-07-30 2019-11-12 江苏新芳科技集团股份有限公司 一种混纺色纺包芯纱加工用粉尘控制装置
CN111275257A (zh) * 2020-01-19 2020-06-12 武汉爱迪科技股份有限公司 一种粉尘防爆风量监控方法及监控系统
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CN112933793A (zh) * 2021-03-12 2021-06-11 西安西矿环保科技有限公司 金属滤袋除尘器清灰系统
CN114082712A (zh) * 2021-11-16 2022-02-25 合肥国轩高科动力能源有限公司 非接触式除尘设备、系统及方法
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CN114192502B (zh) * 2022-01-11 2023-06-20 哈尔滨剑桥学院 一种电气控制柜的除尘装置
CN114192502A (zh) * 2022-01-11 2022-03-18 哈尔滨剑桥学院 一种电气控制柜的除尘装置
CN114534382B (zh) * 2022-02-17 2023-05-09 东方电气集团东方电机有限公司 故障检查方法、装置、系统以及计算机可读存储介质
CN114534382A (zh) * 2022-02-17 2022-05-27 东方电气集团东方电机有限公司 故障检查方法、装置、系统以及计算机可读存储介质
CN116046435A (zh) * 2023-03-01 2023-05-02 武汉鸿康科技有限公司 一种基于物联网的工业除尘机组在线监测系统
CN116046435B (zh) * 2023-03-01 2023-06-02 武汉鸿康科技有限公司 一种基于物联网的工业除尘机组在线监测系统
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