WO2019035286A1 - 天井搬送車、搬送システム、及び天井搬送車の制御方法 - Google Patents
天井搬送車、搬送システム、及び天井搬送車の制御方法 Download PDFInfo
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- WO2019035286A1 WO2019035286A1 PCT/JP2018/025688 JP2018025688W WO2019035286A1 WO 2019035286 A1 WO2019035286 A1 WO 2019035286A1 JP 2018025688 W JP2018025688 W JP 2018025688W WO 2019035286 A1 WO2019035286 A1 WO 2019035286A1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/677—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
- H01L21/67703—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations between different workstations
- H01L21/67724—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations between different workstations by means of a cart or a vehicule
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0457—Storage devices mechanical with suspended load carriers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/244—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning them about an axis substantially perpendicular to the conveying plane
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
- B65G47/60—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices to or from conveyors of the suspended, e.g. trolley, type
- B65G47/61—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices to or from conveyors of the suspended, e.g. trolley, type for articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G49/00—Conveying systems characterised by their application for specified purposes not otherwise provided for
- B65G49/05—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
- B65G49/07—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for semiconductor wafers Not used, see H01L21/677
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/677—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/677—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
- H01L21/67703—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations between different workstations
- H01L21/67706—Mechanical details, e.g. roller, belt
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/677—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
- H01L21/67703—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations between different workstations
- H01L21/67718—Changing orientation of the substrate, e.g. from a horizontal position to a vertical position
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/677—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
- H01L21/67703—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations between different workstations
- H01L21/6773—Conveying cassettes, containers or carriers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/677—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
- H01L21/67703—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations between different workstations
- H01L21/67733—Overhead conveying
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/677—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
- H01L21/67703—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations between different workstations
- H01L21/67736—Loading to or unloading from a conveyor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0297—Wafer cassette
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/02—Control or detection
- B65G2203/0208—Control or detection relating to the transported articles
- B65G2203/0233—Position of the article
Definitions
- the present invention relates to a ceiling carriage, a conveyance system, and a control method of the ceiling carriage.
- a configuration is described that includes a section, an elevation driving unit that raises and lowers the article holding unit, a side-out mechanism that causes the elevation driving unit to protrude laterally with respect to the main body, and a rotation mechanism that rotates the elevation driving unit.
- the overhead transport vehicle stores the open / close lid sideways with respect to the traveling direction in the main body when transporting the FOUP or the like. In this state, even if the FOUP or the like is placed on the load port or the like, the open / close lid may not face the processing apparatus or the like. For this reason, in order to make an open / close lid such as a FOUP face the processing apparatus or the like, it may be necessary to rotate the FOUP or the like around an axis in the vertical direction before placement.
- the overhead conveyance vehicle described in Patent Document 1 includes a rotation mechanism that rotates an article, and employs a configuration in which the article is rotated in a state in which the rotation axis of the rotation mechanism is offset from the center line of the track.
- the articles held in the holding section can be rotated about the rotation axis in the vertical direction in a state of being stored in the main body section, and the turning space of the articles in the main body section can be reduced, Interference with the inner wall of the main body is prevented.
- the articles held in the holding section can be rotated about the rotation axis in the vertical direction in a state of being stored in the main body section, and the turning space of the articles in the main body section can be reduced, Interference with the inner wall of the main body is prevented.
- the external dimensions of the main body become large and the ceiling transport vehicle becomes large.
- the overhead conveyance vehicle includes a traveling unit traveling on a ceiling or a track provided near the ceiling, a main unit attached to the traveling unit, a holding unit holding an article, and an article held by the holding unit.
- a control unit for controlling the operation of the traveling unit and the transfer unit, and the main unit is held at the storage position.
- the rotating unit has an inner wall at a position where the article held by the holding unit contacts when rotating the unit by a predetermined angle, and the control unit causes the traveling unit to travel with the holding unit at the storage position by the moving mechanism. Delivery of goods to transfer destination by transfer unit When the holding mechanism is at the escape position by the movement mechanism, the holding mechanism is rotated by a predetermined angle or more by the rotation mechanism, and the article held by the holding mechanism is the specified direction of the transfer destination. Adjust to
- the moving mechanism may be a run-out mechanism for advancing and retracting the holding portion in the lateral direction of the track between the storage position and the escape position where the article held in the holding portion is laterally pulled out from the main body.
- the passing-out mechanism and the holding unit may have a dimension in the traveling direction smaller than a dimension in the traveling direction of the article stored in the main body.
- the transport system according to the present invention is a transport system having a ceiling or a track provided in the vicinity of the ceiling, and a ceiling transport vehicle including a lift drive unit as a moving mechanism, and the ceiling transport vehicle tracks the holding unit.
- the track has a straight section and a curve section connected to the straight section, and the transfer destination is provided below and to the side of the curve section,
- the control unit stops the traveling unit in the curved section of the track, lowers the holding unit to the escape position by the elevation drive unit, and holds the holding unit by the rotation mechanism.
- a traveling unit traveling on a ceiling or a track provided in the vicinity of the ceiling a main body unit attached to the traveling unit, a holding unit holding an article, and a holding unit
- the holding unit is rotated by a predetermined angle or more by the rotation mechanism to align the article held by the holding unit with the specified direction of the transfer destination.
- the transfer destination may be provided below the curve section of the track or below and to the side of the curve section.
- the distance between the article and the inner wall is so narrow that the article contacts the inner wall of the holding portion when the article stored in the main body is rotated by a predetermined angle.
- the space for storing articles formed by the inner wall in the main body can be reduced.
- the main body and the overhead transportation vehicle can be miniaturized.
- the article is allowed to rotate at a predetermined angle or more when the article is in the escape position, so that the article contacts the inner wall of the main body. It can prevent.
- the moving mechanism is an elevating drive unit that raises and lowers the holding unit between the storage position and the escape position where the article held by the holding unit is pulled downward from the main body
- the elevating drive unit By lowering the product to the position where it is pulled down from the main body and then rotating it, it is possible to reliably prevent the article from coming into contact with the inner wall of the main body when rotating the product. Furthermore, even when an obstacle is in proximity in the lateral direction of the overhead transport vehicle, the article can be rotated below the main body.
- the rotation mechanism is movable up and down by the elevation drive unit, and the holding unit is provided in the rotation mechanism, the target to be rotated is smaller than the rotation including the entire elevation drive unit.
- the mechanism can be miniaturized.
- the moving mechanism is a run-out mechanism for advancing and retracting the holding portion in the lateral direction of the track between the storage position and the escape position where the article held in the holding portion is laterally pulled out from the main body portion
- the article can be reliably prevented from coming into contact with the inner wall of the main body when the article is rotated. Furthermore, even when an obstacle is in proximity to the lower part of the overhead conveyance vehicle, the article can be rotated in the lateral direction of the main body.
- the run-out mechanism is an obstacle such as a wall when the run-out mechanism is advanced. Or it can prevent that a holding part abuts.
- the traveling unit when passing an article between the overhead transport vehicle and the transfer destination, the traveling unit is stopped in the curved section of the track, and the elevating drive unit lowers the holding unit to the escape position
- the holding unit is rotated by the rotation mechanism in accordance with the specified direction of the transfer destination, and the lifting unit is driven up and down by the cross-out mechanism to a position where the holding unit or the article is just above the transfer destination. Since the unit is advanced and the holding unit is lowered by the elevation drive unit, when transferring an article to the transfer destination under the curved section of the track, the obstacle is brought close to the transfer destination.
- the article can be properly placed on the transfer destination in a state of being rotated according to the specified direction of the transfer destination without causing the collision of the objects.
- the transfer destination is provided below and to the side of the curve section and in the vicinity of the building, the article does not contact the side wall, and between the overhead transport vehicle and the transfer destination Goods can be properly delivered.
- the holding section is rotated by a predetermined angle or more. Goods can be delivered to such a transfer destination.
- FIG. 6 (A) is a view in which the article is rotated, and (B) is a view in which the article is advanced. It is a figure which descend
- the other example of the control method of a ceiling conveyance vehicle is shown, (A) is a figure which the ceiling conveyance stopped in a curve area, (B) is a reference figure in case a ceiling conveyance stops in another position. It is a figure which shows the other example of the control method of a ceiling conveyance vehicle.
- the overhead conveyance vehicle shows the state which advanced the goods to the escape position, (A) is a top view, (B) is the figure seen from the traveling direction of the overhead conveyance vehicle.
- FIG. 12 shows a state in which the article is rotated, (A) is a plan view, and (B) is a view as seen from the traveling direction of the overhead conveyance vehicle.
- 13 shows a state in which the article is further advanced and then lowered to place the article on the shelf, (A) is a plan view, and (B) is a view seen from the traveling direction of the overhead conveyance vehicle is there.
- truck shows the state which hold
- 15A and 15B show a state in which the article is lifted and returned to the exit position, where (A) is a plan view and (B) is a view as seen from the traveling direction of the overhead conveyance vehicle.
- 16A and 16B show a state in which the article is rotated, in which (A) is a plan view and (B) is a view as seen from the traveling direction of the overhead conveyance vehicle.
- the article M includes, for example, a lid Ma (see FIG. 2) for taking out the contents such as a semiconductor wafer.
- the lid Ma is detachably provided on one of the side surfaces of the article M.
- inclined portions Mb are provided at two corner portions on the opposite side to the lid portion Ma (see FIG. 2). With this configuration, when the article M is rotated, the corner portion of the article M can be prevented from interfering with another.
- the overhead conveyance vehicle 10 includes, as shown in FIG. 1, a traveling unit 11, a main unit 12, a transfer unit 13, and a control unit 14.
- the traveling unit 11 travels in the X direction along a track R laid in the vicinity of a ceiling C or a ceiling C of a building such as a manufacturing plant.
- the traveling direction (X direction) of the traveling unit 11 is a direction substantially parallel to the direction of the track R.
- the traveling unit 11 includes a traveling drive unit (not shown) and a plurality of wheels 11 a, and travels when the wheels 11 a roll in the track R.
- the traveling drive unit may be, for example, an electric motor provided in the traveling unit 11 to drive the wheels 11a, or may be a linear motor provided using the track R.
- the travel and stop of the travel unit 11 are controlled by the control unit 14.
- the main body 12 is attached to the traveling unit 11 so as to move integrally with the traveling unit 11.
- the main body 12 can store an article M.
- the main body 12 includes a connection member 21, a support member 22, and a cover member 23.
- the connecting member 21 is connected to the traveling unit 11.
- the support member 22 is disposed along the horizontal surface and supports the transfer unit 13.
- the cover member 23 is disposed so as to protrude downward from the support member 22 in the vertical direction (Z direction).
- the cover member 23 is disposed on each of the + X side and the ⁇ X side in the traveling direction across the storage position P1 for storing the article M.
- Each cover member 23 has an inner wall 23a facing each other on the storage position P1 side.
- the two inner walls 23a are respectively planar and arranged in parallel.
- FIG. 2 is a cross-sectional view taken along the line AA in FIG. 1 and is a view showing the positional relationship between the cover member 23 and the article M in the main body 12.
- the cover member 23 is disposed at a position where the inner wall 23a abuts on the article M when rotating the article M stored at the storage position P1 by a predetermined angle ⁇ around the rotation axis AX. . Therefore, for example, when the holding unit 15 for holding the article M is rotated by the rotation mechanism 19 by the predetermined angle ⁇ or more, the article M held by the holding unit 15 is similarly rotated by the predetermined angle ⁇ or more.
- the portion abuts on the inner wall 23 a of the cover member 23. That is, in the state where the article M is stored at the storage position P1, when the holding unit 15 is rotated, the distance between the article M and the inner wall 23a is narrow enough that the article M hits the inner wall 23a.
- the transfer unit 13 includes a holding unit 15 for holding the article M, a rotation mechanism 19 for rotating the holding unit 15 around the rotation axis AX in the vertical direction (Z direction), and the holding unit. And a moving mechanism 16 for moving the rotating mechanism 19 relative to the main body 12.
- the holding unit 15 is provided to the rotation mechanism 19.
- the holding unit 15 suspends and holds the article M by gripping the flange portion Mc provided on the top of the article M.
- the holding portion 15 is, for example, a chuck having a plurality of claw portions 15a movable in the horizontal direction, and each of the claw portions 15a is made to enter below the flange portion Mc of the article M to raise the holding portion 15 , And hold the article M in a suspended state.
- the holding unit 15 is connected to a hanging member 15 b such as a wire or a belt. A plurality of, for example, two hanging members 15b are provided. The operation of the holding unit 15 is controlled by the control unit 14.
- the elevation driving unit 17 is controlled by the control unit 14 to lower or raise the holding unit 15 and the rotation mechanism 19 at a predetermined speed. Further, the elevation driving unit 17 is controlled by the control unit 14 to hold the holding unit 15 at a target height.
- the elevator 15 raises the holding unit 15 to the uppermost position and then starts traveling. This operation prevents part of the ceiling transport vehicle 10 from coming into contact with an obstacle below the track R when the overhead transport vehicle 10 travels.
- the side projection mechanism 18 has, for example, a plurality of movable plates 18 a arranged in an overlapping manner in the vertical direction, and a cable guide member 18 b (see FIG. 3) for guiding various cables.
- the plurality of movable plates 18 a are movable to the side (Y direction) of the traveling direction of the traveling unit 11.
- a lift drive unit 17 is attached to the lowermost movable plate 18a.
- the side projection mechanism 18 has a guide (not shown) for guiding the movable plate 18 a in the Y direction, and a driving unit (not shown) for moving the movable plate 18 a to the side (Y direction) in the traveling direction.
- the operation of the drive unit is controlled by the control unit 14.
- FIG. 3 is a view showing an example in which each configuration of the ceiling transport vehicle 10 is disassembled sideward (Y direction) in the traveling direction and viewed from the ceiling side.
- the dimension L2 of the side-out mechanism 18 in the traveling direction, the dimension L3 of the elevation drive unit 17 and the dimension L4 of the holding unit 15 are all smaller than the dimension L1 of the article M in the traveling direction There is.
- the side-lifting mechanism 18 has a configuration in which the movable plate 18 a and the cable guide member 18 b are arranged side by side in the traveling direction.
- the dimension L ⁇ b> 2 of the side projection mechanism 18 is a total dimension of the movable plate 18 a and the cable guide member 18 b which are disposed side by side in the traveling direction.
- the elevation drive unit 17, and the holding portion 15 are smaller than the dimension L1 of the article M, the holding portion 15 etc. When advanced, it is possible to prevent the crossing mechanism 18 and the like from coming into contact with the wall or various devices prior to the article M.
- the rotation mechanism 19 rotates the holding unit 15 around the axis of the rotation axis AX in the vertical direction (Z direction). Further, the rotation mechanism 19 can be raised and lowered by the raising and lowering drive unit 17. As shown in FIG. 4, in the state where the article M held by the holding unit 15 is disposed at the escape position P2 or the escape position P3 as shown in FIG. It is possible to rotate by the angle more than predetermined angle (theta) (refer FIG. 2).
- the lower end of the pivot shaft 19d is attached to the holder 15. By rotating the pivot shaft 19d, the holder 15 (and the article M) can be pivoted.
- the drive source 19a, the sensor 19b, and the control board 19c are disposed in the portion 17a.
- the rotation mechanism 19 is disposed above the holding unit 15 and moves in the vertical direction (Z direction) integrally with the holding unit 15 by driving the elevation driving unit 17. As described above, by arranging the rotation mechanism 19 at the upper portion of the holding unit 15, the rotation target can be made smaller with respect to the rotation including the elevation driving unit 17. As a result, the rotation mechanism 19 can be miniaturized.
- the cable 20 includes a holding unit cable 20 a electrically connected to the holding unit 15 and a rotation mechanism cable 20 b electrically connected to the rotation mechanism 19.
- the holding portion cable 20a and the rotation mechanism cable 20b are supported by different suspension members 15b.
- the holding unit cable 20 a includes a control cable that controls the holding unit 15 and a power supply cable that supplies power to the holding unit 15.
- the holder cable 20 a is connected to the pivot shaft 19 d of the rotation mechanism 19 and supplies control signals or power to the holder 15 via the pivot shaft 19 d.
- the rotation mechanism cable 20 b includes a control cable that controls the rotation mechanism 19 and a power supply cable that supplies power to the rotation mechanism 19.
- the rotation mechanism cable 20b is connected to the control board 19c. As described above, by arranging the cable 20 on the hanging member 15 b, it is possible to supply the control signal or the power to the holding unit 15 and the rotation mechanism 19 with a compact configuration.
- the processing device 42 is installed near the side wall 41 of the building.
- the processing device 42 is installed such that the front wall of the processing device 42 is perpendicular to the side wall 41 of the building.
- the load port 30 of the processing device 42 is disposed in the vicinity of the side wall 41.
- the part where the lid Ma of the article M was removed and the lid Ma was attached is the load port 30 It takes place in a state of being matched to the intake. Accordingly, the article M is oriented such that the lid Ma is aligned with the intake of the load port 30 (in other words, the orientation in which the lid Ma of the article M is parallel and close to the intake of the load port 30) It is predetermined to be placed on the load port 30. In the present embodiment, this direction corresponds to the defined direction when the article M is placed on the load port 30.
- the article M is rotated so that the lid Ma faces the processing device 42. Therefore, regardless of which direction the lid Ma faces in the storage position P1, the article M is rotated by the rotation mechanism 19 so that the lid Ma is treated as the defined direction of the load port 30. Can be opposed to
- the side-lifting mechanism 18 After aligning the direction of the article M with the defined direction of the load port 30, as shown in FIG. 7 (B), the side-lifting mechanism 18 causes the article M to be directly above the load port 30 according to the instruction of the control unit 14.
- the elevation drive unit 17 holding unit 15
- the elevation drive unit 17 and the holding portion 15 in the traveling direction are smaller than the dimensions of the article M in the traveling direction (see FIG. 3) It is possible to prevent the mechanism 18 and the like from coming into contact with an obstacle such as the side wall 41 or the processing device 42.
- the lift drive unit 17 lowers the holding unit 15 according to the instruction of the control unit 14 and places the article M on the load port 30. Later, the holding of the article M by the holding unit 15 is released. Through this series of operations, the overhead transport vehicle 10 completes the transport of the article M to the load port 30.
- the holding unit 15 is raised by the raising and lowering driving unit 17 and the side pulling mechanism 18 is retracted to the main body 12 so that the overhead conveyance vehicle 10 can travel. Become.
- the traveling unit 11 stops in the curve section R3 of the track R, as in the case of placing the article M on the load port 30.
- maintenance part 15 is a state which is not holding the articles
- the raising / lowering driving unit 17 raises the holding unit 15 to hold the article M at the height of the escape position P2. Subsequently, the lift drive unit 17 (holding unit 15) is retracted to the lower side of the main body unit 12 by the side-lifting mechanism 18. As a result, the article M is in the same state as FIG. 6 (B). Subsequently, the holding unit 15 is rotated by the rotation mechanism 19 to rotate the article M around the rotation axis AX, and the direction of the article M is aligned with the arrangement of the cover member 23 of the main body 12. Subsequently, the holding unit 15 is raised by the raising and lowering driving unit 17 to arrange the article M at the storage position P1. Through this series of operations, the overhead transport vehicle 10 completes the reception of the article M placed on the load port 30.
- the space between the article M stored in the main body 12 and the cover member 23 is narrow, and the space for article storage formed by the cover member 23 is small. Therefore, the main body 12 and the overhead transportation vehicle 10 can be miniaturized.
- the article M is transferred to the transfer destination (load port 30) by the transfer unit 13
- the article M is allowed to rotate at a predetermined angle ⁇ or more when it is at the escape position P2, This can prevent M from coming into contact with the cover member 23 of the main body 12.
- the holding portion 15 can be rotated at a predetermined angle ⁇ or more at the escape position P2, the article M does not hit the side wall 41 or the like for the load port 30 disposed near the side wall 41 or the like. It can be delivered.
- the processing apparatus 42 load port
- the processing apparatus 42 can be disposed as close to the side wall 41, Space efficiency in the building can be improved.
- FIG.9 and FIG.10 is a figure which shows the other example of the control method of the ceiling conveyance vehicle 10 which concerns on embodiment.
- the overhead transport vehicle 10 transports the article M to a processing device (not shown), a storage rack, and load ports 31, 31A such as an automatic warehouse.
- the overhead transport vehicle 10 receives the article M from the load ports 31 and 31A and transports the article M to another place.
- the load port 31, 31A will be described by way of example in which the article M is placed such that the lid Ma of the article M faces the rear in the direction of travel of the external track R5 described later.
- the direction of the article M defined by the load ports 31 and 31A is a state in which the lid portion Ma is directed to the rear in the traveling direction of the outer track R5.
- the direction of the lid portion Ma is not limited to the example shown in FIG. 9, and may be placed to face in another direction.
- the trajectory R has an orbit R4 and an external trajectory R5.
- the orbit R4 is provided, for example, along a processing device or storage rack (not shown), an automatic warehouse, and the like.
- the orbit R4 has straight sections R41 and R42 and curve sections R43 and R44.
- the outer orbit R5 is disposed outside of the orbit R4.
- the outer orbit R5 is connected to the orbit R4 by two connecting orbits R6.
- One of the two connection orbits R6 is an orbit for entering from the external orbit R5 to the orbiting orbit R4, and one of the connection orbits R6 is an orbit for exiting from the orbiting orbit R4 to the external orbit R5.
- the load port 31 is disposed below the connection track R6 and at a position below and lateral to the curve section R44.
- the load port 31A is disposed at a position below the outer track R5.
- the traveling unit 11 stops in the curved section R44 of the orbit R4 according to the instruction of the control unit 14. In this state, the overhead conveyance vehicle 10 delivers the article M to / from the load port 31 disposed below and on the side of the curve section R44 in the same procedure as, for example, FIGS. 6 to 8 described above. .
- the operation of the overhead transport vehicle 10 is controlled by the control unit 14 in the same manner as described above.
- the holding unit 15 is lowered by the elevation driving unit 17 to arrange the article M at the exit position P2.
- the rotation mechanism 19 rotates the holding unit 15 around the rotation axis AX, and aligns the article M in the direction defined by the load port 31.
- the sideward mechanism 18 advances the lift drive unit 17 (holding unit 15) to a position where the article M is directly above the load port 31.
- the holding unit 15 is lowered by the elevation driving unit 17 and the article M is placed on the load port 31.
- the overhead transport vehicle 10 completes the transport of the article M to the load port 31.
- the side projection mechanism 18 rotates the elevation drive unit 17 (the holding unit 15) to the position where the article M is immediately above the load port 31.
- the article M may be placed on the load port 31 by aligning the direction of the article M with the direction determined by the load port 31 by the mechanism 19 and subsequently lowering the holding unit 15 by the lift drive unit 17.
- the same procedure as described above is performed.
- the traveling unit 11 is stopped in the curve section R44 of the orbit R4, and the holding unit 15 is lowered in the same manner as described above to hold the article M placed on the load port 31.
- the raising / lowering driving unit 17 raises the holding unit 15 to hold the article M at the height of the escape position P2.
- the lift drive unit 17 (holding unit 15) is retracted to the lower side of the main body unit 12 by the side-lifting mechanism 18.
- the holder 15 is rotated by the rotation mechanism 19 so that the direction of the article M is aligned with the arrangement of the cover member 23 of the main body 12. Subsequently, the holding unit 15 is raised by the raising and lowering driving unit 17 to arrange the article M at the storage position P1. Through this series of operations, the overhead transport vehicle 10 completes the reception of the article M placed on the load port 31.
- the load port 31 is disposed below the connection track R6. Therefore, for example, as shown in FIG. 10 (B), the overhead conveyance vehicle 10 is moved from the external track R5 to the connection track R6, and the transfer unit 13 is stopped by the connection track R6. The delivery of the article M can also be performed with the load port 31. However, in this case, a part (for example, the cover member 23 or the like) of the overhead conveyance vehicle 10 may be protruded to the external track R5 side. As a result, since it may become an obstacle of the other overhead conveyance vehicle 10A traveling on the external track R5, it is necessary to temporarily stop the traveling of the other overhead conveyance vehicle 10A.
- a part of the ceiling transport vehicle 10 travels on the external track R5 because the ceiling transport vehicle 10 traveling on the orbit R4 delivers the article M to and from the load port 31. It does not become an obstacle of the other overhead transport vehicle 10A, and there is no need to stop the traveling of the other overhead transport vehicle 10A. For this reason, it is possible to suppress the occurrence of congestion of the overhead conveyance vehicle 10A on the external track R5.
- the overhead transport vehicle 10 delivers the article M to the load port 31 at the same time as the overhead transport vehicle 10A travels on the outer track R5 with respect to the load port 31A. It is possible to deliver the article M.
- the traveling unit 11 of the overhead transport carriage 10A stops above the load port 31A in the external track R5, and in this state
- the transfer unit 13 can deliver the article M to and from the load port 31A.
- the lifting drive unit 17 of the overhead conveyance vehicle 10A lowers the holding unit 15 and arranges the article M at the exit position P2. Subsequently, the rotation mechanism 19 rotates the holding unit 15 to align the article M with the load port 31A. For example, the rotation mechanism 19 rotates so that the lid Ma of the article M faces rearward in the direction of travel of the outer track R5.
- the article M can be rotated at an angle equal to or more than the predetermined angle ⁇ because the article M rotates in a state where the article M is disposed at the exit position P2.
- the lift drive unit 17 lowers the holding unit 15 to place the article M on the load port 31A. Through this series of operations, the overhead transport vehicle 10A completes the transport of the article M to the load port 31A.
- the overhead transport vehicle 10A receives the article M placed on the load port 31A.
- the overhead conveyance vehicle 10A stops the traveling unit 11 above the load port 31A, and lowers the holding unit 15 to hold the article M.
- the elevation driving unit 17 raises the holding unit 15 to arrange the article M at the exit position P2.
- the rotation mechanism 19 rotates the holding unit 15 to align the direction of the article M with the arrangement of the cover member 23 of the main body 12.
- the elevation driving unit 17 raises the holding unit 15 to arrange the article M at the storage position P1.
- the overhead transport vehicle 10 when the overhead transport vehicle 10 delivers the article M to the load port 31, the overhead transport vehicle 10A travels the outer track R5.
- the smooth traveling of the overhead transport vehicle 10A on the external track R5 can be secured without being an obstacle to the above.
- the article M when the article M is delivered to the load port 31 by the overhead transport vehicle 10, the article M is delivered to the load port 31A by the overhead transport vehicle 10A traveling on the outer track R5 at the same time. As it can, the transport efficiency of the articles M can be improved.
- the trajectory R has linear trajectories R7 and R8.
- the linear tracks R7 and R8 respectively extend along the X direction as shown in FIG. 12 and are arranged in parallel across the shelf 32 as viewed from above.
- a plurality of shelf portions 32 are arranged side by side in the X direction so as to be along linear trajectories R7 and R8.
- etc. when distinguishing the some shelf part 32, it describes with shelf part 32a, 32b grade
- the overhead conveyance vehicle 10B receives the article M placed on the shelf 32a.
- the overhead conveyance vehicle 10B stops the traveling unit 11 at the side of the shelf 32a, advances the leveling mechanism 18, and then lowers the holding unit 15 to hold the article M.
- the elevation driving unit 17 lifts the article M by raising the holding unit 15.
- the lay-out mechanism 18 retracts the holding unit 15 a little (moves a little in the ⁇ Y direction), and places the article M at the escape position P3 as shown in FIG. 13 (A).
- the rotation mechanism 19 rotates the holding unit 15 to align the direction of the article M with the arrangement of the cover member 23 of the main body 12.
Abstract
Description
M・・・物品
Ma・・・蓋部
P1・・・格納位置
P2、P3・・・脱出位置
R・・・軌道
R1、R2、R41、R42・・・直線区間
R3、R43、R44・・・カーブ区間
SYS・・・搬送システム
10、10A、10B、10C・・・天井搬送車
11・・・走行部
12・・・本体部
13・・・移載部
14・・・制御部
15・・・保持部
15b・・・吊り下げ部材
16・・・移動機構
17・・・昇降駆動部
17a・・・部分
18・・・横出し機構
19・・・回転機構
20・・・ケーブル
20a・・・保持部用ケーブル
20b・・・回転機構用ケーブル
23・・・カバー部材
23a・・・内壁
30、31、31A・・・ロードポート(移載先)
32、32a、32b・・・棚部
41・・・側壁
42・・・処理装置
Claims (9)
- 天井又は天井近傍に設けられた軌道を走行する走行部と、
前記走行部に取付けられた本体部と、
物品を保持する保持部、前記保持部に保持された物品が前記本体部内に格納される格納位置と前記本体部から抜け出す脱出位置との間で前記保持部を移動させる移動機構、及び前記保持部を上下方向の回転軸まわりに回転させる回転機構を有し、規定された向きで物品が載置される移載先との間で物品を受け渡しする移載部と、
前記走行部及び前記移載部の動作を制御する制御部と、を備え、
前記本体部は、前記格納位置とした前記保持部を前記回転機構により所定角度回転させる場合に前記保持部に保持された物品が当接する位置に内壁を有し、
前記制御部は、前記移動機構により前記保持部を前記格納位置とした状態で前記走行部により走行させ、前記移載部により前記移載先に対して物品の受け渡しを行う際に、前記移動機構により前記保持部を前記脱出位置とした状態で、前記回転機構により前記保持部を前記所定角度以上回転させて、前記保持部に保持された物品を前記移載先の前記規定された向きに合わせる、天井搬送車。 - 前記移動機構は、前記格納位置と、前記保持部に保持された物品が前記本体部から下方に抜け出す前記脱出位置と、の間で前記保持部を昇降させる昇降駆動部である、請求項1に記載の天井搬送車。
- 前記回転機構は、前記昇降駆動部により昇降自在であり、
前記保持部は、前記回転機構に設けられる、請求項2に記載の天井搬送車。 - 前記移動機構は、前記格納位置と、前記保持部に保持された物品が前記本体部から横方向に抜け出す前記脱出位置と、の間で前記保持部を前記軌道の横方向に進退させる横出し機構である、請求項1に記載の天井搬送車。
- 前記横出し機構及び前記保持部は、走行方向の寸法が、前記本体部内に格納された物品の前記走行方向の寸法より小さい、請求項4に記載の天井搬送車。
- 天井又は天井近傍に設けられた軌道と、請求項2に記載の天井搬送車とを有する搬送システムであって、
前記天井搬送車は、前記保持部を前記軌道の横方向に進退させる横出し機構を備え、
前記軌道は、直線区間と、前記直線区間に接続されたカーブ区間とを有し、
前記移載先は、前記カーブ区間の下方かつ側方に設けられており、
前記制御部は、前記移載部により前記移載先に対して物品を受け渡しする際に、
前記軌道の前記カーブ区間で前記走行部を停止させ、
前記昇降駆動部により前記脱出位置まで前記保持部を下降させ、
前記回転機構により前記保持部を回転させて、前記保持部に保持された物品を前記移載先の前記規定された向きに合わせ、
前記保持部又は物品が前記移載先の直上となる位置まで前記横出し機構により前記昇降駆動部を進出させ、
前記昇降駆動部により前記保持部を下降させるように制御する、搬送システム。 - 前記直線区間は、建屋の側壁に沿って設けられており、
前記カーブ区間は、前記直線区間の方向から曲がって前記側壁から離れるように設けられており、
前記移載先は、前記カーブ区間の下方かつ側方であって前記側壁の近傍に設けられており、
前記側壁は、前記天井搬送車が前記カーブ区間で前記走行部を停止させた後、前記回転機構により前記保持部を回転させることなく、物品が前記移載先の直上となる位置まで前記横出し機構により前記昇降駆動部を進出させた場合に、前記保持部に保持された物品が当接する位置に設けられている、請求項6に記載の搬送システム。 - 天井又は天井近傍に設けられた軌道を走行する走行部と、
前記走行部に取付けられた本体部と、
物品を保持する保持部、前記保持部に保持された物品が前記本体部内に格納される格納位置と前記本体部から抜け出す脱出位置との間で移動させる移動機構、及び前記保持部を上下方向の回転軸まわりに回転させる回転機構を有し、規定された向きで物品が載置される移載先との間で物品を受け渡しする移載部と、を備え、
前記本体部は、前記格納位置とした前記保持部を前記回転機構により所定角度回転させる場合に前記保持部に保持された物品が当接する位置に内壁を有する天井搬送車の制御方法であって、
前記移動機構により前記保持部を前記格納位置とした状態で前記走行部により走行させることと、
前記移載部により前記移載先に対して物品の受け渡しを行う際に、前記移動機構により前記保持部を前記脱出位置とした状態で、前記回転機構により前記保持部を前記所定角度以上回転させて、前記保持部に保持された物品を前記移載先の前記規定された向きに合わせることと、を含む、天井搬送車の制御方法。 - 前記移載先は、前記軌道のカーブ区間の下方又は前記カーブ区間の下方かつ側方に設けられている、請求項8に記載の天井搬送車の制御方法。
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- 2018-07-06 CN CN201880052209.9A patent/CN111032535B/zh active Active
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Also Published As
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IL272565A (en) | 2020-03-31 |
EP3670389A4 (en) | 2021-04-14 |
US11069549B2 (en) | 2021-07-20 |
IL272565B (en) | 2021-04-29 |
KR102386052B1 (ko) | 2022-04-14 |
TW201910243A (zh) | 2019-03-16 |
JPWO2019035286A1 (ja) | 2020-08-06 |
CN111032535B (zh) | 2022-02-25 |
SG11202001297YA (en) | 2020-03-30 |
JP6849074B2 (ja) | 2021-03-24 |
KR20200027996A (ko) | 2020-03-13 |
US20200251366A1 (en) | 2020-08-06 |
EP3670389A1 (en) | 2020-06-24 |
CN111032535A (zh) | 2020-04-17 |
TWI751368B (zh) | 2022-01-01 |
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