WO2019010815A1 - Méthode de synthèse de tamis moléculaire cu-sapo-34, et tamis moléculaire cu-sapo synthétisé et son application - Google Patents
Méthode de synthèse de tamis moléculaire cu-sapo-34, et tamis moléculaire cu-sapo synthétisé et son application Download PDFInfo
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- WO2019010815A1 WO2019010815A1 PCT/CN2017/102291 CN2017102291W WO2019010815A1 WO 2019010815 A1 WO2019010815 A1 WO 2019010815A1 CN 2017102291 W CN2017102291 W CN 2017102291W WO 2019010815 A1 WO2019010815 A1 WO 2019010815A1
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- Prior art keywords
- molecular sieve
- sapo
- ssz
- copper
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- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 title claims abstract description 68
- 239000002808 molecular sieve Substances 0.000 title claims abstract description 67
- 238000001308 synthesis method Methods 0.000 title abstract description 4
- 239000010949 copper Substances 0.000 claims abstract description 65
- 229910052802 copper Inorganic materials 0.000 claims abstract description 48
- 238000000034 method Methods 0.000 claims abstract description 43
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 31
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical group [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims abstract description 24
- 239000003054 catalyst Substances 0.000 claims abstract description 22
- 229910052710 silicon Inorganic materials 0.000 claims abstract description 22
- 238000006243 chemical reaction Methods 0.000 claims abstract description 21
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 21
- -1 copper amine Chemical class 0.000 claims abstract description 19
- 230000009467 reduction Effects 0.000 claims abstract description 9
- 239000000843 powder Substances 0.000 claims abstract description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 20
- 239000010703 silicon Substances 0.000 claims description 19
- 150000001412 amines Chemical class 0.000 claims description 18
- 229910052782 aluminium Inorganic materials 0.000 claims description 15
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 14
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 14
- 238000002425 crystallisation Methods 0.000 claims description 14
- 230000008025 crystallization Effects 0.000 claims description 14
- 229910001868 water Inorganic materials 0.000 claims description 13
- 239000002994 raw material Substances 0.000 claims description 11
- 229910052698 phosphorus Inorganic materials 0.000 claims description 10
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 9
- 238000005342 ion exchange Methods 0.000 claims description 9
- 239000011574 phosphorus Substances 0.000 claims description 9
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 8
- 239000000203 mixture Substances 0.000 claims description 8
- 239000007787 solid Substances 0.000 claims description 8
- 229910018072 Al 2 O 3 Inorganic materials 0.000 claims description 7
- 229910004298 SiO 2 Inorganic materials 0.000 claims description 7
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 7
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 claims description 6
- 239000011549 crystallization solution Substances 0.000 claims description 6
- UAOMVDZJSHZZME-UHFFFAOYSA-N diisopropylamine Chemical compound CC(C)NC(C)C UAOMVDZJSHZZME-UHFFFAOYSA-N 0.000 claims description 6
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 claims description 6
- DLYUQMMRRRQYAE-UHFFFAOYSA-N tetraphosphorus decaoxide Chemical compound O1P(O2)(=O)OP3(=O)OP1(=O)OP2(=O)O3 DLYUQMMRRRQYAE-UHFFFAOYSA-N 0.000 claims description 6
- 239000007788 liquid Substances 0.000 claims description 5
- 238000002156 mixing Methods 0.000 claims description 5
- YNAVUWVOSKDBBP-UHFFFAOYSA-N Morpholine Chemical compound C1COCCN1 YNAVUWVOSKDBBP-UHFFFAOYSA-N 0.000 claims description 4
- JGFZNNIVVJXRND-UHFFFAOYSA-N N,N-Diisopropylethylamine (DIPEA) Chemical compound CCN(C(C)C)C(C)C JGFZNNIVVJXRND-UHFFFAOYSA-N 0.000 claims description 4
- GLUUGHFHXGJENI-UHFFFAOYSA-N Piperazine Chemical compound C1CNCCN1 GLUUGHFHXGJENI-UHFFFAOYSA-N 0.000 claims description 4
- 229910000147 aluminium phosphate Inorganic materials 0.000 claims description 4
- HPNMFZURTQLUMO-UHFFFAOYSA-N diethylamine Chemical compound CCNCC HPNMFZURTQLUMO-UHFFFAOYSA-N 0.000 claims description 4
- 238000005216 hydrothermal crystallization Methods 0.000 claims description 4
- WGYKZJWCGVVSQN-UHFFFAOYSA-N propylamine Chemical compound CCCN WGYKZJWCGVVSQN-UHFFFAOYSA-N 0.000 claims description 4
- GETQZCLCWQTVFV-UHFFFAOYSA-N trimethylamine Chemical compound CN(C)C GETQZCLCWQTVFV-UHFFFAOYSA-N 0.000 claims description 4
- VXAUWWUXCIMFIM-UHFFFAOYSA-M aluminum;oxygen(2-);hydroxide Chemical compound [OH-].[O-2].[Al+3] VXAUWWUXCIMFIM-UHFFFAOYSA-M 0.000 claims description 3
- BOTDANWDWHJENH-UHFFFAOYSA-N Tetraethyl orthosilicate Chemical compound CCO[Si](OCC)(OCC)OCC BOTDANWDWHJENH-UHFFFAOYSA-N 0.000 claims description 2
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 claims description 2
- SMZOGRDCAXLAAR-UHFFFAOYSA-N aluminium isopropoxide Chemical compound [Al+3].CC(C)[O-].CC(C)[O-].CC(C)[O-] SMZOGRDCAXLAAR-UHFFFAOYSA-N 0.000 claims description 2
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 claims description 2
- 229940043279 diisopropylamine Drugs 0.000 claims description 2
- 229920000768 polyamine Polymers 0.000 claims description 2
- ISIJQEHRDSCQIU-UHFFFAOYSA-N tert-butyl 2,7-diazaspiro[4.5]decane-7-carboxylate Chemical compound C1N(C(=O)OC(C)(C)C)CCCC11CNCC1 ISIJQEHRDSCQIU-UHFFFAOYSA-N 0.000 claims description 2
- 229940073455 tetraethylammonium hydroxide Drugs 0.000 claims description 2
- LRGJRHZIDJQFCL-UHFFFAOYSA-M tetraethylazanium;hydroxide Chemical compound [OH-].CC[N+](CC)(CC)CC LRGJRHZIDJQFCL-UHFFFAOYSA-M 0.000 claims description 2
- 239000007858 starting material Substances 0.000 claims 1
- 239000013078 crystal Substances 0.000 abstract description 16
- 230000003197 catalytic effect Effects 0.000 abstract description 13
- CSDREXVUYHZDNP-UHFFFAOYSA-N alumanylidynesilicon Chemical compound [Al].[Si] CSDREXVUYHZDNP-UHFFFAOYSA-N 0.000 abstract description 4
- 230000001105 regulatory effect Effects 0.000 abstract description 2
- 239000000523 sample Substances 0.000 description 52
- MWUXSHHQAYIFBG-UHFFFAOYSA-N nitrogen oxide Inorganic materials O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 17
- 239000000047 product Substances 0.000 description 16
- 230000015572 biosynthetic process Effects 0.000 description 15
- 238000003786 synthesis reaction Methods 0.000 description 13
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 9
- 230000000052 comparative effect Effects 0.000 description 9
- 238000001878 scanning electron micrograph Methods 0.000 description 9
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 7
- 239000007789 gas Substances 0.000 description 7
- 238000011068 loading method Methods 0.000 description 7
- 239000011148 porous material Substances 0.000 description 7
- 238000001228 spectrum Methods 0.000 description 7
- 238000012360 testing method Methods 0.000 description 7
- 241000269350 Anura Species 0.000 description 6
- 239000008367 deionised water Substances 0.000 description 6
- 229910021641 deionized water Inorganic materials 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 238000006722 reduction reaction Methods 0.000 description 6
- 238000003756 stirring Methods 0.000 description 6
- 238000002441 X-ray diffraction Methods 0.000 description 5
- 230000007423 decrease Effects 0.000 description 5
- 238000010335 hydrothermal treatment Methods 0.000 description 5
- 239000002245 particle Substances 0.000 description 5
- 239000000377 silicon dioxide Substances 0.000 description 5
- 239000012265 solid product Substances 0.000 description 5
- JPVYNHNXODAKFH-UHFFFAOYSA-N Cu2+ Chemical compound [Cu+2] JPVYNHNXODAKFH-UHFFFAOYSA-N 0.000 description 4
- 125000004429 atom Chemical group 0.000 description 4
- 229910001431 copper ion Inorganic materials 0.000 description 4
- 238000011156 evaluation Methods 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- 238000011056 performance test Methods 0.000 description 4
- 230000002194 synthesizing effect Effects 0.000 description 4
- 238000004458 analytical method Methods 0.000 description 3
- 238000006555 catalytic reaction Methods 0.000 description 3
- 229910052681 coesite Inorganic materials 0.000 description 3
- 229910052593 corundum Inorganic materials 0.000 description 3
- 229910052906 cristobalite Inorganic materials 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 238000002474 experimental method Methods 0.000 description 3
- 230000009257 reactivity Effects 0.000 description 3
- 238000011160 research Methods 0.000 description 3
- 235000012239 silicon dioxide Nutrition 0.000 description 3
- 238000001179 sorption measurement Methods 0.000 description 3
- 229910052682 stishovite Inorganic materials 0.000 description 3
- FAGUFWYHJQFNRV-UHFFFAOYSA-N tetraethylenepentamine Chemical compound NCCNCCNCCNCCN FAGUFWYHJQFNRV-UHFFFAOYSA-N 0.000 description 3
- 229910052905 tridymite Inorganic materials 0.000 description 3
- 229910001845 yogo sapphire Inorganic materials 0.000 description 3
- KVNYFPKFSJIPBJ-UHFFFAOYSA-N 1,2-diethylbenzene Chemical compound CCC1=CC=CC=C1CC KVNYFPKFSJIPBJ-UHFFFAOYSA-N 0.000 description 2
- GNUJKXOGRSTACR-UHFFFAOYSA-M 1-adamantyl(trimethyl)azanium;hydroxide Chemical compound [OH-].C1C(C2)CC3CC2CC1([N+](C)(C)C)C3 GNUJKXOGRSTACR-UHFFFAOYSA-M 0.000 description 2
- MKYBYDHXWVHEJW-UHFFFAOYSA-N N-[1-oxo-1-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)propan-2-yl]-2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carboxamide Chemical compound O=C(C(C)NC(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)N1CC2=C(CC1)NN=N2 MKYBYDHXWVHEJW-UHFFFAOYSA-N 0.000 description 2
- 239000004411 aluminium Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000001354 calcination Methods 0.000 description 2
- JZCCFEFSEZPSOG-UHFFFAOYSA-L copper(II) sulfate pentahydrate Chemical compound O.O.O.O.O.[Cu+2].[O-]S([O-])(=O)=O JZCCFEFSEZPSOG-UHFFFAOYSA-L 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000000635 electron micrograph Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000005070 sampling Methods 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 238000011282 treatment Methods 0.000 description 2
- PAWQVTBBRAZDMG-UHFFFAOYSA-N 2-(3-bromo-2-fluorophenyl)acetic acid Chemical compound OC(=O)CC1=CC=CC(Br)=C1F PAWQVTBBRAZDMG-UHFFFAOYSA-N 0.000 description 1
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- 238000005033 Fourier transform infrared spectroscopy Methods 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 238000005004 MAS NMR spectroscopy Methods 0.000 description 1
- 101150113959 Magix gene Proteins 0.000 description 1
- 238000012565 NMR experiment Methods 0.000 description 1
- 238000005481 NMR spectroscopy Methods 0.000 description 1
- 239000006004 Quartz sand Substances 0.000 description 1
- 238000003916 acid precipitation Methods 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- DIZPMCHEQGEION-UHFFFAOYSA-H aluminium sulfate (anhydrous) Chemical compound [Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O DIZPMCHEQGEION-UHFFFAOYSA-H 0.000 description 1
- ANBBXQWFNXMHLD-UHFFFAOYSA-N aluminum;sodium;oxygen(2-) Chemical compound [O-2].[O-2].[Na+].[Al+3] ANBBXQWFNXMHLD-UHFFFAOYSA-N 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 238000010531 catalytic reduction reaction Methods 0.000 description 1
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- 238000003889 chemical engineering Methods 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 150000001879 copper Chemical class 0.000 description 1
- OPQARKPSCNTWTJ-UHFFFAOYSA-L copper(ii) acetate Chemical compound [Cu+2].CC([O-])=O.CC([O-])=O OPQARKPSCNTWTJ-UHFFFAOYSA-L 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000003795 desorption Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 125000004177 diethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000036571 hydration Effects 0.000 description 1
- 238000006703 hydration reaction Methods 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 238000001027 hydrothermal synthesis Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 238000000655 nuclear magnetic resonance spectrum Methods 0.000 description 1
- 238000010899 nucleation Methods 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 125000004437 phosphorous atom Chemical group 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 238000000634 powder X-ray diffraction Methods 0.000 description 1
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- 238000007086 side reaction Methods 0.000 description 1
- 229910052814 silicon oxide Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 229910001388 sodium aluminate Inorganic materials 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B39/00—Compounds having molecular sieve and base-exchange properties, e.g. crystalline zeolites; Their preparation; After-treatment, e.g. ion-exchange or dealumination
- C01B39/54—Phosphates, e.g. APO or SAPO compounds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J29/00—Catalysts comprising molecular sieves
- B01J29/82—Phosphates
- B01J29/84—Aluminophosphates containing other elements, e.g. metals, boron
- B01J29/85—Silicoaluminophosphates [SAPO compounds]
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B37/00—Compounds having molecular sieve properties but not having base-exchange properties
- C01B37/06—Aluminophosphates containing other elements, e.g. metals, boron
- C01B37/08—Silicoaluminophosphates [SAPO compounds], e.g. CoSAPO
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2002/00—Crystal-structural characteristics
- C01P2002/70—Crystal-structural characteristics defined by measured X-ray, neutron or electron diffraction data
- C01P2002/72—Crystal-structural characteristics defined by measured X-ray, neutron or electron diffraction data by d-values or two theta-values, e.g. as X-ray diagram
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2004/00—Particle morphology
- C01P2004/01—Particle morphology depicted by an image
- C01P2004/03—Particle morphology depicted by an image obtained by SEM
Definitions
- the invention belongs to the field of chemistry and chemical industry, and relates to a molecular sieve and a preparation method thereof, in particular to a method for synthesizing Cu-SAPO-34, a product obtained by the method and a use thereof.
- the Cu-SAPO-34 can be used as a catalyst for the oxynitride elimination process.
- NOx nitrogen oxides
- NH 3 reductant to NOx selective catalytic reduction techniques NH 3 -SCR i.e., it can be converted to harmless nitrogen gas, NOx removal process plays a very important role in the catalyst is.
- the key core is the development of SCR catalysts.
- the traditional denitration catalyst is mainly V-Ti-W system.
- Cu-based small pore molecular sieve catalysts with CHA structure Cu-SSZ-13 and Cu-SAPO-34 (SSZ-13 is a molecular sieve having the same topology as SAPO-34, the difference being that the former is a silica-alumina molecular sieve, after It is a silicoaluminophosphate molecular sieve), which has received extensive attention due to its high efficiency of low temperature catalytic activity and N 2 selectivity, excellent hydrothermal stability and anti-poisoning ability.
- the copper ion loading in the molecular sieve catalyst is achieved by ion exchange.
- ion exchange In order to ensure the amount of copper introduced and its high dispersion, it is often necessary to carry out a multi-step ion exchange process.
- the partial hydrolysis of the SAPO molecular sieve skeleton tends to cause a decrease in the specific surface area and stability of the molecular sieve.
- the utilization rate of copper ions in the copper salt solution is low during the exchange process, the washing process consumes a large amount of pure water and is converted into sewage, and the high temperature roasting process takes time and energy.
- CN102259892A discloses a method for synthesizing a silicoaluminophosphate molecular sieve catalyst by using a metal-amine complex as a template agent, thereby avoiding a cumbersome ion exchange process, but the high temperature hydrothermal stability of the one-step synthesis of Cu-SAPO-34 is poor.
- Limit its industrial applications For example, Corma et al. synthesized Cu-SAPO-34 molecular sieve with copper amine complex and diethylamine as template, the copper loading was controlled at 3.4-10.4%, and the crystal size was about 6-10 ⁇ m.
- the low copper loading catalyst synthesized by this method has a significant decrease in activity after hydrothermal aging at 750 °C for 13 h, while for the Cu-SAPO-34 catalyst with medium and high copper content, the skeletal structure after hydration at 750 °C for 13 h Collapse (Applied Catalysis B: Environmental, 2012, 127: 273).
- the distribution of negative charge of the framework also affects the stability of copper ions outside the framework, thus affecting the hydrothermal stability of copper-loaded molecular sieve samples.
- the amount and distribution of the negative charge of the skeleton is directly derived from the amount of introduction of silicon atoms and their distribution.
- a single substitution of a P atom by a Si atom can form a Si(4Al) linkage to form an acid center.
- Si atoms simultaneously replace adjacent P and Al atoms Si-rich regions or even silicon islands are formed, resulting in an uneven distribution of negative charges of the skeleton, which is not conducive to the stable existence of copper ions.
- the present application firstly synthesizes a high copper content of Cu-SSZ-13 using a copper amine complex as a templating agent, and uses Cu-SAPO-34 molecular sieve as a Cu source, a partial silicon aluminum source and a seed crystal. synthesis.
- the copper amine complex encapsulated in the Cu-SSZ-13 pore cage avoids competition with other organic amine templates and better exerts the guiding role of other organic amine template agents in the synthesis.
- the method can achieve effective regulation of crystal grain size, Cu content, and silicon content and distribution of the product, thereby obtaining more excellent catalytic performance and hydrothermal stability.
- the present invention provides a method of preparing a Cu-SAPO-34 molecular sieve, comprising the steps of:
- the Cu-SSZ-13 molecular sieve obtained in the step (1) is used as a raw material and mixed with the crystallization liquid obtained in the step (2), and hydrothermally crystallized to obtain a Cu-SAPO-34 molecular sieve product.
- the Cu-SSZ-13 molecular sieve in the step (1) may be synthesized using a templating agent containing a copper amine complex, and has a Cu content of 5-15 wt% and a silicon/aluminium atomic ratio of 4 /1-20/1.
- the Cu-SSZ-13 molecular sieve in the step (1) may also be obtained by SSZ-13 by ion exchange method, wherein the Cu content is 5-15 wt%, and the silicon/aluminium atomic ratio may be greater than or equal to 4/ 1, preferably 10/1-30/1.
- the copper amine complex in the step (1) comprises a copper-polyethylene polyamine complex, preferably a Cu-tetraethylene pentamine complex and a Cu-triethylenetetramine complex, Cu-di An ethylene triamine complex, a Cu-tetraethylenetetramine complex, and a Cu-pentaethylene hexamine complex.
- the silicon source used in the step (2) is selected from one or more of tetraethyl orthosilicate, silica sol and white carbon;
- the aluminum source is selected from aluminum isopropoxide, pseudo-thick aluminum One or more of stone, aluminum sol and aluminum hydroxide;
- the phosphorus source is selected from one or more of phosphoric acid, phosphorous acid and phosphorus pentoxide;
- the organic amine template R is selected from the group consisting of triethylamine and diethyl Mixture of one or more of amine, morpholine, tetraethylammonium hydroxide, propylamine, diisopropylamine, N,N diisopropylethylamine, trimethylamine, diethanolamine, and piperazine.
- the Cu-SSZ-13 raw material in the step (3) is added in an amount of 5 to 80% by weight based on the total mass of the solid oxide in the formulated crystallization solution.
- the temperature of hydrothermal crystallization in the step (3) is 140-240 ° C for 0.5-72 hours; more preferably, the crystallization temperature is 150-200 ° C.
- the copper loading of the Cu-SAPO-34 molecular sieve product prepared in the step (3) The amount is 0.5-8 wt%.
- the present invention provides a Cu-SAPO-34 molecular sieve raw powder which is synthesized by the above method.
- the present invention provides a method for the removal of NO x selective reduction catalyst reaction, which is obtained from the molecular sieve synthesized according to the method described above was air calcined 550-800 deg.] C.
- the catalyst is especially useful for catalytic removal of nitrogen oxides and exhibits good catalytic performance. The activity was still well maintained after the catalyst was treated with saturated water vapor at 800 ° C for 16 hours.
- the present invention provides a method for improving high temperature hydrothermal stability of a Cu-SAPO-34 molecular sieve, characterized in that the method comprises: synthesis by using a templating agent comprising a copper amine complex
- the copper-containing silicon-aluminum molecular sieve Cu-SSZ-13 is mixed with a crystallization liquid and subjected to hydrothermal crystallization, wherein the crystallization liquid is obtained by using an organic amine templating agent R and water and optionally a silicon source, an aluminum source and a phosphorus source.
- the method comprises: synthesis by using a templating agent comprising a copper amine complex
- the copper-containing silicon-aluminum molecular sieve Cu-SSZ-13 is mixed with a crystallization liquid and subjected to hydrothermal crystallization, wherein the crystallization liquid is obtained by using an organic amine templating agent R and water and optionally a silicon source, an aluminum source and a phosphorus source.
- the prepared molecular sieve can be used as a catalyst for the catalytic removal reaction of nitrogen oxides and exhibits good catalytic performance; the catalytic performance of the catalyst is still well maintained after being treated by steam at 800 ° C for 16 hours.
- Example 1 is an XRD pattern of a high copper content Cu-SSZ-13 synthesized in Example 1.
- Example 2 is a scanning electron micrograph (SEM) of the high copper content Cu-SSZ-13 synthesized in Example 1.
- Figure 3 is an XRD pattern of the product of Example 2.
- Figure 4 is a scanning electron micrograph (SEM) of the product of Example 3.
- Figure 5 is a solid 29 Si nuclear magnetic spectrum of Example 3.
- Fig. 6 is a result of evaluation of NH 3 -SCR reaction of Examples 3, 5, and 7.
- Fig. 7 is a comparison of the evaluation results of the NH 3 -SCR reaction of the catalyst of Example 3 before the high temperature hydrothermal treatment (Example 3) and after (Example 3H).
- Figure 8 is an XRD pattern of a synthetic high copper Cu-SSZ-13 sample Cu-13-e.
- Figure 9 is an XRD diffraction spectrum of the synthesized sample of Example 12.
- Fig. 10 is a result of evaluation of NH 3 -SCR reaction of Example 12 and evaluation of NH 3 -SCR reaction after 10 times of low-temperature hydrothermal treatment at 80 °C.
- Figure 11 is a SEM electron micrograph of a sample of Comparative Example 3.
- Figure 12 is a solid 29 Si nuclear magnetic spectrum of a sample of Comparative Example 3.
- test conditions of this application are as follows:
- Elemental composition was determined using a Philips Magix X X-ray Fluorescence Analyzer (XRF).
- the specific surface area and pore size distribution of the samples were determined using a Micromeritics ASAP Model 2020 physical adsorber. Before the analysis, the sample was preheated at 350 ° C for 6 h, and the free volume of the sample tube was measured with He as the medium. When the sample was analyzed, the adsorption and desorption measurements were carried out at a liquid nitrogen temperature (77 K) using nitrogen as an adsorption gas. The specific surface area of the material was determined using the BET formula; the total pore volume of the material was calculated using the amount of adsorption of N 2 at a relative pressure (P/P 0 ) of 0.99. The micropore surface area and micropore volume were calculated by the t-plot method. When calculated, the cross-sectional area of the N 2 molecule was taken to be 0.162 nm 2 .
- Solid NMR experiments of the samples were performed on a Bruker Avance III 600 (14.1 Tesla) spectrometer.
- the 29 Si MAS NMR experiment used a 7 mm dual resonance probe with a speed of 6 kHz.
- the sampling frequency is 5000-6000
- the pulse width of ⁇ /4 is 2.5 ⁇ s
- the sampling delay is 10s
- the sodium 4,4-dimethyl-4-propane sulfonate (DSS) is used as the chemistry.
- Displacement reference corrected to 0ppm.
- the seed crystal is added to reduce the particle size of the synthesized high copper Cu-SSZ-13, so that it is better involved in the subsequent crystallization, and acts as a seed crystal and a copper source.
- the addition of seed crystals is also beneficial to increase product yield.
- the seed crystal may be conventional SSZ-13 or Cu-SSZ-13 synthesized according to the above-mentioned literature Chem. Commun. 2011, 47, 9789-9791, or may be a conventional SAPO-34 molecular sieve, or a nanoscale synthesized by reference patent CN104340986B. SAPO-34 molecular sieve.
- the XRD of the synthesized high copper Cu-SSZ-13 samples Cu-13-a and Cu-13-b is shown in Fig. 1, and the SEM of the sample Cu-13-a is shown in Fig. 2, and the particle size is 300-500 nm.
- a seed seeding amount (M seed crystal / (M Al2O3 + M SiO2 )) * 100%
- product yield (M product raw powder / (M CuO + M Al2O3 + M SiO2 ) * 100%
- the optional aluminum source is first dissolved in water and then an optional phosphorus source, silicon source and templating agent R are added thereto in turn.
- a sample of the Cu-SSZ-13 molecular sieve prepared in Example 1 was added to the above mixture. After stirring at room temperature, the gel was transferred to a stainless steel reaction vessel. After the reactor was placed in an oven, the temperature was raised to 140-240 ° C for 0.5-72 h, and the crystallization was completed. The solid product was centrifuged, washed, and dried in air at 120 ° C to obtain a sample of the molecular sieve raw powder.
- FIG. 4 shows an SEM photograph of the Cu-SAPO-34 molecular sieve prepared in Example 3. It can be seen that the morphology of the obtained sample is rhombohedral and the particle size ranges from 1-2 ⁇ m. It can be seen that the particle size of the sample prepared by the synthesis method of this patent is smaller than that of the conventional hydrothermal synthesis SAPO molecular sieve. This is directly related to the use of Cu-SSZ-13 as a raw material and seed crystal.
- FIG. 5 shows the solid nuclear magnetic 29 Si spectrum of the sample of Example 3. The results show that the sample shows a single peak at 91 ppm, respectively, which is assigned to the Si (4Al) coordination environment of the sample.
- Samples 3,5 and 7 obtained in Example embodiments will be baked at a high temperature 650 °C 2h, after removal of the template agent for removing NH 3 reacts with NO x selective reduction catalyst performance tests.
- the specific experimental procedures and conditions are as follows: After calcination, the sample is tableted, and 0.1 g of a 60 to 80 mesh sample is weighed and mixed with 0.4 g of quartz sand (60 to 80 mesh), and charged into a fixed bed reactor. The reaction was started by nitrogen at 600 ° C for 40 min, then the temperature was lowered to 120 ° C, and the temperature was raised to 550 ° C.
- the reaction raw material gas was: NO: 500 ppm, NH 3 : 500 ppm, O 2 : 5%, H 2 O: 5%, N 2 as a balance gas, and a gas flow rate of 300 mL/min.
- the reaction tail gas was analyzed by online FTIR using a Bruker Tensor 27 instrument. The results are shown in Fig. 6. It can be seen that the sample of Example 3 has a low NO conversion rate in the low temperature section, a 89% NO conversion rate in the high temperature section at 250 ° C, and a high NO conversion rate in the entire temperature range.
- the samples of Examples 5 and 7 are With a higher Cu content, the reactivity in the low temperature section is further improved. However, due to the increase of copper content, a side reaction occurs in the high temperature section, so that the NO conversion rate decreases after 400 ° C, and the decrease is within 10%.
- Example 3 Samples of high temperature firing at 650 °C 2h, after removal of the templating agent, further heat treated 16 hours at 800 °C hot water, followed by removal of NH2 3 reacts with NO x selective reduction catalyst performance tests.
- the test conditions were the same as in Example 10, and the results are shown in Fig. 7. It can be seen that after high-temperature hydrothermal treatment, the reactivity of the sample is well maintained or even increased in the low temperature section. It can be seen that Cu-SAPO-34 prepared according to the method of the present invention has excellent high temperature hydrothermal stability.
- the solid product was centrifuged, and the sample was washed with deionized water to neutrality, dried in air at 120 ° C, and then calcined at 600 ° C for 5 h to obtain a hydrogen type H-SSZ-13 molecular sieve sample.
- the optional pseudoboehmite is mixed with water, and then silica sol, phosphoric acid and diethylamine are sequentially added thereto.
- a sample of the Cu-13-e molecular sieve prepared in Example 11 was added to the above mixture.
- the gel was transferred to a stainless steel reaction vessel. After the reaction vessel was placed in an oven, the temperature was raised to 180 ° C for 30 hours, and the crystallization was completed.
- the solid product was centrifuged, washed, and dried in air at 120 ° C to obtain a sample of the molecular sieve raw powder.
- the sample was subjected to XRD analysis, and the peak shape showed a typical CHA structural characteristic peak.
- the XRD diffraction spectrum of the synthesized sample of Example 12 is shown in Fig. 9.
- the sample composition obtained by XRF test was Al 0.37 P 0.28 Si 0.35 O 2 and the copper content was 6.2% by weight.
- Example 12 The embodiment of the sample obtained in Example 12 650 °C calcination temperature 2h, after removal of the template agent for removing NH 3 reacts with NO x selective reduction catalyst performance tests.
- the test conditions were the same as in Example 9, and the catalytic results are shown in Fig. 10. It can be seen that the sample of Example 12 has a NO conversion rate of 7% at a low temperature of 175 ° C and a NO of 94% at a high temperature of 500 ° C.
- Example 13 The sample after the catalytic reaction of Example 13 was further calcined at a high temperature of 650 ° C for 2 h, and further hydrothermally treated at a low temperature of 80 ° C for 30 minutes after the regeneration, and the catalytic performance test for selective removal of NO x by NH 3 was repeated after 10 treatments. .
- the test conditions were the same as in Example 9, and the catalytic results are shown in Fig. 10. It can be seen that after repeated low-temperature hydrothermal treatment, the reactivity of the sample can be well maintained, and the reduction is small. It can be seen that Cu-SAPO-34 prepared according to the process of the present invention has excellent low temperature hydrothermal stability.
- Figure 11 shows a SEM electron micrograph of Comparative Sample 3, which shows that the sample has a particle size of 5-10 microns.
- Figure 12 shows the 29 Si NMR solid NMR spectrum of Comparative Sample 3. It can be seen that in addition to the Si (4Al) signal, the sample has a significant signal at 110 ppm, which is attributed to Si (0Al). Copper amine complex templating agents tend to cause formation of silicon islands. From the results of the four comparative examples, it is known that for the Cu-SAPO-34 molecular sieve synthesized by using a copper amine complex with other organic amines, reducing the amount of the copper amine complex can reduce the copper content in the product.
- the copper content of the synthesized product is also controlled by the amount of silica charged in the synthesis system.
- the amount of silicon oxide is reduced, the amount of copper in the product is reduced to a limited extent.
- the simultaneous loading of the silica and copper amine complexes also resulted in a slower crystallization rate of the SAPO molecular sieve and a significant decrease in yield (Comparative Example 4).
- the method provided by the present invention cleverly solves the above problems.
- the copper amine complex encapsulated in the Cu-SSZ-13 pore cage can avoid competition with other organic amine templates, and better play the guiding role of other organic amine template in the synthesis, Cu
- the content can be adjusted within a relatively low range and meeting the needs of catalytic performance. The economic utilization of Cu atoms is realized.
- the distribution of silicon atoms is mainly controlled by the selected organic amine template, thus providing a possibility to improve the hydrothermal stability of the synthesized Cu-SAPO-34.
- the distribution and coordination environment of silicon atoms in SAPO molecular sieves are greatly affected by organic amine templating agents. Therefore, this method can flexibly modulate the type of organic amines and also improve the hydrothermal stability of synthetic Cu-SAPO-34. Sex offers.
- Comparative Example 1-4 The sample obtained in Comparative Example 1-4 was calcined at a high temperature of 650 ° C for 2 h, and after removing the templating agent, it was further subjected to a hydrothermal treatment at 800 ° C for 16 hours.
- XRD test results show that the first three diffraction peaks belonging to the CHA crystal phase disappear, and the sample has a diffraction peak in the range of 20-25 degrees, forming a dense phase. It can be seen that the synthetic sample provided by this patent has better high temperature hydrothermal stability.
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Abstract
L'invention concerne une méthode de synthèse de tamis moléculaire Cu-SAPO-34, comprenant : l'utilisation d'un tamis moléculaire Cu-SSZ-13 ayant une teneur élevée en Cu qui est synthétisé en utilisant un complexe de cuivre amine en tant qu'agent structurant, en tant que source de Cu pour synthétiser un tamis moléculaire Cu-SAPO conjointement avec une partie d'une source d'aluminium de silicium, d'un germe cristallin, etc. Au moyen de la méthode, non seulement la charge de cuivre dans le tamis moléculaire SAPO-34 peut être régulée dans une certaine plage, mais également la teneur en atomes de silicium et la distribution peut également être efficacement régulée, et ainsi, le rendement du produit est élevé. Le catalyseur de tamis moléculaire Cu-SAPO-34 ainsi obtenu présente une excellente stabilité hydrothermique et une excellente performance catalytique pour une réduction sélective de NOx et une réaction d'élimination. L'invention concerne également une poudre brute pour un tamis moléculaire Cu-SAPO-34, un catalyseur pour une réduction sélective de NOx et une réaction d'élimination, et une méthode pour améliorer la stabilité hydrothermique à haute température du tamis moléculaire Cu-SAPO-34.
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CN117138784A (zh) * | 2023-10-30 | 2023-12-01 | 潍坊学院 | 高载量高分散Cu基催化剂及其合成方法与应用 |
CN117138784B (zh) * | 2023-10-30 | 2024-02-06 | 潍坊学院 | 高载量高分散Cu基催化剂及其合成方法与应用 |
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