WO2018041224A1 - 型钢的自动对齐机构 - Google Patents

型钢的自动对齐机构 Download PDF

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Publication number
WO2018041224A1
WO2018041224A1 PCT/CN2017/099976 CN2017099976W WO2018041224A1 WO 2018041224 A1 WO2018041224 A1 WO 2018041224A1 CN 2017099976 W CN2017099976 W CN 2017099976W WO 2018041224 A1 WO2018041224 A1 WO 2018041224A1
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Prior art keywords
steel
alignment
push
alignment mechanism
target
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PCT/CN2017/099976
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English (en)
French (fr)
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易仕桂
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无锡市光彩机械制造有限公司
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Publication of WO2018041224A1 publication Critical patent/WO2018041224A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G57/00—Stacking of articles
    • B65G57/02—Stacking of articles by adding to the top of the stack
    • B65G57/16—Stacking of articles of particular shape
    • B65G57/20—Stacking of articles of particular shape three-dimensional, e.g. cubiform, cylindrical

Definitions

  • the present disclosure relates to the field of integrated steel processing techniques, for example, to a profile automatic alignment mechanism.
  • the advantages of integrated steel residential products have been recognized in the construction process and have broad application prospects.
  • the integrated steel in the related art is processed by first moving a single-piece steel after forming to a target site, and then manually welding a single-piece steel to be welded.
  • This type of manual method of stacking single-piece steel has the following problems:
  • the present disclosure provides an automatic alignment mechanism for a profile steel, which automatically aligns both ends of a single-piece steel before the profile welding, to solve the above problems in the processing of the integrated steel in the related art.
  • the present disclosure provides an automatic alignment mechanism for a profiled steel, the alignment mechanism being configured for use with a profile stacking mechanism, the alignment mechanism comprising:
  • nip rollers disposed on two sides of the steel stacking mechanism, wherein the nip rollers on both sides of the steel slab stacking mechanism are arranged to assist in moving the target steel to be aligned;
  • An intermittent lifting tray the intermittent lifting tray being arranged to carry a target steel being aligned
  • a push drive disposed at a second end of the steel stacker, the push drive is configured to push the second end of the target steel when aligning the target steel to make the target steel One end contacts the alignment baffle.
  • the alignment mechanism further includes:
  • a drive device configured to drive the alignment shutter to move.
  • the intermittent lifting tray is further configured to move after aligning the target steel
  • the bearing surface of the target steel is placed at a position where the bearing surface of the intermittent lifting tray before moving is replaced by the bearing surface of the intermittent lifting roller.
  • the aligning mechanism further includes: a frame, the frame is provided with a guide wheel mounting plate, and two sides of the guide wheel mounting plate are correspondingly provided with a plurality of guiding sheaves, and the aligning baffle is disposed Between the guide sheaves on both sides of the guide wheel mounting plate.
  • the driving device is a lifting cylinder
  • the lifting cylinder is fixed on the frame, and a piston rod end of the lifting cylinder is connected to the alignment baffle.
  • the push-pull drive includes a push cylinder and a push plate, the push cylinder is disposed at a feed port of the steel stacking mechanism, and the push plate is installed at an end of the push cylinder .
  • the present disclosure provides an automatic alignment mechanism for a profile steel.
  • the automatic alignment mechanism of the profile steel can automatically align the two ends of the plurality of steel profiles before the tailor welding, so as to prepare for subsequent automatic tailor welding, not only automation
  • the degree is high, the manpower is saved, the operation is safe and reliable, and the work efficiency is improved; and the end milling processing after the subsequent tailor welding is not required, and the processing technology of the integrated steel is simplified under the premise of ensuring the processing quality.
  • FIG. 1 is a schematic structural view of a profile automatic alignment mechanism provided by the embodiment
  • FIG. 2 is a schematic view showing the assembly of the alignment baffle of the automatic steel alignment mechanism provided by the embodiment.
  • a profile automatic alignment mechanism including a steel stacking mechanism 1, and a plurality of nip rollers 2 are disposed on both sides of the profile steel stacking mechanism 1, at least one
  • the profiled steel 4 can be superposed between the nip rolls 2 on both sides from top to bottom (which can be perpendicular to the ground).
  • the profile stacking mechanism 1 further comprises an intermittent lift tray 3, which can be moved intermittently, for example in a direction perpendicular to the ground.
  • the two ends of the steel stacking mechanism 1 are respectively provided with a pushing component and an alignment component, and the alignment component may include a pushing cylinder 5, and the pushing cylinder 5 is disposed at the feeding port of the steel stacking mechanism 1 and pushes the cylinder A push plate 6 is attached to the end of the 5 .
  • the alignment assembly may include a lifting cylinder 7 and an alignment baffle 8, which is fixed to the frame 9 vertically (for example, in a direction perpendicular to the ground), and the end of the piston rod at the bottom of the lifting cylinder 7 may be aligned with the baffle 8 connected, the frame 9 is mounted with a guide wheel mounting plate 10, A plurality of guide sheaves 11 are disposed corresponding to both sides of the wheel mounting plate 10, and the alignment baffles 8 are located between the guide sheaves 11 on both sides of the guide wheel mounting plate 10.
  • the initial working position of the intermittent lifting roller 3 is at the top of the nip roller 2 on both sides of the steel stacking mechanism 1 (for example, the position of the intermittent lifting roller 3 in Fig. 1), when the first target After the steel enters the nip roller 2 on both sides, it falls onto the intermittent lifting tray roller 3, and the lifting cylinder 7 drives the alignment damper 8 to descend to the material position (ie, the position of the alignment damper 8 at the lower portion in FIG. 2).
  • the first end of the root target steel is positioned, and then the cylinder 5 is pushed to push the second end of the target steel through the push plate 6, and the two ends of the target steel are positioned.
  • the lifting cylinder 7 and the pushing cylinder 5 drive the alignment baffle 8 and the push plate 6 to return to the original position, while the lifting and lowering roller 3 is moved downward by one station (ie, the height of the single target steel) to The bearing surface of the target steel is replaced with the surface of the lifting and lowering roller 3 as a bearing surface.
  • the second target profile steel enters the nip roller 2 on both sides of the profile steel stacking mechanism 1, it falls over the surface of the first target profile steel, and the above process is repeated until all the target profile steel stacks are aligned.
  • the above-mentioned automatic steel alignment mechanism can be used with a steel stacker, and can also be applied to an integrated steel production line.
  • the present disclosure provides an automatic alignment mechanism for a profile steel.
  • the automatic alignment mechanism of the profile steel can automatically align the two ends of the plurality of steel profiles before the tailor welding, so as to prepare for subsequent automatic tailor welding, not only automation
  • the degree is high, the manpower is saved, the operation is safe and reliable, and the work efficiency is improved; and the end milling processing after the subsequent tailor welding is not required, and the processing technology of the integrated steel is simplified under the premise of ensuring the processing quality.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Placing Or Removing Of Piles Or Sheet Piles, Or Accessories Thereof (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)
  • Stacking Of Articles And Auxiliary Devices (AREA)

Abstract

一种型钢的自动对齐机构，所述对齐机构设置为与型钢堆垛机构（1）配合使用，所述对齐机构包括夹辊（2），设置于所述型钢堆垛机构（1）的两侧，所述型钢堆垛机构（1）的两侧夹辊（2）设置为辅助移动待对齐的目标型钢；间歇升降托料辊（3），所述间歇升降托料辊（3）设置为承载正在对齐的目标型钢；对齐挡板（8），设置于所述型钢堆垛机构（1）的第一端，所述对齐挡板（8）设置为在对齐所述目标型钢时，挡住所述目标型钢的第一端；推齐驱动，设置于所述型钢堆垛机构（1）的第二端，所述推齐驱动设置为在对齐所述目标型钢时，推动所述目标型钢的第二端，以使所述目标型钢的第一端接触所述对齐挡板（8）。

Description

型钢的自动对齐机构 技术领域
本公开涉及集成型钢加工技术领域，例如是涉及一种型钢自动对齐机构。
背景技术
集成型钢住宅产品的自身优点在施工过程中得到一定的认可，具有广阔的应用前景。相关技术中的集成型钢的加工方式为，先将成型后单件型钢运转至目标场地，然后通过人工将单件型钢堆码后进行拼焊。这种人工将单件型钢堆码的方式存在如下问题：
1)需要频繁吊运单件型钢，工作效率低、劳动强度大，而且吊运转移过程中单件型钢易发生碰伤，影响产品的质量，也存在一定的安全隐患；
2)人工单件堆码后，拼焊后的集成型钢的两端往往不能完全对齐，需要进行端铣加工，加工工序繁琐。
发明内容
本公开提供一种型钢的自动对齐机构，在型钢拼焊前自动对单件型钢的两端进行对齐，以解决相关技术中集成型钢在加工过程中存在的上述问题。
本公开提供一种型钢的自动对齐机构，所述对齐机构设置为与型钢堆垛机构配合使用，所述对齐机构包括：
多个夹辊，设置于所述型钢堆垛机构的两侧，所述型钢堆垛机构的两侧夹辊设置为辅助移动待对齐的目标型钢；
间歇升降托料辊，所述间歇升降托料辊设置为承载正在对齐的目标型钢；
对齐挡板，设置于所述型钢堆垛机的第一端，所述对齐挡板设置为在对齐所述目标型钢时，挡住所述目标型钢的第一端；
推齐驱动，设置于所述型钢堆垛机的第二端，所述推齐驱动设置为在对齐所述目标型钢时，推动所述目标型钢的第二端，以使所述目标型钢的第一端接触所述对齐挡板。
可选的，所述对齐机构还包括：
驱动装置，设置为驱动所述对齐挡板移动。
可选的，所述间歇升降托料辊还设置为，在对齐所述目标型钢后，进行移 动以使所述目标型钢的承载表面处于移动前的所述间歇升降托料辊的承载表面所处的位置，以代替所述间歇升降托料辊的承载表面。
可选的，所述对齐机构还包括：机架，所述机架上设置有导向轮安装板，所述导向轮安装板的两侧对应设置有多个导向槽轮，所述对齐挡板设置于所述导向轮安装板两侧的导向槽轮之间。
可选的，所述驱动装置为升降气缸，所述升降气缸固定于所述机架上，所述升降气缸的活塞杆端部与所述对齐挡板连接。
可选的，所述推齐驱动包括推齐气缸和推板，所述推齐气缸设置于所述型钢堆垛机构的进料口处，所述推齐气缸的端部安装有所述推板。
本公开提供一种型钢的自动对齐机构，与相关技术相比所述型钢的自动对齐机构能够实现在拼焊前将多根型钢的两端进行自动对齐，以备后续的自动拼焊，不仅自动化程度高，节省人力，操作安全可靠，提高了工作效率；而且无需后续拼焊后的端铣加工，在保证加工质量的前提下，简化了集成型钢的加工工艺。
附图说明
图1是本实施例提供的型钢自动对齐机构的结构示意图；
图2是本实施例提供的型钢自动对齐机构的对齐挡板的装配示意图。
具体实施方式
请参考图1和图2，在本实施例中，提供了一种型钢自动对齐机构包括型钢堆垛机构1，所述型钢堆垛机构1的两侧设置有多个夹辊2，至少一根型钢4可以自上而下(可以为垂直于地面的方向)叠加于两侧夹辊2之间。所述型钢堆垛机构1还包括间歇升降托料辊3，间歇升降托料辊3可以间歇移动，例如沿垂直于地面的方向移动。
型钢堆垛机构1的两端分别设置有推齐组件和对齐组件，对齐组件可以包括推齐气缸5，推齐气缸5设置于所述型钢堆垛机构1的进料口处，且推齐气缸5的端部安装有推板6。对齐组件可以包括升降气缸7和对齐挡板8，所述升降气缸7竖直(例如沿垂直于地面的方向)固定于机架9上，升降气缸7底部的活塞杆端部可以于对齐挡板8连接，所述机架9上安装有导向轮安装板10，导 向轮安装板10的两侧对应设置有多个导向槽轮11，对齐挡板8位于导向轮安装板10两侧的导向槽轮11之间。
在工作时，间歇升降托料辊3的起始工作位置在型钢堆垛机构1两侧的夹辊2的顶部(例如图1中间歇升降托料辊3所在的位置)，当第一根目标型钢进入两侧夹辊2后，落到间歇升降托料辊3上，升降气缸7驱动对齐挡板8下降到挡料位置(即图2中位于下部的对齐挡板8的位置)对第一根目标型钢的第一端进行定位，然后推齐气缸5通过推板6推动该目标型钢的第二端，对该目标型钢的两端进行定位。完成定位后升降气缸7和推齐气缸5驱动对齐挡板8和推板6回到原来的位置，同时歇升降托料辊3向下移动一个工位(即单根目标型钢的高度)，以使该目标型钢的承载表面代替歇升降托料辊3的表面作为承载面。当第二根目标型钢进入型钢堆垛机构1两侧的夹辊2后，则落到第一根目标型钢的表面上方，重复上述过程直到所有的目标型钢叠放对齐完成。
上述型钢自动对齐机构可配和型钢堆垛机使用，还可以应用于集成型钢的生产线上。
工业实用性
本公开提供一种型钢的自动对齐机构，与相关技术相比所述型钢的自动对齐机构能够实现在拼焊前将多根型钢的两端进行自动对齐，以备后续的自动拼焊，不仅自动化程度高，节省人力，操作安全可靠，提高了工作效率；而且无需后续拼焊后的端铣加工，在保证加工质量的前提下，简化了集成型钢的加工工艺。

Claims (6)

  1. 一种型钢的自动对齐机构，所述对齐机构设置为与型钢堆垛机构配合使用，所述对齐机构包括：
    多个夹辊，设置于所述型钢堆垛机构的两侧，所述型钢堆垛机构的两侧夹辊设置为辅助移动待对齐的目标型钢；
    间歇升降托料辊，所述间歇升降托料辊设置为承载正在对齐的目标型钢；
    对齐挡板，设置于所述型钢堆垛机的第一端，所述对齐挡板设置为在对齐所述目标型钢时，挡住所述目标型钢的第一端；
    推齐驱动，设置于所述型钢堆垛机的第二端，所述推齐驱动设置为在对齐所述目标型钢时，推动所述目标型钢的第二端，以使所述目标型钢的第一端接触所述对齐挡板。
  2. 根据权利要求1所述的对齐机构，所述对齐机构还包括：
    驱动装置，设置为驱动所述对齐挡板移动。
  3. 根据权利要求1所述的对齐机构，所述间歇升降托料辊还设置为，在对齐所述目标型钢后，进行移动使所述目标型钢的承载表面处于移动前的所述间歇升降托料辊的承载表面所处的位置，以代替所述间歇升降托料辊的承载表面。
  4. 根据权利要求1-3任一所述的对齐机构，所述对齐机构还包括：机架，所述机架上设置有导向轮安装板，所述导向轮安装板的两侧对应设置有多个导向槽轮，所述对齐挡板设置于所述导向轮安装板两侧的导向槽轮之间。
  5. 根据权利要求4所述的对齐机构，所述驱动装置为升降气缸，所述升降气缸固定于所述机架上，所述升降气缸的活塞杆端部与所述对齐挡板连接。
  6. 根据权利要求1-3所述的对齐机构，所述推齐驱动包括推齐气缸和推板，所述推齐气缸设置于所述型钢堆垛机构的进料口处，所述推齐气缸的端部安装有所述推板。
PCT/CN2017/099976 2016-08-31 2017-08-31 型钢的自动对齐机构 WO2018041224A1 (zh)

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CN203461534U (zh) * 2013-09-16 2014-03-05 广州广汽宝商钢材加工有限公司 自动化多功能堆垛机
WO2016074685A1 (en) * 2014-11-13 2016-05-19 Flsmidth A/S High capacity palletizing device
CN204310521U (zh) * 2014-12-15 2015-05-06 唐山市丰南区北方机械厂 型钢自动码垛系统
CN106216920A (zh) * 2016-08-31 2016-12-14 无锡市光彩机械制造有限公司 一种集成型钢自动对齐机构
CN206084244U (zh) * 2016-08-31 2017-04-12 无锡市光彩机械制造有限公司 一种集成型钢自动对齐机构

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