WO2018221522A1 - 超電導送電用断熱多重管 - Google Patents
超電導送電用断熱多重管 Download PDFInfo
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- WO2018221522A1 WO2018221522A1 PCT/JP2018/020583 JP2018020583W WO2018221522A1 WO 2018221522 A1 WO2018221522 A1 WO 2018221522A1 JP 2018020583 W JP2018020583 W JP 2018020583W WO 2018221522 A1 WO2018221522 A1 WO 2018221522A1
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- power transmission
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- tube
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L58/00—Protection of pipes or pipe fittings against corrosion or incrustation
- F16L58/02—Protection of pipes or pipe fittings against corrosion or incrustation by means of internal or external coatings
- F16L58/04—Coatings characterised by the materials used
- F16L58/08—Coatings characterised by the materials used by metal
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B12/00—Superconductive or hyperconductive conductors, cables, or transmission lines
- H01B12/14—Superconductive or hyperconductive conductors, cables, or transmission lines characterised by the disposition of thermal insulation
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/04—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
- C23C2/06—Zinc or cadmium or alloys based thereon
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/26—After-treatment
- C23C2/261—After-treatment in a gas atmosphere, e.g. inert or reducing atmosphere
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/26—After-treatment
- C23C2/28—Thermal after-treatment, e.g. treatment in oil bath
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/26—After-treatment
- C23C2/28—Thermal after-treatment, e.g. treatment in oil bath
- C23C2/29—Cooling or quenching
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/34—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the shape of the material to be treated
- C23C2/36—Elongated material
- C23C2/38—Wires; Tubes
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D7/00—Electroplating characterised by the article coated
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L59/00—Thermal insulation in general
- F16L59/06—Arrangements using an air layer or vacuum
- F16L59/065—Arrangements using an air layer or vacuum using vacuum
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L59/00—Thermal insulation in general
- F16L59/06—Arrangements using an air layer or vacuum
- F16L59/075—Arrangements using an air layer or vacuum the air layer or the vacuum being delimited by longitudinal channels distributed around the circumference of a tube
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L9/00—Rigid pipes
- F16L9/18—Double-walled pipes; Multi-channel pipes or pipe assemblies
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B12/00—Superconductive or hyperconductive conductors, cables, or transmission lines
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G3/00—Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
- H02G3/02—Details
- H02G3/04—Protective tubing or conduits, e.g. cable ladders or cable troughs
- H02G3/0462—Tubings, i.e. having a closed section
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N—ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N60/00—Superconducting devices
- H10N60/80—Constructional details
- H10N60/81—Containers; Mountings
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/28—Protection against damage caused by moisture, corrosion, chemical attack or weather
- H01B7/2806—Protection against damage caused by corrosion
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E40/00—Technologies for an efficient electrical power generation, transmission or distribution
- Y02E40/60—Superconducting electric elements or equipment; Power systems integrating superconducting elements or equipment
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S505/00—Superconductor technology: apparatus, material, process
- Y10S505/825—Apparatus per se, device per se, or process of making or operating same
- Y10S505/884—Conductor
- Y10S505/885—Cooling, or feeding, circulating, or distributing fluid; in superconductive apparatus
- Y10S505/886—Cable
Definitions
- the present invention relates to a thermal-insulated multiple pipe for superconducting power transmission, and more particularly, a heat-insulating multiplex tube for superconducting power transmission that has a high degree of thermal invasion from the outside due to radiation. About.
- a vacuum heat insulating layer is provided by reducing the pressure between two adjacent tubes (inner tube and outer tube) among a plurality of tubes constituting the multiple tube.
- a spacer made of a low thermal conductive material such as a resin is installed between the two adjacent tubes. By installing the spacer, it is possible to prevent adjacent pipes from coming into direct contact with each other, and external heat from entering from the contact portion by heat conduction.
- the vacuum heat insulating layer and the spacer are used in combination, both heat penetration through air and heat penetration due to direct contact between tubes can be suppressed.
- the heat intrusion into the heat insulating multiple tube is caused by radiation such as far infrared rays in addition to the above.
- Super insulation As a method for reducing heat intrusion due to radiation, a method using a heat insulating material called Super Insulation (SI) is known.
- Super insulation is also called a multi-layer insulation (MLI), and has a structure in which, for example, a resin film on which aluminum is deposited is laminated. By covering the surface of the inner tube with this super insulation, heat intrusion due to radiation from the outside can be suppressed.
- the use of super insulation has the following problems.
- the vacuum insulation layer is formed by depressurizing the space in which the super insulation is provided, the gas existing in the super insulation which is a multilayer film, moisture adsorbed on the film, and organic materials are used. Due to the “gas component” that comes out, there is a problem that the time required for decompression becomes longer.
- Patent Document 1 it is proposed to provide a metal coating on the surface of the pipe constituting the heat insulating multiple pipe instead of the super insulation. By using a metal coating, the invasion of heat from the outside due to radiation can be suppressed.
- the present invention has been made in view of the above circumstances, and provides a heat-insulating multi-tube for superconducting power transmission that has excellent heat insulation, in which heat intrusion from outside due to radiation is highly suppressed without using super-insulation. For the purpose.
- the spangle is a pattern that appears in the hot-dip galvanized layer and is caused by solidified metal crystal grains.
- a spangle pattern a photograph of the surface of a hot dip galvanized steel material is shown in FIG.
- the spangle pattern grains having the same crystal orientation are observed as one spangle, and the size of the spangle depends on manufacturing conditions. Even hot-dipped layers having the same component composition have different appearances depending on the spangle size, and therefore the spangle size is generally selected from the viewpoint of design.
- a heat insulating multiple tube for superconducting power transmission comprising a multiple tube for accommodating the superconducting cable,
- the multiple tube is composed of a plurality of straight tubes,
- the present invention it is possible to suppress the invasion of heat from the outside due to radiation without using super-insulation, and to improve the heat insulation of the heat insulating multiple tube for superconducting power transmission.
- the heat insulating multiple tube for superconducting power transmission includes a superconducting cable and a multiple tube that accommodates the superconducting cable.
- a superconducting cable and a multiple tube that accommodates the superconducting cable.
- Superconducting cable Any superconducting cable can be used as long as it can be used for superconducting power transmission.
- An example of a superconducting cable that can be suitably used is a superconducting cable having a core (former) made of a metal such as copper, an insulating layer, and a conductor made of a superconducting material. Any superconducting material can be used, but it is preferable to use a high-temperature superconducting material that takes a superconducting state in a liquid nitrogen environment.
- the superconducting cable is accommodated in a multiple tube composed of a plurality of straight tubes.
- the multiple tube may be a double tube formed of two straight tubes, or may be formed of three or more straight tubes.
- the superconducting cable is usually accommodated in the innermost tube (hereinafter, also referred to as “innermost tube”) among the plurality of straight tubes constituting the multiple tube.
- a cooling medium for cooling the superconducting cable is allowed to flow inside the pipe (usually the innermost pipe) containing the superconducting cable.
- the multiple tube may further optionally include an additional tube.
- a double pipe composed of an outer pipe and an inner pipe can further include an additional pipe independent of the inner pipe in the outer pipe.
- the straight pipe refers to a pipe having a substantially constant sectional area, not a corrugated pipe or a flexible pipe such as a flexible pipe, and the straight pipe is bent. This is also included in the straight tube.
- the shape of the straight tube in a cross section perpendicular to the longitudinal direction is preferably circular.
- the material of the straight tube is not particularly limited, but is preferably made of metal.
- metal it is preferable to use 1 or 2 or more selected from the group which consists of aluminum, aluminum alloy, iron, steel, Ni base alloy, and Co base alloy, for example.
- a straight steel pipe it is preferable to use one or both of carbon steel and stainless steel.
- the materials of the plurality of straight tubes constituting the multiple tube may be the same or different.
- the volume fraction of the austenite phase is 80% or more. It is preferable to use a steel material. There are mainly two reasons for this. One is that a steel material having a structure mainly composed of austenite is excellent in elongation characteristics. For example, when winding on a reel barge to install a pipe, the inner pipe among the plurality of straight pipes constituting the multiple pipe is greatly deformed due to the difference in bending radius.
- a steel material having an austenite phase volume fraction of 80% or more is excellent in elongation characteristics, and is therefore suitable as a material for a cable housing tube installed inside.
- the other is that a steel material having a structure mainly composed of austenite is excellent in low temperature toughness. Since a cooling medium such as liquid nitrogen is flowed through the cable housing tube, a steel material having an austenite phase volume fraction of 80% or more is preferable from the viewpoint of strength and toughness at low temperatures.
- any steel material having a volume fraction of the austenite phase of 80% or more can be used.
- the volume fraction of austenite is preferably 90% or more.
- the upper limit of the volume fraction of the austenite is not particularly limited, and may be 100%.
- Examples of the steel material having an austenite phase volume fraction of 80% or more include austenitic stainless steel or austenitic steel material containing Mn (so-called high manganese steel).
- the Mn content of the high manganese steel is preferably 11% by mass or more.
- a steel pipe manufactured by an arbitrary method can be used as the straight steel pipe.
- steel pipes that can be suitably used include electric resistance welded pipes, seamless pipes, UOE pipes, and the like.
- the straight steel pipe can be optionally subjected to a surface treatment.
- the surface treatment for example, one or more selected from the group consisting of pickling, electrolytic polishing, and chemical polishing is preferably performed.
- the thickness of the plurality of straight tubes constituting the multiple tube can be set to any value independently, but the total thickness is preferably 10 mm or more, preferably 15 mm or more. More preferred. By setting the total thickness within the above range, the superconducting power transmission insulation multi-pipe is sunk by its own weight when laying on the sea floor, so it can be laid easily without using weights, etc. can get.
- each of the plurality of straight tubes constituting the multiple tube is not particularly limited, but is preferably 3 mm or more. Further, it is more preferable that the outermost tube (hereinafter, also referred to as “outermost tube”) among the plurality of straight tubes constituting the multiple tube has a thickness of 8 mm or more.
- a zinc-based plating layer having an average spangle size of 2.0 mm or less (hereinafter sometimes simply referred to as “zinc-based plating layer”) is provided on at least one surface of a plurality of straight tubes constituting the multiple tube.
- the average size of spangles is set to 2.0 mm or less, the emissivity of the zinc-based plating layer, particularly the emissivity in the far infrared region can be reduced.
- intrusion of heat from the outside due to radiation such as far-infrared rays can be suppressed, and the heat insulation of the heat insulating multiple tube for superconducting power transmission can be improved.
- the average size of spangles is preferably 1.5 mm or less, more preferably 1.0 mm or less, and even more preferably 0.8 mm or less.
- the emissivity is equal to the absorption rate in the local thermal equilibrium state.
- the average size of spangle can be measured by the method described in the Examples.
- the lower limit of the average spangle size is not particularly limited.
- it may be a so-called zero spangle that is so fine that a spangle pattern cannot be visually confirmed.
- a zinc-based plating layer having no spangle pattern can also be used as the zinc-based plating layer in the present invention.
- any zinc-based plating layer can be used as long as the average spangle size does not exceed 2.0 mm.
- the zinc-based plating layer include a hot-dip zinc-based plating layer formed by a hot-dip plating method, an alloyed hot-dip zinc-based plating layer obtained by alloying a hot-dip zinc-based plating layer, and an electric zinc generated by an electroplating method.
- a system plating layer is mentioned.
- the alloyed hot dip galvanized layer can be obtained by subjecting the plated layer to heat treatment (alloying treatment) after hot dip plating.
- the alloyed hot-dip zinc-based plating layer and the electrozinc-based plating layer usually do not have observable spangles, and are therefore included in the zinc-based plating layer having an average spangle size of 2.0 mm or less in the present invention.
- Both the zinc plating layer and the zinc alloy plating layer can be used as the zinc plating layer.
- As the zinc-based alloy constituting the zinc-based alloy plating layer for example, an Al—Zn alloy can be used.
- the zinc-based plating layer may be provided on at least one of the plurality of straight pipes constituting the multiple pipe, but may be provided on all of them.
- Each straight tube can have a plating layer on one or both of the outer surface and the inner surface.
- the corrosion resistance of the heat insulating multiple tube for superconducting power transmission can be effectively improved due to the sacrificial anticorrosive effect of zinc.
- the method for controlling the average spangle size within the above range is not particularly limited, and any method can be used.
- the spangle may be refined according to a conventional method in hot-dip plating, for example, the cooling rate after hot-dip plating is increased, that is, rapid cooling is performed after plating.
- a method of refining spangles can be used.
- the alloyed hot dip galvanized layer and the electrogalvanized layer do not have observable spangles, so that the average size of spangles is suppressed to 2.0 mm or less, The emissivity is kept low.
- Zinc-based plating in which the average size of the spangle is 2.0 mm or less with respect to the surface area S1 of the entire surface of the straight pipe on which the zinc-based plating layer on which the average size of the spangle is 2.0 mm or less is provided.
- the higher the covering area ratio the better, and the upper limit may be 100%.
- the covering area ratio on at least one of the surfaces satisfies the above condition.
- the covering area ratio on both surfaces satisfies the above conditions.
- the remaining portion that is, the portion where the average size of spangles is not provided with a zinc-based plating layer of 2.0 mm or less is described below as “other plating layer”. May be provided, or a plating layer may not be provided.
- repair coating can be applied to a portion where the plating layer is not formed due to a plating defect or the like. From the viewpoint of improving the corrosion resistance, it is preferable to use a paint containing metal powder having sacrificial anticorrosive action, such as zinc rich paint, for the repair coating.
- a plating layer having an average spangle size of 2.0 mm or less is provided on at least one surface of a plurality of straight tubes constituting the multiple tube, a plating layer is provided in other portions. It does not have to be. However, another plating layer can be provided in a portion where a zinc-based plating layer having an average spangle size of 2.0 mm or less is not provided.
- the material of the other plating layer is not particularly limited and can be any metal.
- the metal include zinc, zinc alloy, aluminum, and aluminum alloy.
- a method for forming the other plating layer for example, hot dipping, electroplating, or the like can be used.
- a zinc-based plating layer having an average spangle size of more than 2.0 mm can be used as the other plating layer.
- a zinc plating layer is formed on the outer surface and inner surface of the outermost tube (outermost tube) among a plurality of straight tubes constituting the multiple tube, and provided on the outer surface and inner surface of the outermost tube.
- the average size of spangles in either one or both of the plated layers is set to 2.0 mm or less.
- corrosion resistance can also be improved by the sacrificial anticorrosion effect of zinc.
- other plating layers such as a molten aluminum plating layer can be provided on the outer surface and the inner surface of the straight pipe other than the outermost pipe that do not come into contact with the external corrosive environment.
- the aluminum plating layer has an effect equal to or higher than that of the zinc-based plating layer in terms of both the emissivity reduction effect and the sacrificial anticorrosion effect, but it is difficult to plate the steel pipe. Therefore, by using a zinc-based plating layer having an average spangle size of 2.0 mm or less in place of at least a part of the aluminum plating layer as described above, the emissivity reduction effect is improved and manufacturing is facilitated. be able to.
- a resin coating layer can be further provided on the outer surface of the outermost straight pipe among the plurality of straight pipes. By covering the resin, the corrosion resistance of the heat insulating multiple tube for superconducting power transmission can be further improved. Therefore, it is preferable to provide the resin coating layer particularly when the heat insulation multiple tube for superconducting power transmission is buried in the ground.
- the resin constituting the resin coating layer is not particularly limited, and any resin can be used.
- any resin it is preferable to use 1 or 2 or more selected from the group which consists of a polyethylene resin, a urethane resin, an epoxy resin, and those mixtures, for example, and it is more preferable to use a polyethylene resin especially.
- the polyethylene resin it is preferable to use one or both of an ethylene homopolymer and an ethylene / ⁇ -olefin copolymer.
- the ⁇ -olefin include propylene, 1-butene, 1-pentene, 1-hexene, 4-methyl-1-pentene, 1-octene, 1-decene and the like.
- the polyethylene resin it is preferable to use a high-density polyethylene resin having a density of 915 kg / m 3 or more.
- the resin coating layer can be formed by any method without any particular limitation.
- the outside of the steel pipe can be coated by extruding molten resin using a round die or a T die.
- the resin can be coated by powder coating.
- the thickness of the resin coating layer is preferably 0.1 mm or more, and more preferably 0.5 mm or more.
- the thickness is preferably 3.0 mm or less, and preferably 2.0 mm or less.
- the resin coating layer may be a coating layer made only of a resin.
- spacer It is preferable that a spacer is provided between two adjacent straight pipes among a plurality of straight pipes constituting the multiple pipe. By providing the spacer, it is possible to prevent two adjacent pipes from directly contacting each other and transferring heat directly. It is preferable that a plurality of the spacers are installed at intervals in the longitudinal direction of the heat insulating multiple tube for superconducting power transmission.
- the shape of the spacer is not particularly limited.
- the spacer has a plate shape and has a through-hole penetrating in the thickness direction at the center.
- the spacer can be stably disposed between the two adjacent straight pipes by passing an inner straight pipe through the through-hole among the two adjacent straight pipes.
- the spacer has a polygonal cross-sectional shape in a plane perpendicular to the longitudinal direction of the superconducting power transmission multiple tube.
- the polygon may be an arbitrary polygon having three or more vertices, and examples thereof include a triangle, a quadrangle, a pentagon, and a hexagon.
- the polygon is not limited to a regular polygon.
- as the quadrangle not only a square but also a rectangle having a longer side and a shorter side can be used.
- the “polygon” in the present invention includes not only a geometrically perfect polygon but also a “substantial polygon” obtained by making a slight change to the perfect polygon. .
- a geometrically perfect polygon obtained by making a slight change to the perfect polygon.
- the shape of the spacer is included in the polygon.
- any material can be used as the material of the spacer, but from the viewpoint of low thermal conductivity and low friction coefficient, it is preferably made of resin and more preferably made of fluororesin.
- the fluororesin include polytetrafluoroethylene (PTFE), polyvinylidene fluoride (PVDF), polyvinyl fluoride (PVF), polychlorotrifluoroethylene (PCTFE), and the like.
- PTFE polytetrafluoroethylene
- PVDF polyvinylidene fluoride
- PVF polyvinyl fluoride
- PCTFE polychlorotrifluoroethylene
- FRP fiber reinforced plastic
- the FRP include glass fiber reinforced plastic (GFRP).
- GFRP glass fiber reinforced plastic
- other arbitrary fillers can also be added. However, when a filler is added, the thermal conductivity of the spacer is increased, and the heat insulating property may be lowered. Therefore, from the viewpoint of heat insulation, it is preferable that the resin used for the space
- the spacer can be installed at an arbitrary interval in the longitudinal direction of the heat insulating multiple tube for superconducting power transmission.
- the intervals may be equal intervals or unequal intervals.
- the interval is not particularly limited and may be an arbitrary value. However, if the interval is excessively large, contact between the tubes constituting the multiple tube may not be prevented. Therefore, the interval is preferably 10 m or less.
- interval shall be 1 m or more. It should be noted that the position of the spacer is allowed to change with work such as laying.
- a space between two adjacent straight tubes can be decompressed to form a vacuum heat insulating layer.
- the vacuum heat insulating layer may be formed when the superconducting power transmission heat insulating multiple tube is laid. Therefore, it is not necessary to form the vacuum heat insulating layer on the superconducting power transmission heat insulating multiple tube before laying.
- the vacuum heat insulating layer is preferably provided in a space where the spacer is installed.
- the vacuum insulation layer is formed by evacuating (evacuating) the space between two adjacent straight tubes.
- the exhaust can be performed once after the heat-insulated multiple tube for superconducting power transmission is laid, but can also be performed twice or more. For example, preliminary exhaust (temporary pulling) can be performed before laying, and exhausting (main pulling) can be performed until the final vacuum degree is reached after laying.
- Example 1 In order to confirm the effect of the present invention, zinc-based plating layers having different spangle average sizes were prepared, and the emissivity was evaluated.
- a plurality of 50 mm ⁇ 100 mm square test pieces made of the same steel material were prepared, and a hot dip galvanizing layer was formed on the plurality of test pieces under different conditions. Further, some test pieces were subjected to alloying treatment after plating to form an alloyed hot-dip galvanized layer. In addition, although the plate-shaped test piece was used here, the shape of a base material does not affect a radiation rate directly.
- the average size of spangles and the emissivity were evaluated by the method described below.
- the average size of spangles was evaluated by the line segment method. The specific procedure is as follows. First, an arbitrary straight line was drawn on the surface of the plating layer, the number of spangle grains crossing the straight line was counted, and the average length of spangles was obtained by dividing the length of the straight line by the number of spangle grains. If it is difficult to identify spangled grains, the crystal orientation is analyzed by EBSP (Electron Back Scattering Pattern) measurement, etc., and if there is a crystal orientation deviation of 15 ° or more between the two regions, another spangle Judged to be grains. Therefore, twin crystals exist in one spangled grain, and the color tone may be slightly different in the spangled grain, but such spangled grain was also considered as one spangled grain.
- EBSP Electro Back Scattering Pattern
- the emissivity of the obtained plating layer surface was measured using a far infrared spectroradiometer (JEOL Ltd., JIR-E500). The emissivity was measured in a wavelength range of 4 to 25 ⁇ m, and the emissivities at wavelengths of 8, 12, 16, and 20 ⁇ m excluding both ends including noise were used for evaluation. For reference, an example of the measurement result of the emissivity with a far-infrared spectroradiometer is shown in FIG.
- the emissivity is based on the following evaluation criteria using the following first conditions (1) to (4), which are preferable conditions, and second conditions (5) to (8) which are more preferable conditions. evaluated.
- Emissivity at a wavelength of 8 ⁇ m is less than 8%
- Emissivity at a wavelength of 12 ⁇ m is less than 12%
- Emissivity at a wavelength of 16 ⁇ m is less than 15%
- Emissivity at a wavelength of 20 ⁇ m is less than 18%
- Emissivity at a wavelength of 8 ⁇ m is less than 6%
- Emissivity at a wavelength of 12 ⁇ m is less than 9%
- Emissivity at a wavelength of 16 ⁇ m is less than 12%
- Emissivity at a wavelength of 20 ⁇ m is less than 14%
- the hot dip galvanized layer having an average spangle size of 2.0 mm or less had a radiation rate equal to or lower than that of conventional super insulation. Also, the smaller the spangle size, the lower the emissivity.
- the alloyed hot-dip galvanized layer had a smooth appearance, extremely fine crystal grains, and a very low emissivity.
- a resin coating layer made of polyethylene resin was formed on the surface of the hot dip galvanized layer.
- the resin coating layer had an average film thickness of 2.8 mm.
- a sample (No. 21) was prepared in which a plating layer was not provided and a resin coating layer made of polyethylene resin was directly provided on the surface of the base steel plate as the test piece (hereinafter referred to as “reference sample”). ").
- the emissivity was measured by the method similar to Example 1.
- the emissivity was evaluated based on the following evaluation criteria.
- standard sample (No. 21) which does not have a plating layer was used as a reference
- the evaluation results are also shown in Table 2.
- Equivalent The difference between the emissivity (%) of the sample and the emissivity (%) of the reference sample is within 5 percentage points at all wavelengths of 8, 12, 16, and 20 ⁇ m.
- the steel pipe surface can be shielded from the external corrosive environment, and the corrosion resistance can be improved extremely effectively.
- the emissivity increases due to composite reflection of far-infrared energy.
- the influence of the resin coating layer is offset by providing a zinc-based plating layer having an average spangle size of 2.0 mm or less as the base of the resin coating layer.
- the emissivity can be reduced.
- the emissivity was equivalent to that of a reference sample having no plating layer.
Abstract
Description
前記超電導ケーブルを収容する多重管とを備える超電導送電用断熱多重管であって、
前記多重管が複数のストレート管からなり、
前記複数のストレート管の少なくとも1つが、スパングルの平均サイズが2.0mm以下である亜鉛系めっき層を表面に備える、超電導送電用断熱多重管。
前記超電導ケーブルとしては、超電導送電に用いることができるものであれば任意のものを用いることができる。好適に用いることができる超電導ケーブルの一例としては、銅などの金属からなる芯材(フォーマ)と、絶縁層と、超電導材料からなる導体とを有する超電導ケーブルが挙げられる。前記超電導材料としては任意のものを用いることができるが、液体窒素環境において超電導状態をとる高温超電導材料を用いることが好ましい。
上記超電導ケーブルは、複数のストレート管で構成された多重管に収容される。前記多重管は、2つのストレート管で構成された2重管であってもよく、3以上のストレート管で構成されていてもよい。前記超電導ケーブルは、通常、前記多重管を構成する複数のストレート管のうち、最も内側の管(以下、「最内管」という場合がある)の内部に収容される。本超電導送電用断熱多重管を実際の送電に使用する際には、超電導ケーブルを収容した管(通常、最内管)の内部に、超電導ケーブルを冷却するための冷却媒体を流す。前記冷却媒体としては、例えば、液体窒素を用いることができる。また、前記多重管は、さらに任意に追加の管を含むこともできる。例えば、外管と内管からなる二重管が、さらに前記内管とは独立した追加の管を外管の中に備えることができる。
上記多重管を構成する複数のストレート管の肉厚は、それぞれ独立に、任意の値とすることができるが、合計で10mm以上とすることが好ましく、15mm以上とすることがより好ましい。肉厚の合計を上記範囲とすることにより、超電導送電用断熱多重管を海底に敷設する場合に自重で沈むため、重りなどを用いることなく容易に敷設でき、また、水圧などに耐え得る強度が得られる。
上記多重管を構成する複数のストレート管の少なくとも1つの表面に、スパングルの平均サイズが2.0mm以下である亜鉛系めっき層(以下、単に「亜鉛系めっき層」という場合がある)を設ける。スパングルの平均サイズを2.0mm以下とすることにより、当該亜鉛系めっき層の輻射率、特に、遠赤外域における輻射率を低減することができる。その結果、遠赤外線などの輻射による外部からの熱の侵入を抑制し、超電導送電用断熱多重管の断熱性を向上させることができる。スパングルの平均サイズは、1.5mm以下とすることが好ましく、1.0mm以下とすることがより好ましく、0.8mm以下とすることがさらに好ましい。なお、輻射率は局所熱平衡状態において吸収率に等しい。また、スパングルの平均サイズは、実施例に記載した方法で測定することができる。
多重管を構成する複数のストレート管の少なくとも1つの表面に、スパングルの平均サイズが2.0mm以下である亜鉛系めっき層が設けられていれば、それ以外の部分にはめっき層が設けられていなくてもよい。しかし、スパングルの平均サイズが2.0mm以下である亜鉛系めっき層が設けられていない部分に、他のめっき層を設けることもできる。
前記複数のストレート管のうち最も外側のストレート管の外表面には、さらに樹脂被覆層を設けることができる。樹脂を被覆することにより、超電導送電用断熱多重管の耐食性をさらに向上させることができる。したがって、特に、超電導送電用断熱多重管を地中に埋設する場合には前記樹脂被覆層を設けることが好ましい。
前記多重管を構成する複数のストレート管のうち、隣接する2つのストレート管の間には、スペーサを設置することが好ましい。前記スペーサを設けることにより、隣接する2つの管が直接接触し、熱が直接伝わることが防止できる。前記スペーサは、超電導送電用断熱多重管の長手方向に間隔を開けて複数設置することが好ましい。
前記多重管を構成する複数のストレート管のうち、隣接する2つのストレート管の間の空間を減圧して、真空断熱層とすることができる。真空断熱層を設けることにより、外部からの熱の侵入をさらに抑制することができる。真空断熱層の形成は、超電導送電用断熱多重管を敷設する際に行えばよく、したがって、敷設前の超電導送電用断熱多重管には真空断熱層が形成されている必要は無い。前記真空断熱層は、上記スペーサが設置されている空間に設けることが好ましい。
本発明の効果を確認するために、スパングルの平均サイズが異なる亜鉛系めっき層を作成し、輻射率を評価した。
スパングルの平均サイズを線分法で評価した。具体的な手順は次のとおりである。まず、めっき層の表面に任意の直線を引き、前記直線を横切ったスパングル粒の数を数え、前記直線の長さをスパングル粒の数で除したものをスパングルの平均サイズとした。なお、スパングル粒の識別が困難である場合には、EBSP(Electron BackScattering Pattern)測定などによって結晶方位を解析し、2つの領域間に15°以上の結晶方位のずれが存在する場合は別のスパングル粒と判断した。したがって、1つのスパングル粒内に双晶結晶が存在し、スパングル粒内でわずかに色調が異なる場合があるが、そのようなスパングル粒についても1つのスパングルと見なした。
得られためっき層表面の輻射率を、遠赤外線分光放射計(日本電子株式会社、JIR-E500)を使用して測定した。輻射率の測定は、4~25μmの波長範囲で行い、ノイズが含まれる両端を除いた波長8、12、16、および20μmにおける輻射率を評価に用いた。なお、参考のため、遠赤外線分光放射計による輻射率の測定結果の一例を図2に示す。
(1)波長8μmにおける輻射率が8%未満
(2)波長12μmにおける輻射率が12%未満
(3)波長16μmにおける輻射率が15%未満
(4)波長20μmにおける輻射率が18%未満
(5)波長8μmにおける輻射率が6%未満
(6)波長12μmにおける輻射率が9%未満
(7)波長16μmにおける輻射率が12%未満
(8)波長20μmにおける輻射率が14%未満
・前記第1の条件(1)~(4)をすべて満足しない場合:×
・前記第1の条件(1)~(4)の一部を満足する場合:△
・前記第1の条件(1)~(4)のすべてを満足する場合:○
・前記第1の条件(1)~(4)のすべてを満足し、かつ、前記第2の条件(5)~(8)の一部を満足する場合:○○
・前記第2の条件(5)~(8)をすべて満足する場合:◎
次に、樹脂被覆層を設けた場合の影響を確認するために、以下の実験を行った。
得られたサンプルのそれぞれについて、実施例1と同様の方法で輻射率を測定した。前記測定は、n=3で行った。得られた波長8、12、16、および20μmにおける輻射率の平均値を用いて、以下の評価基準に基づいて輻射率を評価した。前記評価では、めっき層を有さない基準サンプル(No.21)における輻射率の測定値を基準として用いた。評価結果を表2に併記する。
・同等(○):サンプルの輻射率(%)と基準サンプルの輻射率(%)との差が、8、12、16、および20μmのすべての波長において5ポイント(5 percentage point)以内。
・良好(◎):サンプルの輻射率(%)が、8、12、16、および20μmの少なくとも1つの波長において基準サンプルの同波長における輻射率よりも5ポイント(5 percentage point)より多く減少している。
Claims (2)
- 超電導ケーブルと、
前記超電導ケーブルを収容する多重管とを備える超電導送電用断熱多重管であって、
前記多重管が複数のストレート管からなり、
前記複数のストレート管の少なくとも1つが、スパングルの平均サイズが2.0mm以下である亜鉛系めっき層を表面に備える、超電導送電用断熱多重管。 - 前記複数のストレート管のうち最も外側のストレート管の外表面に、樹脂被覆層を有する、請求項1に記載の超電導送電用断熱多重管。
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JP2018552905A JP6451917B1 (ja) | 2017-05-31 | 2018-05-29 | 超電導送電用断熱多重管 |
EP18810087.9A EP3637441A4 (en) | 2017-05-31 | 2018-05-29 | HEAT-INSULATED MULTIPLE TUBE FOR SUPERCONDUCTIVE POWER TRANSMISSION |
US16/612,758 US11486531B2 (en) | 2017-05-31 | 2018-05-29 | Thermal-insulated multi-walled pipe for superconducting power transmission |
KR1020197037717A KR102197335B1 (ko) | 2017-05-31 | 2018-05-29 | 초전도 송전용 단열 다중관 |
CN201880030311.9A CN110612577B (zh) | 2017-05-31 | 2018-05-29 | 超导输电用绝热多重管 |
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IT1201945B (it) * | 1982-05-20 | 1989-02-02 | Getters Spa | Tubazione per il trasporto di fluidi isolata a vuoto e metodo per la sua produzione |
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JP2005253204A (ja) * | 2004-03-04 | 2005-09-15 | Sumitomo Electric Ind Ltd | 多相超電導ケーブルの端末構造 |
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