WO2018199008A1 - 樹脂成形体 - Google Patents
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- WO2018199008A1 WO2018199008A1 PCT/JP2018/016421 JP2018016421W WO2018199008A1 WO 2018199008 A1 WO2018199008 A1 WO 2018199008A1 JP 2018016421 W JP2018016421 W JP 2018016421W WO 2018199008 A1 WO2018199008 A1 WO 2018199008A1
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/02—Elements
- C08K3/04—Carbon
- C08K3/042—Graphene or derivatives, e.g. graphene oxides
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/04—Reinforcing macromolecular compounds with loose or coherent fibrous material
- C08J5/10—Reinforcing macromolecular compounds with loose or coherent fibrous material characterised by the additives used in the polymer mixture
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- C08J5/04—Reinforcing macromolecular compounds with loose or coherent fibrous material
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- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/04—Reinforcing macromolecular compounds with loose or coherent fibrous material
- C08J5/0405—Reinforcing macromolecular compounds with loose or coherent fibrous material with inorganic fibres
- C08J5/041—Reinforcing macromolecular compounds with loose or coherent fibrous material with inorganic fibres with metal fibres
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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- C08K7/02—Fibres or whiskers
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- C08K7/00—Use of ingredients characterised by shape
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- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
- C08L23/06—Polyethene
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01C—RESISTORS
- H01C1/00—Details
- H01C1/06—Electrostatic or electromagnetic shielding arrangements
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/20—Modifications to facilitate cooling, ventilating, or heating
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/20—Modifications to facilitate cooling, ventilating, or heating
- H05K7/2039—Modifications to facilitate cooling, ventilating, or heating characterised by the heat transfer by conduction from the heat generating element to a dissipating body
- H05K7/20436—Inner thermal coupling elements in heat dissipating housings, e.g. protrusions or depressions integrally formed in the housing
- H05K7/20445—Inner thermal coupling elements in heat dissipating housings, e.g. protrusions or depressions integrally formed in the housing the coupling element being an additional piece, e.g. thermal standoff
- H05K7/20472—Sheet interfaces
- H05K7/20481—Sheet interfaces characterised by the material composition exhibiting specific thermal properties
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- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K9/00—Screening of apparatus or components against electric or magnetic fields
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K9/00—Screening of apparatus or components against electric or magnetic fields
- H05K9/0073—Shielding materials
- H05K9/0081—Electromagnetic shielding materials, e.g. EMI, RFI shielding
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- C08K2201/003—Additives being defined by their diameter
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- C08K2201/00—Specific properties of additives
- C08K2201/014—Additives containing two or more different additives of the same subgroup in C08K
Definitions
- the present invention relates to a resin molded body having electromagnetic wave shielding properties.
- Patent Document 1 listed below discloses a molded article of a resin composition comprising a thermoplastic resin and graphite particles having an aspect ratio of 10 to 20 and a weight average particle diameter in the range of 10 ⁇ m to 200 ⁇ m. Has been.
- the resin composition contains 10 to 1000 parts by mass of graphite particles with respect to 100 parts by mass of the thermoplastic resin.
- Patent Document 2 discloses a molded body of a fiber reinforced thermoplastic resin.
- 1 to 30 parts by weight of carbon fiber, 1 to 40 parts by weight of graphite, and 30 parts by weight of thermoplastic resin are used with respect to 100 parts by weight of the total amount of carbon fiber, graphite and thermoplastic resin. -98 parts by weight are included.
- the weight average fiber length of the carbon fiber is 0.3 mm to 3 mm.
- the specific gravity of the molded body is 1.1 g / cm 3 to 1.9 g / cm 3 .
- Patent Document 3 discloses a molded body of a resin carbon composite material in which carbon fibers and graphite powder are uniformly dispersed. The total of the carbon fiber and the graphite powder is 20% by volume to 80% by volume. Patent Document 3 describes that the carbon fiber preferably has a heat conduction of 100 W / (m ⁇ k) or more. Moreover, it is described that the graphite powder is preferably a spherical graphite powder having a fixed carbon content of 95% or more.
- Patent No. 5225558 International Publication No. 2016/063855 International Publication No. 2009/075322
- An object of the present invention is to provide a resin molded article having excellent electromagnetic shielding properties in a high frequency region of 1 GHz or higher.
- the resin molded body according to the present invention includes a thermoplastic resin, plate-like graphite, and at least one of carbon black and metal fibers, and the content of the plate-like graphite is 100 parts by weight of the thermoplastic resin. 50 parts by weight or more and 200 parts by weight or less, the DBP oil absorption of the carbon black is 100 ml / 100 g or more and 600 ml / 100 g or less, and the diameter of the metal fiber is 5 ⁇ m or more and 20 ⁇ m or less, The fiber length of the metal fiber is 2 mm or more and 12 mm or less, and the content of at least one of the carbon black and the metal fiber is 1 part by weight or more and 50 parts by weight or less with respect to 100 parts by weight of the thermoplastic resin. It is.
- the resin molded body has a main surface, and in the main surface, a direction in which an electromagnetic wave shielding effect is maximum is an x direction, and a direction orthogonal to the x direction.
- the ratio a ⁇ y / a ⁇ x of the electromagnetic shielding effect a ⁇ y at the frequency 10 MHz in the y direction to the electromagnetic shielding effect a ⁇ x at the frequency 10 MHz in the x direction is 0.90 or more, and the frequency in the x direction
- the ratio b ⁇ y / b ⁇ x of the electromagnetic wave shielding effect b ⁇ y at the same frequency as the x direction in the y direction to the electromagnetic wave shielding effect b ⁇ x at 25 GHz, 50 GHz, or 75 GHz is 0.90 or more.
- the electromagnetic wave shielding effect at any of 3 GHz, 25 GHz, 50 GHz, and 75 GHz is 20 dB or more.
- the plate-like graphite has a volume average particle diameter of 5 ⁇ m or more and 500 ⁇ m or less.
- the plate-like graphite is exfoliated graphite.
- the carbon black is oil furnace black.
- the primary particle diameter of the carbon black is 50 nm or less.
- the metal fiber is a stainless fiber.
- the resin molded body further includes a non-conductive fiber filler different from the metal fiber.
- the content of the fiber filler is 1 part by weight or more and 200 parts by weight or less with respect to 100 parts by weight of the thermoplastic resin.
- the thermoplastic resin includes an olefin resin.
- the thermal conductivity in the in-plane direction on the main surface is 1 W / (m ⁇ K) or more.
- the shape is a heat dissipation chassis, a heat dissipation housing, or a heat sink.
- thermal radiation chassis It is a typical perspective view of a thermal radiation chassis. It is a typical perspective view of a thermal radiation housing. It is a typical perspective view of a heat sink shape.
- the resin molded body of the present invention includes a thermoplastic resin, plate-like graphite, and at least one of carbon black and metal fibers.
- the DBP oil absorption of the carbon black is 100 ml / 100 g or more and 600 ml / 100 g or less.
- the diameter of the metal fiber is 5 ⁇ m or more and 20 ⁇ m or less.
- the fiber length of the metal fiber is 2 mm or more and 12 mm or less.
- Content of the said plate-like graphite is 50 to 200 weight part with respect to 100 weight part of said thermoplastic resins.
- the content of at least one of the carbon black and the metal fiber is 1 part by weight or more and 50 parts by weight or less with respect to 100 parts by weight of the thermoplastic resin.
- the DBP oil absorption of carbon black can be measured according to JIS K 6217-4.
- the DBP oil absorption can be measured, for example, using an absorption measuring device (manufactured by Asahi Research Institute, product number “S-500”).
- the diameter and length of the metal fiber can be measured using, for example, a scanning electron microscope (SEM). From the viewpoint of making it easier to observe, it is desirable to heat a test piece cut out from the resin molded body at 600 ° C. to skip the resin and observe it with a scanning electron microscope (SEM).
- SEM scanning electron microscope
- the resin molded body of the present invention contains plate-shaped graphite and at least one of specific carbon black and metal fibers in a specific ratio, it has excellent electromagnetic shielding properties in a high frequency region of 1 GHz or more. Moreover, the resin molding of this invention can make the electromagnetic wave shielding anisotropy small, and can improve the reliability in products, such as an electronic device.
- the inventors of the present application have found that the electromagnetic wave shielding property as described above is expressed based on the percolation theory indicating how the plate-like graphite as the conductive particles is connected in the target substance.
- the electromagnetic wave shielding effect at any of frequencies of 3 GHz, 25 GHz, 50 GHz, and 75 GHz is preferably 20 dB or more, more preferably 30 dB or more, and further preferably 40 dB or more.
- the upper limit value of the electromagnetic wave shielding effect is not particularly limited, but is, for example, 70 dB.
- the electromagnetic wave shielding effect (electromagnetic wave shielding performance) at a frequency of 3 GHz can be measured by using, for example, a dual-focus flat cavity (DFFC) method.
- the electromagnetic wave shielding effect at frequencies of 25 GHz, 50 GHz, and 75 GHz can be measured using, for example, a free space (FS) method.
- DFFC dual-focus flat cavity
- FS free space
- the resin molded body of the present invention contains plate-like graphite having high thermal conductivity and at least one of carbon black and metal fibers, it has excellent heat dissipation.
- the thermal conductivity in the in-plane direction on the main surface of the resin molded body is preferably 1 W / (m ⁇ K) or more, more preferably 3 W / (m ⁇ K) or more, and further preferably 5 W / (m. -K) or more.
- the upper limit value of the thermal conductivity in the in-plane direction is not particularly limited, but is, for example, 50 W / (m ⁇ K).
- the main surface may be a flat surface or a curved surface. Further, in the present invention, the main surface is a surface having the largest area among a plurality of surfaces on the outer surface of the resin molded body, and means a continuous surface.
- the thermal conductivity in the in-plane direction can be calculated using the following formula (1).
- the thermal diffusivity can be measured using, for example, a product number “Xenon Flash Laser Analyzer LFA467 HyperFlash” manufactured by Netch Japan.
- the resin molded body of the present invention is excellent in both electromagnetic wave shielding properties and heat dissipation properties, it is preferably used for communication devices that require electromagnetic wave shielding properties and housings of electronic devices such as smart meters or in-vehicle ECUs. Can do.
- the direction in which the electromagnetic wave shielding effect is maximum is the x direction, and the direction orthogonal to the x direction is the y direction.
- the ratio a ⁇ y / a ⁇ x of the electromagnetic wave shielding effect a ⁇ y at the frequency 10 MHz in the y direction to the electromagnetic wave shielding effect a ⁇ x at the frequency 10 MHz in the x direction is preferably 0.90 or more. More preferably, a ⁇ y / a ⁇ x is 0.92 or more, and further preferably a ⁇ y / a ⁇ x is 0.95 or more.
- the upper limit of a ⁇ y / a ⁇ x is not particularly limited, but is preferably 1.00 or less, for example.
- the ratio b ⁇ y / b ⁇ x of the electromagnetic wave shielding effect b ⁇ y at the same frequency as the x direction in the y direction to the electromagnetic wave shielding effect b ⁇ x at any of the frequencies 25 GHz, 50 GHz, and 75 GHz in the x direction is 0.90 or more. Is preferred. More preferably, b ⁇ y / b ⁇ x is 0.92 or more, and further preferably b ⁇ y / b ⁇ x is 0.95 or more.
- the upper limit of b ⁇ y / b ⁇ x is not particularly limited, but is preferably 1.00 or less, for example.
- the anisotropy of the electromagnetic wave shielding performance can be further reduced, and the reliability of products such as electronic devices can be further enhanced.
- the ratio a ⁇ y / a ⁇ x and the ratio b ⁇ y / b ⁇ x are, for example, carbon black having a specific range of DBP oil absorption in the presence of a specific amount of plate-like graphite, a specific diameter and fiber length, as described above. By containing a specific amount of metal fiber having a, it can be adjusted within the above range.
- the electromagnetic wave shielding effect at a frequency of 10 MHz can be measured using the KEC method (abbreviation of “Kansai Electronics Industry Promotion Center”).
- a test piece having a length of 150 mm ⁇ width of 150 mm ⁇ thickness of 2 mm is set in an arbitrary direction, the position is set to 0 °, and the sample is rotated by 15 °.
- the direction in which is the maximum is the x direction, and the direction orthogonal to the x direction is the y direction.
- the thickness of a test piece when the thickness of a test piece is thicker than 2 mm, it shall be used after slicing so that the thickness becomes 2 mm.
- the resin molded body of the present invention is preferably a molded body of a resin composition containing a thermoplastic resin, plate-like graphite, and at least one of carbon black and metal fibers.
- the resin molded body of the present invention can be obtained by molding the resin composition by a method such as pressing, extrusion, extrusion laminating, or injection molding.
- the volume average particle diameter of the plate-like graphite is preferably 5 ⁇ m or more, more preferably 30 ⁇ m or more, further preferably 60 ⁇ m or more, preferably 500 ⁇ m or less, more preferably 350 ⁇ m or less, and further preferably 200 ⁇ m or less.
- the volume average particle diameter of the plate-like graphite is not less than the above lower limit, the electromagnetic shielding properties and the heat dissipation properties can be further enhanced.
- the volume average particle diameter of the plate-like graphite is not more than the above upper limit, the impact resistance of the resin molded body can be further enhanced.
- the volume average particle diameter of the plate-like graphite contained in the resin composition of the present invention is within the above range, two or more kinds of graphite particles having different particle diameters may be used in combination.
- the volume average particle diameter is a value calculated based on a volume reference distribution by a laser diffraction method using a laser diffraction / scattering type particle size distribution measuring device in accordance with JIS Z 8825: 2013.
- plate graphite is put into a soap solution (neutral detergent: 0.01%) so that its concentration is 2% by weight, and an ultrasonic wave is irradiated for 1 minute at an output of 300 W using an ultrasonic homogenizer.
- a suspension is obtained.
- the volume particle size distribution of the plate-like graphite is measured for the suspension with a laser diffraction / scattering particle size analyzer (manufactured by Nikkiso Co., Ltd., product name “Microtrack MT3300”).
- the 50% cumulative value of the volume particle size distribution can be calculated as the volume average particle size of the plate-like graphite.
- the primary particle diameter of carbon black is preferably 40 nm or more, preferably 50 nm or less, more preferably 45 nm or less.
- the primary particle diameter of carbon black is within the above range, a much higher electromagnetic shielding effect can be obtained with a much lower carbon black content.
- the primary particle size of carbon black can be determined using, for example, carbon black image data obtained by a transmission electron microscope.
- a transmission electron microscope for example, “JEM-2200FS” manufactured by JEOL Ltd. can be used.
- the resin molded body of the present invention may be in the shape of a heat dissipation chassis, a heat dissipation housing, or a heat sink.
- FIG. 1 is a schematic diagram of a heat dissipation chassis.
- the portion indicated by arrow A in FIG. 1 is the main surface.
- FIG. 2 is a schematic diagram of a heat dissipation housing.
- the portion indicated by the arrow B in FIG. 2 is the main surface.
- the main surface may have an unevenness
- FIG. 3 is a schematic diagram of a heat sink shape.
- a portion indicated by an arrow C in FIG. 3 is a main surface.
- a plurality of surfaces having substantially the same size connected via a small surface and the main surface indicated by the arrow C are also main surfaces.
- a plurality of main surfaces may exist.
- thermoplastic resin It does not specifically limit as said thermoplastic resin, A well-known thermoplastic resin can be used. Specific examples of the thermoplastic resin include polyolefin, polystyrene, polyacrylate, polymethacrylate, polyacrylonitrile, polyester, polyamide, polyurethane, polyethersulfone, polyetherketone, polyimide, polydimethylsiloxane, polycarbonate, polyphenylsulfide, or these. Among these, at least two kinds of copolymers are exemplified. A thermoplastic resin may be used independently and multiple may be used together.
- thermoplastic resin is preferably a resin having a high elastic modulus.
- Polyolefin is more preferable because it is inexpensive and easy to mold under heating.
- the polyolefin is not particularly limited, and a known polyolefin can be used.
- polyolefins include ethylene, which is an ethylene homopolymer, ethylene- ⁇ -olefin copolymer, ethylene- (meth) acrylic acid copolymer, ethylene- (meth) acrylic acid ester copolymer, ethylene-acetic acid Examples thereof include polyethylene resins such as vinyl copolymers.
- Polyolefins are polypropylene resins such as polypropylene as a propylene homopolymer and propylene- ⁇ -olefin copolymers, homopolymers or copolymers of conjugated dienes such as polybutene as a butene homopolymer, butadiene and isoprene. It may be. These polyolefins may be used alone or in combination. From the viewpoint of further increasing the heat resistance and elastic modulus, the polyolefin is preferably polypropylene.
- the polyolefin (olefin resin) contains an ethylene component.
- the content of the ethylene component is preferably 5% by mass to 40% by mass. When content of an ethylene component exists in the said range, heat resistance can be improved further, improving the impact resistance of a resin molding further.
- the plate-like graphite is not particularly limited as long as it is plate-like graphite.
- graphite, exfoliated graphite, graphene, or the like can be used. From the viewpoint of further improving the electromagnetic shielding properties and the thermal diffusibility, graphite or exfoliated graphite is preferable, and exfoliated graphite is more preferable. These may be used alone or in combination.
- the plate-like graphite may be flaky graphite.
- Exfoliated graphite refers to a graphene sheet laminate that is obtained by exfoliating the original graphite and is thinner than the original graphite.
- the exfoliation treatment for obtaining exfoliated graphite either a mechanical exfoliation method using a supercritical fluid or a chemical exfoliation method using an acid may be used.
- the number of graphene sheets laminated in exfoliated graphite may be less than the original graphite, but is preferably 1000 layers or less, more preferably 500 layers or less, and even more preferably 200 layers or less.
- the content of the plate-like graphite is 50 parts by weight or more, preferably 70 parts by weight or more, more preferably 100 parts by weight or more, and 200 parts by weight or less, preferably 180 parts by weight or less with respect to 100 parts by weight of the thermoplastic resin. More preferably, it is 150 parts by weight or less.
- content of plate-like graphite is more than the above-mentioned minimum, electromagnetic wave shielding nature and heat dissipation can be improved further.
- the area of the interface which becomes a starting point of destruction will become large when there is too much content of plate-shaped graphite, when content of plate-shaped graphite is below the said upper limit, impact resistance can be improved further. .
- the aspect ratio of the plate-like graphite is preferably 5 or more, more preferably 21 or more, preferably less than 2000, more preferably less than 1000, and still more preferably less than 100.
- the aspect ratio of the plate-like graphite is not less than the above lower limit, the heat dissipation in the surface direction can be further enhanced.
- the aspect ratio of the plate-like graphite is less than the above upper limit, for example, the graphite particles themselves are less likely to be bent in the thermoplastic resin at the time of injection molding. Therefore, electromagnetic wave shielding performance can be further enhanced.
- the aspect ratio refers to the ratio of the maximum dimension in the laminated surface direction of the plate-like graphite to the thickness of the plate-like graphite.
- the thickness of the plate-like graphite can be measured using, for example, a transmission electron microscope (TEM) or a scanning electron microscope (SEM). From the viewpoint of making it easier to observe, it is desirable to heat a test piece cut out from the resin molded body at 600 ° C. to skip the resin and observe with a transmission electron microscope (TEM) or a scanning electron microscope (SEM). .
- the test piece may be cut out along the direction along the main surface of the resin molded body, or along the direction orthogonal to the main surface of the resin molded body. It may be cut out.
- the resin molded body of the present invention only needs to contain at least one of carbon black and metal fibers. Accordingly, the resin molded body may contain only carbon black or may contain only metal fibers. The resin molded body may contain both carbon black and metal fibers.
- the DBP oil absorption of the carbon black is 100 ml / 100 g or more, preferably 180 ml / 100 g or more, 600 ml / 100 g or less, preferably 450 ml / 100 g or less, more preferably 300 ml / 100 g or less.
- the DBP oil absorption amount of carbon black is not less than the above lower limit, the electromagnetic wave shielding property of the resin molded product can be further enhanced.
- the DBP oil absorption of carbon black is not more than the above upper limit, aggregation during kneading can be prevented and stability can be further improved.
- carbon black for example, oil furnace black such as ketjen black, acetylene black, channel black, thermal black and the like can be used. Among these, oil furnace black is preferable from the viewpoint of further improving the electromagnetic wave shielding property of the resin molding.
- Carbon black may contain metal impurities such as Fe and Ni.
- the diameter of the metal fiber is 5 ⁇ m or more, preferably 7 ⁇ m or more, 20 ⁇ m or less, preferably 15 ⁇ m or less.
- the fiber length of the metal fiber is 2 mm or more, preferably 4 mm or more and 12 mm or less, preferably 10 mm or less.
- the metal fiber examples include a metal fiber in which a metal film such as copper is applied to a stainless fiber or an aramid fiber.
- stainless steel fibers are preferable from the viewpoint of further improving the electromagnetic wave shielding property of the resin molded body.
- the content of at least one of carbon black and metal fibers is 1 part by weight or more, preferably 3 parts by weight or more, more preferably 5 parts by weight or more, relative to 100 parts by weight of the thermoplastic resin. It is not more than parts by weight, preferably not more than 45 parts by weight, more preferably not more than 40 parts by weight.
- the content of at least one of carbon black and metal fibers is not less than the above lower limit, the electromagnetic shielding properties and the heat dissipation properties can be further enhanced.
- content of at least one among carbon black and a metal fiber is more than the said minimum, electromagnetic wave shielding property can be improved further.
- content of at least one among carbon black and a metal fiber is below the said upper limit, the balance of an electromagnetic wave shielding effect and impact resistance can be improved further.
- the resin molded body of the present invention may further contain a non-conductive fiber filler different from the metal fiber.
- the fiber filler include carbon fiber or glass fiber.
- the content of the fiber filler is not particularly limited, but is preferably 1 part by weight or more and 200 parts by weight or less with respect to 100 parts by weight of the thermoplastic resin.
- content of a fiber type filler exists in the said range, the more outstanding fluidity
- liquidity can be provided with the resin composition at the time of forming a resin molding.
- the carbon fiber is not particularly limited, and PAN-based or pitch-based carbon fiber can be used.
- additives may be added as optional components in the resin molded body.
- additives include antioxidants such as phenols, phosphoruss, amines, and sulfurs; ultraviolet absorbers such as benzotriazoles and hydroxyphenyltriazines; and metal damage inhibitors.
- the additive may be a halogenated flame retardant such as hexabromobiphenyl ether or decabromodiphenyl ether; a flame retardant such as ammonium polyphosphate or trimethyl phosphate; various fillers; an antistatic agent; a stabilizer; Good. These may be used alone or in combination.
- the resin molded body of the present invention may be plated. By performing the plating process, it is possible to more effectively impart the electromagnetic wave shielding property and the grounding property required for a housing such as an ECU.
- the type of plating is not particularly limited, but copper plating is preferable. By using copper plating, heat dissipation and impact properties can be further improved.
- the resin molded body of the present invention can be produced, for example, by the following method.
- a resin composition containing a thermoplastic resin, plate-like graphite, carbon black, or metal fiber is prepared.
- the resin composition may further contain various materials described above.
- plate-like graphite is dispersed in the thermoplastic resin.
- the electromagnetic wave shielding property of the obtained resin molding can be further improved.
- the method for dispersing the plate-like graphite in the thermoplastic resin is not particularly limited, but it can be more uniformly dispersed by heating and melting the thermoplastic resin and kneading it with the plate-like graphite.
- the kneading method is not particularly limited.
- a twin screw kneader such as a plast mill, a kneader kneader, a single screw extruder, a twin screw extruder, a twin screw single screw extruder, a twin screw taper extruder, a feeder.
- a method of kneading under heating using a kneading apparatus such as a ruder extruder, a plunger extruder, a Banbury mixer, and a roll.
- the method of melt kneading using an extruder is preferable.
- a resin molded body can be obtained by molding the prepared resin composition by a method such as press processing, extrusion processing, extrusion lamination processing, or injection molding.
- the physical properties can be appropriately adjusted according to the intended use.
- Example 1 100 parts by weight of polypropylene (PP) as a thermoplastic resin, 100 parts by weight of scaly graphite particles as plate-like graphite particles, and 10 parts by weight of oil furnace black as carbon black,
- the resin composition was obtained by melt-kneading at 200 ° C. using a product number “R100”).
- the obtained resin composition was injection-molded at a resin composition temperature of 230 ° C. and a mold temperature of 40 ° C. to obtain a resin molded body having a length of 300 mm ⁇ width of 300 mm ⁇ thickness of 2 mm.
- the product name "BC10HRF" by Nippon Polypro Co., Ltd. was used as a polypropylene.
- scaly graphite particles As the scaly graphite particles, a product name “CNP35” (average particle diameter: 35 ⁇ m) manufactured by Ito Graphite Co., Ltd. was used. As the oil furnace black, product name “EC200L” (DBP oil absorption: 300 ml / 100 g, primary particle size: 41 nm) manufactured by Lion Corporation was used.
- Example 2 A resin molded body was obtained in the same manner as in Example 1 except that the addition amount of the scaly graphite particles was 70 parts by weight.
- Example 3 A resin molded body was obtained in the same manner as in Example 1 except that the addition amount of the scaly graphite particles was 150 parts by weight.
- Example 4 A resin molded body was obtained in the same manner as in Example 1 except that the addition amount of the scaly graphite particles was 180 parts by weight.
- Example 5 A resin molded body was obtained in the same manner as in Example 1 except that the amount of carbon black added was 5 parts by weight.
- Example 6 A resin molded body was obtained in the same manner as in Example 1 except that the amount of carbon black added was 20 parts by weight.
- Example 7 A resin molded body was obtained in the same manner as in Example 1 except that the amount of carbon black added was 30 parts by weight.
- Example 8 A resin molded body was obtained in the same manner as in Example 1 except that the amount of carbon black added was 45 parts by weight.
- Example 9 Resin molding was performed in the same manner as in Example 1 except that oil furnace black (product name “EC600JD” manufactured by Lion Corporation) having a DBP oil absorption of 495 ml / 100 g and a primary particle diameter of 34 nm was used as carbon black. Got the body.
- oil furnace black product name “EC600JD” manufactured by Lion Corporation
- Example 10 Resin molding was carried out in the same manner as in Example 1 except that oil furnace black (trade name “EC300J” manufactured by Lion Corporation) having a DBP oil absorption of 365 ml / 100 g and a primary particle diameter of 40 nm was used as carbon black. Got the body.
- oil furnace black trade name “EC300J” manufactured by Lion Corporation
- Example 11 As carbon black, except that oil furnace black (trade name “F-200GS” manufactured by Asahi Carbon Co., Ltd.) having a DBP oil absorption of 180 ml / 100 g and a primary particle diameter of 30 nm was used was the same as in Example 1. Thus, a resin molded body was obtained.
- oil furnace black trade name “F-200GS” manufactured by Asahi Carbon Co., Ltd.
- Example 12 Resin in the same manner as in Example 1 except that acetylene black having a DBP oil absorption of 177 ml / 100 g and a primary particle diameter of 48 nm (trade name “Li-400” manufactured by Denka Co., Ltd.) was used as carbon black. A molded body was obtained.
- Example 13 A resin molded body was obtained in the same manner as in Example 1 except that scaly graphite particles having an average particle diameter of 7 ⁇ m (trade name “PC-H” manufactured by Ito Graphite Co., Ltd.) were used.
- Example 14 A resin molded body was obtained in the same manner as in Example 1 except that scaly graphite particles having an average particle diameter of 140 ⁇ m (trade name “F # 2” manufactured by Nippon Graphite Co., Ltd.) were used.
- Example 15 A resin molded body was obtained in the same manner as in Example 1 except that scaly graphite particles having an average particle size of 300 ⁇ m (manufactured by Chuetsu Graphite Co., Ltd., trade name “CPB-80”) were used.
- Example 16 Resin in the same manner as in Example 1 except that exfoliated graphite (Nippon Graphite, trade name “UP-35N”) having an average particle diameter of 30 ⁇ m was used as the plate-like graphite particles instead of the flaky graphite particles. A molded body was obtained.
- exfoliated graphite Natural Graphite, trade name “UP-35N”
- UP-35N average particle diameter of 30 ⁇ m
- Example 17 Resin molding was carried out in the same manner as in Example 1 except that exfoliated graphite having an average particle diameter of 100 ⁇ m (made by ITEC Co., Ltd., trade name “iGrafen- ⁇ ”) was used as the plate-like graphite particles instead of the flaky graphite particles. Got the body.
- Example 18 Resin in the same manner as in Example 1 except that exfoliated graphite (manufactured by Chuetsu Graphite Co., Ltd., trade name “BSP-300AK”) having an average particle size of 300 ⁇ m was used as the plate-like graphite particles instead of the flaky graphite particles. A molded body was obtained.
- exfoliated graphite manufactured by Chuetsu Graphite Co., Ltd., trade name “BSP-300AK”
- BSP-300AK trade name having an average particle size of 300 ⁇ m
- Example 19 Laboplast mill (Toyo Seiki Co., Ltd.) 100 parts by weight of polypropylene (PP) as a thermoplastic resin, 100 parts by weight of scaly graphite particles as graphite particles, and 10 parts by weight of stainless steel long fibers (stainless fibers) as metal fibers
- the resin composition was obtained by melt-kneading at 200 ° C. using a product number “R100”).
- the obtained resin composition was injection-molded at a resin composition temperature of 230 ° C. and a mold temperature of 40 ° C. to obtain a resin molded body having a length of 300 mm ⁇ width of 300 mm ⁇ thickness of 2 mm.
- the product name "BC10HRF” by Nippon Polypro Co., Ltd. was used as a polypropylene.
- the scaly graphite particles a product name “CNP35” (average particle diameter: 35 ⁇ m) manufactured by Ito Graphite Co., Ltd. was used.
- the stainless steel long fiber stainless fiber
- PP-SF50 concentration 50%, diameter: 10 ⁇ m, fiber length: 7 mm
- Example 20 A resin molded body was obtained in the same manner as in Example 18 except that the addition amount of the stainless steel fiber was 5 parts by weight.
- Example 21 A resin molded body was obtained in the same manner as in Example 18 except that the addition amount of the stainless steel fiber was 20 parts by weight.
- Example 22 A resin molded body was obtained in the same manner as in Example 18 except that the addition amount of the stainless steel fiber was 30 parts by weight.
- Example 23 A resin molded body was obtained in the same manner as in Example 1 except that acrylonitrile-butadiene-styrene copolymer (ABS) (trade name “Stylac 181” manufactured by Asahi Kasei Co., Ltd.) was used as the thermoplastic resin.
- ABS acrylonitrile-butadiene-styrene copolymer
- Example 24 A resin molded body was obtained in the same manner as in Example 1 except that polyamide (PA) (trade name “Amilan CM1007” manufactured by Toray Industries, Inc.) was used as the thermoplastic resin.
- PA polyamide
- Example 25 A resin molded body was obtained in the same manner as in Example 1 except that polycarbonate (PC) (trade name “NOVAREX 7020R”, manufactured by Mitsubishi Engineering Plastics) was used as the thermoplastic resin.
- PC polycarbonate
- Example 26 A resin molded body was obtained in the same manner as in Example 1 except that polyphenylene sulfide (PPS) (trade name “Torelina A900” manufactured by Toray Industries, Inc.) was used as the thermoplastic resin.
- PPS polyphenylene sulfide
- Example 27 A resin molded body was obtained in the same manner as in Example 1 except that polybutylene terephthalate (PBT) (trade name “Novaduran 5010R5” manufactured by Mitsubishi Engineering Plastics) was used as the thermoplastic resin.
- PBT polybutylene terephthalate
- Example 28 A resin molded body was obtained in the same manner as in Example 1 except that syndiotactic polystyrene (SPS) (trade name “Zarek SP130” manufactured by Idemitsu Kosan Co., Ltd.) was used as the thermoplastic resin.
- SPS syndiotactic polystyrene
- Example 29 Except that 20 parts by weight of glass fiber (glass long fiber masterbatch, manufactured by Nippon Polypro Co., Ltd., trade name “LR26Y”, glass fiber content: 58%) as a fiber filler was added in the same manner as in Example 1. Thus, a resin molded body was obtained.
- glass fiber glass long fiber masterbatch, manufactured by Nippon Polypro Co., Ltd., trade name “LR26Y”, glass fiber content: 58%)
- Example 30 Except that 100 parts by weight of glass fiber (glass long fiber masterbatch, manufactured by Nippon Polypro Co., Ltd., trade name “LR26Y”, glass fiber content: 58%) as a fiber filler was further added, the same as in Example 1. Thus, a resin molded body was obtained.
- glass fiber glass long fiber masterbatch, manufactured by Nippon Polypro Co., Ltd., trade name “LR26Y”, glass fiber content: 58%)
- Example 3 (Comparative Example 3) In the same manner as in Example 1, except that 100 parts by weight of spherical graphite (trade name “SG-BL40”, average particle diameter: 40 ⁇ m, manufactured by Ito Graphite Co., Ltd.) was used instead of the scaly graphite particles of Example 1. Thus, a resin molded body was obtained.
- spherical graphite trade name “SG-BL40”, average particle diameter: 40 ⁇ m, manufactured by Ito Graphite Co., Ltd.
- Comparative Example 4 100 parts by weight of polypropylene (PP, manufactured by Nippon Polypro Co., Ltd., trade name “BC10HRF”) as a thermoplastic resin and 5 parts by weight of stainless steel long fibers (stainless fibers) as metal fibers , Product number “R100”) was melt kneaded at 200 ° C. to obtain a resin composition.
- the obtained resin composition was injection-molded at a resin composition temperature of 230 ° C. and a mold temperature of 40 ° C. to obtain a resin molded body having a length of 300 mm ⁇ width of 300 mm ⁇ thickness of 2 mm.
- As the stainless steel long fiber (stainless fiber) a stainless steel long fiber master batch (manufactured by Daicel Corporation, trade name “PP-SF50”, concentration 50%, diameter: 10 ⁇ m, fiber length: 7 mm) was used.
- Labo Plast Mill (Toyo Seiki Co., Ltd.) comprises 100 parts by weight of polypropylene (PP) as a thermoplastic resin, 10 parts by weight of oil furnace black as carbon black, and 5 parts by weight of stainless steel long fibers (stainless fibers) as metal fibers.
- the resin composition was obtained by melt-kneading at 200 ° C. using a product number “R100”).
- the obtained resin composition was injection-molded at a resin composition temperature of 230 ° C. and a mold temperature of 40 ° C. to obtain a resin molded body having a length of 300 mm ⁇ width of 300 mm ⁇ thickness of 2 mm.
- the product name "BC10HRF” by Nippon Polypro Co., Ltd. was used as a polypropylene.
- the oil furnace black product name “EC600JD” (DBP oil absorption: 495 ml / 100 g, primary particle size: 34 nm) manufactured by Lion Corporation was used.
- the stainless steel long fiber stainless fiber
- PP-SF50 concentration 50%, diameter: 10 ⁇ m, fiber length: 7 mm
- Comparative Example 7 100 parts by weight of polypropylene (PP) as a thermoplastic resin, 10 parts by weight of oil furnace black as carbon black, and 100 parts by weight of carbon fiber as a fiber filler were added to a lab plast mill (manufactured by Toyo Seiki Co., Ltd., product number “ R100 ”) was melt kneaded at 200 ° C to obtain a resin composition.
- the obtained resin composition was injection-molded at a resin composition temperature of 230 ° C. and a mold temperature of 40 ° C. to obtain a resin molded body having a length of 300 mm ⁇ width of 300 mm ⁇ thickness of 2 mm.
- polypropylene the product name "BC10HRF” by Nippon Polypro Co., Ltd. was used.
- oil furnace black product name “EC600JD” (DBP oil absorption: 495 ml / 100 g, primary particle size: 34 nm) manufactured by Lion Corporation was used.
- carbon fiber trade name “XN-100” milled fiber (fiber length: 50 ⁇ m) manufactured by Nippon Glass Fiber Co., Ltd. was used.
- the electromagnetic shielding effect (unit: dB) at a frequency of 10 MHz was measured by the KEC method (KEC: abbreviation of “Kansai Electronics Industry Promotion Center”) using an electromagnetic shielding effect measuring tool MA8602B (manufactured by Anritsu). Specifically, the electric field strength between a probe with a signal transmitting antenna that transmits pseudo noise and a probe with a receiving antenna was measured. The electric field strength E0 when the sample was not inserted and the electric field strength E when the sample was inserted between both probes were measured, and the electromagnetic shielding effect was calculated according to the following equation (2).
- Electromagnetic wave shielding effect 20 ⁇ log10 (E0 / E) ... Formula (2)
- the measurement frequency range was 0.1 MHz to 1 GHz, and the product number “Spectrum Analyzer N9000A” manufactured by Agilent Technologies was used as the measuring instrument.
- the sample size of the resin molded body was 150 mm ⁇ 150 mm ⁇ 2.0 mm.
- the anisotropy of the electromagnetic shielding effect was measured as follows. First, the test piece was set in an arbitrary direction, its position was set to 0 °, and the sample was rotated by 15 °.
- the direction in which the angle is maximum is defined as the x direction, and the direction orthogonal to the x direction is defined as the y direction.
- the electromagnetic wave shielding effect in the x direction at a frequency of 10 MHz was a ⁇ x, and the electromagnetic wave shielding effect in the y direction was a ⁇ y.
- the electromagnetic wave shielding effect (dB) at a frequency of 3 GHz was measured using a shield-characteristic measuring jig 2-focus flat cavity (DFFC) (manufactured by Sanken). Specifically, electromagnetic waves were radiated from the focus on the transmission side, and the intensity of the electromagnetic waves converged on the focus on the reception side was measured as a reception voltage. The reception voltage V0 when the sample was not inserted and the reception voltage V when the sample was inserted were measured, and the electromagnetic wave shielding effect was calculated according to the following equation (3).
- DFFC shield-characteristic measuring jig 2-focus flat cavity
- Electromagnetic shielding effect 20 ⁇ log 10 (V0 / V) Formula (3)
- the measurement frequency range was 1 GHz to 15 GHz, and the product number “Component Analyzer N4375D” manufactured by Agilent Technologies was used as the measuring instrument.
- the sample size of the resin molding was 300 mm ⁇ 20 mm ⁇ 2.0 mm.
- the electromagnetic wave shielding effect (unit: dB) at frequencies of 25 GHz, 50 GHz, and 75 GHz was measured using an electromagnetic wave transmission attenuation measurement jig DPS10 (manufactured by Keycom). Specifically, an electromagnetic wave was radiated from the transmitting antenna, and the intensity of the electromagnetic wave detected by the receiving antenna was measured as a reception voltage. The reception voltage V0 when the sample was not inserted and the reception voltage V when the sample was inserted were measured, and the electromagnetic wave shielding effect was calculated according to the above equation (3).
- the measurement frequency ranges were 18.5 GHz to 26.5 GHz, 40 GHz to 60 GHz, and 60 GHz to 90 GHz.
- a product number “Vector Network Analyzer ME7838A” manufactured by Anritsu Corporation was used as a measuring instrument.
- the sample size of the resin molded body was 150 mm ⁇ 150 mm ⁇ 2.0 mm.
- the anisotropy of the electromagnetic shielding effect was measured as follows. First, the test piece was set in an arbitrary direction, its position was set to 0 °, and the sample was rotated by 15 °.
- the direction in which the angle is maximum is defined as the x direction, and the direction orthogonal to the x direction is defined as the y direction.
- the electromagnetic wave shielding effect in the x direction at any of the frequencies 25 GHz, 50 GHz, and 75 GHz was b ⁇ x, and the electromagnetic wave shielding effect in the y direction at the same frequency as b ⁇ x was b ⁇ y.
- the in-plane direction thermal conductivity was measured using a product number “Xenon Flash Laser Analyzer LFA467 HyperFlash” manufactured by Netch Japan. Specifically, a measurement sample was punched out to a length of 10 mm ⁇ width 2 mm ⁇ thickness 2 mm from a resin molded body formed into a length of 300 mm ⁇ width of 300 mm ⁇ thickness of 2 mm by the method described in Examples and Comparative Examples. The measurement sample was fitted into the holder in such a direction that the in-plane thermal conductivity could be measured, the thermal diffusivity at 30 ° C.
- the density was measured using a product name “MDS-300” manufactured by ALFAMIRAGE.
- the specific heat was measured using a product name “DSC-6200” manufactured by Seiko Instruments Inc.
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Abstract
Description
上記熱可塑性樹脂としては、特に限定されず、公知の熱可塑性樹脂を用いることができる。熱可塑性樹脂の具体例としては、ポリオレフィン、ポリスチレン、ポリアクリレート、ポリメタクリレート、ポリアクリロニトリル、ポリエステル、ポリアミド、ポリウレタン、ポリエーテルスルホン、ポリエーテルケトン、ポリイミド、ポリジメチルシロキサン、ポリカーボネート、ポリフェニルサルファイド又はこれらのうち少なくとも2種の共重合体などが挙げられる。熱可塑性樹脂は、単独で用いてもよく、複数を併用してもよい。
板状黒鉛としては、板状の黒鉛である限りにおいて特に限定されないが、例えば、黒鉛、薄片化黒鉛又はグラフェンなどを用いることができる。電磁波シールド性及び熱拡散性をより一層高める観点から、好ましくは黒鉛又は薄片化黒鉛であり、より好ましくは薄片化黒鉛である。これらは、単独で用いてもよく、複数を併用してもよい。なお、本発明において、板状黒鉛は、鱗片状黒鉛であってもよい。
本発明の樹脂成形体は、カーボンブラック及び金属繊維のうち少なくとも一方を含んでいればよい。従って、上記樹脂成形体は、カーボンブラックのみを含んでいてもよく、金属繊維のみを含んでいてもよい。また、上記樹脂成形体は、カーボンブラック及び金属繊維の双方を含んでいてもよい。
本発明の樹脂成形体は、上記金属繊維とは異なる非導電性の繊維系フィラーをさらに含んでいてもよい。上記繊維系フィラーとしては、例えば、炭素繊維又はガラス繊維が挙げられる。
樹脂成形体中には、任意成分として様々な添加剤が添加されていてもよい。添加剤としては、例えば、フェノール系、リン系、アミン系、イオウ系などの酸化防止剤;ベンゾトリアゾール系、ヒドロキシフェニルトリアジン系などの紫外線吸収剤;金属害防止剤などが挙げられる。また、添加剤は、ヘキサブロモビフェニルエーテル、デカブロモジフェニルエーテルなどのハロゲン化難燃剤;ポリリン酸アンモニウム、トリメチルフォスフェートなどの難燃剤;各種充填剤;帯電防止剤;安定剤;顔料などであってもよい。これらは、単独で用いてもよく、複数を併用してもよい。
本発明の樹脂成形体はメッキ加工されていてもよい。メッキ加工することで、ECU等の筐体で求められる電磁波シールド性、アース性をより一層効果的に付与することができる。
熱可塑性樹脂としてのポリプロピレン(PP)100重量部と、板状の黒鉛粒子としての鱗片状黒鉛粒子100重量部と、カーボンブラックとしてのオイルファーネスブラック10重量部とを、ラボプラストミル(東洋精機社製、品番「R100」)を用いて、200℃で溶融混練することにより樹脂組成物を得た。得られた樹脂組成物を、樹脂組成物の温度230℃、金型の温度40℃にて射出成形することで、縦300mm×横300mm×厚み2mmの樹脂成形体を得た。なお、ポリプロピレンとしては、日本ポリプロ社製、商品名「BC10HRF」を用いた。鱗片状黒鉛粒子としては、伊藤黒鉛社製、商品名「CNP35」(平均粒子径:35μm)を用いた。オイルファーネスブラックとしては、ライオン社製、商品名「EC200L」(DBP吸油量:300ml/100g、一次粒子径:41nm)を用いた。
鱗片状黒鉛粒子の添加量を70重量部としたこと以外は、実施例1と同様にして樹脂成形体を得た。
鱗片状黒鉛粒子の添加量を150重量部としたこと以外は、実施例1と同様にして樹脂成形体を得た。
鱗片状黒鉛粒子の添加量を180重量部としたこと以外は、実施例1と同様にして樹脂成形体を得た。
カーボンブラックの添加量を5重量部としたこと以外は、実施例1と同様にして樹脂成形体を得た。
カーボンブラックの添加量を20重量部としたこと以外は、実施例1と同様にして樹脂成形体を得た。
カーボンブラックの添加量を30重量部としたこと以外は、実施例1と同様にして樹脂成形体を得た。
カーボンブラックの添加量を45重量部としたこと以外は、実施例1と同様にして樹脂成形体を得た。
カーボンブラックとして、DBP吸油量が495ml/100gであり、一次粒子径が34nmのオイルファーネスブラック(ライオン社製、商品名「EC600JD」)を用いたこと以外は、実施例1と同様にして樹脂成形体を得た。
カーボンブラックとして、DBP吸油量が365ml/100gであり、一次粒子径が40nmのオイルファーネスブラック(ライオン社製、商品名「EC300J」)を用いたこと以外は、実施例1と同様にして樹脂成形体を得た。
カーボンブラックとして、DBP吸油量が180ml/100gであり、一次粒子径が30nmのオイルファーネスブラック(旭カーボン社製、商品名「F-200GS」)を用いたこと以外は、実施例1と同様にして樹脂成形体を得た。
カーボンブラックとして、DBP吸油量が177ml/100gであり、一次粒子径が48nmのアセチレンブラック(デンカ社製、商品名「Li-400」)を用いたこと以外は、実施例1と同様にして樹脂成形体を得た。
平均粒子径7μmの鱗片状黒鉛粒子(伊藤黒鉛社製、商品名「PC-H」)を用いたこと以外は、実施例1と同様にして樹脂成形体を得た。
平均粒子径140μmの鱗片状黒鉛粒子(日本黒鉛社製、商品名「F♯2」)を用いたこと以外は、実施例1と同様にして樹脂成形体を得た。
平均粒子径300μmの鱗片状黒鉛粒子(中越黒鉛社製、商品名「CPB-80」)を用いたこと以外は、実施例1と同様にして樹脂成形体を得た。
板状の黒鉛粒子として鱗片状黒鉛粒子の代わりに平均粒子径30μmの薄片化黒鉛(日本黒鉛社製、商品名「UP-35N」)を用いたこと以外は、実施例1と同様にして樹脂成形体を得た。
板状の黒鉛粒子として鱗片状黒鉛粒子の代わりに平均粒子径100μmの薄片化黒鉛(アイテック社製、商品名「iGrafen-α」)を用いたこと以外は、実施例1と同様にして樹脂成形体を得た。
板状の黒鉛粒子として鱗片状黒鉛粒子の代わりに平均粒子径300μmの薄片化黒鉛(中越黒鉛社製、商品名「BSP-300AK」)を用いたこと以外は、実施例1と同様にして樹脂成形体を得た。
熱可塑性樹脂としてのポリプロピレン(PP)100重量部と、黒鉛粒子としての鱗片状黒鉛粒子100重量部と、金属繊維としてのステンレス長繊維(ステンレス繊維)10重量部とをラボプラストミル(東洋精機社製、品番「R100」)を用いて、200℃で溶融混練することにより樹脂組成物を得た。得られた樹脂組成物を、樹脂組成物の温度230℃、金型の温度40℃にて射出成形することで、縦300mm×横300mm×厚み2mmの樹脂成形体を得た。なお、ポリプロピレンとしては、日本ポリプロ社製、商品名「BC10HRF」を用いた。鱗片状黒鉛粒子としては、伊藤黒鉛社製、商品名「CNP35」(平均粒子径:35μm)を用いた。ステンレス長繊維(ステンレス繊維)には、ステンレス長繊維マスターバッチ(ダイセル社製、商品名「PP-SF50」、濃度50%、直径:10μm、繊維長:7mm)を用いた。
ステンレス繊維の添加量を5重量部としたこと以外は、実施例18と同様にして樹脂成形体を得た。
ステンレス繊維の添加量を20重量部としたこと以外は、実施例18と同様にして樹脂成形体を得た。
ステンレス繊維の添加量を30重量部としたこと以外は、実施例18と同様にして樹脂成形体を得た。
熱可塑性樹脂としてアクリロニトリル-ブタジエン-スチレン共重合体(ABS)(旭化成社製、商品名「スタイラック181」)を用いたこと以外は、実施例1と同様にして樹脂成形体を得た。
熱可塑性樹脂としてポリアミド(PA)(東レ社製、商品名「アミランCM1007」)を用いたこと以外は、実施例1と同様にして樹脂成形体を得た。
熱可塑性樹脂としてポリカーボネート(PC)(三菱エンジニアリングプラスチック社製、商品名「ノバレックス7020R」)を用いたこと以外は、実施例1と同様にして樹脂成形体を得た。
熱可塑性樹脂としてポリフェニレンサルファイド(PPS)(東レ社製、商品名「トレリナA900」)を用いたこと以外は、実施例1と同様にして樹脂成形体を得た。
熱可塑性樹脂としてポリブチレンテレフタレート(PBT)(三菱エンジニアリングプラスチック社製、商品名「ノバデュラン5010R5」)を用いたこと以外は、実施例1と同様にして樹脂成形体を得た。
熱可塑性樹脂としてシンジオタクチックポリスチレン(SPS)(出光興産社製、商品名「ザレックSP130」)を用いたこと以外は、実施例1と同様にして樹脂成形体を得た。
繊維系フィラーとしてのガラス繊維(ガラス長繊維マスターバッチ、日本ポリプロ社製、商品名「LR26Y」、ガラス繊維含有量:58%)20重量部をさらに添加したこと以外は、実施例1と同様にして樹脂成形体を得た。
繊維系フィラーとしてのガラス繊維(ガラス長繊維マスターバッチ、日本ポリプロ社製、商品名「LR26Y」、ガラス繊維含有量:58%)100重量部をさらに添加したこと以外は、実施例1と同様にして樹脂成形体を得た。
熱可塑性樹脂としてのポリプロピレン(PP、日本ポリプロ社製、商品名「BC10HRF」)100重量部と、鱗片状黒鉛粒子(伊藤黒鉛社製、商品名「CNP35」、平均粒子径:35μm)100重量部とをラボプラストミル(東洋精機社製、品番「R100」)を用いて、200℃で溶融混練することにより樹脂組成物を得た。得られた樹脂組成物を、樹脂組成物の温度230℃、金型の温度40℃にて射出成形することで、縦300mm×横300mm×厚み2mmの樹脂成形体を得た。
熱可塑性樹脂としてのポリプロピレン(PP)100重量部と、カーボンブラックとしてのオイルファーネスブラック10重量部を、ラボプラストミル(東洋精機社製、品番「R100」)を用いて、200℃で溶融混練することにより樹脂組成物を得た。得られた樹脂組成物を、樹脂組成物の温度230℃、金型の温度40℃にて射出成形することで、縦300mm×横300mm×厚み2mmの樹脂成形体を得た。なお、ポリプロピレンとしては、日本ポリプロ社製、商品名「BC10HRF」を用いた。オイルファーネスブラックとしては、ライオン社製、商品名「EC600JD」(DBP吸油量:495ml/100g、一次粒子径:34nm)を用いた。
実施例1の鱗片状黒鉛粒子の代わりに、球状黒鉛(伊藤黒鉛社製、商品名「SG-BL40」、平均粒子径:40μm)100重量部を用いたこと以外は、実施例1と同様にして樹脂成形体を得た。
熱可塑性樹脂としてのポリプロピレン(PP、日本ポリプロ社製、商品名「BC10HRF」)100重量部と、金属繊維としてのステンレス長繊維(ステンレス繊維)5重量部とを、ラボプラストミル(東洋精機社製、品番「R100」)を用いて、200℃で溶融混練することにより樹脂組成物を得た。得られた樹脂組成物を、樹脂組成物の温度230℃、金型の温度40℃にて射出成形することで、縦300mm×横300mm×厚み2mmの樹脂成形体を得た。なお、ステンレス長繊維(ステンレス繊維)として、ステンレス長繊維マスターバッチ(ダイセル社製、商品名「PP-SF50」、濃度50%、直径:10μm、繊維長:7mm)を用いた。
熱可塑性樹脂としてのポリプロピレン(PP)100重量部と、繊維系フィラーとしての炭素繊維100重量部とを、ラボプラストミル(東洋精機社製、品番「R100」)を用いて、200℃で溶融混練することにより樹脂組成物を得た。得られた樹脂組成物を、樹脂組成物の温度230℃、金型の温度40℃にて射出成形することで縦300mm×横300mm×厚み2mmの樹脂成形体を得た。なお、ポリプロピレンとしては、日本ポリプロ社製、商品名「BC10HRF」を用いた。炭素繊維としては、日本グラスファイバー社製、商品名「XN-100」ミルドファイバー(繊維長:50μm)を用いた。
熱可塑性樹脂としてのポリプロピレン(PP)100重量部と、カーボンブラックとしてのオイルファーネスブラック10重量部と、金属繊維としてのステンレス長繊維(ステンレス繊維)5重量部とを、ラボプラストミル(東洋精機社製、品番「R100」)を用いて、200℃で溶融混練することにより樹脂組成物を得た。得られた樹脂組成物を、樹脂組成物の温度230℃、金型の温度40℃にて射出成形することで縦300mm×横300mm×厚み2mmの樹脂成形体を得た。なお、ポリプロピレンとしては、日本ポリプロ社製、商品名「BC10HRF」を用いた。オイルファーネスブラックとしては、ライオン社製、商品名「EC600JD」(DBP吸油量:495ml/100g、一次粒子径:34nm)を用いた。ステンレス長繊維(ステンレス繊維)には、ステンレス長繊維マスターバッチ(ダイセル社製、商品名「PP-SF50」、濃度50%、直径:10μm、繊維長:7mm)を用いた。
熱可塑性樹脂としてのポリプロピレン(PP)100重量部と、カーボンブラックとしてのオイルファーネスブラック10重量部と、繊維系フィラーとしての炭素繊維100重量部とを、ラボプラストミル(東洋精機社製、品番「R100」)を用いて、200℃で溶融混練することにより樹脂組成物を得た。得られた樹脂組成物を、樹脂組成物の温度230℃、金型の温度40℃にて射出成形することで縦300mm×横300mm×厚み2mmの樹脂成形体を得た。なお、ポリプロピレンとしては、日本ポリプロ社製、商品名「BC10HRF」を用いた。オイルファーネスブラックとしては、ライオン社製、商品名「EC600JD」(DBP吸油量:495ml/100g、一次粒子径:34nm)を用いた。炭素繊維としては、日本グラスファイバー社製、商品名「XN-100」ミルドファイバー(繊維長:50μm)を用いた。
実施例及び比較例で得られた樹脂成形体について、以下の評価を行った。結果を下記の表1~表4に示す。
周波数10MHzにおける電磁波シールド効果(単位;dB)は、電磁波シールド効果測定用冶具MA8602B(アンリツ社製)を用いてKEC法(KEC:「関西電子工業振興センター」の略称)により測定した。具体的には、擬似ノイズを発信する信号発信用のアンテナが付いたプローブと受信アンテナが付いたプローブとの間の電界強度を測定した。試料未挿入時の電界強度E0及び両プローブ間に試料を挿入した場合の電界強度Eを測定し、以下の式(2)に従い電磁波シールド効果を算出した。
周波数3GHzにおける電磁波シールド効果(電磁波遮蔽性能、単位:dB)は、シールド特性測定用冶具2焦点型扁平空洞(Dual-Focus Flat Cavity:DFFC)(サンケン社製)を用いて測定した。具体的には、送信側の焦点から電磁波を放射し、受信側の焦点に収束した電磁波の強度を受信電圧として測定した。サンプル未挿入時の受信電圧V0及びサンプル挿入時の受信電圧Vを測定し、以下の式(3)に従って電磁波シールド効果を算出した。
周波数25GHz、50GHz、75GHzにおける電磁波シールド効果(単位:dB)は、電磁波透過減衰量測定冶具DPS10(キーコム社製)を用いて測定した。具体的には、送信側のアンテナから電磁波を放射し、受信側のアンテナで検出した電磁波の強度を受信電圧として測定した。サンプル未挿入時の受信電圧V0及びサンプル挿入時の受信電圧Vを測定し、上記式(3)に従って電磁波シールド効果を算出した。
面内方向の熱伝導率(面内方向熱伝導率)は、ネッチジャパン社製、品番「キセノンフラッシュレーザーアナライザ LFA467 HyperFlash」を用いて測定した。具体的には実施例及び比較例に記載の方法で縦300mm×横300mm×厚み2mmに成形した樹脂成形体から、縦10mm×横2mm×厚み2mmに打ち抜き、測定サンプルとした。面内方向熱伝導率が測定できる向きで測定サンプルをホルダにはめ込み、30℃における熱拡散率を測定し、以下の式(4)に従って熱伝導率を算出した。なお、密度は、ALFAMIRAGE社製、商品名「MDS-300」を用いて測定した。また、比熱は、セイコーインスツルメンツ社製、商品名「DSC-6200」を用いて測定した。
Claims (13)
- 熱可塑性樹脂と、板状黒鉛と、カーボンブラック及び金属繊維のうち少なくとも一方とを含み、
前記板状黒鉛の含有量が、前記熱可塑性樹脂100重量部に対し、50重量部以上、200重量部以下であり、
前記カーボンブラックのDBP吸油量が、100ml/100g以上、600ml/100g以下であり、
前記金属繊維の直径が、5μm以上、20μm以下であり、
前記金属繊維の繊維長が、2mm以上、12mm以下であり、
前記カーボンブラック及び前記金属繊維のうち少なくとも一方の含有量が、前記熱可塑性樹脂100重量部に対し、1重量部以上、50重量部以下である、樹脂成形体。 - 前記樹脂成形体が主面を有し、
前記主面において、電磁波シールド効果が最大である方向をx方向とし、該x方向に直交する方向をy方向としたときに、
前記x方向の周波数10MHzにおける電磁波シールド効果aλxに対する前記y方向の周波数10MHzにおける電磁波シールド効果aλyの比aλy/aλxが、0.90以上であり、
前記x方向の周波数25GHz、50GHz、75GHzのいずれかにおける電磁波シールド効果bλxに対する前記y方向の前記x方向と同一周波数における電磁波シールド効果bλyの比bλy/bλxが、0.90以上である、請求項1に記載の樹脂成形体。 - 3GHz、25GHz、50GHz、75GHzのいずれかにおける電磁波シールド効果が、20dB以上である、請求項1又は2に記載の樹脂成形体。
- 前記板状黒鉛の体積平均粒子径が、5μm以上、500μm以下である、請求項1~3のいずれか1項に記載の樹脂成形体。
- 前記板状黒鉛が、薄片化黒鉛である、請求項1~4のいずれか1項に記載の樹脂成形体。
- 前記カーボンブラックが、オイルファーネスブラックである、請求項1~5のいずれか1項に記載の樹脂成形体。
- 前記カーボンブラックの一次粒子径が、50nm以下である、請求項1~6のいずれか1項に記載の樹脂成形体。
- 前記金属繊維が、ステンレス繊維である、請求項1~7のいずれか1項に記載の樹脂成形体。
- 前記金属繊維とは異なる非導電性の繊維系フィラーをさらに含む、請求項1~8のいずれか1項に記載の樹脂成形体。
- 前記繊維系フィラーの含有量が、前記熱可塑性樹脂100重量部に対し、1重量部以上、200重量部以下である、請求項9に記載の樹脂成形体。
- 前記熱可塑性樹脂が、オレフィン系樹脂を含む、請求項1~10のいずれか1項に記載の樹脂成形体。
- 前記主面における面内方向の熱伝導率が、1W/(m・K)以上である、請求項2~11のいずれか1項に記載の樹脂成形体。
- 放熱シャーシ、放熱筐体、又はヒートシンク形状である、請求項1~12のいずれか1項に記載の樹脂成形体。
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JP7453635B1 (ja) | 2022-10-13 | 2024-03-21 | Dic株式会社 | ポリアリーレンスルフィド樹脂組成物、成形品およびそれらの製造方法 |
WO2024080093A1 (ja) * | 2022-10-13 | 2024-04-18 | Dic株式会社 | ポリアリーレンスルフィド樹脂組成物、成形品およびそれらの製造方法 |
Also Published As
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CN110198989A (zh) | 2019-09-03 |
KR20190138769A (ko) | 2019-12-16 |
JPWO2018199008A1 (ja) | 2019-06-27 |
EP3617274A1 (en) | 2020-03-04 |
MY195269A (en) | 2023-01-11 |
US20210108047A1 (en) | 2021-04-15 |
EP3617274A4 (en) | 2021-01-06 |
KR102480208B1 (ko) | 2022-12-26 |
JP6512677B2 (ja) | 2019-05-15 |
CN110198989B (zh) | 2023-06-16 |
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