WO2018041235A1 - 集成型钢生产设备 - Google Patents

集成型钢生产设备 Download PDF

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Publication number
WO2018041235A1
WO2018041235A1 PCT/CN2017/100065 CN2017100065W WO2018041235A1 WO 2018041235 A1 WO2018041235 A1 WO 2018041235A1 CN 2017100065 W CN2017100065 W CN 2017100065W WO 2018041235 A1 WO2018041235 A1 WO 2018041235A1
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Prior art keywords
welding
roller
steel
pinch roller
assembly
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PCT/CN2017/100065
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English (en)
French (fr)
Inventor
易仕桂
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无锡市光彩机械制造有限公司
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Publication of WO2018041235A1 publication Critical patent/WO2018041235A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/06—Metal-working plant comprising a number of associated machines or apparatus

Definitions

  • the present disclosure relates to integrated steel processing techniques, for example, to an integrated steel production facility.
  • the disclosure provides an integrated steel production equipment, which has the characteristics of high production efficiency, saving manpower and material resources, small floor space and improving product processing quality, and can solve the above problems in the processing process of the integrated steel in the related art.
  • An integrated steel production facility comprising:
  • a forming punching device for forming a sheet material into a steel, the forming punching device comprising a punching notch die for punching a notch of the sheet material and a hydraulic shearer for cutting the sheet from the position of the punching notch Cutting machine
  • a palletizing device for sequentially squeezing a plurality of sections of steel along a height direction
  • a storage device for temporarily storing the profiled steel
  • a welding device for welding welds on both sides of a profiled steel
  • the welding device comprising a conveying device, a limiting component for positioning four directions of the steel profile, and a welding torch assembly symmetrically disposed on both sides of the steel profile
  • the conveying device drives the steel to move through the welding torch assembly, so that the welding torch assembly welds the steel profile;
  • the forming punching device, the palletizing device, the stocking device and the group welding device are sequentially arranged along the moving direction of the sheet to form a continuous production equipment.
  • a plugging device for inserting different gauge steels into the palletizing device is connected to one side of the palletizing device.
  • one end of the welding device that is not connected to the stocking device is provided with a turning device for flipping the welded integrated steel into a flat surface to facilitate the transportation of the integrated steel.
  • the forming punching device further comprises a sheet leveling machine, a plate shearing machine, a small edge forming machine and a side forming machine, the sheet leveling machine, the flat plate shearing machine, the a small side forming machine, the punching notch mold, the hydraulic shearing machine and the side forming machine are sequentially disposed along a sheet feeding direction;
  • the punching notch mold includes a first mold and a second mold which are oppositely disposed
  • the first mold includes a first mold frame, a top of the upper first frame is provided with a hydraulic cylinder for driving, and two sides of the bottom of the first mold frame are correspondingly provided with side punches, the side edges a punch is used to punch the opening on both sides of the sheet, and a bottom of the first mold is provided with two intermediate punches between the two side punches, the intermediate punch is used for For the intermediate punching notch of the sheet, two intermediate punches are spaced apart, the second mold includes a second mold base, and the second mold base
  • the palletizing device comprises a plurality of sets of spaced apart palletizing roller assemblies, the palletizing rollers
  • the assembly includes a pallet rack, and two sides of the pallet rack are rotatably provided with a first pallet pinch roller and a second pallet pinch roller, the first pallet pinch roller and the second code
  • the ⁇ pinch rolls are connected with a rotary drive assembly, and both ends of the first pinch pinch roll are provided with a compact drive for driving the second pinch pinch roll and the second pinch pinch roll clamping profile steel
  • the pallet rack is further provided with an intermittent lifting tray roller intermittently movable along the pallet rack, the intermittent lifting tray roller is connected with a lifting drive, and the bottom of the pallet rack is at the bottom
  • a profile conveying roller is disposed between the one-pinch pinch roller and the second pallet pinch roller.
  • the stocking device comprises a plurality of sets of spaced storage hopper roller assemblies, the hopper roller assembly comprising a storage rack, the storage rack being rotatably spaced apart from the first storage a feed pinch roller and a second stock pinch roller, wherein the first stock pinch roller and the second stock pinch roller are connected with a rotary drive assembly, and both ends of the first stock pinch roller are a pressing drive for driving the first stock pinch roller and the second stock pinch roll clamping profile steel is provided, and the top of the storage rack is disposed between the adjacent two sets of pinch devices for A pressing device for pressing the steel, a bottom of the storage rack is provided with a profile conveying roller between the first storage pinch roller and the second storage pinch roller.
  • the welding device comprises a plurality of sets of welding nip rollers arranged in parallel, the welding nip roller assembly comprising a welding frame, the first welding frame being rotatably spaced apart from the first welding a pinch roller and a second welding pinch roller, wherein the first welding pinch roller and the second welding pinch roller are connected with a rotary driving assembly, and both ends of the first welding pinch roller are provided for driving A welding pinch roller and a second welding pinch roller clamp the steel for compaction driving, and a top of the group welding frame is provided with a pressing device for pressing the steel between two adjacent nip rollers Forming a steel conveying idler between the first welding pinch roller and the second welding pinch roller at the bottom of the group welding frame, the set welding frame is provided with at least one set along the moving direction of the profile steel a welding torch assembly, comprising: two welding gun holders respectively fixed on two sides of the welding frame, wherein the two welding gun racks are correspondingly provided with (N-1) welding torches movable along the welding gun frame
  • the inverting device comprises a base, the base is spaced apart from the plurality of conveying rollers, and the base is provided on one side of the conveying roller with a fixed roller assembly and a reverse roller assembly, the fixed roller
  • the assembly includes a fixed roller bracket vertically fixed to the base, one side of the fixed roller bracket is provided with a rotatable fixed roller, and the reverse roller assembly includes a reverse roller bracket rotatably hinged to the base,
  • the flip roller bracket is connected with a flip drive, the flip roller bracket is disposed between two adjacent transport rollers, and one side of the flip roller bracket is provided with a rotatable flip roller, and the integrated welded steel is located at the joint
  • the base is further provided with a pusher assembly for pushing the welded integrated steel into the conveying roller.
  • the welding torch assembly further includes a nozzle cap detaching mechanism provided in cooperation with the welding gun, the nozzle cap detaching mechanism includes a nozzle, a nozzle cap, a support base and a driving device, and the nozzle cap is sleeved in the
  • the support base is fixed under the nozzle cap
  • the support base includes a base
  • both ends of the base are vertically disposed with a side plate
  • the side plate is correspondingly provided with a support groove.
  • the nozzle cap is located in the support groove, and a blocking member is fixed on the nozzle cap, the blocking component is located between the two side plates, and the driving device is connected to the nozzle.
  • the palletizing device further includes an alignment mechanism, the alignment mechanism includes a push-and-drive and alignment baffle correspondingly disposed at two ends of the pallet frame, and the top of the alignment baffle is connected to the driving device.
  • the drive device drives the alignment baffle to move in the direction of movement of the profiled steel, the alignment baffle blocking the first end of the profiled steel, the push drive driving the second end of the profiled steel to align the plurality of profiles.
  • the integrated integrated steel production line realizes the integrated automatic production of the integrated steel from the plate to the product, which changes the discontinuous production mode of the integrated steel segment in the related art, avoids many intermediate links, and can improve production efficiency and Product quality, saving manpower, material resources, energy and space, and reducing insecurity between processes.
  • Figure 1 is a schematic view showing the structure of an integrated steel formed by integrated welding of C-shaped steel
  • Figure 2 is a schematic view of an end face of a single C-shaped steel
  • FIG. 3 is a schematic structural view of a fully automatic integrated integrated steel production line provided by the embodiment.
  • FIG. 4 is a schematic structural view of a punching notch die of the fully automatic integrated integrated steel production line provided by the embodiment
  • FIG. 5 is a schematic structural view of a palletizing device of a fully automatic integrated integrated steel production line provided by the embodiment
  • FIG. 6 is a schematic structural view of a palletizing nip roller assembly of the fully automatic integrated integrated steel production line provided by the embodiment
  • FIG. 7 is a schematic structural view of a plugging device of a fully automatic integrated integrated steel production line provided by the embodiment.
  • FIG. 8 is a schematic structural view of a storage nip roller assembly of the fully automatic integrated integrated steel production line provided by the embodiment
  • FIG. 9 is a schematic structural view of a welding device for a fully automatic integrated integrated steel production line provided by the embodiment.
  • FIG. 10 is a schematic structural view of a welding nip roller assembly of the fully automatic integrated integrated steel production line provided by the embodiment
  • FIG. 11 is a schematic structural view of a nozzle cap automatic dismounting mechanism of the fully automatic integrated integrated steel production line provided by the embodiment
  • FIG. 12 is a schematic structural view of a turning device of a fully automatic integrated integrated steel production line provided by the embodiment.
  • a production apparatus for processing a sheet into a C-shaped steel and processing a plurality of C-shaped steel into an integrated steel that is, an integrated steel production line.
  • the top of the integrated steel is provided with one tube.
  • a gap is formed at both ends of the integrated profile.
  • a reinforcing plate is welded into the notch.
  • a fully automatic integrated integrated steel production line comprises a forming punching device 1, a palletizing device 2, a stocking device 3, a welding device 4 and a turning device 5, which are arranged in sequence along the feeding direction of the steel sheet, and the turning device 2
  • An inserting device 6 for inserting different gauge steels into the palletizing device 2 is connected to one side.
  • the forming punching device 1 comprises a sheet leveling machine 10, a flat plate shearing machine 11, a small side forming machine 12, a punching notch mold 13, a hydraulic shearing machine 14 and side forming which are sequentially disposed in the feeding direction of the steel sheet.
  • the machine 15 and a controller for automatically controlling the cooperative operation of the plurality of devices, the bottoms of the punching notch die 13 and the hydraulic shearing machine 14 are each provided with a linear guide, and the driving device drives the punching notch die 13 and the hydraulic pressure
  • the shearing machine 14 is disposed to be reciprocally disposed between the small side forming machine 12 and the side forming machine 15.
  • the punching notch die 13 includes an upper die and a lower die
  • the upper die includes an upper die frame 130
  • a top of the upper die frame 130 is provided with a hydraulic cylinder 131 as a drive
  • a bottom of the upper die frame 130 The side is correspondingly provided with side punches 132 for punching the side edges
  • the bottom of the upper mold frame 130 is provided with two intermediate punches 133 for punching the middle gap between the two side punches 132.
  • Two lower punches 133 are spaced apart, and the lower die includes a lower die holder 134.
  • the corresponding side punch 132 and the intermediate punch 133 of the lower die holder 134 are respectively provided with two side concave molds 135 and two Intermediate die 136.
  • the side punch 132 and the side die 135 can be adjusted in the horizontal direction to accommodate plates of different widths, the concave The die 136 and the intermediate punch 133 can also be adjusted correspondingly to accommodate punching of different gauge notches.
  • the plate shearing machine 11 is inoperative. When the punching device needs to change the sheet material specification, the plate is cut by the plate shearing machine 11, and when the two plates are spliced, the plate shearing is performed. The cutter 11 cuts the ends of the two sheets and splices them.
  • the palletizing device 2 includes a plurality of sets of spaced apart palletizing roller assemblies, the palletizing roller assembly including a palletizing frame 20, and the first yard of the palletizing frame 20 is rotatably disposed on both sides thereof ⁇ vertical pinch roller 21 and second pallet vertical pinch roller 22, the first pallet vertical pinch roller 21 and the second pallet vertical pinch roller 22 are connected with a rotary drive assembly, the first code Both ends of the vertical pinch feeding roller 21 are provided with a palletizing pressing cylinder 23 for driving two pallets of the vertical clamping roller clamping profile 7, and the palletizing frame 20 is further provided with a palletizing machine An intermittent lifting tray 24 intermittently moving up and down the frame 20, the intermittent lifting tray roller 24 is connected with a lifting drive, the bottom of the pallet frame 20 is at the first pallet vertical pinch roller 21 and the second A profile conveying roller 8 is disposed between the pallet vertical pinch rollers 22, and the palletizing device further includes an automatic alignment mechanism including a push-fit drive 25 correspondingly disposed at both ends of the pallet frame 20.
  • the top of the alignment baffle 26 is connected to the driving device, and the driving device drives the alignment baffle 26 to move up and down, automatically When aligned, the alignment baffle 26 blocks one end of the profile steel 7, which pushes the other end of the profiled steel 7 to perform automatic alignment.
  • the insertion device 6 includes a lateral conveying mechanism and a longitudinal conveying mechanism.
  • the lateral conveying mechanism includes a conveying line 60.
  • the conveying line 60 is provided with a plurality of side tubes 61 to be inserted in parallel, and the vertical conveying mechanism is arranged.
  • one side of the frame 62 is rotatably provided with a plurality of longitudinal conveying rollers 63 via a rotating shaft,
  • the upper roller surface height of the plurality of longitudinal conveying rollers 63 is the same as the end surface height of the conveying line 60, and the plurality of longitudinal conveying rollers 63 are disposed corresponding to the feeding ports of the palletizing mechanism of the integrated steel.
  • the stocking device 3 includes a plurality of sets of spaced storage nip roll assemblies, the hopper roll assembly package a storage rack 30, wherein the storage rack 30 is rotatably spaced apart from a first storage vertical pinch roller 31 and a second storage vertical pinch roller 32, the first storage vertical clamp Both the roller 31 and the second stock vertical pinch roller 32 are connected with a rotary drive assembly, and both ends of the first stock vertical pinch roller 31 are provided with two storage vertical clamping roller clamping profiles 7
  • the storage material compresses the oil cylinder 33, and the top of the storage rack 30 is provided with a pressing device for pressing the steel profile 7 between two adjacent storage nip roller assemblies, and the storage rack 30
  • a steel conveying idler 8 is disposed between the first stock vertical pinch roller 31 and the second stock vertical pinch roller 32 at the bottom.
  • the welding device 4 includes a plurality of sets of welding nip rollers arranged in parallel at intervals.
  • the welding nip roller assembly includes a welding frame 40, and the first welding frame 40 is rotatably spaced apart from the first welding group 40.
  • a vertical pinch roller 41 and a second set of vertical pinch rollers 42, the first set of vertical pinch rollers 41 and the second set of vertical pinch rollers 42 are connected with a rotary drive assembly, the first set of welding Both ends of the vertical pinch roller 41 are provided with a group welding compression cylinder 43 for driving two sets of welding vertical nip roller clamping profiles 7, and the top of the group welding frame 40 is adjacent to two sets of welding nip rollers
  • a pressing device for pressing the steel 7 is disposed between the components, and a bottom of the welding frame 40 is disposed between the first set of vertical clamping rollers 41 and the second set of vertical clamping rollers 42.
  • a steel conveying roller 8 on which four sets of welding torch assemblies are arranged along the direction of movement of the steel, comprising a set of pre-welding gun assemblies 44, a set of re-welding gun assemblies 45 and two sets of welding torch assemblies 46,
  • the pre-welding gun assembly 44 is disposed at a front stage of the re-welding gun assembly 45, and the two sets of reaming gun assemblies 46 are vertically movably disposed on the set of welding stands 4 0, and respectively disposed at the rear ends of the pre-welding gun assembly 44 and the re-welding gun assembly 45, the pre-welding gun assembly 44 and the re-solder gun assembly 45 each include two correspondingly fixed to the two sides of the set of welding stands 40.
  • the welding gun holder 47 is disposed on the two welding gun holders 47 with N-1 welding guns 48 movable up and down along the welding gun frame, wherein N is the number of steel profiles, and the welding gun 48 is connected with a welding gun telescopic cylinder at the tail end thereof. 49, and the welding nozzle of the welding gun 48 is correspondingly arranged with the weld between the two adjacent steel sections.
  • the welding gun 48 includes a nozzle 480 and a nozzle cap 481, and the nozzle cap 481 is sleeved on the nozzle
  • a support base 482 is fixed under the nozzle cap 481, and the support base 482 includes a base 483.
  • the two ends of the base 483 are vertically disposed with a side plate 484, and the side plate 484 is correspondingly opened.
  • There is a support groove the nozzle cap 481 is located in the support groove, and a nozzle clamp 485 is fixed on the nozzle cap 481.
  • the nozzle clamp 485 is located between the two side plates 484, and the welding gun telescopic cylinder 49 is connected.
  • the torch 48 drives the nozzle 480 to move horizontally.
  • the above-mentioned stocking device 3 and the materializing device of the welding device 4 have the same structure, and both include an upper pressing roller 100 and a worm gear screw lift 101, and the worm gear screw lift 101 drives a driving device by a reduction motor, and the upper pressing roller 100 A driving rod is connected to the driving rod, and a pressing sleeve is disposed between the driving rod and the screw rod of the worm wheel screw jack 101, and the pressing sleeve is sleeved with a pre-compression spring 102.
  • the reduction motor drives the upper pressing roller 100 to move up and down by the worm wheel screw lifter 101.
  • the inverting device 5 includes a base 50 on which a plurality of conveying rollers 51 are spaced apart, and the base 50 is provided with a fixed roller assembly and a reverse roller assembly on one side of the conveying roller 51.
  • the fixed roller assembly includes a fixed roller bracket 52 vertically fixed to the base 50, and the inner side of the fixed roller bracket 52 is provided with a rotatable fixed roller 53 that is rotatably hinged to the base 50
  • the flip roller bracket 54 is connected to the flip cylinder 57 and disposed between the adjacent two transport rollers 50, and the inner side of the flip roller bracket 54 is provided with a rotatable flip roller 55, which is tailor welded
  • the integrated integrated steel is located on the conveying roller between the reverse roller 55 and the fixed roller 53, and the base 50 is further provided with a pushing cylinder 56 for pushing the welded integrated steel to the conveying roller 51. .
  • Sheet leveling The raw material steel sheet is leveled by the sheet leveling machine 10.
  • Small side forming The side edges of the steel sheet after the sheet leveling are bent by the small side forming machine 12 to form a small side.
  • Hydraulic cutting The steel plate after punching the notch is cut by the hydraulic shearing machine 14 along the center line between the two intermediate notches and the two side openings, and a steel plate having notches at both ends is formed.
  • the intermittent lifting tray roller 24 is located at the top of the pallet frame 20, the C-shaped steel falls onto the intermittent lifting tray roller 24, and the alignment flapper 26 is lowered to the stopper material. Positioning one end of the C-shaped steel, and then pushing the drive 25 to push the other end of the C-shaped steel through the push plate, after positioning the two ends of the C-shaped steel, aligning the baffle 26 and pushing the drive 25 back, the material is loaded
  • the roller lifting motor drives the intermittent lifting and feeding roller 24 to move downward by one station (that is, the distance of the height of a single C-shaped steel), and then the next C-shaped steel enters the palletizing line, and repeats the above action to align the two ends of the steel profile.
  • the ground is stacked on top of the previous section of steel and is repeated.
  • the intermittent lifting tray 24 is lowered to the lowest position, that is, the height of the end surface of the intermittent lifting tray 24 is lower than the upper roller of the steel conveying roller 8
  • the height of the surface, all the steel bars after the completion of the palletizing are vertically stacked on the steel conveying idler 8, and the first pallet vertical pinch roller 21 and the second pallet vertical pinch roller 22 are used as the main drive, and the profile steel conveyor tray
  • the roller 8 is fed as a passive member and enters the stocking device.
  • the first stock vertical pinch feed roller 31 is in a loose state, and the palletized profiled steel is automatically fed between the first stock vertical pinch feed roller 31 and the second stock vertical pinch feed roller 32, when the profile steel is moved to the designated In the position, the stock pressing cylinder 33 pushes the first stock vertical pinch roller 31 to press the profile steel in the left and right directions, and then the worm wheel
  • the screw lift 101 drives the upper press roller 100 to move downwardly and press it over the steel.
  • the profile steel is stored in four directions and waits for the welding process.
  • the first set of vertical clamping rollers 41 When the profiled steel to be welded enters the welding device, the first set of vertical clamping rollers 41 is in a loose state, and the coded profiled steel is fed by the first storage vertical pinch roller 31 and the second storage vertical clamp.
  • the feed roller 32 and the profile conveying roller 8 are automatically fed between the first set of vertical clamping pin 41 and the second set of vertical pinch rolls 42 of the welding device, and the set welding pin 43 pushes the first group
  • the welding vertical pinch roller 41 presses the profile steel in the left and right directions, and the worm wheel screw lifter 101 drives the upper pressure roller 100 to move downward, presses on the upper side of the profile steel, and positions the profile steel in four directions and passes through the first group.
  • the welding vertical pinch roller 41 and the second group of vertical pinch feed rollers 42 feed the profile at a constant speed forward.
  • the first set of welding vertical pinch rolls 41, the second set of welding vertical pinch rolls 42, the upper press roll 100 and the profiled transport idler 8 of the solder resist 4 can form a limit assembly for positioning the four directions of the profile steel.
  • the pre-weld gun assembly 44 station is first reached, and the pre-welding gun assembly 44 starts simultaneous symmetric welding of the welds on both sides of the steel, and the pre-welding amount is about 1/3 of the full welding amount.
  • the steel is pre-welded.
  • the re-welding gun assembly 45 starts simultaneous symmetric welding of the welds on both sides of the steel section 9, and in the pre-welding and re-welding process, if de-soldering occurs, two The set of welding torch assembly 46 is activated for repair welding.
  • the integrated welded steel after the welding is first fed into the turning device through the first group of vertical welding pin 41, the second group of vertical pinch rollers 42 and the steel conveying roller 8 , and the turning cylinder 57 is pulled by the turning roller bracket 54
  • the push cylinder 56 pushes the integrated steel at the bottom of the integrated steel, so that the integrated steel in the upright state is inclined toward one side of the reverse roller 55, and finally is pushed down and lying flat.
  • the fully automatic integrated integrated steel production line realizes the integrated automatic production of the integrated steel from the plate to the product, and changes the discontinuous production mode of the integrated steel segment in the related art, avoiding many intermediate links and improving Production efficiency and product quality save manpower, material resources, energy and space, and reduce insecurity between processes.
  • the integrated steel production equipment provided by the disclosure realizes the integrated automatic production of the integrated steel from the plate to the product, and changes the discontinuous production mode of the integrated steel segment in the related art, avoids many intermediate links, and can improve production efficiency and products. Quality, saving manpower, material resources, energy and space, and reducing insecurity between processes.

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Abstract

一种集成型钢生产设备，包括沿板材运动方向依次布置的成型冲孔装置（1）、码垛装置（2）、储料装置（3）、组焊装置（4）和翻转装置（5），组焊装置包括输送装置（41，42，8）、对型钢四个方向定位的限位组件以及对称设置于型钢两侧的焊枪组件（46），输送装置（41，42，8）驱动型钢移动通过焊枪组件（46）进行焊接。

Description

集成型钢生产设备 技术领域
本公开涉及集成型钢加工技术，例如涉及一种集成型钢生产设备。
背景技术
集成型钢住宅产品的优点在施工过程中得到一定的认可，具有广阔的应用前景，是国务院2015建筑产业现代化发展纲要目标之一。但是集成型钢住宅产品在生产制造过程中反映出最大问题是生产工艺与装备的问题：集成型钢产品的装配工序及焊接工序。由于相关技术中，均是采用人工或半自动程度不高的机械装配与焊接方法，且生产过程中的构件物流均为不连续的人工操作吊运方法，存在着生产效率低、人工成本高、产品质量不稳定等不良因素，这些不良因素已经成为集成型钢住宅产品生产过程中的瓶颈。
发明内容
本公开提供一种集成型钢生产设备，具有生产效率高、节省人力物力、占地面积小和提高产品加工质量的特点，可以解决相关技术中集成型钢在加工过程中存在的上述问题。
一种集成型钢生产设备，包括：
用于将板材加工成型钢的成型冲孔装置，所述成型冲孔装置包括用于对板材冲切缺口的冲切缺口模具和将板材从所述冲切缺口的位置剪切分段的液压剪切机；
用于对多根型钢沿高度方向依次码垛的码垛装置；
用于对码垛后的型钢暂时储存的储料装置；
用于对码垛后的型钢两侧的焊缝进行焊接的组焊装置，所述组焊装置包括输送装置、对型钢四个方向定位的限位组件以及对称设置于型钢两侧的焊枪组件，所述输送装置驱动型钢移动通过焊枪组件，使所述焊枪组件对所述型钢进行焊接；
所述成型冲孔装置、码垛装置、储料装置和组焊装置沿板材运动方向依次布置形成连续式生产设备。
可选地，所述码垛装置的一侧连接有用于向码垛装置内插入不同规格型钢的插料装置。
可选地，所述组焊装置未与所述储料装置连接的一端设置有用于将焊接后的集成型钢翻转放平的翻转装置，以便于集成型钢的输送。
可选地，所述成型冲孔装置还包括板料校平机、平板剪切机、小边成型机和侧边成型机，所述板料校平机、所述平板剪切机、所述小边成型机、所述冲切缺口模具、所述液压剪切机和所述侧边成型机沿板材进料方向依次设置；所述冲切缺口模具包括相对设置的第一模和第二模，所述第一模包括第一模架，所述上第一架的顶部设置有用于驱动的液压油缸，所述第一模架的底部两侧对应设置有侧边凸模，所述侧边凸模用于对所述板材的两侧边冲切开口，且所述第一模架的底部于两个侧边凸模之间设置有两个中间凸模，所述中间凸模用于对所述板材的中间冲切缺口，两个中间凸模间隔设置，所述第二模包括第二模座，所述第二模座上设置有两个侧边凹模和两个中间凹模，所述侧边凹模与所述侧边凸模对应，所述中间凹模与所述中间凸模对应。
可选地，所述码垛装置包括多套间隔布置的码垛夹辊组件，所述码垛夹辊 组件包括码垛机架，所述码垛机架的两侧可转动地设置有第一码垛夹送辊和第二码垛夹送辊，所述第一码垛夹送辊和第二码垛夹送辊均连接有旋转驱动组件，所述第一码垛夹送辊的两端均设置有用于驱动第二码垛夹送辊和第二码垛夹送辊夹紧型钢的压紧驱动，所述码垛机架上还设置有可沿码垛机架间歇移动的间歇升降托料辊，所述间歇升降托料辊连接有升降驱动，所述码垛机架的底部于所述第一码垛夹送辊和第二码垛夹送辊之间设置有型钢输送托辊。
可选地，所述储料装置包括多套间隔布置的储料夹辊组件，所述储料夹辊组件包括储料机架，所述储料机架上可转动地间隔设置有第一储料夹送辊和第二储料夹送辊，所述第一储料夹送辊和第二储料夹送辊均连接有旋转驱动组件，所述第一储料夹送辊的两端均设置有用于驱动第一储料夹送辊和第二储料夹送辊夹紧型钢的压紧驱动，且所述储料机架的顶部于相邻两套夹辊装置之间均设置有用于压紧型钢的压料装置，所述储料机架的底部于所述第一储料夹送辊和第二储料夹送辊之间设置有型钢输送托辊。
可选地，所述组焊装置包括并列间隔设置的多套的焊接夹辊组件，所述焊接夹辊组件包括组焊机架，所述组焊机架上可转动地间隔设置有第一焊接夹送辊和第二焊接夹送辊，所述第一焊接夹送辊和第二焊接夹送辊均连接有旋转驱动组件，所述第一焊接夹送辊的两端均设置有用于驱动第一焊接夹送辊和第二焊接夹送辊夹紧型钢的压紧驱动，且所述组焊机架的顶部于相邻两套夹辊装置之间均设置有用于压紧型钢的压料装置，所述组焊机架的底部于所述第一焊接夹送辊和第二焊接夹送辊之间设置有型钢输送托辊，所述组焊机架上沿型钢运动方向设置有至少一套焊枪组件，所述焊枪组件包括对应固定于所述组焊机架两侧的两个焊枪架，所述两个焊枪架上均对应设置有(N-1)个可沿焊枪架移动的焊枪，其中N为型钢的根数，所述焊枪的尾端连接有焊枪伸缩机构，且所述 焊枪的焊嘴与相邻两根型钢之间的焊缝对应设置。
可选地，所述翻转装置包括底座，所述底座上间隔设置有多个输送辊，且所述底座上于所述输送辊的一侧设置有固定辊组件和翻转辊组件，所述固定辊组件包括竖直固定于底座上的固定辊支架，所述固定辊支架的一侧设置有可转动的固定辊，所述翻转辊组件包括可转动地铰接于所述底座上的翻转辊支架，所述翻转辊支架连接有翻转驱动，所述翻转辊支架设置于相邻两个输送辊之间，且所述翻转辊支架的一侧设置有可转动的翻转辊，拼焊后的集成型钢位于所述翻转辊与所述固定辊之间的输送辊上，所述底座上还设置有用于将拼焊后的集成型钢推倒于所述输送辊上的推料组件。
可选地，所述焊枪组件还包括与所述焊枪配套设置的喷嘴帽拆装机构，所述喷嘴帽拆装机构包括喷嘴、喷嘴帽、支撑座和驱动装置，所述喷嘴帽套设于所述喷嘴之外，所述支撑座固定于所述喷嘴帽的下方，所述支撑座包括底座，所述底座的两端均竖直设置有侧板，所述侧板上对应开设有支撑槽，所述喷嘴帽位于所述支撑槽内，且所述喷嘴帽上固定有阻挡部件，所述阻挡部件位于两个侧板之间，所述驱动装置连接喷嘴。
可选地，所述码垛装置还包括对齐机构，所述对齐机构包括对应设置于所述码垛机架两端的推齐驱动和对齐挡板，所述对齐挡板的顶部连接驱动装置，所述驱动装置驱动所述对齐挡板沿所述型钢运动方向移动，所述对齐挡板挡住型钢的第一端，所述推齐驱动推动型钢的第二端，以使多个所述型钢对齐。
本公开提供的一体式集成型钢生产线实现了集成型钢从板材到产品的一体式全自动生产，改变了相关技术中集成型钢分段不连续的生产模式，避免了许多中间环节，可以提高生产效率和产品质量，节省人力、物力、能源和场地，并且降低了工序之间的不安全因素。
附图说明
图1是由C型钢集成拼焊而成的集成型钢的结构示意图；
图2是单根C型钢的端面示意图；
图3是本实施例提供的全自动一体式集成型钢生产线的结构示意图；
图4是本实施例提供的全自动一体式集成型钢生产线的冲切缺口模具的结构示意图；
图5是本实施例提供的全自动一体式集成型钢生产线的码垛装置的结构示意图；
图6是本实施例提供的全自动一体式集成型钢生产线的码垛夹辊组件的结构示意图；
图7是本实施例提供的全自动一体式集成型钢生产线的插料装置的结构示意图；
图8是本实施例提供的全自动一体式集成型钢生产线的储料夹辊组件的结构示意图；
图9是本实施例提供的全自动一体式集成型钢生产线的组焊装置的结构示意图；
图10是本实施例提供的全自动一体式集成型钢生产线的焊接夹辊组件的结构示意图；
图11是本实施例提供的全自动一体式集成型钢生产线的喷嘴帽自动拆装机构的结构示意图；
图12是本实施例提供的全自动一体式集成型钢生产线的翻转装置的结构示意图。
具体实施方式
下面结合附图并通过以下实施例来说明本公开的技术方案。
请参阅图1至图12所示，本实施例中，提供了一种将板材加工成C型钢，并且将多根C型钢加工成集成型钢的生产设备，即集成型钢生产线。集成型钢的顶部设置有一方管，C型钢产品结构请参阅图1和图2所示，为保证拼焊后集成型钢两端部的开口处的强度，因此在集成型材的两端部开设缺口，在缺口内焊接插入加强板。
一种全自动一体式集成型钢生产线包括沿钢板进料方向依次设置的成型冲孔装置1、码垛装置2、储料装置3、组焊装置4和翻转装置5，所述码垛装置2的一侧连接有用于向码垛装置2内插入不同规格型钢的插料装置6。
所述成型冲孔装置1包括沿钢板进料方向依次设置的板料校平机10、平板剪切机11、小边成型机12、冲切缺口模具13、液压剪切机14和侧边成型机15以及用于自动控制上述多个设备协作运行的控制器，所述冲切缺口模具13和液压剪切机14的底部均设置有直线导轨，驱动装置驱动所述冲切缺口模具13和液压剪切机14可跟踪往复移动地设置于小边成型机12和侧边成型机15之间。所述冲切缺口模具13包括上模和下模，所述上模包括上模架130，所述上模架130的顶部设置有作为驱动的液压油缸131，所述上模架130的底部两侧对应设置有用于冲两侧边开口的侧边凸模132，且所述上模架130的底部于两个侧边凸模132之间设置有两个用于冲中间缺口的中间凸模133，两个中间凸模133间隔设置，所述下模包括下模座134，所述下模座134上对应侧边凸模132和中间凸模133分别设置有两个侧边凹模135和两个中间凹模136。所述侧边凸模132和侧边凹模135在水平方向上可进行调节，以适应不同宽度的板材，所述中间凹 模136和中间凸模133也可对应进行调节，以适应不同规格缺口的冲孔。正常工作时，所述平板剪切机11是不工作的，当冲孔装置需要更换板料规格时，通过平板剪切机11将板材切断，还有当两块板材进行拼接时，通过平板剪切机11将两块板材的端部剪齐后进行拼接。
所述码垛装置2包括多套间隔布置的码垛夹辊组件，所述码垛夹辊组件包括码垛机架20，所述码垛机架20的两侧可转动地设置有第一码垛竖夹送辊21和第二码垛竖夹送辊22，所述第一码垛竖夹送辊21和第二码垛竖夹送辊22均连接有旋转驱动组件，所述第一码垛竖夹送辊21的两端均设置有用于驱动两个码垛竖夹辊夹紧型钢7的码垛压紧油缸23，且所述码垛机架20上还设置有可沿码垛机架20上下间歇移动的间歇升降托料辊24，所述间歇升降托料辊24连接有升降驱动，所述码垛机架20的底部于所述第一码垛竖夹送辊21和第二码垛竖夹送辊22之间设置有型钢输送托辊8，所述码垛装置还包括自动对齐机构，所述自动对齐机构包括对应设置于所述码垛机架20两端的推齐驱动25和对齐挡板26，所述对齐挡板26的顶部连接驱动装置，所述驱动装置驱动所述对齐挡板26上下移动，自动对齐时，所述对齐挡板26挡住型钢7的一端，所述推齐驱动25推动型钢7的另一端实施自动对齐。
所述插料装置6包括横向输送机构和纵向输送机构，所述横向输送机构包括输送线60，所述输送线60上设置有多根并列设置的待插方管61，所述纵向输送机构设置于所述输送线60的出料端，且其包括机架62、驱动装置和多个纵向输送辊63，所述机架62的一侧通过转轴可转动地设置有多个纵向输送辊63，所述多个纵向输送辊63的上辊面高度与所述输送线60的端面高度相同，且所述多个纵向输送辊63均对应集成型钢的码垛机构的进料口设置。
所述储料装置3包括多套间隔布置的储料夹辊组件，所述储料夹辊组件包 括储料机架30，所述储料机架30上可转动地间隔设置有第一储料竖夹送辊31和第二储料竖夹送辊32，所述第一储料竖夹送辊31和第二储料竖夹送辊32均连接有旋转驱动组件，所述第一储料竖夹送辊31的两端均设置有用于驱动两个储料竖夹辊夹紧型钢7的储料压紧油缸33，且所述储料机架30的顶部于相邻两套储料夹辊组件之间均设置有用于压紧型钢7的压料装置，所述储料机架30的底部于所述第一储料竖夹送辊31和第二储料竖夹送辊32之间设置有型钢输送托辊8。
所述组焊装置4包括并列间隔设置的多套的焊接夹辊组件，所述焊接夹辊组件包括组焊机架40，所述组焊机架40上可转动地间隔设置有第一组焊竖夹送辊41和第二组焊竖夹送辊42，所述第一组焊竖夹送辊41和第二组焊竖夹送辊42均连接有旋转驱动组件，所述第一组焊竖夹送辊41的两端均设置有用于驱动两个组焊竖夹辊夹紧型钢7的组焊压紧油缸43，且所述组焊机架40的顶部于相邻两套焊接夹辊组件之间均设置有用于压紧型钢7的压料装置，所述组焊机架40的底部于所述第一组焊竖夹送辊41和第二组焊竖夹送辊42之间设置有型钢输送托辊8，所述组焊机架40上沿型钢运动方向设置有四套焊枪组件，包括一套预焊枪组件44、一套复焊枪组件45和两套补焊枪组件46，所述预焊枪组件44设置于所述复焊枪组件45的前段，所述两套补焊枪组件46可上下移动地设置于所述组焊机架40上，且分别设置于所述预焊枪组件44和复焊枪组件45的后端，所述预焊枪组件44和复焊枪组件45均包括对应固定于所述组焊机架40两侧的两个焊枪架47，所述两个焊枪架47上均对应设置有N-1个可沿焊枪架上下移动的焊枪48，其中N为型钢的根数，所述焊枪48的尾端连接有焊枪伸缩气缸49，且所述焊枪48的焊嘴与相邻两根型钢之间的焊缝对应设置。
所述焊枪48包括喷嘴480和喷嘴帽481，所述喷嘴帽481套设于所述喷嘴 480之外，所述喷嘴帽481的下方固定有支撑座482，所述支撑座482包括底座483，所述底座483的两端均竖直设置有侧板484，所述侧板484上对应开设有支撑槽，所述喷嘴帽481位于所述支撑槽内，且所述喷嘴帽481上固定有喷嘴夹具485，所述喷嘴夹具485位于两个侧板484之间，所述焊枪伸缩气缸49连接焊枪48驱动喷嘴480水平移动。
上述储料装置3和组焊装置4的压料装置结构相同，均包括上压辊100和蜗轮丝杆升降机101，所述蜗轮丝杆升降机101由减速电机驱动驱动装置，所述上压辊100上连接有驱动杆，所述驱动杆与所述蜗轮丝杆升降机101的丝杆之间设置压紧套，所述压紧套上套有预压紧弹簧102。所述减速电机通过蜗轮丝杆升降机101带动所述上压辊100上下移动。
所述翻转装置5包括底座50，所述底座50上间隔设置有多个输送辊51，且所述底座50上于所述输送辊51的一侧设置有固定辊组件和翻转辊组件，所述固定辊组件包括竖直固定于底座50上的固定辊支架52，所述固定辊支架52的内侧设置有可转动的固定辊53，所述翻转辊组件包括可转动地铰接于所述底座50上的翻转辊支架54，所述翻转辊支架54连接有翻转油缸57且设置于相邻两个输送辊50之间，且所述翻转辊支架54的内侧设置有可转动的翻转辊55，拼焊后的集成型钢位于所述翻转辊55与所述固定辊53之间的输送辊上，所述底座50上还设置有用于将拼焊后的集成型钢推倒于输送辊51上的推料油缸56。
上述全自动一体式集成型钢生产线的工艺流程如下。
1，成型冲孔工序
1)板料校平：通过板料校平机10对原材料钢板进行校平。
2)小边成型：通过小边成型机12将板料校平后的钢板的两侧边折弯形成小边。
3)冲切缺口：通过冲切缺口模具13将小边成型后的钢板的两个侧边对称冲侧边开口，并于两个侧边开口之间冲两个中间缺口，该工序与冲切侧边开口和中间缺口工序同步进行。
4)液压切断：通过液压剪切机14将冲切缺口后的钢板沿两个中间缺口和两个侧边开口的中线进行切断，形成两端部均具有缺口的钢板。
5)侧边成型：通过侧边成型机15将液压切断后的钢板沿所述两个中间缺口位置进行折弯，形成两个侧边，最终形成C型钢并送入码垛装置2。
2，码垛工序
当C型钢从进料端进入码垛线后，间歇升降托料辊24位于所述码垛机架20的顶部，C型钢下落到间歇升降托料辊24上，对齐挡板26下降到挡料位置对C型钢的一端进行定位，然后推齐驱动25通过推板推动该根C型钢的另一端，对C型钢的两端进行定位后，对齐挡板26和推齐驱动25回位，托料辊升降电机驱动间歇升降托料辊24向下移动一个工位(即单根C型钢高度的距离)，然后下一根C型钢进入码垛线后，重复以上动作，使该根型钢两端对齐地叠放于上一根型钢的上方，如此反复。当插料装置6将C型钢顶部的方管自动码垛后，间歇升降托料辊24下降到最低位置时，即间歇升降托料辊24端面的高度低于所述型钢输送托辊8上辊面的高度，码垛完成后的所有型钢竖直叠加放置于型钢输送托辊8上，由第一码垛竖夹送辊21和第二码垛竖夹送辊22作为主驱动，型钢输送托辊8作为被动件输送出料，进入储料装置。
3，储料工序
第一储料竖夹送辊31处于松开状态，经码垛后的型钢自动送入第一储料竖夹送辊31和第二储料竖夹送辊32之间，当型钢移动到指定位置时，所述储料压紧油缸33推动第一储料竖夹送辊31将型钢在左右两个方向压紧，然后蜗轮 丝杆升降机101驱动上压辊100向下移动，压紧于型钢的上方。将型钢在四个方向进行定位储存，等待进入焊接工序。
4，组焊工序
待组焊的型钢进入组焊装置时，所述第一组焊竖夹送辊41处于松开状态，经码垛后的型钢由第一储料竖夹送辊31、第二储料竖夹送辊32和型钢输送托辊8自动送入组焊装置的第一组焊竖夹送辊41和第二组焊竖夹送辊42之间，所述组焊压紧油缸43推动第一组焊竖夹送辊41将型钢在左右两个方向压紧，蜗轮丝杆升降机101驱动上压辊100向下移动，压紧于型钢的上方，将型钢在四个方向进行定位并通过第一组焊竖夹送辊41和第二组焊竖夹送辊42将型钢恒速向前送料。其中，第一组焊竖夹送辊41、第二组焊竖夹送辊42、上压辊100和阻焊装置4的型钢输送托辊8可以形成对型钢四个方向定位的限位组件。型钢移动过程中先到达预焊枪组件44工位，预焊枪组件44启动对型钢两侧的焊缝进行同时对称预焊接，预焊量约为满焊量的1/3，预焊过程中，型钢保持向前移动的状态，到达复焊枪组件45工位时，复焊枪组件45启动对型钢9两侧的焊缝进行同时对称复焊接，在预焊接和复焊接过程中，若发生脱焊，两套补焊枪组件46启动进行补焊。
5，翻转工序
组焊后的集成型钢经第一组焊竖夹送辊41、第二组焊竖夹送辊42和型钢输送托辊8竖直送入翻转装置中，翻转油缸57牵引翻转辊支架54向输送辊51方向转动90°，翻转辊支架54开始翻转时，所述推料油缸56在集成型钢的底部推动集成型钢，使直立状态的集成型钢向翻转辊55的一侧倾斜，最终推倒平躺于所述翻转辊55上，翻转辊支架54翻转90°到位后，翻转辊55的上辊面低于所述输送辊51的上辊面，即集成型钢最终放置于所述输送辊51上，最后输送 辊51将集成型钢输送到指定位置。
本实施例提供的全自动一体式集成型钢生产线实现了集成型钢从板材到产品的一体式全自动生产，改变了相关技术中集成型钢分段不连续的生产模式，避免了许多中间环节，可以提高生产效率和产品质量，节省人力、物力、能源和场地，并且降低了工序之间的不安全因素。
工业实用性
本公开提供的集成型钢生产设备实现了集成型钢从板材到产品的一体式全自动生产，改变了相关技术中集成型钢分段不连续的生产模式，避免了许多中间环节，可以提高生产效率和产品质量，节省人力、物力、能源和场地，并且降低了工序之间的不安全因素。

Claims (10)

  1. 一种集成型钢生产设备，包括：
    用于将板材加工成型钢的成型冲孔装置，所述成型冲孔装置包括用于对板材冲切缺口的冲切缺口模具和将板材从所述冲切缺口的位置剪切分段的液压剪切机；
    用于将多根型钢沿高度方向依次码垛的码垛装置；
    用于对码垛后的型钢暂时储存的储料装置；
    用于对码垛后的型钢两侧的焊缝进行焊接的组焊装置，所述组焊装置包括输送装置、对型钢四个方向定位的限位组件以及对称设置于型钢两侧的焊枪组件，所述输送装置驱动型钢移动通过焊枪组件，使所述焊枪组件对所述型钢进行焊接；
    所述成型冲孔装置、码垛装置、储料装置和组焊装置沿板材运动方向依次布置形成连续式生产设备。
  2. 根据权利要求1所述的集成型钢生产设备，其中，所述码垛装置的一侧连接有用于向码垛装置内插入不同规格型钢的插料装置。
  3. 根据权利要求1所述的集成型钢生产设备，其中，所述组焊装置未与所述储料装置连接的一端设置有用于将焊接后的集成型钢翻转放平的翻转装置。
  4. 根据权利要求1-3任一项所述的集成型钢生产设备，其中，所述成型冲孔装置还包括板料校平机、平板剪切机、小边成型机和侧边成型机，所述板料校平机、所述平板剪切机、所述小边成型机、所述冲切缺口模具、所述液压剪切机和所述侧边成型机沿板材进料方向依次设置；
    所述冲切缺口模具包括相对设置的第一模和第二模，所述第一模包括第一模架，所述第一模架的顶部设置有用于驱动的液压油缸，所述第一模架的底部两侧对应设置有侧边凸模，所述侧边凸模用于对所述板材的两侧边冲切开口， 且所述第一模架的底部于两个侧边凸模之间设置有两个中间凸模，所述中间凸模用于对所述板材的中间冲切缺口，两个中间凸模间隔设置，所述第二模包括第二模座，所述第二模座上设置有两个侧边凹模和两个中间凹模，所述侧边凹模与所述侧边凸模对应，所述中间凹模与所述中间凸模对应。
  5. 根据权利要求1-3任一项所述的集成型钢生产设备，其中，所述码垛装置包括多套间隔布置的码垛夹辊组件，所述码垛夹辊组件包括码垛机架，所述码垛机架的两侧可转动地设置有第一码垛夹送辊和第二码垛夹送辊，所述第一码垛夹送辊和第二码垛夹送辊均连接有旋转驱动组件，所述第一码垛夹送辊的两端均设置有用于驱动第一码垛夹送辊和第二码垛夹送辊夹紧所述型钢的压紧驱动，所述码垛机架上还设置有可沿码垛机架间歇移动的间歇升降托料辊，所述间歇升降托料辊连接有升降驱动，所述码垛机架的底部于所述第一码垛夹送辊和第二码垛夹送辊之间设置有型钢输送托辊。
  6. 根据权利要求1-3任一项所述的集成型钢生产设备，其中，所述储料装置包括多套间隔布置的储料夹辊组件，所述储料夹辊组件包括储料机架，所述储料机架上可转动地间隔设置有第一储料夹送辊和第二储料夹送辊，所述第一储料夹送辊和第二储料夹送辊均连接有旋转驱动组件，所述第一储料夹送辊的两端均设置有用于驱动第一储料夹送辊和第二储料夹送辊夹紧型钢的压紧驱动，且所述储料机架的顶部于相邻两套储料夹辊组件之间均设置有用于压紧型钢的压料装置，所述储料机架的底部于所述第一储料夹送辊和第二储料夹送辊之间设置有型钢输送托辊。
  7. 根据权利要求1-3任一项所述的集成型钢生产设备，其中，所述组焊装置包括并列间隔设置的多套的焊接夹辊组件，所述焊接夹辊组件包括组焊机架，所述组焊机架上可转动地间隔设置有第一焊接夹送辊和第二焊接夹送辊，所述 第一焊接夹送辊和第二焊接夹送辊均连接有旋转驱动组件，所述第一焊接夹送辊的两端均设置有用于驱动所述第一焊接夹送辊和所述第一焊接夹送辊夹紧所述型钢的压紧驱动，且所述组焊机架的顶部于相邻两套焊接夹辊组件之间均设置有用于压紧型钢的压料装置，所述组焊机架的底部于所述第一焊接夹送辊和第二焊接夹送辊之间设置有型钢输送托辊，所述组焊机架上沿型钢运动方向设置有至少一套焊枪组件，所述焊枪组件包括对应固定于所述组焊机架两侧的两个焊枪架，所述两个焊枪架上均对应设置有(N-1)个可沿焊枪架移动的焊枪，其中N为型钢的根数，所述焊枪的尾端连接有焊枪伸缩机构，且所述焊枪的焊嘴与相邻两根型钢之间的焊缝对应设置。
  8. 根据权利要求3所述的集成型钢生产设备，其中，所述翻转装置包括底座，所述底座上间隔设置有多个输送辊，且所述底座上于所述输送辊的一侧设置有固定辊组件和翻转辊组件，所述固定辊组件包括竖直固定于底座上的固定辊支架，所述固定辊支架的一侧设置有可转动的固定辊，所述翻转辊组件包括可转动地铰接于所述底座上的翻转辊支架，所述翻转辊支架连接有翻转驱动，所述翻转辊支架设置于相邻两个输送辊之间，且所述翻转辊支架的一侧设置有可转动的翻转辊，拼焊后的集成型钢位于所述翻转辊与所述固定辊之间的输送辊上，所述底座上还设置有用于将拼焊后的集成型钢推倒于所述输送辊上的推料组件。
  9. 根据权利要求7所述的集成型钢生产设备，其中，所述焊枪组件还包括与所述焊枪配套设置的喷嘴帽拆装机构，所述喷嘴帽拆装机构包括喷嘴、喷嘴帽、支撑座和驱动装置，所述喷嘴帽套设于所述喷嘴之外，所述支撑座固定于所述喷嘴帽的下方，所述支撑座包括底座，所述底座的两端均竖直设置有侧板，所述侧板上对应开设有支撑槽，所述喷嘴帽位于所述支撑槽内，且所述喷嘴帽 上固定有阻挡部件，所述阻挡部件位于两个侧板之间，所述驱动装置连接喷嘴。
  10. 根据权利要求5所述的集成型钢生产设备，其中，所述码垛装置还包括对齐机构，所述对齐机构包括对应设置于所述码垛机架两端的推齐驱动和对齐挡板，所述对齐挡板的顶部连接驱动装置，所述驱动装置驱动所述对齐挡板沿所述型钢运动方向移动，所述对齐挡板挡住型钢的第一端，所述推齐驱动推动型钢的第二端，以使多个所述型钢对齐。
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