WO2018043984A1 - 딥 성형용 라텍스 조성물 및 이로부터 제조된 성형품 - Google Patents
딥 성형용 라텍스 조성물 및 이로부터 제조된 성형품 Download PDFInfo
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- WO2018043984A1 WO2018043984A1 PCT/KR2017/009189 KR2017009189W WO2018043984A1 WO 2018043984 A1 WO2018043984 A1 WO 2018043984A1 KR 2017009189 W KR2017009189 W KR 2017009189W WO 2018043984 A1 WO2018043984 A1 WO 2018043984A1
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- dip
- dip molding
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D19/00—Gloves
- A41D19/0055—Plastic or rubber gloves
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L9/00—Compositions of homopolymers or copolymers of conjugated diene hydrocarbons
- C08L9/02—Copolymers with acrylonitrile
- C08L9/04—Latex
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/02—Direct processing of dispersions, e.g. latex, to articles
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/05—Alcohols; Metal alcoholates
- C08K5/053—Polyhydroxylic alcohols
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/10—Esters; Ether-esters
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L51/00—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L51/00—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
- C08L51/003—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers grafted on to macromolecular compounds obtained by reactions only involving unsaturated carbon-to-carbon bonds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C41/00—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor
- B29C41/003—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor characterised by the choice of material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C41/00—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor
- B29C41/02—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor for making articles of definite length, i.e. discrete articles
- B29C41/14—Dipping a core
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2009/00—Use of rubber derived from conjugated dienes, as moulding material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/48—Wearing apparel
- B29L2031/4842—Outerwear
- B29L2031/4864—Gloves
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2309/00—Characterised by the use of homopolymers or copolymers of conjugated diene hydrocarbons
- C08J2309/02—Copolymers with acrylonitrile
- C08J2309/04—Latex
Definitions
- the present invention relates to a latex composition for dip molding and a molded article produced therefrom that can produce a dip molded article having a gentle synergy and less stickiness and excellent tensile strength.
- Disposable rubber gloves used in a variety of everyday life, such as household, food, electronics, medical, etc. are made by dip molding of natural rubber or carboxylic acid-modified nitrile copolymer latex.
- carboxylic acid-modified nitrile-based gloves have been in the spotlight in the disposable gloves market due to allergic problems of natural rubber and unstable supply and demand.
- Thin gloves with this high level of tensile strength can be produced by very low concentration of latex.
- synergy which is a phenomenon in which water quickly falls upon forming an armor film, occurs severely, and the manufactured gloves also have a sticky problem. This creates a coagulum of the latex composition, which creates a large number of pinholes, increasing the failure rate of the glove.
- Patent Document 1 Republic of Korea Patent Publication No. 2010-0066005, "Rubber composition and rubber gloves manufactured using the same”
- Patent Document 2 WO 2011/068394, "Unused rubber and rubber products of vulcanization accelerators and sulfur"
- the inventors of the present invention have selected monoglycerides having a hydrophobic long-chain alkyl group in preparing a carboxylic acid-modified nitrile copolymer latex, which are added during or after copolymerization of the latex.
- the present invention was completed by confirming that syneresis was gentle and less sticky, and that a dip molded article having excellent chemical resistance was possible.
- an object of the present invention is to provide a latex composition for dip molding comprising a carboxylic acid-modified nitrile copolymer latex.
- Another object of the present invention is to provide a dip molded article prepared from the latex dip composition for dip molding, has a gentle syneresis, less stickiness and excellent chemical resistance.
- the present invention is a dip molding comprising a carboxylic acid-modified nitrile copolymer latex and monoglyceride copolymerized with a conjugated diene monomer, an ethylenically unsaturated nitrile monomer and an ethylenically unsaturated acid monomer It provides a latex composition for.
- the dip molding latex composition is characterized in that it comprises 0.01 to 5 parts by weight of monoglycerides based on 100 parts by weight of carboxylic acid-modified nitrile copolymer.
- the monoglyceride is characterized in that at least one member selected from the group consisting of glycerol monolaurate, glycerol monostearate, glycerol monobehenate, glycerol monocaprirate and glycerol monocapriate.
- the present invention provides a dip molded product, characterized in that the dip molded by the dip molding latex composition.
- the latex composition for dip molding according to the present invention is prepared using monoglycerides, thereby achieving a smooth synergy during the dip molding process using the latex composition, thereby improving workability.
- the dip molded product thus prepared is non-sticky and has an advantage of resistance to chemicals (eg, hydrocarbon solvents), that is, excellent chemical resistance.
- chemicals eg, hydrocarbon solvents
- the dip molded article can be easily applied to industries that require it, such as inspection gloves, condoms, catheters, industrial gloves, household gloves and health care products.
- the present invention provides a latex composition for dip molding comprising a carboxylic acid-modified nitrile copolymer latex, while presenting a latex composition for dip molding that can improve workability and improve physical properties of the manufactured dip molded product. do.
- the light weight dip molded product is obtained through a dip molding process after preparing a low concentration of the composition, wherein the dip molding process causes severe synergy in film formation due to low concentration, and is exposed to stickiness or chemicals of the manufactured dip molded product. Problems such as degeneration or tearing occur. This problem is solved by the use of monoglycerides in the present invention.
- Monoglycerides (monoglycerides) referred to herein means a substance in which one fatty acid is bound to one molecule of glycerin.
- the monoglycerides can be a variety of substances depending on the number of alkyl constituting the fatty acid, and in the case of the use of unsaturated fatty acids may cause odor or stickiness, the fatty acid is preferably a saturated fatty acid, more preferably linear of C8 to C24 Or a compound having a branched alkyl group.
- the long-chain alkyl groups present in the molecular structure of monoglycerides exhibit hydrophobic properties, which prevents the phenomenon of synergy in rapid dropping of water during the dip molding process, and prevents surface stickiness of the manufactured dip molded products. do.
- the latex composition for dip molding of the present invention has excellent chemical resistance.
- the term 'chemical resistance' means that the chemical environment can withstand. Polymeric materials tend to dissolve or soften in certain solvents, which is not easy to predict when copolymers of various monomers are copolymerized.
- the copolymerized carboxylic acid-modified nitrile copolymer to be described below it has high chemical resistance to a specific solvent and a hydrocarbon solvent. Pentane, hexane, heptane, cyclohexane and the like are used as the hydrocarbon solvent.
- the chemical resistance is excellent when the dip molded product having the composition of the copolymer is not deformed on the surface when exposed to a specific solvent (that is, hydrocarbon solvent), there is no degradation of physical properties such as tensile strength or the product is softened and torn This means that it does not occur.
- a specific solvent that is, hydrocarbon solvent
- hydrophobicity has been mentioned in relation to the synergy, stickiness, and chemical resistance effects described above, it is not possible to use any material that exhibits hydrophobicity. That is, the above-described effects can be produced together with the hydrophobic property, and should not impair the stability of the latex even when added into the latex.
- monoglycerides are used in the present invention.
- the monoglycerides that can be used may be at least one selected from the group consisting of glycerol monolaurate, glycerol monostearate, glycerol monobehenate, glycerol monocapryrate and glycerol monocapriate, preferably glycerol monolaurate or glycerol Monostearate is used.
- Such monoglycerides are used in an amount of 0.01 to 5.0 parts by weight, preferably 0.1 to 5.0 parts by weight based on 100 parts by weight of the carboxylic acid-modified nitrile copolymer latex. If the content of monoglyceride is less than the above range, the effects as described above cannot be secured. On the contrary, if the content exceeds the above range, a synergy is generated and a dip molded article having a sticky surface is produced. Use appropriately.
- the monoglyceride may be used in a manner of adding to the latex obtained before, during, or after copolymerization of the carboxylic acid-modified nitrile copolymer, and is preferably added in consideration of latex stability.
- the carboxylic acid-modified nitrile copolymer is a copolymer in which a conjugated diene monomer, an ethylenically unsaturated nitrile monomer and an ethylenically unsaturated acid monomer are copolymerized.
- the conjugated diene monomer is a monomer constituting the carboxylic acid-modified nitrile copolymer according to the present invention, for example, 1,3-butadiene, 2,3-dimethyl-1,3-butadiene, 2-ethyl At least one selected from the group consisting of -1,3-butadiene, 1,3-pentadiene and isoprene, of which 1,3-butadiene and isoprene are preferred, and among them, 1,3-butadiene is most preferably used; do.
- the conjugated diene monomer is 40 to 89% by weight, preferably 45 to 80% by weight, more preferably 50 to 78% by weight within 100% by weight of the total content of the total monomer constituting the carboxylic acid-modified nitrile copolymer Included as. If the content is less than the above range, the dip molded product becomes hard and the wear feeling worsens. On the contrary, if the content exceeds the above range, the oil resistance of the dip molded product is deteriorated and the tensile strength is lowered.
- the ethylenically unsaturated nitrile monomer is acrylonitrile, methacrylonitrile, fumaronitrile, ⁇ -chloronitrile and ⁇ -cyano ethyl acryl At least one selected from the group consisting of ronitrile, of which acrylonitrile and methacrylonitrile are preferred, and among these, acrylonitrile is most preferably used.
- the ethylenically unsaturated nitrile monomer is 10 to 50% by weight, preferably 15 to 45% by weight, more preferably 20 to 40% by weight within 100% by weight of the total content of the total monomers constituting the carboxylic acid-modified nitrile copolymer. Included in%. If the content is less than the above range, the oil resistance of the dip molded article is deteriorated and the tensile strength is lowered. On the contrary, if the content exceeds the above range, the dip molded article is hard and the wear feeling is worsened.
- the ethylenically unsaturated acid monomer includes an ethylenically unsaturated acid monomer containing at least one acidic group selected from the group consisting of a carboxyl group, a sulfonic acid group and an acid anhydride group. to be.
- the ethylenically unsaturated acid monomers include, for example, ethylenically unsaturated carboxylic acid monomers such as acrylic acid, methacrylic acid, itaconic acid, maleic acid and fumaric acid; Polycarboxylic acid anhydrides such as maleic anhydride and citraconic anhydride; Ethylenically unsaturated sulfonic acid monomers such as styrene sulfonic acid; And ethylenically unsaturated polycarboxylic acid partial ester monomers such as monobutyl fumarate, monobutyl maleate, and mono-2-hydroxypropyl maleate. Of these, methacrylic acid is particularly preferable.
- Such ethylenically unsaturated acid monomers may be used in the form of alkali metal salts or ammonium salts.
- the ethylenically unsaturated acid monomer is 0.1 to 10% by weight, preferably 0.5 to 9% by weight, more preferably 1 to 8, in 100% by weight of the total content of the total monomers constituting the carboxylic acid-modified nitrile copolymer. % By weight. If the content is less than the above range, the dip molded article is lowered in tensile strength, whereas if the content exceeds the above range, the dip molded article is hardened and wear is poor.
- the carboxylic acid-modified nitrile copolymer according to the present invention may optionally further include other ethylenically unsaturated monomers copolymerizable with the ethylenically unsaturated nitrile monomer and ethylenically unsaturated acid monomer.
- the copolymerizable ethylenically unsaturated monomers include vinyl aromatic monomers including styrene, alkyl styrene and vinyl naphthalene; Fluoroalkylvinyl ethers including fluoro ethyl vinyl ethers; (Meth) acrylamide, N-methylol (meth) acrylamide, N, N -dimethylol (meth) acrylamide, N-methoxy methyl (meth) acrylamide and N -propoxy methyl (meth) acrylamide Ethylenically unsaturated amide monomers comprising; Non-conjugated diene monomers including vinyl pyridine, vinyl norbornene, dicyclo pentadiene and 1,4-hexadiene; Methyl (meth) acrylate, ethyl (meth) acrylate, butyl (meth) acrylate, 2-ethylhexyl (meth) acrylate,
- the amount of the ethylenically unsaturated nitrile monomer and other ethylenically unsaturated monomer copolymerizable therewith may be used within 0.001 to 20% by weight within 100% by weight of the total content of the total monomers constituting the carboxylic acid-modified nitrile copolymer. If the content exceeds 20% by weight, the balance between the soft fit and the tensile strength is not well balanced, so it is suitably used within the above range.
- the carboxylic acid-modified nitrile copolymer latex of the present invention can be prepared by emulsion polymerization by adding an emulsifier, a polymerization initiator, a molecular weight modifier and the like to the monomer constituting the carboxylic acid-modified nitrile copolymer.
- the carboxylic acid-modified nitrile copolymer latex Specifically, the carboxylic acid-modified nitrile copolymer latex
- Step a adding a conjugated diene monomer, an ethylenically unsaturated nitrile monomer and an ethylenically unsaturated acid monomer, an emulsifier, a polymerization initiator and deionized water to the polymerization reactor;
- Step b performing emulsion polymerization
- Step c It is prepared through the step of stopping the polymerization.
- the conjugated diene monomer, the ethylenically unsaturated nitrile monomer, the ethylenically unsaturated acid monomer, the emulsifier and the polymerization initiator may be introduced all at once or continuously in the polymerization reactor. In addition, they can add each use content to the polymerization reactor all at once, or add some content to the polymerization reactor and then continuously feed the remaining content back to the polymerization reactor.
- anionic surfactant a nonionic surfactant, cationic surfactant, an amphoteric surfactant, etc.
- anionic surfactants selected from the group consisting of alkylbenzene sulfonates, aliphatic sulfonates, sulfuric ester salts of higher alcohols, ⁇ -olefin sulfonates and alkyl ether sulfate ester salts can be particularly preferably used.
- the amount of the emulsifier is used in an amount of 0.3 to 10 parts by weight, preferably 0.8 to 8 parts by weight, and more preferably 1.5 to 6 parts by weight, based on 100 parts by weight of the monomer constituting the carboxylic acid-modified nitrile copolymer. If the content is less than the above range, the stability during polymerization is lowered. On the contrary, if the content exceeds the above range, foaming increases, making it difficult to manufacture dip molded articles.
- a radical initiator can be used specifically ,.
- inorganic peroxides such as sodium persulfate, potassium persulfate, ammonium persulfate, potassium perphosphate, hydrogen peroxide; t-butyl peroxide, cumene hydroperoxide, p-mentanehydro peroxide, di-t-butyl peroxide, t-butylcumyl peroxide, acetyl peroxide, isobutyl peroxide, octanoyl peroxide, dibenzoyl peroxide Organic peroxides such as oxides, 3,5,5-trimethylhexanol peroxide and t-butyl peroxy isobutylate; At least one member selected from the group consisting of azobis isobutyronitrile, azobis-2,4-dimethylvaleronitrile, azobiscyclohexane carbon
- the amount of the polymerization initiator is contained in an amount of 0.01 to 2 parts by weight, preferably 0.02 to 1.5 parts by weight, based on 100 parts by weight of the total monomers constituting the carboxylic acid-modified nitrile copolymer. If the content is less than the above range, the polymerization rate is lowered, making it difficult to manufacture the final product. On the contrary, if the content exceeds the above range, the polymerization rate is too fast to control the polymerization.
- the activator is not particularly limited and may be one commonly known in the art, but for example, sodium formaldehyde sulfoxylate, sodium ethylenediamine tetraacetate, ferrous sulfate, dextrose, sodium pyrrolate and sodium sulfite One or more selected from the group can be used.
- mercaptans such as (alpha) -methylstyrene dimer, t-dodecyl mercaptan, n-dodecyl mercaptan, octyl mercaptan; Halogenated hydrocarbons such as carbon tetrachloride, methylene chloride and methylene bromide; Sulfur-containing compounds such as tetraethyl thiuram disulfide, dipentamethylene thiuram disulfide, and diisopropylquixanthogen disulfide; and the like can be given.
- These molecular weight modifiers may be used alone or in combination of two or more thereof. Among these, mercaptans are preferable, and t-dodecyl mercaptan can be used more preferably.
- the usage-amount of the said molecular weight modifier varies with the kind, 0.1-2.0 weight part, Preferably it is 0.2-1.5 weight part, More preferably, with respect to 100 weight part of all monomers which comprise the said carboxylic acid modified nitrile copolymer. 0.3 to 1.0 parts by weight is used. If the content is less than the above range, the physical properties of the dip molded article are remarkably lowered. On the contrary, if the content exceeds the above range, polymerization stability is lowered.
- monoglyceride may be added during the polymerization of the latex of the present invention.
- additives such as chelating agents, dispersing agents, pH adjusting agents, deoxygenating agents, particle size adjusting agents, anti-aging agents and oxygen scavenger may be added.
- the method of adding the monomer mixture constituting the carboxylic acid-modified nitrile copolymer is not particularly limited, the method of introducing the monomer mixture into the polymerization reactor at once, the method of continuously introducing the monomer mixture into the polymerization reactor, and a part of the monomer mixture You may use what kind of methods of putting into a polymerization reactor and continuously supplying a remaining monomer to a polymerization reactor.
- the polymerization temperature in the emulsion polymerization may be usually 10 to 90 °C, preferably 20 to 80 °C. More preferably, it may be 25 to 75 ° C, but is not particularly limited.
- the conversion rate when stopping the polymerization reaction may be 85% or more, preferably 88 to 99.9%, and more preferably 90 to 99%, and after the polymerization reaction is stopped, the unreacted monomer is removed.
- the carboxylic acid-modified nitrile copolymer latex for dip molding can be obtained by adjusting the solid content concentration and pH.
- the carboxylic acid-modified nitrile copolymer latex has a glass transition temperature of -50 to -15 ° C.
- the glass transition temperature of the latex is less than the above range, the tensile strength is significantly lowered or the wearability is reduced due to the stickyness of the glove.
- the glass transition temperature of the latex is higher than the above range, dip molded product cracks are not preferable.
- the glass transition temperature can be adjusted by adjusting the content of the conjugated diene monomer, it can be measured by differential scanning calorimetry (Differential Scanning Calorimetry).
- the average particle diameter of the carboxylic acid-modified nitrile copolymer latex may be 50nm to 500nm. If the average particle diameter of the dip molding latex falls within the above range, the tensile strength of the manufactured dip molded article may be improved. In this case, the average particle diameter of the dip molding latex may be adjusted by adjusting the type or content of the emulsifier, and the average particle diameter may be measured by a laser scattering analyzer (Nicomp).
- the carboxylic acid-modified nitrile copolymer latex prepared through the above steps is mixed with a monoglyceride to prepare a latex composition for dip molding.
- the zinc peroxide crosslinking agent may be added as it is to the latex in a powder state or prepared in an aqueous dispersion state for uniform mixing, and then added to the latex.
- the aqueous dispersion is prepared by adding a dispersant to water, and then adding a zinc peroxide-based crosslinking agent.
- the aqueous dispersion is prepared by increasing the dispersion stability after uniformizing the particles through a ball mill process.
- the dispersant is not particularly limited in the present invention, and any known dispersant may be used.
- the latex composition for dip molding may add a predetermined amount of various additives such as anti-aging agents, antioxidants, preservatives, antibacterial agents, wetting agents, thickeners, dispersants, pigments, dyes, fillers, reinforcing agents, and pH adjusters.
- various additives such as anti-aging agents, antioxidants, preservatives, antibacterial agents, wetting agents, thickeners, dispersants, pigments, dyes, fillers, reinforcing agents, and pH adjusters.
- the latex composition for dip molding according to the present invention has a solid content of 5 to 40% by weight, preferably 8 to 35% by weight, more preferably 10 to 33% by weight. If the concentration is too low, the efficiency of transportation of the latex composition is lowered. If the concentration is too high, the solid content concentration may cause an increase in viscosity and may cause problems such as storage stability. Therefore, the concentration is appropriately adjusted within the above range.
- the dip molding latex composition may have a pH of 8 to 12, preferably 8.5 to 11.5, and more preferably 9 to 11, and when the pH concentration is out of the range, stability of the latex composition for dip molding may be lowered. .
- the pH of the latex composition for dip molding may be adjusted by inputting a certain amount of pH regulator during preparation of the latex for dip molding, and the pH regulator may mainly be used with 1 to 5% potassium hydroxide aqueous solution or 1 to 5% ammonia water. have.
- the present invention provides a dip molded article prepared from the latex composition for dip molding.
- the dip molded article according to an embodiment of the present invention is not particularly limited and may be manufactured by a method commonly known in the art, such as a direct dipping method, an anode adhesion dipping method, and a Teague adhesion dipping method. It can manufacture using a method such as a paper method.
- the positive electrode adhesion dipping method may be used, and when the dip molded product is manufactured using the positive electrode adhesion dipping method, there is an advantage in that a dip molded product having a uniform thickness may be manufactured.
- the dip molded article As a specific example, the dip molded article
- step a Dipping the hand-shaped dip mold in a coagulant solution to attach the coagulant to the surface of the dip mold (step a);
- the dip molding layer may be heated to crosslink the latex resin.
- the step a is a step for attaching a coagulant to the surface of the hand-shaped dip molding mold, but is not particularly limited, may be carried out by immersing the dip mold in the coagulant solution for more than 1 minute and dried at 70 to 150 °C. .
- the coagulant solution is a solution in which a coagulant is dissolved in water, alcohol or a mixture thereof, and may generally include 5 to 50 wt% of a coagulant, and preferably 10 to 40 wt% of a coagulant.
- the coagulant is not particularly limited but includes, for example, metal halides such as barium chloride, calcium chloride, magnesium chloride, zinc chloride and aluminum chloride; Nitrates such as barium nitrate, calcium nitrate and zinc nitrate; Acetates such as barium acetate, calcium acetate and zinc acetate; Sulfates such as calcium sulfate, magnesium sulfate and aluminum sulfate, and the like.
- metal halides such as barium chloride, calcium chloride, magnesium chloride, zinc chloride and aluminum chloride
- Nitrates such as barium nitrate, calcium nitrate and zinc nitrate
- Acetates such as barium acetate, calcium acetate and zinc acetate
- Sulfates such as calcium sulfate, magnesium sulfate and aluminum sulfate, and the like.
- calcium chloride, calcium nitrate or a combination thereof Preferably calcium chloride, calcium nit
- the step b is a step for forming a dip molding layer from the latex composition for a dip molding according to the present invention in the dip molding mold to which the coagulant is attached, the dip molding mold to which the flocculant is attached, the latex composition for dip molding
- the dip molding layer can be formed by immersing for 1 minute or more in the water and then taken out.
- Step c is a step for obtaining a dip molded product by crosslinking a latex resin to the dip molded layer, and may be performed by heating the dip molded layer.
- the heat treatment is not particularly limited, but may be performed by, for example, primary heat treatment at 70 to 150 ° C. for 1 minute to 10 minutes, and then secondary heat treatment at 100 to 180 ° C. for 5 minutes to 30 minutes.
- the water component is first evaporated in the dip molding layer, and the dip molding may be obtained by curing of the latex resin of the dip molding layer through crosslinking.
- the dip molded article is not particularly limited and can be applied to various latex industries, but for example, one selected from the group consisting of inspection gloves, condoms, catheters, industrial gloves, surgical gloves, household gloves, industrial gloves, and health care products. It is applicable to the above molded articles.
- a 3% potassium hydroxide solution To 100% by weight of the carboxylic acid-modified nitrile copolymer latex (in terms of solids), a 3% potassium hydroxide solution, an appropriate amount of a dispersant and secondary distilled water were added to obtain a latex composition for dip molding having a concentration of 15% solids and a pH of 10.
- a coagulant solution was prepared by mixing 13 parts by weight calcium nitrate, 82.5 parts by weight distilled water and 0.5 parts by weight wetting agent (Teric 320 produced by Huntsman Corporation, Australia). The hand-shaped ceramic mold was immersed in this solution for 1 minute, taken out, and dried at 100 ° C. for 4 minutes to attach a coagulant to the hand-shaped mold.
- the mold to which the coagulant was applied was immersed in the dip molding composition for 1 minute, pulled up, dried at 130 ° C. for 4 minutes, and then immersed in water or hot water for 3 minutes. It was confirmed by syneresis time by confirming the time of dropping water drops during drying for 4 minutes at 130 °C.
- the mold was dried at 130 ° C. for 3 minutes and crosslinked at 130 ° C. for 20 minutes. Sticking was measured while peeling off the cross-linked dip molding layer from the hand-shaped mold to obtain a dip molded article in the form of a glove.
- Example 2 Except for using glycerol monolaurate in 0.1 parts by weight instead of glycerol monostearate, it was carried out in the same manner as in Example 1 to prepare a latex composition for dip molding, using this to prepare a dip molded article in the form of a glove.
- a latex composition for dip molding was prepared in the same manner as in Example 1, except that glycerol monostearate was used in an amount of 0.01 parts by weight, to prepare a dip molded article in the form of a glove.
- Example 2 Except that using 1.0 parts by weight of glycerol monostearate, was carried out in the same manner as in Example 1 to prepare a latex composition for dip molding, using this to prepare a dip molded article in the form of a glove.
- Example 2 Except for using glycerol monostearate 5 parts by weight, was carried out in the same manner as in Example 1 to prepare a latex composition for dip molding, using this to prepare a dip molded article in the form of a glove.
- Example 6 Preparation of latex composition and dip molded article for dip molding
- Glycerol monostearate was used in the same manner as in Example 1, except that 0.1 parts by weight was used after the polymerization, not during polymerization, to prepare a latex composition for dip molding.
- Glycerol monostearate was used in the polymerization of 0.1 parts by weight, except that 0.1 parts by weight of the polymerization was carried out in the same manner as in Example 1 to prepare a dip molding latex composition, using this to form a dip molded article in the form of a glove Prepared.
- Example 2 Except for using glycerol monostearate in 7 parts by weight, was carried out in the same manner as in Example 1 to prepare a latex composition for dip molding, using this to prepare a dip molded article in the form of a glove.
- Comparative Example 1 Manufacture latex composition for dip molding and dip molded article
- Example 1 Except that 0.1 parts by weight of glycerol monostearate is not used in the polymerization in Example 1, a latex composition for dip molding and a dip molded article in the form of a glove were prepared using the same method as in Example 1.
- the coagulant-coated mold was immersed in the dip molding composition for 15 seconds, pulled up, dried at 120 ° C. for 4 minutes, and then the time of dripping was confirmed to confirm the synergy time.
- the longer the syneresis time the better the workability.
- the dip molding layer was peeled off from the hand-shaped mold, and the stickiness was expressed by the 10-point method, wherein a higher score means no stickiness.
- 1 means stickiness
- 10 means non stickiness
- a larger value is advantageous.
- Test pieces were prepared in accordance with EN374-3: 2003 from the dip molded articles of Examples 1 to 8 and Comparative Example 1. Subsequently, the test piece was passed through GC-FID hexane, and the time taken for the hexane to pass through the test piece at a rate of 1 ⁇ g / cm 2 / min was measured in minutes. In this case, the longer the time, the better the chemical resistance.
- the latex composition for dip molding according to the present invention can be used for the production of latex articles such as health care products such as various industrial and household gloves.
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Dispersion Chemistry (AREA)
- Materials Engineering (AREA)
- Textile Engineering (AREA)
- Gloves (AREA)
- Moulding By Coating Moulds (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
- Materials For Medical Uses (AREA)
- Orthopedics, Nursing, And Contraception (AREA)
Abstract
Description
시너리시스 (Sec.) | 끈적거림 (10점법) | 내화학성 (min) | |
실시예 1 | 145 | 7 | 12 |
실시예 2 | 120 | 7 | 11 |
실시예 3 | 75 | 5 | 9 |
실시예 4 | >360 | 9 | 15 |
실시예 5 | >360 | 8 | 22 |
실시예 6 | 121 | 8 | 10 |
실시예 7 | 183 | 9 | 13 |
실시예 8 | 52 | 3 | 20 |
비교예 1 | 48 | 2 | 7 |
Claims (10)
- 공액디엔계 단량체, 에틸렌성 불포화 니트릴계 단량체 및 에틸렌성 불포화산 단량체가 공중합된 카르본산 변성 니트릴계 공중합체 라텍스; 및모노글리세리드를 포함하는 것을 특징으로 하는 딥 성형용 라텍스 조성물.
- 제1항에 있어서,상기 딥 성형용 라텍스 조성물은 카르본산 변성 니트릴계 공중합체 100 중량부에 대하여 모노글리세리드 0.01 내지 5 중량부를 포함하는 것을 특징으로 하는 딥 성형용 라텍스 조성물.
- 제1항에 있어서,상기 모노글리세리드는 글리세롤 모노라우레이트, 글리세롤 모노스테아레이트, 글리세롤 모노베헤네이트, 글리세롤 모노카프리레이트 및 글리세롤 모노카프리에이트로 이루어진 군에서 선택된 1종 이상인 것을 특징으로 하는 딥 성형용 라텍스 조성물.
- 제1항에 있어서,상기 카르본산 변성 니트릴계 공중합체는 단량체의 총합 100 중량%에 대해,공액디엔계 단량체 40 내지 89 중량%, 에틸렌성 불포화 니트릴계 단량체 10 내지 50 중량% 및 에틸렌성 불포화산 단량체 0.1 내지 10 중량%가 공중합된 것을 특징으로 하는 딥 성형용 라텍스 조성물.
- 제1항에 있어서,상기 공액디엔계 단량체는 1,3-부타디엔, 2,3-디메틸-1,3-부타디엔, 2-에틸-1,3-부타디엔, 1,3-펜타디엔 및 이소프렌으로 이루어진 군에서 선택된 1종 이상인 것을 특징으로 하는 딥 성형용 라텍스 조성물.
- 제1항에 있어서,상기 에틸렌성 불포화 니트릴계 단량체는 아크릴로니트릴, 메타크릴로니트릴, 후마로니트릴, α-클로로니트릴 및 α-시아노 에틸 아크릴로니트릴로 이루어진 군에서 선택된 1종 이상인 것을 특징으로 하는 딥 성형용 라텍스 조성물.
- 제1항에 있어서,상기 에틸렌성 불포화산 단량체는 아크릴산, 메타크릴산, 이타콘산, 말레인산, 푸마르산, 무수말레산, 무수 시트라콘산, 스티렌 술폰산, 푸마르산 모노부틸, 말레인산 모노부틸 및 말레인산 모노-2-하이드록시 프로필로 이루어진 군에서 선택된 1종 이상인 것을 특징으로 하는 딥 성형용 라텍스 조성물.
- 제1항에 있어서,상기 카르본산 변성 니트릴계 공중합체는 공단량체로 에틸렌성 불포화 단량체를 더욱 포함하여 공중합된 것을 특징으로 하는 딥 성형용 라텍스 조성물.
- 제1항 내지 제8항 중 어느 한 항의 딥 성형용 라텍스 조성물로 딥 성형하여 제조된 것을 특징으로 하는 딥 성형품.
- 제9항에 있어서,상기 딥 성형품은 검사장갑, 콘돔, 카테터, 산업용 장갑, 수술용 장갑, 가정용 장갑, 산업용 장갑 및 건강 관리용품으로 이루어진 군으로부터 선택된 1종 이상인 것을 특징으로 하는 딥 성형품.
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JP2018548043A JP6703615B2 (ja) | 2016-09-01 | 2017-08-23 | ディップ成形用ラテックス組成物及びこれより製造された成形品 |
US16/086,874 US10927240B2 (en) | 2016-09-01 | 2017-08-23 | Latex composition for dip-molding, and molded article prepared from same |
CN201780025828.4A CN109153823B (zh) | 2016-09-01 | 2017-08-23 | 用于浸渍成型的胶乳组合物,以及由其制备的成型制品 |
EP17846909.4A EP3412717B1 (en) | 2016-09-01 | 2017-08-23 | Latex composition for dip-molding, and molded article prepared from same |
MYPI2018703509A MY194028A (en) | 2016-09-01 | 2017-08-23 | Latex composition for dip-molding, and molded article prepared from same |
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KR1020160112679A KR102081764B1 (ko) | 2016-09-01 | 2016-09-01 | 딥 성형용 라텍스 조성물 및 이로부터 제조된 성형품 |
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CN (1) | CN109153823B (ko) |
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US11118038B2 (en) | 2016-09-29 | 2021-09-14 | Zeon Corporation | Latex composition |
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EP3412717A4 (en) | 2019-05-08 |
US20190106555A1 (en) | 2019-04-11 |
EP3412717A1 (en) | 2018-12-12 |
TW201823338A (zh) | 2018-07-01 |
TWI732035B (zh) | 2021-07-01 |
EP3412717B1 (en) | 2020-10-21 |
JP2019515974A (ja) | 2019-06-13 |
KR102081764B1 (ko) | 2020-02-26 |
US10927240B2 (en) | 2021-02-23 |
CN109153823B (zh) | 2020-11-20 |
KR20180025687A (ko) | 2018-03-09 |
MY194028A (en) | 2022-11-08 |
CN109153823A (zh) | 2019-01-04 |
JP6703615B2 (ja) | 2020-06-03 |
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