WO2015198422A1 - A-bブロックコポリマー、a-bブロックコポリマーの製造方法、樹脂処理顔料組成物、樹脂処理顔料組成物の製造方法、顔料分散体及び顔料分散液 - Google Patents
A-bブロックコポリマー、a-bブロックコポリマーの製造方法、樹脂処理顔料組成物、樹脂処理顔料組成物の製造方法、顔料分散体及び顔料分散液 Download PDFInfo
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- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F8/00—Chemical modification by after-treatment
- C08F8/34—Introducing sulfur atoms or sulfur-containing groups
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- C08F293/00—Macromolecular compounds obtained by polymerisation on to a macromolecule having groups capable of inducing the formation of new polymer chains bound exclusively at one or both ends of the starting macromolecule
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- C08F2/00—Processes of polymerisation
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- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/42—Nitriles
- C08F220/44—Acrylonitrile
- C08F220/46—Acrylonitrile with carboxylic acids, sulfonic acids or salts thereof
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- C08F293/00—Macromolecular compounds obtained by polymerisation on to a macromolecule having groups capable of inducing the formation of new polymer chains bound exclusively at one or both ends of the starting macromolecule
- C08F293/005—Macromolecular compounds obtained by polymerisation on to a macromolecule having groups capable of inducing the formation of new polymer chains bound exclusively at one or both ends of the starting macromolecule using free radical "living" or "controlled" polymerisation, e.g. using a complexing agent
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- C08F8/00—Chemical modification by after-treatment
- C08F8/26—Removing halogen atoms or halogen-containing groups from the molecule
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- C08F8/00—Chemical modification by after-treatment
- C08F8/34—Introducing sulfur atoms or sulfur-containing groups
- C08F8/36—Sulfonation; Sulfation
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- C08F8/00—Chemical modification by after-treatment
- C08F8/42—Introducing metal atoms or metal-containing groups
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- C08F8/00—Chemical modification by after-treatment
- C08F8/44—Preparation of metal salts or ammonium salts
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- C08L71/00—Compositions of polyethers obtained by reactions forming an ether link in the main chain; Compositions of derivatives of such polymers
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09B—ORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
- C09B69/00—Dyes not provided for by a single group of this subclass
- C09B69/10—Polymeric dyes; Reaction products of dyes with monomers or with macromolecular compounds
- C09B69/106—Polymeric dyes; Reaction products of dyes with monomers or with macromolecular compounds containing an azo dye
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09B—ORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
- C09B69/00—Dyes not provided for by a single group of this subclass
- C09B69/10—Polymeric dyes; Reaction products of dyes with monomers or with macromolecular compounds
- C09B69/108—Polymeric dyes; Reaction products of dyes with monomers or with macromolecular compounds containing a phthalocyanine dye
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09B—ORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
- C09B69/00—Dyes not provided for by a single group of this subclass
- C09B69/10—Polymeric dyes; Reaction products of dyes with monomers or with macromolecular compounds
- C09B69/109—Polymeric dyes; Reaction products of dyes with monomers or with macromolecular compounds containing other specific dyes
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09C—TREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
- C09C3/00—Treatment in general of inorganic materials, other than fibrous fillers, to enhance their pigmenting or filling properties
- C09C3/10—Treatment with macromolecular organic compounds
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D11/00—Inks
- C09D11/02—Printing inks
- C09D11/10—Printing inks based on artificial resins
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D11/00—Inks
- C09D11/02—Printing inks
- C09D11/10—Printing inks based on artificial resins
- C09D11/106—Printing inks based on artificial resins containing macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C09D11/107—Printing inks based on artificial resins containing macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds from unsaturated acids or derivatives thereof
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D11/00—Inks
- C09D11/30—Inkjet printing inks
- C09D11/32—Inkjet printing inks characterised by colouring agents
- C09D11/324—Inkjet printing inks characterised by colouring agents containing carbon black
- C09D11/326—Inkjet printing inks characterised by colouring agents containing carbon black characterised by the pigment dispersant
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D17/00—Pigment pastes, e.g. for mixing in paints
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2438/00—Living radical polymerisation
Definitions
- the present invention relates to a novel AB block copolymer (hereinafter also referred to as “dye block copolymer” or “dye polymer”) in which a dye skeleton is present in any one of the polymer blocks, a production method thereof, and the dye block copolymer.
- the present invention relates to a resin-treated pigment composition obtained by treating a pigment, a method for producing the same, and a pigment dispersion or pigment dispersion useful as a novel colorant.
- a resin-treated pigment composition in which a pigment is treated with the dye polymer of the present invention and a dispersion thereof, or a pigment dispersion in which a pigment is dispersed with the dye block copolymer has an expanded hue range than a normal pigment
- Performances such as color density, color developability, and transparency can be improved, and the properties required for colorants using pigments such as dispersibility, dispersion stability, re-solubility, and alkali solubility are conventional. It can be expected to be widely used.
- the dye when used for a color filter, the dye is inferior in heat resistance because it exists as a molecule, and the dye molecule may volatilize due to heating when forming the filter.
- water-soluble dyes are insolubilized to form a salt which is dissolved in a solvent and used.
- Patent Documents 1 and 2 there is also a proposal for introducing a dye into a polymer skeleton and using it as a hybrid of a dye and a pigment.
- an inkjet ink if a dye is used in combination with a pigment, the dye selectively permeates the paper and the desired color developability cannot be obtained.
- an aqueous inkjet ink uses a water-soluble dye. Even after drying, the water resistance is inferior, and if it gets wet, it may bleed. Therefore, a method has been adopted in which the dye is introduced into a polymer skeleton to increase water resistance or used as a dispersant (Patent Document 3).
- the object of the present invention is to improve the performance of the hue range expansion, color density, color developability, transparency, etc., compared to conventional pigments by using organic pigments such as dyes, Pigment dispersion and pigment dispersion suitable for color filters and ink-jet colorants with excellent properties required for pigment-based colorants such as dispersibility, dispersion stability, re-solubility, and alkali solubility To provide liquid.
- organic pigments such as dyes, Pigment dispersion and pigment dispersion suitable for color filters and ink-jet colorants with excellent properties required for pigment-based colorants such as dispersibility, dispersion stability, re-solubility, and alkali solubility To provide liquid.
- the present inventors have conducted intensive research.
- a pigment dispersion in which a product is dispersed, a pigment dispersion in which a pigment is dispersed with the above-described dye block copolymer, and the like have been developed to solve the above-described problems of the prior art.
- These pigment dispersions are particularly suitable for colorants for color filters and inkjets, improve hue, improve heat resistance, can be dispersed in the medium as they are, and the dispersibility of the pigment in the medium is very high.
- the present invention has been achieved by finding superiority.
- the present invention provides the following inventions.
- the following novel AB block copolymer is provided.
- (1) 90% by mass or more is an AB block copolymer composed of a methacrylate monomer, and the polymer block of A comprises at least a methacrylate having a carboxy group as a constituent component (provided that an amino group or
- the polymer block of B is a quaternary ammonium nitrogen cation counterion represented by the following general formula (1), which is composed of methacrylate as a structural unit, except for the case where it contains a methacrylate having a quaternary ammonium base).
- an AB block copolymer having an ionic bond portion composed of an organic dye to which one or more sulfonate ions are bonded
- X in the general formula (1) represents an organic group
- R1 to R3 each independently represents any one selected from the group consisting of a C1 to C18 alkyl group and a benzyl group.
- D in a formula represents an organic pigment
- AB block copolymer examples include the following.
- the portion represented by the general formula (1) is contained in the AB block copolymer in the range of 5 to 40% by mass, and in the polymer block of B in the range of 20 to 80% by mass. Be contained.
- the ionic bond portion composed of an organic dye to which one or more sulfonate ions of the polymer block of B are bonded is represented by the polymer block of A and the following general formula (2).
- An AC block copolymer comprising a C polymer block comprising a quaternary ammonium salt methacrylate as a constituent, and a sulfonic acid, an alkali metal sulfonate, an ammonium sulfonate, and an amine sulfonate in its molecule.
- [X in the general formula (2) represents an organic group, and R1 to R3 each independently represents any one selected from the group consisting of a C1 to C18 alkyl group and a benzyl group. Y ⁇ represents a halogen ion. ]
- the polymer block of A has a polystyrene-equivalent number average molecular weight of 3000 to 20000 in the gel permeation chromatography, and a dispersity (weight average molecular weight / number average molecular weight) indicating the distribution of the molecular weight is 1.5.
- the acid value is 30 to 250 mg KOH / g.
- the amount of the polymerization initiating compound used is 10 to 150 mol in terms of the total number of moles of monomers forming the B polymer block with respect to 1 mol of the polymerization initiating compound.
- the present invention as another embodiment, (7)
- the polymerization initiating compound used in the step is at least one of iodine and iodine compound
- the catalyst used in the step is phosphorus halide, phosphite compound, phosphinate compound, imide compound, phenol compound
- this invention provides the following invention regarding the manufacturing method of the said resin treatment pigment composition as another embodiment.
- (9) A method for producing a resin-treated pigment composition according to (8) above, wherein a sulfonic acid, an alkali metal sulfonate, an ammonium sulfonate and a sulfone are present in the molecule in an aqueous medium in the presence of the pigment.
- An organic dye having at least one structural portion selected from the group consisting of acid amine salts and a methacrylate having at least a carboxy group are used as constituents (provided that the constituent has an amino group or a quaternary ammonium base)
- An AC block copolymer consisting of a polymer block A) (excluding the case of containing methacrylate) and a polymer block C composed of a quaternary ammonium salt methacrylate represented by the following general formula (2) is removed.
- Hydrogen halide reaction or dehalogenated alkali metal salt reaction or dehalogenated ammonium salt The quaternary ammonium represented by the following general formula (1), which is composed of methacrylate as the polymer block of A and its structural unit, by performing either a reaction or a dehalogenated amine salt reaction.
- Pigment treated with an AB block copolymer comprising a polymer block of B having an ion-binding moiety composed of an organic dye to which one or more sulfonate ions are bound as a counter ion of the nitrogen cation of
- a process for producing a resin-treated pigment composition characterized by comprising the steps of: [X in the general formulas (1) and (2) represents an organic group, and R1 to R3 each independently represents any one selected from the group consisting of a C1 to C18 alkyl group and a benzyl group. D in the formula (1) represents an organic dye, and Y ⁇ in the formula (2) represents a halogen ion. ]
- the organic dye and the AC block copolymer are reacted in any of the above in an aqueous solvent having a pigment dispersed with a surfactant having a sulfonic acid group.
- examples include pigments treated with block copolymers.
- the present invention provides each of the following inventions as another embodiment.
- (11) A pigment dispersion obtained by dispersing the resin-treated pigment composition or the resin-treated pigment composition obtained by the method for producing a resin-treated pigment composition according to (9) or (10). body.
- (12) A pigment dispersion comprising at least a pigment and a pigment dispersant, wherein the pigment dispersant is the AB block copolymer of any one of (1) to (6) above
- a resin-treated pigment composition obtained by treating a pigment with the novel dye block copolymer of the present invention in which an organic dye skeleton such as a dye is present in any one of the polymer blocks.
- a pigment dispersion in which a pigment is dispersed with a novel dye block copolymer which has a pigment as a main coloring material and has coloring properties such as a dye.
- they are effective as colorants for various applications. For example, when it is used as an aqueous colorant, particularly as a colorant for inkjet inks, it can be expected that the hue range of the formed image is expanded and the transparency and gloss are improved.
- the pigment treated or dispersed with the dye block copolymer of the present invention not only improves the performance as a color, but also improves the dispersibility and storage stability of the pigment. That is, the polymer block A of the dye block copolymer of the present invention (hereinafter also referred to as A block) is compatible and dissolved in the dispersion medium, repels steric repulsion, and improves the dispersibility of the pigment.
- the polymer block (hereinafter also referred to as B block) is adsorbed to the pigment, the AB block copolymer functioning as a dispersant does not desorb from the pigment, so that the dispersibility and storage stability of the pigment are improved. Be improved.
- the resin-treated pigment provided in the present invention can be easily finely dispersed into fine particles by simply adding and dispersing at least in a dispersion medium.
- the A block has many carboxy groups and is neutralized with water to make it water-soluble. It is possible to impart redispersibility that is easily dispersed in a liquid medium.
- the AB block copolymer of the present invention since the AB block copolymer of the present invention has the A block dissolved in water, but the B block does not dissolve in water, the dye block copolymer forms particles of the A block in water. Since there is no polymer that is not dissolved in water, that is, dissolved in the liquid medium, there is no change in viscosity, which is useful in terms of excellent ejection stability.
- the resin-treated pigment treated with the dye block copolymer provided in the present invention is used as a colorant for a color filter, since the A block has a carboge group, it can be easily used with an alkaline aqueous solution during alkali development. Therefore, it is useful to shorten development time and sharpen pixels.
- IR chart of AB block copolymer obtained from AC block copolymer-1 and Acid Red-289 of Example 1 IR chart of AB block copolymer obtained from AC block copolymer-2 and direct blue-86 in Example 5 IR chart of the AB block copolymer obtained from the AC block copolymer-3 and direct yellow 142 in Example 6.
- Filter paper spot when the treated blue pigment-1 of Example 7 was obtained Coating film spectra of application examples 8 and 9 and comparative application example 5 Spectral data of heat resistance test of application example 8 Spectral data of heat resistance test of application example 9 Heat resistance test spectrum data of Comparative Application Example 5 Filter paper spot when the treated cyan pigment-1 of Example 14 was obtained Filter paper spot when the treated magenta pigment-1 of Example 15 was obtained
- the dye block copolymer of the present invention has a carboxy group in one polymer block (hereinafter referred to as A block), and an organic dye skeleton is present by ionic bonding in the other polymer block (hereinafter referred to as B block).
- a block carboxy group in one polymer block
- B block organic dye skeleton is present by ionic bonding in the other polymer block
- a AB block copolymer characterized by having a structure. Since it has the above structure, the A block has a property compatible with the dispersion medium, and one B block has a dye skeleton and develops color.
- the B block acts to adsorb, coat, deposit, and encapsulate the pigment.
- the resulting resin-treated pigment is dispersed in the A block.
- the pigment can be easily dispersed by being dissolved or compatible with the medium, and the B block acts to be adsorbed to the pigment, so that the dispersibility and the storage stability are high.
- the organic dye skeleton present in the B block functions to adsorb to the pigment remarkably, and functions to enhance the dispersibility and storage stability described above.
- it becomes a novel colorant having the color developability of an organic pigment such as a dye constituting a part of the pigment block copolymer. That is, by adding the hue of the pigment and the hue of the organic dye, when the colorant is used in the inkjet ink, the hue range of the formed image is widened, and when used as the colorant for the color filter, the formed pixel Improves transparency and contrast.
- the above-described colorant provided by the present invention has an ionic component in its structure, heat resistance can be improved.
- the dye block copolymer of the present invention comprises an existing conventionally known dye having a sulfonic acid group, a polymer block of A having a carboxy group, and a polymer block of C having a quaternary ammonium salt (hereinafter referred to as C block). It is possible to easily obtain the AB block copolymer of the present invention having a structure in which the dye is ion-bonded to the B block by desalting and ion exchange only by mixing the AC block copolymer having it can.
- the dye block copolymer of the present invention an existing conventionally known dye having a sulfonic acid group can be used. Therefore, in order to obtain the dye block copolymer of the present invention, a functional group is specifically introduced into the dye. And there is no need to design or develop a dye molecule with a new structure. This is also a very important feature in industrial production.
- the A block has a carboxy group in the pigment treated with the dye block copolymer of the present invention
- the A block is dissolved in water by neutralizing the carboxy group with an alkali, and the pigment is dissolved in water. Can be dispersed.
- the A block is neutralized with an alkali, for example, in the case of using a colorant for inkjet, the neutralized A block exhibits water solubility. However, it can be easily re-dispersed with an aqueous liquid medium to prevent clogging of the head.
- the A block since the A block has a carboxy group and dissolves in an organic solvent, it can be used as an oily colorant.
- oil-based colorants include color filter colorants. In this case as well, good dispersibility and storage stability are exhibited as described above.
- the A block constituting the dye block copolymer of the present invention is neutralized and dissolved in water, so that the alkali developability is good and the development time is shortened. A sharp edge of a pixel can be obtained.
- the dye block copolymer of the present invention is a polymer having a skeleton of an organic dye that is partly present by ionic bonds, the dye block copolymer is not scattered like a dye as it is, and the dye may volatilize by heat. In addition, there is no bleed-out in which the dye appears on the surface of the coating film.
- Living radical polymerization is suitable as a method for obtaining the AB block copolymer of the present invention or the AC block copolymer as an intermediate thereof.
- living radical polymerization using a polymerization initiating compound described later.
- NMP method using nitroxide, atom transfer radical polymerization method using metal complexes and halides such as copper and ruthenium, reversible addition cleavage chain using sulfur compounds such as dithiocarbamate, dithiocarboxylic acid ester, xanthate compound Examples include transfer polymerization. But each has its own problems.
- the NMP method requires a high temperature, and the polymerization of methacrylate monomers cannot be performed satisfactorily.
- Atom transfer radical polymerization uses the metal complex, and the metal complex uses an amine compound as a ligand. Therefore, reversible addition-cleavage chain transfer polymerization, which cannot polymerize a monomer having a carboxyl group as it is, has a problem that it has an odor because it uses a sulfur compound.
- the block copolymer production method used in the present invention uses an iodine compound as a polymerization initiating compound in conventional radical polymerization, and, if necessary, active as a catalyst, phosphorus, nitrogen, oxygen, carbon. It is preferable to apply living radical polymerization using an organic compound having an atom.
- the obtained block copolymer is not mixed with polymer molecules that are easily dissolved in a liquid medium or polymer molecules that are difficult to dissolve in a liquid medium, and the properties are uniform.
- it since it can be clearly separated into a structure of a polymer block having a carboxy group and a polymer block having a dye skeleton, it is optimal for production of a block copolymer used in the present invention.
- the constitution of the dye block copolymer of the present invention will be described in detail.
- the dye block copolymer of the present invention comprises 90% by mass or more of a methacrylate monomer, and the A block comprises at least a methacrylate having a carboxy group as a constituent component (provided that an amino group or a quaternary is used as the constituent component). 1 block or more as a counter ion of a quaternary ammonium nitrogen cation represented by the following general formula (1), wherein the B block is composed of methacrylate as a structural unit.
- dionic bond portion (hereinafter, referred to as “dye-containing methacrylate” or “dye monomer unit” in some cases) made of an organic dye to which the sulfonate ions are bonded.
- X in the general formula (1) represents an organic group
- R1 to R3 each independently represents any one selected from the group consisting of a C1 to C18 alkyl group and a benzyl group.
- D in a formula represents an organic pigment
- the dye block copolymer of the present invention needs to contain 90% by mass or more of a structural unit derived from a methacrylate monomer, preferably 95% by mass or more, and more preferably 100% by mass.
- a methacrylate monomer as a monomer.
- vinyl monomers such as styrene, acrylate monomers, and vinyl ether monomers are used, iodine bonded to the polymerization terminal is over-stabilized and added to the dissociation.
- a polymer block (A block) The A block constituting the dye block copolymer of the present invention is formed by using a methacrylate having at least a carboxy group as a methacrylate monomer as a forming component thereof. For this reason, the structural unit derived from the methacrylate-type monomer which has a carboxy group as mentioned below in the structure is included.
- the A block introduced with a carboxy group is ionized by being neutralized with an alkali and dissolved in water. Therefore, the dye block copolymer of the present invention can be suitably used in alkali development in the production process of a color filter, and in an aqueous dispersion, the A block can be dissolved in water and take a dispersed state. .
- carboxy group-containing methacrylate monomers that can be suitably used for forming the A block include the following.
- methacrylic acid hydroxyl group-containing methacrylates such as 2-hydroxyethyl methacrylate and 2-hydroxypropyl methacrylate
- dibasic bases such as phthalic acid, cyclohexanedicarboxylic acid, maleic acid, succinic acid, their acid anhydrides, and acid chlorides
- Half ester type methacrylate of polycarboxy compounds such as dibasic acid and trimellitic acid obtained by reacting acid; epoxy ester type methacrylate obtained by reacting dibasic acid with glycidyl methacrylate; or glycidyl group of glycidyl methacrylate
- a block copolymer is obtained by polymerizing glycidyl methacrylate at least as a constituent component without using a carboxy group as a constituent component in the A block, and then having a carboxy group in the glycidyl group.
- the other monomer components used for forming the A block conventionally known ones can be used and are not particularly limited. Specific examples include methyl methacrylate, ethyl methacrylate, propyl methacrylate, isopropyl methacrylate, butyl methacrylate, 2-methylpropane methacrylate, t-butyl methacrylate, pentyl methacrylate, hexyl methacrylate, octyl methacrylate, 2-ethylhexyl methacrylate, nonyl methacrylate, decyl methacrylate.
- the methacrylate monomer for forming the A block constituting the dye block copolymer of the present invention must not use a methacrylate having an amino group or a quaternary ammonium base.
- a methacrylate having an amino group or a quaternary ammonium base is introduced only into the constituent components of the B block. The reason is that when a methacrylate having an amino group or a quaternary ammonium base is used as a constituent component of the A block, both the A block and the B block are adsorbed to the pigment when the pigment is dispersed, and the pigment is stably dispersed. Because it will be impossible.
- the acid value of the A block constituting the dye block copolymer of the present invention is preferably 30 to 250 mgKOH / g. Further, it is more preferably 50 to 200 mgKOH / g.
- the acid value of the A block is within the above numerical range, for example, it can be used as a component suitable for alkali development in the production process of a color filter, and can be neutralized with an alkali and dissolved and dispersed in water. Can do.
- the acid value of the A block is less than 30 mgKOH / g, it is not preferable because it does not dissolve or the dissolution rate becomes slow even when neutralized with an alkali.
- the acid value of the A block exceeds 250 mgKOH / g, the hydrophilicity of the exposed and hardened portion is improved in alkali development, resulting in a decrease in water resistance, and the formed pixels become messy. This is not preferable because the water resistance may be inferior.
- the A block of the dye block copolymer of the present invention preferably has a polystyrene-reduced number average molecular weight (hereinafter sometimes referred to as Mn) of 3000 to 20000 in gel permeation chromatography. More preferably, it is 4000-15000. If the number average molecular weight of the A block is less than 3000, the steric repulsion of the A block does not act and there is a risk of lack of stability, and since it is a solvent-soluble polymer block, if the molecular weight is too small, the solubility And the compatibility may be poor, which is not preferable. On the other hand, when the number average molecular weight of the A block exceeds 20000, the portion that dissolves or is compatible with the dispersion medium increases, which may cause an excessive increase in viscosity or a decrease in developability.
- Mn polystyrene-reduced number average molecular weight
- the molecular weight distribution (PDI) of the A block of the dye block copolymer of the present invention is preferably 1.5 or less. More preferably, it is 1.4 or less. According to the method for producing the dye block copolymer of the present invention, which will be described later, the AB block copolymer having a narrow molecular weight distribution as described above can be appropriately produced according to the design. If the PDI of the A block exceeds 1.5, the number average molecular weight is less than 3000 or contains more than 20000 components, so that the stability is lowered or the developability for alkali development is lowered. Or the viscosity may increase excessively.
- the number average molecular weight (Mn) and molecular weight distribution (PDI) were measured by gel permeation chromatography (hereinafter abbreviated as GPC) using polystyrene as a standard substance.
- GPC gel permeation chromatography
- the B block has at least a portion represented by the following general formula (1) as its structural unit. That is, it has a structure having an ionic bond portion made of an organic dye to which one or more sulfonate ions are bonded, which is a counter ion of a quaternary ammonium nitrogen cation made of methacrylate.
- X in the general formula (1) represents an organic group
- R1 to R3 each independently represents any one selected from the group consisting of a C1 to C18 alkyl group and a benzyl group.
- D in a formula represents an organic pigment
- X in the general formula (1) is an arbitrary organic group.
- the organic group introduced above, an organic group that is a polyalkylene (2 to 6 carbon atoms) glycol chain, and the like are exemplified, but it is not particularly limited.
- R1, R2, and R3 in the general formula (1) may be the same or different, and are an alkyl group or a benzyl group having a carbon number of C1 to C18, and are hydrocarbon substituents constituting a quaternary ammonium salt. is there.
- D represents an organic dye skeleton
- the B block has a structure in which one or more sulfonate ions bonded to the organic dye are bonded to X in the structure. It has an ion binding moiety that is a counter ion of the quaternary ammonium nitrogen cation. That is, the present invention is characterized in that the dye skeleton has a structure existing by ionic bonding in the polymer block of B.
- the ionic bond portion serving as a counter ion containing D can be easily constituted by, for example, a conventionally known acid dye having a sulfonic acid group.
- acidic dyes having a sulfonic acid group include those having a xanthene structure such as Acid Red 52, Acid Red 92, Acid Red 289, and Acid Yellow 73, those having a pyran derivative such as Solvent Green 7, and Acid Yellow 184. And those having a coumarin derivative such as, are applicable.
- oxazole derivatives thiazole derivatives, imidazole derivatives, imidazolone derivatives, pyrazolone derivatives, benzidine derivatives, phthalocyanine derivatives, quinacridone derivatives, diketopyrrolopyrrole derivatives, azo dyes, disazo dyes and diamino
- dyes such as stilbene disulfonic acid derivatives, and dyes having sulfonic acids having various color index numbers and dyes having a sulfonic acid group developed for inkjet.
- a dye having a sulfonic acid group such as “a dye having a sulfonic acid group”.
- the B block constituting the dye block copolymer of the present invention has an ionic bond portion formed by methacrylate and having an organic dye skeleton D existing by ionic bond in the structure.
- the content of the moiety represented by the general formula (1) constituting the B block (hereinafter also referred to as a dye monomer unit) is contained in the dye block copolymer of the present invention in a range of at least 5 to 40% by mass. In addition, it is preferably contained in the polymer block of B in the range of 20 to 80% by mass.
- the content of the dye monomer unit in the dye block copolymer is less than 5% by mass in the dye block copolymer, the coloring property of the dye and the adsorptivity with the pigment are hardly exhibited, while 40% by mass. Exceeding this is not preferred because the properties of the dye are strong and in some cases it cannot be dissolved in a liquid medium. More preferably, it is 10 to 30% by mass.
- the content of the dye monomer unit in the B block is less than 20%, the adsorption with the pigment is weakened and dissolved in the dispersion medium, so that the required adsorption action cannot be obtained or the target color is obtained. This is not preferable because the above characteristics may not be obtained.
- the content of the dye monomer unit in the B block is more preferably 30 to 70% by mass.
- the B block When forming the B block, monomer components other than the monomers constituting the dye monomer unit can be used as necessary. A conventionally well-known thing can be used for the monomer in that case, It does not specifically limit. Specifically, one or more of the above-mentioned methacrylates are used and used so that the content of the dye monomer unit is in the above-described range.
- the methacrylate containing a carboxy group As described above, this pigment-containing methacrylate must be avoided from entering the A block, but when forming the B block, the methacrylate having a carboxyl group is introduced to such an extent that it does not exhibit solubility in water. May be.
- the amount used is preferably in the range of 0 to 5% by mass in the monomer for forming the B block. For any reason, the present invention clearly requires that a dye monomer unit formed by a dye-containing methacrylate is introduced only into the B block.
- the dye-containing methacrylate represented by the above general formula (1) is separately prepared and added.
- a polymer block may be formed. More preferably, as described below, after preparing the AC block copolymer, the AC block copolymer is reacted with a dye having a sulfonic acid group.
- the above-mentioned production methods have problems such as complexity and cost due to the need to synthesize the dye-containing methacrylate in advance, and have an sulfonic acid group after making the AC block copolymer. This is because it is not necessary to go through a plurality of steps when the dye is reacted.
- the AC block copolymer used for obtaining the AB block copolymer of the present invention is a C block comprising the above-mentioned A block and a quaternary ammonium salt methacrylate represented by the following general formula (2) as constituent components. And easily obtained.
- X in the general formula (2) represents an organic group, and R1 to R3 each independently represents any one selected from the group consisting of a C1 to C18 alkyl group and a benzyl group.
- Y ⁇ represents a halogen ion.
- the methacrylate having a quaternary ammonium salt represented by the general formula (2) is a conventionally known one, and X and R1 to R3 in the general formula (2) are those described above for the general formula (1). It is the same.
- Y ⁇ in the general formula (2) is a halogen ion, which is a chlorine ion, a bromine ion, or an iodine ion, and at least one of these is used.
- Examples of the methacrylate monomer having a quaternary ammonium base include conventionally known ones, which are halide salts of tertiary amino groups. Specific examples include 2-dimethylaminoethyl methacrylate, 2-diethylaminoethyl methacrylate, 2-dibutylaminoethyl methacrylate, 2-dicyclohexylaminoethyl methacrylate, and the like. Examples thereof include methyl chloride, methyl bromide, and iodide.
- the introduction of the C block having a portion formed by a methacrylate having a quaternary ammonium salt is carried out by polymerizing the above-mentioned methacrylate having a quaternary ammonium base after forming the A block.
- an organic halide is added to the amino group. It may be reacted to form a quaternary ammonium salt, which may be an AC block copolymer used in the present invention.
- a methacrylate block having a halogenated alkyl group is polymerized to form a polymer block, and then an amine compound is reacted to form a quaternary ammonium salt contained in the C block.
- Examples of the methacrylate having a halogenated alkyl group used above include, but are not limited to, 2-chloroethyl methacrylate, 2-bromo-propyl methacrylate, 1-chloro-2-hydroxypropyl methacrylate, and the like.
- Examples of the amine compound used above include, but are not limited to, trimethylamine, triethylamine, dimethylbenzylamine, dimethyllaurylamine, and the like.
- a conventionally known method can be used. The amount of the amine compound used is adjusted so as to be the content of the dye-binding monomer of the general formula contained in the B block of the AB block copolymer of the present invention.
- the AC block copolymer used in the present invention cannot be generally said depending on the monomer composition, but the A block is insoluble in water unless the carboxy group is neutralized, but the C block contains a quaternary ammonium salt. Therefore, when added to water, the A block becomes fine particles, and the C block dissolves because of its high affinity with water, and the AC block copolymer is finely dispersed and emulsified into fine particles.
- the portion represented by the general formula (1) (dye monomer) is obtained by performing salt exchange between the above-described dye having a sulfonic acid group and a quaternary ammonium salt. Unit) is introduced to form an AB block copolymer.
- the dye used in this case is as described above, but the sulfonic acid group may contain at least one, for example, sulfonic acid, sulfonic acid alkali metal salt, or sulfonic acid ammonium salt, or A dye bound as a sulfonic acid amine salt is used.
- a dehydrohalogenation reaction When such a dye is reacted with an AC block copolymer, either a dehydrohalogenation reaction, a dehalogenation alkali metal salt reaction, a dehalogenation ammonium salt reaction, or a dehalogenation amine salt reaction occurs. , Salt exchange.
- a conventionally known method can be used, and there is no particular limitation.
- One or more solvents such as water, alcohol, glycol solvent, amide solvent, and the like that have high polarity for dissolving the dye are used. Particularly preferred is water, which is used in an amount of 50% by mass or more.
- the AC block copolymer of the present invention is dispersed and emulsified in water in the form of fine particles as described above, an aqueous solution of the AC block copolymer or a water-soluble solvent solution can be added to the aqueous dye solution and reacted. it can. Moreover, as conditions, it reacts by reaction at room temperature or heating.
- the concentration of the dye during the reaction is not particularly limited, but the reaction is preferably carried out at a concentration of 10% by mass or less.
- the reactivity ratio between the sulfonic acid group-containing dye and the quaternary ammonium salt contained in the AC block copolymer is not particularly limited.
- the dye By making the number of moles of the dye larger than that of the quaternary salt, the dye surely reacts with the ammonium salt of the B block. Conversely, when the quaternary ammonium salt is excessive, the quaternary ammonium salt remains.
- the used dye is surely reacted and introduced, and even if it is in an equimolar amount, it is allowed to react so that it becomes the B block constituting the AB block copolymer of the present invention.
- the B block may be dissolved in water when used for aqueous dispersion.
- a dye having one or more sulfonic acid groups is used as the dye.
- all the sulfonic acid groups and the quaternary ammonium salt of the AC block copolymer are used. There is no need to react, and it is only necessary that one sulfonic acid contained in the dye molecule reacts with the quaternary ammonium salt.
- the molecular weight of the A block constituting the AB block copolymer of the present invention is as described above.
- the preferable molecular weight of the A block is the same in the AC block copolymer that is passed through to obtain the AB block copolymer.
- the number average molecular weight of these block copolymers as a whole is not particularly limited, but is a molecular weight obtained in the range of the content of the B block.
- the number average molecular weight of the AB block copolymer of the present invention and the AC block copolymer used for obtaining the AB block copolymer cannot be accurately measured by a conventionally known GPC.
- amphoteric carboxy groups, quaternary ammonium salts and dyes are used, so when GPC equipped with a column that does not adsorb carboxy groups is used, quaternary ammonium salts are adsorbed.
- the measurement is performed with a column capable of measuring a quaternary ammonium salt, the polymer having a carboxy group is adsorbed and cannot be measured, and in any case, an accurate molecular weight cannot be obtained. Only the A block prior to the AB block copolymer can be measured.
- a living radical polymerization method is used for the production of the block copolymer.
- the living radical polymerization uses a polymerization initiating compound having a group that is easily dissociated as a radical.
- this polymerization initiating compound is R—X
- the living radical polymerization is represented by the following reaction formula (1) as a general formula.
- RX is eliminated by heat, light, or a catalyst to form an R radical, and one monomer is inserted into the R radical. If, for example, normal radical polymerization is performed in this state, the chain is transferred as it is, the monomer is inserted, and eventually the radical is killed by a termination reaction. In addition, the chain transfer cannot be controlled due to the short lifetime of the radicals, and the polymers obtained in this case can be made in various sizes from low to high molecular weight and have a wide molecular weight distribution. End up.
- the reaction is biased to the left in the above formula, and when the monomer is inserted, X is immediately added and stabilized, so the insertion of the monomer is stopped and no stop reaction occurs.
- X is removed again by heat, light, or a catalyst, and X is desorbed to generate a radical at the terminal, a monomer is inserted, and X is bonded again to be stabilized.
- the radicals are generated stochastically uniform, the molecular weight is uniform.
- the polymerization initiating compound serves as a polymerization starting point, and the molecules extend from there, so that the molecular weight can be controlled by the amount of the polymerization initiating compound.
- this living radical polymerization is used, and a polymerization initiating compound and a methacrylate which is a radical polymerizable group constituting monomers used for the polymerization are used.
- the amount of methacrylate constituting the A block is adjusted so that However, since the molecular weight of the B block cannot be measured as described above, the molar amount of methacrylate forming the B block is defined with respect to 1 mol of the starting compound. That is, in the present invention, the total number of moles of monomers forming the B block is preferably 10 to 150 mol with respect to 1 mol of the polymerization initiating compound.
- the amount of the B block is adjusted within this range, and is adjusted together with the mass% contained in the B block of the dye-containing monomer. In this case, if the amount is less than 10 mol, the molecular weight of the B block becomes too small and the affinity with the pigment cannot be exhibited. May occur and may not be finely dispersed.
- the molar amount of methacrylate forming the B block is from 20 mol to 100 mol with respect to 1 mol of the starting compound. As described above, the molecular weight is the same when the AC block copolymer used to obtain the AB block copolymer is formed.
- the block copolymer of the present invention can be obtained by living radical polymerization, but it is particularly preferable to obtain the block copolymer by the following production method.
- This method is a method for obtaining the AB block copolymer or the AC block copolymer described above, and specifically includes a step of living radical polymerization in the presence of a polymerization initiating compound and a catalyst.
- the polymerization initiating compound used in is at least one of iodine and iodine compound, and the catalyst used in this step is phosphorus halide, phosphite compound, phosphinate compound, imide compound, phenol compound, diphenylmethane And at least one compound selected from the group consisting of a cyclopentadiene compound and a polymerization temperature of 30 to 50 ° C.
- each of the above-mentioned methods has a problem that it is difficult to say that it is optimal for obtaining the AB block copolymer of the present invention as described below.
- an amine oxide such as a tetramethylpiperidine oxide radical is used, but it is necessary to polymerize under a high temperature condition of 100 ° C. or higher. There is also a problem of not progressing.
- the polymerization method used in the present invention does not require the use of heavy metal compounds, does not require purification of the polymer, does not require the synthesis of special compounds, and is relatively inexpensive on the market. It can be easily manufactured only by using the material.
- the polymerization conditions are mild, and the polymerization can be performed under the same conditions as the conventional radical polymerization method. It should be noted that a monomer having a carboxy group or a phosphate group can be directly subjected to living radical polymerization. It is in.
- the method for producing an AB block copolymer according to the present invention includes a step (polymerization step) of subjecting a monomer component containing a methacrylate monomer to living radical polymerization in the presence of a polymerization initiating compound and a catalyst.
- the polymerization initiating compound is at least one of iodine and an iodine compound.
- this living radical polymerization employed in the present invention various functional groups can be used.
- iodine and an iodine compound is used as a polymerization initiating compound, and a monomer component containing a methacrylate monomer is polymerized by living radical polymerization.
- iodine radicals are dissociated.
- the iodine radical is immediately bonded again to the polymer terminal radical and stabilized, and the polymerization reaction proceeds while preventing the termination reaction.
- the iodine compound examples include alkyl iodides such as 2-iodo-1-phenylethane and 1-iodo-1-phenylethane; 2-cyano-2-iodopropane, 2-cyano-2-iodobutane, 1 Cyano group-containing iodides such as cyano-1-iodocyclohexane, 2-cyano-2-iodo-2,4-dimethylpentane, 2-cyano-2-iodo-4-methoxy-2,4-dimethylpentane, etc. Can be mentioned.
- iodine compounds may be commercially available products, but those prepared by a conventionally known method can also be used.
- an iodine compound can be obtained by reacting an azo compound such as azobisisobutyronitrile with iodine.
- an organic halide obtained by substituting iodine of the above iodine compound with a halogen atom such as bromine or chlorine is reacted with an iodide salt such as quaternary ammonium iodide or sodium iodide, and the halogen compound is exchanged.
- an iodine salt such as quaternary ammonium iodide or sodium iodide
- a catalyst capable of extracting iodine of the polymerization initiating compound can be used together with the polymerization initiating compound.
- Catalysts include phosphorus compounds such as phosphorus halides, phosphite compounds, phosphinate compounds; nitrogen compounds such as imide compounds; oxygen compounds such as phenol compounds; diphenylmethane compounds and cyclopentadiene compounds. It is preferable to use the following hydrocarbon compound.
- these catalysts can be used individually by 1 type or in combination of 2 or more types.
- phosphorus compounds include phosphorus triiodide, diethyl phosphite, dibutyl phosphite, ethoxyphenyl phosphinate, and phenylphenoxy phosphinate.
- nitrogen compound include succinimide, 2,2-dimethylsuccinimide, maleimide, phthalimide, N-iodosuccinimide, and hydantoin.
- oxygen compound include phenol, hydroquinone, methoxyhydroquinone, t-butylphenol, catechol, and di-t-butylhydroxytoluene.
- hydrocarbon compound include cyclohexadiene and diphenylmethane.
- the amount (mole) of the catalyst used is preferably less than the amount (mole) of the polymerization initiating compound. If the amount of the catalyst used (number of moles) is too large, polymerization may be over-controlled and polymerization may not proceed easily.
- the temperature during the radical polymerization is preferably 30 to 100 ° C. If the polymerization temperature is too high, iodine at the polymerization terminal may be decomposed, and the terminal may not be stable, resulting in living polymerization. In this polymerization method, it is preferable that iodine is bonded to the terminal, and the iodine is dissociated as a radical to generate a radical so that the terminal is stable.
- the terminal is a secondary iodide, which is relatively stable and does not come off as an iodine radical, and there is a possibility that the polymerization does not proceed or the distribution becomes wide.
- dissociation can be carried out by raising the temperature, it is preferable from the viewpoints of environment and energy that the polymerization is carried out gently in the above temperature range. Therefore, a tertiary iodide which is easy to generate radicals and is relatively stable is preferable, and a methacrylate monomer is suitable for the living radical polymerization used in the present invention.
- a polymerization initiator capable of generating radicals can be usually added.
- the polymerization initiator conventionally known azo initiators and peroxide initiators are used. It is preferable to use a polymerization initiator that generates radicals sufficiently within the above polymerization temperature range. Specifically, it is preferable to use an azo initiator such as 2,2'-azobis (4-methoxy-2,4-dimethylvaleronitrile).
- the amount of the polymerization initiator used is preferably 0.001 to 0.1 mol times, more preferably 0.002 to 0.05 mol times with respect to the monomer. If the amount of the polymerization initiator used is too small, the polymerization reaction may not proceed sufficiently. On the other hand, if the amount of the polymerization initiator used is too large, a normal radical polymerization reaction that is not a living radical polymerization reaction may proceed as a side reaction.
- Living radical polymerization may be bulk polymerization without using an organic solvent, but is preferably solution polymerization using an organic solvent.
- the organic solvent is preferably one that can dissolve components such as a polymerization initiator compound, a catalyst, a monomer component, and a polymerization initiator.
- organic solvents include hexane, octane, decane, isodecane, cyclohexane, methylcyclohexane, toluene, xylene, ethylbenzene and other hydrocarbon solvents; methanol, ethanol, propanol, isopropanol, butanol, isobutanol, hexanol, benzyl alcohol Alcohol solvents such as cyclohexanol; ethylene glycol, diethylene glycol, propylene glycol, dipropylene glycol, methyl cellosolve, ethyl cellosolve, butyl cellosolve, propylene glycol monomethyl ether, propylene glycol monoethyl ether, propylene glycol propyl ether, diglyme, triglyme, tetra Glyme, dipropylin glycol dimethyl ether, Glycol solvents such as lucarbitol
- the organic solvent used in these polymerizations can be used as it is as a solution, or if necessary, the polymer can be taken out from the solution and solidified.
- the method of solidifying there is no particular limitation on the method of solidifying, and for example, it can be precipitated as a poor solvent and filtered or dried, or the solution can be dried to take out only the polymer to obtain a solid polymer.
- the obtained solid polymer may be used as it is, or may be used as a polymer solution by adding a solvent.
- the solid content concentration (monomer concentration) of the polymerization solution is preferably 5 to 80% by mass, and more preferably 20 to 60% by mass.
- the monomer concentration may be too low to complete the polymerization.
- the solid content concentration of the polymerization liquid exceeds 80% by mass or bulk polymerization, the viscosity of the polymerization liquid becomes too high, and stirring tends to be difficult and the polymerization yield tends to decrease.
- Living radical polymerization is preferably carried out until the monomer runs out.
- the polymerization time is preferably 0.5 to 48 hours, and more preferably 1 to 24 hours.
- the polymerization atmosphere is not particularly limited, and may be an atmosphere in which oxygen exists within a normal range or a nitrogen stream atmosphere.
- polymerization may use what removed the impurity by distillation, activated carbon treatment, an alumina treatment, etc., and may use a commercial item as it is.
- polymerization may be performed under light shielding, or polymerization may be performed in a transparent container such as glass.
- the AB block copolymer of the present invention and the AC block copolymer prepared to obtain the polymer are used in a molar ratio of the use balance of the methacrylate-based monomers and the polymerization initiating compound in the living radical polymerization.
- the molecular weight of the main chain is controlled. Specifically, a polymer whose main chain has an arbitrary molecular weight can be obtained by appropriately setting the number of moles of the monomer with respect to the number of moles of the polymerization initiating compound.
- the above “molecular weight” is a concept including both the number average molecular weight (Mn) and the weight average molecular weight (Mw).
- Theoretical molecular weight of main chain polymer “1 mol of polymerization initiation compound” ⁇ “monomer molecular weight” ⁇ “number of moles of monomer / number of moles of polymerization initiation compound” (3) The amount of the polymerization initiating compound is as described above.
- the polymerization step there may be a case where a bimolecular termination or a disproportionation side reaction is involved, and therefore a main chain polymer having the above theoretical molecular weight may not be obtained. It is preferable that these are obtained without causing side reactions.
- the polymerization rate may not be 100%.
- the polymerization may be completed by adding a polymerization initiating compound or a catalyst and consuming the remaining monomer. That is, in the present invention, it is only necessary that the AB block copolymer and the AC block copolymer having a specific structure are produced by the production method described above and contained as a main component. Preferably, if 80% or more of the produced copolymer is the specific block copolymer of the present invention, the effect is sufficiently obtained.
- the order of polymer polymerization for blocking the AB block copolymer of the present invention is as follows.
- a methacrylate having a carboxy group is polymerized to obtain an A block, and then the general formula ( The pigment-containing methacrylate of 1) or the methacrylate having the quaternary ammonium salt of the general formula (2) may be polymerized to form a B or C polymer block, or conversely, a B polymer block was formed. Thereafter, a methacrylate having a carboxy group may be polymerized to form an A block.
- the above-described pigment-containing methacrylate of the general formula (1) or the methacrylate having the quaternary ammonium salt of the general formula (2) is polymerized.
- all the monomers for forming the polymer block of B or C may be polymerized, but those monomers remain. In other words, these monomers are also introduced into the A block, and there is a possibility that the AB block copolymer may not function.
- the AB block copolymer or the AC block copolymer obtained as described above may remain in a state where iodine atoms derived from the polymerization initiating compound are bonded, but the iodine atoms may be eliminated. preferable.
- the method for desorbing iodine atoms from the AB block copolymer is not particularly limited as long as it is a conventionally known method. Specifically, the AB block copolymer may be heated or treated with an acid or alkali. Further, the AB block copolymer may be treated with sodium thiosulfate or the like.
- the detached iodine is preferably removed by treatment with an iodine adsorbent such as activated carbon or alumina.
- the AB block copolymer of the present invention obtained as described above has an organic dye skeleton D, so that it can be used as a colorant as it is, but can also be used as a pigment dispersant.
- the pigment and the AB block copolymer of the present invention may be added and dispersed in a dispersion medium to form a pigment dispersion.
- a pigment, a dye having a sulfonic acid group, and the above-described AC block copolymer prepared to obtain an AB block copolymer are added to cause a salt exchange reaction and simultaneously disperse in a dispersion medium.
- a pigment dispersion in which a pigment and an AB block copolymer are dispersed can also be obtained.
- the B block has a dye skeleton in its structure, and since it has many ionic bonds, it is hardly soluble in the solvent. It may be difficult to disperse the pigment in the liquid medium using the AB block copolymer of the present invention as a dispersant. The reason is considered that the B block is insoluble, so that it cannot be adsorbed to the pigment and is difficult to disperse.
- the present invention provides a resin-treated pigment composition (hereinafter also referred to as a resin-treated pigment) in which a more preferable AB block copolymer is adsorbed on the surface of the pigment.
- a resin-treated pigment in which the pigment is previously treated with an AB block copolymer, and since the polymer block of B is hardly soluble in a solvent and has a high affinity with the pigment, the polymer block of B Can be applied in a state of being significantly adsorbed to the pigment.
- the resin-treated pigment of the present invention exhibits better dispersibility because the AB block copolymer is adsorbed to the pigment more reliably than the use form as the pigment dispersant described above.
- the resin-treated pigment of the present invention when dispersed in a liquid medium, the polymer block B is adsorbed and encapsulated in the pigment, and the polymer block A is dissolved and compatible in the liquid medium and the dispersion medium.
- the pigment By steric hindrance and steric repulsion, the pigment can be dispersed in fine particles, and its storage stability is high, there is no aggregation between the pigments, there is no thickening of the dispersion, etc., and a very good pigment dispersion can be obtained. it can.
- the resin-treated pigment of the present invention can easily obtain a finely dispersed pigment dispersion simply by mixing and dispersing the obtained resin-treated pigment and a liquid medium as a dispersion medium. Is also a big feature. Furthermore, in addition to the color performance of the pigment, the performance of the color of the dye constituting the AB block copolymer is added, and unprecedented color performance is exhibited.
- This resin-treated pigment is characterized in that the AB block copolymer is composed of 10 to 200 parts with respect to 100 parts of the pigment.
- the amount of the AB block copolymer is less than 10 parts, the function as a dispersing agent is insufficient when dispersed, and the pigment cannot be finely dispersed or its storage stability is poor.
- the amount is more than 200 parts, the pigment content is relatively small, and the pigment performance may not be exhibited. More preferably, it is 30 to 100 parts.
- the pigment used in the above is not particularly limited, and is used for color filters and inkjet inks. RGB red, green, blue, yellow, violet pigment, YCMBk, yellow, cyan, magenta, black as complementary colors. A pigment showing a color is used.
- pigments used in inkjet inks include Color Index Number (CI) Pigment Blue-15: 3, 15: 4, C.I. I. Pigment red-122, 269, C.I. I. Pigment violet-19, C.I. I. Pigment yellow-74, 155, 180, 183, C.I. I. Pigment Green-7, 36, 58, C.I. I. Pigment orange-43, C.I. I. Pigment black-7, C.I. I. Pigment White-6.
- the average primary particle size is preferably less than 350 nm. More preferably, C.I. I. Pigment Blue-15: 3, 15: 4, C.I. I. Pigment red-122, 269, C.I. I. Pigment violet-19, C.I. I.
- Pigment yellow-74, 155, 180, 183, C.I. I. Pigment Green-7, 36, 58, C.I. I. Pigment orange-43, C.I. I. Pigment Black-7 has an average particle size of less than 150 nm.
- the average particle size is preferably less than 300 nm.
- the average primary particle diameter of the pigment is small.
- the pigment used above may be a surface treatment agent such as a coupling agent or a surfactant, or a treated pigment that has been surface-treated or encapsulated with a resin.
- an organic pigment or an inorganic pigment for black matrix is preferably used as the pigment for the color filter.
- the red pigment include color index (hereinafter, CI) pigment red (PR) 56, 58, 122, 166, 168, 176, 177, 178, 224, 242, 254, and 255.
- green pigments include C.I. I. Pigment Green (PG) 7, 36, 58, poly (14-16) bromocopper phthalocyanine, poly (12-15) brominated-poly (4-1) chlorinated copper phthalocyanine.
- blue pigments include C.I. I. Pigment blue 15: 1, 15: 3, 15: 6, 60, 80, and the like.
- examples of complementary color pigments or multicolor pixel pigments for the color filter pigments described above include the following.
- yellow pigments include C.I. I. Pigment Yellow (PY) 12, 13, 14, 17, 24, 55, 60, 74, 83, 90, 93, 126, 128, 138, 139, 150, 154, 155, 180, 185, 216, 219, C . I. CI pigment violet (PV) 19, 23.
- black pigments for black matrix include C.I. I. CI pigment black (PBK) 6, 7, 11, 26, and a copper-manganese-iron-based composite oxide. The surface of these pigments may be treated with a pigment surface modifier called a synergist, or may be treated with a surfactant or the like.
- the synergist is not particularly limited, and a dye skeleton compound having an acid such as a sulfonic acid group, a carboxyl group, a phosphoric acid group, an amino group, or an alkaline group is used.
- a synergist having a sulfonic acid is preferable because it acts to adsorb significantly by exchanging with the quaternary ammonium salt of the AC block copolymer carried out by the above-described production method of the present invention.
- the surfactant is not particularly limited.
- the quaternary ammonium salt of the AC block copolymer It is preferable because it reacts and remarkably adsorbs.
- the number average particle diameter of the pigment after being dispersed through the resin-treated pigment of the present invention is not particularly limited, but in the case of carbon black or organic pigment, it is more preferably 10 to 200 nm, and more preferably 20 to 150 nm. .
- the thickness is preferably 50 to 300 nm, more preferably 100 to 250 nm.
- the number average particle diameter of the pigment can be determined by observing with a transmission electron microscope (TEM).
- TEM transmission electron microscope
- the resin-treated pigment of the present invention can be obtained by mixing the pigment and the AB block copolymer of the present invention or a solvent solution thereof.
- the B polymer block is hardly soluble in the liquid medium. There is a risk of becoming a mere mixture. Therefore, it can be stably obtained by the following method.
- At least one or more structural parts selected from the group consisting of one or more sulfonic acids, alkali metal sulfonates, ammonium sulfonates, and amine sulfonates in an aqueous medium in the presence of a pigment By reacting an organic block dye with an AC block copolymer with either a dehalogenated or dehalogenated alkali metal salt, a dehalogenated ammonium salt or a dehalogenated amine salt, the A of the present invention is reacted. Resin-treated pigments treated with -B block copolymers are easily obtained.
- the pigment is added to an aqueous medium or an aqueous medium to which an organic solvent that dissolves in water is added as necessary.
- the pigment may be a powdered pigment, but preferably, a water paste before drying the pigment is used as described below. Since the pigment is a large crystal as it is after being synthesized, it is sized, refined and pigmented to obtain pigment particles having a fine primary particle size. Then, it is dried and pulverized to obtain a pigment powder. By this drying, the primary particle pigments aggregate to form secondary particles, resulting in coarse pigment particles. For this reason, this is dispersed with a mechanical medium and finely dispersed to obtain a pigment dispersion. Therefore, when the pigment is treated with the AC block copolymer and the dye used in the present invention, the pigment can be treated in a fine particle state, which is preferable.
- a water paste before drying the pigment to form a water slurry having a pigment solid content concentration of 0.5 to 30%.
- This slurry is peptized by a conventionally known method.
- the method is not particularly limited, and a disperser, a homogenizer, a dispersing machine such as a vertical bead mill, a horizontal bead mill, and a high-pressure homogenizer, if necessary, a kneader such as a kneader, flasher, two rolls, and three rolls are used. Just do it.
- This condition is conventionally known and is not particularly limited.
- the above-described pigment surface modifier and surfactant can be added as necessary. The addition of the surfactant will be described later.
- an organic dye having one or more sulfonic acids, or alkali metal sulfonates, ammonium sulfonates, or amine sulfonates in the structure is added, Make uniform.
- the dye when it is difficult to dissolve, it may be added after being dissolved in an organic solvent, preferably a water-soluble organic solvent. There is no limitation on this stirring and its conditions.
- the AC block copolymer obtained by the polymerization may be added as it is in a polymerization solvent solution, or the AC block copolymer obtained by the polymerization may be taken out as a solid and added as a solid. The taken out product may be dissolved in another liquid medium and added.
- the polymerization solvent is preferably an organic solvent that dissolves in water, an alcohol-based solvent, a glycol-based solvent, an amide-based solvent, or the like, and more preferably an AC block copolymer is polymerized.
- the solvent for the above it is suitable to use an alcohol-based, glycol-based, or amide-based water-soluble solvent because a process such as polymer formation is not necessary.
- Alkylene (carbon number: C2 to C6) diol; alkylene (carbon number: C3 to C10) triol such as glycerin, trimethylolpropane, 1,2,4-butanetriol; ethylene glycol monomethyl ether, ethylene glycol dimethyl ether, propylene Mono-, dialkyl ethers of the above-mentioned alkylene (carbon number: C2-C6) diols such as glycol monomethyl ether, propylene glycol monopropyl ether, 3-methyl-3-methoxy-1-butanol; diethylene glycol monobutyl (Poly n 2-5) alkylene (carbon number: C2-4) glycol such as ether, triethylene glycol monobutyl ether,
- the stirring time is not particularly limited, and the conditions are arbitrary.
- the resin-treated pigment of the present invention can be obtained by filtration, washing, drying and pulverization. When used for aqueous dispersion, it can be used in the form of a water paste without drying.
- a surfactant having a sulfonic acid group can be used.
- This is a method capable of treating a pigment having a finer particle diameter, although there is no problem with a water paste as described above. Even the water paste before drying of pigments that are not secondary particles is loose secondary agglomeration due to pressure during storage, partial drying, and hydrophobicity, and coarse when treated with the same particle size There may be particles. Therefore, it is preferable to use the pigment finely dispersed in water with a surfactant having a sulfonic acid group in advance. For this dispersion, a conventionally known method is used and there is no particular limitation.
- a surfactant having a pigment concentration of 10 to 40% by mass and a sulfonic acid group is used in an amount of 1 to 10% with respect to the pigment.
- an additive such as an antifoaming agent
- it is dispersed by a conventionally known dispersion method such as bead dispersion or ultrasonic dispersion.
- the disperser used at that time include a kneader such as a kneader, two rolls, three rolls, and Miracle KCK (Asada Steel Corporation, trade name), an ultrasonic disperser, and a microfluidizer that is a high-pressure homogenizer.
- an antifoaming agent for example, an antifoaming agent, a leveling agent, a light stabilizer, a UV absorber, a surface conditioner, a coloring agent such as a dye, an improvement in film properties and adhesiveness.
- a polymer component such as a polymer component, a water repellent agent, an oil repellent agent, a crosslinking agent with a chemical bond, a matting agent, a silane coupling agent, and a surfactant for improvement can be arbitrarily added.
- a dye having a sulfonic acid group is added, mixed, stirred, dispersed if necessary, and A- A C-block copolymer can be added to obtain a resin-treated pigment. Since the treatment is performed in a state of being dispersed in the fine particles, a resin-treated pigment in which the fine pigment is treated can be obtained.
- the pigment dispersion of the present invention contains at least the pigment and the AB block copolymer of the present invention, and more preferably, the resin treatment of the pigment obtained as described above and the AB block copolymer. It is preferred to obtain a dispersion using a pigment. A pigment dispersant can be added separately as necessary. However, when the resin-treated pigment obtained as described above is used, basically no pigment dispersant is required. When the resin-treated pigment of the present invention is used, the AB block copolymer acts as a pigment dispersant, that is, the B block is adsorbed on the pigment and is not soluble in the liquid medium, so it does not leave the pigment, and the A block dissolves in the dispersion medium. This is because a dispersed state can be obtained.
- the dispersion medium used at this time a liquid medium or a solid medium can be used, but a liquid medium is preferable.
- the liquid medium include water, the above-described organic solvent, UV ink, polymerized toner, and the like.
- the polymerizable monomer used is mentioned. That is, the pigment dispersion of the present invention is characterized in that it can be used as both an aqueous colorant and an oily colorant.
- Describing the polymerizable monomer used above for example, the above-mentioned methacrylates; acrylic acid monomers and oligomers are suitable.
- Specific examples of monomers include butyl acrylate, 2-methylpropane acrylate, t-butyl acrylate, pentyl acrylate, hexyl acrylate, octyl acrylate, 2-ethylhexyl acrylate, nonyl acrylate, decyl acrylate, isodecyl acrylate, lauryl acrylate, tetradecyl Acrylate, octadecyl acrylate, behenyl acrylate, isostearyl acrylate, cyclohexyl acrylate, t-butylcyclohexyl acrylate, isobornyl acrylate, trimethylcyclohexyl acrylate, cyclodecyl acrylate, cyclodecylmethyl
- the radical polymerizable oligomer is a compound having two or more polymerizable groups in one molecule, and specific examples thereof include ethylene glycol, butanediol, hexanediol, nonanediol, cyclohexanedimethanol, butenediol.
- Diacrylic acid ester of alkyl, alkenyl, cycloalkyl diol such as butynediol neopentyl glycol; poly (n 2 or more) glycol ethers such as polyethylene glycol, polypropylene glycol, polytetramethylene glycol, ethylene oxide adduct of bisphenol A Diacrylates of poly (hexanediol adipate), polybutanediol oxalic acid, diacrylates of polyester diols such as polycaprolactone; polyhexa Diacrylate of carbonate diol such as tylene carbonate; Polyacrylate of urethane polyol obtained by diisocyanate such as toluene diisocyanate and diol, triol, diamine, etc .; Polyacrylate of epoxy resin such as adduct of bisphenol A glycidyl ether; Polyglycerin , Trimethylolpropane, penta
- vinyl ethers can be used as the cationically polymerizable compound.
- vinyl ethers include monofunctional vinyl ethers such as ethyl vinyl ether, butyl vinyl ether, cyclohexyl vinyl ether, and hydroxyethyl vinyl ether; (poly) ethylene glycol divinyl ether, butanediol divinyl ether, hexanediol divinyl ether, trimethylolpropane trivinyl ether, etc.
- epoxy compounds and oxetane compounds can also be used.
- the dispersion medium may be a solid medium as described above, and can be applied to a thermoplastic resin or a thermosetting resin.
- the pigment dispersion of the present invention is also used for coloring plastic moldings, films, toners and the like.
- a color filter colorant may be mentioned.
- the resin-treated pigment obtained as described above is blended in an organic solvent so that the pigment content is 5 to 40% by mass, and if necessary, alkali development is performed.
- a binder that imparts properties is added and dispersed by the dispersion method described above to obtain a colorant.
- the pigment pigments as described above are used, but the following are preferably used. It is preferable that the average particle diameter is 10 to 150 nm, and it is more preferable to use a pigment having an average particle diameter of 20 to 80 nm. In particular, when the resin-treated pigment of the present invention is used as a colorant for a color filter, it is preferable to use a pigment having a primary average particle size of 10 to 50 nm for the constitution. Thus, the pigment dispersion of the present invention obtained by dispersing the finely divided pigment is particularly suitable as a colorant capable of producing a color filter having high transparency and high contrast.
- the average particle diameter of the pigment can be determined by observing with a transmission electron microscope (TEM).
- TEM transmission electron microscope
- the resin-treated pigment of the present invention contains a pigment dispersant that can stably and highly finely disperse the finely divided pigment. For this reason, the pigment dispersion of the present invention using the resin-treated pigment of the present invention is such that the above extremely fine pigment is dispersed in a good state and has excellent long-term storage stability. .
- a dye derivative can be added in the dispersion step of the pigment dispersion of the present invention.
- examples thereof include dye derivatives having an acidic functional group and a basic functional group, and the same or similar skeleton as the pigment and the same or similar skeleton as the compound used as a raw material of the pigment are preferable.
- Specific examples of the dye skeleton include azo dye skeleton, phthalocyanine dye skeleton, anthraquinone dye skeleton, triazine dye skeleton, acridine dye skeleton, and perylene dye skeleton.
- the resin-treated pigment of the present invention is characterized in that it can be alkali-developed as it is because it has a carboxy group in the polymer block of A. If necessary, an alkali-developable polymer can be added to the resin-treated pigment.
- This alkali-developable polymer has an acid group such as a carboxyl group in its structure, and the acid group is neutralized with an aqueous alkali solution so that it is soluble in water and can be developed.
- a photosensitive resin having a photosensitive group such as an unsaturated bond group or a non-photosensitive resin can be used.
- the photosensitive resin include a photosensitive cyclized rubber resin, a photosensitive phenol resin, a photosensitive polyacrylate resin, a photosensitive polyamide resin, a photosensitive polyimide resin, an unsaturated polyester resin, and a polyester.
- examples thereof include acrylate resins, polyepoxy acrylate resins, polyurethane acrylate resins, polyether acrylate resins, and polyol acrylate resins.
- non-photosensitive resin examples include cellulose acetate resin, nitrocellulose resin, styrene (co) polymer, polyvinyl butyral resin, aminoalkyd resin, polyester resin, amino resin-modified polyester resin, polyurethane Resin, acrylic polyol urethane resin, soluble polyamide resin, soluble polyimide resin, soluble polyamideimide resin, soluble polyesterimide resin, hydroxyethyl cellulose, styrene-maleic acid ester copolymer, (meth) acrylic acid ester Examples thereof include system (co) polymers. These alkali-developable polymers can be used singly or in combination of two or more.
- the content of the alkali-developable binder in the resin-treated pigment is preferably 5 to 300 parts by mass and more preferably 10 to 100 parts by mass with respect to 100 parts by mass of the pigment.
- the resin-treated pigment of the present invention further contains an unsaturated bond group-containing block copolymer obtained by reacting a (meth) acrylate having a glycidyl group or an isocyanate group.
- This unsaturated bond group-containing block copolymer is a component that can be photocured to form a film. For this reason, the intensity
- the unsaturated bond group in the unsaturated bond group-containing block copolymer is preferably an acryl group or a methacryl group. These unsaturated bond groups are introduced into the unsaturated bond group-containing block copolymer by a conventionally known method.
- the above-mentioned organic solvent can be used for the liquid medium which comprises the pigment dispersion of this invention which is an oil-based pigment dispersion liquid, and can be used individually by 1 type or in combination of 2 or more types.
- Particularly preferred are glycol ester solvents such as propylene glycol monomethyl ether acetate.
- a conventionally known additive may be further added to the pigment dispersion of the present invention.
- the additive include an ultraviolet absorber, a leveling agent, an antifoaming agent, and a photopolymerization initiator.
- each component may be blended at one time or may be blended individually.
- a resin-treated pigment and components such as a liquid medium and an alkali-developable polymer are added and dispersed.
- the method for dispersing the pigment is not particularly limited as long as it is a conventionally known method.
- the obtained pigment dispersion may be used as it is, but it is preferable to remove coarse particles by centrifuging or passing through an arbitrary filter.
- the viscosity of the obtained pigment dispersion is not particularly limited, but is 5 to 30 mPa ⁇ s, more preferably 6 to 20 mPa ⁇ s.
- examples of the use of an aqueous medium among pigment dispersions obtained by dispersing a pigment in a liquid medium include an aqueous inkjet colorant (ink).
- aqueous inkjet colorant e.g., aqueous inkjet colorant (ink).
- the resin-treated pigment obtained as described above is blended in an aqueous solution in which an alkali is dissolved so that the pigment content is 5 to 40% by mass. Accordingly, a water-soluble organic solvent is added, and further, a resin component to be a film component is added and dispersed by the above-described dispersion method to obtain a colorant.
- the alkali functions to ionize the carboxy group of the A block of the AB block copolymer of the present invention and dissolve the A block in water.
- the amount of alkali used at this time may be about 0.5 to 1.5 times the molar equivalent of the carboxy group contained in the A block, and this alkali neutralizes the carboxy group of the A block.
- Examples of the alkali used at this time include conventionally known alkalis such as ammonia, organic amines, and hydroxides such as sodium hydroxide.
- ammonia or an organic amine is used.
- alkali metal hydroxides such as sodium hydroxide are strong bases, and therefore, quaternary ammonium with the sulfonate salt of the dye of the above general formula (1) constituting the polymer block of B
- the salt reacts with the hydroxide, the sulfonic acid becomes an alkali metal salt, the quaternary ammonium salt becomes a hydroxide salt, and the dye may be detached from the polymer.
- examples of the water-soluble organic solvent to be added as necessary include the above-mentioned alcohol solvents, glycol solvents, amide solvents, glycerin, and the like, and prevent ink drying and promote penetration into paper. Used for applications such as surface tension adjustment.
- the blending amount is arbitrary, but it is used in the range of 0 to 50% by mass in the system.
- the resin component as the coating component used in the above is not particularly limited, and water-soluble polymers such as acrylic, acrylic styrene, ether urethane, carbonate urethane, and silicone, dispersions, and emulsions are used. .
- the amount added is in the range of 0 to 20% by mass in the dispersion, and is effective in improving adhesion to media, scratch resistance, and durability of printed matter.
- the above-mentioned pigments are used, and the desirable dispersed particle diameter of the pigment is as described above, and considering the ink color development and printing quality such as optical density and saturation, or sedimentation of the pigment in the ink.
- the organic pigment has an average particle diameter of 150 nm or less, and the inorganic pigment has a diameter of 300 nm or less.
- a method of using a pigment in which the primary particle diameter of the pigment to be used is finely adjusted in advance by a conventionally known method, for example, a salt milling method. After dispersion, it is preferable to remove coarse particles with a centrifuge or a filter.
- additives are added to these colorants to make ink.
- additives such as surfactants, pigment derivatives, dyes, leveling agents, antifoaming agents, ultraviolet absorbers and the like can be used, and there is no particular limitation.
- the surface tension is preferably in the range of 20 mN / m to 40 mN / m.
- a surfactant may be added at least from the viewpoint of expanding the dot diameter printed by the ink jet to an optimum width.
- the surfactant a conventionally known surfactant can be used. If the amount added is too large, the dispersion stability of the pigment may be impaired, so it is in the range of 0.01 to 5% by mass, preferably in the range of 0.1 to 2% by mass.
- the viscosity of the resulting dispersion is not particularly limited, but is 2 to 10 mPa ⁇ s for ink jet inks of dyes and organic pigments, and 5 to 30 mPa ⁇ s for ink jet inks of inorganic pigments. As described above, the pigment dispersion of the present invention can be obtained.
- the resin acid value of the A block measured by titration using phenolphthalein as an indicator using a 0.1N KOH ethanol solution with ethanol / toluene as the solvent was 54.0 mgKOH / g, almost as theoretically calculated. Met.
- the acid value was measured by the above method and indicated.
- a polymer block C was introduced into the A block obtained above as follows.
- DMQ-1 benzyldimethylammonium chloride ethyl methacrylate
- a solution prepared by previously mixing and homogenizing 88.1 parts of BzMA) and 70.2 parts of BDG was added.
- 2.4 parts of V-70 was added and polymerized at the same temperature for 4 hours to form a C block to obtain a polymer solution (A1-C1).
- the obtained polymer solution (A1-C1) had a solid content of 40.3%, and the converted polymerization rate was almost 100%.
- the peak was small and unclear. This is considered to be due to the poor solubility of the quaternary ammonium salt in THF and the adsorption to the column.
- AC block copolymer-1 When a part of the polymer solution (A1-C1) obtained above was added to water, it dissolved almost transparently. This is because the quaternary ammonium salt, which is a component of the C block, has the property of being dissolved in water, so the introduction of this quaternary ammonium salt dissolves the C block portion in water. It is thought that the A block portion insoluble in water was dispersed as fine particles. From this, it was suggested that the obtained polymer was an AC block copolymer in which a C block was introduced into an A block. This is referred to as AC block copolymer-1.
- Example 1 Synthesis of dye polymer R-1> A 3 L beaker was charged with 15 parts of Acid Red 289 (hereinafter abbreviated as AR-289, molecular weight 676.7) and 985 parts of water, and the mixture was stirred and homogenized to obtain a dye solution. When a portion of this was spotted on a filter paper, it was confirmed that the dye had slipped through and the dye was dissolved. Next, when a mixed solution of 154.0 parts of the AC block copolymer-1 obtained in Synthesis Example 1 and 154.0 parts of ion-exchanged water was gradually added to the dye solution, thickening was observed. . The mixture was stirred for 1 hour and a part of the resulting solution was spotted on a filter paper.
- AR-289 Acid Red 289
- Example 2 and 3 Synthesis of dye polymer R-2 and 3> Instead of the AC block copolymer-1 of Synthesis Example 1 used in Example 1, the AC block copolymer-2 obtained in Synthesis Example 2 or the AC block copolymer-3 obtained in Synthesis Example 3 was used.
- An AB block copolymer was synthesized in the same manner as in Example 1 except that it was used. Specifically, Example 2 was the same as Example 1 except that 228.0 parts of AC block copolymer-2 and 115.4 parts of AC block copolymer-3 were used as Example 3, respectively. Thus, an AB block copolymer was synthesized. In all examples, the amount of polymer used was such that the quaternary ammonium salt of the AC block copolymer reacted with sulfonic acid possessed by AR-289 in an approximately equimolar amount.
- the obtained AB block copolymer had the same phenomenon as in Example 1, and it was confirmed that the AB block copolymer was an AB block copolymer defined in the present invention.
- the AB block copolymer of Example 2 is referred to as dye polymer R-2
- the AB block copolymer of Example 3 is referred to as dye polymer R-3.
- the content of the dye monomer unit of the dye polymer R-2 was 18.8% in the AB block copolymer and 39.4% in the B block.
- the content of the dye monomer unit in the dye polymer R-3 was 33.4% in the AB block copolymer and 58.0% in the B block.
- Example 4 Synthesis of dye polymer R-4> Instead of AR-289 used in Example 1, 30 parts of Acid Red 52 (hereinafter abbreviated as AR-52, molecular weight: 580.6), 1970 parts of water, and the AC block obtained in Synthesis Example 1 AB in the same manner as in Example 1 except that 236.3 parts of AC block copolymer-4 obtained in Synthesis Example 4 and 236.3 parts of ion-exchanged water were used instead of copolymer-1. A block copolymer was synthesized. The amount of the polymer used was such that the quaternary ammonium salt of the AC block copolymer reacted with the sulfonic acid of AR-52 in an approximately equimolar amount.
- the obtained AB block copolymer exhibited the same phenomenon as in Example 1 and was confirmed to be the AB block copolymer defined in the present invention.
- the AB block copolymer of Example 4 is referred to as dye polymer R-4.
- the content of the dye monomer unit of the dye polymer R-4 was 36.3% in the AB block copolymer and 62.8% in the B block.
- Example 5 Synthesis of Dye Polymer B-1 A 3 L beaker was charged with 15 parts of Direct Blue 86 (hereinafter abbreviated as DB-86, molecular weight 780.2) and 985 parts of water, and stirred to homogenize to obtain a dye solution. The spot on the filter paper was seen through and it was confirmed that the dye was dissolved. Next, a mixed solution of 196.2 parts of the AC block copolymer-2 obtained in Synthesis Example 2 and 196.2 parts of ion-exchanged water was gradually added to the dye solution. A thickening was confirmed in the same manner as above. After stirring for 1 hour, spotting on the filter paper confirmed the deposition of the resin. There is almost no bleed, and most dyes are considered to have reacted.
- DB-86 Direct Blue 86
- dye polymer B-1 an AB block copolymer having a structure defined in the present invention.
- the content of the dye monomer unit was 20.7% in the AB block copolymer and 42.3% in the B block.
- the dye polymer was measured with an infrared spectrophotometer (IR). The results are shown in FIG. 2, and a peak derived from the AC block copolymer-2 and a peak derived from DR-86 were confirmed.
- Example 6 Synthesis of Dye Polymer Y-1 A 3 L beaker was charged with 15 parts of direct yellow 142 (hereinafter abbreviated as DY-142, molecular weight 794.7) and 985 parts of water, and the mixture was stirred and homogenized to obtain a dye solution. The spot on the filter paper was seen through and it was confirmed that the dye was dissolved. Next, a mixed solution of 98.6 parts of the AC block copolymer-3 obtained in Synthesis Example 3 and 98.6 parts of ion-exchanged water was gradually added to the dye solution. A thickening was confirmed in the same manner as above. After stirring for 1 hour, spotting on the filter paper confirmed the deposition of the resin.
- DY-142 direct yellow 142
- dye polymer Y-1 This dye polymer Y-1 was measured with an infrared spectrophotometer (IR). The results are shown in FIG. The content of the dye monomer unit in the dye polymer Y-1 was 36.1% in the AB block copolymer and 60.8% in the B block. From the IR measurement results shown in FIG. 3, a peak derived from the AC block copolymer-3 and a peak derived from DY-142 were confirmed.
- the number average molecular weight was 6800, and PDI was 1.23. Moreover, it was 121.7 mgKOH / g when the acid value of resin was measured like the synthesis example 1. FIG. Moreover, when this polymer solution (A5) was added to water, it was confirmed that it was precipitated, and it was confirmed that the polymer was insoluble in water.
- Synthesis of AC block copolymer-7> As in Synthesis Example 5, MAA was used as a monomer for forming the A block, but polymerization was performed in the same manner as in Synthesis Example 5 except that the amount was doubled to form an A block. The polymerization conversion was almost 100%, and the number average molecular weight of the obtained polymer was 7800, and PDI was 1.35. The acid value of the resin was 205.0 mgKOH / g.
- Example 7 Preparation of treated blue pigment-1>
- 347.2 parts (pigment content) of finely divided water paste of PB-15: 6 (A-037, manufactured by Dainichi Seika Kogyo Co., Ltd., solid content 28.8%, average primary particle size 30 nm). 100 parts), and 5.0 parts of copper phthalocyanine monosulfonic acid (molecular weight 656.1, hereinafter referred to as MS) were added and diluted with water so that the pigment concentration was 5%.
- the MS used in this example acts as a pigment having a sulfonic acid group, which characterizes the present invention, while acting as a pigment synergist.
- 15.0 parts of AR-289 was added while stirring with a homogenizer, stirred for 1 hour at 5000 rpm, and peptized to obtain a dye solution containing the pigment. A part of it was picked and spotted on a filter paper.
- FIG. 4 The left side of FIG. 4 is spotted at the time of peptization, but it can be seen that the center is a pigment and the dye AR-289 is bleeding around it.
- the right side of FIG. 4 is spotted after the addition of the AC block copolymer-1, but apparently no bleed of AR-289 was observed. From these facts, it is considered that the AC block copolymer-1 and AR-289 were salt-exchanged to insolubilize the dye, resulting in an AB block copolymer as defined in the present invention and a pigment treated. It is done.
- this solution was filtered and washed. Filtration was fast, and there was no coloring of the filtrate or the washing solution. From this, it is presumed that the block copolymer is AB. Subsequently, it dried at 80 degreeC for 24 hours, and grind
- the obtained pulverized product was theoretically obtained at about 100.0% with respect to 100 parts of the pigment used as described later, and MS and AR-289 as the dye were obtained from the AC block copolymer.
- MS and AR-289 as the dye were obtained from the AC block copolymer.
- it is a resin-treated pigment in which the pigment is treated with an AB block copolymer.
- the quaternary ammonium salt of AC block copolymer-1 was reacted with sulfonic acid groups of MS and AR-289 in an approximately equimolar amount. This is referred to as treated blue pigment-1.
- the dye monomer unit represented by the general formula (1) characterizing the present invention is 26.5% in the AB block copolymer and 49.8% in the B block. It is contained in a high ratio.
- the ratio of AB block copolymer-1 used for the treatment with respect to 100 parts of pigment is 101.2%, and the pigment content contained in the obtained resin-treated pigment is 49.7%. All of these contents are theoretically calculated values. This point will be briefly described below.
- the molecular weight of the methacrylate obtained by reacting MS (hereinafter referred to as MS methacrylate) is 903.
- the molecular weight of methacrylate obtained by reacting AR-289 (hereinafter referred to as AR-289 methacrylate) is 902.1.
- MS methacrylate the molecular weight of methacrylate obtained by reacting MS
- AR-289 methacrylate the molecular weight of methacrylate obtained by reacting AR-289 (hereinafter referred to as AR-289 methacrylate) is 902.1.
- the resulting AB block copolymer is introduced with the moles of MS and AR-289 used. .
- Example 7 since the ratio of the A block to the C block of the used AC block copolymer (solid content 40.3%) was 57:43, the used AC block copolymer (205.5 g) was used. )
- the A block included in is 47.2 g.
- Example 8 Preparation of treated blue pigment-2>
- the AC block copolymer-2 (solid content 40.5%) obtained in Synthesis Example 2 was changed to 306.
- a resin-treated pigment was prepared in the same manner as in Example 7 except that 6 parts were used to obtain a pulverized product. As a result, the same phenomenon as in Example 7 was observed, and it was confirmed that the pigment was treated with the AB block copolymer.
- the obtained resin-treated pigment is a pigment theoretically treated at about 142.6% with an AB block copolymer with respect to 100 parts of pigment.
- MS and the sulfonic acid group of AR-289 were reacted with the quaternary ammonium salt of AC block copolymer-2 in an approximately equimolar amount. This is referred to as treated blue pigment-2.
- Example 9 to 11 Preparation of treated blue pigments 3 to 5>
- the AC block copolymer-3 (solid content 40.0%) obtained in Synthesis Example 3 was used instead of the AC block copolymer-1 obtained in Synthesis Example 1, the AC block copolymer-3 (solid content 40.0%) obtained in Synthesis Example 3 was used.
- the resin-treated pigments (pulverized products) of Examples 9 to 11 were prepared in the same manner as Example 7 except that they were used in the following amounts. Specifically, the AC block copolymer-3 obtained in Synthesis Example 3 was used in an amount of 155.2 parts in Example 9, and was used in an amount of 194.0 parts in Example 10. Example 11 was used in an amount of 232.8 parts.
- the same phenomenon as in Example 7 was observed, and it was confirmed that the AB block copolymer was a resin-treated pigment in which the AB block copolymer accounted for a high ratio when the pigment was treated with the AB block copolymer.
- the resin-treated pigment obtained in Example 9 was theoretically about 80.5 parts (80.5 parts) of AB block copolymer with respect to 100 parts of pigment. %). Also in this example, the quaternary ammonium salt of the AC block copolymer was reacted with MS and the sulfonic acid group of AR-289 in an approximately equimolar amount. This is referred to as treated blue pigment-3.
- Example 10 According to the same theoretical calculation as in Example 7, the resin-treated pigment obtained in Example 10 was theoretically about 96.0 parts (96.0%) of AB block copolymer with respect to 100 parts of pigment. ).
- the quaternary ammonium salt of the AC block copolymer was reacted with the sulfonic acid group of AR-289 in an excess of 1.25 mole times, and the quaternary ammonium salt remained. It is. This is referred to as treated blue pigment-4.
- Example 11 According to the same theoretical calculation as in Example 7, the resin-treated pigment obtained in Example 11 was theoretically about 111.6 parts (111.6%) of AB block copolymer with respect to 100 parts of pigment. ).
- the quaternary ammonium salt of the AC block copolymer was reacted with the sulfonic acid group of AR-289 under a 1.5 molar excess, and the quaternary ammonium salt remained. It is. This is referred to as treated blue pigment-5.
- Example 12 Preparation of treated blue pigment-6>
- 30 parts of AR-52 was obtained in Synthesis Example 4 instead of the AC block copolymer-1 obtained in Synthesis Example 1.
- a resin-treated pigment was prepared in the same manner as in Example 7 except that 236.3 parts of the obtained AC block copolymer-4 (solid content 40.5%) was used to obtain a pulverized product. As a result, the same phenomenon as in Example 7 was observed, and it was confirmed that the pigment was treated with the AB block copolymer.
- the obtained resin-treated pigment is a pigment theoretically treated at about 127.4% with an AB block copolymer with respect to 100 parts of the pigment.
- the quaternary ammonium salt of the AC block copolymer was reacted with sulfonic acid groups of MS and AR-52 in an approximately equimolar amount. This is referred to as treated blue pigment-6.
- the dye monomer unit represented by the general formula (1) characterizing the present invention was found to be 38 in the AB block copolymer according to the same theoretical calculation as in Example 7. 0.1%, contained in the B block at 64.1%, and the pigment content contained in the obtained resin-treated pigment is 44.0%. These contents are all theoretically calculated values.
- Example 13 Preparation of treated red pigment-1> 421.9 parts (pigment) of PR254 pigment water paste (solid content 23.7%, average particle size 30 nm) obtained by finely treating PR-254 pigment (trade name: Irgazin Red L3630, manufactured by BASF) into a 5 L flask. 100 parts), and 5.0 parts of PR-254 monosulfonated product (molecular weight 371.2, hereinafter referred to as 254S) were diluted with water to a pigment concentration of 5%, A contained dye solution was obtained.
- the 254S used above acts as a pigment having a sulfonic acid group, which characterizes the present invention, while acting as a pigment synergist. While stirring with a homogenizer, 15.0 parts of AR-52 was added and stirred at 5000 rpm for 1 hour to peptize.
- the obtained resin-treated pigment is a pigment theoretically treated with about 90.7 parts of AB block copolymer with respect to 100 parts of pigment.
- the quaternary ammonium salt of AC block copolymer-4 was reacted with sulfonic acid groups of 254S and AR-52 in approximately equimolar amounts. This is referred to as treated red pigment-1.
- the dye monomer unit represented by the general formula (1) characterizing the present invention was found to be 32 in the AB block copolymer according to the same theoretical calculation as in Example 7. 0.1%, 55.1% in the B block, and 52.4% of the pigment content in the resulting resin-treated pigment. These contents are all theoretically calculated values.
- ⁇ Comparative Example 1 Preparation of comparatively treated blue pigment-1>
- a resin-treated pigment of a comparative example was produced in the same manner as in Example 7, except that a comparative random block copolymer solution having the same composition as that of Synthetic Example 1 obtained in Comparative Synthetic Example 1 was used.
- the same phenomenon as in Example 7 was observed, and the resin treatment of the pigment was possible even with the random copolymer. From this, the action of the desalting reaction itself occurred in the same way with the random copolymer, and the pigment could be treated. It was confirmed that there was. This is referred to as comparatively treated blue pigment-1.
- the obtained treated pigment is a pigment theoretically treated with about 34.7 parts with distearyldimethylammonium chloride with respect to 100 parts of pigment. Also in the above example, distearyldimethylammonium chloride was reacted with sulfonic acid groups of MS and AR-52 at an approximately equimolar amount. This is referred to as comparatively treated blue pigment-2.
- the pigment content contained in the obtained fat-treated pigment is 60.1%. All of these contents are theoretically calculated values.
- the obtained treated pigment is a pigment theoretically treated at about 54.4% by Disperbyk-2000 with respect to 100 parts of pigment. Also in the above example, Disperbyk-2000 was reacted with sulfonic acid groups of MS and AR-52 at approximately equimolar amounts. This is referred to as comparatively treated blue pigment-3.
- the pigment content contained in the obtained treated pigment is 53.7%. All of these contents are theoretically calculated values.
- Comparative Example 2 is the ratio of the treated pigment treated with a low molecular quaternary ammonium salt
- Comparative Example 3 is treated with an acrylic block copolymer having a commercially available quaternary ammonium salt. The ratio of the treated pigment.
- PB-15: 6 (hereinafter referred to as a comparative blue pigment) treated with copper phthalocyanine monosulfonic acid 5% is used as a commercially available pigment dispersant.
- PB-15: 6 (hereinafter referred to as a comparative blue pigment) treated with copper phthalocyanine monosulfonic acid 5% is used as a commercially available pigment dispersant.
- Table 5 summarizes the composition of the pigment dispersion.
- the composition of Comparative Application Example 4 is shown in Table 5-2.
- Table 6 shows the results of measurement of the number average particle diameter of the pigments contained in the pigment dispersion, the initial viscosity of the pigment dispersion, and after standing for 10 days at 45 ° C. The viscosity measurement results (after storage) are shown together.
- the number average particle size was measured with a particle size measuring instrument “NICOMP 380ZLS-S” (trade name, manufactured by International Business Corporation). Hereinafter, it carried out similarly.
- the pigment dispersion using the resin-treated pigment of the example of the present invention showed good dispersibility and storage stability.
- the resin-treated pigment of Comparative Example 1 has a random structure, the resin treatment is possible, but it was confirmed that the same effect as when the resin-treated pigment of the example of the present invention was used cannot be exhibited. It was. This is presumably because the polymer structure adsorbs to the inter-particle pigment, or conversely aggregates the pigment because of the random structure.
- Comparative Application Example 2 is not treated with the AB block copolymer of the present invention, and furthermore, since no pigment dispersant is added, the dispersibility is poor and the fluidity of the dispersion is completely absent and cannot be dispersed.
- the pigment dispersion using the resin-treated pigment obtained by treating the pigment with the dye block copolymer of the present invention is used for a normal colorant, that is, the normal dispersion of Comparative Application Example 4
- the same dispersibility and storage stability as in the case of the pigment dispersion obtained by dispersing the pigment with the above pigment dispersant can be achieved.
- the resin-treated pigment of the example of the present invention when used, the pigment can be finely dispersed without adding an acrylic resin solution as a dispersion resin as in Comparative Application Example 4, And it was confirmed that the stability can be maintained. From the results of Application Examples 3 to 7, it was found that a large amount of the quaternary ammonium salt remained, whereby the viscosity tends to increase slightly. However, the storage stability is good and there is no problem.
- the average particle diameter of the pigment contained in the pigment dispersion of each application example using the resin-treated pigment of the example of the present invention is about 50 nm or less, It was confirmed that the converted pigment was sufficiently finely dispersed.
- the pigment dispersion of any application example has an initial viscosity of about 10 mPa ⁇ s, and it is clear that the viscosity change is small when the initial viscosity and the viscosity after storage are compared. As a result, it was confirmed that all the pigment dispersions of the application examples had sufficient stability.
- photosensitive acrylic resin varnish used was a varnish containing an acrylic resin obtained by reacting glycidyl methacrylate with a BzMA / MAA copolymer. Mn of this acrylic resin was 6000, PDI was 2.38, and the acid value was 110 mgKOH / g.
- TMPTA represents trimethylolpropane triacrylate
- HEMPA represents 2-hydroxyethyl-2-methylpropionic acid
- DEAP represents 2,2-diethoxyacetophenone.
- the glass substrate treated with the silane coupling agent was set on a spin coater.
- the pigment colorant for pseudo color filter prepared in Application Examples 8 to 11 and Comparative Application Examples 5 and 6 was spin-coated on a glass substrate at 300 rpm for 5 seconds. And after performing prebaking for 10 minutes at 120 degreeC, it exposed by the light quantity of 100 mJ / cm ⁇ 2 > using the ultrahigh pressure mercury lamp, and manufactured each blue glass substrate.
- FIG. 5 shows the spectral curves of the coating film of Comparative Application Example 5 using the comparative blue pigment of Comparative Application Example 2 and the coating films of Application Examples 8 and 9 using the resin-treated pigment of the present invention. Indicated. As a result, as shown in FIG. 5, absorption derived from the dye block copolymer of the present invention was confirmed.
- an alkali developability test was performed as follows. That is, a 0.1N tetramethylammonium hydroxide aqueous solution was applied to a color glass substrate that had been pre-baked by spin coating using the pigment colorants for pseudo color filters of Application Examples 8 to 11 and Comparative Application Examples 5 and 6. Were spotted every 5 seconds, and a development test such as “how many seconds after which the exposed portion of the coating film dissolved” was conducted. The results are shown in Table 8.
- Comparative Application Example 7 a comparative application example using a refined product of dioxazine-based violet pigment PV-23 and a pigment obtained by treating copper phthalocyanine monosulfonic acid with 5% of the pigment (hereinafter referred to as “comparative violet pigment”)
- a commercially available pigment dispersant was used to prepare a comparative violet pigment dispersion.
- This is a comparative pigment dispersion that simulates the dispersion of a conventionally known colorant.
- PB-15: 6 used in Comparative Application Example 4 shown in Table 5 was adjusted so that the ratio of PB-15: 6 to PV-23 was 85:15.
- a pigment dispersion was prepared in the same manner as Comparative Application Example 4 except that it was blended.
- a blue pigment colorant for pseudo color filter (pseudo color resist) was obtained in the same manner as in Comparative Application Example 5 using the obtained pigment dispersion, and this was designated as Comparative Application Example 7.
- Example 8 Comparative Application Example 8
- a commercially available pigment dispersant (trade name: BYK-21116, manufactured by Big Chemie Japan Co., Ltd.) was used for the refined PR-254 pigment used in Example 13 and a pigment obtained by treating 254S with 5% of the pigment. Then, it was dispersed with a horizontal media mill to prepare a PR-254 pigment dispersion.
- a refined product of anthraquinone red pigment PR-177 hereinafter referred to as “comparative red pigment” obtained by treating a compound represented by the following chemical formula with 5% of the pigment was used in the same manner as described above. Then, dispersion was performed with BYK-21116 to prepare a PR-177 pigment dispersion.
- the results are shown in Table 9.
- the measurement result was relatively shown by setting the CR and Y values of prebaking when the colorants of Comparative Application Example 7 and Comparative Application Example 8 were used as 100%. Table 9 also shows the respective values when the colorants of Application Examples 8 to 11 are used.
- the color difference ⁇ E of the blue glass substrate using the colorant containing the resin-treated pigment of the present invention is 0.4 in application example 8, 0.4 in application example 9, and 0.6 in application example 10.
- the color difference of the red glass substrate is 0.4 in Application Example 11, which is a result of inferior light resistance compared to Comparative Application Examples 7 and 8, but is sufficiently high in light resistance and suitable for use. There was no particular problem.
- the colorant formed using the resin-treated pigment of the example of the present invention is found to be excellent in dispersibility, storage stability, optical properties, heat resistance, alkali developability, and light resistance, It has been shown to be very useful as a colorant for color filters.
- Example 14 Preparation of treated cyan pigment-1> A 5-liter flask was charged with 337.8 parts of a PB-15: 3 (A-220JC, manufactured by Dainichi Seika Kogyo Co., Ltd.) water paste (solid content 29.6%), and a surfactant having a sulfonic acid group. After adding 1.5 parts of sodium dodecylbenzenesulfonate (molecular weight 348.5, hereinafter also referred to as “SDS”) and 59.2 parts of ion-exchanged water, the mixture was stirred with a disper to prepare a mill base. Next, using the horizontal media disperser described above, the pigment was sufficiently dispersed in the mill base in the same manner to obtain a pigment dispersion.
- SDS sodium dodecylbenzenesulfonate
- the pigment dispersion obtained above was diluted with water to a pigment concentration of 5%. While stirring with a homogenizer, 15 parts of Direct Blue 199 (Sirius Turcoise S-FBL, manufactured by Dystar Japan, hereinafter DB-199, theoretical molecular weight 909.4, having one sodium sulfonate group in the average molecule) Prepared. After stirring at 5000 rpm for 1 hour to remove the pigment and dye, a part was taken and spotted on a filter paper. Next, an aqueous solution obtained by mixing 144.4 parts of the solution of the AC block copolymer-1 obtained in Synthesis Example 1 and 144.4 parts of ion-exchanged water and gradually homogenizing it was gradually added. It was confirmed that it was sticky. Subsequently, it stirred as it was for 1 hour. Thereafter, a part of the solution was spotted, and the result was shown in FIG.
- FIG. 7 shows the surface condition of the spot, and the left one is the spot when the pigment and dye are peptized.
- the central pigment and the bleed dye can be confirmed.
- the right one is spotted after adding AC block copolymer-1 and thickening, but no dye bleed can be confirmed. From this, the chloride ion of the AC block copolymer-1 and the sodium ion of the dye caused a desalting reaction to form an AB block copolymer, which was insolubilized and precipitated, and the pigment was processed. Was confirmed.
- the result of FIG. 7 is inferred that the pigment was treated with the AB block copolymer.
- the resin-treated pigment prepared above is prepared in an aqueous solvent having a pigment finely dispersed in SDS, which is a surfactant having a sulfonic acid group, so that the treated pigment is also in a fine state. It is intended to be processed.
- dodecylbenzenesulfonic acid (SDS) used as a dispersant is also considered to contribute to adsorption by salt exchange with a part of the AC block copolymer-1.
- SDS dodecylbenzenesulfonic acid
- those with SDS introduced are not treated as dyes, but are treated as AB block copolymers because they contain monomers that have undergone a salt exchange reaction.
- the resin-treated pigment obtained above was theoretically treated with AB block copolymer at about 73.1% with respect to 100 parts of pigment. Pigment.
- those having SDS introduced are not treated as dyes, but are assumed to be AB block copolymers.
- the quaternary salt of the AC block copolymer-1 is reacted with sulfonic acid groups of SDS and DB-199 in an approximately equimolar amount. This is referred to as treated cyan pigment-1.
- the content of the dye-containing methacrylate (dye monomer unit) defined in the present invention in the AB block copolymer is 32.3%, and the content in the B block is 46.5%. Further, the AB block copolymer is 73.1 parts with respect to 100 parts of the pigment, and the pigment content in the treated pigment is 57.8%.
- cyan aqueous pigment dispersion defined in the present invention.
- the number average particle diameter of the pigment contained in the obtained cyan aqueous pigment dispersion was 103 nm and was finely dispersed.
- the viscosity was 3.30 mPa ⁇ s at 25 ° C. and 60 rpm when measured using an E-type viscometer, indicating a low viscosity despite a high resin content being processed for the pigment. It was. The reason is considered that there is no dissolved polymer component.
- Comparative Application Example 9 Preparation of comparative cyan aqueous pigment dispersion
- the PB-15: 3 pigment used in Example 14 was dispersed using a conventionally known dispersant to prepare a comparative cyan aqueous pigment dispersion.
- a styrene maleic acid copolymer (acid value 200 mg KOH / g, number average molecular weight 5000, PDI 2.3, diethanolamine neutralized aqueous solution, solid content 25%), which is a random polymer type dispersant, is used as the dispersant.
- a comparative cyan aqueous pigment dispersion was obtained by dispersing in the same manner as in Application Example 12 except that 30 parts of the dispersant was used in a solid content with respect to 100 parts of the pigment.
- the number average particle diameter of the pigment contained in the obtained comparative cyan aqueous pigment dispersion was 99 nm and was finely dispersed.
- the viscosity was 3.69 mPa ⁇ s at 25 ° C. and 60 rpm.
- the storage stability test of the cyan aqueous pigment dispersion obtained in Application Example 12 and the comparative cyan aqueous pigment dispersion obtained in Comparative Application Example 9 was carried out by the following method. Each dispersion was placed in a glass bottle and placed in a thermostatic chamber set at 70 ° C., and the viscosity and average particle size were tested after standing for 1 week. As a result, the average particle diameter of the cyan aqueous pigment dispersion using the resin-treated pigment of the present invention is 103 nm, the viscosity is 3.21 mPa ⁇ s, and no change in physical properties due to storage is observed. It was confirmed that the sex was retained.
- the comparative cyan aqueous pigment dispersion had an average particle size of 135 nm and a viscosity of 5.6 mPa ⁇ s, and the pigment was agglomerated, thickened, and storage stability was poor.
- the ink using the resin-treated pigment of the present invention is excellent in long-term storage stability as in the case of the pigment dispersion.
- each of the inks prepared above was loaded into a cartridge and solid-printed with a printer to evaluate printability.
- the printer uses a photographic glossy paper (PGPP), Xerox paper 4024 manufactured by Xerox Corporation in the US, and a dedicated photo matte paper in a printing mode of 720 dpi using an ink jet printer EM930C manufactured by Seiko Epson Corporation. Solid printing was performed.
- PGPP photographic glossy paper
- Xerox paper 4024 manufactured by Xerox Corporation in the US
- a dedicated photo matte paper in a printing mode of 720 dpi using an ink jet printer EM930C manufactured by Seiko Epson Corporation.
- Solid printing was performed.
- each ink-jet ink head is dried at 45 ° C. for 24 hours so that the ink is dried by the head so that it cannot be ejected, and then the printer head cleaning operation is performed once.
- the re-ejectability was evaluated.
- the ink using the cyan aqueous pigment dispersion of the invention of Application Example 12 could be ejected without any problem. That is, it is apparent that the pigment dispersion of the present invention is once dried, the dried product is dissolved and dispersed again, and the re-solubility and re-dispersibility are good.
- the A block contains a carboxyl group and is ion-neutralized to form ions and easily dissolves in a liquid medium such as water even when dried. From this, it was confirmed that the pigment treated with the AB block copolymer of the present invention has good resolubility due to the effect of the A block.
- the hue of the printed matter of each photomat paper obtained as described above was measured and evaluated by optical density (“Macbeth RD-914” trade name, manufactured by Macbeth).
- Macbeth RD-914 trade name, manufactured by Macbeth
- Example 15 Preparation of treated magenta pigment-1> Into a 5 L flask, 333.3 parts of a water paste (solid content: 30.0%) of PR-122 (CFR-130P, manufactured by Dainichi Seika Kogyo Co., Ltd.) was added, and water was added so that the pigment concentration was 5%. Diluted. Next, 12 parts of AR-289 were charged while stirring with a homogenizer. After stirring at 5000 rpm for 1 hour to remove the pigment and dye, a part was taken and spotted on a filter paper.
- PR-122 CFR-130P, manufactured by Dainichi Seika Kogyo Co., Ltd.
- Example 14 shown in FIG. 7 the same result as in the case of Example 14 shown in FIG. 7 is shown.
- the left one is a spot at the time when the pigment and the dye are peptized.
- the bleeding dye can be confirmed.
- the right one is spotted after adding AC block copolymer and thickening. Since the bleed of the dye cannot be confirmed, the chloride ion of the AC block copolymer and the sodium ion of the dye undergo a desalting reaction to form an AB block copolymer, which is insolubilized and precipitated to treat the pigment. I was able to confirm.
- the resin-treated pigment obtained above was obtained by reacting AR-289 with AC block copolymer-5 with respect to 100 parts of pigment.
- the pigment content contained in the resin-treated pigment is 64.4%.
- the quaternary salt of the AC block copolymer-5 was reacted with the sulfonic acid of AR-289 in an approximately equimolar amount.
- the content of the dye-containing methacrylate of the present invention in the AB block copolymer is 28.9%, and the content in the B block is 49.2%.
- Example 16 and 17 instead of the AC block copolymer-5 obtained in Synthesis Example 5 used in Example 15, in Example 16, 105.0 parts of the AC block copolymer-6 obtained in Synthesis Example 6 was used.
- Example 17 resin-treated magenta pigments were prepared in the same manner as in Example 15 except that 122.3 parts of the AC block copolymer-7 obtained in Synthesis Example 7 was used. In either case, the same phenomenon as in Example 15 was observed, and it was confirmed that the pigment was treated with the AB block copolymer, and the resin-treated pigment defined in the present invention was obtained.
- the product obtained in Example 16 is referred to as treated magenta pigment-2
- the product obtained in Example 17 is referred to as treated magenta pigment-3.
- the ratio of the AB block copolymer to 100 parts of the pigment, the pigment content in the resin-treated pigment, the content of the dye-containing methacrylate (dye monomer unit) in the AB block copolymer, the dye content in the B block copolymer The contents of methacrylate are shown in Table 11 together with Example 15.
- Comparative Application Example 10 Preparation of comparative magenta pigment dispersion and comparative ink using the same
- a comparative magenta pigment dispersion was prepared. Specifically, a comparative magenta pigment dispersion was obtained in the same manner as in Comparative Application Example 9 except that PR-122, which is a magenta pigment, was used instead of PB-15: 3 used in Comparative Application Example 9. .
- a comparative magenta ink was prepared in the same manner.
- the average particle diameter of the pigment contained in the obtained cyan pigment dispersion was 100 nm, and the viscosity was 19.2 mPa ⁇ s. Thus, a good pigment dispersion was obtained only by dispersing the monomer and the resin-treated pigment.
- the average particle size and viscosity (viscosity after storage) of the pigment dispersion obtained above after standing at 70 ° C. for 1 week were measured. As a result, the average particle size was 98 nm, and the viscosity was 19.0 mPa ⁇ s. As described above, the average particle size of the pigment contained in the pigment dispersion before the test was as fine as about 100 nm, and the initial viscosity was low, but even in the storage stability test, the average particle size was There was almost no change in viscosity and it was very stable.
- the resin-treated pigment of the present invention since the resin-treated pigment of the present invention has been previously treated with an AB block copolymer that functions as a pigment dispersant, it is simply added and dispersed in a monomer as a solvent. It was confirmed that it was highly dispersed and maintained high stability.
- an ultraviolet curable IJ ink was prepared using the pigment dispersion obtained above with the following composition.
- Pigment dispersion 12.5 parts Isobornyl acrylate 44.5 parts 1,6-hexanediol diacrylate 25 parts Trimethylolpropane triacrylate 7 parts Dipentaerythritol hexaacrylate 3 parts
- Lucyrin TPO photopolymerization initiator BASF 3 parts Irgacure 819 (manufactured by BASF) 2 parts Irgacure 127 (manufactured by BASF) 3 parts
- a membrane filter with a pore size of 10 ⁇ m and then a 5 ⁇ m membrane filter. Filtration was performed to obtain IJ ink.
- the pigment particle diameter in the ink prepared above was measured and found to be 98 nm and the ink viscosity was 3.7 mPa ⁇ s.
- the ink was loaded into the brown sample bottle and the above-described storage stability test was performed. As a result, no supernatant or sediment was observed, the average particle size of the pigment in the ink after storage was 99 nm, and the viscosity was 3.6 mPa ⁇ It was s. It has been found that by using the resin-treated pigment of the present invention, the pigment adsorbing portion is adsorbed without desorbing from the pigment, and the storage stability of the ink is improved.
- the ultraviolet curable IJ ink obtained above was loaded into a cartridge, and solid printing was continuously performed on a polyethylene terephthalate (PET) film for 1 hour using an EB100 inkjet printer manufactured by Konica Minolta.
- PET polyethylene terephthalate
- the ink using the resin-treated pigment defined in the present invention has good ejection stability, prints without streaks and kinks even in the case of an ultraviolet curable ink containing many monomers. Confirmed to give things.
- the present invention it is easily useful by treating the pigment with a specific AB block copolymer having an organic pigment skeleton such as a dye via an ionic bond in the structure as defined in the present invention.
- This resin-treated pigment exhibits a high fine particle dispersibility and a high long-term storage stability when dispersed, and in addition to its performance, when used as a colorant for a color filter, Gives transparency, high contrast, and good alkali developability.
- aqueous inkjet ink it has characteristics applicable to various usage methods such as re-dissolvability and ejection stability. It can be confirmed that the product is widely used.
- the resin-treated pigment obtained by treating the pigment using this has a pigment to be dispersed.
- the color developability of the colorant the color developability of the pigments present in the polymer is added to further improve the color performance, and it is possible to express hues that could not be achieved with conventional colorants. Use is expected.
- the resin-treated pigment since it is an AB block copolymer having a dye molecule through an ionic bond in its structure, the resin-treated pigment has improved heat resistance and light resistance.
- the resin-treated pigment provided by the present invention can be used in both aqueous and oily colors, and it can be used for paints, inks, and stationery colorants, particularly color filter colorants, UV-IJ colorants, and high-speed printing.
- Ink-jet ink suitable for the ink-jet printing system can be provided and is expected to be used in various fields.
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Abstract
Description
特に、本発明の色素ポリマーで顔料を処理した樹脂処理顔料組成物やその分散体、或いは、該色素ブロックコポリマーで顔料を分散させた顔料分散体は、通常の顔料よりも、色相範囲の拡大、色濃度、発色性、透明性などの性能を向上させることができ、しかも、分散性、分散安定性、再溶解性、アルカリ溶解性などの、顔料を利用した着色剤に要求される特性が従来にない、より優れたものとなるので、その広範な利用が期待できる。
(1)90質量%以上がメタクリレート系モノマーで構成されるA-Bブロックコポリマーであって、Aのポリマーブロックは、少なくともカルボキシ基を有するメタクリレートを構成成分としてなり(但し、構成成分としてアミノ基或いは第4級アンモニウム塩基を有するメタクリレートを含む場合を除く)、Bのポリマーブロックは、その構成単位として、メタクリレートからなる、下記一般式(1)で表される、4級アンモニウムの窒素カチオンの対イオンとして、1個以上のスルホン酸イオンが結合している有機色素からなるイオン結合部分を有してなることを特徴とするA-Bブロックコポリマー。
[一般式(1)中のXは有機基を表し、R1~R3はそれぞれ独立に、C1~C18のアルキル基及びベンジル基からなる群から選択されるいずれかを表す。また、式中のDは、有機色素を表す。]
(2)前記一般式(1)で表される部分が、A-Bブロックコポリマー中に5~40質量%の範囲で含有され、且つ、Bのポリマーブロック中に20~80質量%の範囲で含有されてなること。
[一般式(2)中のXは有機基を表し、R1~R3はそれぞれ独立に、C1~C18のアルキル基及びベンジル基からなる群から選択されるいずれかを表す。また、Y-は、ハロゲンイオンを表す。]
(6)前記リビングラジカル重合において、前記重合開始化合物の使用量が、重合開始化合物1molに対し、Bのポリマーブロックを形成するモノマーの全モル数が10~150molであること。
(7)上記(1)~(6)のいずれかに記載のA-Bブロックコポリマーの製造方法であって、少なくとも、重合開始化合物と触媒との存在下、リビングラジカル重合する工程を有し、該工程で使用する重合開始化合物が、ヨウ素又はヨウ素化合物の少なくともいずれかであり、該工程で使用する触媒が、ハロゲン化リン、フォスファイト系化合物、フォスフィネート化合物、イミド系化合物、フェノール系化合物、ジフェニルメタン系化合物及びシクロペンタジエン系化合物からなる群より選択される少なくとも1種の化合物であり、かつ、その重合温度が30~50℃であることを特徴とするA-Bブロックコポリマーの製造方法を提供する。
(8)上記(1)~(6)のいずれかのA-Bブロックコポリマーで顔料を処理してなる樹脂処理顔料組成物であって、顔料100部に対し、前記A-Bブロックコポリマーが10~200部の範囲内で処理されていることを特徴とする樹脂処理顔料組成物を提供する。
(9)上記(8)の樹脂処理顔料組成物の製造方法であって、顔料の存在下、水系媒体にて、その分子中に、スルホン酸、スルホン酸アルカリ金属塩、スルホン酸アンモニウム塩およびスルホン酸アミン塩からなる群から選択される少なくとも1個以上の構造部分を有する有機色素と、少なくともカルボキシ基を有するメタクリレートを構成成分としてなる(但し、構成成分としてアミノ基或いは第4級アンモニウム塩基を有するメタクリレートを含む場合を除く)Aのポリマーブロックと、下記一般式(2)で表される第4級アンモニウム塩のメタクリレートを構成成分としてなるCのポリマーブロックとからなるA-Cブロックコポリマーを、脱ハロゲン化水素反応又は脱ハロゲン化アルカリ金属塩反応又は脱ハロゲン化アンモニウム塩反応又は脱ハロゲン化アミン塩反応のいずれかをさせることで、前記顔料を、前記Aのポリマーブロックと、その構成単位として、メタクリレートからなる、下記一般式(1)で表される、4級アンモニウムの窒素カチオンの対イオンとして、1個以上のスルホン酸イオンが結合している有機色素からなるイオン結合部分を有してなるBのポリマーブロックとからなるA-Bブロックコポリマーにて処理された顔料にすることを特徴とする樹脂処理顔料組成物の製造方法。
[一般式(1)及び(2)中のXは有機基を表し、R1~R3はそれぞれ独立に、C1~C18のアルキル基及びベンジル基からなる群から選択されるいずれかを表す。また、式(1)中のDは有機色素を表し、式(2)中のY-はハロゲンイオンを表す。]
(10)スルホン酸基を有する界面活性剤にて分散された顔料を有する水系溶媒中で、前記有機色素と、前記A-Cブロックコポリマーを、前記いずれかの反応をさせることで、A-Bブロックコポリマーにて処理された顔料にすることが挙げられる。
(11)前記樹脂処理顔料組成物、或いは、上記(9)又は(10)の樹脂処理顔料組成物の製造方法で得られた樹脂処理顔料組成物を分散してなることを特徴とする顔料分散体。
(12)少なくとも、顔料と顔料分散剤とを含み、該顔料分散剤が上記(1)~(6)のいずれかのA-Bブロックコポリマーであることを特徴とする顔料分散体
(13)上記(11)又は(12)に記載の顔料分散体を、水、有機溶剤及び重合性モノマーからなる群から選択される少なくとも1種の分散媒体に分散させてなることを特徴とする顔料分散液。
本発明の色素ブロックコポリマーは、一方のポリマーブロックにカルボキシ基を有し(以下、Aブロックとする)、もう一方のポリマーブロックに有機色素骨格をイオン結合によって存在させた(以下、Bブロックとする)構造を有することを特徴としたA-Bブロックコポリマーである。上記構造を有するため、Aブロックは分散媒体に相溶する性質を有し、一方のBブロックは色素骨格を有し、発色する。このような構造を有する本発明の色素ポリマーで顔料を処理すると、Bブロックが顔料に、吸着、被覆、堆積、カプセル化する作用をし、この結果、得られる樹脂処理顔料は、Aブロックが分散媒体に溶解、相溶し、Bブロックが顔料に吸着等する作用をすることで、顔料を容易に分散させることができ、分散性と保存安定性が高いものになる。
本発明の色素ブロックコポリマーは、90質量%以上がメタクリレート系モノマーで構成されてなるが、Aブロックが、少なくともカルボキシ基を有するメタクリレートを構成成分としてなり(但し、構成成分としてアミノ基或いは第4級アンモニウム塩基を有するメタクリレートを含む場合を除く)、Bブロックが、その構成単位として、メタクリレートからなる、下記一般式(1)で表される、4級アンモニウムの窒素カチオンの対イオンとして、1個以上のスルホン酸イオンが結合している有機色素からなるイオン結合部分(以下、「色素含有メタクリレート」或いは「色素モノマー単位」と記す場合がある)を有してなることを特徴とする。
本発明の色素ブロックコポリマーを構成するAブロックは、その形成成分であるメタクリレート系モノマーとして、少なくともカルボキシ基を有するメタクリレートを用いてなる。このため、その構造中に、下記に挙げるような、カルボキシ基を有するメタクリレート系モノマーに由来する構成単位を含む。カルボキシ基が導入されたAブロックは、アルカリで中和することでイオン化して水に溶解するようになる。このため、本発明の色素ブロックコポリマーは、カラーフィルターの製造工程におけるアルカリ現像において好適に用いることができるし、水性分散において、Aブロックが水に溶解して分散状態をとることができるものになる。
次に、本発明の色素ブロックコポリマーを構成するBブロックについて説明する。Bブロックは、その構成単位として、下記一般式(1)で表される部分を少なくとも有することを特徴とする。すなわち、メタクリレートからなる、4級アンモニウムの窒素カチオンの対イオンとなる、1個以上のスルホン酸イオンが結合している有機色素からなるイオン結合部分を有してなる構成のものである。
[一般式(1)中のXは有機基を表し、R1~R3はそれぞれ独立に、C1~C18のアルキル基及びベンジル基からなる群から選択されるいずれかを表す。また、式中のDは、有機色素を表す。]
以上のような構成成分からなる本発明のA-Bブロックコポリマーは、Aブロックを形成した後、上記した一般式(1)で表される色素含有メタクリレートを別途調製して添加して、Bのポリマーブロックを形成すればよい。より好ましくは、下記のように、A-Cブロックコポリマーを調製後に、該A-Cブロックコポリマーと、スルホン酸基を有する色素とを反応させて製造するとよい。好ましい理由は、先に挙げた製造方法では、予め色素含有メタクリレートを合成しなくてはならないことによる煩雑さやコスト等の不具合があり、また、A-Cブロックコポリマーとした後、スルホン酸基を有する色素を反応させた方が、複数の工程を経る必要がないためである。
本発明のA-Bブロックコポリマーを得るために用いるA-Cブロックコポリマーは、前記したAブロックと、下記一般式(2)で表される第4級アンモニウム塩のメタクリレートを構成成分としてなるCブロックとから容易に得られる。
[一般式(2)中のXは有機基を表し、R1~R3はそれぞれ独立に、C1~C18のアルキル基及びベンジル基からなる群から選択されるいずれかを表す。また、Y-は、ハロゲンイオンを表す。]
「主鎖のポリマーの理論分子量」=「重合開始化合物1モル」×「モノマー分子量」×「モノマーのモル数/重合開始化合物のモル数」 ・・・(3)
重合開始化合物の量は前記した通りである。
そこで、本発明では、より好ましい、新規にA-Bブロックコポリマーが顔料の表面に吸着している樹脂処理顔料組成物(以下、樹脂処理顔料とも記す)を提供する。これは、予め、顔料がA-Bブロックコポリマーで処理されている樹脂処理顔料であり、Bのポリマーブロックが溶媒に難溶性であること、顔料との親和性が高いことから、Bのポリマーブロックが顔料に対して著しく吸着した状態を施すことができる。このため、本発明の樹脂処理顔料は、上記した顔料分散剤としての使用形態よりも確実に、顔料にA-Bブロックコポリマーが吸着している状態になるので、より良好な分散性を示すものとなる。例えば、本発明の樹脂処理顔料を液媒体中に分散すると、Bのポリマーブロックが顔料へ吸着、カプセル化しており、且つ、Aのポリマーブロックが液媒体、分散媒体に溶解、相溶して、立体障害と立体反発により、顔料を微粒子に分散でき、また、その保存安定性が高く、顔料同士の凝集がなく、分散液の増粘等もなく、非常に良好な顔料分散体を得ることができる。また、本発明の樹脂処理顔料は、得られた樹脂処理顔料と分散媒体である液媒体を混合して分散するだけで、容易に微分散された顔料分散体を得ることができるが、この点も大きな特徴である。さらに、顔料の色の性能に加えて、A-Bブロックコポリマーを構成する色素の色の性能が加わり、今までにない色性能を発揮するものである。
還流管、窒素ガス導入装置、温度計、及び撹拌装置を取り付けた1Lセパラブルフラスコに、有機溶剤としてジエチレングリコールモノブチルエーテル(以下、BDGと略記)を368.7部、ヨウ素を3.2部、メタクリル酸メチル(以下、MMAと略記)を44.0部、メタクリル酸ブチル(以下、BMAと略記)44.0部、メタクリル酸2-エチルヘキシル(以下、2-EHMAと略記)を22.0部、ポリ(n=2~4)エチレングリコールモノメチルエーテルメタクリレート(日油社製、以下、PME200と略記)を34.0部、メタクリル酸(以下、MAAと略記)を15.0部、触媒としてジフェニルメタン(以下、DPMと略記)を0.3部、重合開始剤として2,2’-アゾビス(4-メトキシ-2,4-ジメチルバレロニトリル)(和光純薬工業社製、以下、V-70と略記)を13.5部仕込み、窒素を流しながら40℃で5.5時間重合してAブロックを形成し、ポリマー溶液(A1)を得た。このポリマー溶液(A1)の固形分を測定したところ、32.3%であり、換算した重合転化率はほぼ100%であった。また、テトラヒドロフラン(以下、THFと略記)を展開溶媒とするGPC測定を行ったところ、数平均分子量が5700、PDIが1.26であった。このポリマー溶液(A1)の一部を水に添加したところ、樹脂が析出した。このことは、得られたポリマーは水に不溶であることを示している。
合成例1で用いたと同様の装置を使用し、有機溶剤としてBDGを382.8部、ヨウ素3.2部、MMAを44.0部、BMAを44.0部、2-EHMAを22.0部、PME200を34.0部、MAAを15.0部、触媒としてDPMを0.3部、V-70を13.5部使用した以外は、合成例1と同様に重合してAブロックを形成してポリマー溶液(A2)を得た。このポリマー溶液(A2)の固形分を測定したところ、31.5%であり、換算した重合転化率はほぼ100%であった。GPC測定による数平均分子量は5700、PDIは1.26であった。また、Aブロックの樹脂酸価は54.5mgKOH/gであった。
合成例1で用いたと同様の装置を使用し、有機溶剤としてBDGを365.0部、ヨウ素を3.2部、MMAを44.0部、BMAを44.0部、2-EHMAを22.0部、PME200を34.0部、MAAを15.0部、触媒としてDPMを0.3部、V-70を13.5部使用した以外は、合成例1と同様に重合してAブロックを形成し、ポリマー溶液(A3)を得た。このポリマー溶液(A3)の固形分は32.5%であり、換算した重合率はほぼ100%であった。GPC測定したところ数平均分子量は5600、PDIは1.26であった。また、Aブロックの樹脂酸価は54.3mgKOH/gであった。
合成例1で用いたと同様の装置を使用し、有機溶剤としてBDGを362.1部、ヨウ素3.2部、MMAを44.0部、BMAを44.0部、2-EHMAを22.0部、PME200を34.0部、MAAを15.0部、触媒としてDPMを0.3部、V-70を13.5部使用した以外は、合成例1と同様に重合してAブロックを形成し、ポリマー溶液(A4)を得た。このポリマー溶液(A4)の固形分を測定したところ、31.5%であり、換算した重合転化率はほぼ100%であった。GPC測定による数平均分子量は5600、PDIは1.25であった。また、Aブロックの樹脂酸価は54.4mgKOH/gであった。
上記の合成例1~4で得た各A-Cブロックコポリマーのそれぞれについて、重合開始化合物1モルに対するAモノマーのモル数(Aブロックを形成するために使用した全モノマー数。以下同じ。)、重合開始化合物1モルに対するCモノマーのモル数(Cブロックを形成するために使用した全モノマー数。以下同じ。)、AブロックとCブロックの質量比、A-Cブロックコポリマー1g中に含まれる第4級アンモニウム塩のモル数(ミリモル)を算出した。これをまとめて表1に示した。
合成例1で用いたと同様の装置を使用し、BDGを438.9部、ヨウ素を3.2部、MMAを44.0部、BMAを44.0部、2-EHMAを22.0部、PME200を34.0部、MAAを15.0部、DMQ-1を30.1部、BzMAを88.1部、触媒としてDPMを0.3部、V-70を13.5部仕込み、窒素を流しながら40℃で6時間重合して、ポリマー溶液(R1)を得た。このポリマー溶液(R1)の固形分は40.2%であり、換算した重合率はほぼ100%であった。上記で得られたポリマーは、合成例1のA-Cブロックコポリマー-1と同一の組成で、ランダム共重合した比較ランダムブロックコポリマーである。
3Lのビーカーに、アシッドレッド289(以下、AR-289と略記、分子量676.7)を15部、水を985部仕込んで、撹拌して均一化させて染料溶液を得た。この一部をろ紙にスポットしたところ、染料が裏抜けし、染料が溶解していることを確認した。次いで、合成例1で得たA-Cブロックコポリマー-1を154.0部と、イオン交換水を154.0部の混合溶液を、上記染料溶液に徐々に添加したところ増粘が見られた。そのまま1時間撹拌し、得られた溶液の一部をろ紙にスポットしたところ、樹脂の析出が確認され、染料のブリードはほとんど見られなかった。これは、A-Cブロックコポリマー-1の第4級アンモニウム塩クロライドの塩化物イオンと、上記染料溶液中のAR-289のナトリウムイオンとが塩化ナトリウムとして脱離する一方で、第4級アンモニウム塩とAR-289のスルホナートイオンが塩を形成することにより、ブロックコポリマーは不溶化したと考えられる。すなわち、A-Cブロックコポリマー-1に色素が導入され、本発明で規定する構造のA-Bブロックコポリマーが得られたと考えられる。
実施例1に使用した合成例1のA-Cブロックコポリマー-1に替えて、合成例2で得たA-Cブロックコポリマー-2又は合成例3で得たA-Cブロックコポリマー-3をそれぞれ用いた以外は、実施例1と同様にしてA-Bブロックコポリマーを合成した。具体的には、実施例2としてA-Cブロックコポリマー-2を228.0部、実施例3としてA-Cブロックコポリマー-3を115.4部、それぞれ使用した以外は実施例1と同様にしてA-Bブロックコポリマーを合成した。なお、ポリマーの使用量は、いずれの実施例も、AR-289の有するスルホン酸に対して、A-Cブロックコポリマーの第4級アンモニウム塩がほぼ等モルで反応する量となるようにした。
実施例1に使用したAR-289に替えて、アシッドレッド52(以下、AR-52と略記、分子量:580.6)を30部、水を1970部、合成例1で得たA-Cブロックコポリマー-1に替えて、合成例4で得たA-Cブロックコポリマー-4を236.3部、イオン交換水236.3部をそれぞれ用いた以外は、実施例1と同様にしてA-Bブロックコポリマーを合成した。なお、上記のポリマーの使用量は、AR-52の有するスルホン酸に対して、A-Cブロックコポリマーの第4級アンモニウム塩がほぼ等モルで反応する量となるようにした。
3Lのビーカーに、ダイレクトブルー86(以下、DB-86と略記、分子量780.2)を15部、水985部を仕込んで、撹拌して均一化させて染料溶液を得た。ろ紙へのスポットは裏抜けし、染料が溶解していることを確認した。次いで、合成例2で得たA-Cブロックコポリマー-2を196.2部と、イオン交換水を196.2部の混合溶液を、上記染料溶液に徐々に添加したところ、実施例1の場合と同様に増粘が確認された。1時間撹拌した後、ろ紙にスポットしたところ、樹脂の析出が確認できた。ブリードはほとんどなく、ほとんどの色素が反応したと考えられる。すなわち、Cブロックに、DB-86の色素分子が導入され、本発明で規定する構造のA-Bブロックコポリマーになったと考えられる。これを色素ポリマーB-1と称す。この色素ポリマーB-1における、色素モノマー単位の含有量は、A-Bブロックコポリマー中に20.7%であり、Bブロック中に42.3%で含有されていた。この色素ポリマーの赤外分光光度計(IR)にて測定を行った。図2にその結果を示したが、A-Cブロックコポリマー-2由来のピークと、DR-86由来のピークが確認できた。
3Lのビーカーに、ダイレクトイエロー142(以下、DY-142と略記、分子量794.7)を15部、水を985部仕込んで、撹拌して均一化させて染料溶液を得た。ろ紙へのスポットは裏抜けし、染料が溶解していることを確認した。次いで、合成例3で得たA-Cブロックコポリマー-3を98.6部と、イオン交換水を98.6部の混合溶液を、上記染料溶液に徐々に添加したところ、実施例1の場合と同様に増粘が確認された。1時間撹拌した後、ろ紙にスポットしたところ、樹脂の析出が確認できた。ブリードはほとんどなく、ほとんどの色素が反応したと考えられる。すなわち、CブロックにDY-142の色素分子が導入され、本発明で規定する構造のA-Bブロックコポリマーになったと考えられる。これを色素ポリマーY-1と称す。この色素ポリマーY-1の赤外分光光度計(IR)にて測定を行った。その結果を図3に示した。この色素ポリマーY-1における色素モノマー単位の含有量は、A-Bブロックコポリマー中に36.1%であり、Bブロック中に60.8%で含有されていた。図3に示したIRの測定結果から、A-Cブロックコポリマー-3由来のピークと、DY-142由来のピークが確認できた。
合成例1と同様の装置を使用し、有機溶剤としてトリエチレングリコールモノブチルエーテル(以下、BTG)を355.4部、BzMAを99部、MAAを22.7部、N-アイオドコハク酸イミドを0.22部、ヨウ素を1.5部、V-70を6.5部仕込んで、合成例1と同様に5時間重合を行い、Aブロックを形成し、ポリマー溶液(A5)を得た。このポリマー溶液(A5)の固形分を測定したところ、26.3%であり、換算した重合転化率はほぼ100%であった。また、数平均分子量は6800、PDIは1.23であった。また、合成例1と同様にして樹脂の酸価を測定したところ、121.7mgKOH/gであった。また、このポリマー溶液(A5)を水に添加したところ、析出したことが確認され、ポリマーが水に不溶であることを確認した。
合成例5と同様にして、Aブロックを形成するモノマーとしてMAAを使用するが、その量を半減させた以外は、合成例5と同様にして重合を行い、Aブロックを形成した。重合転化率はほぼ100%であり、得られたポリマーの数平均分子量は5600、PDIは1.19であった。樹脂の酸価は61.0mgKOH/gであった。
合成例5と同様に、Aブロックを形成するモノマーとしてMAAを使用するが、その量を倍増させた以外は、合成例5と同様にして重合を行い、Aブロックを形成した。重合転化率はほぼ100%であり、得られたポリマーの数平均分子量は7800、PDIは1.35であった。樹脂の酸価は205.0mgKOH/gであった。
5Lのフラスコに、微細化されたPB-15:6(A-037、大日精化工業社製、固形分28.8%、平均一次粒子径30nm)の水ペーストを347.2部(顔料分が100部)、銅フタロシアニンモノスルホン酸を5.0部(分子量656.1、以下、MSと記す)仕込んで、顔料濃度が5%になるように水にて希釈した。本実施例で使用したMSは、顔料のシナジストとして作用しながら、本発明を特徴づけるスルホン酸基を有する色素としても働く。次いで、ホモジナイザーで撹拌しながら、AR-289を15.0部添加し、5000rpmで1時間撹拌し解膠し、顔料を含有した色素溶液を得た。その一部を採り、ろ紙にスポットした。
実施例7と同様にして、合成例1で得られたA-Cブロックコポリマー-1の替わりに、合成例2で得られたA-Cブロックコポリマー-2(固形分40.5%)を306.6部使用した以外は、実施例7と同様にして樹脂処理顔料の調製を行って粉砕物を得た。その結果、実施例7と同様の現象が見られ、顔料がA-Bブロックコポリマーで処理されたことが確認できた。
実施例7と同様にして、合成例1で得られたA-Cブロックコポリマー-1の替わりに、合成例3で得られたA-Cブロックコポリマー-3(固形分40.0%)を、それぞれ下記の量で使用した以外は、いずれも実施例7と同様にして実施例9~11の樹脂処理顔料(粉砕物)の調製を行った。具体的には、合成例3で得られたA-Cブロックコポリマー-3を、実施例9では155.2部の量で使用し、実施例10では194.0部の量で使用し、実施例11では232.8部の量で使用した。いずれにおいても実施例7と同様の現象が見られ、顔料がA-Bブロックコポリマーで処理された、該A-Bブロックコポリマーが高い比率を占める樹脂処理顔料となっていることが確認できた。
実施例7と同様にして、実施例7で使用したAR-289の替わりにAR-52を30部、合成例1で得られたA-Cブロックコポリマー-1の替わりに、合成例4で得られたA-Cブロックコポリマー-4(固形分40.5%)を236.3部使用した以外は、実施例7と同様にして樹脂処理顔料の調製を行って粉砕物を得た。その結果、実施例7と同様の現象が見られ、顔料がA-Bブロックコポリマーで処理されたことが確認できた。
5Lのフラスコに、PR-254顔料(商品名:Irgazin Red L3630、BASF社製)を微細処理した、PR254顔料水ペースト(固形分23.7%、平均粒子径30nm)を421.9部(顔料分が100部)、PR-254のモノスルホン化物を5.0部(分子量371.2、以下、254Sと記す)仕込んで、顔料濃度5%になるように水にて希釈して、顔料を含有した色素溶液を得た。上記で用いた254Sは、顔料のシナジストとして作用しながら、本発明を特徴づけるスルホン酸基を有する色素として働く。ホモジナイザーで撹拌しながら、AR-52を15.0部添加し、5000rpmで1時間撹拌し解膠した。
比較合成例1で得られた、合成例1と同組成の、比較ランダムブロックコポリマー溶液を使用した以外は、実施例7と同様にして、比較例の樹脂処理顔料を作製した。実施例7と同様の現象が見られ、ランダムコポリマーでも顔料の樹脂処理が可能であり、このことから、脱塩する反応自体の作用は、ランダムコポリマーでも同様にして起こり、顔料の処理は可能であることが確認された。これを比較処理ブルー顔料-1と称す。
実施例12と同様にして、合成例4で得られたA-Cブロックコポリマー-4の替わりに、ジステアリルジメチルアンモニウムクロライド(商品名:コータミンD86P、有効成分75%、分子量:586.5、花王社製)を46.3部使用した以外は、実施例12と同様にして処理した。その結果、実施例12と同様の現象が見られ、顔料が染料と処理されていることが確認できた。
実施例12と同様にして、合成例4で得られたA-Cブロックコポリマー-4の替わりに、Disperbyk-2000(アクリル系ブロック共重合物、第4級アンモニウム塩1.09mmol/g、固形分40.0%、ビックケミー・ジャパン社製)を136.0部、使用した以外は、実施例12と同様にして樹脂処理顔料の調製を行って、粉砕物を得た。顔料がDisperbyk-2000で処理されていることが確認できた。
実施例7~13及び比較例1~3で得た各樹脂処理顔料を、表5に示す量(部)で配合し、ディゾルバーで2時間攪拌した。顔料の塊がなくなったことを確認した後、横型メディア分散機「ダイノミル0.6リットルECM型」(商品名、シンマルエンタープライゼス社製、ジルコニア製ビーズ 径0.65mm)を使用し、周速10m/sで分散処理して顔料分散液をそれぞれ調製した。これらを、それぞれ応用例1~7、比較応用例1~3とした。また、従来公知の着色剤の通常の分散を模した例として、銅フタロシアニンモノスルホン酸5%で処理されているPB-15:6(以下、比較ブルー顔料と称す)を、市販の顔料分散剤を用いて従来と同様にして分散して、これを比較応用例4とした。表5に、顔料分散液の配合をまとめて示した。なお、比較応用例4の組成については、表5-2中に示した。
次に、上記の応用例1、2及び6、7並びに、比較応用例4及び3で得た顔料分散液をそれぞれ使用して、表7に示す量(部)で配合し、混合機で十分混合して、ブルー、及びレッドの疑似カラーフィルター用顔料着色剤(疑似カラーレジスト)を得た。
次に、ジオキサジン系バイオレット顔料PV-23の微細化品、及び銅フタロシアニンモノスルホン酸を顔料に対して5%処理した顔料(以下、「比較バイオレット顔料」と記す)を使用して、比較応用例4と同様にして、市販の顔料分散剤にて分散し、比較バイオレット顔料分散液を調製した。これは、従来公知の着色剤の分散を模した比較用の顔料分散液である。この比較用の顔料分散液を用いて、表5に示した比較応用例4で使用したPB-15:6を、PB-15:6とPV-23との比が85:15になるように配合したこと以外は、比較応用例4と同様にして顔料分散液を調製した。得られた顔料分散液を用いて比較応用例5と同様にしてブルーの疑似カラーフィルター用顔料着色剤(疑似カラーレジスト)を得、これを、比較応用例7とした。
次に、実施例13で使用した微細化したPR-254顔料に254Sを顔料に対して5%処理した顔料を市販の顔料分散剤(商品名:BYK-21116、ビックケミージャパン社製)を使用して横型メディアミルにて分散してPR-254顔料分散液を調製した。また、下記化学式で表される化合物を顔料に対して5%処理したアントラキノン系レッド顔料PR-177の微細化品(以下、「比較レッド顔料」と記す)を使用して、上記と同様にして、BYK-21116にて分散し、PR-177顔料分散液を調製した。これらは、従来公知の着色剤の分散を模した比較用の顔料分散液である。この比較用の顔料分散液を用いて、PB-254顔料分散液とPR-177顔料分散液との比が90:10になるように配合したこと以外は、比較応用例と同様にして顔料分散液を調製した。得られた顔料分散液を用いて比較応用例5と同様にしてレッドの疑似カラーフィルター用顔料着色剤(疑似カラーレジスト)を得、これを、比較応用例8とした。
5リッターフラスコに、PB-15:3(A-220JC、大日精化工業社製)の水ペースト(固形分29.6%)を337.8部仕込み、さらに、スルホン酸基を有する界面活性剤であるドデシルベンゼンスルホン酸ナトリウム(分子量348.5、以下、「SDS」とも記載)を1.5部、イオン交換水を59.2部添加した後、ディスパーで撹拌して、ミルベースを作成した。次いで、前記した横型メディア分散機を使用し、同様にしてミルベース中に顔料を十分に分散させ、顔料分散液を得た。
上記で得た処理シアン顔料-1の水ペーストを487.3部、BDGを20部、ジエタノールアミンを5部、イオン交換水43.3部を混合した後、ディスパーで撹拌してミルベースを作成した。最初は流動性のない状態であったが、撹拌するにしたがって流動性が出てきた。十分混合した後、次いで、前記した横型メディア分散機を使用し、周速10m/sで分散処理し、ミルベース中に顔料を十分に分散させた。得られたミルベースを10μmのメンブレンフィルターでろ過し、次いで5μmのメンブレンフィルターでろ過した。この際、フィルターの詰まりはまったく観察されなかった。顔料分を15質量%になるようにイオン交換水を加えて調整し、本発明で規定するシアン水性顔料分散液を得た。得られたシアン水性顔料分散液に含まれる顔料の数平均粒子径は103nmであり微分散されていた。また、粘度は、E型粘度計を用いて測定したところ、25℃、60rpmで3.30mPa・sであり、顔料に対して処理されている樹脂分が高いにもかかわらず、低粘度を示した。その理由は、溶解しているポリマー成分がないためと考えられる。
上記で得たシアン水性顔料分散液と比較するため、実施例14で使用した前記のPB-15:3の顔料を、従来公知の分散剤を用いて分散し、比較シアン水性顔料分散液を調製した。詳しくは、分散剤として、ランダムポリマー型の分散剤である、スチレンマレイン酸共重合体(酸価200mgKOH/g、数平均分子量5000、PDI2.3、ジエタノールアミン中和水溶液、固形分25%)を使用して、顔料100部に対して、分散剤を固形分で30部使用した以外は、応用例12と同様にして分散し、比較シアン水性顔料分散液を得た。得られた比較シアン水性顔料分散液に含まれる顔料の数平均粒子径は99nmであり微分散されていた。また、E型粘度計を用いて測定したところ、粘度は、25℃、60rpmで3.69mPa・sであった。
5Lのフラスコに、PR-122(CFR-130P、大日精化工業社製)の水ペースト(固形分30.0%)を333.3部仕込み、顔料濃度が5%になるように水にて希釈した。次いで、ホモジナイザーで撹拌しながら、AR-289を12部仕込んだ。5000rpmで1時間撹拌し、顔料と染料を解膠した後、一部を採り、ろ紙にスポットした。次いで、合成例5で得られたA-Cブロックコポリマー-5の溶液を110.8部とイオン交換水110.8部を混合して均一化した水溶液を徐々に添加したところ、ある時点で増粘することが確認できた。次いで、そのまま1時間撹拌した。その後、溶液の一部を採り、ろ紙にスポットし、その結果を前記したスポットと合わせて図8に示した。
実施例15で使用した、合成例5で得られたA-Cブロックコポリマー-5の替わりに、実施例16では、合成例6で得られたA-Cブロックコポリマー-6を105.0部用い、実施例17では、合成例7で得られたA-Cブロックコポリマー-7を122.3部用いた以外は、いずれも実施例15と同様にして、樹脂処理マゼンタ顔料をそれぞれ調製した。いずれの場合も実施例15と同様の現象が見られ、A-Bブロックコポリマーで顔料が処理されたことが確認でき、本発明で規定する樹脂処理顔料を得ることができた。実施例16で得たものを処理マゼンタ顔料-2、実施例17で得たものを処理マゼンタ顔料-3と称す。また、顔料100部に対するA-Bブロックコポリマーの割合、樹脂処理顔料に含まれる顔料分、A-Bブロックコポリマー中の色素含有メタクリレート(色素モノマー単位)の含有量、Bのブロックコポリマー中の色素含有メタクリレートの含有量をそれぞれ、実施例15と合わせて表11に示した。
応用例12と同様にして、実施例15~17で得られた処理マゼンタ顔料-1、処理マゼンタ顔料-2或いは処理マゼンタ顔料-3を使用して、それぞれの顔料分散液を作成し、さらに、これを用いて応用例12と同様にして各インクを作成した。これらのすべての顔料分散液及びインクは、応用例12の、本発明の樹脂処理顔料を使用したシアン水性顔料分散液及びそれを用いたインクの場合と同様に、分散性、保存安定性、耐水性、印刷特性である吐出安定性、再溶解性において、いずれも良好な性能を示すことを確認した。このことから、Aブロックが様々な酸価を有する場合でも、本発明のA-Bブロックコポリマーは、同様に優れた効果を示し、本発明の樹脂処理顔料の有用性が確認された。
上記のマゼンタ顔料分散液との比較のため、比較マゼンタ顔料分散液を調製した。具体的には、比較応用例9で使用したPB-15:3の替わりに、マゼンタ顔料であるPR-122を使用した以外は、比較応用例9と同様にして比較マゼンタ顔料分散液を得た。そして、同様にして比較マゼンタインクを作成した。
紫外線硬化性IJインク用着色剤への応用を検討した。前記実施例14で得た処理シアン顔料-1を40部(顔料分20部)、イソボルニルアクリレート60部、添加混合して、ディゾルバーで2時間撹拌した。顔料の塊がなくなったことを確認した後、前記した横型メディア分散機を使用して分散処理して顔料分散液を調製した。得られた顔料分散液を10μmのフィルター及び5μmのフィルターを通した。この際、フィルターの詰まりはまったくなかった。得られたシアン色顔料分散液に含まれる顔料の平均粒子径は100nmであり、粘度は19.2mPa・sであった。このように、モノマーと樹脂処理顔料を分散するだけで、良好な顔料分散液が得られた。
上記の顔料分散液 12.5部
イソボロニルアクリレート 44.5部
1,6-ヘキサンジオールジアクリレート 25部
トリメチロールプロパントリアクリレート 7部
ジペンタエリスリトールヘキサアクリレート 3部
ルシリンTPO(光重合開始剤 BASF社製) 3部
イルガキュア819(光重合開始剤 BASF社製) 2部
イルガキュア127(光重合開始剤 BASF社製) 3部
インクを十分撹拌した後、ポアサイズ10μmのメンブランフィルターで、次いで5μmのメンブランフィルターでろ過を行い、IJインクを得た。
以上の如く、本発明で規定した樹脂処理顔料を使用したインクは、多くのモノマーを含有した紫外線硬化性のインクのような場合であっても、良好な吐出安定性、筋やよれのない印画物を与えることを確認した。
Claims (13)
- 90質量%以上がメタクリレート系モノマーで構成されるA-Bブロックコポリマーであって、
Aのポリマーブロックは、少なくともカルボキシ基を有するメタクリレートを構成成分としてなり(但し、構成成分としてアミノ基或いは第4級アンモニウム塩基を有するメタクリレートを含む場合を除く)、
Bのポリマーブロックは、その構成単位として、メタクリレートからなる、下記一般式(1)で表される、4級アンモニウムの窒素カチオンの対イオンとして、1個以上のスルホン酸イオンが結合している有機色素からなるイオン結合部分を有してなることを特徴とするA-Bブロックコポリマー。
[一般式(1)中のXは有機基を表し、R1~R3はそれぞれ独立に、C1~C18のアルキル基及びベンジル基からなる群から選択されるいずれかを表す。また、式中のDは、有機色素を表す。] - 前記一般式(1)で表される部分が、A-Bブロックコポリマー中に5~40質量%の範囲で含有され、且つ、Bのポリマーブロック中に20~80質量%の範囲で含有されてなる請求項1に記載のA-Bブロックコポリマー。
- 前記Bのポリマーブロックの、1個以上のスルホン酸イオンが結合している有機色素からなる前記イオン結合部分が、
前記Aのポリマーブロックと、下記一般式(2)で表される、第4級アンモニウム塩のメタクリレートを構成成分としてなるCのポリマーブロックとからなるA-Cブロックコポリマーと、
その分子中に、スルホン酸、スルホン酸アルカリ金属塩、スルホン酸アンモニウム塩及びスルホン酸アミン塩からなる群から選択される少なくとも1個以上の構造部分を有する有機色素を、
脱ハロゲン化水素又は脱ハロゲン化アルカリ金属塩又は脱ハロゲン化アンモニウム塩又は脱ハロゲン化アミン塩のいずれかの反応をして形成されたものである請求項1又は2に記載のA-Bブロックコポリマー。
[一般式(2)中のXは有機基を表し、R1~R3はそれぞれ独立に、C1~C18のアルキル基及びベンジル基からなる群から選択されるいずれかを表す。また、Y-は、ハロゲンイオンを表す。] - 前記Aのポリマーブロックは、そのゲルパーミエーションクロマトグラフィーにおけるポリスチレン換算の数平均分子量が3000~20000で、その分子量の分布を示す分散度(重量平均分子量/数平均分子量)が1.5以下であり、且つ、その酸価が30~250mgKOH/gである請求項1~3のいずれか1項に記載のA-Bブロックコポリマー。
- 重合開始化合物を使用するリビングラジカル重合を利用して得られたものである請求項1~4のいずれか1項に記載のA-Bブロックコポリマー。
- 前記リビングラジカル重合において、前記重合開始化合物の使用量が、重合開始化合物1molに対し、Bのポリマーブロックを形成するモノマーの全モル数が10~150molである請求項5に記載のA-Bブロックコポリマー。
- 請求項1~6のいずれか1項に記載のA-Bブロックコポリマーの製造方法であって、
少なくとも、重合開始化合物と触媒との存在下、リビングラジカル重合する工程を有し、
該工程で使用する重合開始化合物が、ヨウ素又はヨウ素化合物の少なくともいずれかであり、
該工程で使用する触媒が、ハロゲン化リン、フォスファイト系化合物、フォスフィネート化合物、イミド系化合物、フェノール系化合物、ジフェニルメタン系化合物及びシクロペンタジエン系化合物からなる群より選択される少なくとも1種の化合物であり、かつ、その重合温度が30~50℃であることを特徴とするA-Bブロックコポリマーの製造方法。 - 請求項1~6のいずれか1項に記載のA-Bブロックコポリマーで顔料を処理してなる樹脂処理顔料組成物であって、顔料100部に対し、前記A-Bブロックコポリマーが10~200部の範囲内で処理されていることを特徴とする樹脂処理顔料組成物。
- 請求項8に記載の樹脂処理顔料組成物の製造方法であって、
顔料の存在下、水系媒体にて、
その分子中に、スルホン酸、スルホン酸アルカリ金属塩、スルホン酸アンモニウム塩およびスルホン酸アミン塩からなる群から選択される少なくとも1個以上の構造部分を有する有機色素と、
少なくともカルボキシ基を有するメタクリレートを構成成分としてなる(但し、構成成分としてアミノ基或いは第4級アンモニウム塩基を有するメタクリレートを含む場合を除く)Aのポリマーブロックと、下記一般式(2)で表される第4級アンモニウム塩のメタクリレートを構成成分としてなるCのポリマーブロックとからなるA-Cブロックコポリマーを、
脱ハロゲン化水素又は脱ハロゲン化アルカリ金属塩又は脱ハロゲン化アンモニウム塩又は脱ハロゲン化アミン塩反応のいずれかの反応をさせて、
前記顔料を、
前記Aのポリマーブロックと、その構成単位として、メタクリレートからなる、下記一般式(1)で表される、4級アンモニウムの窒素カチオンの対イオンとして、1個以上のスルホン酸イオンが結合している有機色素からなるイオン結合部分を有してなるBのポリマーブロックとからなるA-Bブロックコポリマーにて処理された顔料にすることを特徴とする樹脂処理顔料組成物の製造方法。
[一般式(1)及び(2)中のXは有機基を表し、R1~R3はそれぞれ独立に、C1~C18のアルキル基及びベンジル基からなる群から選択されるいずれかを表す。また、式(1)中のDは有機色素を表し、式(2)中のY-はハロゲンイオンを表す。] - スルホン酸基を有する界面活性剤にて分散された顔料を有する水系溶媒中で、
前記有機色素と、前記A-Cブロックコポリマーを、前記いずれかの反応をさせることで、A-Bブロックコポリマーにて処理された顔料にする請求項9に記載の樹脂処理顔料組成物の製造方法。 - 請求項8に記載の樹脂処理顔料組成物、或いは、請求項9又は10に記載の樹脂処理顔料組成物の製造方法で得られた樹脂処理顔料組成物を分散してなることを特徴とする顔料分散体。
- 少なくとも、顔料と顔料分散剤とを含み、該顔料分散剤が請求項1~6のいずれか1項に記載のA-Bブロックコポリマーであることを特徴とする顔料分散体。
- 請求項11又は12に記載の顔料分散体を、水、有機溶剤及び重合性モノマーからなる群から選択される少なくとも1種の分散媒体に分散させてなることを特徴とする顔料分散液。
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WO2020145103A1 (ja) * | 2019-01-11 | 2020-07-16 | 日本製紙株式会社 | 疎水化アニオン変性セルロースナノファイバー分散体の製造方法および疎水化アニオン変性セルロースの乾燥固形物 |
JP7199229B2 (ja) | 2019-01-11 | 2023-01-05 | 日本製紙株式会社 | 疎水化アニオン変性セルロースナノファイバー分散体の製造方法および疎水化アニオン変性セルロースの乾燥固形物 |
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EP3162825B1 (en) | 2021-04-14 |
KR20170005040A (ko) | 2017-01-11 |
CN106459325B (zh) | 2020-06-09 |
US20170166665A1 (en) | 2017-06-15 |
KR101860660B1 (ko) | 2018-05-23 |
EP3162825A1 (en) | 2017-05-03 |
EP3162825A4 (en) | 2018-01-03 |
JPWO2015198422A1 (ja) | 2017-04-20 |
JP6104939B2 (ja) | 2017-03-29 |
US10982020B2 (en) | 2021-04-20 |
CN106459325A (zh) | 2017-02-22 |
ES2884270T3 (es) | 2021-12-10 |
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