WO2017002763A1 - 熱線遮蔽膜、熱線遮蔽合わせ透明基材、自動車、建造物、分散体、混合組成物、および分散体の製造方法、分散液、分散液の製造方法 - Google Patents
熱線遮蔽膜、熱線遮蔽合わせ透明基材、自動車、建造物、分散体、混合組成物、および分散体の製造方法、分散液、分散液の製造方法 Download PDFInfo
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- WO2017002763A1 WO2017002763A1 PCT/JP2016/069022 JP2016069022W WO2017002763A1 WO 2017002763 A1 WO2017002763 A1 WO 2017002763A1 JP 2016069022 W JP2016069022 W JP 2016069022W WO 2017002763 A1 WO2017002763 A1 WO 2017002763A1
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- ray shielding
- heat ray
- dispersion
- shielding film
- tungsten oxide
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
- B32B27/24—Layered products comprising a layer of synthetic resin characterised by the use of special additives using solvents or swelling agents
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Definitions
- the present invention relates to a heat ray shielding film, a heat ray shielding laminated transparent base material, an automobile, a building, a dispersion, a mixed composition, a method for producing a dispersion, a dispersion, and a method for producing a dispersion.
- a heat ray shielding film equipped with a heat ray shielding function that blocks a part of the incident solar energy and reduces cooling load, human heat feeling, adverse effects on plants, etc., automobiles, buildings, etc. It has been demanded in applications such as window materials and greenhouse films, and various studies have been made.
- a laminated glass is reported in which it is disposed as an intermediate layer (intermediate film) between a plurality of opposed glass sheets.
- Patent Document 1 is provided with a soft resin layer containing a heat ray shielding metal oxide which is either tin oxide or indium oxide having a particle size of 0.1 ⁇ m or less between a pair of glasses. Laminated glass is disclosed.
- Patent Document 2 discloses that Sn, Ti, Si, Zn, Zr, Fe, Al, Cr, Co, Ce, In, Ni, Ag, Cu, Pt, between at least two transparent glass plates. Mn, Ta, W, V, Mo metals, oxides, nitrides, sulfides, Sb and F dope, or composites selected from two or more of these A laminated glass having an interlayer film in which functional ultrafine particles are dispersed is disclosed.
- Patent Document 3 discloses a window glass for an automobile, wherein a mixed layer of ultrafine particles having an average particle size of 0.1 ⁇ m or less and a glass component is formed between transparent plate members.
- the ultrafine particles include metal oxides such as TiO 2 , ZrO 2 , SnO 2 , and In 2 O 3 or a mixture thereof
- the glass component include organic silicon or organic silicon compounds.
- Patent Document 4 a laminated intermediate film consisting of three layers is provided between at least two transparent glass plates, and Sn, Ti, Si, Zn, Zr, Fe are provided on the second layer of the intermediate film.
- a laminated glass in which functional ultrafine particles, which are composites selected from at least two of these, are dispersed, is disclosed.
- Patent Document 5 an additive solution in which an intermediate layer having a solar radiation shielding function is interposed between two plate glasses, and the intermediate layer has hexaboride fine particles dispersed in a plasticizer (or six A solar-shielding laminated glass formed by an interlayer film made of a boride fine particle, an ITO fine particle and / or an ATO fine particle dispersed in a plasticizer) and a vinyl resin is disclosed.
- Patent Document 5 discloses that an intermediate layer having a solar radiation shielding function is interposed between two plate glasses, the intermediate layer is formed on a surface located on the inner side of at least one plate glass, and hexaboride fine particles are formed.
- a solar radiation shielding film formed by applying a coating liquid containing as a solar radiation shielding component (or a coating liquid containing hexaboride fine particles and at least one of ITO fine particles and ATO fine particles as a solar radiation shielding component);
- a solar-shielding laminated glass formed by an intermediate film containing a vinyl-based resin interposed between sheets of sheet glass is also disclosed.
- the transmittance has a maximum value between wavelengths of 400 nm and 700 nm, and the wavelength of 700 nm It has a minimum value between 1800 nm. Therefore, according to the solar shading laminated glass disclosed in Patent Document 5, even when the visible light transmittance is 77% or 78%, the solar radiation transmittance is about 50% to 60%. Compared with the conventional laminated glass disclosed in (4) to (4), the performance is greatly improved.
- the applicant of the present invention uses tungsten oxide fine particles and / or composite tungsten oxide fine particles as fine particles having solar radiation shielding function in Patent Document 6, and the fine particles having solar radiation shielding function are dispersed in a synthetic resin such as vinyl resin.
- a solar radiation shielding laminated structure is disclosed in which the intermediate layer is interposed between two laminated plates selected from sheet glass or the like.
- the solar radiation shielding laminated structure disclosed in Patent Document 6 has an example in which the solar radiation transmittance is 35.7% when the visible light transmittance is 70.0%, and the conventional structures described in Patent Documents 1 to 5 are included. Compared to the laminated glass, the performance was further improved.
- Japanese Unexamined Patent Publication No. 8-217500 Japanese Laid-Open Patent Publication No. 8-259279 Japanese Laid-Open Patent Publication No. 4-160041 Japanese Patent Laid-Open No. 10-297945 Japanese Unexamined Patent Publication No. 2001-89202 International Publication No. 2005/087680
- a heat ray shielding film having high solar radiation shielding properties (heat ray shielding properties, heat shielding properties) and suppressing a decrease in transmittance due to ultraviolet irradiation. The purpose is to do.
- Composite tungsten oxide particles are selected from the general formula M x WO y (where M is selected from Cs, Rb, K, Tl, In, Ba, Li, Ca, Sr, Fe, Sn, Al, Cu, Na).
- a heat ray shielding film which is a particle of a composite tungsten oxide represented by one or more elements, 0.1 ⁇ x ⁇ 0.5, 2.2 ⁇ y ⁇ 3.0).
- a heat ray shielding film that has high solar shielding properties and suppresses a decrease in transmittance due to ultraviolet irradiation.
- the heat ray shielding film of this embodiment can contain composite tungsten oxide particles, a thermoplastic resin, and a metal coupling agent.
- composite tungsten oxide particles general formula M x WO y (where M is selected from Cs, Rb, K, Tl, In, Ba, Li, Ca, Sr, Fe, Sn, Al, Cu, Na)
- M is selected from Cs, Rb, K, Tl, In, Ba, Li, Ca, Sr, Fe, Sn, Al, Cu, Na
- M is selected from Cs, Rb, K, Tl, In, Ba, Li, Ca, Sr, Fe, Sn, Al, Cu, Na
- the inventors of the present invention have intensively studied a method for suppressing the phenomenon of transmittance reduction due to ultraviolet irradiation, that is, the occurrence of a photo-coloring phenomenon, in a heat ray shielding film (intermediate layer) containing composite tungsten oxide particles.
- a metal coupling agent is added to the heat ray shielding film, and the metal coupling agent is present in the vicinity of the composite tungsten oxide particles, so that the metal element contained in the metal coupling agent is a valence of tungsten. Can take over the change. For this reason, the fall of the transmittance
- the inventors of the present invention speculate that the above is the principle of suppressing the occurrence of the photo-coloring phenomenon by adding the metal coupling agent.
- the composite tungsten oxide particles have the general formula M x WO y (where M is Cs, Rb, K, Tl, In, Ba, Li, Ca, Sr, Fe Preferably one or more elements selected from Sn, Al, Cu, Na, 0.1 ⁇ x ⁇ 0.5, 2.2 ⁇ y ⁇ 3.0). Can be used.
- W represents tungsten and O represents oxygen.
- the element M in the above formula is at least one selected from Cs, Rb, K, Tl, In, Ba, Li, Ca, Sr, Fe, Sn, Al, Cu, and Na. An element is preferable.
- the heat ray shielding film of this embodiment can suppress the transmission of light in the infrared region, particularly the near infrared region, and can exhibit the heat ray shielding ability by containing composite tungsten oxide particles. it can.
- the light absorption coefficient in the visible region is very small compared to the light absorption coefficient in the near infrared region, so even when the transmission of light in the near infrared region is sufficiently suppressed, High permeability can be maintained.
- the composite tungsten oxide is represented by M x WO y as described above, and has a composition in which the element M is added to tungsten oxide (WO y ).
- tungsten oxide also has infrared absorption characteristics.
- tungsten oxide since effective free electrons do not exist in tungsten trioxide (WO 3 ), the absorption and reflection characteristics in the near infrared region are small.
- y which is the ratio of oxygen in tungsten oxide (WO y ) to tungsten, to be less than 3
- free electrons can be generated in the tungsten oxide, and efficient infrared absorbing particles can be obtained.
- the crystal phase of WO 2 may cause absorption or scattering of light in the visible region, and may reduce absorption of light in the near infrared region.
- the so-called “Magneli phase” having a composition ratio represented by 2.45 ⁇ y ⁇ 3.0 is chemically stable, and absorbs light in the near infrared region. Therefore, it can be more preferably used as infrared absorbing particles.
- the composite tungsten oxide used in the heat ray shielding film of this embodiment by adding the element M to the tungsten oxide, free electrons are generated in the composite tungsten oxide and free in the near infrared region. Stronger absorption characteristics derived from electrons appear. For this reason, it exhibits particularly high characteristics as an infrared absorbing material that absorbs near infrared rays.
- a more efficient infrared absorbing material can be obtained by using both the control of the oxygen amount described in the tungsten oxide and the addition of the element M that generates free electrons.
- the control of the amount of oxygen and the addition of the element M that generates free electrons are used in combination, in the chemical formula M x WO y indicating the composite tungsten oxide, 0.1 ⁇ x ⁇ 0.5, 2.2 ⁇ y ⁇ It is preferable to satisfy the relationship of 3.0.
- the value of x indicating the addition amount of the element M in the chemical formula of the above composite tungsten oxide will be described.
- the value of x is 0.1 or more, a sufficient amount of free electrons is generated, and the desired infrared absorption effect can be obtained.
- the amount of the element M added increases, the supply amount of free electrons increases and the infrared absorption efficiency also increases, but the effect is saturated when the value of x is about 0.5.
- the value of x is 0.5 or less, it is preferable because an impurity phase can be prevented from being generated in the infrared absorbing material.
- the crystal structure of the composite tungsten oxide contained in the composite tungsten oxide particles is not particularly limited, and can contain a composite tungsten oxide having an arbitrary crystal structure. However, when the composite tungsten oxide contained in the composite tungsten oxide particles has a hexagonal crystal structure, the visible light transmittance of the particles and the absorption of light in the near infrared region are particularly improved, which is preferable. .
- FIG. 1 A schematic plan view of the hexagonal crystal structure is shown in FIG.
- six octahedrons formed by WO 6 units indicated by reference numeral 11 are assembled to form a hexagonal void.
- An element M indicated by reference numeral 12 is arranged in the void to constitute one unit, and a large number of these one units are assembled to constitute a hexagonal crystal structure.
- a composite tungsten oxide including a unit structure in which hexagonal voids are formed by assembling six octahedrons in which complex tungsten oxide particles are formed of WO 6 units, and a hexagonal void is formed in the voids.
- the transmittance of light in the visible region and the absorption of light in the near infrared region can be improved.
- the entire composite tungsten oxide particles are composed of the crystalline composite tungsten oxide particles having the structure shown in FIG. 1.
- the composite tungsten oxide particles have such a structure locally, transmission of light in the visible region is possible.
- the effect of improving the absorption of light in the rate and near infrared region can be obtained.
- the composite tungsten oxide particles as a whole may be crystalline or amorphous.
- the element M having a large ionic radius is added as the element M of the composite tungsten oxide, the above hexagonal crystal is easily formed.
- the element M preferably includes one or more of Cs, Rb, K, and Tl, and the element M is more preferably one or more of Cs, Rb, K, and Tl.
- elements other than these may be present in the hexagonal void formed by the WO 6 unit, and are limited to the case where the element M is added as the element M. Not a translation.
- the value of x indicating the amount of the element M added satisfies 0.20 ⁇ x ⁇ 0.50.
- y is preferably 2.2 ⁇ y ⁇ 3.0.
- the composite tungsten oxide contained in the composite tungsten oxide particles can have a tetragonal or cubic tungsten bronze structure in addition to the hexagonal crystal described above. It is effective as a material. That is, it can be suitably used as a material contained in the composite tungsten oxide particles added to the heat ray shielding film.
- the composite tungsten oxide tends to change the absorption position in the near infrared region depending on its crystal structure. For example, the absorption position in the near-infrared region tends to move to the longer wavelength side when it is tetragonal than to the cubic crystal, and further to move to the longer wavelength side when it is hexagonal than when it is tetragonal. .
- the absorption of light in the visible region is the least in the hexagonal crystal, followed by the tetragonal crystal, and the cubic crystal has the largest absorption in the visible region. Therefore, hexagonal tungsten bronze is preferably used when high light transmittance in the visible region and high light absorption in the near infrared region are particularly required.
- the tendency of the optical characteristics described here is a rough tendency to the last, and changes depending on the kind of added element M, the added amount, and the oxygen amount.
- the material of the infrared absorptive particle used for the heat ray shielding film of this embodiment is not necessarily limited to a hexagonal material.
- the crystal structure of the composite tungsten oxide included in the composite tungsten oxide particles that can be used for the heat ray shielding film of the present embodiment is not limited as described above.
- the composite tungsten oxide includes different composite tungsten oxides at the same time. May be.
- the hexagonal composite tungsten oxide particles can increase the transmittance of visible light and the absorption of near-infrared light. For this reason, it is preferable that the composite tungsten oxide of the composite tungsten oxide particles included in the heat ray shielding film of the present embodiment has a hexagonal crystal system.
- the crystal structure of the composite tungsten oxide tends to be hexagonal as described above. Furthermore, since the light transmittance in the visible region is high and the light transmittance in the infrared region, particularly the near infrared region, is low, the light transmittance in the visible region and the light transmittance in the infrared region are Increases contrast. For this reason, it is more preferable that the element M of the general formula M x WO y representing the composite tungsten oxide is Cs and / or Rb. In particular, when the element M contains Cs, it is particularly preferable that M contains Cs because the weather resistance of the composite tungsten oxide becomes higher.
- the particle diameter of the composite tungsten oxide particles is not particularly limited, and can be arbitrarily selected according to the application in which the heat ray shielding film is used.
- the composite tungsten oxide particles are preferably fine particles, and the composite tungsten oxide particles have a volume average particle diameter of 100 nm.
- the following is preferable. This is because, when the volume average particle diameter of the composite tungsten oxide particles is 100 nm or less, it is possible to prevent light from being shielded by light scattering, and at the same time, while maintaining the visibility in the visible region, it is efficiently transparent. This is because the sex can be maintained.
- the volume average particle diameter means the particle diameter at an integrated value of 50% in the particle size distribution obtained by the laser diffraction / scattering method, and the volume average particle diameter has the same meaning in other portions in this specification. is doing.
- the heat ray shielding film of the present embodiment is used for an application in which transparency in the visible region is particularly important, such as an automobile roof or a side window, it is preferable to further consider scattering reduction due to composite tungsten oxide particles.
- the volume average particle diameter of the composite tungsten oxide particles is more preferably 40 nm or less, further preferably 30 nm or less, and particularly preferably 25 nm or less.
- the volume average particle diameter of the composite tungsten oxide particles is 40 nm or less, the above-described geometric scattering or Mie scattering is reduced and a Rayleigh scattering region is obtained.
- the scattered light is reduced in inverse proportion to the sixth power of the particle diameter, so that the scattering is reduced and the transparency is improved as the dispersed particle diameter is reduced.
- the volume average particle diameter of the composite tungsten oxide particles is 30 nm or less, particularly 25 nm or less, the scattered light is preferably very small.
- the composite tungsten oxide particles preferably have a smaller volume average particle diameter.
- the volume average particle diameter of the composite tungsten oxide particles is too small, it may be difficult to handle when manufacturing the heat ray shielding film or may cause aggregation in the heat ray shielding film.
- the volume average particle diameter of the product particles is preferably 1 nm or more.
- the amount (content) of the composite tungsten oxide particles contained in the heat ray shielding film is not particularly limited, and is arbitrarily determined depending on the degree of heat ray shielding ability required for the heat ray shielding film, the degree of visible light transmittance, etc. You can choose.
- the content of the composite tungsten oxide particles of the heat ray shielding film it is preferably set to 0.05 g / m 2 or more 5.0 g / m 2 or less, 0.1 g / More preferably, m 2 or more and 2.0 g / m 2 or less.
- thermoplastic resin is not particularly limited, and various known resins can be used, and can be arbitrarily selected according to the intended use of the heat ray shielding film.
- the thermoplastic resin is preferably at least one selected from ionomer resins, polyvinyl acetal resins, and ethylene-vinyl acetate copolymer resins.
- thermoplastic resin is one or more selected from the above-mentioned ionomer resin, polyvinyl acetal resin, and ethylene-vinyl acetate copolymer resin
- the adhesion to the transparent substrate can be improved. For this reason, for example, when the heat ray shielding film is used while being fixed on one surface of the transparent substrate, or when used for the intermediate layer of the heat ray shielding laminated transparent substrate, the adhesion with the transparent substrate can be increased, preferable.
- the thermoplastic resin preferably contains an ionomer resin, and more preferably an ionomer resin.
- the heat ray shielding film contains composite tungsten oxide particles as particles having a heat ray shielding function
- the color disappears from the edge of the heat ray shielding film when the heat ray shielding film is kept in a high temperature and high humidity environment for a long time. (Edge fade phenomenon) may occur.
- the decoloring phenomenon can be suppressed by using an ionomer resin as the thermoplastic resin used for the heat ray shielding film.
- the ionomer resin is not particularly limited, and various known ionomer resins can be used, and the resin can be arbitrarily selected according to the use application of the heat ray shielding film.
- the ionomer resin for example, ethylene ionomer, styrene ionomer, ionomer elastomer, perfluorocarbon ionomer, urethane ionomer, and the like are known, and any ionomer resin can be used depending on the application and required performance as described above. It can be selected and used.
- the ionomer resin used for the heat ray shielding film can be only one kind, but two or more kinds of ionomer resins can be used in combination.
- the heat ray shielding film of the present embodiment or the heat ray shielding laminated transparent base material using the heat ray shielding film described later can be suitably used as, for example, a window material of an automobile or a building, a film of a greenhouse, and the like.
- the thermoplastic resin contained in the heat ray shielding film is excellent in transparency, has a high visible light transmittance and a low haze value, and is excellent in penetration resistance and weather resistance.
- positioning a heat ray shielding film on a transparent base material it is preferable that it is excellent also in the adhesiveness with respect to a transparent base material.
- the thermoplastic resin used in the heat ray shielding film of the present embodiment is an ionomer resin
- the ionomer resin preferably contains an ethylene ionomer, and the ionomer resin is an ethylene ionomer. Is more preferable.
- the metal ion contained in the ionomer resin is not particularly limited, and for example, an ionomer resin containing one or more kinds of metal ions selected from zinc, magnesium, lithium, potassium, and sodium can be used. .
- an ionomer resin containing zinc ions can be preferably used.
- ionomer resins include metal element ionomers of ethylene / acrylic acid / acrylic acid ester copolymers, metal element ionomers of ethylene / acrylic acid / methacrylic acid ester copolymers, and ethylene / methacrylic acid / acrylic acid esters.
- metal element ionomers of copolymers examples include metal element ionomers of copolymers, and metal element ionomers of ethylene / methacrylic acid / methacrylic acid ester copolymers.
- the metal ion contained in any ionomer resin is not specifically limited, For example, the ion of 1 or more types of metals selected from zinc, magnesium, lithium, potassium, and sodium can be contained.
- ionomer resins include, for example, Durpon Surlyn (registered trademark) series, Mitsui DuPont Polychemical Hi-Milan (registered trademark) series, Exxon Mobil Chemical IOTEK (registered) Trademark) series and the like can be preferably used.
- Metal Coupling Agent As described above, a dispersion in which composite tungsten oxide particles are dispersed in a resin may cause a photo-coloring phenomenon in which the transmittance decreases due to long-term exposure to strong ultraviolet rays.
- the inventors of the present invention have studied a method for suppressing the occurrence of the photo-coloring phenomenon, and found that the occurrence of the photo-coloring phenomenon can be suppressed by adding a metal coupling agent to the heat ray shielding film. It was.
- the metal coupling agent is not particularly limited.
- a silane coupling agent, a titanate coupling agent (titanate coupling agent), an aluminate coupling agent (aluminate coupling agent), or the like may be used. it can.
- the metal coupling agent added to a heat ray shielding film is not limited to one type, Two or more types of metal coupling agents can also be added simultaneously.
- a silane coupling agent can be preferably used as a metal coupling agent.
- the metal coupling agent preferably contains a silane coupling agent, more preferably a silane coupling agent. Even when the metal coupling agent is a silane coupling agent, the heat ray shielding film is not limited to one type of silane coupling agent, but one type or two or more types. A silane coupling agent can also be added simultaneously.
- the silane coupling agent is not particularly limited.
- titanate coupling agent tetramethoxytitanium, tetraethoxytitanium, tetraisopropoxytitanium, tetranormalbutoxytitanium, tetraisobutoxytitanium, tetra-2-ethylhexoxide titanium, Tetrakis (methoxypropoxy) titanium, tetraphenoxytitanium, tetrabenzyloxytitanium, tetraphenylethoxytitanium, tetraphenoxyethoxytitanium, tetranaphthyloxytitanium, tetra-2-ethylhexoxytitanium, monoethoxytriisopropoxytitanium, diisopropoxytitanium Diisobutoxy titanium, allyloxy (polyethyleneoxy) trisisopropoxy titanium, titanium chloride triisopropoxide,
- the aluminate coupling agent is not particularly limited.
- Ethyl acetoacetate, aluminum alkyl acetoacetate diisopropylate, aluminum bisethyl acetoacetate monoacetylacetonate, aluminum trisacetylacetonate and the like can be suitably used.
- the dispersibility of the composite tungsten oxide particles in the heat ray shielding film may be improved, and the transparency of the heat ray shielding film may be improved.
- the functional group contained in the metal coupling agent may be adsorbed on the composite tungsten oxide particles and prevent aggregation with other composite tungsten oxide particles due to steric hindrance.
- the metal coupling agent that exhibits such an effect include a metal coupling agent having an epoxy group and / or an amino group in its structure. For this reason, when it is especially required to increase the transparency of the heat ray shielding film, the metal coupling agent preferably contains an epoxy group and / or an amino group.
- silane coupling agent containing an epoxy group and / or an amino group in its structure examples include 3-aminopropyltrimethoxysilane, 3-aminopropyltriethoxysilane, 3- (2-aminoethylamino) propyltrimethoxy Silane, 3- (2-aminoethylamino) propyldimethoxymethylsilane, trimethoxy [3- (phenylamino) propyl] silane, and the like can be preferably used.
- the content of the metal coupling agent in the heat ray shielding film is not particularly limited, depending on the visible light transmittance required for the heat ray shielding film, the weather resistance of the composite tungsten oxide particles, the particle dispersibility described above, and the like. Can be arbitrarily selected.
- the content of the metal coupling agent in the heat ray shielding film is preferably 0.01% by mass or more and 0.50% by mass or less, for example. This is because, if the content of the metal coupling agent is 0.01% by mass or more, the effect of the addition of the metal coupling agent can be exhibited in the heat ray shielding film.
- the metal coupling agent does not precipitate in the heat ray shielding film, and does not significantly affect the strength, adhesive strength, and penetration resistance of the film. .
- Other components In addition to the composite tungsten oxide, the thermoplastic resin, and the metal coupling agent described above, an arbitrary component can be further added to the heat ray shielding film of the present embodiment. Components that can be optionally added will be described below.
- a dispersant can be added to the heat ray shielding film of the present embodiment in order to uniformly disperse the above-described composite tungsten oxide particles in the thermoplastic resin.
- the dispersant is not particularly limited, and can be arbitrarily selected according to the manufacturing conditions of the heat ray shielding film.
- the thermal decomposition temperature measured using a differential thermal and thermogravimetric simultaneous measurement device (hereinafter sometimes referred to as TG-DTA) is 250 ° C. or higher, and the urethane main chain, acrylic main chain, styrene main
- the dispersant has a main chain selected from any chain, or a main chain obtained by copolymerization of two or more unit structures selected from urethane, acrylic, and styrene.
- the thermal decomposition temperature is a temperature at which weight loss due to thermal decomposition of the dispersant begins in TG-DTA measurement in accordance with JIS K 7120.
- the thermal decomposition temperature of the dispersant is 250 ° C. or higher, it is possible to prevent the dispersant from decomposing during kneading with the thermoplastic resin, browning of the heat ray shielding film due to the decomposition of the dispersant, and a reduction in visible light transmittance This is because the situation in which the original optical characteristics cannot be obtained can be more reliably avoided.
- the dispersant preferably has one or more types selected from an amine-containing group, a hydroxyl group, a carboxyl group, or an epoxy group as a functional group.
- the dispersant having any one of the functional groups described above is adsorbed on the surface of the composite tungsten oxide particles, prevents aggregation of the composite tungsten oxide particles, and more uniformly disperses the composite tungsten oxide particles in the heat ray shielding film. Therefore, it can be preferably used.
- the dispersant having any one of the functional groups described above include, for example, an acrylic-styrene copolymer dispersant having a carboxyl group as a functional group, an acrylic dispersant having an amine-containing group as a functional group, and the like. Is mentioned.
- the dispersant having an amine-containing group as a functional group preferably has a molecular weight Mw of 2000 to 200,000 and an amine value of 5 to 100 mgKOH / g.
- the dispersant having a carboxyl group preferably has a molecular weight of Mw 2000 to 200000 and an acid value of 1 to 50 mgKOH / g.
- the addition amount of the dispersant is not particularly limited, but for example, it is preferably added so as to be 10 parts by mass or more and 1000 parts by mass or less with respect to 100 parts by mass of the composite tungsten oxide particles, and 30 parts by mass or more and 400 parts by mass It is more preferable to add so that it may become below a part.
- the composite tungsten oxide particles can be more uniformly dispersed in the thermoplastic resin, and the physical properties of the obtained heat ray shielding film are not adversely affected.
- the heat ray shielding film of this embodiment can further contain an ultraviolet absorber.
- an ultraviolet absorber to the heat ray shielding film, it becomes possible to further cut off light in the ultraviolet region, and the effect of suppressing the temperature rise can be particularly enhanced. Further, by adding an ultraviolet absorber to the heat ray shielding film of this embodiment, for example, the influence of ultraviolet rays on the interior of a car or a building in which such a heat ray shielding film is mounted, sunscreen, furniture, interiors, etc. Deterioration and the like can be sufficiently prevented.
- the effect of suppressing the photo-coloring phenomenon due to the addition of the ultraviolet absorber is based on a mechanism that is clearly different from the effect of suppressing the photo-coloring phenomenon due to the addition of the metal coupling agent.
- the effect of suppressing the photo-coloring phenomenon due to the addition of the UV absorber and the effect of suppressing the photo-coloring phenomenon due to the addition of the metal coupling agent are not contradictory, but rather work synergistically.
- the photo coloring phenomenon can be suppressed.
- the ultraviolet absorber is not particularly limited, and can be arbitrarily selected according to the influence on the visible light transmittance of the heat ray shielding film, the ultraviolet absorbing ability, durability, and the like.
- Examples of ultraviolet absorbers include organic ultraviolet absorbers such as benzophenone compounds, salicylic acid compounds, benzotriazole compounds, triazine compounds, benzotriazolyl compounds, and benzoyl compounds, and inorganic ultraviolet absorbers such as zinc oxide, titanium oxide, and cerium oxide. Etc.
- the ultraviolet absorber preferably contains one or more selected from benzotriazole compounds and benzophenone compounds.
- the benzotriazole compound and the benzophenone compound can greatly increase the visible light transmittance of the heat ray shielding film even when a concentration sufficient to absorb ultraviolet rays is added, and against long-term exposure to strong ultraviolet rays. This is because the durability is high.
- the ultraviolet absorber contains a compound represented by the following chemical formula 1 and / or chemical formula 2, for example.
- the content rate of the ultraviolet absorber in the heat ray shielding film is not particularly limited, and can be arbitrarily selected according to the visible light transmittance required for the heat ray shielding film, the ultraviolet ray shielding ability, and the like. It is preferable that the content rate of the ultraviolet absorber in a heat ray shielding film is 0.02 mass% or more and 5.0 mass% or less, for example. This is because if the content of the ultraviolet absorber is 0.02% by mass or more, ultraviolet light that cannot be absorbed by the composite tungsten oxide particles can be sufficiently absorbed. In addition, when the content is 5.0% by mass or less, the ultraviolet absorber does not precipitate in the heat ray shielding film, and does not significantly affect the strength, adhesive force, and penetration resistance of the film.
- the heat ray shielding film of the present embodiment can further contain HALS (hindered amine light stabilizer).
- HALS hindered amine light stabilizer
- the ultraviolet ray absorbing ability can be enhanced in the heat ray shielding film and the heat ray shielding laminated transparent base material of the present embodiment.
- the ultraviolet absorber deteriorates with long-term use, and the ultraviolet absorption ability decreases. May end up.
- the ultraviolet absorber can be prevented from deteriorating and contribute to the maintenance of the ultraviolet ray absorbing ability of the heat ray shielding film and the heat ray shielding laminated transparent substrate of this embodiment.
- a light coloring phenomenon in which the transmittance decreases due to long-term exposure to strong ultraviolet rays may occur.
- the addition of HALS to the heat ray shielding film of the present embodiment can also suppress the occurrence of a photo-coloring phenomenon, similar to the addition of an ultraviolet absorber or a metal coupling agent.
- HALS there are compounds that themselves have the ability to absorb ultraviolet rays.
- the compound depending on the addition of the compound, it is possible to have both the effect of adding the ultraviolet absorber and the effect of adding HALS.
- HALS is not particularly limited, and can be arbitrarily selected according to the influence on the visible light transmittance of the heat ray shielding film, compatibility with the ultraviolet absorber, durability, and the like.
- the content of HALS in the heat ray shielding film is not particularly limited, and can be arbitrarily selected according to the visible light transmittance, weather resistance, and the like required for the heat ray shielding film.
- the content of HALS in the heat ray shielding film is preferably 0.05% by mass or more and 5.0% by mass or less, for example. This is because if the HALS content is 0.05% by mass or more, the effect of the addition of the HALS can be exhibited in the heat ray shielding film. Further, if the content is 5.0% by mass or less, HALS does not precipitate in the heat ray shielding film, and does not significantly affect the strength, adhesive force, and penetration resistance of the film.
- the heat ray shielding film of the present embodiment can further contain an antioxidant (antioxidant).
- antioxidant By adding an antioxidant, it is possible to suppress the oxidative deterioration of the resin and further improve the weather resistance of the heat ray shielding film.
- other additives contained in the resin such as composite tungsten oxide, metal coupling agent, ultraviolet absorber, HALS, dye compound, pigment compound, infrared absorbing substance, surfactant, antistatic agent described later It is possible to suppress oxidative deterioration of the agent and improve weather resistance.
- the antioxidant is not particularly limited, and can be arbitrarily selected according to the influence on the visible light transmittance of the heat ray shielding film and the desired durability.
- phenolic antioxidants, sulfur-based antioxidants and phosphorus-based antioxidants can be suitably used.
- the content of the antioxidant in the heat ray shielding film is not particularly limited, and can be arbitrarily selected according to the visible light transmittance, weather resistance, and the like required for the heat ray shielding film.
- the content of the antioxidant in the heat ray shielding film is preferably 0.05% by mass or more and 5.0% by mass or less, for example. This is because if the content of the antioxidant is 0.05% by mass or more, the effect of the addition of the antioxidant can be exhibited in the heat ray shielding film. In addition, when the content is 5.0% by mass or less, the antioxidant is not precipitated in the heat ray shielding film, and does not significantly affect the strength, adhesive force, and penetration resistance of the film.
- a dispersant As an optional additive component, a dispersant, an ultraviolet absorber, HALS, and an antioxidant have been described, but various other additives can also be blended.
- the heat ray shielding film may be required to have flexibility or adhesion to a transparent substrate, but depending on the thermoplastic resin contained in the heat ray shielding film according to the present embodiment, the obtained heat ray shielding is possible.
- the above performance may not be sufficiently satisfied for the membrane. In such a case, it is preferable to add a plasticizer.
- thermoplastic resin when a polyvinyl acetal resin is used as the thermoplastic resin, the flexibility of the heat ray shielding film and the adhesion to the transparent substrate may not be sufficient. For this reason, when a polyvinyl acetal resin is used, it is preferable to add a plasticizer.
- thermoplastic resin that is excellent in flexibility and adhesion to a transparent substrate due to the properties of the resin itself, or a thermoplastic resin that has improved flexibility and adhesion to a transparent substrate by copolymerization or the like, It is not necessary to add an agent.
- plasticizer a material generally used as a plasticizer for the thermoplastic resin contained in the heat ray shielding film according to the present embodiment can be used.
- a plasticizer used for a heat ray shielding film mainly composed of polyvinyl acetal resin a plasticizer that is a compound of a monohydric alcohol and an organic acid ester, or a plasticizer that is an ester type such as a polyhydric alcohol organic acid ester compound.
- phosphoric acid plasticizers such as organic phosphoric acid plasticizers.
- Any plasticizer is preferably liquid at room temperature.
- a plasticizer that is an ester compound synthesized from a polyhydric alcohol and a fatty acid is preferred.
- the ester compound synthesized from the polyhydric alcohol and fatty acid is not particularly limited.
- glycol such as triethylene glycol, tetraethylene glycol, tripropylene glycol, butyric acid, isobutyric acid, caproic acid, 2-ethylbutyric acid, heptyl
- glycol ester compounds obtained by reaction with monobasic organic acids such as acids, n-octylic acid, 2-ethylhexylic acid, pelargonic acid (n-nonyl acid), and decyl acid.
- fatty acid esters of triethylene glycol such as triethylene glycol dihexanate, triethylene glycol di-2-ethylbutyrate, triethylene glycol dioctanoate, and triethylene glycol di-2-ethylhexanate are suitable. is there.
- the fatty acid ester of triethylene glycol has various properties such as compatibility with polyvinyl acetal and cold resistance in a well-balanced manner, and is excellent in processability and economy.
- the plasticizer is particularly preferably one having low hydrolyzability. From this viewpoint, triethylene glycol di-2-ethylhexanate, triethylene glycol di-2-ethylbutyrate, and tetraethylene glycol di-2-ethylhexanate are preferable.
- dye compounds and pigment compounds generally used for coloring thermoplastic resins such as azo dyes, cyanine dyes, quinoline dyes, perylene dyes, carbon black, etc., for giving an arbitrary color tone as desired. It may be added.
- infrared absorbing substances can be added. Although it does not specifically limit as another infrared absorptive substance, For example, it is preferable that it is a substance which can absorb the light of a wavelength range different from the used composite tungsten oxide particle. As another infrared absorbing substance, for example, an infrared absorbing organic compound can be preferably used. By adding an infrared absorbing organic compound, higher heat ray shielding ability can be obtained.
- the heat ray shielding film according to the present embodiment may further contain an adhesive force adjusting agent as desired.
- the adhesive strength adjusting agent is not particularly limited, and for example, alkali metal salts and / or alkaline earth metal salts can be suitably used.
- the acid constituting the alkali metal salt and / or alkaline earth metal salt is not particularly limited, and examples thereof include carboxylic acids such as octyl acid, hexyl acid, butyric acid, acetic acid, formic acid, and inorganic acids such as hydrochloric acid and nitric acid. Can be mentioned.
- a carboxylic acid magnesium salt having 2 to 16 carbon atoms and a potassium carboxylate salt having 2 to 16 carbon atoms are preferable.
- the carboxylic acid magnesium salt or potassium salt of the organic acid having 2 to 16 carbon atoms is not particularly limited, and examples thereof include magnesium acetate, potassium acetate, magnesium 2-ethylbutyrate, magnesium propionate, potassium propionate, and 2-ethylbutane.
- Magnesium acid, potassium 2-ethylbutanoate, magnesium 2-ethylhexanoate, potassium 2-ethylhexanoate and the like are preferably used.
- magnesium 2-ethylbutyrate is preferable because of its high performance as an adhesive strength modifier. Further, for example, when the heat ray shielding film contains a polyvinyl acetal resin as a main component as a thermoplastic resin, magnesium 2-ethylbutyrate can exhibit the effect of improving the weather resistance of the composite tungsten oxide particles, and from this viewpoint as well. preferable.
- additives include, for example, surfactants and antistatic agents.
- the heat ray shielding film of the present embodiment described above preferably has high transparency and heat ray shielding ability.
- the transparency of the heat ray shielding film and the heat ray shielding ability, that is, the heat shielding property can be evaluated by the visible light transmittance and the solar radiation transmittance, respectively.
- the degree of transparency and heat ray shielding ability required for the heat ray shielding film of the present embodiment are not particularly limited, and it is preferable to have performance according to the use of the heat ray shielding film.
- the visible light transmittance when used for applications such as window materials, it is preferable that the visible light transmittance is high from the viewpoint of maintaining light transmittance to human eyes, and from the viewpoint of reducing the incidence of heat from sunlight. It is preferable that the transmittance is low.
- the visible light transmittance is higher from the viewpoint of maintaining the visible light permeability necessary for the growth of plants. From the viewpoint of reducing the incidence of heat, the solar radiation transmittance is preferably low.
- the heat ray shielding film of the present embodiment when used as a building material or a window material for an automobile, the heat ray shielding film has a visible light transmittance of 70% or more and transmits sunlight.
- the rate is preferably 50% or less.
- the visible light transmittance is 70% or more and the solar radiation transmittance is 40% or less.
- the visible light transmittance and the solar radiation transmittance are defined in JIS R 3106.
- the visible light transmittance and the solar radiation transmittance can be set to desired ranges by adjusting, for example, the amount of composite tungsten oxide particles contained in the heat ray shielding film of the present embodiment.
- a photo-coloring phenomenon can be suppressed by containing a metal coupling agent.
- the degree of suppression of the photo-coloring phenomenon can be evaluated by, for example, a change in the total light transmittance after irradiation with strong ultraviolet rays for a long time.
- the heat ray shielding film of the present embodiment is a value of total light transmittance before and after irradiating with an ultraviolet ray having an intensity of 100 mW / cm 2 for 16 hours using a metal halide lamp as a light source in an environment of a temperature of 60 ° C. and a relative humidity of 35%, for example. It is more preferable that the change of is small.
- the total light transmittance is defined in JIS K 7361-1.
- the heat ray shielding film of this embodiment can have high weather resistance by containing a metal coupling agent. For this reason, even when the heat ray shielding film of this embodiment is left for a long time under irradiation of strong ultraviolet rays, it is possible to suppress the occurrence of the photo coloring phenomenon. And the high transmittance
- the heat ray shielding film of this embodiment contains composite tungsten oxide particles as infrared absorbing particles, high heat ray shielding ability can be exhibited while maintaining high visible light transmittance. For this reason, for example, when applied to windows of automobiles or buildings, the comfort in the car or building is improved, the fuel consumption is improved by reducing the air-conditioner load in the car, and the energy is saved by reducing the air-conditioner load in the building. Etc. can be achieved.
- the usage pattern of the heat ray shielding film of the present embodiment is not particularly limited, and can be used alone, for example.
- the heat ray shielding film can be used, for example, as a film that covers the outer surface of the greenhouse, or a film that partitions an area where transmission of heat rays is desired to be suppressed.
- the heat ray shielding film of the present embodiment can be used by being disposed on one side or both sides of a transparent substrate such as inorganic glass or transparent resin.
- a transparent substrate such as inorganic glass or transparent resin.
- the heat ray shielding film of the present embodiment can be bonded to one main plane or both main planes of a single transparent substrate.
- the heat ray shielding film of this embodiment can be arrange
- the heat ray shielding laminated transparent base material will be described later.
- Method for manufacturing heat ray shielding film Next, one structural example of the manufacturing method of the heat ray shielding film of this embodiment is demonstrated.
- the above-mentioned heat ray shielding film can be suitably produced by the method for producing a heat ray shielding film of the present embodiment. For this reason, since it can comprise similarly to the case of the above-mentioned heat ray shielding film except the point demonstrated below, description is abbreviate
- the manufacturing method of the heat ray shielding film of this embodiment is not particularly limited, for example, it can have the following steps.
- a dispersion production process for producing a dispersion in which composite tungsten oxide particles, a metal coupling agent, and a dispersant are dispersed in an organic solvent for producing a dispersion in which composite tungsten oxide particles, a metal coupling agent, and a dispersant are dispersed in an organic solvent.
- the composite tungsten oxide particles are dispersed in the solid dispersant and the metal coupling agent is contained (that is, dispersed or dissolved).
- a dispersion production process for producing a composite tungsten oxide particle dispersion A kneading step of kneading the composite tungsten oxide particle dispersion containing a metal coupling agent obtained in the dispersion production step and a thermoplastic resin.
- the dispersion produced in the dispersion production process can be subjected to the kneading process without carrying out the dispersion production process, and the composite tungsten oxide particle dispersion and the thermoplastic resin can be kneaded in the kneading process.
- the organic solvent can be removed simultaneously with the uniform dispersion of the composite tungsten oxide particles in the thermoplastic resin by the kneading step.
- the metal coupling agent may be added in the kneading step without adding the metal coupling agent in the above-described dispersion manufacturing process. That is, the molding step can be performed after the kneading step of kneading the composite tungsten oxide particle dispersion not containing the metal coupling agent, the metal coupling agent, and the thermoplastic resin.
- the composite tungsten oxide particles, the metal coupling agent, and the dispersant are added to and mixed with an organic solvent, and an organic solvent dispersion of the composite tungsten oxide particles is obtained using a general dispersion method.
- a general dispersion method For example, dispersion methods, such as a bead mill, a ball mill, a sand mill, ultrasonic dispersion, a paint shaker, can be used.
- the composite tungsten oxide particles, the metal coupling agent, and the dispersing agent that can be suitably used in the dispersion manufacturing process are already described in the heat ray shielding film, and thus the description thereof is omitted.
- the type of the organic solvent used in the dispersion manufacturing process is not particularly limited.
- an organic solvent having a boiling point of 120 ° C. or lower can be preferably used. This is because if the boiling point is 120 ° C. or less, the organic solvent can be easily removed in the subsequent step of producing the dispersion.
- the productivity of the composite tungsten oxide particle dispersion can be improved by the rapid removal of the organic solvent in the dispersion manufacturing process and the like.
- the dispersion manufacturing process proceeds easily and sufficiently, it can be avoided that an excess organic solvent remains in the composite tungsten oxide particle dispersion. As a result, it is possible to more reliably avoid the occurrence of defects such as bubbles in the heat ray shielding film in the molding process.
- organic solvent examples include toluene, methyl ethyl ketone, methyl isobutyl ketone, butyl acetate, isopropyl alcohol, ethanol, and the like, but are not limited thereto. Any material having a boiling point of 120 ° C. or lower and capable of uniformly dispersing the composite tungsten oxide particles can be used.
- the addition amount of the organic solvent is not particularly limited, and the addition amount can be arbitrarily selected so that a dispersion can be formed according to the addition amount of the composite tungsten oxide particles and the dispersant.
- the amount of the dispersant added is not particularly limited as described above. For example, it is preferable to add so that it may become 10 to 1000 mass parts with respect to 100 mass parts of composite tungsten oxide particles, and it is more preferable to add so that it may become 30 to 400 mass parts. It is not necessary to add the total amount of the dispersant when the dispersion is produced in the dispersion production process. For example, considering the viscosity of the dispersion, etc., a dispersion of the mixture of a part of the total added amount of the dispersant, the composite tungsten oxide particles, the metal coupling agent, and the organic solvent by the dispersion method described above. After forming, the remaining dispersant may be further added.
- the amount of the metal coupling agent to be added is not particularly limited. For example, it is preferably added so as to be 1 part by mass or more and 100 parts by mass or less with respect to 100 parts by mass of the composite tungsten oxide particles. It is more preferable to add so that it may become more than 40 parts by mass. If the added amount is 1 part by mass or more, when the composite tungsten oxide particle dispersion is kneaded in the thermoplastic resin in the kneading step, a metal coupling agent is suppressed in the thermoplastic resin and the photo-coloring phenomenon is suppressed. This is because it can be contained at a concentration sufficient to exert the effect of the above.
- the metal coupling agent does not precipitate in the thermoplastic resin, and the film This is because the strength, adhesive strength, and penetration resistance are not greatly affected.
- the dispersion manufacturing process may be composed of one process, but may be composed of a plurality of processes.
- the dispersion manufacturing process is constituted by a plurality of processes, specifically, for example, a first dispersion manufacturing process for manufacturing a partial dispersion in which composite tungsten oxide particles and a dispersing agent are dispersed in an organic solvent can be performed. . And a metal coupling agent is further added and mixed with the partial dispersion liquid manufactured at the 1st dispersion liquid manufacturing process, and the 2nd dispersion liquid manufacturing process which manufactures a dispersion liquid can be implemented.
- the dispersant it is not necessary to add the dispersant all at once. Therefore, for example, in the first dispersion manufacturing step, a part of the total added amount of the dispersant is added to produce a partial dispersion, and then the remaining dispersant is added to and mixed with the partial dispersion. An addition step can be performed. And a metal coupling agent can also be added and mixed by the 2nd dispersion manufacturing process to the partial dispersion liquid which added the dispersing agent at the dispersing agent addition process.
- a partial dispersion can also be formed by the dispersion method described above for the mixture.
- the remaining metal coupling agent may be further added and mixed to manufacture a dispersion.
- the dispersant may be added in a plurality of times. For example, in the first dispersion manufacturing process, a part of the total addition amount is added, and the dispersant is added to the obtained partial dispersion.
- a dispersing agent addition step for adding and mixing can also be provided.
- an appropriate amount of a dispersant is added to the dispersion obtained by dispersing the composite tungsten oxide particles, the metal coupling agent, and the dispersant in the organic solvent, and then the organic solvent is removed.
- a composite tungsten oxide particle dispersion can be produced.
- the method for removing the organic solvent from the dispersion liquid in which the composite tungsten oxide particles, the metal coupling agent, and the dispersing agent are dispersed in the organic solvent is not particularly limited.
- vacuum drying can be preferably used.
- the composite tungsten oxide particle dispersion and the organic solvent component can be separated by drying under reduced pressure while stirring a dispersion in which the composite tungsten oxide particles and the dispersant are dispersed in an organic solvent.
- a vacuum agitation type dryer can be cited, but any apparatus having the above functions may be used, and it is not particularly limited.
- the specific pressure of the reduced pressure when the organic solvent is removed is not limited and can be appropriately selected.
- the removal efficiency of the organic solvent is improved by using a vacuum drying method, and the composite tungsten oxide particle dispersion is not exposed to a high temperature for a long time. It is preferable that the particle particle dispersion does not aggregate. Furthermore, productivity is increased, and it is easy to collect the evaporated organic solvent, which is preferable from the environmental consideration.
- the organic solvent contained in the dispersion is 10 parts by mass or less, and it is more preferable to remove the organic solvent until it is 5 parts by mass or less. If the residual amount of the organic solvent is 10 parts by mass or less, the odor due to the organic solvent volatilized from the dispersion can be reduced, and a large amount of organic solvent and bubbles remain in the heat ray shielding film in the kneading process described later. This is because it can be surely prevented and a large amount of organic solvent can be prevented from being exposed to a high temperature of resin kneading exceeding 200 ° C.
- the composite tungsten oxide particle dispersion obtained in the dispersion manufacturing step and the thermoplastic resin can be kneaded.
- other additives such as an ultraviolet absorber added to the heat ray shielding film, HALS, an antioxidant, and an infrared absorbing organic compound may be added and kneaded together.
- the timing which adds these additives etc. is not specifically limited, For example, it can also add in other processes, such as a dispersion manufacturing process.
- the kneading method is not particularly limited, and a known resin kneading method can be arbitrarily selected and used.
- the molding step is a step of molding the kneaded product obtained in the kneading step, and the molding method is not particularly limited, and the size and shape such as the thickness of the heat ray shielding film to be produced, the viscosity of the kneaded product, etc. It can be arbitrarily selected depending on the case. For example, a molding method such as an extrusion molding method or a calendar molding method can be employed.
- the shape of a molded object is not specifically limited, It can select according to the shape requested
- Transparent substrate for heat ray shielding and transparent, manufacturing method for transparent substrate for heat ray shielding, automobile, building Next, one structural example of the manufacturing method of the heat ray shielding matching transparent base material of this embodiment and a heat ray shielding matching transparent base material is demonstrated.
- the heat ray shielding laminated transparent base material of this embodiment can have the above-mentioned heat ray shielding film, and the specific form thereof is not particularly limited. For example, a plurality of transparent base materials and the above heat ray are used.
- the heat ray shielding film can be configured to be disposed between a plurality of transparent substrates.
- the type of the transparent substrate to be used is not particularly limited, and can be arbitrarily selected according to the use of the heat ray shielding laminated transparent substrate, for example, a glass substrate, various resin substrates, etc. Can be suitably used. Moreover, although the same material may be used for all of the plurality of transparent substrates, substrates of different materials can be used in combination.
- a base material used for the heat ray shielding laminated transparent base material of the present embodiment for example, at least one of a plurality of transparent base materials is a glass base material because of weather resistance and high visible light transmittance.
- all of the plurality of transparent substrates can be glass substrates.
- a heat ray shielding laminated transparent substrate using a glass substrate of inorganic glass as a transparent substrate, it can be particularly suitably used as a glass for a front of an automobile or a window of a building.
- the heat ray shielding laminated transparent base material has three or more transparent base materials, there are two or more between the transparent base materials.
- the heat ray shielding film may be disposed between one or more selected transparent substrates among the transparent substrates, and there may be a space between the transparent substrates without arranging the heat ray shielding film.
- a heat ray shielding film may be disposed between the materials.
- the configuration between the transparent substrates is not particularly limited.
- an intermediate film having a function different from the above-described heat ray shielding film may be disposed, or the transparent substrate It is possible to increase the heat insulation performance by making a vacuum between them or by enclosing a gas having low thermal conductivity.
- the heat ray shielding film can be disposed between the transparent substrates as a single unit, but as described later, a multilayer film composed of the heat ray shielding film and other films is formed and then disposed between the transparent substrates. You can also
- the heat-shielding laminated transparent base material of the present embodiment can be obtained, for example, by pasting and integrating a plurality of opposing transparent base materials sandwiched by the above-mentioned heat-ray shielding film by a known method.
- an arbitrary intermediate film such as another resin intermediate film can be sandwiched between the transparent base materials together with the above heat ray shielding film.
- another intermediate film for example, an intermediate film having functions such as ultraviolet cut, sound insulation, color adjustment, and adhesion force adjustment can be used to realize a more highly functional heat-ray shielding laminated transparent base material.
- a heat ray shielding laminated transparent base material using both the above-mentioned heat ray shielding film and an infrared reflection film can also be used. That is, at least one infrared reflective film may be arranged between a plurality of transparent substrates.
- the infrared ray reflection film can be sandwiched between the heat ray shielding film of this embodiment and a transparent resin film to be integrated into a multilayer film. Then, the infrared reflective film and the multilayer film having the heat ray shielding film of this embodiment are sandwiched between a plurality of transparent substrates, for example, a glass substrate such as inorganic glass or a transparent resin substrate, and are bonded together by a known method. By integrating, a heat ray shielding laminated transparent base material can be obtained.
- the positional relationship between the heat ray shielding film and the infrared reflective film is not particularly limited, and can be arbitrarily selected according to the environment used.
- the infrared reflection film is configured to be positioned outside the heat ray shielding film in consideration of the temperature rise suppressing effect in the automobile or the room. Is preferred.
- the characteristics of the infrared reflective film described here are not particularly limited, and can be arbitrarily selected according to the performance required when the heat-shielding laminated transparent base material is used.
- the infrared reflective film mainly reflects light in the visible light long wavelength region to the near infrared region, for example, in the wavelength range of 700 nm to 1200 nm, when attached to a transparent substrate. It is preferable.
- the infrared reflection film strongly reflects the wavelength of 700 nm to 1200 nm, which is relatively weak in light absorption by the composite tungsten oxide particles, so that the composite tungsten oxide and the infrared reflection film complement the near infrared region. Can be shielded widely. For this reason, the heat-shielding characteristic of the heat ray shielding laminated transparent base material can be further improved.
- the maximum reflectance of light having a wavelength of 700 nm to 1200 nm is preferably 30% or more and 100% or less, and 50% or more. More preferably, it is 100% or less.
- the infrared reflective film hardly absorbs sunlight in the visible region.
- the visible light transmittance is preferably 80% or more, and more preferably 85% or more.
- the infrared reflective film preferably has both heat ray shielding ability and light transmittance in the visible region. For this reason, when an infrared reflective film is affixed to a transparent substrate, the visible light transmittance is 80% or more, and the maximum reflectance for light having a wavelength of 700 nm to 1200 nm is 30% to 100%. Preferably there is. In particular, when an infrared reflective film is attached to a transparent substrate, the visible light transmittance is 85% or more, and the maximum value of the reflectance with respect to light having a wavelength of 700 nm to 1200 nm is 50% or more and 100% or less. It is more preferable.
- infrared reflective films are used in mobile phones and ETC. Those that transmit electromagnetic waves in the wavelength range are preferred.
- the infrared reflective film is more conductive than a film with a metal film that does not transmit electromagnetic waves in the wavelength range as described above.
- a film that transmits electromagnetic waves is preferable.
- a film capable of transmitting electromagnetic waves such as a film having a characteristic of reflecting infrared rays by a multilayer film in which resins having different refractive indexes are alternately laminated, and a film having a characteristic of reflecting infrared rays by cholesteric liquid crystal It can be preferably used.
- the heat shielding property of the heat ray shielding laminated transparent base material of the present embodiment is indicated by the solar radiation transmittance with respect to the visible light transmittance.
- the solar transmittance is preferably 50% or less, and more preferably 40% or less.
- the visible light transmittance specified by the Road Transport Vehicle Law must satisfy 70% or more, and high heat ray shielding is also achieved. It is preferable to have a function. For this reason, for example, when the visible light transmittance of the heat-shielding laminated transparent base material is 70% as described above, the solar radiation transmittance is preferably 50% or less, and more preferably 40% or less.
- the heat ray shielding laminated transparent base material of the present embodiment preferably has a visible light transmittance of 70% or more and a solar radiation transmittance of 50% or less. Moreover, it is more preferable that the visible light transmittance is 70% or more and the solar radiation transmittance is 40% or less.
- the heat-shielded transparent base material preferably has a natural color tone, that is, close to a transparent or achromatic color when, for example, a window material of an automobile or a building is used.
- a natural color tone that is, close to a transparent or achromatic color when, for example, a window material of an automobile or a building is used.
- the heat-shielding transparent base material according to the present embodiment is used for a windshield of an automobile, it is preferable that the color of the fluoroscopic image can be normally identified in order to ensure safety during driving.
- the heat ray shielding film used for the heat ray shielding laminated transparent base material is, for example, a fluoroscopic image in a color discrimination test based on JIS R 3211 and JIS R 3212 that define the performance required for laminated glass for automobiles. It is preferable that the color of can be normally identified.
- the window material including the heat ray shielding matched transparent base material is preferably used as a window of an automobile or a building. be able to.
- an automobile equipped with a window material including a heat ray shielding matched transparent base material or a building including a window material including a heat ray shielding matched transparent base material can be used.
- the manufacturing method of the heat ray shielding laminated transparent base material of the present embodiment is not particularly limited, and an intermediate layer including the heat ray shielding film described above is disposed between the transparent base materials, and includes an intermediate including the transparent base material and the heat ray shielding film. It can have the bonding process of bonding a layer.
- the method of bonding the transparent substrate and the heat ray shielding film is not particularly limited, and various methods such as a method of bonding with an adhesive or the like, a method of thermocompression bonding, and the like can be used.
- the intermediate layer including the heat ray shielding film may be a single film composed of the heat ray shielding film, for example, as described above, such as a multilayer film in which the infrared reflection film and the heat ray shielding film are integrated.
- a film (layer) laminated and integrated with another film may be used.
- the heat-shielding laminated transparent base material of the present embodiment has the heat-shielding film having the above-mentioned high weather resistance, even if it is placed in an environment where ultraviolet rays or sunlight is irradiated for a long period of time, light Occurrence of a coloring phenomenon can be suppressed. For this reason, it can suppress that the external appearance of a heat ray shielding laminated transparent base material is impaired, or the transmittance
- the heat ray shielding laminated transparent base material of the present embodiment has the above-mentioned heat ray shielding film, and since the heat ray shielding film contains composite tungsten oxide particles as infrared absorbing particles, high visible light. High heat ray shielding ability can be exhibited while maintaining the transmittance. For this reason, for example, when applied to windows of automobiles or buildings, the comfort in the car or building is improved, the fuel consumption is improved by reducing the air-conditioner load in the car, and the energy is saved by reducing the air-conditioner load in the building. Etc. can be achieved. (Dispersion, mixed composition, method for producing dispersion) Next, a configuration example of the dispersion of this embodiment and a method for manufacturing the dispersion will be described.
- the dispersion of this embodiment can be obtained by implementing the process for manufacturing the above-described heat ray shielding film, specifically, for example, the dispersion manufacturing process. For this reason, since it can be comprised similarly to the case of the manufacturing method of the above-mentioned heat ray shielding film and a heat ray shielding film except the point demonstrated below, some description is abbreviate
- the dispersion of the present embodiment can contain composite tungsten oxide particles, a dispersant, and a metal coupling agent.
- M x WO y (where M is selected from Cs, Rb, K, Tl, In, Ba, Li, Ca, Sr, Fe, Sn, Al, Cu, Na)
- M is selected from Cs, Rb, K, Tl, In, Ba, Li, Ca, Sr, Fe, Sn, Al, Cu, Na
- M is selected from Cs, Rb, K, Tl, In, Ba, Li, Ca, Sr, Fe, Sn, Al, Cu, Na
- M is selected from Cs, Rb, K, Tl, In, Ba, Li, Ca, Sr, Fe, Sn, Al, Cu, Na
- the dispersion of the present embodiment can be formed into a heat ray shielding film as described above by kneading with a thermoplastic resin or the like and then molding. And since the dispersion of this embodiment contains a metal coupling agent, generation
- the dispersion of this embodiment can be kneaded and molded with a thermoplastic resin or the like as described above to form a heat ray shielding film. Therefore, the dispersion of the present embodiment preferably has a low organic solvent content. Specifically, for example, the dispersion of this embodiment preferably has an organic solvent content of 10% by mass or less, and more preferably 5% by mass or less.
- the content of the organic solvent in the dispersion of the present embodiment is 10% by mass or less, the odor due to the organic solvent volatilized from the dispersion is reduced when the mixture is kneaded with a thermoplastic resin, etc. This is because it is possible to reliably prevent a large amount of organic solvent or bubbles from remaining in the plastic resin. In addition, it is possible to prevent a large amount of the organic solvent from being exposed to a high temperature when the dispersion of this embodiment is kneaded with a resin, which is preferable.
- the materials described above can be preferably used in the heat ray shielding film.
- the composite tungsten oxide particles have the general formula M x WO y (where M is Cs, Rb, K, Tl, In, Ba, Li, Ca, Sr, Fe, Sn, Al, Cu).
- M is Cs, Rb, K, Tl, In, Ba, Li, Ca, Sr, Fe, Sn, Al, Cu.
- One or more elements selected from Na, 0.1 ⁇ x ⁇ 0.5, 2.2 ⁇ y ⁇ 3.0) may be preferably used.
- the composite tungsten oxide particles may be crystalline or amorphous, and in the case of being crystalline, the crystal system is not particularly limited.
- hexagonal composite tungsten oxide particles can increase the transmittance of visible light and the absorption of near-infrared light. For this reason, it is preferable that the composite tungsten oxide of the composite tungsten oxide particles included in the dispersion of the present embodiment has a hexagonal crystal system.
- the crystal structure of the composite tungsten oxide tends to be a hexagonal crystal. Furthermore, since the light transmittance in the visible region is high and the light transmittance in the infrared region, particularly the near infrared region, is low, the light transmittance in the visible region and the light transmittance in the infrared region are Increases contrast. For this reason, it is more preferable that the element M of the general formula M x WO y representing the composite tungsten oxide is Cs and / or Rb. In particular, when the element M contains Cs, it is particularly preferable that M contains Cs because the weather resistance of the composite tungsten oxide becomes higher.
- the particle diameter of the composite tungsten oxide particles is not particularly limited, and can be arbitrarily selected depending on the use of the dispersion or the heat ray shielding film formed from the dispersion.
- the composite tungsten oxide particles are preferably fine particles, and the composite tungsten oxide particles have a volume average particle diameter of 100 nm. The following is preferable.
- the volume average particle diameter of the composite tungsten oxide particles is 100 nm or less, in the heat ray shielding film formed using the dispersion according to the present embodiment, it is possible to prevent light from being blocked by light scattering. it can. For this reason, it is because transparency can be efficiently hold
- the scattering by the composite tungsten oxide particles is further performed. It is preferable to consider the reduction.
- the volume average particle diameter of the composite tungsten oxide particles is more preferably 40 nm or less, further preferably 30 nm or less, and particularly preferably 25 nm or less.
- the volume average particle diameter of the composite tungsten oxide particles is preferably 1 nm or more.
- the metal coupling agent is not particularly limited, but as described above, for example, a silane coupling agent, a titanate coupling agent, an aluminate coupling agent, or the like can be used.
- the metal coupling agent added to a heat ray shielding film is not limited to one type, Two or more types of metal coupling agents can also be added simultaneously.
- a silane coupling agent can be preferably used as a metal coupling agent.
- the metal coupling agent preferably contains a silane coupling agent, more preferably a silane coupling agent. Even when the metal coupling agent is a silane coupling agent, the heat ray shielding film is not limited to one type of silane coupling agent, but one type or two or more types. A silane coupling agent can also be added simultaneously.
- the dispersibility of the composite tungsten oxide particles may be improved and the transparency of the heat ray shielding film may be improved.
- the functional group contained in the metal coupling agent may be adsorbed on the composite tungsten oxide particles and prevent aggregation with other composite tungsten oxide particles due to steric hindrance.
- the metal coupling agent that exhibits such an effect include a metal coupling agent having an epoxy group and / or an amino group in its structure. For this reason, it is preferable that a metal coupling agent contains an epoxy group and / or an amino group.
- the ratio of each component contained in the dispersion of the present embodiment is not particularly limited, and can be arbitrarily selected.
- the dispersion of this embodiment preferably contains, for example, a dispersant at a ratio of 10 parts by mass or more and 1000 parts by mass or less with respect to 100 parts by mass of the composite tungsten oxide particles, and is 30 parts by mass or more and 400 parts by mass or less. It is more preferable to contain.
- the dispersion of the present embodiment preferably contains, for example, a metal coupling agent at a ratio of 1 part by mass or more and 100 parts by mass or less with respect to 100 parts by mass of the composite tungsten oxide particles. It is more preferable to contain so that it may become below a part.
- the dispersion of the present embodiment can be used as a heat ray shielding film by kneading and molding with a thermoplastic resin as described above. For this reason, it can also be set as the mixed composition containing the dispersion of this embodiment and a thermoplastic resin.
- the method for producing a dispersion according to this embodiment can include the following steps, for example.
- a composite tungsten oxide particle, a dispersant, a metal coupling agent, and an organic solvent are contained, and the composite tungsten oxide particle has a general formula M x WO y (where M is Cs, Rb, K, Tl). , In, Ba, Li, Ca, Sr, Fe, Sn, Al, Cu, Na, one or more elements selected from 0.1 ⁇ x ⁇ 0.5, 2.2 ⁇ y ⁇ 3.0)
- the dispersion manufacturing process which removes the organic solvent contained in a dispersion liquid from the dispersion liquid which is the particle
- the method for producing a dispersion according to this embodiment is a step for producing the above dispersion, and further, a dispersion for producing a dispersion in which composite tungsten oxide particles, a metal coupling agent, and a dispersant are dispersed in an organic solvent. It can also have a process.
- the dispersion liquid of this embodiment can be obtained by implementing the process which manufactures the above-mentioned heat ray shielding film, specifically, for example to a dispersion liquid manufacturing process. For this reason, since it can be comprised similarly to the case of the manufacturing method of the above-mentioned heat ray shielding film and a heat ray shielding film except the point demonstrated below, some description is abbreviate
- the dispersion of the present embodiment can contain composite tungsten oxide particles, a dispersant, a metal coupling agent, and an organic solvent.
- M x WO y (where M is selected from Cs, Rb, K, Tl, In, Ba, Li, Ca, Sr, Fe, Sn, Al, Cu, Na)
- M is selected from Cs, Rb, K, Tl, In, Ba, Li, Ca, Sr, Fe, Sn, Al, Cu, Na
- M is selected from Cs, Rb, K, Tl, In, Ba, Li, Ca, Sr, Fe, Sn, Al, Cu, Na
- M is selected from Cs, Rb, K, Tl, In, Ba, Li, Ca, Sr, Fe, Sn, Al, Cu, Na
- the dispersion liquid of the present embodiment can be made into a heat ray shielding film as described above by forming an dispersion after removing the organic solvent, kneading with a thermoplastic resin or the like, and molding. Moreover, it can also be set as a heat ray shielding film
- the dispersion liquid of this embodiment contains a metal coupling agent, when it is set as a heat ray shielding film by the above-mentioned procedure, generation
- the materials described above are preferably used in the heat ray shielding film and the method for producing the heat ray shielding film. be able to.
- the composite tungsten oxide particles have the general formula M x WO y (where M is Cs, Rb, K, Tl, In, Ba, Li, Ca, Sr, Fe, Sn, Al, Cu).
- M is Cs, Rb, K, Tl, In, Ba, Li, Ca, Sr, Fe, Sn, Al, Cu.
- One or more elements selected from Na, 0.1 ⁇ x ⁇ 0.5, 2.2 ⁇ y ⁇ 3.0) may be preferably used.
- the composite tungsten oxide particles may be crystalline or amorphous, and in the case of being crystalline, the crystal system is not particularly limited.
- hexagonal composite tungsten oxide particles can increase the transmittance of visible light and the absorption of near-infrared light. For this reason, it is preferable that the composite tungsten oxide of the composite tungsten oxide particles contained in the dispersion liquid of this embodiment has a hexagonal crystal system.
- the crystal structure of the composite tungsten oxide tends to be a hexagonal crystal. Furthermore, since the light transmittance in the visible region is high and the light transmittance in the infrared region, particularly the near infrared region, is low, the light transmittance in the visible region and the light transmittance in the infrared region are Increases contrast. For this reason, it is more preferable that the element M of the general formula M x WO y representing the composite tungsten oxide is Cs and / or Rb. In particular, when the element M contains Cs, it is particularly preferable that M contains Cs because the weather resistance of the composite tungsten oxide becomes higher.
- the particle diameter of the composite tungsten oxide particles is not particularly limited, and can be arbitrarily selected depending on the use of the dispersion or the heat ray shielding film formed using the dispersion.
- the composite tungsten oxide particles are preferably fine particles, and the composite tungsten oxide particles have a volume average particle diameter of 100 nm.
- the following is preferable. This is to prevent light from being blocked by light scattering in the heat ray shielding film formed using the dispersion liquid of this embodiment when the volume average particle diameter of the composite tungsten oxide particles is 100 nm or less. it can. For this reason, it is because transparency can be efficiently hold
- the scattering by the composite tungsten oxide particles is further performed. It is preferable to consider the reduction.
- the volume average particle diameter of the composite tungsten oxide particles is more preferably 40 nm or less, further preferably 30 nm or less, and particularly preferably 25 nm or less.
- the volume average particle diameter of the composite tungsten oxide particles is preferably 1 nm or more.
- the metal coupling agent is not particularly limited, but as described above, for example, a silane coupling agent, a titanate coupling agent, an aluminate coupling agent, or the like can be used.
- the metal coupling agent added to a heat ray shielding film is not limited to one type, Two or more types of metal coupling agents can also be added simultaneously.
- a silane coupling agent can be preferably used as a metal coupling agent.
- the metal coupling agent preferably contains a silane coupling agent, more preferably a silane coupling agent. Even when the metal coupling agent is a silane coupling agent, the heat ray shielding film is not limited to one type of silane coupling agent, but one type or two or more types. A silane coupling agent can also be added simultaneously.
- the dispersibility of the composite tungsten oxide particles may be improved and the transparency of the heat ray shielding film may be improved.
- the functional group contained in the metal coupling agent may be adsorbed on the composite tungsten oxide particles and prevent aggregation with other composite tungsten oxide particles due to steric hindrance.
- the metal coupling agent that exhibits such an effect include a metal coupling agent having an epoxy group and / or an amino group in its structure. For this reason, it is preferable that a metal coupling agent contains an epoxy group and / or an amino group.
- the ratio of each component contained in the dispersion liquid of the present embodiment is not particularly limited and can be arbitrarily selected.
- the dispersion of the present embodiment preferably contains, for example, a dispersant at a ratio of 10 parts by mass to 1000 parts by mass with respect to 100 parts by mass of the composite tungsten oxide particles, and is 30 parts by mass to 400 parts by mass. It is more preferable to contain.
- the dispersion of the present embodiment preferably contains, for example, a metal coupling agent in a proportion of 1 part by mass or more and 100 parts by mass or less with respect to 100 parts by mass of the composite tungsten oxide particles. It is more preferable to contain so that it may become below a part.
- the method for producing a dispersion according to this embodiment can include, for example, the following steps.
- a dispersion producing process can be included.
- the composite tungsten oxide particles, the metal coupling agent, and the dispersing agent can be added to and mixed with the organic solvent.
- general formula M x WO y (where M is selected from Cs, Rb, K, Tl, In, Ba, Li, Ca, Sr, Fe, Sn, Al, Cu, Na)
- M is selected from Cs, Rb, K, Tl, In, Ba, Li, Ca, Sr, Fe, Sn, Al, Cu, Na)
- M is selected from Cs, Rb, K, Tl, In, Ba, Li, Ca, Sr, Fe, Sn, Al, Cu, Na
- a dispersion manufacturing process may be comprised by one process, it can also comprise from several processes.
- the dispersion manufacturing process can include the following first dispersion manufacturing process and second dispersion manufacturing process.
- a partial dispersion in which composite tungsten oxide particles and a dispersing agent are dispersed in an organic solvent can be manufactured.
- a metal coupling agent can be further added to and mixed with the partial dispersion manufactured in the first dispersion manufacturing process to manufacture a dispersion.
- the dispersant manufacturing process can include, for example, a first dispersion manufacturing process, a dispersant addition process, and a second dispersion manufacturing process.
- the first dispersion manufacturing process can manufacture a partial dispersion in which the composite tungsten oxide particles and a part of the dispersing agent in the total amount of the dispersing agent are dispersed in an organic solvent.
- the remaining dispersant can be added to and mixed with the partial dispersion formed in the first dispersion manufacturing step.
- a metal coupling agent can be further added to and mixed with the partial dispersion added with the dispersing agent in the dispersion manufacturing process, whereby a dispersion can be manufactured.
- a metal coupling agent only in the second dispersion manufacturing process.
- a mixture of a part of the total amount of the metal coupling agent, the composite tungsten oxide particles, the dispersant, and the organic solvent is added.
- the remaining metal coupling agent may be further added and mixed to manufacture the dispersion.
- the dispersant may be added in a plurality of times. For example, in the first dispersion manufacturing process, a part of the total addition amount is added, and the dispersant is added to the obtained partial dispersion. Further, a dispersing agent adding step for mixing can be further provided.
- the total light transmittance is measured before and after the weather resistance test.
- the visible light transmittance and solar radiation transmittance of the heat ray shielding laminated transparent base material were measured according to JIS R 3106 from transmittances of 200 nm to 2600 nm measured using a spectrophotometer (model: U-4100 manufactured by Hitachi, Ltd.). Based on the calculation.
- the light resistance of the heat-shielding transparent substrate was confirmed by measuring the total light transmittance of the heat-shielding transparent substrate before and after the ultraviolet irradiation test and taking the difference. That is, it can be judged that the smaller the difference in total light transmittance before and after the ultraviolet irradiation test is, the better the light resistance is. Specifically, it can be said that sufficient light resistance is obtained when the absolute value of the difference in total light transmittance of the heat-shielding transparent substrate before and after the ultraviolet irradiation test is 9% or less.
- the light resistance is evaluated as a heat-shielding transparent substrate as described above.
- the heat-shielding transparent substrate is a heat-shielding film disposed and fixed between a pair of transparent substrates. . For this reason, when it is judged that it has sufficient light resistance as a result of light resistance evaluation, the heat ray shielding film contained in this heat ray shielding laminated transparent base material will also have sufficient light resistance. That is, it is shown that the occurrence of the photo-coloring phenomenon can be suppressed in the heat ray shielding film.
- the ultraviolet irradiation test was performed using an ultra-accelerated tester (Iwasaki Electric Co., Ltd. model: SUV-W131) under the environment of a temperature of 60 ° C. and a relative humidity of 35% using a metal halide lamp as a light source (intensity 100 mW / cm). 2 ) was performed by irradiation for 16 hours.
- Example 1 As a composite tungsten oxide particle, 20 parts by mass of Cs 0.33 WO 3 particles (hereinafter referred to as particle a), a dispersant containing an amine as a functional group and an acrylic main chain (amine value 48 mgKOH / g, (Decomposition temperature 250 ° C.) (hereinafter referred to as “dispersing agent a”) was 10 parts by mass, and methyl isobutyl ketone (boiling point 116.2 ° C.) as an organic solvent was weighed to 70 parts by mass.
- particle a As a composite tungsten oxide particle, 20 parts by mass of Cs 0.33 WO 3 particles (hereinafter referred to as particle a), a dispersant containing an amine as a functional group and an acrylic main chain (amine value 48 mgKOH / g, (Decomposition temperature 250 ° C.) (hereinafter referred to as “dispersing agent a”) was 10 parts by mass, and methyl isobutyl ket
- particle dispersion liquid a first dispersion liquid
- the volume average particle diameter of the composite tungsten oxide particles in the particle dispersion a was measured by the above-mentioned method, and found to be 24 nm.
- the volume average particle diameter is the volume average of the composite tungsten oxide particles in the heat ray shielding film. Particle size.
- the mass of the dispersant in the above formula is the amount added in the first dispersion manufacturing step when the particle dispersion a is manufactured, that is, the amount added in the dispersant addition step after the particle dispersion a is manufactured. Indicates the sum of
- particle dispersion a ′ a dispersion containing composite tungsten oxide particles, a dispersant, a metal coupling agent, and an organic solvent was obtained.
- dispersion a dispersion containing particles a, a dispersant, a metal coupling agent, and a trace amount of organic solvent remaining (hereinafter referred to as dispersion) a).
- the content of methyl isobutyl ketone, which is an organic solvent, in the obtained dispersion a was 3.4% by mass (dispersion production process).
- ionomer resin pellets Himiran 1706 (Mitsui / DuPont Polychemical Co., Ltd., hereinafter also referred to as ethylene ionomer 1), 1.6 parts by weight of dispersion a, and UV absorber 0.6 parts by weight of Tinuvin (registered trademark) 326 (manufactured by BASF) was weighed and mixed well to prepare a mixed composition.
- High Milan 1706 is an ethylene ionomer and contains zinc as a metal ion.
- Tinuvin 326 which is an ultraviolet absorber, is a benzotriazole compound represented by the above-described chemical formula 1.
- the mixture composition of the obtained ionomer resin pellets and dispersion a was supplied to a twin screw extruder set at 220 ° C. and kneaded (kneading step), and then extruded from a T die by a calender roll method. Molded into a 0.5 mm thick sheet (molding process). As a result, a heat ray shielding film (hereinafter referred to as heat ray shielding film A) was obtained.
- content of the composite tungsten oxide particle in the heat ray shielding film A per unit area in the projected area of the produced heat ray shielding film A is 1.3 g / m 2 .
- the metal coupling agent is contained in the film in a proportion of 0.05% by mass
- the ultraviolet absorber is contained in the film in a proportion of 0.6% by mass.
- the produced heat ray shielding film A is temporarily sandwiched between two transparent float glasses (3 mm thick), heated to 130 ° C., and subjected to a press treatment for 5 minutes under vacuum to obtain a heat ray shielding laminated transparent base material (hereinafter, heat ray). It was described as a shielded transparent substrate A).
- the visible light transmittance and the solar radiation shielding rate were measured and calculated for the heat ray shielding laminated transparent base material A by the above-described method, the visible light transmittance was 70.5% and the solar radiation transmittance was 32.7%.
- the mass of the dispersant in the above formula is the amount added when the particle dispersion a is produced, that is, the amount added in the first dispersion production step, and the amount added in the dispersant addition step after producing the particle dispersion a. Indicates the sum of
- silane coupling agent a which is a metal coupling agent
- silane coupling agent a is added to the particle dispersion a after the addition and mixing of the dispersant, and the metal to the composite tungsten oxide in the dispersion.
- particle dispersion b ′ a dispersion containing composite tungsten oxide particles, a dispersant, a metal coupling agent, and an organic solvent
- dispersion b a dispersion containing particles a, a dispersant, a metal coupling agent, and a trace amount of organic solvent remaining (hereinafter referred to as dispersion) b)).
- the content of methyl isobutyl ketone in the obtained dispersion b was 2.5% by mass.
- the mixed composition has the same composition as in Example 1 except that the dispersion b was used instead of the dispersion a as described above.
- the content of the composite tungsten oxide particles in the heat ray shielding film B per unit area in the projected area of the produced heat ray shielding film B is 1.3 g / m 2 . Further, the addition amount of the metal coupling agent is 0.10% by mass in the film, and the addition amount of the ultraviolet absorber is 0.6% by mass in the film.
- the produced heat ray shielding film B is temporarily sandwiched between two transparent float glasses (3 mm thick), then heated to 130 ° C., and subjected to a press treatment for 5 minutes under vacuum to form a heat ray shielding laminated transparent base material (hereinafter, heat ray) (This is referred to as a shielded transparent substrate B).
- heat ray heat ray shielding laminated transparent base material
- the visible light transmittance and the solar radiation shielding rate were measured and calculated for the heat ray shielding laminated transparent base material B by the above-described methods, the visible light transmittance was 70.2% and the solar radiation transmittance was 32.5%.
- the mass of the dispersant in the above formula is the amount added when the particle dispersion a is produced, that is, the amount added in the first dispersion production step, and the amount added in the dispersant addition step after producing the particle dispersion a. Indicates the sum of
- particle dispersion c ′ an organic solvent
- dispersion c a dispersion containing particles a, a dispersant, a metal coupling agent, and a trace amount of organic solvent remaining (hereinafter referred to as dispersion) c)).
- the methyl isobutyl ketone content in the obtained dispersion c was 2.1% by mass.
- dispersion c was used as an alternative to the dispersion a, in the same manner as in Example 1, that is, after mixing with the ethylene ionomer 1 and the like to form a mixed composition, a kneading step and a molding step were carried out to perform heating.
- a shielding film (hereinafter referred to as a heat ray shielding film C) was obtained.
- the mixed composition has the same composition as in Example 1 except that the dispersion c was used instead of the dispersion a as described above.
- the content of the composite tungsten oxide particles in the heat ray shielding film C per unit area in the projected area of the produced heat ray shielding film C is 1.3 g / m 2 . Further, the addition amount of the metal coupling agent is 0.05% by mass in the film, and the addition amount of the ultraviolet absorber is 0.6% by mass in the film.
- the produced heat ray shielding film C is temporarily sandwiched between two transparent float glasses (3 mm thick), heated to 130 ° C., and subjected to a press treatment for 5 minutes under vacuum to form a heat ray shielding laminated transparent base material (hereinafter, heat ray). It was described as a shielded transparent substrate C).
- the visible light transmittance and the solar radiation shielding rate were measured and calculated for the heat ray shielding laminated transparent base material C by the above-described methods, the visible light transmittance was 70.3% and the solar radiation transmittance was 32.5%.
- the mass of the dispersant in the above formula is the amount added when the particle dispersion a is produced, that is, the amount added in the first dispersion production step, and the amount added in the dispersant addition step after producing the particle dispersion a. Indicates the sum of
- particle dispersion d ′ an organic solvent
- dispersion a dispersion containing particles a, a dispersant, a metal coupling agent, and a trace amount of organic solvent remaining (hereinafter referred to as dispersion) d).
- the methyl isobutyl ketone content in the obtained dispersion d was 3.5% by mass.
- heat ray shielding film D was obtained.
- the mixed composition has the same composition as in Example 1 except that the dispersion d is used instead of the dispersion a as described above.
- the content of the composite tungsten oxide particles in the heat ray shielding film D per unit area in the projected area of the produced heat ray shielding film D is 1.3 g / m 2 . Further, the addition amount of the metal coupling agent is 0.05% by mass in the film, and the addition amount of the ultraviolet absorber is 0.6% by mass in the film.
- the produced heat ray shielding film D is temporarily sandwiched between two transparent float glasses (3 mm thick), then heated to 130 ° C., and subjected to a press treatment for 5 minutes under vacuum to form a heat ray shielding laminated transparent base material (hereinafter, heat ray) It was described as a shielded transparent substrate D).
- the visible light transmittance and the solar radiation shielding rate were measured and calculated for the heat ray shielding laminated transparent base material D by the above-described method, the visible light transmittance was 70.2% and the solar radiation transmittance was 32.4%.
- the total light transmittance before the test was 70.5%
- the total light transmittance after the test was 64.0%
- the change in the total light transmittance before and after the test was ⁇ 6.5%.
- the mass of the dispersant in the above formula is the amount added when the particle dispersion a is produced, that is, the amount added in the first dispersion production step, and the amount added in the dispersant addition step after producing the particle dispersion a. Indicates the sum of
- a dispersion containing composite tungsten oxide particles, a dispersant, a metal coupling agent, and an organic solvent hereinafter referred to as particle dispersion e ′ was obtained.
- dispersion e a dispersion containing particles a, a dispersant, a metal coupling agent, and a trace amount of organic solvent remaining.
- the methyl isobutyl ketone content in the obtained dispersion e was 3.5% by mass.
- a heat ray shielding film E was obtained.
- the mixed composition has the same composition as in Example 1 except that the dispersion e is used instead of the dispersion a as described above.
- the content of the composite tungsten oxide particles in the heat ray shielding film E per unit area in the projected area of the produced heat ray shielding film E is 1.3 g / m 2 . Further, the addition amount of the metal coupling agent is 0.04% by mass in the film, and the addition amount of the ultraviolet absorber is 0.6% by mass in the film.
- the produced heat ray shielding film E is temporarily sandwiched between two transparent float glasses (3 mm thick), heated to 130 ° C., and subjected to a press treatment for 5 minutes under vacuum to form a heat ray shielding laminated transparent base material (hereinafter, heat ray). It was described as a shielded transparent substrate E).
- the visible light transmittance and the solar radiation shielding rate were measured and calculated for the heat ray shielding laminated transparent base material E by the above-described methods, the visible light transmittance was 70.7% and the solar radiation transmittance was 33.0%.
- the total light transmittance before the test was 70.9%
- the total light transmittance after the test was 64.9%
- the change in the total light transmittance before and after the test was ⁇ 6.0%.
- the mass of the dispersant in the above formula is the amount added when the particle dispersion a is produced, that is, the amount added in the first dispersion production step, and the amount added in the dispersant addition step after producing the particle dispersion a. Indicates the sum of
- particle dispersion f ′ a dispersion containing composite tungsten oxide particles, a dispersant, a metal coupling agent, and an organic solvent
- dispersion a dispersion containing particles a, a dispersant, a metal coupling agent, and a trace amount of organic solvent remaining (hereinafter referred to as dispersion) described as f).
- the methyl isobutyl ketone content in the resulting dispersion f was 3.5% by mass.
- the mixture composition was formed by mixing with the ethylene ionomer 1 and the like, and then the kneading process and the molding process were carried out, followed by heating.
- a shielding film (hereinafter referred to as a heat ray shielding film F) was obtained.
- the mixed composition has the same composition as in Example 1 except that the dispersion f was used instead of the dispersion a as described above.
- the content of the composite tungsten oxide particles in the heat ray shielding film F per unit area in the projected area of the produced heat ray shielding film F is 1.3 g / m 2 . Further, the addition amount of the metal coupling agent is 0.05% by mass in the film, and the addition amount of the ultraviolet absorber is 0.6% by mass in the film.
- the produced heat ray shielding film F is temporarily sandwiched between two transparent float glasses (3 mm thick), heated to 130 ° C., and subjected to a press treatment for 5 minutes under vacuum to form a heat ray shielding laminated transparent base material (hereinafter, heat ray). It was described as a shielded transparent substrate F).
- the visible light transmittance and solar shading rate were measured and calculated for the heat ray shielding laminated transparent base material F by the above-described method, the visible light transmittance was 70.0% and the solar light transmittance was 32.3%. Moreover, the ultraviolet irradiation test was done with respect to the heat ray shielding laminated transparent base material F. The total light transmittance before the test was 70.1%, and the total light transmittance after the test was 63.4%. Therefore, the change in the total light transmittance before and after the test was ⁇ 6.7%.
- the mass of the dispersant in the above formula is the amount added when the particle dispersion a is produced, that is, the amount added in the first dispersion production step, and the amount added in the dispersant addition step after producing the particle dispersion a. Indicates the sum of
- particle dispersion g ′ a dispersion containing composite tungsten oxide particles, a dispersant, a metal coupling agent, and an organic solvent
- dispersion g a dispersion containing particles a, a dispersant, a metal coupling agent, and a trace amount of organic solvent remaining (hereinafter referred to as dispersion) g).
- the methyl isobutyl ketone content in the obtained dispersion g was 2.9% by mass.
- a heat ray shielding film G was obtained.
- the mixed composition has the same composition as in Example 1 except that the dispersion g is used instead of the dispersion a as described above.
- the content of the composite tungsten oxide particles in the heat ray shielding film G per unit area in the projected area of the produced heat ray shielding film G is 1.3 g / m 2 . Further, the addition amount of the metal coupling agent is 0.05% by mass in the film, and the addition amount of the ultraviolet absorber is 0.6% by mass in the film.
- the produced heat ray shielding film G is temporarily sandwiched between two transparent float glasses (3 mm thick), then heated to 130 ° C., and subjected to a press treatment for 5 minutes under vacuum to form a heat ray shielding laminated transparent base material (hereinafter, heat ray) It was described as a shielded transparent substrate G).
- the visible light transmittance and the solar radiation shielding rate were measured and calculated for the transparent substrate G with heat ray shielding by the above-described method, the visible light transmittance was 70.3% and the solar radiation transmittance was 32.7%.
- the ultraviolet irradiation test was done with respect to the heat ray shielding laminated transparent base material G.
- the total light transmittance before the test was 70.5%, and the total light transmittance after the test was 63.4%. Therefore, the change in the total light transmittance before and after the test was -7.1%.
- the mass of the dispersant in the above formula is the amount added when the particle dispersion a is produced, that is, the amount added in the first dispersion production step, and the amount added in the dispersant addition step after producing the particle dispersion a. Indicates the sum of
- particle dispersion h ′ an organic solvent
- dispersion a dispersion containing particles a, a dispersant, a metal coupling agent, and a trace amount of organic solvent remaining (hereinafter referred to as dispersion) described as h).
- the methyl isobutyl ketone content in the obtained dispersion h was 3.2% by mass.
- a heat ray shielding film H was obtained.
- the mixed composition has the same composition as in Example 1 except that the dispersion h is used instead of the dispersion a as described above.
- the content of the composite tungsten oxide particles in the heat ray shielding film H per unit area in the projected area of the produced heat ray shielding film H is 1.3 g / m 2 . Further, the addition amount of the metal coupling agent is 0.05% by mass in the film, and the addition amount of the ultraviolet absorber is 0.6% by mass in the film.
- the produced heat ray shielding film H is temporarily sandwiched between two transparent float glasses (3 mm thick), and then heated to 130 ° C. and subjected to a press treatment for 5 minutes under vacuum to form a heat ray shielding laminated transparent base material (hereinafter, heat ray) It was described as a shielded transparent substrate H).
- the visible light transmittance and the solar radiation shielding rate were measured and calculated for the heat ray shielding laminated transparent base material H by the above-described method, the visible light transmittance was 70.1% and the solar radiation transmittance was 32.4%. Moreover, the ultraviolet irradiation test was done with respect to the heat ray shielding laminated transparent base material H. The total light transmittance before the test was 70.3%, and the total light transmittance after the test was 63.7%. Therefore, the change in the total light transmittance before and after the test was -6.6%.
- Example 9 A heat ray shielding film was produced in the same manner as in Example 1 except that the composition of the material supplied to the kneading step was changed.
- Himiran 1706 which is a pellet of ionomer resin
- dispersion a 1.6 parts by mass of dispersion a
- Tinuvin 326 which is an ultraviolet absorber
- the obtained mixed composition was supplied to a twin screw extruder set at 210 ° C. and kneaded (kneading step), then extruded from a T-die and formed into a 0.5 mm thick sheet by a calendar roll method. (Molding process).
- a heat ray shielding film (hereinafter referred to as a heat ray shielding film I) was obtained.
- the content of the composite tungsten oxide particles in the heat ray shielding film I per unit area in the projected area of the produced heat ray shielding film I is 1.3 g / m 2 . Further, the addition amount of the metal coupling agent is 0.05% by mass in the film, and the addition amount of the ultraviolet absorber is 1.0% by mass in the film.
- the produced heat ray shielding film I is temporarily sandwiched between two transparent float glasses (3 mm thick), heated to 130 ° C., and subjected to a press treatment for 5 minutes under vacuum to form a heat ray shielding laminated transparent base material (hereinafter, heat ray) It was described as “shielded laminated transparent substrate I”.
- the visible light transmittance and the solar radiation shielding rate were measured and calculated for the heat ray shielding laminated transparent base material I by the above-described methods, the visible light transmittance was 70.3% and the solar radiation transmittance was 32.1%.
- Example 10 A heat ray shielding film was produced in the same manner as in Example 1 except that the composition of the material supplied to the kneading step was changed.
- Himiran 1706 which is a pellet of ionomer resin
- dispersion a 1.6 parts by mass of dispersion a
- Tinuvin 326 which is an ultraviolet absorber
- the obtained mixed composition was supplied to a twin screw extruder set at 210 ° C. and kneaded (kneading step), then extruded from a T-die and formed into a 0.5 mm thick sheet by a calendar roll method. (Molding process).
- a heat ray shielding film (hereinafter referred to as a heat ray shielding film J) was obtained.
- content of the composite tungsten oxide particle in the heat ray shielding film J per unit area in the projected area of the produced heat ray shielding film J is 1.3 g / m 2 .
- the addition amount of the metal coupling agent is 0.05% by mass in the film, and the addition amount of the ultraviolet absorber is 3.0% by mass in the film.
- the produced heat ray shielding film J is temporarily sandwiched between two transparent float glasses (3 mm thick), then heated to 130 ° C., and subjected to a press treatment for 5 minutes under vacuum to form a heat ray shielding laminated transparent base material (hereinafter, heat ray) It was described as a shielded transparent substrate J).
- the visible light transmittance and the solar radiation shielding rate were measured and calculated for the heat ray shielding laminated transparent base material J by the above-described methods, the visible light transmittance was 70.1% and the solar radiation transmittance was 31.5%.
- Example 11 A heat ray shielding film was produced in the same manner as in Example 1 except that the composition of the material supplied to the kneading step was changed.
- Himiran 1706 which is a pellet of ionomer resin
- dispersion a 1.6 parts by mass of dispersion a
- Tinuvin 328 manufactured by BASF
- Tinuvin 328 which is an ultraviolet absorber is a benzotriazole compound represented by the above-described chemical formula 2.
- description is abbreviate
- the obtained mixed composition was supplied to a twin screw extruder set at 210 ° C. and kneaded (kneading step), then extruded from a T-die and formed into a 0.5 mm thick sheet by a calendar roll method. (Molding process). Thereby, a heat ray shielding film (hereinafter referred to as a heat ray shielding film K) was obtained.
- a heat ray shielding film K hereinafter referred to as a heat ray shielding film K
- the content of the composite tungsten oxide particles in the heat ray shielding film K per unit area in the projected area of the produced heat ray shielding film K is 1.3 g / m 2 . Further, the addition amount of the metal coupling agent is 0.05% by mass in the film, and the addition amount of the ultraviolet absorber is 1.0% by mass in the film.
- the produced heat ray shielding film K is temporarily sandwiched between two transparent float glasses (3 mm thick), heated to 130 ° C., and subjected to a press treatment for 5 minutes under vacuum to form a heat ray shielding laminated transparent base material (hereinafter, heat ray). It was described as a shielded transparent substrate K).
- the visible light transmittance and the solar radiation shielding rate were measured and calculated for the heat ray shielding laminated transparent base material K by the above-described method, the visible light transmittance was 70.3% and the solar radiation transmittance was 32.7%.
- the total light transmittance before the test was 70.3%, and the total light transmittance after the test was 64.5%. Therefore, the change in the total light transmittance before and after the test was -5.8%.
- Example 12 Except for using IOTEK IONOMERS 4220 (manufactured by EXXON MOBIL CHEMICAL, described as Ethylene-based ionomer 2 in Table 1) in place of HiMilan 1706 as pellets of ionomer resin, a heat ray shielding film (hereinafter referred to as “Ionomer resin 2”). And described as a heat ray shielding film L).
- IOTEK IONOMERS 4220 is an ethylene ionomer and contains zinc as a metal ion.
- the content of the composite tungsten oxide particles in the heat ray shielding film L per unit area in the projected area of the produced heat ray shielding film L is 1.3 g / m 2 . Further, the addition amount of the metal coupling agent is 0.05% by mass in the film, and the addition amount of the ultraviolet absorber is 0.6% by mass in the film.
- the produced heat ray shielding film L is temporarily sandwiched between two transparent float glasses (3 mm thick), then heated to 130 ° C., and subjected to a press treatment for 5 minutes under vacuum to form a heat ray shielding laminated transparent base material (hereinafter, heat ray) It was described as a shielded transparent substrate L).
- the visible light transmittance and the solar radiation shielding rate were measured and calculated for the heat ray shielding laminated transparent base material L by the above-described method, the visible light transmittance was 70.2% and the solar radiation transmittance was 32.8%.
- Example 13 A heat ray shielding film was produced in the same manner as in Example 1 except that a part of the material supplied to the kneading step and the composition of the material supplied to the kneading step were changed.
- polyvinyl butyral resin was used in place of ethylene ionomer 1 (High Milan 1706).
- the polyvinyl butyral resin powder was 69.9 parts by mass
- the plasticizer was 27.9 parts by mass of triethylene glycol-di-2-ethylhexanonate
- the dispersion a was 1.6 parts by mass
- the Tinuvin was an ultraviolet absorber. 0.6 part by weight of 326 was weighed and mixed well to prepare a mixed composition.
- the obtained mixed composition was supplied to a twin screw extruder set at 210 ° C. and kneaded (kneading step), then extruded from a T-die and formed into a 0.5 mm thick sheet by a calendar roll method. (Molding process).
- a heat ray shielding film (hereinafter referred to as a heat ray shielding film M) was obtained.
- content of the composite tungsten oxide particle in the heat ray shielding film M per unit area in the projected area of the produced heat ray shielding film M is 1.3 g / m 2 .
- the addition amount of the metal coupling agent is 0.05% by mass in the film, and the addition amount of the ultraviolet absorber is 0.6% by mass in the film.
- the produced heat ray shielding film M is temporarily sandwiched between two transparent float glasses (3 mm thick), then heated to 130 ° C., and subjected to a press treatment for 5 minutes under vacuum to obtain a heat ray shielding laminated transparent base material (hereinafter, heat ray) It was described as a shielded transparent substrate M).
- the visible light transmittance and the solar radiation shielding rate were measured and calculated with respect to the heat ray shielding laminated transparent base material M by the above-described method, the visible light transmittance was 70.1% and the solar radiation transmittance was 32.5%.
- Example 14 A heat ray shielding film was produced in the same manner as in Example 1 except that a part of the material supplied to the kneading step and the composition of the material supplied to the kneading step were changed.
- ethylene-vinyl acetate copolymer resin was used in place of ethylene ionomer 1 (High Milan 1706).
- the obtained mixed composition was supplied to a twin-screw extruder set at 220 ° C. and kneaded (kneading step), and then extruded from a T die and formed into a sheet having a thickness of 0.5 mm by a calender roll method ( Molding process). Thereby, a heat ray shielding film (hereinafter referred to as a heat ray shielding film N) was obtained.
- a heat ray shielding film N hereinafter referred to as a heat ray shielding film N
- the content of the composite tungsten oxide particles in the heat ray shielding film N per unit area in the projected area of the produced heat ray shielding film N is 1.3 g / m 2 . Further, the addition amount of the metal coupling agent is 0.05% by mass in the film, and the addition amount of the ultraviolet absorber is 0.6% by mass in the film.
- the produced heat ray shielding film N is temporarily sandwiched between two transparent float glasses (3 mm thick), heated to 130 ° C., and subjected to a press treatment for 5 minutes under vacuum to form a heat ray shielding laminated transparent base material (hereinafter, heat ray). (This is referred to as “shielded laminated transparent base material N”).
- the visible light transmittance and the solar shading rate were measured and calculated for the heat ray shielding laminated transparent base material N by the above-described method, the visible light transmittance was 70.0% and the solar light transmittance was 32.1%.
- the mass of the dispersant in the above formula is the amount added when the particle dispersion a is produced, that is, the amount added in the first dispersion production step, and the amount added in the dispersant addition step after producing the particle dispersion a. Indicates the sum of
- the particle dispersion a after adding and mixing the dispersant without adding the metal coupling agent was loaded into a stirring type vacuum dryer.
- dispersion ⁇ a dispersion containing particles a, a dispersant, and a small amount of remaining organic solvent (hereinafter referred to as dispersion ⁇ ) Got.
- the methyl isobutyl ketone content in the obtained dispersion ⁇ was 2.8% by mass.
- Dispersion ⁇ does not contain a metal coupling agent because no metal coupling agent is added in the production process.
- Himiran 1706 which is a pellet of ionomer resin
- dispersion ⁇ 1.6 parts by mass of dispersion ⁇
- the mixture composition of the obtained ionomer resin pellets and dispersion ⁇ was supplied to a twin-screw extruder set at 220 ° C., kneaded, and then extruded from a T die to a thickness of 0.5 mm by a calender roll method. It was molded into a sheet shape. Thus, a heat ray shielding film (hereinafter referred to as a heat ray shielding film ⁇ ) was obtained.
- the content of the composite tungsten oxide particles in the heat ray shielding film ⁇ per unit area in the projected area of the produced heat ray shielding film ⁇ is 1.3 g / m 2 .
- the content of the ultraviolet ray absorber in the film is 0, and the content of the metal coupling agent is Is also 0.
- the produced heat ray shielding film ⁇ is temporarily sandwiched between two transparent float glasses (3 mm thick), heated to 130 ° C., and subjected to a press treatment for 5 minutes under vacuum to form a heat ray shielding laminated transparent base material (hereinafter, heat ray) (This is referred to as “shielded laminated transparent substrate ⁇ ”).
- the visible light transmittance and the solar radiation shielding rate were measured and calculated for the heat ray shielding laminated transparent base material ⁇ by the above-described method, the visible light transmittance was 70.1% and the solar radiation transmittance was 33.0%.
- a mixture composition of the obtained ionomer resin pellets, dispersion ⁇ , and UV absorber was supplied to a twin screw extruder set at 220 ° C., kneaded, and then extruded from a T die by a calender roll method. Molded into a 0.5 mm thick sheet. Thereby, a heat ray shielding film (hereinafter referred to as a heat ray shielding film ⁇ ) was obtained.
- the content of the composite tungsten oxide particles in the heat ray shielding film ⁇ per unit area in the projected area of the produced heat ray shielding film ⁇ is 1.3 g / m 2 .
- the addition amount of the metal coupling agent is 0% by mass in the film
- the addition amount of the ultraviolet absorber is 0.6% by mass in the film.
- the produced heat ray shielding film ⁇ is temporarily sandwiched between two transparent float glasses (3 mm thick), heated to 130 ° C., and subjected to a press treatment for 5 minutes under vacuum to form a heat ray shielding laminated transparent base material (hereinafter, heat ray) (This is referred to as a shielding laminated transparent base material ⁇ ).
- heat ray heat ray shielding laminated transparent base material
- the visible light transmittance and the solar radiation shielding rate were measured and calculated for the heat ray shielding laminated transparent base material ⁇ by the above-described method, the visible light transmittance was 70.6% and the solar radiation transmittance was 32.7%.
- the heat ray shielding laminated base materials A to N having the heat ray shielding films A to N of Examples 1 to 14 as intermediate layers and the heat rays of Comparative Examples 1 and 2 were used. It was confirmed that both the heat ray shielding laminated transparent base materials ⁇ and ⁇ having the shielding films ⁇ and ⁇ as intermediate layers have good heat shielding properties.
- the heat ray shielding laminated transparent base material ⁇ of Comparative Example 1 has a very large change in the total light transmittance before and after the light resistance test. did it.
- the heat ray shielding laminated transparent base material ⁇ of Comparative Example 2 includes the ultraviolet absorber together with the composite tungsten oxide in the heat ray shielding film ⁇ which is an intermediate layer, so that the change in total light transmittance is suppressed as compared with Comparative Example 1. However, the width was still large.
- the heat ray shielding film, the heat ray shielding laminated transparent base material, the automobile, the building, the dispersion, the mixed composition, the method for producing the dispersion, the dispersion, and the method for producing the dispersion are described in the embodiments and examples.
- the present invention is not limited to the above embodiments and examples.
- Various modifications and changes are possible within the scope of the gist of the present invention described in the claims.
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Abstract
Description
複合タングステン酸化物粒子と、
熱可塑性樹脂と、
金属カップリング剤とを含有し、
前記複合タングステン酸化物粒子が、一般式MxWOy(但し、Mは、Cs、Rb、K、Tl、In、Ba、Li、Ca、Sr、Fe、Sn、Al、Cu、Naから選択される1種類以上の元素、0.1≦x≦0.5、2.2≦y≦3.0)で示される複合タングステン酸化物の粒子である熱線遮蔽膜を提供する。
(熱線遮蔽膜)
本実施形態ではまず、熱線遮蔽膜の一構成例について説明する。
(1)複合タングステン酸化物粒子
複合タングステン酸化物粒子は上述のように、一般式MxWOy(但し、Mは、Cs、Rb、K、Tl、In、Ba、Li、Ca、Sr、Fe、Sn、Al、Cu、Naから選択される1種類以上の元素、0.1≦x≦0.5、2.2≦y≦3.0)で表記される複合タングステン酸化物の粒子を好ましく用いることができる。
(2)熱可塑性樹脂
熱可塑性樹脂としては特に限定されるものではなく、公知のさまざまな樹脂を用いることができ、熱線遮蔽膜の使用用途等に応じて任意に選択することができる。特に、透明性、耐候性等の観点から、熱可塑性樹脂は、アイオノマー樹脂、ポリビニルアセタール樹脂、エチレン-酢酸ビニル共重合体樹脂から選択される1種類以上であることが好ましい。
(3)金属カップリング剤
前述の通り、複合タングステン酸化物粒子を樹脂中に分散した分散体は、強力な紫外線の長期暴露により透過率が低下する光着色現象を生じることがあった。そこで、本発明の発明者らが光着色現象の発生を抑制する方法について検討したところ、熱線遮蔽膜に金属カップリング剤を添加することで、光着色現象の発生を抑制することができることを見出した。
(4)その他の成分
本実施形態の熱線遮蔽膜には、上述した複合タングステン酸化物、熱可塑性樹脂、及び金属カップリング剤以外にも、さらに任意の成分を添加することができる。任意に添加できる成分について以下に説明する。
(熱線遮蔽膜の製造方法)
次に本実施形態の熱線遮蔽膜の製造方法の一構成例について説明する。なお、本実施形態の熱線遮蔽膜の製造方法により上述の熱線遮蔽膜を好適に製造することができる。このため、以下に説明する点以外については上述の熱線遮蔽膜の場合と同様に構成することができるため、説明を省略する。
分散体製造工程で得られた、金属カップリング剤を含有する複合タングステン酸化物粒子分散体と、熱可塑性樹脂とを混練する混練工程。
(熱線遮蔽合わせ透明基材、熱線遮蔽合わせ透明基材の製造方法、自動車、建造物)
次に本実施形態の熱線遮蔽合わせ透明基材、及び熱線遮蔽合わせ透明基材の製造方法の一構成例について説明する。
(分散体、混合組成物、分散体の製造方法)
次に本実施形態の分散体、及び分散体の製造方法の一構成例について説明する。
(分散液、分散液の製造方法)
次に本実施形態の分散液、及び分散液の製造方法の一構成例について説明する。
(体積平均粒子径)
粒子分散液中の複合タングステン酸化物粒子の体積平均粒子径は、マイクロトラック粒度分布計(日機装株式会社製 型式:UPA-UT)により測定を行った。
(全光線透過率)
得られた熱線遮蔽膜の全光線透過率は、ヘーズ・透過率計(株式会社村上色彩技術研究所製 型式:HM-150)を用いて、JIS K 7361-1に基づいて測定した。
(可視光透過率、日射透過率、紫外線照射試験)
熱線遮蔽合わせ透明基材の可視光透過率、及び日射透過率は、分光光度計(株式会社日立製作所製 型式:U-4100)を用いて測定した200nm~2600nmの透過率から、JIS R 3106に基づいて算出した。
[実施例1]
複合タングステン酸化物粒子としてCs0.33WO3粒子(以下、粒子aと記載する)を20質量部、官能基としてアミンを含有する基とアクリル主鎖を有する分散剤(アミン価48mgKOH/g、分解温度250℃)(以下、分散剤aと記載する)を10質量部、有機溶剤であるメチルイソブチルケトン(沸点116.2℃)を70質量部となるように秤量した。これらの原料を0.3mmφZrO2ビーズを入れたペイントシェーカーに装填し、7時間粉砕・分散処理し、粒子aの分散液(以下、粒子分散液aと記載する)を得た(第1分散液製造工程)。
分散液中の複合タングステン酸化物に対する分散剤の質量比率が[複合タングステン酸化物]/[分散剤]=100/200となるように、実施例1で作製した粒子分散液aに対して分散剤aを添加した後、十分に混合した(分散剤添加工程)。なお、上記式中の分散剤の質量は、粒子分散液aを製造する際、すなわち第1分散液製造工程で添加した量と、粒子分散液aを製造後に分散剤添加工程で添加した量との和を示している。
[実施例3]
分散液中の複合タングステン酸化物に対する分散剤の質量比率が[複合タングステン酸化物]/[分散剤]=100/200となるように、実施例1で作製した粒子分散液aに対して分散剤aを添加した後、十分に混合した(分散剤添加工程)。なお、上記式中の分散剤の質量は、粒子分散液aを製造する際、すなわち第1分散液製造工程で添加した量と、粒子分散液aを製造後に分散剤添加工程で添加した量との和を示している。
[実施例4]
分散液中の複合タングステン酸化物に対する分散剤の質量比率が[複合タングステン酸化物]/[分散剤]=100/200となるように、実施例1で作製した粒子分散液aに対して分散剤aを添加した後、十分に混合した(分散剤添加工程)。なお、上記式中の分散剤の質量は、粒子分散液aを製造する際、すなわち第1分散液製造工程で添加した量と、粒子分散液aを製造後に分散剤添加工程で添加した量との和を示している。
[実施例5]
分散液中の複合タングステン酸化物に対する分散剤の質量比率が[複合タングステン酸化物]/[分散剤]=100/200となるように、実施例1で作製した粒子分散液aに対して分散剤aを添加した後、十分に混合した(分散剤添加工程)。なお、上記式中の分散剤の質量は、粒子分散液aを製造する際、すなわち第1分散液製造工程で添加した量と、粒子分散液aを製造後に分散剤添加工程で添加した量との和を示している。
[実施例6]
分散液中の複合タングステン酸化物に対する分散剤の質量比率が[複合タングステン酸化物]/[分散剤]=100/200となるように、実施例1で作製した粒子分散液aに対して分散剤aを添加した後、十分に混合した(分散剤添加工程)。なお、上記式中の分散剤の質量は、粒子分散液aを製造する際、すなわち第1分散液製造工程で添加した量と、粒子分散液aを製造後に分散剤添加工程で添加した量との和を示している。
また、熱線遮蔽合わせ透明基材Fに対して紫外線照射試験を行った。試験前の全光線透過率は70.1%であり、試験後の全光線透過率は63.4%であった。従って試験前後の全光線透過率の変化は-6.7%であった。
[実施例7]
分散液中の複合タングステン酸化物に対する分散剤の質量比率が[複合タングステン酸化物]/[分散剤]=100/200となるように、実施例1で作製した粒子分散液aに対して分散剤aを添加した後、十分に混合した(分散剤添加工程)。なお、上記式中の分散剤の質量は、粒子分散液aを製造する際、すなわち第1分散液製造工程で添加した量と、粒子分散液aを製造後に分散剤添加工程で添加した量との和を示している。
また、熱線遮蔽合わせ透明基材Gに対して紫外線照射試験を行った。試験前の全光線透過率は70.5%であり、試験後の全光線透過率は63.4%であった。従って試験前後の全光線透過率の変化は-7.1%であった。
[実施例8]
分散液中の複合タングステン酸化物に対する分散剤の質量比率が[複合タングステン酸化物]/[分散剤]=100/200となるように、実施例1で作製した粒子分散液aに対して分散剤aを添加した後、十分に混合した(分散剤添加工程)。なお、上記式中の分散剤の質量は、粒子分散液aを製造する際、すなわち第1分散液製造工程で添加した量と、粒子分散液aを製造後に分散剤添加工程で添加した量との和を示している。
また、熱線遮蔽合わせ透明基材Hに対して紫外線照射試験を行った。試験前の全光線透過率は70.3%であり、試験後の全光線透過率は63.7%であった。従って試験前後の全光線透過率の変化は-6.6%であった。
[実施例9]
混練工程に供給する材料の組成を変更した点以外は実施例1と同様にして熱線遮蔽膜を作製した。
[実施例10]
混練工程に供給する材料の組成を変更した点以外は実施例1と同様にして熱線遮蔽膜を作製した。
[実施例11]
混練工程に供給する材料の組成を変更した点以外は実施例1と同様にして熱線遮蔽膜を作製した。
[実施例12]
アイオノマー樹脂のペレットとしてハイミラン1706に代えてIOTEK IONOMERS 4220(EXXON MOBIL CHEMICAL社製、表1中エチレン系アイオノマー2と記載する。)を用いた点以外は実施例1と同様にして熱線遮蔽膜(以下、熱線遮蔽膜Lと記載する)を得た。なお、IOTEK IONOMERS 4220はエチレン系アイオノマーであり金属イオンとして亜鉛を含有している。
[実施例13]
混練工程に供給する材料の一部、及び混練工程に供給する材料の組成を変更した点以外は実施例1と同様にして熱線遮蔽膜を作製した。
[実施例14]
混練工程に供給する材料の一部、及び混練工程に供給する材料の組成を変更した点以外は実施例1と同様にして熱線遮蔽膜を作製した。
[比較例1]
分散液中の複合タングステン酸化物に対する分散剤の質量比率が[複合タングステン酸化物]/[分散剤]=100/200となるように、実施例1で作製した粒子分散液aに対して分散剤aを添加した後、十分に混合した(分散剤添加工程)。なお、上記式中の分散剤の質量は、粒子分散液aを製造する際、すなわち第1分散液製造工程で添加した量と、粒子分散液aを製造後に分散剤添加工程で添加した量との和を示している。
[比較例2]
混練工程に供給する材料の組成を変更した点以外は比較例1と同様にして熱線遮蔽膜を作製した。
Claims (34)
- 複合タングステン酸化物粒子と、
熱可塑性樹脂と、
金属カップリング剤とを含有し、
前記複合タングステン酸化物粒子が、一般式MxWOy(但し、Mは、Cs、Rb、K、Tl、In、Ba、Li、Ca、Sr、Fe、Sn、Al、Cu、Naから選択される1種類以上の元素、0.1≦x≦0.5、2.2≦y≦3.0)で示される複合タングステン酸化物の粒子である熱線遮蔽膜。 - 前記金属カップリング剤がシランカップリング剤である請求項1に記載の熱線遮蔽膜。
- 前記金属カップリング剤がエポキシ基および/またはアミノ基を含有する請求項1または2に記載の熱線遮蔽膜。
- 前記金属カップリング剤の含有率が、0.01質量%以上0.50質量%以下である請求項1から3のいずれか1項に記載の熱線遮蔽膜。
- 前記熱可塑性樹脂がアイオノマー樹脂、ポリビニルアセタール樹脂、エチレン-酢酸ビニル共重合体樹脂から選択される1種類以上である、請求項1から4のいずれか1項に記載の熱線遮蔽膜。
- 前記熱可塑性樹脂がアイオノマー樹脂である、請求項1から5のいずれか1項に記載の熱線遮蔽膜。
- 前記アイオノマー樹脂がエチレン系アイオノマーである請求項5または6に記載の熱線遮蔽膜。
- 前記アイオノマー樹脂が亜鉛、マグネシウム、リチウム、カリウム、ナトリウムから選択される1種類以上の金属イオンを含有する、請求項5から7のいずれか1項に記載の熱線遮蔽膜。
- 前記複合タングステン酸化物を示す一般式MxWOyのMがCsおよび/またはRbである請求項1から8のいずれか1項に記載の熱線遮蔽膜。
- 前記複合タングステン酸化物が六方晶である請求項1から9のいずれか1項に記載の熱線遮蔽膜。
- 前記複合タングステン酸化物粒子は、体積平均粒子径が100nm以下である請求項1から10のいずれか1項に記載の熱線遮蔽膜。
- さらに紫外線吸収剤を含有する請求項1から11のいずれか1項に記載の熱線遮蔽膜。
- 前記紫外線吸収剤が、ベンゾトリアゾール化合物、ベンゾフェノン化合物から選択される1種類以上を含有する請求項12に記載の熱線遮蔽膜。
- 前記熱線遮蔽膜における前記紫外線吸収剤の含有率が、0.02質量%以上5.0質量%以下である請求項12から14のいずれか1項に記載の熱線遮蔽膜。
- 複数枚の透明基材と、
請求項1から15のいずれか1項に記載の熱線遮蔽膜とを有し、
前記熱線遮蔽膜が、前記複数枚の透明基材の間に配置されている熱線遮蔽合わせ透明基材。 - 前記複数枚の透明基材の内、少なくとも1枚がガラス基材である請求項16に記載の熱線遮蔽合わせ透明基材。
- 前記複数枚の透明基材の間に、さらに少なくとも一枚の赤外線反射フィルムが配置されている、請求項16または17に記載の熱線遮蔽合わせ透明基材。
- 前記赤外線反射フィルムは、透明ガラス基材に貼り付けた場合に700nmから1200nmの波長の光に対する反射率の最大値が30%以上100%以下である、請求項18に記載の熱線遮蔽合わせ透明基材。
- 請求項16から19のいずれか1項に記載の熱線遮蔽合わせ透明基材を含む窓材を搭載した自動車。
- 請求項16から19のいずれか1項に記載の熱線遮蔽合わせ透明基材を含む窓材を備えた建造物。
- 複合タングステン酸化物粒子と、
分散剤と、
金属カップリング剤とを含有し、
前記複合タングステン酸化物粒子が、一般式MxWOy(但し、Mは、Cs、Rb、K、Tl、In、Ba、Li、Ca、Sr、Fe、Sn、Al、Cu、Naから選択される1種類以上の元素、0.1≦x≦0.5、2.2≦y≦3.0)で示される複合タングステン酸化物の粒子である分散体。 - 有機溶剤の含有率が10質量%以下である請求項22に記載の分散体。
- 前記金属カップリング剤がシランカップリング剤である請求項22または23に記載の分散体。
- 前記金属カップリング剤がエポキシ基および/またはアミノ基を含有する請求項22から24のいずれか1項に記載の分散体。
- 前記分散剤を、前記複合タングステン酸化物粒子100質量部に対し10質量部以上1000質量部以下の割合で含有する請求項22から25のいずれか1項に記載の分散体。
- 前記金属カップリング剤を、前記複合タングステン酸化物粒子100質量部に対し1質量部以上100質量部以下の割合で含有する請求項22から26のいずれか1項に記載の分散体。
- 前記複合タングステン酸化物を示す一般式MxWOyのMがCsおよび/またはRbである請求項22から27のいずれか1項に記載の分散体。
- 前記複合タングステン酸化物が六方晶である請求項22から28のいずれか1項に記載の分散体。
- 前記複合タングステン酸化物粒子は、体積平均粒子径が100nm以下である請求項22から29のいずれか1項に記載の分散体。
- 請求項22から30のいずれか1項に記載の分散体と、熱可塑性樹脂とを含有する混合組成物。
- 複合タングステン酸化物粒子と、
分散剤と、
金属カップリング剤と、
有機溶剤とを含有し、
前記複合タングステン酸化物粒子が、一般式MxWOy(但し、Mは、Cs、Rb、K、Tl、In、Ba、Li、Ca、Sr、Fe、Sn、Al、Cu、Naから選択される1種類以上の元素、0.1≦x≦0.5、2.2≦y≦3.0)で示される複合タングステン酸化物の粒子である分散液から、前記分散液に含まれる前記有機溶剤を除去する工程を有する、分散体の製造方法。 - 複合タングステン酸化物粒子と、
分散剤と、
金属カップリング剤と、
有機溶剤とを含有し、
前記複合タングステン酸化物粒子が、一般式MxWOy(但し、Mは、Cs、Rb、K、Tl、In、Ba、Li、Ca、Sr、Fe、Sn、Al、Cu、Naから選択される1種類以上の元素、0.1≦x≦0.5、2.2≦y≦3.0)で示される複合タングステン酸化物の粒子である分散液。 - 複合タングステン酸化物粒子と、金属カップリング剤と、分散剤とを、有機溶剤に添加・混合する分散液製造工程を有し、
前記複合タングステン酸化物粒子が、一般式MxWOy(但し、Mは、Cs、Rb、K、Tl、In、Ba、Li、Ca、Sr、Fe、Sn、Al、Cu、Naから選択される1種類以上の元素、0.1≦x≦0.5、2.2≦y≦3.0)で示される複合タングステン酸化物の粒子である分散液の製造方法。
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JP2020132453A (ja) * | 2019-02-15 | 2020-08-31 | 日本化薬株式会社 | 熱線遮蔽構造体、熱線遮蔽シート、熱線遮蔽中間膜、及び合わせガラス |
JP7188859B2 (ja) | 2019-02-15 | 2022-12-13 | 日本化薬株式会社 | 熱線遮蔽構造体、熱線遮蔽シート、熱線遮蔽中間膜、及び合わせガラス |
JP2020132454A (ja) * | 2019-02-15 | 2020-08-31 | 日本化薬株式会社 | 熱線遮蔽構造体、熱線遮蔽シート、熱線遮蔽中間膜、及び合わせガラス |
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EP3318610B1 (en) | 2020-10-21 |
US20180170021A1 (en) | 2018-06-21 |
JPWO2017002763A1 (ja) | 2018-05-31 |
CN107709467A (zh) | 2018-02-16 |
KR102344135B1 (ko) | 2021-12-29 |
TWI698468B (zh) | 2020-07-11 |
TW201714928A (zh) | 2017-05-01 |
JP6673353B2 (ja) | 2020-03-25 |
KR20180022681A (ko) | 2018-03-06 |
EP3318610A4 (en) | 2018-06-06 |
EP3318610A1 (en) | 2018-05-09 |
US10730272B2 (en) | 2020-08-04 |
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